Booster & Sump Pumps Submittal

KK MECHANICAL 1858 West 5150 South Roy, Utah 84067 801.820.2500 Community Memorial Hospital SUBMITTAL TITLE SHEET Subcontractor Name: KK Mechanical Division Section 15 15400 – – Mechanical Plumbing Domestic Water Booster Pumps A. B. C. D. E. F. G. H. Page: 2-74 Model: Grundfos Sewage Ejector Page: 75-83 Model: Weil Submersible Sump Pump Unit Page: 84-93 Model: Weil Page: Model: Page: Model: Page: Model: Page: Model: Page: Model: Comments: Contractor Design Team weil aquatronics Engineered Pumps and Hydronic Equipment 115 East Palmer Avenue, Suite C Glendale, CA 91205-3122 1(800)74-PUMPS (747-8677) 818-244-5582 Fax: (818) 247-0083 e-mail: [email protected] website: www.weilaquatronics.com EE March 1, 2012 SUBMITTAL JOB NAME: Community Memorial Hospital, Ventura DBP-1 1 - Grundfos BoosterpaQ MPC-E(CUE) 3 CR45-2, total system capacity of 600 GPM at 75 PSIG boost. AB1953 compliant. NSF certification is pending. System is prefabricated on a stainless seel base and includes the following: 3 - Grundfos CR45-2, stainless steel / cast iron fitted vertical multi-stage diffuser pumps, 200 GPM at 185' TDH, with 15 HP, 3450 RPM, 460/3/60 motors. 1 - Control panel, NEMA 3R, UL listed, factory pre-wired and tested, complete with the following: MPC microprocessor-based electronic controller with LCD display and keypad, through-the-door disconnect, Run / Fault LED’s, pressure adjustment potentiometer, alternator to select lead-lag positions of the pumps, normal/emergency switches, service disconnects, surge protection, panel mounted pump run lights, alarm circuit, and automatic no-flow shutdown. 3 - Variable frequency drives. 2 - Gauges, liquid-filled, stainless steel cases. 2 - 6" flanged manifolds, AISI 316 stainless steel. 1 - Pressure sustaining valve, 150 PSI maximum working pressure. 1 - 80 gallon (full acceptance) ASME bladder tank, 250 PSIG working pressure, shipped loose for field mounting (teed into the discharge line). Notes: 1. Seismic calculations and/or testing not included, by others if required. 2. Suction pressure at the inlet of the booster pump (minimum & maximum in PSI) is required before releasing for production. 9 A 0. 80-55-06 ASTM Stainless steel 1.5 % F None 84Z00019 P2 = 13. CSA 2 A A 200 160 120 Material.8-41. 248 °F 0 Baldor. impeller: Material code: Code for rubber: Installation: Maximum ambient temperature: Max pressure at stated temp: Standard.92 3450 rpm 85.15 38-36 / 18 A 289.8 / 20. pump housing: Value CR 45-2 A-G-A-E KUBE 96419121 5700390747572 H (ft) CR 45-2 Q = 205 US GPM H = 195 ft Pumped liquid = any viscous fluid 3444 rpm 220.: Flange size for motor: Liquid: Liquid temperature range: Electrical data: Motor type: P2: KVA code: Mains frequency: Rated voltage: Service factor: Rated current: Starting current: Load current: Cos phi .. pipe connection: Pressure stage. ODP 15 HP G 60 Hz 3 x 208-230 / 460 V 1. 304 AISI A E 80 40 0 0 P2 (HP) 50 100 150 200 Eff pump = 76.7 ft³ namreg Printed from Grundfos CAPS 1/1 .power factor: Rated speed: Full load motor efficiency: Insulation class (IEC 85): Motor protection: Motor Number: Others: Gross weight: Shipping volume: Sales region: Cast iron EN-JS1050 DIN W.Single Pump Curve Description Product name: Product Number: EAN number: Technical: Speed for pump data: Rated flow: Rated head: Impellers: Type of shaft seal: Approvals on motor nameplate: Stages: Pump version: Model: Materials: Material. pipe connec.1 US GPM 180 ft 2 KUBE UL Recognized Component.4301 DIN W.-Nr.7-262 / 131 A 43.2 HP 341 lb 12.5 % Q(US GPM) 104 °F 232 / 250 psi/°F ANSI G 3" 125 Lb.-Nr. 254TC 12 8 4 32 . pipe connection: Connect code: Size. 304 AISI A E 40 0 0 P2 (HP) 40 30 20 10 0 100 200 300 400 500 600 Eff pump = 76.4301 DIN W. 80-55-06 ASTM Stainless steel 1.-Nr.92 3450 rpm 85. CSA 2 A A 200 160 120 300 GPM @ 185 ft.2 HP Baldor. 254TC 32 .7-262 / 131 A 43..15 38-36 / 18 A 289.Triplex Pump Curve Description Product name: Product Number: EAN number: Technical: Speed for pump data: Rated flow: Rated head: Impellers: Type of shaft seal: Approvals on motor nameplate: Stages: Pump version: Model: Materials: Material.8-41. pipe connection: Connect code: Size. pipe connection: Pressure stage. TDH 80 Material.5 % F None 84Z00019 341 lb 12.-Nr. pump housing: Value CR 45-2 A-G-A-E KUBE 96419121 5700390747572 H (ft) 100 % 97 % 3* CR 45-2 Losses in fittings and valves not included Q = 200 US GPM H = 185 ft n = 97 % Pumped liquid = any viscous fluid 3444 rpm 220.9 A 0.power factor: Rated speed: Full load motor efficiency: Insulation class (IEC 85): Motor protection: Motor Number: Others: Gross weight: Shipping volume: Sales region: Cast iron EN-JS1050 DIN W.7 ft³ namreg Printed from Grundfos CAPS 1/1 . ODP 15 HP G 60 Hz 3 x 208-230 / 460 V 1. pipe connec. impeller: Material code: Code for rubber: Installation: Maximum ambient temperature: Max pressure at stated temp: Standard. 248 °F P2 = 12.1 US GPM 180 ft 2 KUBE UL Recognized Component.8 / 20.4 % 700 Q(US GPM) 104 °F 232 / 250 psi/°F ANSI G 3" 125 Lb.: Flange size for motor: Liquid: Liquid temperature range: Electrical data: Motor type: P2: KVA code: Mains frequency: Rated voltage: Service factor: Rated current: Starting current: Load current: Cos phi . OK 74146 Toll Free: 866-204-5229 PH: 918-592-5058 FAX: 918-622-4288 www.wheatleyhvac. ______________ ITEMS ________________ ________________ ________________ ________________ ________________ ________________ QUANTITY _______________ _______________ _______________ _______________ _______________ _______________ 5454 South 103rd East Avenue Tulsa. SPECIFICATION: ASME Section VIII. Drain BDT-013 BDT-023 THRU BDT-211 PART NUMBER BDT-013 BDT-023 BDT-035 BDT-053 BDT-080 BDT-106 BDT-132 BDT-158 BDT-211 • • • • TANK VOLUME 13 GALLON 23 GALLON 35 GALLON 53 GALLON 80 GALLON 106 GALLON 132 GALLON 158 GALLON 211 GALLON DIAMETER A (IN. Bladder material is suitable for hot water applications. The BDT Tank is designed for storage of potable water for pressure boost systems as well as typical cooling and heating applications. Stamped with Documentation Working Pressure: See Table Above Maximum Temperature 240º F Primed. Installation of tank will help eliminate constant pump use prolonging pump life and unnecessary blowing of relief valves. 3/4” 1” 1” 1 1/2” 1 1/2” 1 1/2” 1 1/2” 1 1/2” 1 1/2” WEIGHT 50 90 90 210 225 300 335 360 475 WORKING PRESSURE 125 PSI 125 PSI 125 PSI 125 PSI 250 PSI 125 PSI 125 PSI 125 PSI 125 PSI Suitable for Potable Water Epoxy Coated Cover Stainless Steel Fittings Higher Working Pressures Available USE: Designed to absorb expansion of fluids in typical hydronic systems. NO.net . Dia. Painted Exterior Permanent Separation of Air and Water Fully Replaceable Bladder Factory Air Charged to 12 P. Division I.S.com e-mail: globalflow@sbcglobal.) 14 16 20 24 24 30 30 30 32 LENGTH B (IN.O.BDT 3-08 BDT “Multi-Purpose” Expansion Tank Dia.I Fully Adjustable Field Air Charging JOB NAME__________________________ LOCATION__________________________ _________________________ _________________________ CONTRACTOR ______________________ CONTRACTOR P.) 25 37 27 43 55 49 57 65 76 SYSTEM CONNECT IN. . All Grundfos BoosterpaQs have automatic reset functions so that most intermittent power problems (resulting in VFD trips) are corrected quickly. Example System Setpoint: Maximum Allowable Building Pressure: PSV Setting: 80 psi 115 psi 95 psi Since the building only requires 100 gpm at this point. In the event that this 80 happens. a Pressure Sustaining 20 Valve (PSV) bypass assembly can be installed 0 on the BoosterpaQ. 3 1 2760 RPM 0 50 100 150 200 250 300 GPM Consider a BoosterpaQ maintaining 80 psi at a flow rate of 100 gpm (curve 1). the additional flow will flow though the PSV back to the suction manifold. Problems with the incoming 100 power supply or pump failure may cause a drive to go off line. If the VFD goes off line the next pump in sequence will be started across the line (full speed) which would can result in a discharge pressure of 135 psi (curve 2). 2005 Title: BoosterpaQ PSV Bypass Option To: Grundfos BoosterpaQ Partners 2 3525 RPM Although Variable Frequency Drives (VFDs) 140 have become very reliable in the past decade. 40 To protect the plumbing system from excessive pressure. the PSV will open up to allow additional flow through the system which will result in a discharge pressure of 95 psi (curve 3).GRUNDFOS TECHNICAL BULLETIN Bulletin Number: 11-05-02 Page: 1 of 4 Date: November 11. there are instances when a drive will 120 go off line. But with a bypass PSV set to open at 95 psi. the pumps may be operating at PSI 100% speed which will result in a discharge 60 pressure greater than the desired set-point. The setting on the PSV will be some value that is higher than the set-point but safe for the buildings’ plumbing system. GRUNDFOS TECHNICAL BULLETIN Bulletin Number: 11-05-02 Page: 2 of 4 Date: November 11, 2005 Example of BoosterpaQ with PRV bypass option Bypass Flow through PSV to Suction Manifold Flow to Building PSV Bypass Assembly Pumps Water Supply to BoosterpaQ Dimensional changes for systems with pressure sustaining valves A factory installed PSV will add length to the system. The standard configurations are as follows: BoosterpaQ systems are supplied in three main configurations: > > > On a common base (control panel and pumps on a single base frame On a “split base” (pumps on one base frame and the control panel on another base frame with panel stands) With a “free standing” panel (control panel for floor mounting) and pumps on their own base frame 1. Systems on a common base (2 and 3 pump systems) For BoosterpaQ systems with small (CR3/5) and medium (CR10/15/20) size pumps with two and three pumps, the base frame for the next higher number of pumps will be used for those systems that come standard on a single base frame. For example if a two pump system with CR10 pumps was requested with the PSV option, the base frame for a 3-pump CR10 system will be used (see figures 1 & 2). GRUNDFOS TECHNICAL BULLETIN Bulletin Number: 11-05-02 Page: 3 of 4 Date: November 11, 2005 Standard 3-Pump base Figure 1 Standard 2-Pump w/Panel Figure 2 2-Pump PSV w/Panel On request, the control panel can be supplied on its own base (one reason may be that the longer base frame will not fit in the space provided). This layout is shown in Figure 3. If the BoosterpaQ is a four pump system on a common base, the control panel will be supplied on its own base as shown. The additional length required for these systems will typically not be more than 13 inches (including valve handle allowance). Optional Panel Orientation 13" Max 15" Max. Figure 3 Optional PSV Layout Small and Medium CR Figure 4 PSV Layout Large CR pumps GRUNDFOS TECHNICAL BULLETIN Bulletin Number: 11-05-02 Page: 4 of 4 Date: November 11, 2005 2. Systems with split bases or free standing control panels All BoosterpaQ systems with Large (CR 32/45/64/90) pumps come standard with split base and free standing panel configurations (see Figure 4). The additional length will typically not be more than 15 inches. Note: Certified Drawings can be supplied for construction purposes once an order is received. GRUNDFOS PRODUCT GUIDE Grundfos CUE Frequency converters for pump control 60 Hz . ......Contents Introduction Grundfos CUE .............................................. 42 Surroundings .................................................................................26 Limit exceeded.......................................................................... 55 Output filters ......................................29 Copy of setting ........................26 Auto/manual restart after alarm .......................................14 Setpoints ..................................................................................................................... 59 Further product documentation WebCAPS ..........................................................................................................23 Operating range ........................................................................................................................................................................................................................................................................................................... 31 Electrical installation ........... 8 Identification Nameplate ................................ 47 Sound pressure level.....................................................................................27 Signal relays ............................................ 35 Features and benefits User interface ......................................................................................... 56 Grundfos differential pressure sensor... 37 Warning and alarm list.................................................................................................30 Pipe fill (PC Tool) ........................................................................ 48 Inputs and outputs . 7 Operation Control panel ..........................25 Proportional differential pressure................................................................................................... 53 Grundfos Local Control Panel..................... 59 WinCAPS................................................................................................................. 51 Functions Overview ............20 Status functions .................... 47 Terminal tightening torques ................................ 41 Product range Overview ........................ DPI ............................................................................... 6 Inputs and outputs ..........................13 Control modes ..............................................30 Accessories Product numbers .......................................................... GLCP........20 PID controller .....................................................20 Logging functions............... 34 EMC-correct installation .................................................. 52 MCB 114 sensor input module .24 Ramps ....................................................... 37 Start-up guide ... parabolic .............................................................................................................................. 47 Cables ....................................................22 Dry-running protection ............... 60 2 ................................................................................................................................................................................ 4 Grundfos CUE Installation Mechanical installation . 32 RFI filters ...............11 Operating modes .....................................10 Technical data Main dimensions and weight ..... 39 Special conditions.................................................................................................................17 Setting the direction of rotation ....26 Start delay after power-up..........................................21 Stop functions .................6 Accessories ...............................29 GENIbus ....... 34 Output filters ............................................................................................................................................................................................. 47 Fuses...........28 Analog inputs ..................................24 Motor bearing monitoring .............................23 Duty/standby ......... 6 Functions . 54 Floor-mounting option..............................25 Hmax update .........................................................................26 Differential pressure from two sensors ................. 40 Selection tables ........... 55 IP21/NEMA1 kit ..........................................27 Digital inputs ........... 54 Remote-mounting option for GLCP ........................................28 MCB 114 sensor input module.......24 Standstill heating ................................................................................................................................................................................... 9 CUE selection How to select a CUE .....................................................................................................................................................................................................................................................................28 Analog output. 38 Applications Overview applications ..................................................................................... THINK ahead. Ontario • One of the 3 largest pump companies in the world • The second largest manufacturer of submersible motors in the world • World headquarters in Denmark • North American headquarters in Kansas City . Mexico Allentown.Mission Grundfos CUE — to successfully develop. California • 72 companies in 41 countries • More than 10 million motors and pumps produced annually worldwide • North American companies operating in USA. contributing to a better quality of life and a healthy environment Bjerringbro. Denmark Fresno.Manufacturing in Fresno. Kansas Monterrey. Canada and Mexico • Continuous reinvestment in growth and development enables the company to BE responsible. and INNOVATE 3 . produce and sell high-quality pumps and pumping systems worldwide. Pennsylvania Oakville. California Olathe. See the table below.75-30 HP 3 x 200-240V 1-60 HP 0. All CUE Solutions are available in two enclosure classes: IP21 (NEMA 1) or IP55 (Nema 12). GrA4409 E-PUMPS CUE POWER SUPPLY 3 x 525-690V 10-300 HP 3 x 525-600V 1-10 HP 3 x 380-500V . Grundfos CUE Fig.5-7.Introduction Grundfos CUE The CUE is a series of frequency converters designed for speed control of a wide range of Grundfos pumps.5-1.75-300 HP 0.25 1 3 10 30 90 300 HP * Power supply only up to 480 V **Power supply only 208 to 230 V 4 .5 HP 1.5 HP 1 x 200-240V 0.5-10 HP 0. 1 Grundfos CUE solution Built-in E-pump functionality The CUE solution contains the same control functionality as the Grundfos E-pumps and is thus a supplement to the E-pump range. grundfos. CHI. BMEX CH. EF durietta Euro HYGIA F&B HYGIA HS LC. CRI.Introduction Designed for Grundfos pumps The CUE can be used in both new and existing installations. CHV CHIU Contra CPH. CRT CRK CV DP. but the pump and motor should be suitable for use with frequency converters. CPV CR. BMET. SEN. If you have any questions. SP-NE SPK SRP TP VL Grundfos CUE Further technical documentation • Installation and operating instructions contain all information for putting the CUE into operation. please contact the nearest Grundfos company or service workshop. LF MAXA. The table below shows which Grundfos pump types the CUE is designed for. CHN. SEV SP. NKG S SE.SP-G. MAXANA MTA.com > International website > WebCAPS. BMP BME. MTH. 5 . CRN. Technical documentation is available on www. Pump type AFG AMD AMG BM. • Installation and operating instructions of the MCB 114 sensor input module contain all information for installation of the MCB 114. BMB. NK NBG. MTR MTB NB. select the dry-running function together with an external sensor so that lack of inlet pressure or water shortage can be detected. Each pump is connected to a CUE unit. • Constant differential pressure: The differential pressure is kept constant. 4-20 mA .programmable • 1 RS-485 GENIbus connection. Grundfos CUE and sets the correct direction of rotation without changing the cable connections.start/stop and 3 programmable inputs • 2 signal relays (C/NO/NC) . This aids in motor maintenance programs. • Constant temperature: The liquid temperature is kept constant. Here a number of parameters are set automatically on basis of the pump type. • Monitoring of operating status via indicator lights and signal relays. The primary task is to start the standby pump if the duty pump is stopped due to an alarm and to alternate the two pumps at least every 24 hours. • Constant flow rate: The flow rate is kept constant. Duty/standby The duty/standby function is used to alternate between two pumps. Monitoring of lubrication of motor bearings When the bearing monitoring function is active. Start-up guide The CUE has a start-up guide. Direction of rotation test During the start-up guide. Furthermore. Low-flow stop function In control mode constant pressure or constant level. Functions Control modes for centrifugal pumps The CUE has a wide range of pump-specific functions: • Open loop: The speed is kept at a set value in the range of min. which begins at the first start-up. speed.external setpoint • 1 analog input. • Remote operation via external signals. Dry-running protection To protect the pump. This feature is activated only if a pressure or flow sensor is installed. The low-flow stop function protects the pump and saves energy. • Constant level: The liquid level is kept constant. • Display of alarm or warning and logging of the last five alarms and warnings. and max. the CUE automatically tests Inputs and outputs The CUE is equipped with a number of inputs and outputs: • 1 analog input. Thanks to the start-up guide.sensor input. 6 . independently of the flow rate. Other parameters are set manually on basis of the data on the motor and pump nameplates. 0-20 mA • 4 digital inputs . • Constant pressure: The pressure is kept constant. 4-20 mA . 0-10 V. • Proportional differential pressure: The differential pressure is reduced at a falling flow rate and increased at a rising flow rate. the function gives an estimated time to service. independently of the flow rate. independently of the head. • Constant other value: Any other value is kept constant. Duty/standby operation increases the security of supply and ensures even use between the two pumps. the installer can quickly set central parameters and put the CUE into operation. independently of the flow rate. for instance via digital inputs or GENIbus. the stop function is used for changing between on/off operation at low or no flow and continuous operation at high flow rate. independently of the flow rate.Features and benefits User interface The user interface offers these possibilities: • Local operation via a control panel with graphic display where the menu structure is based on the wellknown system from Grundfos E-pumps. feedback sensor • 1 analog output. a warning will appear in the display when the motor bearings are to be relubricated or replaced. For information about enclosures. Grundfos CUE 7 . 4-20 mA • 2 inputs for Pt100/Pt1000 temperature sensors. 9. MCB 114 sensor input module The MCB 114 is an option offering additional analog inputs for the CUE: • 1 analog input. Floor mounting option The CUE is default installed on the wall. However.8 ft (3m) cable. Output filters Output filters are used primarily for protecting the motor against overvoltage and increased operating temperature. Remote mounting kit Allows control pad to be mounted remotely. output filters can also be used for reduction of acoustic motor noise. The enclosures D1 and D2 can also be installed on the floor on a pedestal designed for that purpose.Features and benefits Accessories Grundfos offers a number of accessories for the CUE. Grundfos provides two types of output filter as accessories for the CUE: • dU/dt filters • sine-wave filters. see page 45. the CUE is used for these specific applications: • water supply • pressure boosting The typical control modes are constant pressure. Heating and air-conditioning Liquid transfer in: • heating applications • cooling and air-conditioning applications. constant flow rate or constant level control. 8 TM04 0223 5107 TM03 0149 4204 TM03 0148 4204 TM03 0147 4204 TM03 0146 4204 The CUE is used in five main fields of application: . Process and sanitary applications Liquid transfer in: • breweries and dairies • pure-water applications • process applications • purification applications. constant flow rate. The CUE is typically controlled by an external controller.Applications Overview applications The CUE is a multi-purpose frequency converter suitable for a variety of applications demanding reliable and cost-efficient pump operation. The typical control modes are proportional pressure or constant temperature. The typical control modes are constant pressure. • washing. Groundwater Typical applications: • groundwater supply to waterworks • irrigation in horticulture and agriculture • dewatering. The typical control mode is Open loop. Stop functions are used to stop the pump when low or no flow is detected. Wastewater Transfer of: • wastewater • effluent • drainage water • process water. Grundfos CUE Water supply and pressure boosting Besides general water supply in municipal and industrial waterworks. The typical control mode is constant level function (emptying function). An example is shown below. 2 Example of nameplate Text T/C: Prod. Grundfos CUE Fig. frequency and maximum output current. Typical shaft power on the motor Supply voltage.. Enclosure class Maximum ambient temperature * Product number is for drive only.Identification Nameplate The CUE can be identified by means of the nameplate. Refer to price lists for packaged drive part numbers. 9 . and 3 is the year 2003. Description CUE (product name) 202P132.75 kW IN: OUT: CHASSIS/ IP20 Tamb. frequency and maximum input current Motor voltage. (internal code) Product number: 96754515* Serial number: 123456G123 The last three digits indicate the production date: 12 is the week.no: S/N: 0. The maximum output frequency usually depends on the pump type.. 2 3 3. The table shows the relation between power size (P2).55 0. Always size CUE by max amperage output and motor amperage.75 1.5 22 30 37 45 55 75 90 110 132 160 200 250 [HP]* 0.75 1 1.5 7. It shows the complete range of the CUE.Product range Overview The CUE cabinet sizes are characterised by their enclosures.1 1. Grundfos CUE Typical shaft power P2 [kW] 0.5 2. mains supply (V) and enclosure class (IP).5 2 3 4 5 5 7.5 11 15 18.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 Mains supply and enclosure class 1 x 200-240 V IP20 IP21 IP55 3 x 200-240 V IP20 IP55 IP20 3 x 380-500 V IP21 IP54 IP55 3 x 525-600 V IP20 IP55 3 x 525-690 V IP21 IP54 IP55 z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z * CUE Hp ratings do not always match motor Hp ratings. 10 .7 4 5. Functions Overview The table below shows the functions settings offered by the CUE. see page 20 Setting the direction of rotation Status information Logging information PID controller Stop functions Dry-running protection Duty/standby Operating range Motor bearing monitoring Standstill heating Ramps Proportional differential pressure. Control modes. parabolic Hmax update Differential pressure from two sensors Start delay after power-up Auto/manual restart after alarm Limit exceeded Copy settings Pipe fill Setting or reading via: CUE GENIbus PC Tool* z z z z z z z z z z z z z z z z               † † † † † † † † † † † † † †   † † z z z z z z z z z z z † † †  † † † †    † † † † † † † †   † † † z  11 . Grundfos CUE CUE functions Operating modes. Max. see page 13 Normal Stop Min. see page 14 Open loop Proportional differential pressure Constant differential pressure Constant pressure Constant pressure with stop function Constant level Constant level with stop function Constant flow rate Constant temperature Constant other value Setpoints. CUE menu External setpoint GENIbus setpoint Predefined setpoints from digital inputs Additional functions. see page 17 Setpoint. curve) External fault Flow switch Alarm reset Dry running (from external sensor) Accumulated flow (from pulse flow sensor) Additional set of ramps. see page 27 Start/stop Min. (Max.Functions Setting or reading via: CUE GENIbus PC Tool* Grundfos CUE CUE functions Digital inputs. 12 . ramp selector Predefined setpoints from digital input Signal relays. see page 29 Sensor input 2 Temperature sensor 1 Temperature sensor 2 z z z z z z z z † † † † † † † † † † z z z z z z † † † † † † † † z z † † † † † † † † z z z † † † z  † Default Optional with GENIbus Optional with PC-tool * The PC Tool is a software program supplied on a CD and hardware connecting your computer with the CUE. see page 28 Ready Warning Alarm Operation Pump running Relubricate External relay control Limit exceeded Analog inputs. (Min. curve) Max. see page 28 Feedback value Speed Frequency Motor current External setpoint input Limit exceeded MCB 114 sensor input module. see page 28 External setpoint Sensor 1 Analog output. curve The pump is running at a set value for minimum speed. See fig. • Max. This operating mode can for instance be used for venting the pump during installation.Functions Operating modes These operating modes can be selected with the CUE: • Normal • Stop • Min. curves 13 . The control modes are different ways of controlling the pump speed when the operating mode is set to Normal. Max. Grundfos CUE Normal The pump operates in the control mode selected. See fig. TM03 8813 2507 Fig. and max. 3. curve The pump is running at a set value for maximum speed. 3. The operating modes can be set without changing the setpoint setting. 3 Min. Stop The pump has been stopped by user. See page 14. Min. Max. This operating mode can for instance be used in periods with a very small flow requirement. Min. The table below shows the functions and possible settings offered by the CUE. SEV SP. CRN. 14 . CRI. BMB BME.Functions Control modes The CUE has a built-in PID controller that provides closed-loop control of the value you want to control. SEN. NK NBG. Grundfos CUE Overview Pump type AFG AMD AMG BM. CRT CRK CV DP. EF durietta Euro HYGIA F&B HYGIA HS LC. CHN. All other control modes require a sensor. CHI. BMEX BMP CH.SP-G. MTR MTB NB. LF MAXA. CHV CHIU Contra CPH. MTH. The CUE can also be set to open-loop control where the setpoint represents the desired pump speed. SP-NE SPK SRP TP VL Other Open loop Proportional differential pressure Constant differential pressure Constant pressure Constant level Constant flow rate Constant temperature Constant other value z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z See further description on the next pages. NKG S SE. BMET. CPV CR. Open loop is typically used without sensor. MAXANA MTA. Proportional differential pressure The differential pressure of the pump is reduced at falling flow rate and increased at rising flow rate. This means that the pump offers constant differential pressure of the system in the Q-range of 0 to Qmax. See fig. The pump is controlled according to a constant differential pressure measured across the pump. system Q max. constant curve Fig. system The differential pressure of the system is kept constant.. Δp Qmax. Δp Fig. 7. pump In control mode Open loop. represented by the horizontal line in the QH diagram. curves. Hset TM03 8476 1607 TM03 8806 2507 CUE Δp CUE TM03 8475 1607 TM03 8804 2507 Qmax. CUE TM03 8479 1607 TM03 9727 4307 CUE Hset TM03 8476 1607 TM03 8804 2507 Max. 6. Grundfos CUE Constant differential pressure. 5 Proportional differential pressure The pump is controlled according to a differential pressure measured across the pump. the setpoint is set in% of the nominal speed. curves. Fig. The setting range will lie between the min. 5. This control mode is also typically used in connection with an overall control system such as Control MPC or another external controller. represented by the sloping line in the QH diagram. pump The differential pressure of the pump is kept constant. 4 Open loop. independently of the flow rate. 4. Operation on constant curve can for instance be used for pumps with no sensor connected. Constant differential pressure. and max.Functions Open loop.. This means that the pump system offers constant differential pressure in the Q-range of 0 to Qmax. constant curve The speed is kept at a set value in the range between the min. The pump is controlled according to a constant differential pressure measured across the system. and max. represented by the horizontal line in the QH diagram. 6 Constant differential pressure.. See fig. Min. independently of the flow rate. 7 Constant differential pressure. This means that the pump system offers a proportional differential pressure in the Q-range of 0 to Qmax. 15 . Fig. See fig. See fig. On/off operation at low flow rate. 10 Constant level with stop function The pump is controlled according to a constant pressure measured after the pump. The pump is controlled according to a constant liquid level. See fig. represented by the parable line in the QH diagram. CUE TM03 8482 1607 TM03 8808 2607 CUE L TM03 8478 1607 Q Q min Q max Qmin Qmax Fig. The function is default an emptying function. The pump is controlled according to a constant flow rate. 11. Fig. See fig.. 10.Functions Constant pressure with stop function The outlet pressure is kept constant at high flow rate. See fig. Qmax. 9. On/off operation at low flow rate. to Qmax. independently of the flow rate. represented by the horizontal line in the QH diagram. Grundfos CUE Constant level with stop function The liquid level is kept constant at high flow rate. Constant level The liquid level is kept constant. represented by the parable line in the QH diagram. See fig. 8. 11 Constant flow rate The pump is controlled according to a constant liquid level. 9 Constant level Fig.. This means that the pump offers a constant level in the Q-range of Qmin. represented by the vertical line in the QH diagram. The function is default an emptying function. Constant flow rate The flow rate is kept constant.. Qmin Qmax. This means that the pump offers a constant level in the Q-range of Qmin. CUE TM03 8477 1607 TM03 8807 2507 TM03 8482 1607 CUE TM03 8809 2607 H set L P Qmin. 16 TM03 8810 2507 . 8 Constant pressure with stop function Fig. to Qmax. This means that the pump offers a constant pressure in the Q-range of Qmin to Qmax. independently of the head. and the maximum signal is the setpoint set via the CUE menu. head. The minimum signal is the minimum setpoint. 12 Constant temperature The pump is controlled according to a constant temperature. See fig. CUE menu and external setpoint signal This function offers these possibilities: • External setpoint (default) • Inverse external setpoint (setting via control panel) Setpoints The setpoint is normally set in the menu Operation via the CUE control panel. External setpoint signal Constant other value Any other value is kept constant. The CUE offers these setpoint possibilities: • Setpoint. CUE TM03 8482 1607 TM03 8811 2507 External setpoint The setpoint set via the CUE menu can be influenced by connecting an analog signal to the external setpoint input. • External setpoint with stop (setting via PC Tool) • External setpoint based on a reference table (setting via PC Tool). curves. See the CUE installation and operation instructions for further information. CUE menu Actual setpoint TM04 0373 0608 t Q min Q max Fig. the setting range is equal to 25% to 90% of max. independently of the flow rate. The setting range is between the min. the setpoint is set in% corresponding to the required speed. TM04 0374 0608 Setpoint. 14 Setpoint. Setpoint. 13 Setpoint. the setting range is equal to the sensor measuring range.Functions Constant temperature The liquid temperature is kept constant. represented by the parable line in the QH diagram. In all other control modes. CUE menu Actual setpoint Fig. the setpoint can be influenced via the external setpoint input. Setpoint. If needed. In control mode Proportional differential pressure. Fig. CUE menu The setpoint can be set by the user via the CUE control panel when the CUE is in local operating mode and no digital inputs are used for predefined setpoints. 15. Grundfos CUE In control mode Open loop.. 12. This means that the pump offers a variable flow rate in the Q-range of Qmin. to Qmax. 17 . See fig. CUE menu (default) • External setpoint (default) • Predefined setpoints (setting via PC Tool) • GENIbus setpoint (setting via GENIbus). and max. The external setpoint signal is used for calculating the actual setpoint. CUE menu The setpoint range depends on the selected control mode. 16. CUE menu Actual setpoint Max. See fig. CUE menu Min. CUE menu Actual setpoint Max. TM04 0363 0908 Min. The minimum and maximum values of the external setpoint signal can be set via the control panel. Actual setpoint Max. Setpoint. Setpoint. 0V 0/4 mA Min. 15. Setpoint. 17 Inverse external setpoint signal The minimum and maximum values of the external setpoint signal can be set via the PC Tool. 17. See fig. Max. 10 V 20 mA External setpoint signal External setpoint signal Fig. 10 V 20 mA 0V Min. Actual setpoint Max. 15 External setpoint Fig. CUE menu Min. 18 Reduced inverse external setpoint signal 18 .Functions External setpoint influence (default) The actual setpoint is a linear function of the external setpoint signal. Grundfos CUE Inverse external setpoint The actual setpoint is an inverse linear function of the external setpoint signal. TM04 0627 0908 TM04 0365 0908 0V 0/4 mA 10 V 20 mA External setpoint signal 0V 0/4 mA 10 V 20 mA External setpoint signal Fig. 16 Reduced external setpoint signal Fig. See fig. 18. See fig. TM04 0626 0908 Min. 0/4 mA Max. Setpoint. 20 External setpoint based on a reference table TM04 0366 0608 Min. Setpoint. Actual setpoint Max. Max. 19. Predefined setpoints Setting via PC Tool. 19 External setpoint with stop function When the external setpoint signal is below 10%. When the external setpoint signal is above 15%. Note: Predefined setpoints cannot be influenced by the external setpoint input. 20. GENIbus setpoint If the CUE is remote-controlled via the GENIbus input. See fig. Actual setpoint Max. The actual setpoint is a piecewise linear function of the external setpoint signal.Functions External setpoint with stop function Setting via PC Tool. CUE menu Predefined setpoint 1 2 3 Min. The setpoints are selected as a binary coding of the digital inputs as shown in the table below. the operating mode is Normal. the operating mode can be configured to Stop or to being controlled according to a setpoint set via the control panel. The actual setpoint with stop is a linear function of the external setpoint signal above 20% signal and on/off operation below 20% signal. This function makes it possible to select up to seven predefined setpoints using one to three digital inputs. the predefined setpoints are overruled. Setpoint. See fig. or Stop is selected via the control panel. the setpoint is set via the bus. 19 . the operating mode is Stop. External setpoint based on a reference table Setting via PC Tool. 0V 0/4 mA 10 V 20 mA External setpoint signal Fig. TM04 0364 0608 Grundfos CUE The linear function is defined as an interpolation between the points in a table. DI 2 x DI 3 DI 4 x x x x x x x x x x x 4 5 6 7 x = Closed contact Stop 20% 0V 0/4 mA 10 V 20 mA External setpoint signal Fig. If Min. The table has of up to 8 points. CUE menu If none of the digital inputs are activated. Note: The GENIbus setpoint cannot be influenced by the external setpoint signal.. This requires that it is possible to observe the head or flow rate. The alarm and warning log can be shown directly on the display. This feature is activated only if a flow or pressure sensor is installed. Correlated histogram (setting via PC Tool) The correlated histogram is a way to examine the joint distribution of two parameters. Status functions The CUE shows these data: • power consumption • operating hours • accumulated flow • energy per m3 or gallon (requires flow meter). In these cases. Grundfos CUE Operating hours The value of operating hours is an accumulated value calculated from the pump’s birth and cannot be reset. the accumulated flow value is updated every 10 seconds with the volume pumped in that period. Energy per m3 or gallon The actual energy per m3 (kWh/m3) is calculated as actual power consumption divided by actual flow rate. the number of pulses is counted and multiplied by the litre/pulse parameter in order to get the accumulated flow. the CUE changes over to manual setting where the direction of rotation is determined on the basis of the installer’s observations. The correct direction of rotation can be set in these ways: • automatic setting • manual setting when the direction of rotation is visible • manual setting when the direction of rotation is not visible. Logging functions Alarm and warning log The latest five alarms and five warnings are logged with a timestamp corresponding to the power on time after the fault has occurred. Power consumption The value of the power consumption is an accumulated value calculated from the pump’s birth and cannot be reset. See the warning and alarm list page 38. When using a digital input. The logging for a correlated histogram are count of the number of samples that at the same time are within a given interval of variable 1 and variable 2. The status information can be shown in the display. the CUE tests and sets the correct direction of rotation without changing the cable connections to the motor. Accumulated flow The value of accumulated flow is calculated by means of a flow measurement from either a digital pulse input or an analog input. No additional sensor is required. When using an analog input. 20 . This requires that it is possible to observe the motor fan or shaft. No additional sensor is required. This test is not suitable for all pump types and will in certain cases not be able to determine for certainty the correct direction of rotation.Functions Setting the direction of rotation The start-up guide begins the first time the CUE is connected to supply voltage. Manual setting when the direction of rotation is not visible The correct direction of rotation is set manually without changing the cable connections. Manual setting when the direction of rotation is visible The correct direction of rotation is set manually without changing the cable connections. Automatic setting The CUE automatically tests and sets the correct direction of rotation without changing the cable connections. While going through the startup guide. 5 CUE 0. This mode will typically be used for constant level operation (emptying tank) and for constant temperature operation in cooling systems. Inverse mode is selected by setting the gain (Kp) to a negative value in the control panel.5 0. SP-G. Heating systems are systems in which an increase in pump performance will result in a rise in temperature at the sensor.5 0.Functions PID controller The CUE has a built-in PID controller for speed control of pumps. Description The PID controller compares the required setpoint (pset) with the actual value (p) measured by the transmitter (P). Cooling systems are systems in which an increase in pump performance will result in a drop in temperature at the sensor. L1 =Distance in [m] between pump and sensor. SP-NE: 0.5 CUE 0.5 Grundfos CUE Suggested controller settings Kp System/application Heating system 1) 0. This will typically be the case in most CUE applications.5 pset TM04 0367 0608 0.5* Δp CUE L1 0. SP-NE: 0. Normal mode Normal mode is used in systems in which an increase in pump performance will result in a rise in the value measured at the feedback sensor. Inverse mode Inverse mode is used in systems in which an increase in pump performance will result in a drop in the value measured at the feedback sensor.5 10 + 5L2 t L2 10 + 5L2 P t L2 0.2 p SP. 21 .5 –0. SP-G.5 100 CUE 0.5 30 + 5L2* CUE 0. 21.5 0.5 –0. Normal mode is selected by setting the gain (Kp) to a positive value in the control panel. 21 Constant pressure control If the measured value is higher than the required setpoint. The controller can operate in both normal and inverse mode. *Ti = 100 seconds (factory setting).5 Δp L1 < 5 m: 0. the PID controller will reduce the speed and the performance of the pump until the measured value is equal to the required setpoint. CUE Setpoint pset CUE Measured value p Δt L2 CUE 0. The factory setting of gain (K p) and integral time (Ti) can easily be changed in the control panel.5* L 1 > 5 m: 3* L 1 > 10 m: 5* Q Q max Fig.2 0. See fig.5 Cooling system 2) Ti CUE 0.2 p SP.5 Q CUE L –2. L2 =Distance in [m] between heat exchanger and sensor. 22 TM03 8582 1907 . When low flow is detected. Difference between start and stop pressures (ΔH) Non-return valve Low flow can be detected in two different ways: • a built-in low-flow detection function • a flow switch connected to a digital input. The tank must be installed as close as possible after the pump. Grundfos CUE Note: The non-return valve must always be installed before the pressure sensor. Low-flow detection function The low-flow detection function will check the flow regularly by reducing the speed for a short time. See fig. Recommended diaphragm tank size: Rated flow rate of pump gpm (m³/h) 0-25 (0-6) 25-100 (7-24) 100-175 (25-40) 175-300 (41-70) 300-450 (71-100) Typical diaphragm tank size gal (litres) 2 (8) 4 (18) 14 (50) 32 (120) 44 (180) If a diaphragm tank of the above size is installed in the system. Fig.Functions Stop functions Constant pressure with stop function The purpose of the stop function is to stop the pump when low or no flow is detected. No or only a small change in pressure means that there is low flow. the factory setting of ΔH is the correct setting. 23 Position of the non-return valve and pressure sensor in a system with suction lift operation Diaphragm tank Pressure sensor Pump TM03 8583 1907 Fig. and the precharge pressure must be 0. If the tank installed is too small. the pump is in on/off operation. 22 Constant pressure with stop function.7 x actual setpoint. Operating conditions for the stop function It is only possible to use the stop function if the system incorporates these components: • a pressure sensor • a non-return valve • a diaphragm tank. If there is flow. See figs 23 and 24. 24 Position of the non-return valve and pressure sensor in a system with positive inlet pressure Diaphragm tank The stop function requires a diaphragm tank of a certain minimum size. the pump will continue operating according to the setpoint. the pump will start and stop too often. Low-flow detection with flow switch When a flow switch detects low flow. Diaphragm tank Pressure sensor Pump Non-return valve On/off operation Continuous operation Stop pressure ΔH Start pressure TM03 8477 1607 Fig. 22. the digital input will be activated. the pump is in on/off operation. • To alternate the pumps at least every 24 hours. Note: The two pumps running duty/standby in this way cannot use the GENIbus interface for remote communication. Duty/standby The built-in duty/standby function applies to two pumps connected in parallel to ensure reliability of supply. Description The two pumps are electrically connected by means of the GENIbus interface. Low-flow detection function The low-flow detection function will check the flow regularly by measurement of speed and power. and pump 2 can operate in Max. See fig. 26. If there is flow. p Fig. Difference between start and stop levels (ΔH) CUE TM04 0368 0608 Low flow can be detected in two different ways: • with the built-in low-flow detection function • with a flow switch connected to a digital input.Functions Constant level with stop function The purpose of the stop function is to stop the pump when low or no flow is detected. and all valves can be closed. the digital input will be activated. such as: • a Grundfos Liqtec® dry-running switch • a pressure switch installed on the suction side of the pump 23 . The use of a digital input requires an accessory. mode. The pump cannot restart as long as the input is activated. the pump will continue operating according to the setpoint. • The CUE checks if the shaft power is below a drypump limit for a configurable time (setting via PC Tool). CUE CUE L Start level Stop level ΔH TM03 8809 2607 p Fig. the pump will be stopped before being damaging. Operating mode The two pumps use their own local operating mode. 25 Constant level with stop function. For instance. The function is activated via the control panel. 25. • To start the standby pump if the duty pump stops due to an alarm. Grundfos CUE • a float switch installed on the suction side of the pump. Low-flow detection with flow switch When a flow switch detects low flow. Lack of inlet pressure or water shortage can be detected in two ways: • With a switch connected to a digital input configured to dry-running protection. Restart may be delayed by up to 30 minutes. 26 Two pumps connected in parallel and controlled via GENIbus These are the primary purposes of the function: • To let one pump run at a time. Dry-running protection This function protects the pump against dry running. See fig. Control mode Both pumps must have the same control mode. When low flow is detected. Note: It is only possible to set constant level with stop function if the system incorporates a level sensor. pump 1 can operate in Normal mode. When lack of inlet pressure or water shortage is detected. depending of the pump family. Each pump must be connected to its own CUE and sensor. • How many times relubrication has been confirmed. and max. 27 Setting of the min. Default function The default function is based on the "mileage" of the pump and takes into account if the pump has been running with reduced speed. performance TM00 7747 1896 This function pre-heats the motor during standstill in order to avoid condensation within the motor. Monitoring of motor bearing temperatures When temperature sensor 1 and 2 are used for measuring the motor bearing temperature.Functions Operating range The area between the min. Actual operation speed range Max. range Alarm limit Fig. Nom. The extended function requires an MCB 114 sensor input module and Pt100/Pt1000 sensors measuring the bearing temperature. It shows these pieces of information: • When to relubricate the motor bearings. Pump-dependent speed range Min. Max. For some pump families over synchronous operation (max. curve Operating range Normal 203 °F (95 °C) 212° F (100 °C) 239 °F (115 °C) 248 °F (120 °C) Temperature Fig. and max. speed in % of the nominal speed of the pump Warning limit H 100 % Max. speed above 100%) will be possible. Q Fig. a current will be applied to the motor windings in order to keep the temperature within the motor above the dewpoint temperature. • When to replace the motor bearings. curve Pump-dependent min. Warnings and alarms are generated and reset using hysteresis. 29. No external heater is needed. 24 TM04 0371 0608 . The consequences of condensed moisture within the motor are for example corrosion damage to electrical contacts and the bearings of the motor shaft. speed adj. 29 Monitoring of bearing temperature with warning and alarm limits Standstill heating Min. When the pump is stopped by a stop command. The pre-heating of the motor is especially important when the motor is installed under these conditions: • high humidity • outdoor installation. 100% Speed [%] Min. Min. The operating range can be changed by the user within the area defined by the pump-dependent speed range. See fig. a warning or an alarm will be generated if the bearing temperature gets too high. This requires an over-size motor to deliver the shaft power required by the pump during over-synchronous operation. 28 Operating range of the CUE Motor bearing monitoring This function is used to give an indication when it is time to relubricate or change the motor bearings. speed adj. range Max. speed is the actual operating range of the pump. Grundfos CUE Extended function The bearing temperature is also included in the calculation. 30 Ramp-up and ramp-down of the CUE Ramp-up and ramp-down The ramp-up and ramp-down are used for protection against overload when starting and stopping the CUE.Functions Ramps The controller incorporates two types of ramp: • ramp-up and ramp-down (default) • initial and final ramps (setting via PC-Tool). Δp Fig. This means that the pump system offers a flow-compensated differential pressure in the Q-range of 0 to Qmax.. See fig. Initial and final ramps The initial and final ramps prevent operation for a longer time than necessary at speeds below minimum speed. When the flow dependency is selected as parabolic. 31. The setting is done automatically based on the pump family selected in the start-up guide. the differential pressure of the pump will be reduced with a parabolic curve at falling flow rate and increased at rising flow rate. Q max. 31 Proportional differential pressure. The ramp-up time is the acceleration time from 0 rpm to nominal motor speed. The setting is done by means of the control panel. 25 . Time TM03 9439 0908 Min. The proportional differential pressure can be selected with one of these flow dependencies: • linear (default). Grundfos CUE Proportional differential pressure. see page 15 • parabolic (setting via PC Tool). parabolic curve The pump is controlled according to a differential pressure measured across the pump. Additional set of ramp-up and ramp-down (setting via PC Tool) An additional set of ramp-up and ramp-down can be remote-set to predefined ramps by means of a digital input. Speed Nominal Max. parabolic Setting via PC Tool. Initial ramp Ramp-up Final ramp Ramp-down CUE TM04 1695 0908 TM03 8804 2507 Fig. represented by the parabolic curve in the QH diagram. The ramp-down time is the deceleration time from nominal motor speed to 0 rpm. CUE TM04 1696 0908 TM03 8804 2507 Power on: Start CUE: TM04 0621 0908 Δp Time Start delay Fig. Hmax. See Warning and alarm list on page 38.Functions Hmax update Setting via PC Tool. The start delay after power-up is a delay between power being applied and the pump starting. Auto/manual restart after alarm Setting via PC Tool. In case of an alarm. This function is used in connection with the control mode Proportional differential pressure. Valves must be closed so that the pump is operating without flow. The CUE can be configured to activate and deactivate automatic restart for all alarms or for groups of alarms. Fig. 34 Start delay after power-up The purpose is to allow remote control equipment to start up before the pump. Pump operation will be resumed when the cause of the alarm has been remedied and the alarm has been reset automatically or manually. It can be used in these control modes: • Proportional differential pressure. Grundfos CUE Sensor 2 is connected to the sensor input 2 of an MCB 114 sensor input module. 26 TM04 0622 0908 . the CUE will stop the pump or change the operating mode. 32 Proportional differential pressure. The function requires an MCB 114 sensor input module. 32. 2. depending on the alarm and pump type. The purpose is to find the "true" value of the maximum head at no flow and nominal pump speed. See page 15 • Constant differential pressure. The purpose of this function is to make differential pressure control possible by using measurements from two separate pressure sensors. The start delay is deactivated if a remote command is received via GENIbus. Ramping up the speed to nominal speed. Measuring Hmax for 20 seconds at nominal speed. CUE Sensor 2 Δp Sensor 1 Fig. See fig. Start delay after power-up Setting via PC Tool. See page 15. Hmax update The function consists of two steps: 1. 33 Differential pressure from two sensors Sensor 1 is connected to the sensor input 1. Differential pressure from two sensors Setting via PC Tool. Flow switch The flow switch indicates no flow in constant pressure with stop function and constant level with stop function. curve. Min.Functions Limit exceeded Setting via PC Tool. Start/stop The pump will start if the pump is ready to run (the state of the on/off button is on. and the pump will be stopped. The detection delay timer starts when a limit is exceeded (1). This is a monitoring function offering information. It requires an external signal from a flow switch or a controller. the detector output changes to “limit not exceeded”. B: If the limit is still exceeded (3) when the detection time expires. Restart may be delayed by up to 30 minutes. The use of Pt100/Pt100 inputs requires an MCB 114 sensor input module. The three digital inputs can be set to these functions: • min. Alarm reset When the input has been activated. The pump will run according to the min. curve. The time is configurable. using hysteresis (4). 35. the timer will be reset. This requires the use of an accessory. Grundfos CUE Digital inputs As standard. the alarm will be reset if the cause of the alarm no longer exists. On Off Limit exceeded Temperature Fig. The reset delay timer starts when the detector output is “limit exceeded” and the limit is no longer exceeded. 35 Example of low limit exceeded Description The function has two timers: a detection delay timer and a reset delay timer. For further information. and no alarms prevent the pump from running. See fig. warning or alarm when a low or high limit is exceeded. Max. (max. The pump cannot restart as long as the input is activated. the CUE offers these digital inputs: • one digital input for external start/stop • three programmable digital inputs. The pump will run according to the max. C: When the delay time has expired (5). curve) 1 High limit 2 1 3 4 5 • max. A: If the limit is no longer exceeded (2) when the detection time expires. 27 . Output possibilities There are these output possibilities: • signal relay 1 and 2 • analog output • warning and alarm. See fig. curve) • external fault • flow switch • alarm reset • dry-running protection (via external switch) • accumulated flow (pulse flow. Dry running Indicates lack of inlet pressure or water shortage. depending of the pump family. External fault If the input is activated for more than 5 seconds. external fault will be indicated. (min. the output of the detector will change to “limit exceeded”. see page 23. Input possibilities It is possible to have two limit exceeded functions in parallel with these inputs: • all analog inputs • all Pt100/Pt1000 inputs. 35. only DI 4) TM04 0369 0608 Hysteresis Low limit A B C • predefined ramps (setting via PC Tool) • predefined setpoints (setting via PC Tool). Accumulated flow (only DI 4) The number of pulses is counted and multiplied by the litre/pulse parameter in order to get the accumulated flow. such as a pulse sensor. see page 25. Pump running The pump is running. Sensor 1 The sensor 1 is default used for control in closed loop. Relubricate Lubrication time is exceeded. Warning There is a warning. The analog output is default set to not active. • Maximum output = limit is exceeded. the feedback signal is kept at a given setpoint by a PID controller. Grundfos CUE Analog inputs As standard. Operation The pump is running or has been stopped by a stop function. External relay control (setting via PC Tool) This function offers information. warning or alarm when a low or high limit is exceeded. Ready The pump is ready to run or running. External setpoint input The output signal is a function of the external setpoint input.Functions Predefined ramps (setting via PC Tool) The ramp-up and ramp-down time can be remote-set from the default setting to a predefined setting by means of PC Tool. 28 . Default setting is NOT ACTIVE. Limit exceeded (setting via PC Tool) This function offers information. see Predefined setpoints on page 19. Motor current The output signal is a function of the actual motor current. External setpoint The setpoint can be influenced by connecting an analog signal to the setpoint input. In open loop. Frequency The output signal is a function of the actual frequency. the CUE offers these analog inputs: • one analog input for external setpoint • one analog input for sensor 1. For further information. In closed loop. Alarm There is an alarm. Speed The output signal is a function of the actual pump speed. warning or alarm when a signal is given via GENIbus. Feedback value The output signal is a function of the actual feedback value. Predefined setpoints (setting via PC Tool) One to seven predefined setpoints can be selected via digital inputs configured for this purpose. Limit exceeded The output signal indicates whether the limit is exceeded: • Minimum output = limit is not exceeded. For further information. For further information. see page 17. Signal relays The two relay outputs can be independently set to these indications: • ready • alarm • operation • pump running • warning • relubricate • external control (setting via PC Tool) • limit exceeded (setting via PC Tool). sensor 1 can be used for monitoring. Analog output The analog output (0-20 mA) can be set via the PC Tool to one of these indications: • feedback value • speed • frequency • motor current • external setpoint input • limit exceeded. At the same time. input power and fault indications.21) (3.. the pump can provide status information about important parameters. a pump number between 1 and 199 must be allocated to each pump via the control panel. can be remote-set via the bus signal. the unit is controlled from local sources. Displays MCB 114 input Sensor 2 Temperature sensor 1 Temperature sensor 2 Display Menu Number Reading (2. Grundfos CUE Protocol Using GENIbus interface. Min. page 53. 4 5 6 Example: If the bus signal has activated the operating mode Max.16) (3.5) (2. Operating parameters.22) 5 6 Example: If an external signal has activated the operating mode Max. Local operating mode Priority 1 2 3 4 CUE menu Stop Max.12) (2.Functions MCB 114 sensor input module The MCB 114 sensor input module offers three additional analog inputs for the CUE: • one analog 4-20 mA input for an additional sensor • two analog Pt100/Pt1000 inputs for temperature sensors. Normal Min. Pump number Using GENIbus interface. Normal External signal Bus signal Further information See MCB 114 sensor input module.e. Local/remote operating mode In local operating mode. • Measured value of sensor 2 used for control purpose. In remote operating mode. 29 . Min. Change to remote operating mode is done via the GENIbus.13) Setting (3.. control panel and digital input. it will only be possible to stop the pump. i. Normal External signal Temperature sensors 1 and 2 The analog Pt100/Pt1000 inputs are used for monitoring of these temperatures: • drive-end motor bearing • non drive-end motor bearing • other liquid 1 • other liquid 2 • motor windings • pumped liquid • ambient temperature. Priority of settings The CUE can be controlled in various ways at the same time. such as setpoint and operating mode. GENIbus The CUE supports serial communication via the RS485 connection. If two or more operating modes are active at the same time. Stop Max. The communication enables connection to a building management system or another external control system. Remote operating mode Priority 1 2 3 CUE menu Stop Max. the unit is controlled via GENIbus. and the communication must be set according to the Grundfos GENIbus standard. See also the CUE and MCB 114 installation and operating instructions. it will only be possible to stop the pump. the protocol selection of the RS-485 port must be selected to GENIbus. the operating mode with the highest priority will be in force. such as actual value of control parameter. This makes differential pressure control possible by using measurements from sensor 1 and sensor 2 (setting by means of PC Tool). Sensor 2 The analog 4-20 mA input is used for these functions: • Monitoring of measured value of sensor 2 (default setting). Stop Stop Max. Functions Copy of Settings The Grundfos Local Control Panel (GLCP) can be used to copy the settings made on one CUE to another CUE. The copy can only be performed between units of the same size and firmware version. when it is loaded into the Grundfos Local Control Panel. A setup can be used for more than once. Grundfos CUE Filled setpoint • The setpoint where the pipe fill function is deactivated and the CUE turns into normal operation. With pipe fill disabled the speed will go to maximum speed when filling the pipes in pressure controlled systems where pipes are empty at start up. and when the pipes are filled the high speed will give pressure spikes in the system. The following parameters are used in fill mode: Pipe fill • Activate or deactivate the function Pipe fill speed • The maximum speed used during pipe filling (horizontal piping) Pipe fill time • The time it takes to fill the pipes. Pipe fill (PC Tool) The pipe fill function is used for filling empty pipes with water in a controlled manner. The pipe filling function can be used to avoid these pressure spikes. the CUE turns into normal operation when the pipe fill time has passed Pipe fill rate • If a vertical pipe system is being filled a pipe fill rate in scale of the used transmitter can be used to limit the pipe filling rate Example: [0. A time limit or a filled pipe pressure can be used to deactivate the pipe fill function and turn the CUE into normal operation. this will decrease the pressure spikes at full pipes. before the speed is reduced properly to fit the actual need in the application. The function includes two different possibilities: • Make a copy of the setup from the present CUE to the Grundfos Local Control Panel • Make a copy of the setup stored in the Grundfos Local Control Panel to the CUE Both functions must be used in the correct order to copy a setup from one CUE to another. by introducing a pipe filling sequence before the system is turned into normal operation. The pipe filling function can limit the speed of the pump during fill mode operation.3bar/sec] (vertical piping) 30 . Installation Mechanical installation The CUE cabinet sizes are characterised by their enclosure. The CUE is available in three enclosure classes: IP21, IP54 and IP55. To see the relationship of enclosure class and enclosure type, see tables starting on page 41. The general installation requirements necessitate special considerations as to these aspects: 15.7 in. Grundfos CUE Required free space in front of the CUE Furthermore, there must be sufficient space in front of the CUE for opening the door of the CUE. See fig. 37. • The CUE contains a large number of mechanical and electronic components and must therefore not be installed in an environment where the air contains liquids, particles or gasses which may affect and damage the electronic components. • In applications requiring Ex approval, the CUE should be installed outside the hazardous area. 21.0 in. Fig. 37 Free space in front of CUE enclosures D1 and D2 Ventilation of built-in CUE The CUE can be mounted in a control cabinet if sufficient air circulation is ensured. The quantity of air flow required for cooling the CUE can be calculated as follows: Space requirements and air circulation CUE units can be mounted side by side, but as a sufficient air circulation is required for cooling, these requirements must be met: • Sufficient free space above and below the CUE. See table below. • Hang the CUE directly on the wall, or fit it with a back plate to secure sufficient air flow for cooling. See fig. 36. Outlet temperature q P × 3.285 = ------------------------------v ΔT ¦ [ ft / min ] 3 Insert P in Watt and ΔT in F (Fahrenheit. P is the power loss of all equipment integrated in the same cabinet. Calculate the power loss P of the CUE by means of the typical shaft power P2 multiplied by the efficiency. ΔT is the difference between the outlet temperature and the inlet temperature (ambient) of the cooling air. See fig. 36. Note: The inlet and outlet temperatures must not be higher than the values in the table below. Max. inlet temperature Max. outlet temperature Inlet temperature Fig. 36 CUE hung directly on the wall or fitted with a back plate Required free space above and below the CUE Output current Enclosure A2, A3, A5 B1, B2, B3, B4, C1, C3 C2, C4, D1, D2 Space - in [mm] 4 (100) 8 (200) 9 (225) Over 177 amps Up to 177 amps TM03 8859 2607 122 °F (50 °C) 113°F (45 °C) 131 °F (55 °C) 122 °F (50 °C) The average inlet temperature over 24 hours must be 9 °F lower. TM03 9897 4607 • Enclosure class IP54/55 must be installed freely accessible, but must not be installed outdoors without additional protection against water and the sun. 31 Installation The outlet from the ventilation must be placed above the highest-mounted CUE. Allowance must be made for the pressure loss across the inlet filters of the control panel and for the fact that the pressure will drop as the filters get choked. Example: Calculate the required air flow for cooling of a built-in CUE when the ambient temperature is 80° F (27 °C). The CUE has a typical shaft power of 11.0 kW (ISHP) and an efficiency of 0.98. See page 44. Calculate the power loss of the CUE: P = P2 x efficiency = 11.0 x (1-0.98) x 1000= 220 W. Calculate the required air flow for cooling the CUE: qv = (P x 3.285) / (ΔT) = (220 x 3.285) / (131-80) = 14.2 ft3/min. The circuit breaker is type B. Grundfos CUE The CUE offers complete short-circuit protection in case of a short-circuit on the motor output. Additional protection Note: The leakage current to earth exceeds 3.5 A. If the CUE is connected to an electrical installation where an earth leakage circuit breaker (ELCB) is used as additional protection, the circuit breaker must be of a type marked with the following symbols: ELCB The total leakage current of all the electrical equipment in the installation must be taken into account. Leakage current of the CUE in normal operation, see page 51. During start and in asymmetrical supply systems, the leakage current can be higher than normal and may cause the ELCB to trip. Motor protection The motor requires no external motor protection. The CUE protects the motor against thermal overloading and blocking. Protection against overcurrent The CUE has an internal overcurrent protection for overload protection on the motor output. Protection against mains voltage transients The CUE is protected against mains voltage transients according to EN 61800-3, second environment. Electrical installation Note: Always observe national and local regulations as to cable cross-section, short circuit protection and overcurrent when installing the CUE. ELCB Fig. 38 Example of three-phase mains connection of the CUE with mains switch, back-up fuses and additional protection Electrical protection Protection against electric shock, indirect contact Protective conductors must always have a yellow/green (PE) or yellow/green/blue (PEN) colour marking. Instructions according to EN IEC 61800-5-1: • The CUE must be stationary, installed permanently and connected permanently to the mains supply. • The earth connection must be carried out with duplicate protective conductors or with a single reinforced protective conductor with a cross-section of minimum 8 AWG [10 mm2]. Protection against short-circuit, fuses The CUE and the supply system must be protected against short-circuit. Grundfos demands that the fuses mentioned on 48 are used for protection against short-circuit. 32 TM03 8525 1807 Installation Mains and motor connection The supply voltage and frequency are marked on the CUE nameplate. Make sure that the CUE is suitable for the electricity supply of the installation site. Mains switch A mains switch can be installed before the CUE according to local regulations. See fig. 38. Wiring diagram The wires in the terminal box must be as short as possible. Excepted from this is the protective conductor which must be so long that it is the last one to be disconnected in case the cable is inadvertently pulled out of the cable entry. Wiring diagram, signal terminals 0/4-20 mA 4-20 mA Grundfos CUE Terminals 53 and 54: 0-10 V, 4-20 mA 1K U = 0-10 V I = 4-20mA RS-485 A RS-485 GND Y RS-485 B 0-20 mA +10 V out Ext. setpoint Sensor 1 GND AO 1 GND +24 V out +24 V out Start/stop DI 2 DI 3 TM03 8799 2507 DI 4 GND Fig. 39 Wiring diagram, three-phase mains connection Terminal 91 92 93 95/99 96 97 98 (L1) (L2) (L3) (PE) (U) (V) (W) Three-phase motor connection, 0-100 % of mains voltage Earth connection Three-phase supply Function Fig. 40 Wiring diagram, signal terminals Terminal 12 13 18 19 20 32 33 39 42 Type +24 V out +24 V out DI 1 DI 2 GND DI 3 DI 4 GND AO 1 +10 V out AI 1 AI 2 GND Function Supply to sensor Additional supply Digital input, start/stop Digital input, programmable Common frame for digital inputs Digital input, programmable Digital input, programmable Frame for analog output Analog output, 0-20 mA Supply to potentiometer External setpoint, 0-10 V, 0/4-20 mA Sensor input, sensor 1, 0/4-20 mA Common frame for analog inputs Note: use terminals 91 and 92 for single phase CUE’s. Connecting the signal terminals Note: As a precaution, signal cables must be separated from other groups by reinforced insulation in their entire lengths. Note: If no external on/off switch is connected, shortcircuit terminals 18 and 20 using a short wire. 50 53 54 55 61 68 69 RS-485 GND Y GENIbus, screen (frame) RS-485 A RS-485 B GENIbus, signal A (+) GENIbus, signal B (-) Terminals 27 and 29 are not used. Connect the signal cables according to the guidelines for good practice to ensure EMC-correct installation. See section EMC-correct installation, 35. • Use shielded signal cables. • Use a 3-conductor shielded bus cable. TM03 8800 2507 33 the CUE comes with the following types of built-in radio frequency interference filter (RFI). Use of output filters The table below explains in which cases an output filter is required. The voltage wave form is still pulseshaped but the du/dt ratio is reduced in comparison with the installation without filter. it prevents premature aging and flashover in the motor insulation. With the sinusoidal waveforms. The dU/dt filters have a positive influence on the radiation of magnetic noise in the cable that connects the drive to the motor. The acoustic noise from the motor is also damped as a consequence of the wave condition. 34 . Description of RFI filter types C1: For use in domestic areas. The dU/dt filter is designed to reduce the voltage rise time/the rapid energy change in the motor. the use of special adjustable frequency drive motors with reinforced insulation is no longer needed. Sine-wave filters enable use of longer motor cables in applications where the motor is installed far from the drive. The selection depends of: • pump type • motor cable length • the required reduction of the acoustic noise from the motor.Installation RFI filters To meet the EMC requirements. Equipment of category C3 • This type of power drive system (PDS) is not intended to be used on a low-voltage public network which supplies domestic premises. Output filters Output filters are used for reducing the voltage stress on the motor windings and the stress on the motor insulation system as well as for decreasing acoustic noise from the frequency converter-driven motor. special care should be taken regarding EMCcorrect installation. From the table it can be seen if a filter is needed. Sine-wave filters Sine-wave filters are designed to allow only low frequencies to pass. connected permanently to the mains supply.1-7. High frequencies are consequently shunted away. Grundfos offers two types of output filter as accessories for the CUE: • dU/dt filters • sine-wave filters The filters are IP20/NEMA1 enclosure. which results in a sinusoidal phase-tophase voltage waveform and sinusoidal current waveforms. RFI filter types are according to EN 61800-3. C2 and C3 are typically RFI filter types for standard frequency converters.5-10 Hp (1. the sine-wave filter also reduces insulation stress and bearing currents in the motor. C1 is a high-performance filter. thus leading to prolonged motor lifetime and longer periods between service. The rapid energy changes can also be reflected back to the DC line in the inverter and cause shut down. Besides the features of the dU/dt filter. Equipment of category C2 • In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required.55-90 kW) RFI filter type C1 C1 C1 Grundfos CUE dU/dt filters Motor insulation stress is often caused by the combination of rapid voltage and current increase. and by that intervention.5 kW) 1-60 Hp (0. The length is unfortunately limited because the filter does not reduce leakage currents in the cables.5 kW) 15-350 Hp (11-250 kW) C2 C3 C3 Typical shaft power P2 1.75-7. C3: For use in industrial areas with own low-voltage transformer.75-45 kW) 0. • Radio frequency interference is expected if used on such a network. C2: For use in domestic and industrial areas. Voltage 1 x 200-240 V 3 x 200-240 V 3 x 380-500 V 150-350 Hp (110-250 kW) 3 x 525-600 V 3 x 525-690 V 1-10 Hp (0. In domestic areas. and which type to use.75-125 Hp (0. Other pumps. screened 35 . noise reduction Other pumps. • Avoid terminating the screen by twisting the ends. • There are no special requirements to supply cables. motor cables and signal cables separated in the installation. apart from local requirements. BMB with 380 V motor and up This section gives guidelines for good practice when installing the CUE.Installation EMC-correct installation Pump type Typical shaft power P2 Up to 10 Hp 15 Hp and up Up to 10 Hp 15 Hp and up Up to 10 Hp 15 Hp and up All dU/dt filter – 0-500 ft (0-150 m) – 0-500 ft (0-150 m) – – 0-500 ft (0-150 m) Sine-wave filter 0-1000 ft (0-300 m) 500-1000 ft (150-300 m) 0-1000 ft (0-300 m) 500-1000 ft (150-300 m) 0-1000 ft (0-300 m) 0-1000 ft (0-300 m) 500-1000 ft (150-300 m) Grundfos CUE SP. Keep the motor cable as short as possible to reduce the noise level and leakage currents. See fig. unscreened Motor cable. See fig. 42 Example of installation with filter. (Same applies to both ends of the metal conduit if used instead of a shield. if possible. 46. Connect the motor cable shield/armor to both the decoupling plate of the adjustable frequency drive and to the metal of the motor. See fig. 41 Example of installation without filter Mains cable. first environment. 45. See fig. unscreened CUE Motor cable. If the controller has no cable clamps. • Make the motor cable as short as possible in applications without output filter to limit the noise level and minimize leakage currents. • Screws for frame connections must always be tightened whether a cable is connected or not. Other installation methods may give similar EMC results if the above guidelines for good practice are followed. Use cable clamps or EMC screwed cable entries instead. connect only the screen to the CUE. higher noise reduction Pumps with 690 V motor The lengths stated apply to the motor cable. • Use only motor and signal cables with a braided metal screen in applications without output filter. The cable between the CUE and filter must be short TM03 8802 2507 Mains cable. BM. Follow these guidelines to meet EN 61800-3. 43. 44. • Leave the screen as close to the connecting terminals as possible. Motor cable Use a shielded/armored motor cable to comply with EMC emission specifications (or install the cable in a metal conduit). • Keep main cables. • Connect the screen to frame at both ends for both motor and signal cables. screened Filter M TM03 8803 2507 Fig.) CUE M Fig. • Avoid unscreened motor and signal cables in electrical cabinets with frequency converters. Installation Grundfos CUE Fig. 45 Example of connection of a 3-conductor bus cable with screen connected at both ends Controller CUE TM03 8731 2407 Fig. 43 Example of stripped cable with screen Fig. 44 Do not twist the screen ends Controller CUE TM03 8732 2407 Fig. 46 Example of connection of a 3-conductor bus cable with screen connected at the CUE (controller with no cable clamps) 36 TM03 8812 2507 TM02 1325 0901 . 47 Control panel of the CUE Editing buttons Button On/ Off Function Makes the pump ready for operation/starts and stops the pump. Saves changed values. OK + Button > Changes values in the value field. It can be restarted in menu GENERAL. the pump has been stopped by the user (CUE menu). If flashing. Indicator light Function The pump is running or has been stopped by a stop function. The functions available depend on the pump family. On (green) Off (orange) Alarm (red) > > > > 37 . external start/stop or bus. When the menu is changed. See fig. resets alarms and expands the value field. The start-up guide is started the first time when the CUE is connected to supply voltage. CUE CU On/ Off > On Off + TM03 8719 2507 OK > - Alarm Fig. Please note that in this case all previous settings will be erased. Navigates up and down in the individual menu. The pump has been stopped with the on/off button. Grundfos CUE Start-up guide Use the start-up guide for the general setting of the CUE including the setting of the correct direction of rotation.Operation Control panel The control panel is used for local setting of the CUE. Indicates an alarm or a warning. The table shows the function of the indicator lights. > Indicator lights The operating condition of the pump is indicated by the indicator lights on the front of the control panel. the display shown will always be the top display of the new menu. Navigating buttons Function Navigates from one menu to another. 47. Aut. Man. Aut. Warning Code and display text Alarm 1 2 3 16 30 32 Too high leakage current Mains phase failure External fault Other fault Replace motor bearings Overvoltage z z z z z z z z z z Stop Stop Stop Stop Man. Aut.20. or that the alarm has been locked. Automatic Motor Adaptation. 3) Warning is reset in display 3. Aut. Aut.3) Aut. The warning remains active until the cause no longer exists. Aut. 2) AMA. For example: In constant pressure mode. Man. Pump operation will be resumed when the cause of the alarm has been remedied and the alarm has been reset. Aut. Aut. Aut. Resetting a locked alarm • Switch off the electricity supply to the CUE for approx. the CUE will stop the pump and become locked. Resetting an alarm manually • Press OK in the alarm display. Aut. Aut. Aut. duty/standby Sensor 1 outside range Temperature sensor 1 outside range Sensor 2 outside range Setpoint signal outside range Too high bearing temperature Too high bearing temperature Inrush fault Temperature sensor 2 outside range Relubricate motor bearings Motor phase failure AMA2) did not succeed z z z z z z z z z z z z z z Stop Stop – Stop Stop Stop Stop – z 1) – – z 1) – z Stop – z z Stop Stop – – – z Stop – 149 155 175 240 241 242 1) z z In case of an alarm. and press OK in the alarm display to reset the alarm. • Activate a digital input DI 2-DI 4 set to Alarm reset or the digital input DI 1 (Start/stop). Man. Aut. Aut. Alarm In case of an alarm. Aut. z Stop – – Stop – Stop Stop 40 Undervoltage 48 49 55 57 64 70 77 89 91 93 96 148 Overload Overload Overload Dry running Too high CUE temperature Too high motor temperature Communication fault. Some warnings may switch to alarm condition if the warning has been present for a period. 38 . Pump operation cannot be resumed until the cause of the locked alarm has been remedied and the alarm has been reset. Aut. the reason may be that the fault has not been remedied. Aut. • Press On/Off twice. Switch on the electricity supply. Aut. speed while CR’s will run at 70% of max. Aut. Aut. Aut. SP’s will run at min. Man. the latest five warnings and latest five alarms can be found in the log menus. the CUE will change the operating mode depending on the pump type. Aut. Aut.3) Aut. In case of fault or malfunction of the CUE. Locked alarm In case of a locked alarm. Aut. Man.Operation Warning and alarm list Status Locked alarm Operating mode Resetting Grundfos CUE Warning The CUE will continue the operation as long as the warning is active. 30 seconds. the CUE will stop the pump or change the operating mode depending on the alarm type and pump type. speed. Man. If it is not possible to reset an alarm. motor current is 23. Select the output filter according to the table on page 34.6 A. Choose IP21 or IP54/55. 2. which is the typical shaft power P2. 5. use service factor amperes for max. The actual motor current should always be less than or equal to the output current of the CUE. 48. Example 1 These data are given: • voltage range is 3 x 460 V • max. 3.87 CL F IP 55 DE NDE Max. Select the CUE according to the selection tables in section Mains supply 3 x 440 .0 kW No 50 Hz U 380-415 D V A Eff. motor current*on the motor nameplate or in the data sheet of the selected motor. Select the accessories required for the application. Grundfos CUE Pump Motor nameplate CUE 96075740 Max. * Important note: If motor has service factor. output current: Product number (IP21): 27A 91136772 TM04 0375 0608 39 . Data of the CUE selected: Max. See selection tables starting on page 41. % 90 I 1/1 21. It should fit the motor voltage and the mains supply at the installation site. the CUE will reduce the maximum speed when the maximum limit is reached during operation. motor current. Selecting the different accessories may require additional steps. The power size. See fig. If not.CUE selection How to select a CUE The size of the CUE is determined quickly and precisely based on the max. Select the enclosure class. Check if an output filter is required.4 Imax 23. Find the max. See selection tables starting on page 41. motor current The main steps When you have selected the pump.89-0. follow these steps to select a CUE: 1. 4. motor current 3 ~MOT MG 160 MB P2 11. is only an approximate value and cannot be used to select the nominal size of the CUE. 48 Selection of CUE based on max. output current Made in Hungary Fig. Select the first CUE that is able to deliver the max. Select the voltage range of the CUE. motor current.6 A -1 n 2920-2930 min cos 0. It could be sensors or additional input modules. • enclosure class of the CUE must be IP21. motor current.500V on 43. This is equal to 25 A. 45.000 m). 49 Derating of output current at low air pressure At altitudes above 6. 3. 40 TM04 0222 5107 . PELV = Protective Extra Low Voltage.280 ft (1km) 6. be reduced at higher temperatures.280 ft (1.600 ft (2. 49.CUE selection Special conditions Derating must be taken into account when using the CUE in these situations: • low air pressure (heights) • low speeds • installations with long motor cables • cables with a large cross-section • high ambient temperature. At altitudes above 3. The efficiency of the CUE will. Example 2 At an altitude of 6.600 ft (2 km) 9. output current should be derated in accordance with the diagram in fig. the cooling capability of air is reduced. Grundfos CUE High ambient temperature If the output current is reduced to 80 % of the nominal output current of the CUE in questions. bigger units are required. The required action is described in the next sections. The other possibility is to use a unit one size bigger. however. An alternative is to lower the ambient temperature at high altitudes and thereby ensure 100% output current at high altitudes. the ambient may be 5 °C higher. 49. p. PELV cannot be met. The maximum ambient temperature of the different enclosures can be found in section Technical data on Low air pressure At low air pressure.600 ft (2. If the CUE gets too hot.000 m). Note that the nominal temperature rating depends on the enclosure type. For higher temperature increases. the output current 27 A of the selected CUE in example 1 must be derated to 92% according to fig. the max.800 ft (3 km) Fig. it will reduce the switching frequency.000 m). 98 dU/dt Sine wave 96754973 96754973 96754973 96754973 96754976 96754976 96754976 96754976 96754976 96754976 96754977 96754977 96754978 96754978 * includes CUE and 0-120 psi 4-20mA sensor 41 .2 30.6 12.96 0.5 10.96 0.96 0.96 0.7 24.96 0.98 0.7 16.CUE selection Selection tables Mains supply 1 x 200-240 V Rated Input Voltage CUE output amps 6.5 12.98 0.96 0.8 enclosure rating IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 CUE only part number 91136746 91136854 91136832 91136855 91136833 91136856 91136834 91136857 91136835 91136858 91136836 91136859 91136837 91136860 CUE constant pressure* part number 91136789 91136908 91136843 91136909 91136844 91136910 91136845 91136911 91136846 91136912 91136847 91136913 91136848 91136914 Enclosure A3 A5 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B2 B2 Max conductor (AWG) 10 10 8 8 8 8 8 8 8 8 8 8 2 2 Grundfos CUE output filter Efficiency 0.5 16.8 30.98 0.96 0.96 0.96 0.6 7.6 1 x 200-240V 10.2 24.5 7.6 6.96 0. 97 0.8 30.96 0.96 0.97 0.97 0.96 0.7 16.96 0.2 3 x 200-240V 24.6 7.4 74.96 0.2 46.6 6.6 6.5 12.6 10.96 0.5 7.96 0.96 0.97 0.8 46.96 0.96 0.8 74.8 88 88 115 115 143 143 170 170 enclosure rating IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 CUE only part number 91136747 91136861 91136748 91136862 91136749 91136863 91136750 91136864 91136751 91136865 91136752 91136866 91136753 91136867 91136754 91136868 91136755 91136869 91136756 91136870 91136757 91136871 91136758 91136872 91136759 91136873 91136760 91136874 91136761 91136875 CUE constant pressure* part number 91136790 91136915 91136791 91136916 91136792 91136917 91136793 91136918 91136794 91136919 91136795 91136920 91136796 91136921 91136797 91136922 91136798 91136923 91136799 91136924 91136800 91136925 91136801 91136926 91136802 91136927 91136803 91136928 91136804 91136929 Enclosure A2 A5 A2 A5 A2 A5 A2 A5 A3 A5 A3 A5 B3 B1 B3 B1 B3 B1 B4 B2 B4 C1 C3 C1 C3 C1 C4 C2 C4 C2 Max conductor (AWG) 10 10 10 10 10 10 10 10 10 10 10 10 8 8 8 8 8 8 2 2 1/0 1/0 1/0 1/0 1/0 1/0 4/0 4/0 250 MCM 250 MCM Grundfos CUE output filter Efficiency 0.96 0.96 0.6 12.2 30.4 59.5 10.6 4.7 24.95 0.96 0.2 59.96 0.95 0.96 0.96 0.CUE selection Mains supply 3 x 200-240 V Rated Input Voltage CUE output amps 4.96 0.96 0.97 0.96 0.96 0.97 0.5 16.97 dU/dt Sine wave 96754973 96754973 96754973 96754973 96754973 96754973 96754976 96754976 96754976 96754976 96754976 96754976 96754977 96754977 96754978 96754978 96755019 96755019 96755021 96755021 96755032 96755032 96755033 96755033 96755033 96755033 96755034 96755034 96755034 96755034 * includes CUE and 0-120 psi 4-20mA sensor 42 .97 0. 97 0.98 0.5 14.3 6.1 2.98 0.95 0.97 0.98 0.2 11 11 14.98 0.98 0.97 0.500V Rated Input Voltage CUE output amps 1.4 3.96 0.96 0.97 0.2 8.98 0.98 0.98 0.8 4.98 0.98 0.98 0.97 0.7 3.4 4.98 0.98 0.98 0.98 0.98 0.98 0.7 2.97 0.97 0.98 0.97 0.96 0.1 2.97 0.6 2.99 0.99 0.97 0.500V 21 27 27 34 34 40 40 52 52 65 65 80 80 105 105 130 130 160 160 190 190 240 240 enclosure rating IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP54 IP21 IP54 CUE only part number 91136762 91136876 91136763 91136877 91136764 91136878 91136765 91136879 91136766 91136880 91136767 91136881 91136768 91136882 91136769 91136883 91136770 91136884 91136771 91136885 91136772 91136886 91136773 91136887 91136774 91136888 91136775 91136889 91136776 91136890 91136777 91136891 91136778 91136892 91136779 91136893 91136780 91136894 96754649 96754666 96754651 96754669 CUE constant pressure* part number 91136805 91136930 91136806 91136931 91136807 91136932 91136808 91136933 91136809 91136934 91136810 91136935 91136811 91136936 91136812 91136937 91136813 91136938 91136814 91136939 91136815 91136940 91136816 91136941 91136817 91136942 91136818 91136943 91136819 91136944 91136820 91136945 91136821 91136946 91136822 91136947 91136823 91136948 Enclosure A2 A5 A2 A5 A2 A5 A2 A5 A2 A5 A2 A5 A2 A5 A3 A5 A3 A5 B3 B1 B3 B1 B3 B1 B4 B2 B4 B2 B4 C1 C3 C1 C3 C1 C4 C2 C4 C2 D1 D1 D1 D1 Max conductor (AWG) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 8 8 8 8 8 8 2 2 2 2 1/0 1/0 1/0 1/0 1/0 1/0 4/0 4/0 250 MCM 250 MCM 2 x 2/0 2 x 2/0 2 x 2/0 2 x 2/0 Grundfos CUE output filter Efficiency 0.96 0.98 0.98 0.6 1.3 8.95 0.98 96755062 96755062 96755063 96755063 96755063 96755063 96755063 96755063 96755064 96755064 96755064 96755064 96755066 96755066 96755066 96755066 96755067 96755067 96755067 96755067 96755069 96755069 96755069 96755069 dU/dt Sine wave 96754941 96754941 96754941 96754941 96754972 96754972 96754972 96754972 96754973 96754973 96754973 96754973 96754974 96754974 96754976 96754976 96754976 96754976 96754977 96754977 96754978 96754978 96754978 96754978 96755019 96755019 96755021 96755021 96755032 96755032 96755033 96755033 96755033 96755033 96755034 96755034 96755034 96755034 96755037 96755037 96755037 96755037 * includes CUE and 0-120 psi 4-20mA sensor 43 .8 6.97 0.97 0.CUE selection Mains supply 3 x 440 .5 21 3 x 440 .98 0. 7 1.97 0.97 0.97 0.97 0.97 0.97 0.97 0.9 4.97 dU/dt Sine wave 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 96755040 * includes CUE and 0-120 psi 4-20mA sensor 44 .9 6.97 0.7 2.97 0.97 0.7 2.97 0.4 2.97 0.4 2.CUE selection Mains supply 3 x 525-600 V Rated Input Voltage CUE output amps 1.97 0.1 6.600V 3.9 3.97 0.1 9 9 11 11 enclosure rating IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 IP21 IP55 CUE only part number 91136781 91136900 91136782 91136901 91136783 91136902 91136784 91136903 91136785 91136904 91136786 91136905 91136787 91136906 91136788 91136907 CUE constant pressure* part number 91136824 91136954 91136825 91136955 91136826 91136956 91136827 91136957 91136828 91136958 91136829 91136959 91136830 91136960 91136831 91136961 Enclosure A3 A5 A3 A5 A3 A5 A3 A5 A3 A5 A3 A5 A3 A5 A3 A5 Max conductor (AWG) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Grundfos CUE output filter Efficiency 0.97 0.9 4.7 3 x 525 . B2.53 (242) 6.5 (12) – 51.0) Screw holes [in (mm)] ∅d .433 (11) .748 (19) ∅e .311 (7.87 (454) 24.96 (380) – 19.54 (90) 5. B1.Technical data Main dimensions and weight Grundfos CUE B4.0) .354 (9.8 (4.217 (5. C3 and C4 Fig.0) .13 in (308) b 2.472 (12.09 in (231) 10.0) .47 (520) 26.76 (70) 4.53 (242) 9.21 (310) c .9) 11.472 (12) .90 (480) 25.0) .217 (5.354 (9.53 (242) 9.78 (350) 15.5 (23) 59.69 (246) 12.0) .08 (205) 8.62 (219) 8.354 (9. B3.5) .315 (8. 51 Enclosures A5.315 (8.472 (12) – – .0) .335 (8.54 (90) 3.433 (11) .591 (15.80 (249) 9.433 (11) .12 (130) 9.8) .57 (624) 14.53 (242) 9.354 (9.7 (5. C1.08 (205) 8.268 (6.76 (375) 16.62 (219) 8.9) . C4 Fig.0) .55 (268) 14.34 (110) 8.53 (242) 9.34 (110) 4.27 (210) 8.0) .69 (246) 12.27 (210) 5.5) .47 (215) 8.433 (11) .5) .315 (8.24 (260) 9.38 (670) 26.76 (248) 9.9 (14) 26.87 (200) 10.54 (420) 18.3) 14.5 (27) 26.87 (200) – 10.08 (205) 7.0) .8) .335 (8.24 (260) 10.0) .748 (19) .2) .83 402) 17.52 (648) Width [in (mm)] 1) B 3.49 (495) – 25.315 (8.5) – 99.472 (12.08 (205) 8.50 (165) 9.71 (399) 18.62 (219) 7.256 (6.0) .315 (8. 50 Enclosures A2 and A3 TM03 9000 2807 Fig.87 (200) 10.8) Weight [lb (kg)] 10. 52 Enclosures D1 and D2 Height [in (mm)] 1) A A2 with IP21/NEMA1 kit A3 with IP21/NEMA1 kit A5 B1 B2 B3 with IP21/NEMA1 kit B4 with IP21/NEMA1 kit C1 10.9) .12 (257) 13. C2.217 (5.0) f .71 (272) Depth [in (mm)] 1) C 8.8 (23.315 (8.354 (9.0) – – . B4.77 (680) a 10.50 (165) 6.354 (9.323 (8.32 (262) 10.6) 15.0) .52 (140) – 7.59 (650) 15. C3.354 (9.4 (7.354 (9.0) .0) .32 (262) 9.62 (219) 8.12 (130) 5.78 (350) 10.6 (6.76 (375) 10.76 (70) 2.0) .472 (12.748 (19) .354 (9.268 (6.591 (15.354 (9.21 (310) C 2) 8.0) 30.311 (7.5) .71 (475) 20.24 (260) 10.0) .12 (257) 13.5) .0) .04 (255) 12.0) .386 (9.2 (45) Enclosure TM03 9922 4607 TM03 9002 2807 45 .217 (5.5) .55 (268) 14.5) .472 (12) .24 (260) 10. 669 (17.0) .63 (270) – 12.5) .65 (755) 25.31 (770) 21.354 (9.19 (335) 13.98 (660) 37.472 (12. Depth with MCB 114 option Shipping dimensions of D1 and D2: Height x width x length = 650 x 570 x 1730 mm.40 (950) 47.386 (9.84 (631) – 45.43 (1535) Width [in (mm)] 1) B 14.60 (1209) 62.09 (739) 20.3 (65) 77.787 (20) ∅d .0) .984 (25) Weight [lb (kg)] 143.335 (8.0) .99 (330) – 11.0) .335 (8.27 (337) 13.3 (104) 332.335 (8.669 (17.9 (151) 13.5) .0) .11 (333) 13.15 (334) 10.95 (329) 14.5) .669 (17.43 (1154) 60.2 (35) – 110.65 (550) 21. width and depth.96 (380) 14.433 (11) ∅e .669 (17.748 (19) – – – – .97 (304) Depth [in (mm)] 1) C 13.54 (420) b 13.13 (308) 12.5) .Technical data Height [in (mm)] 1) A C2 C3 with IP21/NEMA1 kit C4 with IP21/NEMA1 kit D1 D2 30.54 (420) 16.11 (333) 13.39 (391) 16.27 (337) 13.51 (521) – 24.27 (337) – – The dimensions are maximum height.984 (25) .97 (304) 11.787 (20) .335 (8.433 (11) f .433 (11) .57 (370) 15.433 (11) .27 (337) 14.0) – – – – .56 (1589) a 29.11 (333) 13. 2) 1) 46 .2 (50) – 229.19 (335) 13.11 (333) 13.57 (370) 12.96 (380) C 2) Grundfos CUE Enclosure Screw holes [in (mm)] c .8) . 8 1.8 4.5 10 141)/242) 10 1)/242) Motor 1.8 1.280 ft (1 km) 6.6 0. 47 . The sound pressure level of a motor controlled by a frequency converter may be higher than that of a corresponding motor which is not controlled by a frequency converter. Sound pressure level Maximum sound pressure level measured at a distance of 1 m from the unit: Enclosure A2 A3 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 1) Cables Cable length Maximum length.8 1.6 19 19 Note: The CUE comes in a packaging which is not suitable for outdoor storage.6 0.8 4. The sound pressure level for B3 in the 3 x 525-600 V range is 70 dBA.6 0.6 0. signal cable Cable cross-section to signal terminals Maximum cable cross-section to signal terminals.8 1.6 0. 6 months 3.6 0. Conductor cross-section ≤ 95 Conductor cross-section ≥ 95 mm2. up to 160 amps Ambient temperature Average ambient temperature over 24 hours CUE. 122 °F (50 °C) Max.5 mm 2) 18 AWG (1.6 0.6 0. see next section Fuses on page 48. screened motor cable 500 ft (150 m) 1000 ft (300 m) 1000 ft (300 m) Sound pressure level [dBA] 60 60 63 67 70 63 1) 63 62 65 67 – 76 74 Maximum length. unscreened motor cable Maximum length. 113° F (45 °C) Max.5 mm 2) Note: For cable cross-section to mains and motor. 113° F (45 °C) C3 C4 D1 D2 14 Tightening torque [Nm] Mains 1.8 4.5 1.5 1.8 1.6 0. rigid conductor Maximum cable cross-section to signal terminals.600 ft (2 km) Enclosure A2 A3 A5 B1 B2 B3 B4 C1 C2 Max. Ground 3 3 3 3 3 3 3 3 3 3 3 19 19 Relay 0.6 0.6 0.8 4.6 0. flexible conductor Minimum cable cross-section to signal terminals 16 AWG (1.8 1. 104° F (40 °C) 1) 2) Grundfos CUE Terminal tightening torques 5-95 % RH 32° F (0 °C) 14° F (–10 °C) –13° F to 149° F (–25 to 65 °C) Max.0 mm 2) 22 AWG (0.Technical data Surroundings Relative humidity Minimum ambient temperature at full operation Minimum ambient temperature at reduced operation Temperature during storage and transportation Storage duration Maximum altitude above sea level with full performance Maximum altitude above sea level with performance reduction CUE.5 10 141)/242) 10 141)/242) 19 19 mm2. 190 amps and above Ambient temperature Average ambient temperature over 24 hours Max. 2 3 4 5.5 3 x 525-690 V 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 – – – – – – – – – – 225 250 350 400 500 – – – – – – – – – – – – – – – Maximum fuse size [A] 10 10 10 20 20 20 32 32 gG gG gG gG gG gG gG gG Fuse type Grundfos CUE Maximum conductor cross-section [AWG] (mm2) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) – – – – – – – – – – 2 x 70 2 x 70 2 x 185 2 x 185 2 x 185 48 .2 3 3.5 11 15 18.7 5.Technical data Fuses Non-UL fuses and conductor cross-section to mains and motor Typical shaft power P2 [kW] 1 x 200-240 V 1.75 1.1 1.5 2.5 7.5 2.75 1.5 3 x 200-240 V 0.5 2.1 1.5 2.2 3 3.5 22 30 37 45 3 x 380-500 V 0.5 11 15 18.1 1.5 7.2 3 4 5.55 0.5 7.75 1.5 7.5 22 30 37 45 55 75 90 110 132 160 200 250 3 x 525-600 V 10 10 10 10 20 20 20 32 32 63 63 63 63 80 100 125 160 250 250 300 350 400 500 600 gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG gG aR aR gG gG gG gG gR 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 8 (10) 8 (10) 8 (10) 2 (35) 2 (35) 1 (50) 1 (50) 1 (50) 3/0 (95) 4/0 (120) 2 x 70 2 x 70 2 x 185 2 x 185 2 x 185 10 20 20 20 32 32 63 63 63 80 125 125 160 200 250 gG gG gG gG gG gG gG gG gG gG gG gG gG aR aR 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 12 (4) 8 (10) 8 (10) 8 (10) 2 (35) 1 (50) 1 (50) 1 (50) 3/0 (95) 4/0 (120) 20 30 40 40 60 80 100 – – – – – – – 12 (4) 8 (10) 8 (10) 8 (10) 8 (10) 8 (10) 2 (35) Maximum fuse size [A] Fuse type Maximum conductor cross-section [AWG] (mm2) Typical shaft power P2 [kW] 0.1 1.7 5. 5) 30.1) 7.5) 88 (22) 115 (30) 143 (37) 170 (45) 3 x 380-500 V 1.5) 40 (22) 52 (30) 65 (37) 80 (45) 105 (55) 130 (75) 160 (90) 3 x 525-600 V 1.5 (1.7 (3.6 (1.7 (0.3 (3) 8.5 (3) 16.3 (2.6 (0.1) 7.7) 24.8 (18.1 (4) 9 (5.2) 6.4 (15) 74.6 (1.1) 2.5) 21 (11) 27 (15) 34 (18.2 (5.5 (7.5) 3.55) 2.8 (7.75) 6.1) 3.5 (3) 16.9 (3) 6.75) 2.5) 4.8 (7.7 (3.5 (1.5) KTS-R10 KTS-R10 KTS-R10 KTS-R20 KTS-R20 KTS-R20 KTS-R30 JKS-10 JKS-10 JKS-10 JKS-20 JKS-20 JKS-20 JKS-30 JJS-10 JJS-10 JJS-10 JJS-20 JJS-20 JJS-20 JJS-30 5017906-010 5017906-010 5017906-010 5017906-020 5017906-020 5017906-020 5012406-032 KTN-R10 KTN-R10 KTN-R10 KTN-R20 KTN-R20 KTN-R20 KTN-R30 ATM-R10 ATM-R10 ATM-R10 ATM-R20 ATM-R20 ATM-R20 ATM-R30 A2K-10R A2K-10R A2K-10R A2K-20R A2K-20R A2K-20R A2K-30R KTS-R10 KTS-R10 KTS-R10 KTS-R10 KTS-R20 KTS-R20 KTS-R20 KTS-R30 KTS-R30 KTS-R40 KTS-R40 KTS-R50 KTS-R60 KTS-R80 KTS-R100 KTS-R125 KTS-R150 FWH-220 FWH-250 JKS-10 JKS-10 JKS-10 JKS-10 JKS-20 JKS-20 JKS-20 JKS-30 JKS-30 JKS-40 JKS-40 JKS-50 JKS-60 JKS-80 JKS-100 JKS-150 JKS-150 – – JJS-10 JJS-10 JJS-10 JJS-10 JJS-20 JJS-20 JJS-20 JJS-30 JJS-30 JJS-40 JJS-40 JJS-50 JJS-60 JJS-80 JJS-100 JJS-150 JJS-150 – – 5017906-010 5017906-010 5017906-010 5017906-010 5017906-020 5017906-020 5017906-020 5012406-032 5012406-032 5014006-040 5014006-040 5014006-050 5014006-063 2028220-100 2028220-125 2028220-125 2028220-160 2028220-200 2028220-250 KTN-R10 KTN-R10 KTN-R10 KTN-R10 KTN-R20 KTN-R20 KTN-R20 KTN-R30 KTN-R30 KLS-R40 KLS-R40 KLS-R50 KLS-R60 KLS-R80 KLS-R100 KLS-R125 KLS-R150 L50S-225 L50S-250 ATM-R10 ATM-R10 ATM-R10 ATM-R10 ATM-R20 ATM-R20 ATM-R20 ATM-R30 ATM-R30 – – – – – – – – – – A2K-10R A2K-10R A2K-10R A2K-10R A2K-20R A2K-20R A2K-20R A2K-30R A2K-30R A6K-40R A6K-40R A6K-50R A6K-60R A6K-80R A6K-100R A6K-125R A6K-150R A50-P225 A50-P250 KTN-R10 KTN-R20 KTN-R20 KTN-R20 KTN-R30 KTN-R30 KTN-R50 KTN-R50 KTN-R60 KTN-R80 KTN-R125 KTN-R125 FWX-150 FWX-200 FWX-250 JKS-10 JKS-20 JKS-20 JKS-20 JKS-30 JKS-30 JKS-50 JKS-60 JKS-60 JKS-80 JKS-150 JKS-150 – – – JJN-10 JJN-20 JJN-20 JJN-20 JJN-30 JJN-30 JJN-50 JJN-60 JJN-60 JJN-80 JJN-125 JJN-125 – – – 5017906-010 5017906-020 5017906-020 5017906-020 5012406-032 5012406-032 5012406-050 5012406-050 5014006-063 5014006-080 2028220-125 2028220-125 2028220-150 2028220-200 2028220-250 KTN-R10 KTN-R20 KTN-R20 KTN-R20 KTN-R30 KTN-R30 KLN-R50 KLN-R60 KLN-R60 KLN-R80 KLN-R125 KLN-R125 L25S-150 L25S-200 L25S-250 ATM-R10 ATM-R20 ATM-R20 ATM-R20 ATM-R30 ATM-R30 – – A2K-60R A2K-80R A2K-125R A2K-125R A25X-150 A25X-200 A25X-250 A2K-10R A2K-20R A2K-20R A2K-20R A2K-30R A2K-30R A2K-50R A2K-50R A2K-60R A2K-80R A2K-125R A2K-125R A25X-150 A25X-200 A25X-250 KTN-R30 KTN-R40 KTN-R40 KTN-R60 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Fuse type Bussmann Bussmann RK1 J Bussmann T SIBA RK1 Littel Fuse RK1 Ferraz-Shawmut Ferraz-Shawmut CC RK1 Grundfos CUE Maximum conductor cross-section [AWG] 10 7 7 7 7 7 2 10 10 10 10 10 10 7 7 7 2 1/0 1/0 1/0 4/0 250 MCM 10 10 10 10 10 10 10 10 10 7 7 7 2 2 1/0 1/0 1/0 4/0 250 MCM 10 10 10 10 10 10 10 49 .6 (2.4 (1.6 (0.2 (5.5) 10.7 (1.5) 46.6 (2.7) 24.7 (1.2) 4.1 (0.2 (11) 59.5) 14.5) 30.Technical data UL fuses and conductor cross-section to mains and motor CUE Output Amps [Amp (kW)] 1 x 200-240 V KTN-R20 6.2) 12.75) 2.5) 3 x 200-240 V 4.2) 12.9 (2.5) 10.4 (1.2 (4) 11 (5. 6URD30D08A0500 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Fuse type Bussmann E1958 JFHR2 Bussmann E4273 T/JDDZ Bussmann E4274 H/JDDZ Bussmann E125085 JFHR2 SIBA E180276 RKI/JDDZ Littel Fuse E71611 JFHR2 Ferraz-Shawmut E60314 JFHR2 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Fuse type Bussmann Bussmann RK1 J KTS-R30 JKS-30 Bussmann T JJS-30 SIBA RK1 5012406-032 Littel Fuse RK1 KTN-R30 Ferraz-Shawmut Ferraz-Shawmut CC RK1 ATM-R30 A2K-30R Grundfos CUE Maximum conductor cross-section [AWG] 10 – – – – – – – – – – Maximum conductor cross-section [AWG] 2 x 2/0 2 x 2/0 2 x 350 MCM 2 x 350 MCM 2 x 350 MCM – 3 x 525-690 V 155 (110) 192 (132) 242 (160) 290 (200) 344 (250) – – – – – – – – – – – – – – – – – – – – 2 x 2/0 2 x 2/0 2 x 350 MCM 2 x 350 MCM 2 x 350 MCM 50 .5) 3 x 525-690 V – – – – – – – – – – CUE Output Amps [Amps (kW)] 3 x 380-500 V 190 (110) 240 (132) 302 (160) 361 (200) 443 (250) – FWH-300 FWH-350 FWH-400 FWH-500 FWH-600 – JJS-300 JJS-350 JJS-400 JJS-500 JJS-600 – NOS-300 NOS-350 NOS-400 NOS-500 NOS-600 – 170M3017 170M3018 170M4012 170M4014 170M4016 Bussmann E125085 JFHR2 170M3017 170M3018 170M4011 170M4012 170M4014 2028220-315 2028220-315 206xx32-400 206xx32-500 206xx32-600 SIBA E180276 JFHR2 2061032.350 2061032.Technical data CUE Output Amps [Amp (kW)] 11 (7.6URD30D08A0350 6.350 2061032.500 L50S-300 L50S-350 L50S-400 L50S-500 L50S-600 – A50-P300 A50-P350 A50-P400 A50-P500 A50-P600 Ferraz-Shawmut E76491 JFHR2 6.6URD30D08A0350 6.6URD30D08A0315 6.400 2061032.315 2061032.6URD30D08A0400 6. Ri Maximum current Output voltage in% of supply voltage. terminal number Current signal Current range Input resistance. 2 A 240 VAC. 1 time/2 min. 69 (B).5 mA max. L3) Supply voltage Supply voltage Supply voltage Supply voltage Supply frequency Maximum temporary imbalance between phases Leakage current to earth Number of cut-ins. closed contact Maximum voltage on input Input resistance. the resistance must not exceed 30 Ω. 54 The RS-485 circuit is functionally separated from other central circuits and galvanically separated from the supply voltage (PELV). 3 (NC) 4 (C). 1 time/min. Common Normally open Normally closed 1 (C). enclosure A Number of cut-ins.Technical data Inputs and outputs Mains supply (L1. 5 (NO). V. terminal number Current range Maximum load to frame Maximum fault 42 0-20 mA 500 Ω 0. Analog output Analog output 1. R i 18. Digital inputs Terminal number Voltage level Voltage level. terminal number Analog inputs 5.or 3-wire 2 0/4-20 mA < 200 Ω 4. 33 0-24 VDC > 19 VDC < 14 VDC 28 VDC Approx. 0. terminal number Current range Input resistance Analog inputs 4. enclosures D 200-240 V ± 10 % 380-500 V ± 10 % 525-600 V ± 10 % 525-690 V ± 10 % 50/60 Hz 1) Grundfos CUE Signal relays Relay 01. 1 A 24 V DC 10 mA 24 V AC 20 mA 3 % of rated value >3. terminal number 53 A53 = "U" 1) 0-10 V Approx. 4 kΩ The factory setting is voltage signal “U”.8 % of full scale All digital inputs are galvanically separated from the supply voltage (PELV) and other high-voltage terminals. RS-485 GENIbus connection Terminal number 68 (A). All analog inputs are galvanically separated from the supply voltage (PELV) and other high-voltage terminals. Motor output (U. 51 . 10 kΩ ± 20 V 54 A54 = "I" 1) 0-20. terminals 53. 19. 200 Ω 30 mA 0. open contact Voltage level. terminal number Relay 02.5 % of full scale 0-100% 1) 0-100 Hz 2) not recommended Voltage signal Voltage range Input resistance. L2. Depending on the pump family selected. C NO NC Note: Do not use the supply voltage for switching the CUE on and off. 5 7. parts 4 and 5. MCB 114 sensor input module Analog input 3. The analog output is galvanically separated from the supply voltage (PELV) and other high-voltage terminals. 2 (NO). Analog inputs Analog input 1. 2 times/min. terminal number Maximum terminal load (AC-1) 1) Maximum terminal load (AC-15) 1) Maximum terminal load (DC-1) 1) Minimum terminal load IEC 60947. 8 Pt100/Pt1000 Note: When using Pt100 with 3-wire cable. 61 GND (Y) Maximum fault.2 A 50 VDC. max. 6 (NC) 240 VAC. enclosures B and C Number of cut-ins. 2. terminal number Signal type. W) Output voltage Output frequency Switching on output 1) 2) The relay contacts are galvanically separated from other circuits by reinforced insulation (PELV). 32. Ri Maximum voltage Analog input 2. 4-20 mA Approx. max. CRK.8 ft (3 m) cable Floor-mounting option. see page 56 Sine-wave filters dU/dt filters 1) Product numbers for sine-wave filters and dU/dt filters. with 9. 3 capillary tubes (short/long) and 5 cable clips (black).5 psi (0-1. brackets for wall and motor mounting.6 bar) Pressure connection: 7/16” Including fittings for pressure connection (1/4" .9 m screened cable 0-8. option including pedestal parts and instructions Output filters. Other accessories Dry-running protection 1) LiqTec dry-run protector 1 x 115V LiqTec dry-run protector 1 x 220V LiqTec Extension Cable Kit 1) Main pump types CR.0 bar) 0-87 psi (0-6.Accessories Product numbers CUE accessories Add-on module. 0. CRI. CHI. All sensors have a 4-20 mA output. SPK.7 psi (0-0. Type LiqTec LiqTec LiqTec Ext.0 bar) 0-145 psi (0-10 bar) 96611522 96611523 96611524 96611525 96611526 96611527 96611550 Measuring range [psi] (bar) 0-120 psi (0-8 bar) 0-200 psi (0-14 bar) 0-87 psi (0-6 bar) 0-145 psi (0-10 bar) 0-232 psi (0-16 bar) 0-362 psi (0-25 bar) 0-580 psi (0-40 bar) 0-870 psi (0-60 bar) Product number 96437852 91120777 91136169 91136170 91136171 91136172 91136173 91136174 * Note: Kits include a 6 ft cable with removable potted plug in addition to a standard plug for remote mounting.6 bar) 0-36 psi (0-2.0 bar) 0-23 psi (0-1. Cable Product number 96556430 96556429 96443676 52 . CRN. see page 53 Sensor input module Control panel.7/16"). service kit instructions 0-14. 2) Sensor connection: 1/2”. MTR. 1) 1) Floor mounting 96801230 GLCP GLCP remote mounting 96809398 96801229 Type MCB 114 Grundfos CUE Product number 96760901 Communication modules Gateways LonWorks gateway Profibus gateway Modbus gateway GSM modem Type CIU 100 CIU 150 CIU 200 CIU 250 Product number 96753736 96753081 96753082 96787106 Sensors Danfoss pressure sensor Type Kit* 6 ft potted cable Kit* Pressure connection: NPT 1/2” Kit* Kit* Kit* Kit* Kit* Grundfos differential pressure sensor option. see page 54 Grundfos Local Control Panel Remote-mounting option for GLCP.5 bar) 0-58 psi (0-4. installation and operating instructions. see page 55 Enclosure D1 and D2. see pages 41 to 44. 5 and 7. an extended frame and an identification label to put onto the CUE. 5 6 7. signal cable Analog input 3 Terminal number Current range Input resistance Analog inputs 4 and 5 TM04 0293 0308 Grundfos CUE 5-95% RH 14 to 131° F (–10 to 55° C) –13 to 158° F (–25 to 70° C) 984 ft (300 m) 2 0/4-20 mA < 200 Ω 4. 11 and 12 are not used TM03 9483 4007 Extended frame 53 .or 3-wire All analog inputs are galvanically separated from the supply voltage (PELV) and other high-voltage terminals. 8 Pt100/Pt1000 Terminal number Signal type. Scope of delivery The MCB 114 comes with a terminal cover. Wiring diagram Fig. Pt100/Pt1000 Common frame for temperature sensor 1 Temperature sensor 2. 54 Scope of delivery 4. see section MCB 114 sensor input module on page 29. The three analog inputs are default used for monitoring. MCB 114 TM04 0026 4807 Terminal 1 2 3 Type +24 V out AI 3 GND AI 4 GND AI 5 GND Function Supply to sensor Sensor 2. 53 MCB 114 sensor input module The MCB 114 offers three additional analog inputs for the CUE: • one analog 0/4-20 mA input for an additional sensor Temperature sensor 1 +24 V out Sensor 2 • two analog Pt100/Pt1000 inputs for temperature sensors. For further information. 2.Accessories MCB 114 sensor input module Technical data Relative humidity Ambient temperature during operation Temperature during storage and transportation Maximum length. Temperature sensor 2 GND GND 0/4-20 mA GND 3-wire Terminal cover 2-wire MCB 114 sensor input module Fig. 55 Wiring diagram. 0/4-20 mA Common frame for analog input Temperature sensor 1. 8 9 Terminals 10. Pt100/Pt1000 Common frame for temperature sensor 2 Fig. 5 ± 1 mm Min. The enclosure is IP65.Accessories Grundfos Local Control Panel. The CUE unit comes default with a GLCP fitted. Cutout 129. 54 TM04 0377 0608 > > Fig. The remote-mounting option includes fasteners. the GLCP can also be moved to the front of a cabinet. 58 Cabinet mounting. Cable is not included in the option. 3 m cable and gasket. but the control panel is also available as an option. see the installation and operating instructions of the remote-mounting option. dimensions of cutout For further information. 57 Remote-mounting option for GLCP Dimensions 64.R 2 .5 ± 1 mm x Ma . GLCP GLCP is used for local setting of the CUE. The fastening screws must be tightened to a torque of maximum 1 Nm. Grundfos CUE Remote-mounting option for GLCP By means of a remote-mounting option. see the installation and operating instructions of the CUE. CUE CU On/ Off > + TM03 8719 2507 TM04 0376 0608 On Off OK > - Alarm Fig. 56 Control panel of the CUE For further information. 72 mm Fig. 61. Scope of delivery • Primary pedestal frame • Vented front cover • Two side covers • Two front brackets • Hardware for assembly • Instructions. 60 CUE enclosure D1 or D2 on a pedestal Please see the instructions of the pedestal option for further information. TM03 9895 4607 Fig. Drilling dimensions CU E Grundfos CUE IP21/NEMA1 kit An IP20 enclosure can be upgraded to IP21/NEMA1 with the IP20/NEMA1 kit. The power terminals (mains and motor) will be covered. 59 Drilling template for pedestal [mm] Fig. One pedestal fits both enclosure D1 and D2. A pedestal has been designed for that purpose. the CUE can also be mounted on the floor. B A Back C Front D TM03 9923 4607 E Fig. 61 Example of IP21/NEMA1 kit for enclosure A3 • A: Top cover • B: Brim • C: Base part • D: Base cover • E: Screw(s). If the MCB 114 sensor input module is fitted.Accessories Floor-mounting option By means of a pedestal. See fig. the brim (B) must be fitted on the top cover (A). TM04 0372 0608 55 . BM. The filters are in IP20/NEMA1 enclosure. noise reduction Other pumps.5 kW 11 kW and up Up to 7.Accessories Output filters Grundfos offers two types of output filter as accessories for the CUE: • dU/dt filters • sine-wave filters. it can be seen if a filter is needed and which type to use.5 kW 11 kW and up Up to 7. 56 GrA 4456 .5 kW 11 kW and up All Sine-wave filter 0-984 ft (0-300 m) 492-984 ft (150-300 m) 0-984 ft (0-300 m) 492-984 ft (150-300 m) 0-984 ft (0-300 m) 0-984 ft (0-300 m) 492-984 ft (150-300 m) Pump type dU/dt filter – 0-492 ft (0-150 m) – 0-492 ft (0-150 m) – – 0-492 ft (0-150 m) SP. Typical shaft power P2 Up to 7. BMB with 380 V motor and up Other pumps. From the table. Grundfos CUE Fig. 62 Wall-mounted sine-wave filters Use of output filters The table below explains in which cases an output filter is required. see page 34. higher noise reduction Pumps with 690 V motor The lengths stated apply to the motor cable. For information about installation. 591 (15 .55 (268) 10.60 (650) 25.5 (9.748 (19) .472 (12) .69 (500) 19.2 (45) 103.11 (460) 24.92 (125) 5.69 (170) 6.07 (205) 10.12 (130) 5.591 (15) .6 (47) 103.69 (170) 6.315 (8) .433 (11) .55 (268) 12.591 (15) .3 (8.472 (12) – – – – Weight [lbs (kg)] 7.87 (200) 7.12 (257) 10.92 (125) 4.354 (9) .24 (260) 12.472 (12) .42 (290) 15.12 (257) 10.21 (742) 16.38 (670) 26.48 (571) 20.5 (5.11 (460) Screw holes [in (mm)] ∅d .55 (268) 10.433 (11) .8 (33) 110.02 (610) 30.47 (215) 4.591 (15) .48 (190) 10.354 (9) .276 (7) .87 (530) 24.92 (125) 4.591 (15) .591 (15 .69 (170) 26.433 (11) .54 (90) 4.354 (9) .591 (15) .72 (120) 4.79 (1290) Mounting Height [in (mm)] A a Fig.55 (522) 20.32 (440) 21.472 (12) .5) .24 (260) 10.99 (330) 16.4 (41) 119.24 (260) 10.748 (19) .91 (150) 6.11 (460) 24.354 (9) .28 (312) 12.256 (6.47 (215) 8.24 (260) 10.69 (500) 22.472 (12) .315 (8) .2) 20.24 (260) 10.433 (11) .8) 72.36 (60) 2.433 (11) .748 (19) .0 (5.433 (11) .3) 23.24 (260) 10.28 (312) – – – – 4.7 (9.60 (650) 31.433 (11) .28 (312) – – – – 11.5) .433 (11) .32 (720) – 18.1) 20.81 (300) 12.11 (460) 18.5 (105) 330.55 (522) 20.48 (190) 8.9 (58) 18.591 (15) .74 (400) 15.92 (125) 6.0 (39) 90.02 (610) 24.591 (15) .69 (500) 19.69 (170) 6.93 (430) 19.93 (430) 20.90 (150) 5.83 (580) – – – – – 16.12 (257) 12.60 (650) 25.354 (9) .591 (15) – .55 (522) 10.99 (330) 12.315 (8) .9 (7.55 (268) 12.5) f .748 (19) .20 (640) 35.177 (4.01 (940) 50.35 (1152) 7.748 (19) .7) 28.92 (125) 8.315 (8) ∅e .433 (11) .08 (510) 18.55 (522) 30.8 (16.24 (260) 19.60 (650) 29.02 (610) 24.472 (12) – – – – .38 (670) 5.433 (11) .591 (15) .90 (150) 26.1 (113) 418.6 (10.11 (460) 18.8) 103. 64 Floor mounting Width [in (mm)] B b 2.11 (460) 18.02 (610) 24.50 (800) 8.748 (19) .1 (245) 683.83 (910) 37.32 (135) 11.54 (90) 3.3 (55) 154.55 (522) 20.591 (15 .24 (260) 19.38 (670) 37.433 (11) .60 (650) 25.39 (1050) 5.591 (15) .07 (205) 8.748 (19) .69 (500) 19.433 (11) .354 (9) .02 (610) 28.87 (200) 10.55 (522) – – 12.9 (12.354 (9) .748 (19) .47 (215) Depth [in (mm)] C 8.93 (430) 20.36 (60) 2.7 (150) 485.472 (12) – – – – – – – – .9 (190) 540.48 (190) 7.591 (15) .28 (312) 12.22 (412) – – – – – – – – 2.69 (170) 6.0 (54) 191.79 (782) 30.35 (1152) 43.8) 26.1 (9.19 (462) 18.2) 101.433 (11) .72 (120) 4.433 (11) .748 (19) .29 (490) 21.591 (15) .433 (11) .69 (500) 25.54 (90) 5.3 (16.9 (19.6 (47) 114.74 (400) 15.01 (940) 37.69 (500) 19.472 (12) .79 (782) 30.3 (285) 815.591 (15) .56 (550) 19.72 (120) 8.591 (15) .38 (670) 26.354 (9) .69 (500) 19.55 (522) 30.83 (580) 22.0 (220) 628. 63 Wall mounting Product number Sine-wave filters 96754941 96754972 96754973 96754974 96754976 96754977 96754978 96755019 96755021 96755032 96755033 96755034 96755037 96755038 96755039 96755040 96755041 96755042 96755043 96755044 96755045 96755047 96755049 96755050 dU/dt filters 96755062 96755063 96755064 96755066 96755067 96755069 96755070 96755071 96755078 96755079 96755080 96755081 96755082 96755083 96755084 96755085 Wall Wall Wall Wall Floor Floor Floor Floor Wall Wall Wall Wall Floor Floor Floor Floor 10.02 (610) 29.11 (206) 8.02 (610) 24.433 (11) TM04 0624 0908 57 .69 (170) 24.5) .2 (50) 132.28 (312) 12.177 (4.69 (170) 26.28 (312) 12.47 (215) 8.99 (330) 20.69 (500) c – – – – – – – – – – 18.92 (125) 4.354 (9) .47 (215) 8.591 (15 .38 (670) 25.256 (6.69 (170) 6.433 (11) .5) .7 (370) 1212.12 (257) 12.74 (400) 16.38 (670) Wall Wall Wall Wall Wall Wall Wall Wall Wall Wall Floor Floor Floor Floor Floor Wall Floor Floor Floor Floor Floor Floor Floor Floor 7.433 (11) – .93 (430) 16.07 (205) 10.9) 86.11 (460) 18.96 (380) 16.95 (75) 3.9) 43.69 (500) 25.5 (550) 11.55 (522) 20.433 (11) .01 (11.1) 37.22 (412) 19.55 (522) 20.4) 26.48 (190) 7.92 (760) 29.11 (460) – – – – 18.76 (70) 2.95 (75) 2.69 (500) 19.99 (330) 18.472 (12) .354 (9) .01 (940) 4.256 (6.472 (12) .256 (6.69 (500) 19.433 (11) .11 (460) 18.8 (87) 249.07 (205) 8.3) 9.3 (3.433 (11) .26 (540) 3.92 (125) 4.354 (9) .50 (800) 31.433 (11) .24 (260) 10.79 (1290) 50.79 (782) 29.28 (312) 16.38 (670) 25.24 (260) 19.24 (260) 17.74 (400) 20.5) .354 (9) .89 (175) 7.276 (7) .433 (11) .20 (640) 26.2 (12.3 (70) 231.3) 20.72 (120) 6.32 (440) 17.472 (12) .90 (150) 6.315 (8) .92 (760) 10.02 (610) 20.433 (11) .4 (310) 36.24 (260) 10.20 (310) 14.01 (940) 37.748 (19) .11 (460) 18.72 (120) 4.07 (205) 8.55 (522) 20.31 (770) 26.54 (90) 4.69 (170) 6.24 (260) 10.748 (19) .92 (760) – – – – 15.591 (15) .38 (670) 26.Accessories Dimensions and weight of output filters Grundfos CUE TM04 0625 0908 Fig.24 (260) 10.3 (4.76 (70) 3.6 (52) .748 (19) .748 (19) .79 (782) 43.02 (610) 24.315 (8) .354 (9) .66 (220) 10.3 (60) 127.92 (125) 4.472 (12) – – – – – .2) 99.472 (12) .7) 121.23 (463) 22.591 (15) .93 (430) 4.79 (782) 30.69 (500) 10.99 (330) 12.99 (330) 12. 67. Dimensions Supply voltage Output signal Load [Ω] Max. DPI Product description A cable (pos. Options with other cable lengths and various fitting connectors are available. 65 DPI position numbers The sensor is supplied with angular bracket for mounting on motor or bracket for wall mounting. 3) with composite PA top (pos. and gaskets are FKM. The pressure connections (pos.5 pg connection. Wiring diagram Grundfos CUE 1 Fig.4305 (pos. 1) goes through an M12 x 1. 4) are DIN W. See fig. See fig.5 x system pressure 2. DPI 58 TM03 2225 3905 . 1. 66 Dimensions. 200 [Ω] 12 V: max.5% BFSL < 0.4305 FKM and PPS IP55 550 g According to EN 61326-1 According to EN 61326-1 7/16”-UNF FKM Electrical connection SW 14 77 Short-circuit proof Protected against reverse polarity P2 Over supply voltage Materials in contact with medium 7/16 . DPI 2 No 1 Colour Function Brown Yellow Green White Supply voltage.-Nr.-Nr. 2). 65. The sensor housing and parts in contact with the medium are made of Inox DIN W. 67 Wiring diagram. 500 [Ω] 16 V: max. 100 [Ω] 232 psi (16 bar) 1.9 ft (0. P1 and P2 simultaneously Rupture pressure [bar] Measuring accuracy Response time Media temperature range Storage temperature range 12-30 VDC 4-20 mA 24 V: max. Must not be connected to supply voltage (conductor can be cut off) P2 TM03 2057 3505 2 3 4 4 P1 3 Technical data Fig.9 m) cable M12 x 1.13 mm2 2. 1.-Nr.20 UNF P1 TM03 2059 3505 Enclosure class Weight EMC (electromagnetic compatibility) Emission/immunity Connections Sealing material ø45 6 14 Fig. 7/16” UNF.4305.Accessories Grundfos differential pressure sensor.5 in sensor top Yes Yes Yes DIN W.5 sec +14 °F to +158 °F (–10 °C to +70 °C) –40 °F to 176 °F (–40 °C to +80 °C) 3-wire 0. 12-30 V GND Control signal Test signal. 1. system pressure. WebCAPS contains detailed information on more than 185.000 Grundfos products in more than 20 languages.Further product documentation WebCAPS Grundfos CUE WebCAPS is a Web-based Computer Aided Product Selection program available on www. In WebCAPS. Furthermore. Eta. such as Service kit catalogue and Service kit instructions • quick guides • product brochures. all information is divided into 6 sections: • Catalogue • Literature • Service • Sizing • Replacement • CAD drawings. Service This section contains an easy-to-use interactive service catalogue. this section contains service videos showing you how to replace service parts. Literature In this section you can access all the latest documents of a given pump.com.grundfos. and contains • technical data • curves (QH. etc. etc. P2. P1. Catalogue This section is based on fields of application and pump types. such as • data booklets • installation and operating instructions • service documentation. Here you can find and identify service parts of both existing and discontinued Grundfos pumps. 59 . etc) which can be adapted to the density and viscosity of the pumped liquid and show the number of pumps in operation • product photos • dimensional drawings • wiring diagrams • quotation texts. Based on an easy step-by-step guide. wireframe drawings • . The program contains the same features and functions as WebCAPS. and gives easy step-by-step instructions in how to • select the most suitable and efficient pump for your installation • carry out advanced calculations based on energy consumption. WinCAPS is available on CD-ROM and updated once a year. wireframe drawings (without surfaces) • . • analyse your selected pump via the built-in life cycle cost tool • determine the flow velocity in wastewater applications. 1 WinCAPS CD-ROM 60 . Fig. load profiles.000 Grundfos products in more than 20 languages. CAD drawings In this section it is possible to download 2-dimensional (2D) and 3dimensional (3D) CAD drawings of most Grundfos pumps.stp.eprt. E-drawings. WinCAPS WinCAPS is a Windows-based Computer Aided Product Selection program containing detailed information on more than 185. 3-dimensional drawings: • .Further product documentation Sizing 0 1 Grundfos CUE This section is based on different fields of application and installation examples. etc. the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency.dwg. life cycle costs. When you have specified the installed pump. wireframe drawings.dxf. Replacement In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. payback periods. etc. you can compare Grundfos pumps with the one you have installed on your site. These formats are available in WebCAPS: 2-dimensional drawings: • . The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos. but is an ideal solution if no Internet connection is available.dwg. solid drawings (with surfaces) • . Further product documentation Grundfos CUE 61 . Further product documentation Grundfos CUE 62 . Further product documentation Grundfos CUE 63 . 1108 US Subject to alterations. Ontario L6H 6C9 Canada Phone: +1-905 829 9533 Telefax: +1-905 829 9512 Bombas GRUNDFOS de Mexico S.V.Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence L-CUE-PG-01 1009 Rep. Mexico 66600 Phone: +52-81-8144 4000 Telefax: +52-81-8144 4010 www. © 2008. Kansas 66061 Phone: +1-913-227-3400 Telefax: +1-913-227-3500 GRUNDFOS Canada Inc.com . Boulevard TLC No. The name Grundfos. 2941 Brighton Road Oakville. GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe. All rights reserved worldwide. de C. the Grundfos logo. and the payoff Be–Think–Innovate are registered trademarks owned by Grundfos Management A/S or Grundfos A/S. Denmark. 15 Parque Industrial Stiva Aeropuerto Apodaca. N. 2009 Grundfos Pumps Corp.L.A.grundfos. Ventura SP-1. 1750 RPM 4. 2012 SP-1.Community Memorial Hospital.2 Duplex Sewage Ejectors Submittal Data (9 pages) .8 FLA @ 460/3/60 .March 1. TDH 3 HP.2 125 GPM @ 40 ft. Standard enclosure includes four brackets for wall mounting. NEMA 4X (corrosion proof). "C" Glendale. Unlimited options are available. and alarm light. labeled control panels provide complete duplex alternating control of single and three phase submersible. or NEMA 12 (indoor. Weil Aquatronics panel enclosures are available for every environment: NEMA 1 (indoor). . (Local alarm indication not provided if “Failsafe” alarm panel specified). NEMA 7 (explosion proof). Lockable double door deadfront feature for panels accessible to the public is available with operators installed on an inner door.L. dust tight). running lights. CA 91205-3122 1-800-74-PUMPS (747-8677) 818-244-5582 Fax: 818-247-0083 E-Mail: info@weilaquatronics. Standard warranty is one year. TOA switches. Standard panel includes disconnect handles. The panel requires three single pole level switches for level control. Palmer Av. horn and silence switch mounted on the panel door. Extended warrantees available. All panels are completely factory wired and tested. vertical or dry pit pumps. During emergency or peak conditions. NEMA 3R (outdoor). optional pedestal is available for floor mounting.com DUPLEX CONTROL PANELS Weil Aquatronics U.115 E. and are shipped with a wiring schematic to make installation in the field simple and clear. reset buttons. and one for the high water alarm. The duplex control automatically alternates the pumps to equalize wear. the control will start both pumps. NO.DUPLEX PUMP CONTROL SUBMITTAL DATA DATE March 1.O. REFERENCE HORSEPOWER VOLTAGE/PHASE/HZ SP-1. Community Memorial Hospital ENGINEER P. ISR panels are built per UL508A and per UL698A and are labeled as such. padlockable disconnect handles Ambient compensated adjustable overload protection Control power transformer (except for 120/1 type panels) Transformer primary fuse protection Hand-Off-Auto selector switches RUN indicator lights Terminals for all field wiring connections Terminals for motor over-temperature cut-outs Automatic alternator Each panel is built per Underwriters' Laboratories UL508 procedure for Enclosed Industrial Control Equipment as is labeled. The options that are included with this panel are indicated below with .8 AMPS INCLUDED: NEMA 1 enclosure Motor protector type combination starters Branch circuit protection supplied by others Door interlocking. California Motor Controls pump control panels come with the following standard features. PILOT CONTROLS Float switches with 30 ft. cords Float Switches Intrinsically safe relays ALARM High level alarms Indicator Domelight Buzzer with silence PB Horn with silence PB Alarm contacts (for remote) Remote alarm panel Motor Overload Indicators High Motor Temp Indicators Moisture Detection relays with indicators and reset PB Single channel auto-dialer 4 ENCLOSURE Inner Door (dead front) Padlockable Anti-condensation heater OTHER Power ON indicator Elapsed Time Meters Phase monitor OTHER COMMENTS .2 Sewage Ejector Pumps PART NUMBER 3HP Per Pump FULL LOAD AMPS 480/3/60 CDM-480V-3HP/1+AB+AC1+AI 2X 4. 2012 JOB NAME REVISON NO. The Eco-Float can be used in a variety of liquid level monitoring applications including sumps. septic tanks.Type SE Suspended Type SI Suspended Features: z z z z z z z Mercury Free Variety of Mounting Styles Variety of Circuit Configurations Easy Installation Differential in One Float Replaces Diaphragm and Mercury Switches Also available in Pipe Mounted The Eco-Float is a mercury-free float switch for controlling liquid levels in a variety of applications. Some applications are subject to additional requirements described in the National Electric Code. A snap-action switch is activated by a steel ball rolling back and forth within a switching tube in a plastic float housing. There is a minimum differential between "on" and "off" of approximately 3. Greater differentials can be achieved when the pipe mounted or externally weighted mounting styles are used.5 inches. Various lengths of cable and circuit configurations are available and in stock. lift stations and tanks. sewage ejectors. vaults. Gold contacts version is used for intrinsically-safe circuit applications . enabling them to be used in a variety of different liquids. Eco-Floats are ruggedly constructed of corrosion resistant materials. . JOB NAME: Community Memorial Hospital.WPC . Basin fittings are shipped loose for field installation. NOTES: 1.120.2 Basin CONTRACTOR: KK Mechanicall Engineered Pumps and Hydronic Equipment weil aquatronics By: EE Date: 3/1/12 Scale: nts Phone: 800-747-8677 Fax: 818-247-0083 DWG: 54.60" OD top flange for cover. 4" inlet fitting. Cover not shown.. 2. 54" ID X 120" deep fiberglass basin with top & bottom flanges. Ventura ITEM: SP-1. see cover detail sheet for dimensional information. 4 inch. 1997 W101. or 4 inch. 2005 8805 .03 Aug. • 8311 high water alarm opening and blanking plate. Simplex Duplex . Refer to 8817 Bulletin. 3. Wisconsin X Replaces W101. Determine wet well size.04. or blank is supplied. 3.Cntr/Cntr 2 9 3 11 4 13 6 16 Spacing is for standard piping center to center (inches). Vent Size. F. Identify level controls. • Vent kit. 6. 3. 1997 W101. Dec. 3. specify level control type or blank when ordering. 2. Note 1.03 Aug. Level Control Type. Cedarburg (Milwaukee).WEIL Round Wet Well Cover Vertical and Submersible Floor Mount Pumps Cover Selection 1.O.Standard 2" Duplex – Split Duplex – Pear Shaped How to Order: Specify Order Number.959.919. 2. 1. Vertical pumps have a floor plate available as part of the pump. unless noted.1. • Inspection opening and cover plate. and Options. Floor mounted submersible pumps require a pump opening cover. Check pump data for floor plate size. For non-standard requirements contact factory for pricing and availability. Blank. Identify pump system. 1997 SN-8805 MAY 2.997. A vent kit for 2. Above or Below Cover Discharge. 2. Not Included • Mounting hardware for perimeter of cover • Level control pipe Discharge Pipe Size (H) . Duplex covers have two pump openings. 5.B. Pump opening diameter is 2 inches smaller than floor plate diameter. 8805 Includes • One level control opening and plate. 4. 1. 375 38.inches.for use with 12 inch pump case Options Wet Well Diameter .5 0.WEIL Simplex Order Number 8805K2305 1 8805K2306 8805K2312 8805K2313 Wet Well Cover Bolt Matl Pump Size Circle Thick Opening Size 24 24 30 30 28 28 34 34 26 26 32.5 0. Description 24 30 36 42 48 54 8800K7001 Galvanizing A A A A A A 8800K7003 Epoxy Paint A A A A A A 8800K7008 Gastight Sealent A A A A --8800K7008A Gastight Sealent ----A A Note: contact factory for anti-slip (checkered) cover pricing A = Available SN-8805 MAY 2.5 0.25 inch discharge openings only.for use with 2228 pumps 6 .75 7.375 (10) 5/8 2 9 (10) 5/8 4.250 32.500 16 x 20 0.5 None 76 76 96 96 8805 Dim Dim Inspect Weight Drawing X H Opening Lbs Number D10164 D10165 D10547 D10548 For larger cover sizes use duplex and blank off one pump opening Duplex Order Number 2 8805K1001 3 8805K1040 8805K1303 8805K1305 8805K1316 8805K5032 8805K5036 8805K5067 8805K5075 8805K5079 4 8805K1605 5 8805K6075 8805K5083 8805K5091 8805K5095 4 8805K1611 5 8805K6091 8805K5097 8805K5101 4 8805K1614 5 8805K6103 6 8805K5131 Wet Well Cover Bolt Matl Pump Size Size Circle Thick Opening 24 30 30 36 36 42 42 42 48 48 48 48 54 60 60 60 60 72 72 72 72 72 28 34 34 40 40 46 46 46 53 53 53 53 60 66 66 66 66 78 78 78 78 78 26 0.5 0.500 20 0.Inches Option No.5 None 8.5 12 x 18 12 x 18 None 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 0.375 0. 1 .split cover with 1.500 18 0.500 16 x 27 0.25 None 11 11 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 8.500 25 x 40 All dimensions .375 0. 2005 60 A A -A 72 A A -A 8805 .500 20 0.500 18 (10) 5/8 11 (10) 5/8 16 (10) 5/8 14 (10) 5/8 8 (10) 5/8 14 (12) 3/4 (12) 3/4 (12) 3/4 (12) 3/4 (8) 3/4 20 18 12 17 5 0.375 0. no level control opening 3 .375 0.375 0.375 44 44 44 51 51 51 51 57 63 63 63 63 75 75 75 75 75 0.cover has no level control opening 2 .25 12 x 18 10.250 None None 12 12 18 18 20 18 Mtg Dim Dim Inspect Weight Slots X H Opening Lbs (10) 5/8 0 3 None None None 96 96 158 156 156 192 194 206 336 334 328 330 527 639 636 624 630 710 717 704 706 712 Drw # D12230 D10181 D10143 D10540 D10231 D10743 D10761 D10764 D10744 D10752 D11841 D12239 D10748 D10745 D10754 D12240 D11826 D10746 D10755 D12241 D11818 D10768 32.500 18 0.for use with 2519F pumps 5 .5 0.500 16 x 27 0.5 32.5 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 7 1 4 1 0 7 5 0 7 8.500 18 0.500 16 x 20 0.375 38.375 12 18 18 20 Mtg Slots (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 6 3 6 5 ----None None 8.split cover with discharge openings for 2 or 3 inch discharge pumps 4 .500 20 0.500 16 x 20 0.500 16 x 27 0. 250 .125 1.045 .250 . & electrical (see basin dwg for sizes) GA-375AAF GA-050AAF GA-075AAF GA-100AAF GA-125AAF GA-150AAF GA-200AAF GA-300AAF GA-400AAF35 GA-400AAF40 GA-600AAF35 GA-600AAF40 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" SDR 35 4" 6" SDR 35 6" .050 3" 4.Flexible fittings: Inlet.310 1-1/4" 1.870 2.450 .240 .780 1-3/4" 3. vent.220 .560 2.010 4" 5.025 5" 5.630 1.230 .240 .000 3.060 7" 23 .205 7" 7.200 .050 1.040 1.250 .250 .050 1" 1.230 .050 3" 3.300 3.820 1.450 4.350 1.050 3" 3.120 5.850 6.450 6.250 .086 1.630 .068 .100 3.250 .270 4.200 6.800 4.300 1.310 1-1/4" 1.060 5" 7. 1 1/2 minutes.Community Memorial Hospital.To prevent solids from settling out Discharge Pipe Size Dia Inches 1 1/2 2 3 Minimum Flow GPM 15 25 50 18 24 30 36 48 60 72 Gallons per Foot of Depth 13 24 37 53 94 147 212 * Good wet well design .304 Stainless Steel Motor Double Seal . June 1. TDH 3 HP.Cast Iron Insulation . 3450 RPM Capacities . 2001 SN-1621A FEBRUARY 2.3450 RPM .60 Hz. 208-230 or 460 volts Single-phase motor .Silicon Carbide against Silicon Carbide Air-Filled Hermetically Sealed Shaft . Type NPT Solids Max. SP-3 125 GPM @ 40 ft.8 FLA @ 460/3/60 X Replaces SN-1621. Pump Case .Cast Iron Stainless Steel Hardware Strainer .10 starts per hour.60 Hz. 3450 RPM 4.25 ft Three-phase motor . gray water.March 1.Stainless Steel Lifting Cable Disch.Class F Ball Bearings .Additional Power Cable Lengths .Carbon against Ceramic .Moisture Sensor and Temperature Limiter .Cast Iron Impeller .Automatic reset thermal and overload protection .Lower . 2004 1621 . * Minimum pump run time . Size 2 Inch Disch.Upper .Tandem . effluent and wastewater with solids up to 3/4-inch diameter.2 .Capacitor and start relay in motor Options .Vertical Round Wet Wells Diameter Inches Minimum Flow . underground vaults.UL Explosion Proof Motor . etc. 2012 2-Inch Submersible Wastewater Pump SP-3 Duplex Sump Pumps 1621 Heavy duty pump for commercial and industrial wet well. 115 or 208-230 volts . Ventura WEIL Submittal Data (10 pages) .Stainless Steel Series 300 Motor Shell .Double Sealed Power Cord Length . 3/4 Inch Mounting Style Floor Higher Head. Pump clear water.3450 RPM . reset buttons. Palmer Av. NEMA 7 (explosion proof). Lockable double door deadfront feature for panels accessible to the public is available with operators installed on an inner door. labeled control panels provide complete duplex alternating control of single and three phase submersible. Unlimited options are available. dust tight). All panels are completely factory wired and tested. optional pedestal is available for floor mounting.L. During emergency or peak conditions. CA 91205-3122 1-800-74-PUMPS (747-8677) 818-244-5582 Fax: 818-247-0083 E-Mail: info@weilaquatronics. TOA switches. and are shipped with a wiring schematic to make installation in the field simple and clear. The panel requires three single pole level switches for level control. . and one for the high water alarm. Extended warrantees available. vertical or dry pit pumps. (Local alarm indication not provided if “Failsafe” alarm panel specified). Standard enclosure includes four brackets for wall mounting.com DUPLEX CONTROL PANELS Weil Aquatronics U. running lights. and alarm light. the control will start both pumps. Standard panel includes disconnect handles. NEMA 4X (corrosion proof). The duplex control automatically alternates the pumps to equalize wear. "C" Glendale. horn and silence switch mounted on the panel door. or NEMA 12 (indoor.115 E. Weil Aquatronics panel enclosures are available for every environment: NEMA 1 (indoor). NEMA 3R (outdoor). Standard warranty is one year. REFERENCE HORSEPOWER VOLTAGE/PHASE/HZ SP-3 Sump Pumps PART NUMBER 3HP Per Pump FULL LOAD AMPS 480/3/60 4. NO. PILOT CONTROLS Float Switches Float Switches with 25 ft. cables Intrinsically safe relays ALARM High level alarms Indicator Domelight Buzzer with silence PB Horn with silence PB Alarm contacts (for remote) Remote alarm panel Motor Overload Indicators High Motor Temp Indicators Moisture Detection relays with indicators and reset PB Single channel auto-dialer 4 ENCLOSURE Inner Door (dead front) Padlockable Anti-condensation heater OTHER Power ON indicator Elapsed Time Meters Phase monitor OTHER COMMENTS . 2012 JOB NAME REVISON NO. padlockable disconnect handles Ambient compensated adjustable overload protection Control power transformer (except for 120/1 type panels) Transformer primary fuse protection Hand-Off-Auto selector switches RUN indicator lights Terminals for all field wiring connections Terminals for motor over-temperature cut-outs Automatic alternator Each panel is built per Underwriters' Laboratories UL508 procedure for Enclosed Industrial Control Equipment as is labeled. Community Memorial Hospital ENGINEER P. ISR panels are built per UL508A and per UL698A and are labeled as such.DUPLEX PUMP CONTROL SUBMITTAL DATA DATE March 1. The options that are included with this panel are indicated below with .8 AMPS CDM-480V-3HP/1+AB+AC1+AI 2X INCLUDED: NEMA 1 enclosure Motor protector type combination starters Branch circuit protection supplied by others Door interlocking. California Motor Controls pump control panels come with the following standard features.O. Greater differentials can be achieved when the pipe mounted or externally weighted mounting styles are used. vaults. A snap-action switch is activated by a steel ball rolling back and forth within a switching tube in a plastic float housing. There is a minimum differential between "on" and "off" of approximately 3.Type SE Suspended Type SI Suspended Features: z z z z z z z Mercury Free Variety of Mounting Styles Variety of Circuit Configurations Easy Installation Differential in One Float Replaces Diaphragm and Mercury Switches Also available in Pipe Mounted The Eco-Float is a mercury-free float switch for controlling liquid levels in a variety of applications. sewage ejectors. Eco-Floats are ruggedly constructed of corrosion resistant materials. The Eco-Float can be used in a variety of liquid level monitoring applications including sumps. Various lengths of cable and circuit configurations are available and in stock. Some applications are subject to additional requirements described in the National Electric Code. enabling them to be used in a variety of different liquids. lift stations and tanks.5 inches. Gold contacts version is used for intrinsically-safe circuit applications . septic tanks. . JOB NAME: Community Memorial Hospital. see cover detail sheet for dimensional information. 2.60" OD top flange for cover. Cover not shown. NOTES: 1. 54" ID X 120" deep fiberglass basin with top & bottom flanges. 4" Inlet fitting. Basin fittings are shipped loose for field installation.WPC . Ventura ITEM: SP-3 Basin CONTRACTOR: KK Mechanical Engineered Pumps and Hydronic Equipment weil aquatronics By: EE Date: 3/1/12 Scale: nts Phone: 800-747-8677 Fax: 818-247-0083 DWG: 54.120.. 1. or blank is supplied. 2. unless noted. Duplex covers have two pump openings. Not Included • Mounting hardware for perimeter of cover • Level control pipe Discharge Pipe Size (H) . Determine wet well size. Level Control Type.959. Dec. • Vent kit. specify level control type or blank when ordering. Vent Size. • Inspection opening and cover plate. or 4 inch. 2.Standard 2" Duplex – Split Duplex – Pear Shaped How to Order: Specify Order Number.Cntr/Cntr 2 9 3 11 4 13 6 16 Spacing is for standard piping center to center (inches). Identify level controls.997.03 Aug. • 8311 high water alarm opening and blanking plate. Check pump data for floor plate size. 1997 SN-8805 MAY 2. Cedarburg (Milwaukee).O. Blank. Vertical pumps have a floor plate available as part of the pump. 2005 8805 .04. Simplex Duplex . 4 inch.B. Above or Below Cover Discharge. 1997 W101. 2. A vent kit for 2. 3. 1997 W101. Note 1. 6. 3. 3. Pump opening diameter is 2 inches smaller than floor plate diameter.1. Identify pump system. 1. Floor mounted submersible pumps require a pump opening cover. For non-standard requirements contact factory for pricing and availability. 8805 Includes • One level control opening and plate.919.WEIL Round Wet Well Cover Vertical and Submersible Floor Mount Pumps Cover Selection 1. and Options. 4. 5. 3. Refer to 8817 Bulletin. Wisconsin X Replaces W101. F.03 Aug. 375 0. Description 24 30 36 42 48 54 8800K7001 Galvanizing A A A A A A 8800K7003 Epoxy Paint A A A A A A 8800K7008 Gastight Sealent A A A A --8800K7008A Gastight Sealent ----A A Note: contact factory for anti-slip (checkered) cover pricing A = Available SN-8805 MAY 2.5 None 8.500 16 x 20 0.500 18 0.5 32.500 20 0.5 None 76 76 96 96 8805 Dim Dim Inspect Weight Drawing X H Opening Lbs Number D10164 D10165 D10547 D10548 For larger cover sizes use duplex and blank off one pump opening Duplex Order Number 2 8805K1001 3 8805K1040 8805K1303 8805K1305 8805K1316 8805K5032 8805K5036 8805K5067 8805K5075 8805K5079 4 8805K1605 5 8805K6075 8805K5083 8805K5091 8805K5095 4 8805K1611 5 8805K6091 8805K5097 8805K5101 4 8805K1614 5 8805K6103 6 8805K5131 Wet Well Cover Bolt Matl Pump Size Size Circle Thick Opening 24 30 30 36 36 42 42 42 48 48 48 48 54 60 60 60 60 72 72 72 72 72 28 34 34 40 40 46 46 46 53 53 53 53 60 66 66 66 66 78 78 78 78 78 26 0.500 16 x 20 0.25 inch discharge openings only.75 7.375 44 44 44 51 51 51 51 57 63 63 63 63 75 75 75 75 75 0.5 0. no level control opening 3 .500 18 (10) 5/8 11 (10) 5/8 16 (10) 5/8 14 (10) 5/8 8 (10) 5/8 14 (12) 3/4 (12) 3/4 (12) 3/4 (12) 3/4 (8) 3/4 20 18 12 17 5 0.5 0.5 12 x 18 12 x 18 None 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 12 x 18 0.5 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 7 1 4 1 0 7 5 0 7 8.500 20 0.for use with 12 inch pump case Options Wet Well Diameter .5 0.5 0.split cover with discharge openings for 2 or 3 inch discharge pumps 4 .inches.500 18 0. 2005 60 A A -A 72 A A -A 8805 .375 12 18 18 20 Mtg Slots (10) 5/8 (10) 5/8 (10) 5/8 (10) 5/8 6 3 6 5 ----None None 8.250 None None 12 12 18 18 20 18 Mtg Dim Dim Inspect Weight Slots X H Opening Lbs (10) 5/8 0 3 None None None 96 96 158 156 156 192 194 206 336 334 328 330 527 639 636 624 630 710 717 704 706 712 Drw # D12230 D10181 D10143 D10540 D10231 D10743 D10761 D10764 D10744 D10752 D11841 D12239 D10748 D10745 D10754 D12240 D11826 D10746 D10755 D12241 D11818 D10768 32.500 20 0.375 0.500 16 x 27 0.for use with 2228 pumps 6 .25 12 x 18 10.375 0.375 38.375 0.500 18 0.375 38.Inches Option No. 1 .cover has no level control opening 2 .for use with 2519F pumps 5 .500 25 x 40 All dimensions .500 16 x 27 0.500 16 x 27 0.5 0.375 0.250 32.25 None 11 11 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 8.split cover with 1.500 16 x 20 0.WEIL Simplex Order Number 8805K2305 1 8805K2306 8805K2312 8805K2313 Wet Well Cover Bolt Matl Pump Size Circle Thick Opening Size 24 24 30 30 28 28 34 34 26 26 32.375 (10) 5/8 2 9 (10) 5/8 4. 25 14 C * 307.25 inch fits 1.321. Not Included Mounting hardware (studs.319.696. Cedarburg (Milwaukee).118 1.742.003 Disch Size None None None Pump Opening Cover (POC) Use on 8805 and 8814 Wet Well Covers Submersible Floor Mounted Pumps Plate O.WEIL Pump Opening Cover Order Number 303.322. 8817K7001 8817K7003 Description Galvanizing in lieu of standard paint Black epoxy in lieu of standard paint Cable Holes Includes Cable grommets for cable holes or slots.002 206.25 inch schedule 40/80 pipe.018 1.5 Finish Painted Painted Painted Painted Painted Painted Painted Plated Painted Plated Painted Painted Painted Painted Painted Painted * 303.011 303.592. Cable Holes Y Discharge Hole Style A Y Style B Cable Holes Discharge Flange Y Cable Holes Discharge Flange Style C Style D HOW TO ORDER: Specify Order Number and any Options.659.752.005 205.337.D.001 2 2.002 * = Stock Item All Dimensions .5 20 D * 315.002 205.B. 14 20 20 Cable Openings Qty Size None None 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes 2 Holes Drawing Number D11620 D11865 D11865 D10895 D10654 D10895 D10654 D11766 D11742 D11763 D10901 D11861 D11860 D11753 D10850 D10808 Wt Lbs 14 16 16 16 16 14 18 18 26 20 26 20 26 38 90 92 8817 Style A A B "Y" ---4.5 14 D * 205. washers and nuts) for POC is furnished with the wet well cover.8 6 4.g.592.5 13. F. 1.653.446.653.002 * 316.677.Inches POC is 7 gage steel and is 2 inches larger in diameter than pump opening in the wet well cover.337. 2001 SN-8817 MAY 2.O.5 3 3 4 4 4 4 6 20 22 20 22 20 22 18 x 29 28 x 43 28 x 43 D D D D D D D F F * 315.8 6 6 6 6 6 6 6 8 13. Wisconsin X Style F Replaces SN-8817 June 1.112 1. 2005 8817 .008 206. etc.029 * 307.009 315.568. Discharge size is "pipe size" (e.25 20 C Pump Opening Cover with Discharge Flange * 205.101 205.002 1.) Options Option No. 250 .250 .Flexible fittings: Inlet.200 .300 1.240 .125 1.050 1.220 .820 1.850 6.000 3.560 2.200 6.250 .270 4.250 .060 5" 7.300 3.450 6.250 .450 4.310 1-1/4" 1.120 5.630 .230 .870 2.045 .780 1-3/4" 3.310 1-1/4" 1.630 1. & electrical (see basin dwg for sizes) GA-375AAF GA-050AAF GA-075AAF GA-100AAF GA-125AAF GA-150AAF GA-200AAF GA-300AAF GA-400AAF35 GA-400AAF40 GA-600AAF35 GA-600AAF40 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3" 4" SDR 35 4" 6" SDR 35 6" .025 5" 5.060 7" 23 .050 3" 3.068 .010 4" 5.040 1.240 .350 1.050 3" 4.205 7" 7.050 1" 1.800 4.086 1.250 .450 . vent.100 3.230 .050 3" 3.