Biffi Icon 2000Intelligent, versatile quarter & multi-turn electric actuator Elga Bevel Gear Reducer . 040 and 050. . • IrDA (infra red Data Aquisition) communication as Spur Gear Reducer standard. • Choice of all major Fieldbus interfaces. three phase and DC options available. • Single phase. • Speed ranges from 12RPM to 144RPM (50Hz). • 5 sizes: Icon 010. • On-off and modulating service. a step forward in cost reduction and user friendliness. • Torque ranges from 30Nm .1440Nm. radio frequency wireless connector based on a qualified Bluetooth Class 1 module (option). 020. • Bluetooth. . 030.Tyco Flow Control introduces Worm Gear Reducer The base version is an intelligent actuator with hardwired (ie point to point) connection. with the ability to configure and diagnose. Wide enclosure to facilitate wiring connection. *PDA not included Double sealed terminal box for high protection. High precision internal sensors.Heavy-duty simplified gearing for higher efficency. Bluetooth wireless communication. Low consumption position encoder specifically designed for electric actuators. Easy connection for quick motor removal. . Recessed buttons to prevent them from being damaged. User friendly interface actuating your valve has never been so easy. contactor cycles count .Open/close limit by torque position. etc High/Low electronic temperature Through a semiconductor-based temperature sensor. 3 or 2 wires. If a phase is lost during operation. a thermostat will initiate the alarm condition and the command signal will be inhibited.Remote selected . Alarms Torque sensor The direct measure of the motor speed reports torque with high precision and a resolution of 1% of the nominal torque. contactors are continuously monitored.Over torque .Fieldbus interface parameters. .OFF time.percentage of position when timer starts on opening . If a malfunction is detected. Extended parameters . Warnings Warning signals become active when the operating conditions are close to a critical alarm level. with resolution of 1 sec . Data log Maintenance data: ICON2000 is complete with a powerful data log system which allows storage of main events that can occur during actuator operation such as using the IrDA port.Valve jammed . Various options are available: latched. warnings. To prevent such problems. Motor thermostat If during operation the temperature of the motor exceeds the preset limit. All buttons are recessed for protection from accidents or misuse. an alarm condition is set and the command signal will be inhibited.Position ≤ XX % . Added extra features Heaters Predictive maintenance Both base cards and terminal cards have anti-condensation heaters as standard. All internal sensors are contactless.Fully open . Three LEDs which can be configured in different colours to indicate valve opening/closing. from 2 to 200 sec max. the valve position does not change within a pre-set time.Low battery if present . The condition causing the alarm must be resolved for the actuator to operate again. Through the local/remote interface the following can be set: . Automatic phase correction This feature will protect both the motor and the valve.Manual operation .2 speed timer and it can be programmed to one of the following: - Stay put Move to open position Move to close position Move to pre-set position Eight voltage-free latching contacts are available from the actuator electronic cards for remote indication. The minimum time to set the alarm on is 100 ms.Selector in LOCAL . and based on a Hall-effect incremental encoder.Valve jammed in CL . with resolution of 1 sec . A resolution of 10° of output shaft rotation is achieved. If a torque limit is reached it will prevent the valve from moving in the same direction which has caused the torque limit.Configure output contacts.End of travel position in opening/ closing. starting from open/closed position it is possible to set an interval from 0% to 20% of the total stroke where torque alarm is by-passed.Timer functions.Selector in OFF . the actuator command will be inhibited and an alarm condition is set. Through the local interface the field operator can enter a basic configuration menu which allows parameters to be set as follows: Base parameters . Indicates when the actuator is not available for operation. stored and displayed locally. . Instantaneous reversal protection Phase failure correction In case of loss of one of the phases.Position ≥ XX % . alarms. in response to an alarm condition. Emergency shutdown (ESD) When an ESD signal is received (ie in an emergency situation). The monitor relay is normally energized and will be de-energized on: During opening command.ESD feature. Position sensor Controlled by a dedicated microprocessor with low power consumption. . 3 Stage (custom) torque profile Allows setting of three different torque levels during valve travel and for valves with unusual torque characteristics such as high dynamic torque in mid travel. mid-travel and end-of-thestroke positions. motor temp.Opening/closing torque values.Position servo-amplifier parameters. The contact type is a change-over voltage-free. Jammed valve protection If. in order to prevent the system from being initiated by normal oscillations. after a command (close/open).ESD active .if it has to be active during opening or closing operation . The configuration menu is password protected.Three pushbuttons for both local OPEN/CLOSE/STOP controls and menu navigation. Alarms • Last 5 alarms and date • Last 5 warnings and date • Last maintenance date • Next maintenance date • Date of the last "clear recent data log" • Start-up date Torque profiles • Breakout reference torque in opening • Peak running reference torque in opening • Ending reference torque in opening • Breakout torque in opening • Peak running torque in opening • Ending torque in opening • Breakout reference torque in closing • Peak running reference torque in closing • Ending reference torque in closing • Breakout torque in closing • Peak running torque in closing • Ending torque in closing • Date of the last "set torque reference" • Date of last torque profile in opening Operations: • Opening time of the last stroke • Closing time of last stroke • Total contactor operations • Motor run time • Time out without electrical power • Utilisation rate • Recent contactor operations • Recent motor run time • Recent time without electrical power • Recent utilisation rate Name plate The basic information about the actuator are electronically stored in a nonvolatile memory: • Serial number • Actuator size • Nominal torque • Actuator speed • Power supply • Motor rating • Motor duty • Motor poles • Motor type • Motor current • Test date • Wiring diagram • Enclosure • Certificate • Lubricant • HW version • SW version Valve data To identify the valve and its function in the process.Over torque in OP . This allows the actuator to achieve the Break-to-open torque. . Warning is displayed but operation is not interrupted.High profile standards Anti-hammer protection Interlock Monitor relay Torque alarm by-pass All the major features have been included in the base version.Position/torque display.Blinker . the position is updated. Maximum torque alarm If at any time the operating torque exceeds the maximum set value. from 1 to 200 sec max. . compartment temps trends and operational log.Mid travel alarm in CL/OP - Loss of power Electrical contactor failure Internal temperature alarm Position sensor Speed sensor Configuration error Hardware error Mid-travel alarm The following conditions can be individually configured to switch over the monitor relay: - Loss of one phase Local stop activated Local selector switch in LOCAL/OFF Motor temperature alarm Torque alarm Jammed valve Manual operation ESD signal Low battery Contactor failure As one of the vital parts of the actuators.Remote/local control function.Valve jammed in OP . Full access is gained to data such as main voltage.Warnings . Opto-coupled remote controls Actuator may be remotely controlled by 4.Motor running . a delay between the opposite commands can be programmed from 500 ms to 5 seconds. The pre-set time can be any time within the interval 2 to 100 seconds. . The valve will be protected as the system automatically recognises and corrects phases. If manually operated during power failure.PID parameters.a padlockable three-position selector for LOCAL/OFF/REMOTE operation selection. an alarm is set and commands inhibited. Some of the most vital parts of the actuator are monitored: . Alarms become active when critical levels are exceeded.Local STOP pushbutton . unpredicted current surges arise with possible damage to the motor.Over torque in CL . The ESD input will override it. Internal sensors Remote output contacts When the actuator is operating in one direction and a command for a reverse direction is set.Local selected .Fully closed .Actuator closing .Motor temperature alarm .Local stop active . depending on the connection made on terminal board.torque trend . this features prevents the motor from overheating. The Interlock input can be used to inhibit actuator opening or closing in addition to normal controls. momentary. .Actuator opening . . Timer Function Module (TMR) Allows for partial or complete timer controlled valve stroke. Biffi software and PC or PDA with IrDA. . It can be configured to override any of the following conditions: .alarms data log Local operator interface Consists of: .Intermediate position . . Each one of them can be configured as Normally Open or Normally Closed for one of the following conditions: .Motor over temperature . the valve manufacturer/end user can enter the following data: • valve tag name • valve serial number For such information 28 characters are available.Torque alarm . the temperature in the electronic card is detected and an alarm condition is set if the lowest/highest limits are reached.ON time. the actuator performs the ESD programmed action.percentage of position when timer starts on closing. The alarm is displayed and actuator operation stopped. the actuator will reach the end-of-travel position before setting the alarm condition and de-energising the actuator. . 500. 240 V • Tolerance on fluctuations • • Voltage: ±10% continuous +10% -15% intermittent Frequency: ±2% • Working temperature • • • The standard range is -30°C to +85°C Extended ranges -40°C to +65°C Special low range temperature version -55°C to +65°C Storage temperature • From -55°C to +85°C Waterproof: IP 68 according to IEC 529 and CEI EN60529 (15 m dept/90 hours).000 cycles. 240 V at 50. you can select it from the valve list and immediately view the configuration and diagnostic information. 115. • Salt spray test ICON2000 external coating is tested for resistance to salt spray for 1. 60 Hz • Direct Current 24. F and G Motors IP 68 according to IEC 529 and CEI EN60529 (15 m dept/90 hours). The de-clutching mechanism is designed so that motor operation always has priority over manual operation. One extra entry is optionally available.two with 1" . or alternatively NEMA 4. 220. The standard thread is NPT and diameter is: . this technology may also be used in explosion proof (Ex) environments. III. Machinery directive ICON2000 actuators comply with the provision of Machinery Directive 98/37/EEC. 280. ISO metric BS3643 and DIN 40430/PG and different diameters are available as optional. This means that a Bluetooth enabled actuator can be configured with a Personal Digital During operation.46 terminals for controls . Ex PDA’s are available and accept the required interface software. 380. C and D – Class II.500 hours according to ASTM B117/IEC 68-2-11 Manual override All actuators are provided with a handwheel (without external spokes) for manual operation. The wireless Bluetooth technology enables devices to connect point-topoint or multipoint (up to seven simultaneous connections by a single device).one with 3/4" (optional) Electromagnetic compatibility directive (EMC) ICON2000 actuators conform to the requirements of EMC Directive 89/336/EEC and further amendments. . Due to the low power consumption of a Bluetooth transmitter (100 mW for class 1 module). 460. • Environmental test ICON2000 are tested according to the following standards: IEC 68-2-1 (cold) up to –55°C. 440. div1 group C and D – Class II. This time setting device allows for a more efficient setup. 400. 240. 460. 575 V • Single phase 110. 48. EN50018 and EN502811-1 Class I. ISO Rc 7/1.one with 11/2" . div1 group B. • Seismic test ICON2000 are tested in accordance with IEC 60068-2-57 Frequencies from 1 to 35 Hz (in 3 axes) with max 2g peak acceleration. NEMA 4X and NEMA 6 according to NEMA ICS6 • Safety Compliance Option 2 EEx-de IIB T4 according to EN50014. 380. IEC 68-2-3 (damp heat) up to +40°C with 93% relative humidity.2 for DC external supply . Assistant (PDA) without the requirement of cables or direct optical link. The alarm reports and event data logger in combination with the valve torque footprints will detect potential failures before they even occur. div1 groups E.1 external neutral • Noise test ICON2000 are tested according to EN21680 Noise level is less than 65 dB (grade A) at 1m distance.3 terminals for power supply . This will save you valuable production time and prevent any downtime. the PDA allows you to retrieve enhanced diagnostic information and preventive/predictive maintenance data. 110. • Vibration test ICON2000 are certified as per IEC 60068-2-6.1 external earth . i. Verification of structural integrity at 5g Endurance of oscillogram: 30 seconds. 415. Whenever the motor is started. Standard duty rating is S2-30’ (600 starts/hour) S2-15’ (60 starts/hour) standard on 050 models or available on request for all models. EN50018 and EN50281-1-1 Class I. or alternatively NEMA 4.e. Standard explosionproof: EEx-d IIB T4 according to EN50014. or alternatively NEMA 4.Voltage ratings Environmental protection The actuator can accept the following voltage supplies: • • • Three phase: 50 Hz 230. the hand mechanism will automatically disengage without engaging the operator. NEMA 4X and NEMA 6 according to NEMA ICS6 Test Summary Cable entries • • Life test Standard ICON2000 life test is based on AWWA 540-93 for a minimum of 10. change and save the configuration of the actuator. 690 V 60 Hz 208. If the actuator is within range of the PDA. div1 groups E. IEC 68-2-2 (dry heat) up to +85°C. 480. or alternatively NEMA 4. NEMA 4X and NEMA 6 according to NEMA ICS6 • Option 1 EEx-d IIC T4 according to EN50014. The de-clutch lever is padlockable in two positions (only electrical or only manual) to prevent undesired operation. and units in areas where access is difficult.Appendix B (plant induced): frequencies from 1 to 500 Hz (in 3 axes) with 2g peak acceleration. Bluetooth operates at the unlicensed 2. especially when setting multiple units. EN50019 and EN50281-1-1 Working temperature range: -25° to + 65°C IP 68 according to IEC 529 and CEI EN60529 (15 m dept/90 hours). Terminal block Terminal block is located in a double sealed enclosure.2 for low voltage (max 230V) external supply . Infrared (IrDA). 480. F and G • IP 68 according to IEC 529 and CEI EN60529 (15 m dept/90 hours).4 GHz range. Sweep cycles in each axis: 10 Three cable entries are supplied as standard. The terminal block is provided with the following terminations and accessories: . NEMA 4X and NEMA 6 according to NEMA ICS6 Low voltage directive (LV) ICON2000 actuators conform with Low Voltage Directive 73/23/EEC and further amendments by the application of EN60204-1 1993. Allows your PDA to have direct access to the Biffi Icon 2000 for non-intrusive configuration and diagnostics (optional). and it’s usable within a range of about 10 metres. The software on the PDA allows you to verify. III. Standard cable entries: a = 1” NPT b = 1 1/2” NPT Standard cable entries: a = 1” NPT b = 1 1/2” NPT ICON2000 Series Overall Dimensions (with reduced manual override) ICON2000 Series Overall Dimensions Model ICON-010 ICON-020 ICON-030 ICON-040 ICON-050 A 485 597 699 815 938 a1 325 347 399 455 508 a2 160 160 160 170 180 B 505 523 565 630 695 b1 273 283 313 318 363 b2 232 240 252 312 332 ØC 300 500 600 720 860 F F10 F14 F14 F16 F25 H 324 374 431 478 549 h1 142 161 185 196 223 h2 152 161 175 191 218 *The information herein contained is reserved property of Tyco Flow Control. h3 210 240 270 291 336 Mass Kg 32 45 70 86 110 Model ICON-030 ICON-040 ICON-050 A a1 a2 B b1 b2 ØC H h1 h2 h3 Mass Kg 648 723 779 399 455 508 249 268 271 565 630 695 313 318 363 252 312 332 300 400 500 486 558 693 171 196 223 182 191 218 263 284 336 78 94 118 .and is subject to being modified without notice. 106 0.184 0.123 TM00 TM01 TM10 TM11 TM04 TM05 TM10 TM11 TM12 TM13 TM14 TM15 TM12 TM13 TM14 TM15 TM21 TM22 TM21 TM22 TM30 TM30 40:1 40:1 20:1 20:1 20:1 20:1 40:1 40:1 20:1 20:1 20:1 20:1 40:1 40:1 40:1 40:1 20:1 20:1 40:1 40:1 20:1 40:1 40 40 40 40 40 40 40 40 40 40 40 40 100 100 100 100 100 100 150 150 150 180 32 32 32 32 32 32 32 32 32 32 32 32 45 45 45 45 45 45 60 60 60 65 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F14 F14 F14 F14 F14 F14 F14 F14 F14 F16 Notes 1.046 0.470 0.071 0.122 0. Icon 2000 Model(4) ICON-010R/30-12 ICON-010R/30-18 ICON-010R/30-24 ICON-010R/30-36 ICON-010R/30-48 ICON-010R/30-72 ICON-010R/90-12 ICON-010R/90-18 ICON-010R/90-24 ICON-010R/90-36 ICON-010R/90-48 ICON-010R/90-72 ICON-020R/180-12 ICON-020R/180-18 ICON-020R/180-24 ICON-020R/180-36 ICON-020R/180-48 ICON-020R/180-72 ICON-030R/360-24 ICON-030R/360-36 ICON-030R/360-48 ICON-040R/720-24 Mod.879 5.213 0.083 0. Ambient temperature: -30°C to +65°C.046 0.122 0.106 0. 6.122 0.818 1.368 1. The above table indicates MODULATING S4-50%-1200 starts/hour duty (IEC34-1). The above table indicates ON/OFF S2-15' or INCHING S4-25%-60 starts/hour duties (IEC34-1). 2. Theoretical max output torque. Torque Nm 45 45 45 45 45 45 135 135 135 135 135 135 270 270 270 270 270 270 540 540 540 1080 Supply at 50Hz KW Motor Type Ratio Nominal Thrust Kn Max Stem Type A mm Flange ISO 5210 0.526 0. Motor Class H.526 0.735 0.367 0. Last figure in model indicates RPM @ 40% Nom. 4.840 1. Torque 40% Nm 12 12 12 12 12 12 12 12 36 36 36 36 36 36 36 36 72 72 72 72 72 72 72 72 144 144 144 144 144 144 144 288 288 288 288 288 288 288 576 576 576 576 576 576 576 Nom.123 1.684 1. 3.123 1.470 3. Seating torque correponds to 100% setting torque value.818 11.184 0.500 0.526 0.939 2.071 0. Modulating torque corresponds to the maximum torque developed during modulating duty. The actual max output torque is a function of speed and motor power supply and may vary from 1.789 1. Motor Class H.3 to 2 times nominal output torque.939 3. 3. 2. Last figure in model indicates RPM @ 40% Nom. Torque(1) 100% Nm 30 30 30 30 30 30 30 30 90 90 90 90 90 90 90 90 180 180 180 180 180 180 180 180 360 360 360 360 360 360 360 720 720 720 720 720 720 720 1440 1440 1440 1440 1440 1440 1440 Max.184 0. 5.184 0.106 0.526 0.123 1.286 0.030 0.071 0. 5.083 0.142 0.789 1.684 1. 4. Ambient temperature: -30°C to +85°C.939 1.712 3.286 0. Torque(2) Nm Supply at 50Hz KW Motor Type Ratio Nominal Thrust Kn Max Stem Type A mm Flange ISO 5210 45 45 45 45 45 45 45 45 135 135 135 135 135 135 135 135 270 270 270 270 270 270 270 270 540 540 540 540 540 540 540 1080 1080 1080 1080 1080 1080 1080 2160 2160 2160 2160 2160 2160 2160 0.142 0.123 0.286 0. Torque (50Hz).023 0.368 5.367 0.789 0.030 0.367 0.213 0.122 0. Torque (50Hz).426 0.Icon 2000 Model(4) ICON-010/30-6 ICON-010/30-12 ICON-010/30-18 ICON-010/30-24 ICON-010/30-36 ICON-010/30-48 ICON-010/30-72 ICON-010/30-144 ICON-010/90-6 ICON-010/90-12 ICON-010/90-18 ICON-010/90-24 ICON-010/90-36 ICON-010/90-48 ICON-010/90-72 ICON-010/90-144 ICON-020/180-6 ICON-020/180-12 ICON-020/180-18 ICON-020/180-24 ICON-020/180-36 ICON-020/180-48 ICON-020/180-72 ICON-020/180-144 ICON-030/360-12 ICON-030/360-18 ICON-030/360-24 ICON-030/360-36 ICON-030/360-48 ICON-030/360-72 ICON-030/360-144 ICON-040/720-12 ICON-040/720-18 ICON-040/720-24 ICON-040/720-36 ICON-040/720-48 ICON-040/720-72 ICON-040/720-144 ICON-050/1440-12 ICON-050/1440-18 ICON-050/1440-24 ICON-050/1440-36 ICON-050/1440-48 ICON-050/1440-72 ICON-050/1440-144 Min. Nominal output torque settable from 40% (minimum torque) to 100% of indicated value.367 0. .526 0.286 0. 6.071 0.789 1.106 0. Torque(1) Seat Torque(2) 40% 100% Nm Nm 12 12 12 12 12 12 36 36 36 36 36 36 72 72 72 72 72 72 144 144 144 288 30 30 30 30 30 30 90 90 90 90 90 90 180 180 180 180 180 180 360 360 360 720 Max.636 SM02 SM00 SM01 SM10 SM11 SM04 SM05 SM06 SM17 SM10 SM11 SM12 SM13 SM14 SM15 SM16 SM17 SM12 SM13 SM14 SM15 SM21 SM22 SM23 SM21 SM32 SM21 SM22 SM30 SM23 SM31 SM30 SM44 SM30 SM40 SM41 SM31 SM42 SM41 SM40 SM41 SM43 SM50 SM42 SM51 60:1 40:1 40:1 20:1 20:1 20:1 20:1 20:1 60:1 40:1 40:1 20:1 20:1 20:1 20:1 20:1 60:1 40:1 40:1 40:1 40:1 20:1 20:1 20:1 80:1 40:1 40:1 40:1 20:1 40:1 20:1 80:1 40:1 40:1 40:1 20:1 40:1 20:1 80:1 80:1 40:1 40:1 20:1 40:1 20:1 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 100 100 100 100 100 100 100 100 150 150 150 150 150 150 150 180 180 180 180 180 180 180 300 300 300 300 300 300 300 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 45 45 45 45 45 45 45 45 60 60 60 60 60 60 60 65 65 65 65 65 65 65 77 77 77 77 77 77 77 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F14 F14 F14 F14 F14 F14 F14 F14 F14 F14 F14 F14 F14 F14 F14 F16 F16 F16 F16 F16 F16 F16 F25 F25 F25 F25 F25 F25 F25 Notes 1. Model ISO 5210 Fnom (KN) Fmax (KN) Ø d1 Ø d2 f8 Ø d3 Ø d4 Ø d5 Ø d6 max Ø dx max l1 l2 h1 h2 N Mass (Kg) 10 20 30 40 50 F10 40 60 125 70 102 M10 33 32 32 40 51 3 15 4 2 F14 100 150 175 100 140 M16 46 45 45 55 68 4 24 4 8 F14 150 225 175 100 140 M16 62 605 605 70 84 4 24 4 8 F16 180 270 210 130 165 M20 68 65 65 75 94 5 30 4 15 F25 300 450 300 200 254 M16 78 77 77 95 120 5 24 8 28 Notes to couplings type B3/B4 Ø d10 = with standard keyway according to ISO 773. Ø dx = The maximum accepted diameter described by the key. Model 10 20 30 40 50 ISO 5210 Ø d5 B1Ø d7 H9 B2Ø d7 max Ø dx max l3 l4 Mass (Kg) F10 33 42 42 50 45 56 2 F14 46 60 60 71 65 85 7 F14 62 60 60 71 65 84 7 F16 68 80 80 94 80 105 14 F25 78 100 100 116 110 155 26 Model 10 20 30 40 50 ISO 5210 B3Ø d10 H9 B4Ø dy max Ø dx l6 Mass (Kg) F10 20 22 26 100 1 F14 30 32 40 120 6 F14 30 46 55 130 6 F16 40 50 60 150 12 F25 50 58 68 180 20 .Notes to couplings type B1/B2 Ø d7 = with standard keyway according to ISO 773. Fnom = The max thrust applicable to the ICON2000 block type “A” in dynamic conditions with torque control set at 100%. Ø dx = The maximum accepted diameter described by the key. Fmax = The max thrust applicable to the ICON2000 block type “A” in static conditions with manual override or with motor in stall torque. Ø dx = The maximum accepted diameter described by the key. Notes to couplings type A Ø d6 = Max threaded stem acceptance. . Last figure in model indicates RPM @ 40% Nom. A a2 a1 Note: Model BGR15/30 illustrated ICON2000 Series BGR BGR/ICON2000 Dimensions Dimension BGR 3 BGR 7 BGR 15 BGR 30 ISO 5210 Fnom (KN) Fmax (KN) Ø d1 Ø d2 f8 Ø d3 Ø d4 Ø d5 Ø d6 max (dx) Ø d6 min l1 l2 h1 h2 N Mass (Kg) F14 150 225 175 100 140 M16 62 60. Ø dx = The max accepted diameter described by the key. Motor Class H BGR-3-010/360-5 BGR-3-010/360-8 BGR-3-010/360-11 BGR-3-010/360-16 BGR-3-010/360-32 BGR-7-020/720-5 BGR-7-020/720-8 BGR-7-020/720-11 BGR-7-020/720-16 BGR-7-020/720-32 BGR-15-030/1440-5 BGR-15-030/1440-8 BGR-15-030/1440-11 BGR-15-030/1440-16 BGR-15-030/1440-32 BGR-30-040/2880-5 BGR-30-040/2880-8 BGR-30-040/2880-11 BGR-30-040/2880-16 BGR-30-040/2880-32 BGR-60-050/5760-5 BGR-60-050/5760-8 BGR-60-050/5760-11 BGR-60-050/5760-16 BGR-60-050/5760-32 360 360 360 360 360 720 720 720 720 720 1440 1440 1440 1440 1440 2880 2880 2880 2880 2880 5760 5760 5760 5760 5760 144 144 144 144 144 288 288 288 288 288 576 576 576 576 576 1152 1152 1152 1152 1152 2304 2304 2304 2304 2304 540 540 540 540 540 1080 1080 1080 1080 1080 2160 2160 2160 2160 2160 4320 4320 4320 4320 4320 8640 8640 8640 8640 8640 SM12 SM13 SM14 SM15 SM16 SM14 SM15 SM21 SM22 SM23 SM21 SM22 SM30 SM23 SM31 SM30 SM40 SM41 SM31 SM42 SM41 SM31 SM50 SM42 SM51 h3 h1 H ØC Notes to couplings type A h2 h4 Type “A” = The block having the capability to transmit both a torque and a thrust.torque (50Hz) 5.5 70 84 4 24 4 8 F16 180 270 210 130 165 M20 68 65 75 94 5 30 4 15 F25 300 450 300 200 254 M16 78 77 95 120 5 24 8 28 F30 440 660 350 230 298 22 78 77 51 110 134 5 30 8 48 BGR 60 F35 700 1050 415 260 356 33 97 96 55 144 172 5 40 8 75 Model BGR-3 BGR-7 BGR-15 BGR-30 BGR-60 A a1 a2 B b1 b2 ØC H h1 h2 h3 h4 Mass kg 587 717 843 895 1034 90 135 170 190 219 497 582 673 705 815 564 582 620 698 751 291 299 310 398 388 273 283 310 300 363 300 500 600 600 860 N/A N/A 776 1246 1918 481 597 700 561 930 106 N/A 178 200 238 N/A 200 300 300 356 69 92 102 115 150 77 72 72 146 235 . Ambient temperature:-30ºC to +85ºC 6.For application on valves when a side-mounted multiturn actuator is requested. Nominal output torque settable from 40% (minimum torque) to 100% of indicated value. BGR Multiturn Actuator Performances(4) Nom Torque(2) (100%) (Nm) Model BGR(1) Min Torque (Nm) Max Torque(3) (Nm) Motor Type b2 b1 B Notes 1.3 to 2 times nominal output torque. 3. Fmax = The max thrust applicable to the SGR block type “A” in static conditions with manual override or with motor in stall torque. The actual max output torque is a function of speed and motor power supply and may vary from 1. The above table indicates ON/OFF S2-15' or INCHING S4-25%-60 starts/hour duties (IE34-1) 4. 2. l1 x110 = Minimum threaded valve stem protrusion. Theoretical output torque. Penstocks are another typical application for this type of reducer. Fnom = The max thrust applicable to the SGR block type “A” in dynamic conditions with torque control set at 100%. The actual max output torque is a function of speed and motor power supply and may vary from 1. l1 x110 = Minimum threaded valve stem protrusion. Ambient temperature:-30ºC to +85ºC 6. Motor Class H SGR-160-030/1750-26 SGR-160-030/2150-21 SGR-160-030/2880-8 SGR-160-030/2880-16 SGR-250-030/3600-12 SGR-250-040/3600-24 SGR-250-030/4800-5 SGR-250-030/4800-9 SGR-250-040/4800-18 SGR-250-050/4800-36 SGR-400-030/7500-6 SGR-400-040/7500-12 SGR-400-050/7500-24 SGR-400-040/9600-5 SGR-400-040/9600-9 SGR-400-050/9600-18 SGR-640-050/9600-18 SGR-640-040/15000-6 SGR-640-050/16000-11 SGR-640-050/19200-5 SGR-640-050/19200-9 SGR-1000-050/22000-8 SGR-1000-050/28000-6 SGR-1000-050/37000-2 SGR-1000-050/37000-5 SGR-1600-050/40000-4 SGR-1600-050/48000-3 SGR-1600-050/57000-3 1750 2150 2880 2880 3600 3600 4800 4800 4800 4800 7500 7500 7500 9600 9600 9600 9600 15000 16000 19200 19200 22000 28000 37000 37000 40000 48000 57000 Min Torque (Nm) 700 860 1152 1152 1440 1440 1920 1920 1920 1920 3000 3000 3000 3840 3840 3840 3840 6000 6400 7680 7680 8800 11200 14800 14800 16000 19200 22800 Max Torque(3) (Nm) Motor Type 2625 3225 4320 4320 5400 5400 7200 7200 7200 7200 11250 11250 11250 14400 14400 14400 14400 22500 24000 28800 28800 33000 42000 55500 55500 60000 72000 85500 SM31 SM31 SM23 SM31 SM31 SM42 SM23 SM31 SM42 SM51 SM31 SM42 SM51 SM21 SM42 SM51 SM51 SM42 SM51 SM42 SM51 SM51 SM51 SM42 SM51 SM51 SM51 SM51 Notes to couplings type A Type “A” = The block having the capability to transmit both a torque and a thrust. 3. The above table indicates ON/OFF S2-15' or INCHING S4-25%-60 starts/hour duties (IE34-1) 4. The spur gear reducer and its thrust block are designed for the severest duties. 2. Standard cable entries: a = 1” NPT b = 1 1/2” NPT Standard cable entries: a = 1” NPT b = 1 1/2” NPT SGR/ICON2000 Series Overall Dimensions (with reduced manual override) SGR/ICON2000 Series Overall Dimensions ICON2000 Series SGR Dimension SGR 160 SGR 250 SGR 400 SGR 640 SGR 1000 SGR 1600 ISO 5210 Fnom (KN) Fmax (KN) Ø d1 Ø d2 f8 Ø d3 Ø d4 Ø d5 Ø d6 max (dx) Ø d6 min l1 l2 h1 h2 N Mass (Kg) F30 440 660 350 230 298 22 78 77 51 110 134 5 30 8 48 F35 700 1050 415 260 356 33 97 96 55 144 172 5 40 8 75 F35 1200 1800 415 260 356 33 109 108 60 178 201 5 45 8 105 2250 3375 475 300 406 39 130 127 75 216 250 8 45 16 150 3200 4800 500 330 425 M36 156 153 90 252 290 8 50 16 195 4500 6750 620 400 520 M45 188 180 95 307 354 8 58 16 250 Model A a1 a2 a3 B b1 b2 ØC F H h1 h2 h3 Mass Kg F30 F35 F35 F35 F35 F35 F35 617 684 724 684 736 776 866 838 928 231 300 300 300 356 356 356 418 418 380 380 420 380 380 420 510 420 510 251 330 330 330 383 383 383 460 460 127 154 170 194 232 248 272 288 312 968 1040 458 522 510 510 500 564 417 752 SGR-160-030 SGR-250-030 SGR-250-040 SGR-250-050 SGR-400-030 SGR-400-040 SGR-400-050 SGR-640-040 SGR-640-050 859 927 983 1036 980 1036 1089 1098 1151 399 399 445 508 399 455 508 455 508 270 320 320 320 373 373 373 405 405 190 208 208 208 208 208 208 237 238 625 625 690 775 625 690 755 690 755 313 313 318 363 313 318 363 318 363 312 312 372 392 312 372 392 372 392 400 500 500 500 500 500 500 600 600 SGR-1000-050 SGR-1600-050 1264 1560 508 508 456 602 300 450 755 755 363 363 392 392 600 600 SPEC SPEC SPEC SPEC Model SGR-160-030 SGR-250-030 SGR-250-040 SGR-250-050 SGR-400-030 SGR-400-040 SGR-400-050 SGR-640-040 SGR-640-050 SGR-1000-050 SGR-1600-050 A 814 880 942 1012 934 995 1064 1057 1124 1240 1535 a1 a2 a3 B b1 b2 ØC 354 354 416 484 354 415 484 415 482 484 483 270 320 320 320 373 373 373 405 405 456 602 190 208 208 208 208 208 208 238 238 300 450 679 678 742 809 678 741 809 743 807 809 808 300 302 310 334 302 311 334 311 335 334 334 379 376 432 475 376 430 475 432 472 475 474 300 300 400 500 300 400 500 400 500 500 500 H 717 748 828 977 817 884 1033 947 1091 1132 1196 h1 h2 h3 Mass Kg 231 300 300 300 356 356 356 418 418 458 522 486 448 528 677 461 528 677 528 673 674 674 251 330 330 330 383 383 383 460 460 500 564 135 162 178 202 240 256 280 296 320 425 760 . Ø dx = The max accepted diameter described by the key. Fmax = The max thrust applicable to the SGR block type “A” in static conditions with manual override or with motor in stall torque.torque (50Hz) 5. Nominal output torque settable from 40% (minimum torque) to 100% of indicated value. Last figure in model indicates RPM @ 40% Nom.For application on valves when a multiturn actuator is required and torque exceeds 1440 Nm. Theoretical output torque. Fnom = The max thrust applicable to the SGR block type “A” in dynamic conditions with torque control set at 100%. SGR Multiturn Actuator Performances Nom Torque(2) 100% Nm Model SGR(1) Notes 1.3 to 2 times nominal output torque. butterfly. time/90º in sec. plug).For quarter turn valves WGR-Quarter turn Actuator Performances For application on any type of quarter turn valves (ball. ICON2000 Series WGR Notes d Max Stem Acceptance 7 ISO Model WGR-100 WGR-200 WGR-400 WGR-800 WGR-800 WGR-1600 WGR-1600 WGR-3200 WGR-3200 WGR-6300 Insert Bush 5211 5211 Ød Ød N H h Ød Ød F14 F16 F16 F25 F30 F25 F30 F30 F35 F40 175 210 210 300 350 300 350 350 415 475 140 165 165 254 298 254 298 298 356 406 M16 M20 M20 M16 M20 M16 M20 M20 M30 M36 4 4 4 8 8 8 8 8 8 8 100 105 105 115 115 140 140 165 165 250 16 20 20 20 20 24 30 30 30 35 42 65 65 90 90 103 103 120 120 170 51 76 76 104 104 120 120 139 139 194 1 2 0 2 7 x 1. The above table indicates ON/OFF S2-15' or INCHING S4-25%-60 starts/hour duties (IE34-1) 4. Any other coupling can be supplied on request.3 to 2 times nominal output torque. Theoretical output torque. Model WGR Notes 1. ASTM A320-L7 3. Ambient temperature:-30ºC to +85ºC 6. The actual max output torque is a function of speed and motor power supply and may vary from 1. 3. Insert bush supplied by BIFFI with unmachined bore. minimum material class required. Nominal output torque settable from 40% (minimum torque) to 100% of indicated value.@ 40% nom. Machining of bore upon request. 2. torque (50Hz). 5. Fixing bolts or rods supplied by BIFFI only on request. 2. Last figure in model indicates Op. Motor Class H (4) (4) Nom Torque (1) Min Torque Max Torque 100% (Nm) (Nm) (Nm) (2) Motor Type WGR-100-010/1000-63 1000 400 1500 SM10 WGR-100-010/1000-42 1000 400 1500 SM11 WGR-100-010/1000-31 1000 400 1500 SM12 WGR-100-010/1000-21 1000 400 1500 SM13 WGR-100-010/1000-16 1000 400 1500 SM14 WGR-100-010/1000-10 1000 400 1500 SM15 WGR-200-010/2000-125 2000 800 3000 SM10 WGR-200-010/2000-83 2000 800 3000 SM11 WGR-200-010/2000-63 2000 800 3000 SM12 WGR-200-010/2000-42 2000 800 3000 SM13 WGR-200-010/2000-31 2000 800 3000 SM14 WGR-200-010/2000-21 2000 800 3000 SM15 WGR-200-010/2000-10 2000 800 3000 SM16 WGR-400-020/4000-141 4000 1600 6000 SM12 WGR-400-020/4000-94 4000 1600 6000 SM13 WGR-400-020/4000-71 4000 1600 6000 SM14 WGR-400-020/4000-47 4000 1600 6000 SM15 WGR-400-020/4000-35 4000 1600 6000 SM21 WGR-400-020/4000-24 4000 1600 6000 SM22 WGR-400-020/4000-12 4000 1600 6000 SM23 WGR-800-020/8000-250 8000 3200 12000 SM12 WGR-800-020/8000-167 8000 3200 12000 SM13 WGR-800-020/8000-125 8000 3200 12000 SM14 WGR-800-020/8000-83 8000 3200 12000 SM15 WGR-800-020/8000-63 8000 3200 12000 SM21 WGR-800-020/8000-42 8000 3200 12000 SM22 WGR-800-020/8000-21 8000 3200 12000 SM23 WGR-1600-020/16000-466 16000 6400 24000 SM12 WGR-1600-020/16000-311 16000 6400 24000 SM13 WGR-1600-020/16000-233 16000 6400 24000 SM14 WGR-1600-020/16000-155 16000 6400 24000 SM15 WGR-1600-020/16000-117 16000 6400 24000 SM21 WGR-1600-020/16000-78 16000 6400 24000 SM22 WGR-1600-020/16000-39 16000 6400 24000 SM23 WGR-3200-020/32000-623 32000 12800 48000 SM13 WGR-3200-020/32000-467 32000 12800 48000 SM14 WGR-3200-020/32000-311 32000 12800 48000 SM15 WGR-3200-020/32000-233 32000 12800 48000 SM21 WGR-3200-020/32000-156 32000 12800 48000 SM22 WGR-3200-020/32000-78 32000 12800 48000 SM23 WGR-3200-030/32000-42 32000 12800 48000 SM31 WGR-6300-020/63000-700 63000 25200 94500 SM15 WGR-6300-020/63000-525 63000 25200 94500 SM21 WGR-6300-020/63000-350 63000 25200 94500 SM22 WGR-6300-020/63000-175 63000 25200 94500 SM23 WGR-6300-030/63000-96 63000 25200 94500 SM31 WGR-6300-040/63000-48 63000 25200 94500 SM42 Standard cable entries: a = 1” NPT b = 1 1/2” NPT WGR/ICON2000 Series Overall Dimensions Model WGR-100-010 WGR-200-010 WGR-400-020 WGR-800-020 WGR-1600-020 WGR-3200-020 WGR-3200-030 WGR-6300-020 WGR-6300-030 WGR-6300-040 A 519 560 760 820 871 943 989 1053 1099 1163 a1 a2 a3 B b1 b2 ØC D F H 90 123 123 150 160 250 250 305 305 305 139 147 269 302 343 325 325 380 380 380 290 290 368 368 368 368 414 368 414 478 421 466 506 562 594 700 743 820 844 886 273 273 283 283 283 283 313 283 313 318 292 292 300 300 300 300 312 300 312 372 300 300 500 500 500 500 600 500 600 720 86 119 119 130 162 243 243 303 303 303 F14 F16 F16 F25 387 381 390 397 412 427 453 472 498 596 F25/F30 F30/F35 F30/F35 F40 F40 F40 h1 h2 Mass Kg 62 53 53 60 75 90 90 135 135 135 115 125 125 135 165 180 180 270 270 270 40 52 69 85 130 166 174 509 517 527 . The worm gear is designed to meet AWWA C-540 and other major standards. 88 UNI37409. 286 0.636 ICON2000 Model Notes 1.368 5.789 1.@ 40% nom. minimum material class required 88 UNI37409.789 ICON-030/360-48(58) ICON-030/360-72(86) ICON-030/360-144(173) ICON-040/720-144(173) ICON-050/1440-144(173) ICON-030/360-36(43) ICON-030/360-48(58) ICON-030/360-72(86) ICON-030/360-144(173) ICON-040/720-144(173) ICON-040/720- SM30 SM31 SM42 SM51 SM22 SM30 SM31 SM42 SM51 SM42 SM51 1.789 1. 2. Also used on quarter-turn valves when very high torques are required. Motor Class H Notes 1.123 1. torque (50Hz). 4. Ambient temperature:-30ºC to +85ºC 6. 5. time/90º in sec. ELGA Actuator Performances with 3-phase motors(4) Nom Torque(2) (100%) (Nm) Running End To Open Max Torque(3) (Nm) 94000 94000 94000 94000 94000 94000 94000 133000 133000 133000 133000 133000 133000 133000 266000 54300 54300 54300 54300 54300 54300 54300 77000 77000 77000 77000 77000 77000 77000 156000 82000 82000 82000 82000 82000 82000 82000 116000 116000 116000 116000 116000 116000 116000 238000 141000 141000 141000 141000 141000 141000 141000 199500 199500 199500 199500 199500 199500 199500 399000 266000 266000 266000 266000 133000 334000 334000 334000 334000 334000 334000 156000 156000 156000 156000 156000 197000 197000 197000 197000 197000 197000 238000 238000 238000 238000 238000 300000 300000 300000 300000 300000 300000 399000 399000 399000 399000 399000 501000 501000 501000 501000 501000 501000 Model(1) Break To Open ELGA-14KR-020/94000-865 ELGA-14KR-020/94000-577 ELGA-14KR-020/94000-433 ELGA-14KR-020/94000-288 ELGA-14KR-020/94000-144 ELGA-14KR-030/94000-69 ELGA-14KR-040/94000-42 ELGA-18KR-020/133000-1330 ELGA-18KR-020/133000-887 ELGA-18KR-020/133000-665 ELGA-18KR-020/133000-443 ELGA-18KR-020/133000-222 ELGA-18KR-030/133000-133 ELGA-18KR-040/133000-57 ELGA-32KR-030/266000-1272 ELGA-32KR-030/266000-554 ELGA-32KR-030/266000-636 ELGA-32KR-030/266000-318 ELGA-32KR-040/266000-181 ELGA-32KR-050/266000-75 ELGA-50KR-030/334000-1280 ELGA-50KR-030/334000-260 ELGA-50KR-030/334000-640 ELGA-50KR-030/334000-320 ELGA-50KR-040/334000-152 ELGA-50KR-050/334000-65 Motor Type Motor Power (KW)/50Hz ICON-020/180-24(29) ICON-020/180-36(43) ICON-020/180-48(58) ICON-020/180-72(86) ICON-020/180144(173) ICON-040/720-144(173) ICON-020/180-24(29) ICON-020/180-36(43) ICON-020/180-48(58) ICON-020/180-72(86) ICON-020/180-144(173) ICON-030/360-144(173) ICON-040/720-144(173) ICON-030/360-36(43) SM14 SM15 SM21 SM22 SM23 SM31 SM42 SM14 SM15 SM21 SM22 SM23 SM31 SM42 SM22 0.526 0. Different values of flange dimensions can be supplied on request.470 3. Nominal output torque settable from 40% (minimum torque) to 100% of indicated value. 3.818 11.470 3.Scotch-yoke reducer for application on valves requiring high torques at stroke limits (Open/Close). Theoretical output torque.123 1. Last figure in model indicates Op. Keyway for rectangular key.367 0. The above table indicates ON/OFF S2-15' or INCHING S4-25%-60 starts/hour duties (IE34-1) 4. 5.526 0. 6 .470 3. ICON2000 Series Elga Dimension ISO 5211(2) Ø d1 Ø d2 (5) Ø d3 Ø d4 (6) h1 (5) h2 N H d7 MAX STEM ACCEPT Rectangular key UNI/DIN (3) d7 MAX STEM ACCEPT Square key (4) d7 MAX STEM ACCEPT Square stem Elga 14 F48 580 250 483 M36 10 29 12 340 Ø200 Ø175 150 Elga 18 Elga 32 F60 680 290 603 M36 12 32 20 350 Ø220 Ø190 170 F60 780 290 603 M36 12 32 20 400 Ø230 Ø200 175 Elga 50 SPECIAL 800 315 698 M36 10 32 24 430 Ø255 Ø225 190 .818 0. according to DIN 6885 SH1 or BS 4235 or UNI 6604 or equivalent. ASTM A320-L7.818 0.818 11.789 1.470 3. Keyway for square key according to ANSI B171-1967 or equivalent.636 0.367 0. Drive sleeve supplied by BIFFI with unmachined bore Machining of bore upon request.368 5.3 to 2 times nominal output torque.368 5. Fixing bolts or rods supplied by BIFFI only on request.368 5. 3. Female spigot supplied as a standard Male spigot supplied on request.286 0. The actual max output torque is a function of speed and motor power supply and may vary from 1. 2. The spring-compensated coupling ASC type. To be able to cope with different applications and working conditions. Battery An auxiliary battery can be provided in an intrinsically safe enclosure. please contact your nearest Tyco Flow Control branch. Hand-wheel with reduction gearing Side hand-wheel with additional reduction. This allows position retransmission in the event of mains power supply failure. powered by external supply. It can receive an analogue signal from a transducer and drive the actuator to maintain the desired set-point value of the parameter (temperature. also three additional SPST output contacts to be configured "make or break". Fieldbus interfaces PID module Special couplings ICON2000 modular design is easily upgraded from the base model to bus versions. following an externally set analogical point signal. and 2 interlock inputs. Standard cable entries: a = 1” NPT b = 1 1/2” NPT Position Analogue Retransmission Module ELGA/ICON2000 Series Overall Dimensions Model 14KR-020 14KR-030 14KR-040 18KR-020 18KR-030 18KR-040 32KR-030 32KR-040 32KR-050 50KR-030 50KR-040 50KR-050 A 1619 1653 1712 1727 1761 1820 1964 2064 2185 2340 2439 2599 a1 a2 a3 536 536 536 583 583 583 663 663 663 710 710 710 778 778 778 839 839 839 1124 1164 1244 1291 1331 1411 305 339 398 305 339 398 339 398 478 339 398 478 B 772 793 835 852 873 915 863 1005 1049 1003 1045 1089 b1 b2 ØC D 283 313 318 283 313 318 313 318 363 313 318 363 300 312 372 300 312 372 312 372 392 312 372 392 500 600 720 500 600 720 600 720 860 600 720 860 200 200 200 230 230 230 270 270 270 300 300 300 F F48 F48 F48 F60 F60 F60 F60 F60 F60 SPEC SPEC SPEC H h1 h2 463 476 627 542 595 656 632 693 750 633 694 751 166 166 166 195 195 195 232 232 232 233 233 233 320 320 320 383 383 383 464 464 464 561 561 561 Mass Kg 650 660 670 800 810 820 960 970 980 1180 1190 2000 This card gives a 4-20 mA galvanically insulated module for position or torque retransmission. and valve unseating could occur. Extended temperature ranges -40/+70 °C by use of extended range components. Three additional SPST output contacts to be configured "make or break" 2 interlock inputs. The following ratios are available: Model Ratio 030 10:1 040 13:1 050 17:1 The linear coupling was designed for the actuation of valves with stem linear movement and no anti-rotational devices on the stem (e. The same coupling can also be used for high speed applications. . as the springs reduce the over-stroke effect by absorbing the kinetic energy. pressure. The spring-compensated coupling is designed to cope with both high and low temperatures: the spring cups allows the stem nut to move axially.g. also three additional SPST output contacts to be configured "make or break". Torque/Position Analogue Retransmission Module Same as ARTM but with two 4-20 mA galvanically insulated modules for position and torque retransmission. Solid state power switch over temperature (only for heavy modulation duty version) It detects power card maximum temperature condition and sets the relevant alarm. and 2 interlock inputs. Valves working at temperatures higher than 450°C and subjected to large temperature variations will expand and contract. -55/+70 °C by use of a heating source for internal electronic components. Output: 4-20 mA with galvanic insulation for position or torque re-transmission. flow). Low temperatures can also cause contraction. The basic features are: Input: 4-20 mA or 0-20 mA with galvanic insulation. If the option you are looking for is not listed below.A large variety of optional modules can be added to the base version. causing damage to the valve and actuator thrust coupling. The ICON2000 flexible interface allows connection to all major field bus systems: This module is useful when a closed loop control of a process variable is requested. This type of coupling converts multi-turn actuator rotational motion into linear motion: in this way the actuation is extremely simple and compact. two special couplings are available: Foundation Fieldbus Profibus DP LonWorks Modbus Position Servoamplifier Module Available for actuators in modulating and inching duty It drives the motor through pulses at constant frequency and duration proportional to the position error. The spring coupling block is normally used on actuators operating wedge and globe valves working at high temperatures. application on modulating globe valves). All that is needed is to add the relevant plug-in card. Tyco Flow Control Pacific Pty Ltd ABN 83 000 922 690 Australia 114 Albatross Road Nowra NSW 2541 Post Office Box 517 T: 1300 656 609 F: 02 4423 3232 New Zealand 8 Fisher Crescent Mt Wellington.com BIF2000/9/09 . Penrose Auckland T: 09 921 7270 F: 09 921 7271 www.tycoflowcontrol.