BMW Z3 Repair Manual: 1996-2002 - Table of Contents

Important Safety Notice ......................................................................................... ii Foreword ...............................................................................................................v Vehicle Identification and VIN Decoder ................................................................ vi Index ................................................................................................ rear of manual 0 1 2 3 4 5 6 7 General Data and Maintenance 001 010 020 General Warnings and Cautions General Maintenance Engine 100 Engine–General 110 Engine Removal and Installation 113 Cylinder Head Removal and Installation 116 Cylinder Head and Valvetrain 117 Camshaft Timing Chains 119 Lubrication System 120 121 130 160 170 180 Ignition System Battery, Starter, Alternator Fuel Injection Fuel Tank and Fuel Pump Radiator and Cooling System Exhaust System Transmission Suspension, Steering and Brakes Body 200 Transmission–General 210 Clutch 230 Manual Transmission 240 250 260 Automatic Transmission Gearshift Linkage Driveshaft 300 Suspension, Steering and Brakes–General 310 Front Suspension 320 Steering and Wheel Alignment 330 331 340 Rear Suspension Drive Axles, Differential Brakes 400 Body–General 410 Fenders, Engine Hood 411 412 Doors Trunk Lid, Rear Hatch Body Equipment 510 512 513 515 Exterior Trim, Bumpers Door Windows Interior Trim Central Locking and Anti-theft 520 540 541 Seats Sunroof Convertible Top Electrical System 600 610 611 612 Electrical System–General Electrical Component Locations Wipers and Washers Switches 620 630 640 650 Instruments Lights Heating and Air-conditioning Radio Equipment and Accessories ELE OBD 720 Seat Belts 721 Airbag System (SRS) Electrical Wiring Diagrams On-Board Diagnostics established 1950 Automotive Reference™ BentleyPublishers .com BMW Z3 Service Manual: 1996-2002 1.9, 2.3, 2.5i, 2.8, 3.0i, 3.2 including Z3 Roadster, Z3 Coupe, M Roadster, M Coupe Price: $119.95 Bentley Stock Number: BZ02 Publication Date: 2005.apr.1 ISBN: 978-0-8376-1617-9 Hardcover, 8 3/8 in. x 11 in. 1152 pages, 862 b/w photos, 715 illustrations and diagrams The BMW Z3 Service Manual: 1996-2002 is a comprehensive source of service information and technical specifications available for the BMW Z3 Roadster, Z3 Coupe, M Roadster, and M Coupe. New durable hardcover format - This BMW manual is now being published as a durable, long-lasting hardcover book designed to withstand many years of use in a professional shop or home garage. Features: • Maintenance procedures for everything from brake fluid changes to interpreting the malfunction indicator light (MIL). This manual tells you what to do, how and when to do it, and why it is important. • Engine and cylinder head service, including valve clearance adjustment on the S54 engine. • Information for specific BMW Z3 driveability problems, including explanation of engine management systems and OBD II (On-board Diagnostics II). • Theory of operation and repair information for Bosch DME M5.2, Siemens DME MS 41.1, MS 42.1, MS 43.0, and MS S54 engine management, DISA (dual resonance intake system), resonance/turbulence intake manifold and single and double VANOS (Variable Camshaft Timing). • Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, and driveshaft • Heating and air-conditioning repair, including A/C component replacement. • Body adjustments and repairs, including convertible top replacement and adjustment. • Wiring schematics and extensive electrical component section specifying power distribution, grounds, and component locations with detailed illustrations and photos. Fuel injection service and repair, including explanation of Siemens engine management systems. 130 Fuel Injection Detailed electrical component location information in text and photos. 610 Electrical Component Locations Models, engines, and engine management systems covered Z3 Roadster, Z3 Coupe: • M44 engine with Bosch DME M5.2 (4-cyl.) • M52 engine with Siemens DME MS 41.1 (6-cyl.) • M52 TU engine with Siemens DME MS 42.1 (6-cyl.) • M54 engine with Siemens DME MS 43.0 (6-cyl.) M Roadster, M Coupe: • S52 engine with Siemens DME MS 41.1 (6-cyl.) • S54 engine with Siemens DME MS S54 (6-cyl.) Transmissions covered (remove, install, external service) Manual Transmission • Getrag S5D 250 G • ZF S5D 310 Z Automatic Transmission • A4S 270 R • A5S 360 R • A5S 390 R Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USA Tel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235 http://www.bentleypublishers.com/contact-sales bentley_bz02_new.product.announcement.pdf