H Y D R A U L I C S T E E R I N G S Y S T E M SHYDRAULIC STEERING SYSTEMS Via E. e P. Salani, 1 - 50050 Limite Sull’Arno (Fi) Italy - Tel. +39 0571 97911 Fax +39 0571 979143 - www.bcsmarine.com -
[email protected] BCS Authorized Dealer REVISION 3 Revision 3 Introduction Hydraulic steering systems Composition and working principle Formula for rudder torque calculation Helm pumps Outboard cylinders Inboard steering systems Application guide according to boat length and type Inboard steering cylinders Heavy Duty steering systems Heavy Duty steering systems • order guide 5 9 11 12-19 20-26 27 Filling kit Electric By-pass for auto-pilot power units Steering flexible hoses Inch Hose kit Heavy Duty cylinders flexible hoses 79 79 80 80-81 82 Fittings kit for inboard and outboard steerings 82 Ball-cock with lever Fittings kit for Heavy Duty steerings By-pass Fittings 82 82 82 83-84 28-35 37-39 40-44 46-55 INDEX Heavy Duty inboard cylinders Auto-pilot power units 56-59 60-65 Spare parts Helm pumps Outboard steering cylinders Inboard steering cylinders Solenoid-valves auto-pilot power units 86 86 86 87-88 89 90 91 91 93 95 Power-assisted steering systems Power-assisted inboard cylinders Power-assisted power units 66-72 73-75 76-77 Reversible auto-pilot power units Solenoid-valves auto-pilot power units with automatic filling Power-assisted power units BCS warranty conditions International distributor network Steering accessories Non return valves Rudder angle indicator kits Steering hydraulic oil 78 78 79 79 NOTE: B.C.S. Srl declines any liability for possible mistackes in this catalogue due to printing errors and reserves the right to make any modification that is considered to be necessary or useful for its products. Publishing rights, trade marks, part numbers and photographs present on this catalogue are B.C.S. property or B.C.S. has the necessary authorization to use them. So, all rights are reserved and any reproduction, even partial, is forbidden. All B.C.S. products cannot be installed on racing boats without B.C.S. previous authorization. After nearly 50 years of activity, BCS is a leading company in the production and world wide distribution of high quality marine hydraulic equipment. The ability to satisfy the most demanding requirements has brought B.C.S. to a more important role in the marine industry, supplying the shipyards and other vessel manufacturers either its high-quality products or excellent technical support. From the start of hydraulic steering production, B.C.S. has greatly increased its products range through the years and is now able to offer a wide choice of systems that cover different application fields. The BCS product line includes complete shaft lines for boats up to 40 meters; trim tab systems made of either stainless steel or aluminum; bow- and sternthrusters, both electric and hydraulic; electrohydraulic gangways and side ladders for big applications, as well as a large variety of stainless steel hydraulic actuators and multi-function electro-hydraulic power units to satisfy the most demanding applications on board. The recent acquisition of BCS by Twin Disc gives the opportunity of a new growth consolidating further on its position on the market. BCS: quality at service of the marine industry. Headquarters and production plants of B.C.S. Srl The B.C.S. hydraulic steering is a perfect synthesis of high quality materials, modern design and state-of-theart technical solutions, offering a wide variety of possible configurations and insuring performance and durability. The new line of hydraulic cylinders and helm pumps can handle many different applications, from outboard steering to inboard systems. They are suitable for either the small/medium pleasure boats or the larger commercial applications. Since the global marketplace demands total customer satisfaction, B.C.S. has a Technical Department, and a reliable Service Team, that are available for advice on special applications and/or trouble shooting no matter the customer’s location. In addition to stateof-the-art production technologies, a team of specialized technicians is able to follow and solve the various and difficult situations occurring on board. They can also support our customer’s many needs, from concept of the project, through electronic design, prototype development, workshop and field testing, production, assembly, installation and repair, if requested. From the concept to the project: care for design, prototype development, field testing, for the product definition. Today, B.C.S. is an established industrial organization using the most up to date production principles and CISQ-EQ certified by Registro Italiano Navale (RINA) according to the requirements of the Standards UNI EN ISO 9001:2000, Certificate n. 441/96/S. All the management and production processes of the company, from the material research and the design of new products, to the planning of the production cycles, checking tests and shipping management, undergo the constant verification of the quality criteria in order to guarantee to the BCS customers: - a high and constant quality level; - modern and reliable management procedures; - constant checking at all levels and actions to maintain and increase the quality levels. To certify such a high product quality and guaranteed production procedures, the mark can be found on all our pump and cylinder range. All the B.C.S. steering components are built with high precision systems and tooling and meet the requirements of the best International Standards and the most important survey authorities, such as Rina, Lloyd’s Register of Shipping, American Bureau of Shipping , Bureau Veritas, etc... Certificates for specific applications with the above Certification Authorities are available upon request. All the materials used for BCS products are corrosion resistant and suitable to work in a marine environment. . HYDRAULIC STEERING SYSTEMS 1. or adapt to specific solutions. moves the piston. C. determines the power of the system. Turning the steering wheel in the direction desired sends an oil flow from the helm pump to the steering cylinder. .CompoSITION AND WORKING PRINCIPLE In order to get the best control with the minimum effort. Auto-pilot power unit 6. To rotate the rudder in the opposite direction. A standard steering system in its basic composition just counts three major elements such as: . and with a relief valve to protect the steering system from any sudden and excessive pressure increase. which is the real rudder actuator and.rigid or flexible hoses (3) suitable for hydraulic applications and sized according to the pump displacement. If a power unit with automatic filling is installed both caps shall be closed. It is extremely important to select the right cylinder model suitable for the torque required (see page 28-46-68 for the selection of the cylinder). thus causing the rudder to rotate. The pump and the cylinder are connected together by means of: . simply turn the helm pump the other way. Second station helm pump A C B 3.B. The pump is provided with a non return (lock) valve to prevent any movement of the rudder or the outboard engine when the pump is not controlled.675 in/lb) To satisfy different needs.hydraulic helm pumps for additional control stations (4). The rigid piping guarantees the best steering performances. Relief valve 2. this basic configuration can be integrated with many other steering components such as: .auto-pilot power unit (5). which pumps oil into the system each time the steering wheel is turned. but it is also possible to use flexible hose for rudder torque not higher than 290 Kg/m (24. as well as the rod connected to the tiller arm.hydraulic cylinder (2). This flow. Oil displaced from the opposite side of the cylinder flows back to the helm pump. Hoses 5. Main station helm pump 4. B.many types of valve or accessories (6) (see the section “Steering Accessories” on page 78 ) The working principle of the basic steering system is very simple: A. available in a wide range of displacements for combination with steering cylinders having a volume up to 3900 cc. . D. the oil cap of the pilot house shall be closed. therefore. N. which enters the cylinder.: In case of dual station. Hydraulic cylinder Cylinder flexible hosing Hydraulic Steerings Introduction .hydraulic helm pump (1) of the axial piston type. the steering system must match the specific vessel’s requirements. Determine the total power of the engines (i.31 = 112. BOATS EQUIPPED WITH Outboard engines 1.more wheel turns lock-to-lock result in less wheel effort on the steering wheel.71 = 1. . keeping in mind that the max rudder torque of a boat depends on some important factors such as: . 2.03 A = 1.21 = 0.16 x 324 x 0. the number of the control stations.less wheel turns lock-to-lock result in more wheel effort on the steering wheel.: horsepower) remembering that: - If there are two engines with the SAME rotation direction it is necessary to ADD their powers.e.62 Kgm 10 Hydraulic Steerings Introduction 11 . Example: With 1 engine of 300 Hp …………………………………… total power 300 Hp With 2 engines of 150 Hp with the same rotation direction ….21 meter v = 18 Knots p = (0. N. rear or tilt mounting).the dimensions and shape of the rudder.B.e.12x0. B. or for boats equipped with inboard engines (B).. ease of control and reliability. Determine the number of rudders so as to get the total rudder torque. C. An important factor for the choice of the steering cylinder is the type of hull (i.16 x V2 x A Mt = rudder torque in Kgm = S x d rudder rotation axis c a d b (*) NOTE: the total number of the wheel turns lock-to-lock depends on the cylinder volume and the helm displacement (to get the number divide the cylinder volume by the helm pump displacement).31 kgm NOTE: In case the vessel is equipped with two rudders the total torque will be: Mt = 2 x 56. a = rudder height in meters b = rudder beam in meters c = compensation distance in meters d = arm = distance between the rudder axis and pressure point S = Force V = max speed in knots A = total area in square meters=(axb) d = (0. Example: a = 1. Below is a list of the necessary steps to select the most suitable system.65 meter c = 0. It is very important to choose the model and configuration that best satisfy the boat requirements and the user’s needs.If there are two COUNTER-ROTATING engines.10x0. .: Kgm or in/lb) according to the formula given on the next page.372 x b) .the boat max speed. as it determines its maneuverability.the rudder compensation surface. . intermediate. A. Determine the number of outboard engines the boat has. either for boats equipped with outboard engines (A).877. it is necessary to install a wheel with a bigger diameter. In the next pages is an order guide to help you in the selection of the different steering components and indicative suggestions on how to size them. boats equipped with rudders whose max speed is below 30 knots 1.877. Calculate the required rudder torque (i. you just have to determine the size of the hydraulic helm pump.03 = 56. total power 300 Hp With 2 engines of 150 Hp with opposite rotation direction …. The necessary effort on the steering wheel is inversely proportional to the total number of wheel turns lock-to-lock. Once the max engine power or rudder torque has been calculated and the most suitable steering cylinder has been selected. . Formula for the calculation of the rudder torque for each rudder with an angle of 35° how to select the suitable system 2. the total number of wheel turns lock-to-lock (*).c S = 8.12 Mt = 1. total power 150Hp B.71 meter S = 8.10 meter b = 0. Therefore: .Hydraulic Steerings Introduction The steering system is of crucial importance for every boat.65)-0.e. it is only necessary to consider the power of ONE engine.: planing or displacement) as it has an influence on the vessel speed: • Planing hull: The hull max speed normally exceeds 18 knots • Displacement hull: The hull max speed normally DOES NOT exceed 18 knots.65=0. ATTENTION! In case a helm pump with a higher displacement is chosen in order to decrease the total wheel turns lock-to-lock (within the limitations indicated on the tables). the helm pump mounting configuration (frontal. whose choice depends on the following options: A.371x0. can be combined with different mounting kits allowing the helm protrusion to be reduced or even disappear behind the dash.helm pumpS 20cc .2”) 19.1/2” O.in/rev 42 cc/rev 2. 1/2” hose.D.6 Kg 5.”) ° 2.30cc . Please specify when placing the order. mm (0. BCS steering helms are available in different mounting configurations that allow the pump to be installed at various positions on the console. as well as a variety of configurations and mounting options. which prevents any possible rudder feedback. The BASIC version.in/rev 5 5 7 70 bar 1000 psi 70 bar 1000 psi 70 bar 1000 psi 1/4”NPT . 350 mm 13.42cc Completely re-designed.22 cu.0 Kg 6.3/8” O. steering helm is made of a high strength cast aluminum housing that is corrosion and abrasion resistant.22 cu.7 lb NOTE: The BCS 20cc-30cc-42cc helm pumps are provided with inch fittings.1”) mm (1. wheel Max.9”) mm (2.78 in. while a relief valve protects the steering components from overpressure.9”) Helm with Tilt 12 mm (0.in/rev 42cc/rev 2.”) N° m (0.C.Technical specifications Model P20BAP P30BAP P42BAP Non Mounting return Configuration valve Relief valve Displacement Nr. A compact design with minimal helm protrusion is one of the main features of this axial-piston pump.56 cu.2”) Basic Helm + Intermediate Mount Kit Helm with fixed Intermediate flange ø11 mm (.72 in. of pistons Relief valve setting pressure Fittings included Min. ’9. (mounting angles other than 90 degrees) • frontal mounting . the new line of B.”) mm (2.S.78 in.”) (2°2 13 . helm pumps has a range of models in different displacements.”) Frontal Mount Helm (Basic Helm) Basic Helm + Rear Mount Kit ø mm (”) mm (2.83 cu.8 lb 3.7 lb 3. 1/4”NPT . 711 mm 28 in. The B. 1/4”NPT .56 cu. too) • Provided with no-bleeder cap for possible additional control station.”) ø111 mm (.in/rev HELM PUmpS Main Features of the BCS Steering Helms: • Compact design • Wide range of displacements: 20cc – 25cc – 30cc – 35cc – 42cc • Great variety of mounting configurations: FRONT. 20. 711 mm 28 in. Versions with metric fittings are also available. wheel Frontal Frontal Frontal Yes Yes Yes Yes Yes Yes 20 cc/rev 1. mm (0. A TILT mechanism is available for BCS steering helms for a more comfortable driving position. It is also supplied with a lock valve. 711 mm 28 in.C.D. 450 mm 17. Frontal Mounting Helms . REAR and with TILT • Built-in lock valve to prevent any rudder feedback • Built-in relief valve to protect the system from over-pressure • Cast aluminium housing for a high resistance to corrosion • Pump shaft with ABYC 3/4 taper • Easy installation • Built according to quality criteria and CE approved • Provided with elbow fittings of 1/4” NPT for 3/8” hose (For 42 cc helm pump and d.83 cu. mm (1.2”) .D. mm (”) 1.in/rev 30 cc/rev 1.BASic helm Helm Pumps Helm Pumps Code 21173 21174 21175 Weight Mounting configuration Frontal mounting Order Guide Helm pump Model P20BAP P30BAP P42BAP Displacement 20 cc/rev 1. 350 mm 13. which has been specifically designed to respond to different drive conditions and ensure smooth and light control.D. INTERMEDIATE. 1/4”NPT .in/rev 30 cc/rev 1.0 Kg 6.”) ø2 mm (0.S.”) 20 mm (0.3/8” O.2”) 109 mm (. 2. which is normally mounted outside on the dash surface and with the steering shaft perpendicular to it.3/8” O. 0”) mm (0.9”) 9 mm (2. 450 mm 17.1/2” O.1”) mm 2.42cc • REAR mounting Mounting configuration Rear mounting Mounting configuration Rear Mounting Order Guide helm pump Model P20BAP + Kit MK30 P30BAP + Kit MK30 P42BAP + Kit MK30 Displacement Code 21173+16198 21174+16198 21175+16198 Order Guide helm pump Model P20BAP + Kit MK40 P30BAP + Kit MK40 P42BAP + Kit MK40 Displacement Code 21173+24855 21174+24855 21175+24855 20 cc/rev 1.56 cu.56 cu.in/rev 42 cc/rev 2.D. wheel Max.D.2”) 20 mm (9. 1/4”NPT .83 cu.1/2” O. Please specify when placing the order.6 Kg 5.2”) ø11 mm (.Technical specifications Model P20BAP + MK30 P30BAP + MK30 P42BAP + MK30 Mounting Non return Configuration valve Relief valve Relief Displacement Nr.”) 20 mm (0.3/8” O.3/8” O.83 cu. of pistons setting pressure valve Fittings included Min. 350 mm 13.22 cu. 450 mm 17.3/8” O.7 lb 3.56 cu.22 cu.1”) 0 . K100 (oil filling kit code 18599). Versions with metric fittings are also available. See the “Steering Accessories” section on page 79. 1/4”NPT . 711 mm 28 in. 350 mm 13. 2. 711 mm 28 in.6 Kg 5.78 in.1”) mm (2.3/8” O. of pistons setting pressure valve Fittings included Min.2 mm (1.22 cu. 1/4”NPT . mK0 Rear mount kit mod.42cc • rear mounting Helm Pumps helm pumps 20cc .in/rev 42 cc/rev 2.”) 1.in/rev 5 5 7 70 bar 1000 psi 70 bar 1000 psi 70 bar 1000 psi 1/4”NPT .22 cu. 2 mm (1”) 9 (2.0”) ø0 (1. mm (1. mm (0.3/8” O.72 in.° 2°2’9.83 cu.0 Kg 6.° 2°2’9. NOTE: For this pump model it is suggested the purchase of the filling kit mod.in/rev 5 5 7 70 bar 1000 psi 70 bar 1000 psi 70 bar 1000 psi 1/4”NPT . wheel Max.”) mm (1.”) 1. Please specify when placing the order. See the “Steering Accessories” section on page 79.09”) ø11mm (. Versions with metric fittings are also available.”) mm (2.1”) 12 mm (0.9”) 2 mm (0.2”) 19.78 in.D.in/rev 42 cc/rev 2.2”) Basic Helm Basic Helm ø11 mm (. mm (1.in/rev Rear Mounting Helms . 711 mm 28 in. mK0 15 14 Helm Pumps .0 Kg 6.in/rev 30 cc/rev 1. 10 mm (.D.0”) mm (2. NOTE: For this pump model it is suggested the purchase of the filling kit mod.” 20 mm (0.”) N° m 2.72 in.30cc .7 lb P20BAP + MK40 Intermediate P30BAP + MK40 Intermediate P42BAP + MK40 Intermediate Yes Yes Yes Yes Yes Yes 20 cc/rev 1. 350 mm 13.78 in.2”) mm (0.1” .” ø0 m (1. 350 mm 13.9”) 2 mm (0. K100 (oil filling kit code 18599).30cc . wheel Weight Rear Rear Rear Yes Yes Yes Yes Yes Yes 20 cc/rev 1. 1/4”NPT .12”) NOTE: The BCS 20cc-30cc-42cc helm pumps are provided with inch fittings.in/rev 30 cc/rev 1.09”) ø10 mm (.0 Kg 6. 711 mm 28 in.D.D. wheel Weight Rear Mounting Helms . mm (1.7 lb 3.in/rev 20 cc/rev 1.”) 10 mm (.D.56 cu.in/rev 30 cc/rev 1.helm pumps 20cc .1. 2.0 Kg 6.Technical specifications Model Mounting Non return Configuration valve Relief valve Relief Displacement Nr. 1/4”NPT .in/rev 42 cc/rev 2.in/rev 30 cc/rev 1. 711 mm 28 in.2”) 0.83 cu.D.3/8” O.”) 20 mm (9.7 lb NOTE: The BCS 20cc-30cc-42cc helm pumps are provided with inch fittings.8 lb 3.”) Rear mount kit mod. 1/4”NPT .78 in. 711 mm 28 in.8 lb 3. in/rev 30 cc/rev 1.3/8” O. 1.mIN 10 mm (mAX. wheel Weight Helms with SPORT TILT . 711 mm 28 in. wheel Weight Mounting configuration Mounting with Sport Tilt Order Guide helm pump Model P20BAP + Kit MK10 P30BAP + Kit MK10 P42BAP + Kit MK10 Displacement Code 21173+16199 21174+16199 21175+16199 Order Guide helm pump Model P20TSP P30TSP P42TSP Displacement 20 cc/rev 1. ° (2 1% 12.6 Kg 5.in/rev 42 cc/rev 2.3/8” O. wheel P20BAP + MK10 Intermediate P30BAP + MK10 Intermediate P42BAP + MK10 Intermediate Yes Yes Yes Yes Yes Yes 20 cc/rev 1.Helm pumps 20cc .in/rev 5 5 7 70 bar 1000 psi 70 bar 1000 psi 70 bar 1000 psi 1/4”NPT .78 in. Versions with metric fittings are also available. 350 mm 13. 711 mm 28 in.1”) ø11 mm (. mm (.” Basic Helm ° ø11mm (.9 Kg 8.2”) m1 mm (1.”) 20 mm (0.1”) mm (0.56 cu.”) 10. 450 mm 17.in/rev 30 cc/rev 1.2”) 190 mm (. Please specify when placing the order.”) 209 mm (. mm (0.6 lb NOTE: The BCS 20cc-30cc-42cc helm pumps are provided with inch fittings. 1/4”NPT . 711 mm 28 in.D. 1/4”NPT . See the “Steering Accessories” section on page 79. 508 mm 20 in.D.° 2°2’9.83 cu. 2.0 Kg 6.22 cu. Versions with metric fittings are also available. 350 mm 13.22 cu.9”) 102 mm (”) 19.D. NOTE: For this pump model it is suggested the purchase of the filling kit mod.6 lb 3.83 cu.Technical specifications Model Mounting Non return Configuration valve Relief valve Displacement Nr. Please specify when placing the order.30cc .83 cu. 350 mm 13.3/8” O.9” .56 cu. 450 mm 17. 3. 1/4”NPT .9 Kg 8.in/rev Intermediate Mounting Helms .78 in.”) 2. mm (1. 1/4”NPT .in/rev 42 cc/rev 2.in/rev 5 5 7 70 bar 1000 psi 70 bar 1000 psi 70 bar 1000 psi 1/4”NPT .42cc • mounting with SPORT tilt Mounting configuration Intermediate Mounting Helm Pumps Code 25726 25727 25728 Max.22 cu. 350 mm 13.0 Kg 6.3/8” O.D.56 cu. of pistons Relief valve setting pressure Fittings included Min.56 cu. 1/4”NPT . wheel Max. mm (.8 lb 3. 508 mm 20 in.3/8” O. mm (.”) mAX 0 mm .30cc .72 in.in/rev 20 cc/rev 1.in/rev 30 cc/rev 1. K100 (oil filling kit code 18599).1/2” O.22”) 20 mm (0.in/rev 42 cc/rev 2.6 lb 3.2”) 1 mm (. of pistons Relief valve setting pressure Fittings included Min. 1 mm (1.”) ø mm (”) 1% .9”) 0 mm (1.7 lb Tilt Tilt Tilt Yes Yes Yes Yes Yes Yes 20 cc/rev 1.72 in.22 cu.9”) 2° 12° 102 mm (”) 12.78 in.3/8” O.in/rev 42 cc/rev 2.”) 2 mm (1”) ø2 mm (.D.1”) 1 mm (0.7 lb 3. 508 mm 20 in.Technical specifications Model P20TSP P30TSP P42TSP Mounting Non return Configuration valve Relief valve Displacement Nr.1/2” O.D.in/rev 30 cc/rev 1.9”) m NOTE: The BCS 20cc-30cc-42cc helm pumps are provided with inch fittings.mIN 0.9 Kg 8. 1/4”NPT .83 cu.”) Intermediate mount Kit mod.9”) 12° mm (0.1”) 20. mK10 16 9 mm (.1”) ø12 mm (”) °2’9 .D.78 in.22”) ø11mm (. mm (”) 11 mm (. 22 mm (.42cc • intermediate mounting Helm Pumps Helm pumps 20cc .”) 2.D.”) 17 . 22”) ø11 mm (. mm (.in/rev 42 cc/rev 2.22”) 12.8 Kg 10. of pistons Relief valve setting pressure Fittings included Min.in/rev 42 cc/rev 2.22”) 102 mm (”) 19. wheel Weight Intermediate Intermediate Intermediate Yes Yes Yes Yes Yes Yes 25 cc/rev 1.3/8” O.56 cu.11 cu.12”) mm (0. 711 mm 28 in.56 cu.2”) 192 mm (. 1/4”NPT .72 in.35cc .6 lb 102 mm (”) 1.5 cu.in/rev 35 cc/rev 2. 350 mm 13. mm (.”) N° ø. mm (0. 450 mm 17.6 lb 4. 350 mm 13. mm (/1”) 29 mm (1.Technical specifications Model P25FLY P35FLY P42FLY Mounting Non return Configuration valve Relief valve Displacement Nr.D.3/8” O.11 cu.8 Kg 10.helm pumps 25cc . 1/4”NPT .D.3/8” O.8 Kg 10.1/2” O.”) 10 mm (.in/rev 5 7 7 70 bar 1000 psi 70 bar 1000 psi 70 bar 1000 psi 1/4”NPT . 711 mm 28 in.”) 1 mm (/”) . 4. 1/4”NPT .6 lb 4.78 in.in/rev 35 cc/rev 2.2”) 10 mm (”) 2.5 cu. 711 mm 28 in.1 mm (1. wheel Max.in/rev Helms with fixed intermediate Flange .”) 12. mm (1/”) mm (1.° .42cc Helm Pumps • mounting with fixed intermediate flange Mounting configuration Mounting with fixed intermediate Flange Order Guide helm pump Model P25FLY P35FLY P42FLY Displacement Code 20915 20916 20917 25 cc/rev 1.D.2°9’” 9 mm (1.”) 18 19 .78 in.D. tubing. tubing. outboard cylinders . the BCS outboard steering is the ideal solution for runabouts. singLE staTION 20 DUAL STATION singLE staTION DUAL STATION 21 Outboard Cylinders . fittings and oil provides a complete package of easy installation • Meets ABYC Standards • CE approved Main Features of the BCS outboard side mounting cylinder: • Compact design and reduced dimensions for low splashwells • Suitable for mounting with threaded engine tilt tubes • Hard chromed stainless steel piston rod • Balanced cylinder • Suitable for single or multiple engine configurations • Suitable for outboard engines up to 300 hp (600 hp with combined counter-rotating outboards) with a max speed of 60 kts. It can be combined with the BCS steering helms (inch tubing and fittings. It is suitable for outboard engines up to 300 hp (600 hp with combined counter-rotating outboards) for a max. They are built with high-quality materials using exacting production standards and are suitable to work in a marine environment. Built with no compromises of quality.)for a complete package of easy installation. They can be combined with a wide range of accessories. Elegant and with a compact design.side mounting The BCS side mounting outboard cylinders represent the best alternative to either mechanical steering or the frontal mounting cylinders especially where the splashwell is not very deep. inch fittings and hydraulic oil for a complete steering package. • Combined with BCS helms. The balanced front mounting cylinders allow the engine a full and free movement with minimum dimensions (check the minimum required dimensions on the bottom of this page). cruisers.Outboard Cylinders Main Features of the BCS outboard front mounting cylinder: • Elegant and compact design that fits most splashwells • Hard chromed stainless steel piston rod • Balanced frontal mounting cylinder • Suitable for single and twin engine applications • Suitable for outboards up to 150 hp for the model OB-108 and 300 hp for the model OB-133 (600hp if combined with counterrotating outboard engines) with a max speed of 60 kts. • Combined with BCS helms.inch fittings and oil provides a complete package of easy installation • Meets ABYC Standards • CE approved outboard cylinders . hydraulic oil. and inflatables. as well as work. Suitable for single and multiple outboards up to 300 hp (600 hp with combined counter-rotating engines). hoses in the necessary length. BCS outboard steering can be adapted to the different mounting configurations to cover any outboard application. such as helm pumps.front mounting More reliable and comfortable than a mechanical steering. the BCS Outboard Steering Cylinders are suitable for most splash-well configurations. commercial or rescue boats. with either single or dual engine. speed of 60 kts. which normally require high performances in severe service conditions. the BCS outboard steering is the best answer to your needs of ‘CONTROL’ and ‘COMFORT’ at the same time. 18 mm 0. 1219..49 in. max 1 mm (0..6 cu.0 in..4 System OB5 / Wheel turns 3. 203 mm 7... 10 mm (0. VG22 SH. 15. ob-108 System OB1 / Wheel turns 5.76 in.in 133 cc 8. VG22 SH.... 18 mm 0.9”) 300 Hp max 9.2 System OB7 / Wheel turns 3.75 in 241.3 mm 12. VG22 See on page 8081 for codes 21334 SH. 178 mm 7 in. 698.78 in. 317.67 in.1 cu. VG22 20932 21174 See on page 8081 for codes 21334 197.99 in. 15...5 mm 27. Outboard Cylinders • cylinder mod.99 in.2 mm 48 in.. 75 mm 2.62 in. VG22 See on page 8081 for codes 21334 SH.3 Front mounting cylinder Basic steering helm OB-108 19304 1 Front mounting cylinder Flanged steering helm OB-108 19304 1 .3 OB-133 P25FLY 20932 20915 See on page 8081 for codes 21334 Front mounting cylinder Basic steering helm Hose Kit Hydraulic oil Basic steering helm Fittings kit Hose Kit Hydraulic oil Double Engine/Single Cylinder OB-133 P30BAP SH. OB-108 and OB-133 are not suitable for installations where the boat max speed exceeds 85 km/h (45 kts) for mod..ty Components Model Code Q.. VG22 See on page 8081 for codes 21334 SH.Order Guide front mounting outboard cylinders Outboard Cylinders System description Single Engine/Single Cylinder Components Model Code Q.5 in SH.... 153 mm 6.70 in. VG22 DimensionS Model OB-108 OB-133 22 A B C D E F G H I L M Tie bar Application up to: Basic steering helm Fittings kit Hose Kit Hydraulic oil Supplied by engine manufacturer P42BAP Not available Supplied by engine manufacturer P42FLY Not available In case of additional station add: 21175 23376 In case of additional station add: 1 1 1 1 20917 23376 576 mm 22. 203 mm 7.0mm OB-108 Cylinder Model Number of engines 1 OB-108 2 1 OB-133 2 A B C 19304 385 Kgf 848 lbf 385 Kgf 848 lbf 108 cc 6. 320 mm 12. 1397 mm 55 in.3 mm 26. VG22 See on page 8081 for codes 21334 SH.02 in. 51 mm 2.ty P20BAP 21173 See on page 8081 for codes 21334 1 1 2 P25FLY 20915 See on page 8081 for codes 21334 1 1 2 Hose Kit Hydraulic oil Basic steering helm Fittings kit Hose Kit Hydraulic oil SH.95 in. VG22 I VITE /-2 uNF L Tie bar Basic steering helm Fittings kit Hose Kit Hydraulic oil 450 Hp max Supplied by engine manufacturer P30BAP Not available Supplied by engine manufacturer P35FLY Not available (non-counter rotating engines) m In case of additional station add: 21174 23376 In case of additional station add: 1 1 1 1 2 1 2 3 1 20916 23376 0 ° 0 ° Application up to: 1 1 1 1 2 1 2 3 1 G C D F 600 Hp max (counter rotating engines) SH. 147 mm 5. 432 mm 17 in.02 in.. 430 mm 16..98 in.49 in.in 150 Hp 110 Kw 300 Hp 221 Kw 85 Km/h 45 kts 110 Km/h 60 kts Application up to: SH.. 147 mm 5. 25 mm 0.. 146. 203 mm 7.. OB-133 and for any application on racing boats System OB3 / Wheel turns 4.. 38 mm 1.5 mm 7...95 in.70 in.99 in. 667. VG22 See on page 8081 for codes 21334 NOTE: The front mounting cylinders mod. 51 mm 2 in.92 in. 178 mm 7 in.2 OB-133 P42FLY 20932 20917 See on page 8081 for codes 21334 H Front mounting cylinder Basic steering helm Hose Kit Hydraulic oil OB-133 P42BAP 20932 21175 See on page 8081 for codes 21334 E A SH. 125 mm 4..59 in.49 in.4 System OB2 / Wheel turns 4.8 mm 0.3 mm OB-133 20932 In case of additional station add: P30BAP 21174 23376 In case of additional station add: 1 1 1 1 1 1 1 2 P25FLY 20915 23376 1 1 1 1 1 1 1 2 1 609. VG22 Hose Kit Hydraulic oil Flanged steering helm Fittings kit Hose Kit Hydraulic oil Front mounting cylinder Flanged steering helm Hose Kit Hydraulic oil Flanged steering helm Fittings kit Hose Kit Hydraulic oil Front mounting cylinder Flanged steering helm Hose Kit Hydraulic oil Tie bar Flanged steering helm Fittings Kit Hose Kit Hydraulic oil Front mounting cylinder Steering helm Hose Kit Hydraulic oil Tie bar Flanged steering helm Fittings kit Hose Kit Hydraulic oil SH. 600 Hp max (counter rotating engines) 1 1 1 1 23 SH.6 mm 24 in..8 OB-133 P35FLY 20932 20916 See on page 8081 for codes 21334 Front mounting cylinder Basic steering helm Hose Kit Hydraulic oil Application up to: OB-133 P30BAP 20932 21174 See on page 8081 for codes 21334 SH.62 in.8 mm 0..98 in. VG22 See on page 8081 for codes 21334 TECHNICAL DETAILS Force at 70 bar / 1000 psi Volume Engine power Max speed System OB3 / Wheel turns 4.7 in. 25mm 0. VG22 See on page 8081 for codes 21334 NOTE: For Kit of hoses and fittings please see on page 80 and following.92 in.. 203 mm 7.27 in.4 System OB4 / Wheel turns 5...99 in. 75 mm 2.. OB-108 and 110 Km/h (60 kts) for mod.5 in. VG22 7. VG22 In case of additional station add: P20BAP 21173 23376 In case of additional station add: 1 1 1 1 1 1 1 2 P25FLY 20915 23376 1 1 1 1 1 1 1 2 Application up to: 150 Hp max Dimensions A+B+C MINIMUM SPLASHWELL DIMENSIONS Model Code Stroke SH.1”) 153 mm 6. 38 mm 1.. VG22 See on page 8081 for codes 21334 Double Engine/Double Cylinder B System OB6 / Wheel turns 3. ..2”) 600 Hp max ø2 mm (1. mm (0.ty Components Model Code Q.97 cu.. speed 600 Hp max Tie bar Basic steering helm Fittings kit Hose Kit Hydraulic oil supplied by engine manufacturer Not available supplied by engine manufacturer In case of additional station add: Not available (non counter rotating engines) In case of additional station add: P42BAP 21175 23376 1 1 1 1 P42FLY 20917 23376 1 1 OB-163SY 20928 203.”) Cylinder Model OB-163SY Number of engines A (counter rotating engines) 2 mm (12.”) Side mounting cylinder Basic steering helm Hose kit Hydraulic oil Tie bar Basic steering helm Fittings kit Hose Kit Hydraulic oil OB-163SY P30BAP 20928 21174 See on page 80-81 for codes 21334 1 1 1 3 1 SH.ty System OB8 / Wheel turns 6.1 / 3.. 1 Double Engine/Double Cylinder System OB12 / Wheel turns 3...4 / 5.”) 1 1 1 1 P35FLY 20916 23376 1 1 ø1..5 • cylinder mod.. OB-163SY is not suitable for installations where the boat max speed exceeds 110 Km/h (60 kts) and for any application on racing boats.in 300 Hp 221 Kw 85 Km/h 45 kts SH.”) SH. VG22 See on page 80-81 for codes 21334 SH. VG22 See on page 80-81 1 for codes 21334 3 300 Hp max In case of additional station add: P20BAP 21173 23376 In case of additional station add: 1 1 1 1 P25FLY 20915 23376 1 1 SH. VG22 See on page 80-81 1 for codes 21334 1 System OB10 / Wheel turns 4.”) mm (2.11 . VG22 SH. VG22 See on page 80-81 for codes 21334 SH.05 . VG22 See on page 80-81 for codes 21334 SH. VG22 See on page 80-81 1 for codes 21334 2 1 TECHNICAL DETAILS Model Code Stroke Force at 70 bar/1000 psi Volume Engine power Max... ob-163sy Order Guide System description Single Engine/Single Cylinder Side mounting cylinder Basic steering helm Hose Kit Application up to: Hydraulic oil Basic steering helm Fittings kit Hose Kit Hydraulic oil Double Engine/Single Cylinder OB-163SY P20BAP 20928 21173 See on page 80-81 for codes 21334 1 1 1 3 Side mounting cylinder Flanged steering helm Hose Kit Hydraulic oil Flanged steering helm Fittings kit Hose Kit Hydraulic oil OB-163SY P25FLY 20928 20915 1 1 SH.....1 System OB9 / Wheel turns 5.34 cc.. 24 1 NOTE: For Kit of hoses and fittings please see on page 80 and following. VG22 See on page 80-81 1 for codes 21334 1 530mm 20. mm (1.6 / 8..8 System OB13 / Wheel turns 3.1 / 3.4 System OB11 / Wheel turns 3.0 mm 8.2”) 9..163. mm (0.8 in.9..side mounting outboard cylinder Outboard Cylinders Outboard Cylinders Components Model Code Q.. VG22 See on page 80-81 1 for codes 21334 NOTE: The side mounting cylinder mod. 8.562 Kgf 1003 -1238 lbf 132.. VG22 Side mounting cylinder Flanged steering helm Hose kit Hydraulic oil Tie bar Flanged steering helm Fittings kit Hose Kit Hydraulic oil Side mounting cylinder Flanged steering helm Hose Kit Hydraulic oil Tie bar Flanged steering helm Fittings kit Hose Kit Hydraulic oil OB-163SY P35FLY 20928 20916 1 1 SH. mm (0.0 in 455 . VG22 See on page 80-81 1 for codes 21334 3 1 300 Hp max (non-counter rotating engines) Application up to: supplied by engine manufacturer Not available supplied by engine manufacturer In case of additional station add: Not available In case of additional station add: P30BAP 21174 23376 ø9. VG22 SH....8 Side mounting cylinder Basic steering helm Hose Kit Hydraulic oil Application up to: OB-163SY P42BAP 20928 21175 See on page 80-81 for codes 21334 2 1 2 3 1 OB-163SY P42FLY 20928 20917 2 1 SH.. 25 .3 / 6.”) .8 / 4.7 Dimensions MINIMUM SPLASHWELL DIMENSIONS Application up to: ø mm (1. as it determines its maneuverability. even with high salt conditions. while the next pages assist in the selection and the order of steering components. The kit consists of a pair of flexible hoses provided with pre-assembled fittings on both ends. F150 does not include: SH Hose Kit. please contact the BCS Technical Dept. In the catalogue introduction section (see pages 10-11) is a guide for system selection and the calculation of the max rudder torque. The ball joint is available in the most popular market sizes. such as RINA. ease of control and reliability. to follow the complete cylinder arch.. The kit consists of a pair of flexible hoses provided with pre-assembled fittings on both ends. To choose the required model see pages 80-81. etc. F150 (code 21706) is composed of: The steering system is of crucial importance for every boat. . Therefore. F300 (code 25220) is composed of: P25FLY Helm pump with fixed intermediate flange OB-133 Frontal mounting outboard steering cylinder VG22 Hydraulic oil . For any questions or for further details. and vertically. Lloyd’s Register of Shipping. The piston rod is made of stainless steel to ensure a longer. Specify the required hose length when placing the order. Specify the required hose length when placing the order.outboard steering kits P25FLY Helm pump with fixed intermediate flange Outboard Cylinders OB-108 Frontal mounting outboard steering cylinder VG22 Hydraulic oil . Bureau Veritas. All the materials used for the production of the BCS inboard steering cylinders are suitable for applications in the marine environment. Specific certificates are available on request from the major classification bodies. bottle The steering kit mod. Every cylinder is supplied with Tee fittings provided with bleeders and with all the connection fittings needed. The cylinder base moves both horizontally. inboard steering systems Main Features of the BCS Inboard Cylinders: • Compact design and simple profile • Available in a wide variety of volumes and strokes for an extraordinary flexibility of applications • Provided with bleeders • Piston rod in stainless steel • Base moving either horizontally or vertically • High resistance to corrosion • Built according to ABYC Standards and CE approved 26 Inboard Steering Systems 27 The outboard steering kit mod. trouble-free life and to prevent rust or corrosion problems. The BCS inboard cylinders are available either in anodized aluminum or brass versions. outboard steering kits The outboard steering kit mod.2 lt. F300 does not include: SH Hose Kit. it is very important to choose the model and configuration that best satisfy the boat requirements and the user’s needs. to follow and adapt to any excursion of the tiller arm.2 lt. To choose the required model see pages 80-81. bottle The steering kit mod. American Bureau of Shipping. who can offer all the necessary support in system selection based on experience from years of direct work in the field. Every component of the BCS inboard steering is built with exacting precision and high quality materials to meet international standards. hose size: 5/16” I. By-Pass: cod.: 350 mm-13.21mt / 65 .6 Min.9 Min.3mt / 44 . 23186 N.8 . (**) Tiller: 153 mm . 21175(*) System 12 (see pag. 50) pag.6. Angle: 35° + 35° Torque: 57.4 . LESS effort NOTE: Increasing the wheel diameter within the specified limitations. VG22 See on pages 80-81 for codes 21334 In case of auto-pilot installation please add: Auto-pilot power unit Auto-pilot fittings kit Choose auto-pilot power unit model on the Selection Guides on pages 61-64-65 23377 1 1 For boat lengthes over 24. 33-34) System 5 (see pag.6. If the required information is not available please contact our authorized dealer or service center and submit boat length.19. By-Pass: cod. 51) pag.8 ..22.83 Kgm .D. VG22 Up to 8mt / 26ft 8 . 20917(*) System 6 (see pag. of wheel turns: 4.8 .8mt / 70 .D.3 mt/ 80 ft please contact our technical department to check applications suggested on systems 12-13-14 WARNING! The above suggestions shall be intended as merely INDICATIVE. hose size: 5/16” I.Inboard Steering Systems System to order Boat length LOA Planing Hull 1 Engine Pleasure Working ALUMINIUM Cylinder Displacement Hull Components Model CTA40U Code 15649 Q.6 .32ft 9.8mt / 26 .: 350 mm-13.45’ between pump and cylinder 29 CYLINDER Inboard Steering Systems Application guide according to boat length and type System 1 .5028 in/lb Min.02 in.. wheel diam.3 Min. NOTE: the requested effort on the steering wheel is inversely proportional to the wheel turns number lock-to-lock: • less wheel turns.77 in.02 in.8mt / 50 .6. 52) CTA40U Cod. 55) Steering effort LIGHT 28 NORMAL HEAVY CTA40U Cod.50ft 15. 54) pag.3mt / 75.83 Kgm . of wheel turns: 5. WARNING! For displacement boats. 48) System 8 (see pag.80ft over 24.. (**) Tiller: 153 mm .24. of wheel turns: 3.: 350 mm-13.11. the above steering systems are suggested for boat speeds under 30 knots. 47) System 7 (see pag.16.4mt / 38 . 21173(*) P30BAP Cod. / Part # 15649 N. 30-31) System 3 (see pag. CYLINDER Mod.13.6.5 . wheel diam.77 in.6mt / 32 .ty 2 Engines Pleasure Working 1 Engine Pleasure Working 2 Engines Pleasure Working Cylinder Helm pump Hose kit Hydraulic oil By-Pass 1 1 1 3 1 Choose the pump model according to the desired wheel turns number in the table here below SH**.38ft 11.D. (**) Tiller: 153 mm .83 Kgm .18mt / 55 . wheel diam. hose size: 5/16” I. Angle: 35° + 35° Torque: 57. HELM PUMP System to order Code 15649 12677 15763 12682 20921 12687 12691 12694 12695 12698 12701 15697 15698 15699 15700 15701 15702 15703 System 1 (see pag.70ft 21 .83 Kgm .5028 in/lb Min. see the “FLANGED HELMS” section on page 18 and the “BASIC HELM” section on page 13 and following to choose the desired mounting configuration (**) See on page 80-81 to choose the preferred kit. 35) P25FLY Cod. 20916(*) P42FLY Cod. 21174(*) P42BAP Cod.D.8 Min. 53) System 13 (see System 14 (see pag. 23186 Rudder torque calculated at the working pressure of 70 bar (1000 psi) (*) For more details.60ft 18 . Angle: 35° + 35° Torque: 57.55ft 16. By-Pass: cod. the requested effort is reduced.8 .44ft 13. (**) Tiller: 153 mm . of wheel turns: 3. 20915(*) P35FLY Cod..77 in.15. Flexible hose can be used up to a max length of 15 mt .75ft 22. Angle: 35° + 35° Torque: 57. 32-33) System 4 (see pag.9. maximum speed and rudder dimensions. 23186 N.77 in.65ft 19. 23186 CYLINDER HELM PUMP System 10 (see System 11 (see P20BAP Cod.5028 in/lb Min.5028 in/lb Min. wheel diam. MORE effort • more wheel turns. hose size: 5/16” I.02 in.3 mt/ 80ft 1 1 2 3 7 8 8 / / / / 2 2 3 4 7 9 9 / / / / 1 1 2 2 4 5 6 8 8 9 9 2 2 3 4 5 6 7 / / / / 1 2 3 4 6 7 8 8 9 10 10 2 3 4 6 7 8 8 9 9 11 11 1 2 2 3 5 7 8 8 9 10 10 2 3 3 5 6 8 8 9 10 11 11 See on pages 80-81 for codes 21334 Choose the by-pass model according to the Pump-Cylinder combination in the table here below In case of additional station add: Second station helm pump Second station fittings kit Hose kit Hydraulic oil Same pump model as above (see table on page bottom) 23376 1 1 1 1 SH**. To check the proper application the required max torque must be calculated. By-Pass: cod. 49) System 9 (see pag.hull speed normally does not exceed 18 knots. For planing boats. 29) System 2 (see pag. CTA40U CTA65U CTA75U CTA80U CTY100 CTB110U CTB130U CTB145U CTC200 CTC230 CTC300 CTC400 CTD310 CTD450 CTE600 CTE900 CTE1200 CTF1600 pump-cylinder combination It is possible to choose the combination between pump and cylinder according to the wished number of wheel turns lock-to-lock.: 350 mm-13. / Part # 15649 N.02 in.8mt / 60 . 89 in.81 Kgm . By-Pass: cod.02 in. hose size: 5/16” I.8188 in/lb Min.77 in.Inboard Steering Systems ALUMINIUM CYLINDER Components Model CTA65U CTA75U Code 12677 15763 Q. NOTE: the requested effort on the steering wheel is inversely proportional to the wheel turns number lock-to-lock: • less wheel turns. / Part # 12677 N. Angle: 35° + 35° Torque: 83.02 in. 23186 N. of wheel turns: 4. hose size: 5/16” I. 23186 P42FLY Cod. of wheel turns: 6.8188 in/lb Min.D. NOTE: the requested effort on the steering wheel is inversely proportional to the wheel turns number lock-to-lock: • less wheel turns.7 Min.89 in. see the “FLANGED HELMS” section on page 18 and the “BASIC HELM” section on page 13 and following to choose the desired mounting configuration (**) See on page 80-81 to choose the preferred kit.02 in. LESS effort NOTE: Increasing the wheel diameter within the specified limitations.6. 21173(*) P30BAP Cod.D.17 Kgm .17 Kgm . the fitting kit is code 23376** 30 31 Inboard Steering Systems System 2 pUmp-CYLINDER pUmp-CYLINDERCOMBINATION COMBINATION .77 in. By-Pass: cod. Angle: 35° + 35° Torque: 83.6.77 in.8 Min.6. MORE effort • more wheel turns. 21174(*) P42BAP Cod. of wheel turns: 7. the requested effort is reduced. (**) Tiller : 153 mm . By-Pass: cod. of wheel turns: 5.D. (**) Tiller: 175 mm .17 Kgm . the requested effort is reduced. Angle: 35° + 35° Torque: 83. P20BAP Cod. the fitting kit is code 23376** CYLINDER CTA65U Cod.45’ between pump and cylinder (****) In case an auto-pilot with power unit filling is installed. of wheel turns: 5. Angle: 35° + 35° Torque: 94. wheel diam: 350 mm-13. Flexible hose can be used up to a max length of 15 mt . 21175(*) Choose the by-pass model according to the Pump-Cylinder combination in the table here below 1 In case of additional station add: Second station helm pump Second station fittings kit Hose kit Hydraulic oil SH**… VG22 Same pump model as above (see table on page bottom) 23376 1 1 1 1 See on page 80-81 for codes 21334 CYLINDER CTA65U Cod. 23186 In case of auto-pilot installation please add: Auto-pilot power unit**** Auto-pilot fittings kit Choose auto-pilot power unit model on the Selection Guides on pages 61-64-65 23377**** 1 1 CTA75U Cod. / Part # 12677 CTA75U Cod. Flexible hose can be used up to a max length of 15 mt . By-Pass: cod. MORE effort • more wheel turns. By-Pass: cod. wheel diam: 350 mm-13. 21174(*) P42BAP Cod. 23186 N. 21175(*) Cylinder Helm pump Hose Kit Hydraulic Oil By Pass Choose the pump model according to the desired wheel turns number in the table here below SH**… VG22 See on pages 80-81 for codes 21334 P20BAP Cod. (**) Tiller: 153 mm .81 Kgm . hose size: 5/16” I.7287 in/lb Min.D.45’ between pump and cylinder (****) In case an auto-pilot with power unit filling is installed.7287 in/lb Min. hose size: 5/16” I. 20917(*) Rudder torque calculated at the working pressure of 70 bar (1000 psi) (*) For more details.81 Kgm . / Part # 15763 pump-cylinder combination HELM PUMP It is possible to choose the combination between pump and cylinder according to the wished number of wheel turns lock-to-lock. (**) Tiller : 175 mm .6 Min.6.7287 in/lb Min. / Part # 15763 Rudder torque calculated at the working pressure of 70 bar (1000 psi) (*) For more details.D. 20916(*) N. Angle: 35° + 35° Torque: 94.89 in. see the “FLANGED HELMS” section on page 18 and the “BASIC HELM” section on page 13 and following to choose the desired mounting configuration (**) See on page 80-81 to choose the preferred kit.5 Min. wheel diam: 350 mm-13. (**) Tiller: 153 mm .77 in.D. Angle: 35° + 35° Torque: 94. LESS effort NOTE: Increasing the wheel diameter within the specified limitations. wheel diam: 350 mm-13. wheel diam: 350 mm-13. 23186 N.77 in.6. wheel diam: 350 mm-13. of wheel turns: 6. hose size: 5/16” I. 20915(*) N.ty 1 1 1 3 HELM PUMP It is possible to choose the combination between pump and cylinder according to the wished number of wheel turns lock-to-lock. By-Pass: cod. (**) Tiller: 175 mm .8188 in/lb Min. 23186 P35FLY Cod.77 in. hose size: 5/16” I. 21173(*) P30BAP Cod.3 Min. P25FLY Cod.4 Min.6. 3 Min.9335 in/lb Min. wheel diam: 350 mm-13. wheel diam: 350 mm-13. (**) Tiller: 200 mm . (**) Tiller: 200 mm .D. LESS effort NOTE: Increasing the wheel diameter within the specified limitations. By-Pass: cod. hose size: 5/16” .3/8” I.D.1 Min. Cylinder Helm pump Hose kit P25FLY Cod. (**) Tiller: 200 mm . the requested effort is reduced. By-Pass: cod.71 in.7. LESS effort NOTE: Increasing the wheel diameter within the specified limitations. Angle : 35° + 35° Torque: 107. 20916(*) P42FLY Cod. the fitting kits are respectively the code 23376-23418**. Angle: 35° + 35° Torque: 107. hose size: 5/16” I. wheel diam: 450 mm-17. (**) Tiller: 200 mm .7. (**) Tiller: 200 mm . MORE effort • more wheel turns. hose size: 5/16” I.36 Kgm . Flexible hose can be used up to a max length of 15 mt .7.23480*** N. hose size: 5/16” .ty It is possible to choose the combination between pump and cylinder according to the desired number of wheel turns lock-to-lock. of wheel turns: 6.D. HELM PUMP P20BAP Cod.3/8” I. of wheel turns: 5. By-Pass: cod. 20917(*) 1 1 1 3 1 Choose the pump model according to the wished wheel turns number in the table on the next page SH**… VG22 See on page 80-81 for codes 21334 Hydraulic oil By-Pass CYLINDER CTY100 Cod. 20915(*) P35FLY Cod.7.9335 in/lb Min. 23186 . (**) Tiller: 200 mm . Angle: 35° + 35° Torque: 110.87 in. Angle: 35° + 35° Torque: 110. 23186 N. 21173 (*) P30BAP Cod.87 in.D.24’ (****) In case an auto-pilot power unit with automatic filling is installed. 23186 N.87 in. By-Pass: cod. 21175 (*) Choose the by-pass model according to the Pump-Cylinder combination in the table here below Choose the by-pass model according to the Pump-Cylinder combination in the table here below CYLINDER In case of additional station add: Second station helm pump Second station fittings kit Hose kit Hydraulic oil SH**… VG22 Same pump model as above (see table on page bottom) 23376 or 23418*** See on page 80-81 for codes 21334 1 1 1 1 Second station helm pump Second station fittings kit Hose kit Hydraulic oil Same pump model as above (see table on page bottom) 23376 or 23418*** 1 1 1 1 CTY100 Cod. hose size: 5/16” I.71 in. 5.36 Kgm .87 Kgm . MORE effort • more wheel turns. 23186 N. / Part # 20921 N. see the “FLANGED HELMS” section on page 18 and the “BASIC HELM” section on page 13 and following to choose the desired mounting configuration (**) See on page 80-81 to choose the preferred kit. Angle: 35° + 35° Torque: 107.Inboard Steering Systems BRASS CYLINDER Components Cylinder Helm pump Hose kit Hydraulic oil By-Pass Model CTY100 Code 20921 Q. hose size: 5/16” .87 in.36 Kgm .9335 in/lb Min.1 Min. wheel diam: 450 mm-17.87 Kgm .D.77 in. of wheel turns: 6.77 in. Angle: 35° + 35° Torque: 110.23480*** Choose the by-pass model according to the Pump-Cylinder Combination in the table on the next page In case of additional station add: Second station helm pump Second station fittings kit Hose kit Hydraulic oil SH**… VG22 Same pump model as above (see table on next page) 23418 1 1 1 1 See on page 80-81 for codes 21334 In case of auto-pilot installation please add: Auto-pilot power unit**** Auto-pilot fittings kit Choose auto-pilot power unit model on the Selection Guides on pages 61-64-65 23373**** 1 1 CTA80U Cod. (**) Tiller: 200 mm .9640 in/lb Min.9335 in/lb Min. pump-cylinder combination HELM PUMP System 4 BRASS CYLINDER Components Model CTB110U CTB130U Code 12687 12691 Q.77 in. of wheel turns: 7. Angle: 35° + 35° Torque: 110. hose size: 5/16” .77 in. 23186 . the requested effort is reduced. wheel diam: 350 mm-13.D. By-Pass: cod. (**) Tiller: 200 mm .7. With 42cc pumps and hose length over 8 mt . hose size: 5/16” I.36 Kgm . of wheel turns. of wheel turns: 7. / Part # 20921 N.87 in.87 in. of wheel turns: 5 Min. wheel diam: 450 mm-17. NOTE: the requested effort on the steering wheel is inversely proportional to the wheel turns number lockto-lock: • less wheel turns.D.71 in. / Part # 12682 32 Inboard Steering Systems 33 System 3 pump-cylinder combination System 3 .87 in.45’ (***) It is suggested for combination with 42cc helm pump if the total length between pump and cylinder exceeds 8 mt .23480*** SH**… VG22 See on page 80-81 for codes 21334 CTA80U Cod. By-Pass: cod. 23186 .7.87 Kgm . 23186 N.9640 in/lb Min. flexible hose with 1/2” fittings.1 Min.4 Min.2 Min.7. wheel diam: 450 mm-17. NOTE: the requested effort on the steering wheel is inversely proportional to the wheel turns number lock-to-lock: • less wheel turns.71 in. 21174 (*) P42BAP Cod.24’ it is suggested to use 3/8” I.D.7.3/8” I. / Part # 12682 In case of auto-pilot installation please add: Auto-pilot power unit**** Auto-pilot fittings kit**** Choose auto-pilot power unit model on the Selection Guides on pages 61-64-65 23377 or 23373*** 1 1 Auto-pilot power unit**** Auto-pilot fittings kit**** Choose auto-pilot power unit model on the Selection Guides on pages 61-64-65 23377 or 23373*** 1 1 Rudder torque calculated at the working pressure of 70 bar (1000 psi) (*) For more details.D.ty 1 1 1 3 1 Choose the pump model according to the desired wheel turns number in the table here below SH**… VG22 See on page 80-81 for codes 21334 Choose the pump model according to the desired wheel turns number in the table here below SH**… VG22 See on page 80-81 for codes 21334 It is possible to choose the combination between pump and cylinder according to the desired number of wheel turns lock-to-lock. of wheel turns: 5 Min.9640 in/lb Min. Angle: 35° + 35° Torque: 107. wheel diam: 350 mm-13.87 in. By-Pass: cod.3/8” I.87 Kgm . 23186 .9640 in/lb Min.23480*** N. By-Pass: cod.ty 1 1 1 3 1 Components Cylinder Helm pump Hose kit Hydraulic oil By-Pass ALUMINIUM CYLINDER Model CTA80U Code 12682 Q. LESS effort NOTE: Increasing the wheel diameter within the specified limitations. wheel diam: 450 mm-17. 23186 . NOTE: the requested effort on the steering wheel is inversely proportional to the wheel turns number lockto-lock: • less wheel turns. min: 450 mm-17. (**) See on page 80-81 to choose the preferred kit.6 Min. 21175 By Pass: cod. 23480 N.71 in.45’ (****) In case an auto-pilot power unit with automatic filling is installed. N. / Part # 12687 N. Flexible hose can be used up to a max length of 15 mt . in/lb MT: 140. NOTA: lo sforzo necessario sulla ruota di governo è inversamente proporzionale al numero di giri da banda a banda: CTB145 • minore numero di giri. (**) N. By PAss: cod. With 42cc pumps and hose length over 8 mt .giri timone: 7. By-Pass: cod.71 in. By-Pass: 23480 N. hose size: 3/8” I. of wheel turns: 8.D.6.85 Kgm .85 Kgm .12247 in/lb Min.7 Barra:ruota 153 mm . min: 450 mm-17. hose size: 3.02 in. By-Pass: cod.6 Tubo min: 5/16” .6 Min.D. in/lb MT: 140. HELM PUMP P20BAP Cod. wheel diam: 450 mm-17.6.7 Second station helm pump Second station fittings kit Hose kit Hydraulic oil Same pump model as above (see table on page bottom) 23418 1 1 1 1 SH**… VG22 In case of auto-pilot installation please add: See on page 80-81 for codes 21334 Auto-pilot power unit**** Auto-pilot fittings kit Choose auto-pilot power unit model on the Selection Guides on pages 61-64-65 23373**** 1 1 P25FLY Cod. 450 mm-17. 20916 (*) pump-cylinder combination CTB110U Cod.85 Kgm 12247 Angolo: 35°min: + 35° Ruota Tim.giri ruota timone: 8.71 in. MINORE durezza della ruota CTB130U NOTA/: Part Incrementando Cod.85 Kgm .12247 in/lb Min.71 in. 21173 (*) P30BAP Cod. With 42cc pumps and hose length over 8 mt .23480 (***) pump-cylinder combination It is possible to choose the combination between pump and cylinder according to the wished number of wheel turns lock-to-lock.D.3/8” I. By-Pass: cod.23480*** P42BAP P42FLY 21175 (*) Cod. Tubo min: 3/8” I. (**) Tiller: 153 mm .12247 in/lb Ruota Tim.8 in. By-Pass: cod.12247 in/lb Min. (**) Tiller: 200 mm .ty 1 1 1 3 1 It is possible to choose the combination between pump and cylinder according to the wished number of wheel turns lock-to-lock. 450 mm-17.D.D.85 Kgm . (**) Angolo: 35° + 35° Barra: 153 mm . 23186 .12247 in/lb Min. MINORE durezza della ruota NOTA: Incrementando il diametro della ruota nei limiti consentiti si riduce lo sforzo necessario per manovrare N.8” I.24’ it is suggested to use 3/8” I. NOTA: lo sforzo necessario sulla ruota di governo è inversamente proporzionale al numero di giri da banda a banda: • minore numero di giri. 23480 Rudder torque calculated at the working pressure of 70 bar (1000 psi) (*) For more details. MORE effort • more wheel turns.6. hose size: 3/8” I.7 By Pass: cod.71 in. P42BAP Cod.3/8” I. 21174 (*) P42BAP Cod. / Part # 12691 P20BAP P25FLY 21173 (*) Cod. (**) (*) For more details.8” I. (**) Barra: 153 mm . 21175 (*) CTB145 Cod. Angle: 35° + 35° Torque: 140. 23480 HELM PUMP POMPA E’ possibile scegliere l’accoppiamento cilindro/pompa per determinare il numero desiderato di giri da banda a banda. wheel diam: 450 mm-17. # 12691 il diametro della ruota nei limiti consentiti si riduce lo sforzo necessario per manovrare POMPA N.7.3/8” I. 34 N. hose size: 3. 20915 P30BAP P35FLY 21174 (*) Cod.12247 in/lb Ruota Tim. MAGGIORE durezza della ruota Cod. the fitting kit is code 23418**. Angle: 35° + 35° Torque: 140.24’ it is suggested to use 3/8” I. min: 450 mm-17.23480 (***) MT: 140.7 Min. / Part # 12687 CTB110U Cod. of wheel turns: 6. the requested effort is reduced. of wheel turns: 7.71 in.7 Barra:ruota 153 mm . (**) Tiller: 180 mm . the fitting kit is code 23418**.D. 23186 23480 (***) Tubo min: 5/16” .giri ruota timone: 7. Flexible hose can be used up to a max length of 15 mt .D.71 in.3/8” I. 20917 (*) By Pass Choose the by-pass model according to the Pump-Cylinder combination in the table here below In case of additional station add: CYLINDER CTB110U Cod.23480*** Cod.85 Kgm .02 in. wheel diam: 450 mm-17. 20915 (*) P35FLY Cod.7 Min. hose size: 5/16” . 20917 CTB130U Cod. wheel diam: 450 mm-17. 23186 . / Part # 12687 HELM PUMP P20BAP Cod. 20915 (*) P35FLY Cod. 20916 (*) P42FLY Cod.D. (*) 6.3/8” I.giri timone: 6. / Part # 12694 N.85 Kgm . Angle: 35° + 35° Torque: 140. the requested effort is reduced.23480 (***) MT: 140. flexible hose with 1/2” fittings. 21174 (*) CYLINDER CTB110U Cod.6. MORE effort • more wheel turns. (**) Angolo: 35° + 35° Barra: 153 mm .85 Kgm .3/8” I. By-Pass: cod. 23480 CYLINDER CTB130U Cod.7.85 Kgm .02 in.6.giri ruota timone: 8. (**) Tiller: 153 mm . flexible hose with 1/2” Angolo: 35° + 35° MT: 140.D.D.85 Kgm .D. CTB145 (****) In case an auto-pilot power unit with automatic filling is installed. / Part # 12691 CTB130U Cod. / Part # 12694 • maggior e numero di giri. Angolo: 35° + 35° MT: 140.pump-cylinder combination system 4 Inboard Steering Systems sYSTEM 5 BRASS CYLINDER Components Model CTB145U Code 12694 Q. NOTE: the requested effort on the steering wheel is inversely proportional to the wheel turns number lockto-lock: • less wheel turns.7 in.45’ Ruota Tim.7 Min. min: 450 mm-17. By Pass: cod.02 in. see the “FLANGED HELMS” section on page 18 and the “BASIC HELM” section on page 13 and following to choose the desired configuration Barra: 153mounting mm . (**) Tiller: 200 mm .85 Kgm . wheel diam: 450 mm-17.71 in.giri20917 ruota timone: Cod.6. (*) 23186 .02 in.12247 Angolo: 35°min: + 35° Ruota Tim. see the “FLANGED HELMS” section on page 18 and the “BASIC HELM” section on page 13 and following to choose the desired mounting configuration (**) See on page 80-81 to choose the preferred kit.12247 in/lb Min. / Part # 12687 E’ possibile scegliere l’accoppiamento cilindro/pompa per determinare il numero desiderato di giri da banda a banda. hose size: 5/16” .7 in. Tubo min: 3/8” I. By Pass: cod.6. (**) Tiller: 180 mm . MAGGIORE durezza della ruota • maggior e numero di giri. (**) N.D. of wheel turns: 6. LESS effort NOTE: Increasing the wheel diameter within the specified limitations. of wheel turns: 8. Angle: 35° + 35° Torque: 140. Angle: 35° + 35° Torque: 140.12247 in/lb Min. / Part # 12694 Rudder torque calculated at the working pressure of 70 bar (1000 psi) 35 CIYLINDER Inboard Steering Systems . 23186 .71 in.D. Angle: 35° + 35° Torque: 140.85 Kgm 12247 in/lb fittings. of wheel turns: 7. / Part # 12694 N.71 in. 20916 CTB145 Cod.71 in.02 in.7 Min.02 in. 23480 P42FLY N.6 Tubo min: 5/16” .8 in. By PAss: cod.71 in.12247 in/lb Ruota Tim.6.02 in.D. HELM PUMP Cylinder Helm pump Hose kit Hydraulic oil Choose the pump model according to the wished wheel turns number in the table here below SH**… VG22 See on page 80-81 for codes 21334 P25FLY Cod. 21173 (*) P30BAP Cod. / Part # 12691 Tubo min: 5/16” . 57 in.4 cc 11. 9.89 in.56 in.0 in 200 mm 7.5 mm 175 mm 143 mm 7.87 in.79 in.0 Kg 6.8 in. R 90 mm 40 mm 73 mm 8. 12. 7.0 in.in 153 mm 6 in. 228 mm 690 mm 573 mm 117 mm 20 mm 19. The cylinders mod. 4. 0.79 in. 18 in.D. 13. CTA are provided with inch fittings.36 Kgm 9297 in/lb 455 Kgf 1002 lbf 659.92 in. 3.92 in. 5. 21.39 in. 11. 3/4 in.5 mm 153 mm 127 mm 0. 5.87 in.61 in.98 in.2 Kg 7.13 in. 2. 0. 6. 2. 3/4 in.7 cc 7. 4.D. 4. CTA65U 178 mm 586 mm 495 mm 91 mm 20 mm 19. 1/4” NPT .in 214. 2.05 mm 40 mm 91 mm 305 mm 60 mm 125 mm 40 mm 105 mm 8. 200 mm 7.3/8” O.6 in.55 in. 5.0 in 57.73 lb 3. 23 in.0 in.83 Kgm 5008 in/lb 83. 4.4 Kgf 1453 lbf 659. 1/4” NPT . 12.78 in 0.5 cu. 7. 1.58 in.5 mm 200 mm 164 mm CTA75U CTA80U TECHNICAL DETAILS Model CTA40U CTA65U CTA75U CTA80U Code Stroke Rudder Torque Thrust at 70 bar 1000 psi Volume Tiller Angle Fittings Weight 15649 12677 15763 12682 178 mm 7.57 in. 3/4 in.85 in.54 in.78 cc 13. 27. 3.3/8” O.92 in. 3. 153 mm 6 in.57 in.87 in. 4.78 in 228 mm 9. 0.33 in. 0. 36 37 m p F G Inboard Steering Systems inboard steering cylinders .57 in. 2.0 in.33 in.8 in.73 in.3/8” O. 0. 1. 4.57 in. 1.in 188.79 in.4 Kgf 1453 lbf 659.4 Kgf 1453 lbf 115.11 cu.17 Kgm 8155 in/lb 107.57 in.16 in.38 in.57 in. 175 mm 6. Version with metric fittings are also available. 35°+35° 35°+35° 35°+35° 35°+35° 1/4” NPT . 24. 1. 1.0 in 178 mm 7. 200 mm 630 mm 528 mm 102 mm 20 mm 19. 3.1 cu. 1.05 mm 35 mm 86 mm 298 mm 62 mm 7. 6.in 167.0 in. 3.0 in.6 Kg 5. 3. 2.81 Kgm 7257 in/lb 94.33 in.5 in.79 in. 3.85 lb 2.23 cu.36 in.D.2 Kg 4. 1.36 in.Inboard Steering Systems • series Cta B C Main Features of the Cylinders Series CTA • Cylinder body in anodized aluminium • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 115 and 215cc • Supplied with bleeders • Meet ABYC Standards A E D H Q ° ° N L S Technical specifications DIMENSIONS Model CTA40U Stroke A B C D E F G H L M N P Q R S 178 mm 555 mm 459 mm 96 mm 14 mm 19.44 in.3/8” O. 22.13 in. 4.87 in. 4. 1/4” NPT .05 lb NOTE: The inboard cylinders mod CTA are not suitable for installations on racing boats. 6. 0.0 in.33 in.13 in.68 cc 10.0 in.9 in.0 in.0 in.5 mm 153 mm 127 mm 19. 6. 20.05 mm 40 mm 91 mm 355 mm 60 mm 125 mm 40 mm 105 mm 8.61 lb 3.49 in.58 in.36 in.58 in. 3/4 in. Please specify when placing the order. 1.05 mm 40 mm 91 mm 327 mm 60 mm 125 mm 40 mm 105 mm 8.58 in. 2.D. 0 in.0 in. 0. 3.D.24 in. 3. 22.71 cu. 228 mm 685 mm 596 mm 89 mm 9.in 322.05 mm 57 mm 121 mm 329 mm 93 mm 112 mm 70 mm 90 mm 11 mm 153 mm 127 mm 5. 0.32 in. The cylinders mod.76 in.75 in.3 lbs Model Code Stroke Rudder Torque TECHNICAL DETAILS Thrust at 70 bar . 7.8 Kg 19.46 in.24 in.92 cc 22 cu.78 in.08 in.66 in. 6.1/2” O. 228 mm 9 in.92 in. 140.75 in.95 lb 8.52 in.03 in. 4.95 in. 5. 14.1/2” O. 38 39 M P F g Inboard Steering Cylinders inboard steering cylinders inboard steering cylinders . 57 mm 121 mm 355 mm 93 mm 112 mm 70 mm 204 mm 622 mm 545 mm 77 mm 22 mm 16 mm 90 mm 11 mm 180 mm 147 mm TECHNICAL DETAILS Model Code Stroke Rudder Torque Thrust at 70 bar .42 Kgm 13978 in/lb 180. CTB145U 12694 35°+35° 3/8 ” NPT . 4.75 in.D.54 in.87 kgm 9601 in/lb 682 Kgf 1503 lbf 222 cc 13.43 in.5 mm 198 mm 162 mm CTB110U 178 mm 585 mm 521 mm 64 mm 22 mm 19. 4. 14. 1.0 in. 4. CTB are provided with inch fittings.75 in. 7.in 200 mm 35°+35° 1/4” NPT .58 in.0 in.1000 psi CTB145U Volume Tiller Angle Fittings Weight 8. 12. 4.40 in. 2.5 in.47 cu.24 in. 3/4 in.98 in.0 in. 26.63 in.75 in.6 Kg 12. NOTE: The inboard cylinders mod CTY are not suitable for installations on racing boats.Inboard Steering Cylinders • series Cty • series Ctb b c b c Main Features of the Cylinders Serie CTY • Cylinder body in brass • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 98 and 378cc • Supplied with bleeders • Meet ABYC sandards s Main Features of the Cylinders Serie CTB H g H a e D F Q 35° r 35° N l • Cylinder body in brass • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 281 and 360cc • Supplied with bleeders • Meet ABYC standards a e D Q M P r 35° 35° N l s Technical specifications DIMENSIONS Model Stroke A B C D E F G H L M N P Q R S Technical specifications DIMENSIONS Model Stroke A B C D E F G H L M N P Q R S 228 mm 694 mm 578 mm 116 mm 19 mm 15.0 in.92 in. 2. 9. 2.84 in.40 lb 9.85 Kgm 12197 in/lb 161.62 in.D.66 in. 2.76 in. 13. NOTE: The inboard cylinders mod CTB are not suitable for installations on racing boats.5 in.6 Kg 18. 7.87 in.87 in.D.43 in. 23. 200 mm 7. 180 mm 7 in. 6. 0. 0. 4.43 in. 3.77 cc 17. 0. 0.0 in. 204 mm 8 in. 0. 3. CTB110U 12687 178 mm 7 in.1/2” O.79 in.99 in. 35°+35° 3/8 ” NPT .13 in.33 in.54 in. 7. 4. 22 mm 19. 4.41 Kgm 15623 in/lb 1108 Kgf 2442 lbf 1108 Kgf 2442 lbf 1108 Kgf 2442 lbf 281.66 in. 228 mm CTY100 20921 110. 22.51 in.36 in. 2.40 in. 21. 0.05 mm 57 mm 121 mm 379 mm 93 mm 112 mm 70 mm 90 mm 11 mm 200 mm 164 mm 6. 3/4 in. 3. 5.57 in.in 153 mm 6 in.76 in.40 in.87 in. 3.45 in. 2.8 in. 0. 4. 1. CTB130U 2. 7. 2.4 Kg 20.1000 psi Volume Tiller Angle Fittings Weight 9.3/8” O. 24.46 in.8 in.in 360.93 in. Please specify when placing the order.88 mm 40 mm CTY100 70 mm 377 mm 60 mm 125 mm 40 mm 105 mm 8. 27.56 in. 3.38 in.54 in. 20. 8.87 in.93 cc 19. 0.76 in. 3. 2.19 cu.72 lb CTB130U 12691 35°+35° 3/8 ” NPT . Version with metric fittings are also available. Bureau Veritas. etc. Every pump is painted to withstand even highly saline marine environments. ‘Heavy duty’ Helm Pumps The “Heavy Duty” helm pumps are available in displacements from 63cc. these accessories shall be selected and ordered separately to complete the steering system. 105cc. in order to adapt to any tiller excursion. who can also release specific certificates on request. trouble-free service. 89cc. Bureau Veritas. Every component of this range is built and tested to meet the toughest tests and satisfy the strictest Standards of international Survey Authorities such as RINA. 191cc • Available with extra oil tank • Built with high quality materials to ensure long and trouble-free work even in the toughest service conditions • Multiple control station can be easily installed • Built according to quality criteria and approved • Complying with ABYC standard requirements. a stainless steel version can be supplied on request. designed to satisfy the highest requirements of reliability and long. The 63cc and 89cc helm pumps are also available with or without an extra oil tank. The high quality materials used for these helm pumps and the state-of-the-art production technologies resulted from years of direct experience ensure an excellent performance with very low friction and a quick and precise response. They shall be selected and ordered separately. This series of helm pumps is not provided with built-in non return and relief valves. while with a dual station system it is suggested to install a classic helm pump on the lower station and a helm pump with extra tank on the upper station. The complete range includes several models of steering helm pumps. American Bureau of Shipping. (see page 82) ‘Heavy duty’ Steering Cylinders All BCS ‘Heavy Duty’ inboard steering cylinders are built with stainless steel piston rod for high corrosion resistance. BCS has developed a complete line of “Heavy Duty” steering components that are designed specifically for fishing or commercial boats and thus require much higher work loads and performance. CROSS RELIEF VALVE Main Features of Heavy Duty Inboard Steering Cylinders • Suitable for application on commercial boats even with high rudder torques • Available in a wide range of volumes and strokes • Piston rod in stainless steel • Steel base adjustable either horizontally or vertically • Fittings and ball joints available in stainless steel • Supplied with bleeders • Built according to ABYC Standards and marked heavy duty inboard steering systems The helm body is made of aluminum and the shaft is made of stainless steel.. so. 151cc to 191cc. to follow the complete arc of the cylinder. as for the previous series. Each cylinder is provided with Tee fittings with bleeders as well as the necessary fittings for hose connection. NON RETURN VALVE CROSS RELIEF VALVE 40 Heavy Duty Inboard Steering Systems 41 . High resistance seals are tested for long life and heavy working cycles.. • Designed to satisfy the requirements of the most important international Survey Authorities such as RINA. In addition the fittings kit is available in several sizes to satisfy the different mounting configurations. Lloyd’s Register of Shipping. The cylinder body is painted with paints suitable to work in a marine environment. built with materials and techniques to be extremely robust. These make it safe (even in severe service conditions) for the user to maintain control with the maximum steering comfort. 105cc. American Bureau of Shipping. 89cc. Ball joints are available in the most popular sizes for the market and. etc. or vertically. In the single station steering system it is suggested to install the helm pump with extra oil tank. The cylinder base can adjust either horizontally. The 105cc. 151cc. 151cc and 191cc helm pumps are all provided with extra oil tank. There is also a selection of steering accessories which install easily to complete the system.Heavy Duty Inboard Steering Systems Main features of BCS ‘Heavy Duty’ Helm Pumps • Axial piston helm pumps • Helm shaft in stainless steel for the maximum resistance and the best performances • Available in several displacements: 63cc. BY-PASS NON RETURN VALVE It is crucial for the steering system to perfectly suit the vessel type and its main characteristics. and a wide selection of hydraulic cylinders. Lloyd’s Register of shipping. 5 Kg 21.in/rev 89 cc/rev 5.1 mm (1.84 cu.5 cu.72”) ø150 mm (5.51”) N°4 ø10.in/rev 63 cc/rev 3.31”) 140 mm (5.33”) 135 mm (5.78”) 31.22”) 80 mm (3.67”) 5.19”) 2° 2.wheel diameter Max wheel diameter Weight Rear and Front Rear and Front No No No No 63 cc/rev 3.16°) 208.35972 ”) (2°23’9. P63s .in/rev 89 cc/rev 5.wheel diameter Max wheel diameter Weight Heavy Duty Helm Pumps with oil tank .72”) M16 20 mm (0.5 cu.67”) 20 mm (0.p89s with oil tank Mounting configuration Rear mounting Mounting configuration Frontal mounting Mounting configuration Rear mounting Mounting configuration Frontal mounting Order Guide HEAVY DUTY HELM PUMPS Model P63T P89T Displacement Code 13996 14003 Order Guide HEAVY DUTY HELM PUMPS Model P63S P89S Displacement Code 13995 14002 63 cc/rev 3. 8.9”) M16 20 mm (0.5 cu.5”) (2°23’9 ø17.0 lb Rear and Front Rear and Front No No No No 63 cc/rev 3. P63t .20”) 131.5 mm (0.5 ø166 mm (6.6 mm (13.2 lb 8.18”) 110 mm (4.042 mm (0.1 mm (5.53”) ø150 mm (5.5 mm (0.0 lb NOTE: Available with metrical fittings only.in/rev 5 7 / / 700 mm 27.14”) 131.in/rev Heavy Duty Helm Pumps . ø25 mm (0.98”) ø30 mm (1.Heavy Duty Helm Pumps • mod.P89t • mod.3597 .78”) 5.3 Kg 20. 9.5 mm (8. 1016 mm 40 in. NOTE: Available with metrical fittings only.in/rev 89 cc/rev 5.5 mm (8. of pistons Fittings provided Min.98”) ø30 mm (1.18”) N°4 ø10. 1016 mm 40 in.84 cu. 700 mm 27.21”) 42 Heavy Duty Helm Pumps 43 heavy duty HELM PUMPS heavy duty HELM PUMPS .41”) ø120 mm (4.in/rev 89 cc/rev 5.042 mm (0. of pistons Fittings provided Min.5 mm (3.22”) 80 mm (3.14”) 208.5 mm (0. 1016 mm 40 in.6 mm (13.56 in.37”) 95.56 in.5 lb 9.84 cu.7 Kg 19.56 in.1 mm (5.1 mm (1.84 cu. 700 mm 27.9 Kg 20.Technical details Model P63S P89S Mounting Non return valve Relief valve Displacement N.75”) 5 mm (0.20”) 339.in/rev 5 7 / / 700 mm 27.37”) 5 mm (0.78”) ø17.5 cu.41”) ø25 mm (0.78”) 31.9”) ø120 mm (4.21”) 20 mm (0. 1016 mm 40 in.Technical details Model P63T P89T Mounting Non return valve Relief valve Displacement N.19”) ° 2.56 in.5 mm (0.16”) 339. 5 Kg 47. G1/2”-18 mm O.7 cu.7”) 40 mm (1.in/rev 151 cc/rev 9.37 in.94”) 196 mm (7.72”) 70 mm (2.72”) Heavy Duty Helm Pumps 45 heavy duty HELM PUMPS Mounting configuration Frontal mounting .in/rev Heavy Duty Helm Pumps with oil tank .04”) 76 mm (3”) 161 mm (6.5 20 mm (0.4 cu.14 lb 24. 1220 mm 48 in.2”) ø35 mn (1.2 cu.in/rev 164 mm (6. 1000 mm 39.wheel diameter Max wheel diameter Weight Rear Rear Rear No No No No No No 105 cc/rev 6.34”) 145 mm (5.39”) 5 mm (0.72”) 10 mm (0.in/rev 191cc/rev 11.37 in.8”) 280 mm (11”) ø30 mm (1. 1220 mm 48 in.38”) ø12.in/rev 191 cc/rev 11. 1220 mm 48 in.p191 with oil tank Order Guide HEAVY DUTY HELM PUMPS Model P105 P151 P191 Displacement Code 14052 14082 14084 105 cc/rev 6. 166 mm (6.Heavy Duty Helm Pumps • mod.79”) 4.76”) M22x1.D.54”) ø35 mm (1.D. 21.76”) 158 mm (6.7 cu.34”) 196 mm (7.22”) 198 mm (7.38”) 76 mm (2. 1000 mm 39. G1/2”-18 mm O.5 Kg 54.57”) 5 mm (0.18”) 44 196 mm (7.5 mm (0.97”) 70 mm (2.57”) ø100 mm (3.2 cu.00 lb NOTE: Available with metrical fittings only. of pistons Fittings provided Min. 1000 mm 39.4 cu.99”) 50 mm (1.in/rev 151 cc/rev 9.5”) 161 mm (6.46”) 5 7 7 G1/2”-18 mm O. P105 .D.2”) 40 mm (1.5 mm (0.p151 .37 in.39 lb 23.2 Kg 51.Technical details Model P105 P151 P191 Mounting Non return valve Relief valve Displacement N.18”) 12 mm (0. 16. of stations < 15 mt .19. the above steering systems are suggested for boat speeds under 30 knots.75ft 22. 14 x 1 mm < 15 mt .80ft over 24. 12 x 1 mm Copper tube d.3mt / 75.45’ < 15 mt .e.e.45’ > 15 mt .13.5 . 12 mm x 1 mm or Copper tube d.3mt / 44 .44ft 13. less effort NOTE: Increasing the wheel diameter within the specified limitations. hose size Hydraulic oil 1 2 1 1 1 / 4 2 Engines Pleasure Working Included P63S / Included P63T P63S Pleasure Working 11.50ft 15.45’ Type and length of copper tube between pump and cylinder System 13 (See on page 54) 14359 x 2 Q. System 10 (See on page 51) Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information (**) To be used when the hose length between pump and cylinder exceeds 15 mt. 12 x 1 mm Copper tube d.8 .ty 14360 x 2 Q.8mt / 50 .e. 14 x 1 mm** VG22 / 21334 See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: Auto-pilot power unit Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 Auto-pilot power unit Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 For boat lengthes over 24.e.27.ty 23492 23493 15708 23513 Copper tube d.8mt / 70 . 13995 (*) System 7 (See on page 48) System 8 (See on page 49) System 9 (See on page 50) CTC200 Cod.3 mt/ 80ft 3 7 8 8 / / / / 4 7 9 9 / / / / 3 4 5 6 8 8 9 9 4 5 6 7 / / / / 4 6 7 8 8 9 10 10 6 7 8 8 9 9 11 11 3 5 7 8 8 9 10 10 5 6 8 8 9 10 11 11 Copper tube d. .24.65ft 19. / Part # 12695 N.18mt / 55 .55ft 16. 14 x 1** Tiller: 175 mm / 6.45’ > 15 mt .93 Kgm / 21643 in/lb Min. WARNING! The above suggestions shall be intended as merely INDICATIVE.e. hose size: Copper tube d. If the required information is not available please contact our authorized dealer or service center and submit boat length. wheel diam: 700 mm .70ft 21 .4mt / 38 .e. For planing boats.21mt / 65 .6 .ty Model CTC200 Boat length LOA Planing Hull 1 Engine Pleasure Working Cylinder Flexible hoses for cylinder Main station pump Second station pump Pump fittings kit Suggested min. 14 x 1 mm Copper tube d.4 .60ft 18 .12 x 1 mm or Copper tube d. hose size Hydraulic oil 1 2 1 / 2 / 4 Cylinder Flexible hoses for cylinder Main station pump Second station pump Pump fittings kit Suggested min. WARNING! For displacement boats.hull speed normally does not exceed 18 knots.9 Min.8 . 14 x 1 mm** VG22 / 21334 Copper tube d. To check the proper application the required max torque must be calculated.22.56 in.e.45’ System 11 (See on page 52) CYLINDER Kit Fittings Code Pump N. Angle: 35° + 35° Torque: 249. maximum speed and rudder dimensions. Cylinder Model CTC200 CTC230 CTC300 CTC400 CTD310 CTD450 CTE600 CTE900 CTE1200 CTF1600 Code 12695 12698 12701 15697 15698 15699 15700 15701 15702 15703 System to order HELM PUMP System 6 (See on page 47) P63T Cod.ty Components Model CTC200 Code 12695 / 13996 13995 23492 or 23493** Q.8 .e.Heavy Duty Inboard Steering Systems HEAVY DUTY INBOARD STEERING SYSTEMS • ORDER GUIDE sYstem 6 SINGLE-station steering system System to order Components Displacement Hull 2 Engines 1 Engine Pleasure Working DOUBLE-station steering system Code 12695 / 13995 / 14359 or 14360** Q.e.45’ System 14 (See on page 55) P63 1 2 2 23501 23500 23501 Steering effort LIGHT 46 NORMAL HEAVY For additional information on the fittings kit see the section on page 83 and 84 47 Heavy Duty Inboard Steering Systems .3 mt/ 80 ft please contact our technical department to check applications suggested on systems 12-13-14 pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.8mt / 60 .12 x 1 mm or Copper tube d. of wheel turns: 7.e. the requested effort is reduced.15. more effort • more wheel turns.9 in. 13996 (*) P63S Cod.45’ 1 Valve and By-Pass code Non return valve Relief valve 23500 Non return valve By-Pass 15707 17672 16968 12134 Manual By-Pass System 12 (See on page 53) > 15 mt . 14003 (*) P89S Cod. HELM PUMP pump-cylinder combination HELM PUMP It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns. 14 x 1 mm Copper tube d. P63T Cod.e.ty 14361 x 2 Q.e. 13995 (*) CTC230 Cod. 18 x 1.27. / Part # 12701 N. 14 x 1 mm** Hydraulic oil VG22 tube d.ty 17672 15709 12134 Non return valve By-Pass 17672 15709 12134 Manual By-Pass Type and length of copper tube between pump and cylinder Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information (**) To be used when the hose length between pump and cylinder exceeds 15 mt.e.45’ > 15 mt .e. 13996 (*) P63S Cod. more effort • more wheel turns. 12 x 1 mm Copper tube d. of wheel turns: : 8.89 Kgm / 32465 in/lb Min.5 mm** Tiller: 260 mm / 10. Angle: 35° + 35° Torque: 249. hose size or Copper Copper tube d.45’ > 15 mt .e.e. 12 x 1 mm Copper tube d.e.5 mm** VG22 21334 Copper tube d.e.45’ < 15 mt .45’ > 15 mt . of wheel turns: 7.4 Copper tube d.93 Kgm / 21643 in/lb Min.e. less effort NOTE: Increasing the wheel diameter within the specified limitations.e.9 Copper tube d.45’ 1 Cylinder Valve and By-Pass code Non return valve Relief valve 23500 Non return valve By-Pass 15707 17672 16968 12134 Manual By-Pass Type and length of copper tube between pump and cylinder P63 1 1 2 2 Copper tube d.ty 23492 23493 15708 23513 Copper tube d.ty Components DOUBLE-station steering system Model CTC300 Included Code 12701 / Q. 18 x 1.5 mm Copper tube d. of stations < 15 mt .e. 14 x 1 mm Copper tube d.e.ty 14361 x 2 Q.14 x 1 mm Copper tube d.45’ > 15 mt .56 in.e. 18 x 1. hose size or Copper tube d. 14 x 1 mm Copper tube d.ty Components DOUBLE-station steering system Model CTC230 Code 12698 / 13996 13995 23492 or 23493** / 21334 Q.45’ > 15 mt .5 mm Copper tube d.5 mm** Tiller : 260 mm / 10.18 x 1. 13995(*) P89T Cod. .24 in.24 in.e.e. 14 x 1** Tiller: 175 mm / 6. Angle: 35° + 35° Torque: 374.27. wheel diam: 700 mm .e.45’ 14359 x 2 Q. wheel diam: 700 mm .12 x 1 mm Suggested min.18 x 1. 14 x 1 mm** Hydraulic oil VG22 Copper tube d. N. . 18 x 1.45’ Kit Fittings Code Pump N. 14 x 1 mm Copper tube d. 14002 (*) P63T Cod.9 Min. Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information (**) To be used when the hose length between pump and cylinder exceeds 15 mt. the requested effort is reduced.5 mm** Hydraulic oil VG22 21334 4 4 4 4 See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: Choose auto-pilot power unit model on the selection guides on pages 61-64-65 Choose auto-pilot power unit model on the selection guides on pages 61-64-65 See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: Auto-pilot power unit 1 Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 Fittings kit for auto-pilot Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 Auto-pilot power unit 1 Auto-pilot power unit pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.e.e.12 x 1 mm Suggested min.9 in.45’ > 15 mt . Angle: 35° + 35° Torque: 374.ty 23493 23452 23513 23513 > 15 mt .45’ < 15 mt . more effort • more wheel turns.e.45’ > 15 mt .14 x 1 mm Suggested min.45’ Kit Fittings Code Pump N.e.e. hose size or Copper Copper tube d.14 x 1 mm Copper tube d. of wheel turns: 11.e.45’ 14360 x 2 Q. hose size Hydraulic oil 1 2 1 / 2 / Cylinder Flexible hoses for cylinder Main station pump Second station pump Pump fittings kit 1 2 1 1 1 / Included P63S / Included P63T P63S P63S or P89S / 13995 or 14002 / 14360 or 14361** P63T or P89T P63S or P89S 13996 or 14003 13995 or 14002 23493 or 23452** 2 / tube d.: Copper tube d.5 mm < 15 mt .5 mm Copper tube d.e. of stations < 15 mt .56 in.ty Cylinder Flexible hoses for cylinder Main station pump Second station pump Pump fittings kit 1 2 1 / Cylinder Flexible hoses for cylinder Main station pump Second station pump Pump fittings kit 1 2 1 1 1 / Cylinder Flexible hoses for cylinder Main station pump Second station pump Pump fittings kit Suggested min.89 Kgm / 32465 in/lb Min. 14 x 1 mm Copper tube d.Heavy Duty Inboard Steering Systems System 7 SINGLE-station steering system Components Model CTC230 Code 12698 / 13995 / 14359 or 14360** / 21334 Q.e.ty sYstem 8 SINGLE-station steering system Components Model CTC300 Included Code 12701 / Q. the requested effort is reduced.56 in.ty 15709 x 2 Q.ty 23493 23452 14360 x 2 Q. 12 mm x 1 mm or Copper tube d.e. less effort NOTE: Increasing the wheel diameter within the specified limitations.e.ty 14360 x 2 Q.45’ P89 1 1 2 2 P63 1 2 2 23501 23500 23501 For additional information on the fittings kit see the section on page 83 and 84 48 For additional information on the fittings kit see the section on page 83 and 84 49 Heavy Duty Inboard Steering Systems . Cylinder CTC300 Cod.45’ < 15 mt .18 x 1.45’ Non return valve Valve and By-Pass code Relief valve 23501 23503 23501 23503 23501 23503 23501 23503 15709 x 2 Q.14 x 1 mm or Copper tube d. / Part # 12698 N.18 x 1. hose size.45’ < 15 mt . 14 x 1 mm < 15 mt .27. 13996 (*) P63S Cod. wheel diam: 700 mm . less effort NOTE: Increasing the wheel diameter within the specified limitations. Angle : 35° + 35° Torque: 422 Kgm / 36693 in/lb Min.Heavy Duty Inboard Steering Systems sYstem 9 SINGLE-station steering system Model CTC400 or Cylinder CTD310 Included Flexible hoses for cylinder Components Code 15697 or 15698 / 13995 or 14002 / 14360 or 14361** Q. hose size or Copper tube d.e. 13996 (*) P63S Cod.ty Components DOUBLE-station steering system Model CTD450 Included Code 15699 / Q.e.14 x 1 mm or Copper tube d.45’ < 15 mt .18 x 1.45’ > 15 mt .18 x 1.24 in.5 mm** VG22 Copper tube d.e.ty Non return valve By-Pass 17672 15709 12134 Manual By-Pass < 15 mt .5 mm 12134 Copper tube d.45’ < 15 mt .56 in.14x1 mm or Copper tube d.2 Copper tube d.e. Angle: 35° + 35° Torque: 400 Kgm / 34780 in/lb Min. the requested effort is reduced. 14 x 1 mm Copper tube d.e.5 mm** Tiller: 260 mm / 10. N.e.18x1.ty > 15 mt .e.45’ < 15 mt .5 mm < 15 mt . 14003(*) P89S Cod.5 mm Copper tube d.ty 23493 23452 P89 1 2 2 For additional information on the fittings kit see the section on page 83 and 84 50 For additional information on the fittings kit see the section on page 83 and 84 51 Heavy Duty Inboard Steering Systems .78 in.e.14 x 1 mm or Copper tube d.e. P105 Cod. 18 x 1.5 mm Copper tube d.5 mm** Tiller: 175 mm / 6.e.5 mm Copper tube d. 18 x 1. Angle: 35° + 35° Torque: 422 Kgm / 36693 in/lb Min.ty SINGLE-station steering system Components Model CTD450 Included Code 15699 / Q.ty 14361 x 2 Q.18 x 1. 18 x 1.45’ > 15 mt . / Part # 15697 N.45’ Any length Any length P63 1 2 2 1 14361 x 2 Q.14x1 mm or Copper tube d.27.5 mm < 15 mt .5 mm** VG22 Copper tube d.45’ Type and length of copper tube between pump and cylinder Copper tube d. 14 x 1 mm Copper tube d. more effort • more wheel turns.56 in.45’ 14360 x 2 Q.e. 13995(*) P89T Cod. 14002(*) It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.e.4 Copper tube d.5 mm** Hydraulic oil VG22 21334 21334 4 4 Fittings kit for auto-pilot Choose auto-pilot power unit model on the selection guides on pages 61-64-65 See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: Auto-pilot power unit Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns. 18 x 1.5 mm** Tiller: 260 mm / 10. less effort NOTE: Increasing the wheel diameter within the specified limitations.e.27. / Part # 15698 Cylinder Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information (**) To be used when the hose length between pump and cylinder exceeds 15 mt. of wheel turns: 13. N. wheel diam: 700 mm . 18 x 1.e.88 in.24 in.e.5 mm** Tiller : 260 mm / 10. CTD310 Cod.14 x 1 mm or Copper tube d.e.18x1.1 Copper tube d.e. P89T Cod. . Fittings kit for auto-pilot HELM PUMP Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 pump-cylinder combination P63T Cod.e. Angle: 35° + 35° Torque: 400 Kgm / 34780 in/lb Min. wheel diam: 700 mm .56 in.14 x 1 mm or Copper tube d.5 mm** Hydraulic oil VG22 21334 4 4 See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: Auto-pilot power unit Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 Copper tube d. wheel diam: 700 mm . N.e. 14 x 1 mm Copper tube d.18x1. 14003 (*) N.e.37in.24 in.e.5 mm Copper tube d.e.e.e.14 x 1 mm or Copper tube d.18 x 1.56 in.5 mm** Tiller: 350 mm / 13.45’ < 15 mt .18 x 1. Angle : 35° + 35° Torque: 633 Kgm / 55040 in/lb Min.e. 18 x 1.e.ty 1 2 1 1 Cylinder Flexible hoses for cylinder Main station pump Second station pump 1 2 1 / 2 / Cylinder Flexible hoses for cylinder 1 2 1 1 1 / Main station pump Second station pump Pump fittings kit Suggested min. wheel diam: 700 mm-27.e.ty 23493 23452 Included 23518 23513 > 15 mt .18 x 1. hose size or Copper tube d. wheel diam: 700 mm . of stations 1 CTD450 Cod. Angle: 35° + 35° Torque: 633 Kgm / 55040 in/lb Min.ty 15709 x 2 Q. hose size Hydraulic oil P63S or P89S / Main station pump Second station pump Pump fittings kit P63T or P89T P63S or P89S P89S or P105 / 14002 or 14052 / 14360 or 14361** Main station pump Second station pump Pump fittings kit P89T or P105 P89S or P105 See table on page bottom 14003 or 14052 14002 or 14052 1 / Pump fittings kit Suggested min.ty 14361 x 2 Q.e.e.ty 23493 23452 14360 x 2 Q. HELM PUMP Cylinder CTC400 Cod.e. 18 x 1.18 x 1.5 Copper tube d.45’ 14360 x 2 Q.27.5 mm** Tiller : 260 mm / 10. the requested effort is reduced. of wheel turns: 9.27.24 in. .45’ Manual By-Pass Type and length of copper tube between pump and cylinder Copper tube d. 14052 (*) N. 18 x 1.45’ > 15 mt .e.9 Copper tube d.45’ P105 P89 1 1 2 2 1 2 Valve and By-Pass code Non return valve Relief valve 23501 23503 23513 23501 23503 23501 23503 23513 23501 23503 15709 x 2 Q.2 Copper tube d.14x1 mm or Copper tube d.45’ Kit Fittings Code Pump N. of wheel turns 14.45’ > 15 mt . of stations < 15 mt .14 x 1 mm Suggested min. of wheel turns: 11.e. of wheel turns 14. 14 x 1 mm Copper tube d. wheel diam: 1000 mm-39. Angle: 35° + 35° Torque: 633 Kgm / 55040 in/lb Min. / Part # 15699 Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information (**) To be used when the hose length between pump and cylinder exceeds 15 mt. more effort • more wheel turns. hose size Hydraulic oil 1 Copper tube d.e. of wheel turns: 15. wheel diam: 700 mm-27.e. 14 x 1 mm Copper tube d. 14 x 1 mm Copper tube d.e.45’ > 15 mt . of wheel turns 12. P89S Cod.5 mm 12134 Copper tube d. 14002 (*) N.ty 17672 15709 Non return valve By-Pass 17672 15709 Kit Fittings Code Pump N.14x1 mm or Copper tube d.56 in.e.18x1.14 x 1 mm Suggested min.45’ Non return valve Valve and By-Pass code Relief valve 23501 23503 23501 23503 23503 23503 15709 x 2 Q.ty sYstem 10 1 2 1 / 2 / 21334 DOUBLE-station steering system Model CTC400 or Cylinder CTD310 Flexible hoses for cylinder Included Components Code 15697 or 15698 / 13996 or 14003 13995 or 14002 23493 or 23452** Q.5 mm** Tiller: 350 mm / 13.56 in.2 Copper tube d.45’ > 15 mt .78 in.ty 15709 15709 x 2 Q. the requested effort is reduced.37 in.e.6 Copper tube d. 14084 (*) N.5 mm** VG22 Hydraulic oil 4 Included / See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: Auto-pilot power unit Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 Copper tube d.e.37 in.e.5 mm Copper tube d. of stations < 15 mt . Angle: 35° + 35° Torque: 660 Kgm / 57387 in/lb Min.e. wheel diam: 1000 mm .45’ < 15 mt .5 mm Copper tube d. 14082 (*) P191 Cod. hose size or Copper tube d. 18 x 1. Angle: 35° + 35° Torque: 660 Kgm / 57387 in/lb Min.73 in.5 mm** VG22 2 / Pump fittings kit 1 / 21334 Second station pump Pump fittings kit Suggested min. of wheel turns: 12.e. 18 x 1. Min.5 mm Tiller: 260 mm / 10. See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: HELM PUMP Auto-pilot power unit Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 Fittings kit for auto-pilot Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns. CTE600 Cod.27.e. HELM PUMP P89T Cod.e. the requested effort is reduced. Angle: 35° + 35° Torque: 660 Kgm / 57387 in/lb Min. wheel diam: 1000 mm .5 mm** Tiller: 175 mm/ 6. Angle : 35° + 35° Torque: 989 Kgm / 85993 in/lb Valve and By-Pass code Non return valve Relief valve 23501 Non return valve By-Pass 17672 15709 12134 15709 x 2 Q. of stations 1 Cylinder N.ty 23493 23452 Inlcuded 23518 23513 23503 23501 23503 23503 23503 > 15 mt .89 in. 18 x 1.18 x 1. Min.45’ P105 P151 P191 1 2 Included 23518 Copper tube d.18 x 1.5 mm Tiller: 260 mm / 10.e.ty > 15 mt .14 x 1 mm or Copper tube d. wheel diam: 1000 mm-39.e. 14003 (*) P89S Cod. 14052 (*) P151 Cod. . 18 x 1. 14084 (*) N.e. 14002 (*) P105 Cod.37 in. wheel diam: 1000 mm-39. hose size / / / Second station pump Pump fittings kit Suggested min.73 in.14 x 1 mm or Copper tube d.e.14 x 1 mm or Copper tube d.4 Copper tube d.89 in.18x1. 14 x 1 mm Copper tube d.of wheel turns: 13.14 x 1 mm or Copper tube d.e.24 in.45’ Type and length of copper tube between pump and cylinder Copper tube d.45’ > 15 mt .8 Copper tube d.5 mm VG22 21334 Copper tube d. less effort NOTE: Increasing the wheel diameter within the specified limitations.of wheel turns: 10. hose size Hydraulic oil 1 1 / 21334 4 Copper tube d.18 x 1.45’ P105 P151 P191 1 2 Valve and By-Pass code Non return valve Relief valve 23503 23503 Non return valve By-Pass 15709 15709 x 2 Q. N. of wheel turns 8.ty 1 2 1 Main station pump P89S P105 P151 P191 / 14002 14052 14082 14084 / 14360 or 14361** Main station pump Second station pump / Second station pump P89T P105 P151 P191 P89S P105 P151 P191 See table on page bottom 14003 14052 14082 14084 14002 14052 14082 14084 Cylinder Flexible hoses for cylinder Main station pump 1 2 1 Cylinder Flexible hoses for cylinder Main station pump 1 2 1 1 P105 P151 P191 / 14052 14082 14084 / P105 P151 P191 P105 P151 P191 14052 14082 14084 14052 14082 14084 23518 Pump fittings kit Suggested min.18 x 1.45’ 14360 x 2 Q.5 mm Copper tube d.e.ty sYstem 12 1 2 1 DOUBLE-station steering system Model CTE600 Cylinder Included Flexible hoses for cylinder Components Code 15700 / Q.5 mm** Tiller: 175 mm/ 6.e.8 Copper tube d. less effort NOTE: Increasing the wheel diameter within the specified limitations.of wheel turns: 18. of wheel turns 6.ty Manual By-Pass < 15 mt .e.5 mm** Tiller: 175 mm/ 6. more effort • more wheel turns. Angle: 35° + 35° Torque: 989 Kgm / 85993 in/lb CTE900 Cod.e. / Part # 15701 Min. 18 x 1.45’ > 15 mt .e.Heavy Duty Inboard Steering Systems sYstem 11 SINGLE-station steering system Model CTE600 Cylinder Included Flexible hoses for cylinder Components Code 15700 / Q.e.45’ Kit Fittings Code Pump N.e.1 Copper tube d.ty SINGLE-station steering system Components Model CTE900 Included Code 15701 / Q.5 mm < 15 mt .18 x 1.45’ Any length Any length Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information Kit Fittings Code Pump N. 14082(*) P191 Cod. more effort • more wheel turns.ty 15709 15709 x 2 Q. wheel diam: 1000 mm-39.7 Copper tube d.5 mm Tiller : 260 mm / 10.9 Copper tube d. Angle : 35° + 35° Torque: 989 Kgm / 85993 in/lb N.e.18 x 1.5 mm VG22 21334 Fittings kit for auto-pilot Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 Hydraulic oil 4 4 pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.e. of wheel turns: 14.18 x 1.e.73 in.e.18x1. wheel diam: 700 mm .5 mm** Tiller : 175 mm / 6.e.24 in.ty Manual By-Pass Type and length of copper tube between pump and cylinder P89 1 2 2 14361 x 2 Q. 14052 (*) N.39. 14 x 1 mm Copper tube d.14 x 1 mm Suggested min. hose size Hydraulic oil Copper tube d.18x1.39.5 mm Any length Any length For additional information on the fittings kit see the section on page 83 and 84 52 For additional information on the fittings kit see the section on page 83 and 84 53 Heavy Duty Inboard Steering Systems . 18 x 1.56 in.18 x 1.24 in.89 in.89 in.ty Components DOUBLE-station steering system Model CTE900 Included Code 15701 / Q.e. wheel diam: 1000 mm . P151 Cod.5 mm Copper tube d. / Part # 15700 Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information (**) To be used when the hose length between pump and cylinder exceeds 15 mt.14 x 1 mm or Copper tube d.39. N. Cylinder P105 Cod. Angle: 35° + 35° Torque: 660 Kgm / 57387 in/lb Min. Heavy Duty Inboard Steering Systems sYstem 13 SINGLE-station steering system Components Model CTE1200 Included Code 15702 / Q.78 in. / Part # 15703 N.45’ Non return valve Valve and By-Pass code Relief valve 23503 23503 Non return valve By-Pass 15709 15709 x 2 Q. 18 x 1. of wheel turns: 13. 14084 (*) HELM PUMP P151 Cod.ty Components DOUBLE-station steering system Model CTE1200 Included Code 15702 / Q. 18 x 1.18 x 1.5 mm VG22 21334 4 4 4 4 See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: Auto-pilot power unit Choose auto-pilot power unit model on the selection guides on pages 61-64-65 Fittings kit for auto-pilot Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 Auto-pilot power unit See on page bottom for by-pass and valve selection according to pump type and tube length In case of auto-pilot installation please add: Choose auto-pilot power unit model on the selection guides on pages 61-64-65 Fittings kit for auto-pilot Choose auto-pilot power unit model on the selection guides on pages 61-64-65 1 1 1 pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.ty Cylinder Flexible hoses for cylinder Main station pump 1 2 1 Cylinder Flexible hoses for cylinder Main station pump 1 2 1 Cylinder Flexible hoses for cylinder Main station pump 1 2 1 Cylinder Flexible hoses for cylinder Main station pump 1 2 1 P151 P191 / 14082 14084 / P151 P191 P151 P191 14082 14084 14082 14084 23518 P191 14084 P191 14084 Second station pump Pump fittings kit Suggested min.5 mm VG22 21334 Copper tube d.18 x 1. 18 x 1.78 in. of wheel turns: 17.8 Copper tube d.5 Copper tube d.e.37 in.ty Components DOUBLE-station steering system Model CTF1600 Included Code 15703 / Q. less effort NOTE: Increasing the wheel diameter within the specified limitations.e. Angle: 35° + 35° Torque: 1928 Kgm / 167640 in/lb Cylinder Cylinder Min.5 mm Tiller: 350 mm / 13. wheel diam: 1000 mm . pump-cylinder combination HELM PUMP It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.45’ Non return valve Valve and By-Pass code Relief valve 23503 23503 Non return valve By-Pass 15709 15709 x 2 Q. of stations < 15 mt .5 mm VG22 21334 Copper tube d.18 x 1.e. the requested effort is reduced.18 x 1.e.ty Manual By-Pass Type and length of copper tube between pump and cylinder P151 P191 1 2 Included 23518 Copper tube d. Angle: 35° + 35° Torque: 1318 Kgm / 114601 in/lb Min.39.78 in. the requested effort is reduced. Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information Max rudder torque calculated at a working pressure of 70 bar / 1000 psi (*) See the specific section “HEAVY DUTY PUMPS” on page 42 for more information Kit Fittings Code Pump N. hose size Hydraulic oil P191 14084 23518 1 1 / Included / Included / Copper tube d. wheel diam: 1000 mm . of wheel turns: 20.18 x 1. more effort • more wheel turns.18 x 1. of stations Kit Fittings Code < 15 mt . N.e. less effort NOTE: Increasing the wheel diameter within the specified limitations. / Part # 15702 N.e. hose size Hydraulic oil 1 1 / Second station pump Pump fittings kit Suggested min.e.37 in.e.37 in.45’ > 15 mt . hose size Hydraulic oil / / / Second station pump Pump fittings kit Suggested min. CTF1600 Cod.e. wheel diam: 1000 mm .39.ty sYstem 14 SINGLE-station steering system Components Model CTF1600 Included Code 15703 / Q. 14082 (*) P191 Cod.5 mm Copper tube d.5 mm Copper tube d.18 x 1.5 mm Any length Any length 1 P191 2 Included 23518 Copper tube d.5 mm VG22 21334 Copper tube d. 14084 (*) CTE1200 Cod.ty Manual By-Pass Type and length of copper tube between pump and cylinder Pump N. more effort • more wheel turns.5 mm Any length Any length For additional information on the fittings kit see the section on page 83 and 84 54 For additional information on the fittings kit see the section on page 83 and 84 55 Heavy Duty Inboard Steering Systems . Angle: 35° + 35° Torque: 1318 Kgm / 114601 in/lb Min.2 Copper tube d.39.e. hose size Hydraulic oil / / / / / Second station pump Pump fittings kit Suggested min. P191 Cod.45’ > 15 mt . 18 x 1.e.5 mm Tiller: 350 mm / 13.5 mm Tiller: 350 mm / 13. 1000 psi Volume Tiller Angle Thread Weight 200 mm 7. 1.94 in.9 in. 260 mm 10.9 in.d. 421 Kgm 36459 in/lb 633 Kgm 54818 in/lb 2954 Kgf 6510 lbf 2954 Kgf 6510 lbf r 35° 35° M P Q 35° 35° l N M 844 cc 51.98 in.75 in.d.87 in.43 in.in 570 cc 34.14 in.2 in.55 in.55 in.43 in.2 in. 11 mm 11 mm R 175 mm 6. 72 mm 2.6 in. Technical specifications DIMENSIONS Model Stroke A B C D E F G H L M N P Q R 733 mm 607 mm 127 mm 28 mm 28. P 112 mm 4.27 in.89 Kgm 32465 in/lb 499. 10. 228 mm 9 in.83 in.18 in.87in.7 in.in 1266 cc 77.1000 psi Volume Tiller Angle Fittings Weight Model Code Stroke Rudder Torque TECHNICAL DETAILS Thrust at 70 bar . 30 mm 1. 3. 3. 300 mm A B C D E 25 mm 25 mm 25 mm 25 mm F G H L M N 72 mm 2.97 in.81 in. 3.88 in.17 in. 72 mm 2.78 in.10 lb 15.94 in. 0. 0.3 Kg 33. 0. 300 mm 11. 400 mm 1133 mm 907 mm 227 mm 28 mm 15.8 in. 1. 789 mm 649 mm 141 mm 28 mm 933 mm 757 mm 177 mm 28 mm 55 mm 133 mm 385 mm 100 mm 140 mm 5.71 in. 8. 900 mm 783 mm 3.25 cu. 260 mm 350 mm S 143 mm 5. 29.17 in.12mm G1/2” .86 in.12mm 13. 23.81 in.02 lb 20. 11. 35°+35° 35°+35° 35°+35° 35°+35° G1/2” .98 in.51 in.Inboard Heavy Duty Cylinders inboard Heavy duty cylinders • series Ctc inboard Heavy duty cylinders • series Ctd b c b g c H a e D Q g F Main Features of the Cylinders Series CTC • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 500 and 1000cc • Supplied with bleeders • Meet ABYC Standards s a e D P Main Features of the Cylinders Series CTD • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 844 and 1266 cc • Supplied with bleeders • Meet ABYC Standards F r N l H Technical specifications DIMENSIONS Model CTC200 CTC230 CTC300 CTC400 Stroke 200 mm 7.26 in. 24. 2. 30 mm 1. 25.0 in. 36.51 in. 44.10 in.54 in.1 lb CTD450 15699 CTD310 15698 200 mm 7.12mm G1/2” . 5.10 in.70 lb 25. 0.12mm G1/2” .43 in. 2. 32 mm 1. 164 mm 6.94 in.93 Kgm 21643 in/lb 284.51 in.in 750 cc 45.51 in. 5. 2. 5. 25.09 in. 32 mm 1. 5.87 in. 200 mm 7. 112 mm 4.7 Kg 39.10 in. 249. CTD310 200 mm 7. 20. 90 mm 410 mm 140 mm 104 mm 170 mm 134 mm 18. 35. 5.55 in.d.41 in. 1.83 in.25 in. 5. 5. 10.50 cu.2 Kg 29.24 in.5 cu.63 in.0 in.09 in. 11 mm 0.5 mm 260 mm 215 mm 4.3 in.81 in. CTD450 510 mm 140 mm 104 mm 170 mm 134 mm 18. 90 mm 31.9 in.0 in. 5. 11.17 in. 286 mm 11.5 in.09 in. 350 mm 13.43 in.0 Kg 44.61 in.41 in. 27. 8. 260 mm 10. 215 mm 8.4 in.89 in. 5. 5. 55 mm 133 mm 413 mm 100 mm 140 mm 55 mm 133 mm 485 mm 100 mm 140 mm 55 mm 133 mm 585 mm 100 mm 140 mm 23.85 Kgm 43287 in/lb 1750 Kgf 3857 lbf 1750 Kgf 3857 lbf 1750 Kgf 3857 lbf 1750 Kgf 3857 lbf 500 cc 30.25 in. 16. 5.25 in. 5. 35°+35° 1/2” 23 Kg 50. 228 mm 9.72 in. 300 mm 11.92 in.6 Kg 56.27 in. 16.4 in. 19. 30. 112 mm 4. 0. 1. 2. 13. 6. 0.73 lb 17. 112 mm 4.in 175 mm 6.41 in.62 in.18 in. 16. 3. 25.07 in.54 in.81 in.0 in.87in.82 in.in 175 mm 6. 200 mm 7.98 in.5 mm 175 mm 143 mm 4. 6.72 in.02 cu.51 in.43 in.8 in.78 cu.44 in.83 in.17 in.25 in.in 1000 cc 61. 117 mm 4.77 cu.20 in.75 in.51 in. 5. 3.94 in. 0.43 lb 35°+35° 1/2” NOTE: The inboard cylinders mod CTD are not suitable for installations on racing boats The cylinders mod CTD are provided with flexible hoses type SAE100 R1 NOTE: The inboard cylinders mod CTC are not suitable for installations on racing boats The cylinders mod CTC are provided with flexible hoses type SAE100 R1 56 57 Inboard Heavy Duty Cylinders .41 in.60 in.d. 400 mm 15. TECHNICAL DETAILS Model CTC200 CTC230 CTC300 CTC400 Code 12695 12698 12701 15697 Stroke Rudder Torque Thrust at 70 bar . Q 11 mm 0. 300 mm 700 mm 633 mm 67 mm 2.25 in.10 in.25 in. 72 mm 2. 35.94 in.83 in.98 in.92 Kgm 24674 in/lb 374.73 in. 5. 0.87 in.16 in.5 in. Inboard Heavy Duty Cylinders inboard Heavy duty cylinders • series Cte inboard Heavy duty cylinders • series CtF b c b c a e D P M r Q 35° 35° l H • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 844 and 1266 cc • Supplied with bleeders • Meet ABYC standards g a e D P M F g Main Features of the Cylinders Series CTE Main Features of the Cylinders Series CTF • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 844 and 1266 cc • Supplied with bleeders • Meet ABYC standards N F 35° 35° l H r Technical specifications DIMENSIONS Model Stroke A B C D E F G H L M N P Q R Q Technical specifications DIMENSIONS Model Stroke A B C D E F G H L M N P Q R CTE600 200 mm 735 mm 695 mm 7.57 in.5 Kg 85 lb 38. 5. 90 mm CTF1600 400 mm 1205 mm 935 mm 270 mm 46 mm 36 mm 1.59 in.57 in.5 mm 350 mm 286 mm 4.77 in. 36.54 in.85 in.41 in.29 in.37 in.62 in.84 in.79 in. CTE900 300 mm 935 mm 845 mm 102 mm 555 mm 182 mm 143 mm 198 mm 160 mm 18.29 in. 0.5 lb 42. 300 mm 11. 7.75 in. 6.5 mm 350 mm 286 mm 5. 260 mm 10.16 in. 11.37 in.25 in. 33.5 mm 175 mm 143 mm 4. 35 mm 1.01 in.51 in.29 in. 10.in 1978 cc 32413 cu. 6. 11.71 in. 35°+35° 1/2” 38.80 in. 15. 5. 17. 5.79 in.57 in. 40 mm 1.72 in.62 in. 40 mm 40 mm 1. 13.1000 psi Volume Tiller Angle Thread Weight CTE600 15700 200 mm 7.81 in. 9. 7.01 in. 1.87 in.77 in.81 in.5 mm 260 mm 215 mm 4.83 in. 3.8 Kg 85.9 in.36 in.72 lb CTE900 15701 35°+35° 1/2” NOTE: The inboard cylinders mod CTF are not suitable for installations on racing boats The cylinders mod CTF are provided with flexible hoses type SAE100 R1 CTE1200 15702 35°+35° 1/2” NOTE: The inboard cylinders mod CTE are not suitable for installations on racing boats The cylinders mod CTE are provided with flexible hoses type SAE100 R1 58 59 Inboard Heavy Duty Cylinders . 8. 659 Kgm 57069 in/lb 988 Kgm 85560 in/lb 1318 Kgm 114138 in/lb 4616 Kgf 10173 lbf 4616 Kgf 10173 lbf 4616 Kgf 10173 lbf 1318 cc 21598 cu. 1928 Kgm 166964 in/lb 6750 Kgf 14850 lbf N 3857 cc 235. 0.81 in. 0.16 in.72 in.in 2637 cc 43213 cu. 102 mm 450 mm 182 mm 143 mm 198 mm 160 mm 18.1000 psi Volume Tiller Angle Thread Weight Model Code Stroke Rudder Torque TECHNICAL DETAILS Thrust at 70 bar .11 in.62 in.37 in. 27. 5. 0.27 cu. 6.16 in.75 in.88 in. 11.25 in.26 in. TECHNICAL DETAILS Model Code Stroke Rudder Torque Thrust at 70 bar .0 Kg 92.62 in. 5.77 in.87in.59 in. 35 mm 1. 21. CTE1200 102 mm 650 mm 182 mm 143 mm 198 mm 160 mm 18. 7.44 in. 36.79 in. 35 mm 1. 1. 400 mm 15. 7. 44.7 in.72 in. 9. 13. 7. 130 mm 580 mm 240 mm 190 mm 300 mm 250 mm 20.81 in.in 350 mm 13. 350 mm 13.75 in. 47.57 in. 22. 10.44 in.6 lb CTF1600 15703 400 mm 15.81 in. 25. 35°+35° 1/2” 78.68 in. 6.44 in. 11. 7. 28.in 175 mm 6.2 in.8 Kg 173. 7.01 in.20 in.81 in.48 in.62 in. 40 mm 1. 37.93 in.75 in. 400 mm 1135 mm 995 mm 140 mm 15. 230 mm 9 in. but extremely reliable.93-21. Please check the different tables for the products characteristics and technical details. Thanks to thirty years experience and relentless technical research.96-30.solenoid .in. the BCS auto-pilot power unit range can give very simple solutions in terms of working principle and installation. 360-500 cc 21.96 in. power Weight * CO3RAU 12V 23338 CO3RAU 24V 12552 130-360 cc 7. The steering wheel is turned occasionally from port to starboard and vice-versa.8 15.34 cu.96 cu. 50 bar 11 A 16 A 125 W 7 lt 10 Kg-20. allowing any air remaining in the system to go out through the designed bleeders.06 lb 15. It is from this need that BCS has developed a complete range of auto-pilot power units that represent the best interface for your auto-pilot.8 16.56 in.solenoid .16 lb CO4RAU 12V 23339 CO4RAU 24V 12569 118. This model has all the main features of the range which supply a safe and precise interface for the automatic pilot.5 Kg-34.44 in.77 cu. 370 mm 14.The automatic pilot and other electronic navigation systems are more popular today on every type of vessel. c03raU .5 cu. precise performance.4 23. (*) Weight is intended without oil 60 61 Auto-pilot Power Units It is possible to choose among several types of units: . TECHNICAL DETAILS AND APPLICATIONS Model Code Motor Typical cylinder BCS cylinder Application Setting Max power Therm Tank capactime in Displacement nominal application application pressure consumption protection ity sec. Main Features • Available in two models for application with steering cylinders having a volume up to 500cc • Safe and precise interface with any automatic pilot • Very compact design and reduced dimensions • Supplied with solenoid-valves electro-magnetically actuated • Special device for the steering automatic filling • Easy and fast steering bleeding auto-pilot power units Main Features: • Reduced dimensions • Great variety of models for any kind of application • Availability of reversible and solenoid-valve Power Units • Steering automatic filling device available on certain models for an easier and faster bleeding • Interface with any auto-pilot • High quality materials and components for the best reliability and performance Technical specifications and applications DIMENSIONS Model CO3RAU CO4RAU A B C 370 mm 14.valve power units . Auto-pilot Power Units . For the choice of the most suitable unit it is necessary to have the steering cylinder volume.7 10 11.2 13. The unit composition and its main features are exactly the same as for the normal solenoid-valve power units described in the previous section.5 Kg-23. 240 mm 9.REVERSIBLE power units Each one of the types above is fully described in a dedicated section in this catalogue. but also is equipped with a special device that allows the automatic filling of the steering system. 380 mm 14.c04raU This is a special innovative version of the auto-pilot power unit with solenoid valves. auto-pilot solenoid-valve power units with automatic filling device • mod.2 15.3 20.cu 12 lt 732 in. In this way.04 lb 49.in. even smaller ones.in.in 725 psi NOTE: The auto-pilot power units are provided with inch fittings. from which the actuation time is calculated and the suitable model selected. 230 mm 9 in. 725 psi 50 bar 6A 26 A 13 A 10 A 32 A 150 W 16 A 427 in. the troublesome bleeding procedure becomes much easier and quicker (and nearly automatic) if the unit has not been used for some time. The installation and working principle of these units are exactly the same as traditional units.14 lb 15 Kg-33. Since these modern technologies are more and more sophisticated it is necessary for the equipment to be able to exchange information and work together to guarantee safe navigation.cu 10. but this additional device circulates oil automatically in the steering hoses as soon as the unit is switched on.56 in.2 816 cc/min. Cta65u cta75u cta80u Cty100 ctb110u CTB130U CTB145U CTC200 CTC300 12. 1940 cc/min. Versions with metric fittings are also available please specify when placing the order.valve power units with automatic filling . 45 in. 240 mm 9. narrow areas.auto-pilot power units with solenoid-valves • mod. 240 mm 9. 310 mm 12. 350 mm 13.20 in. 350 mm 13. 185 mm 7.63 in.c04/5 b a Auto-pilot Power Units a c b Technical specifications c DIMENSIONS Model CO4 A B C 270 mm 10. 310 mm 12. 350 mm 13.81 in. 300 mm 11.81 in. 350 mm 13. 230 mm 9. 200 mm 7.17 in. 350 mm 13. 63 Technical specifications DIMENSIONS Model CO1NU CO2NU CO2/3NU CO3NU A B C c CO10 CO11 CO12 CO13 CO14 CO15 NOTE: The auto-pilot power units are provided with inch fittings. 230 mm 9.45 in. 360 mm 14.78 in.45 in.30 in.20 in. Main Features: CO4/5 The BCS range of auto-pilot power units with solenoid valves includes several models with different characteristics and displacements to satisfy a wide application field on any type of boat. 230 mm 9. 270 mm 10. • Wide range of models with different displacements to satisfy any application • Safe and precise interface with any auto-pilot • Very compact design • Supplied with electro-magnetically actuated solenoid valves • mod. 310 mm 12.22 in. NOTE: The auto-pilot power units are provided with inch fittings.78 in. 310 mm 12.c03Nu • mod.78 in. c01nU . and the installation is very easy and fast.17 in. 240 mm 9. a hydraulic pump. first verify the steering cylinder volume and then select the suggested model on our ORDER GUIDE on page 64 For any special application.17 in. 160 mm 6.06 in.17 in.20 in.28 in. Versions with metric fittings are also available please specify when placing the order.78 in. To select the most suitable model. 360 mm 14.45 in. CO16 160 mm 6. c04 . 270 mm 10.78 in.63 in. Versions with metric fittings are also available please specify when placing the order. 360 mm 14.78 in.06 in.20 in. 185 mm 7.06 in.8 in.28 in.17 in. 360 mm 14.78 in. The unit dimensions allow installation in small. The system’s major components are an electric motor. 270 mm 10. 300 mm 11.28 in.06 in. 300 mm 11.28 in. 62 Auto-pilot Power Units .c016 DIMENSIONS Model CO7 CO8 CO9 b a A B C 230 mm 9.17 in.63 in. 240 mm 9. 200 mm 7.20 in.81 in. 350 mm 13. an oil tank and an electro-magnetically actuated valve group.06 in. 185 mm 7. 185 mm 7. 360 mm 14. 270 mm 10.63 in.28 in. c07 .22 in. 350 mm 13.30 in. 230 mm 9.63 in. please contact a specialized installer or dealer for help in the product selection.06 in. 360 mm 14. 285 mm 11. 310 mm 12.28 in.8 in. 230 mm 9. 185 mm 7. 185 mm 7. 285 mm 11. 79 .20 cu.in 360 .10 in.5 A 9.1000 cc CO9 24V 12584 CTC400 ctd310 15.570 cc CTA65U CTA75U CTA80U CTY100 CTB110U CTB130U CTB145U CTC200 CTC230 CTC200 CTC230 CTC300 60 W 33.30 in.cu 30.in.30.1250 cc CO11 24V 12499 CTC400 ctd310 300 W 732in.56 in.cu 94.00 cu.5 A 8.95 cu.cu 88.cu 14.5 11.in 115 . 360 mm / 14.9 13.95 lt 8.56 in.5 A 4.6 550 W 1525in.cu 94.99 cu. Setting pressure Max power consumption Therm protection Motor nominal power Tank Weight* capacity 1525in.in 220 .in/min 1220 cc/min 74. 285 mm / 11.4 cu.3 19.cu 88.18 lb 25.6. They have the same performances as the solenoid-valve units.in 570 .95 lt 8.100 cc 4. 61. and must be as low as possible.in/min 2100 cc/min 128.76.8 960 cc/min 50 bar 725 psi 50 bar 725 psi 50 bar 7A 4.80 lb NOTE: The auto-pilot power units are provided with inch fittings.45.238 cu.570 cc 30.56 cu.750 cc CO8 24V 12582 CTC300 300 W 732in.95 lt 8.4 21 480 cc/min 29.5 Kg 6.33 lb 0. 185 mm / 7.in 10.11 lb 25.cu 18. 1350 .5 cu.8 17.130 cc 6.93 .73 lb 3.5 150 W 1100 W 33.56 in.in/min 9150 cc/min 558.86 lb 3.3 14 18.122 cu.77 cu.30.1350 cc CO14 24V 12503 cte600 11 550 W 1952in.56in.34.5 29. For the selection of the optimum system.80 lb 32.in.96 cu. a reversible hydraulic pump.cu 55.in/min 1860 cc/min 113.cu 88.84.27 .96 .130 cc CTA40U depending 360 cc/min on the cylinder 21.0 lt 43 Kg CO3RU 12V CO3RU 24V 21309 21310 125 W 58.22 in.22 in.1 . / Displacement Setting Max power pressure consumption Therm protection Motor Tank nominal Weight* power capacity reversible auto-PILOT power units • mod.3900 cc CO16 24V 12507 cte1200 ctF1600 13 1100 W 7.33 lb 0.in/min 4650 cc/min 283. 285 mm / 11.360 cc 13.18 lb 12.38 cu.in 1000 .c04r CO1NU 12V 21313 CO1NU 24V 21314 CO2NU 12V 21315 CO2NU 24V 21316 CO2/3NU 12V 21317 CO2/3NU 24V 21318 CO3NU 12V 21319 CO3NU 24V 21320 CO4 12V CO4 24V CO4/5 12V CO4/5 24V 12559 11342 12555 12556 70 .in/min volume 14.220 cc 7. 2000 .5 A 10 A 10 A 10 A 10 A 10 A 16 A 80 W 80 W 0.96 .77 cu.18 lb 25.5 Kg 33.73 lb .5 14 15.18 22.18 lb 32.7.97 cu.500 cc 21.78 cu.5 Kg 33. 155 mm / 6.17 in.55 lt 0.1200 cc CO10 24V 12497 16.in 1200 .0 lt 25 Kg c CO7 24V 12581 CTC300 30.7 300 W 732in.in 130 .55 lt 6.cu 55.in 1920 cc/min 117.12 cu.55 cu.30 cu.9 550 W 1525in.38 cu.cu 94.97in.cu 88.0 lt 14 Kg 150 W 183in.cu 30. (*) Weight is intended without oil 65 Auto-pilot Power Units 57.0 lt 43 Kg 122 .3 cu.73.10 in.2000 cc CO15 24V 12504 cte900 12.in 500 .97 cu.1 cu.93 .in/min 4650 cc/min 283. 155 mm / 6. Their dimensions have been reduced.21.9 10.48 cu.5 Kg a 57.in/min 6300 cc/min 384.33 lb 33.88 cu. Versions with metric fittings are also available please specify when placing the order.cu 14.7.6 14 13 10.4 A 6A 16 A 10 A 18 A 12 A 18 A 10 A 20 A 12 A / 18 A / 21 A / 21 A / 30 A / 35 A / 35 A / 40 A / 55 A / 55 A / 65 A 10 A 10 A 10 A 10 A 20 A 16 A 20 A 16 A 20 A 16 A 25 A 16 A / 20 A / 25 A / 25 A / 32 A / 40 A / 40 A / 50 A / 63 A / 63 A / 80 A 60 W 0.1 cu.10 in.cu 14.0 lt 14 Kg b 150 W Main Features • Available in four models for steering cylinder volumes up to 500cc • Precise and reliable interface with the auto-pilot • Compact design and reduced dimensions • Very low electric consumption 183in. but with a lower electrical consumption.5 Kg 100 W Auto-pilot Power Units 100 W 0.in 480 cc/min 14. 1250 .in 725 psi 50 bar 725 psi 7A 22 A 11 A 10 A 25 A 16 A 33.13.6 17.80 lb 32.in 64 NOTE: (*) Weight is intended without oil 13.8 15.11 lb 12.1 .in 1952in.0 lt 40 Kg 76.0 lt 40 Kg Technical specifications and applications DIMENSIONS Model CO1RU CO2RU CO3RU CO4NRU A B C 45.in.in 1250 .cu 18.96 cu.cu 18.77 . please determine the steering cylinder volume and then choose the suggested model in our ORDER GUIDE here below.Technical details and applications of solenoid-valve auto-pilot power units TECHNICAL DETAILS AND APPLICATIONS Model Code Typical cylinder application BCS cylinder Application time in application sec.38 .00 .4 13. 155 mm / 6. 185 mm / 7. 155 mm / 6.in/min 7200 cc/min 439.6. 360 mm / 14.85 cu.15 cu.30 cu.93 cu.0 lt 40 Kg 160 mm / 6.in/min 50 bar 725 psi 50 bar 725 psi 50 bar 725 psi 50 bar 725 psi 45 bar 652 psi 45 bar 652 psi 55 bar 797 psi 55 bar 797 psi 55 bar 797 psi 55 bar 797 psi 55 bar 797 psi 55 bar 797 psi 55 bar 797 psi 55 bar 797 psi 55 bar 797 psi 55 bar 797 psi 7A 4. 1750 .73 lb 1952in.50 .88 cu.50 .0 lt 25 Kg 34. ensuring a precise and reliable interface with the autopilot software. an oil tank and a filter group.0 lt 40 Kg ctd450 73. c01r .42 cu.in/min 720 cc/min 43.0 lt 43 Kg dipende dal 360 cc/min volume del cilindro 21.in 115 .6 20.500 cc CO4NRU 12V 21311 CO4NRU 24V 21312 21.1350 cc CO12 24V 12500 cte600 16.56 in.in/min 11850 cc/min 722.27 .in/min 2440 cc/min 148.cu 94.7 16 18 12.95 lt 8.28 in.27 .2 cu.100 cc 4.3 cu.93 cu.42 cu.6 17.13.in/min 2850 cc/min 173.28 in.86 lb 12.10 in. 160 mm / 6.75 cu.97in.75 .80 lb 32. These are suggested for all applications where the power consumption is critical.27 .0 lt 43 Kg 70 .cu 14.30 in.360 cc 82.in/min 3600 cc/min 219.in 360 .56in.cu 18.61.7 13.8 17.in/min 5400 cc/min 329. allowing installation in very narrow places.5 1100 W 1952in.5 Kg 76.34.in 750 .73 lb 0.in. The unit is composed basically of a reversible electric motor.55 lt 6.27 cu.5 15.55 lt 6.28 .in 500 .33 lb 0. 6.82.1750 cc CO13 24V 12502 cte600 14.5 Kg 106.5 cu.in 130 .106.79 cu.3 550 W TECHNICAL DETAILS AND APPLICATIONS Model CO1RU 12V CO1RU 24V CO2RU 12V CO2RU 24V Code 21305 21306 21307 21308 Typical cylinder application BCS cylinder application / CTA40U CTA65U CTA75U CTA80U CTY100 CTB110U CTB130 CTB145U CTC200 CT230 Application Displacem time in ent sec.42 .17 in.5 Kg Four different models of reversible power units are available for auto-pilot application with steering cylinders having a volume up to 500cc. The BCS solution guarantees a prompt responsiveness and total control with just 3. Every cylinder is supplied with Tee fittings with bleeders as well as the necessary fittings for hose connection. an oil flow reaches the main cylinder moving the piston as well as the rod connected to the tiller arm. 66 Power-Assisted Inboard Steering Systems 67 . This results in an extremely simple design with reduced dimensions for an easy installation in very narrow spaces. or vertically. In case of particularly difficult environment conditions. Today’s yachts achieve speeds of over 30 Knots and with uncertain cruising conditions make navigation a more difficult challenge in terms of either physical effort or strong instability and thus a loss of control. Ball joints are available in the most popular sizes for the market and can be supplied in stainless steel upon request. 1. relief valves etc. in order to adapt to any tiller extension. turning the helm pump causes oil to flow automatically into the main cylinder (which makes the rudder rotate).WORKING PRINCIPLE Maximum comfort with the minimum effort and extreme simplicity of installation are the reasons that make the BCS power-assisted steering second to none! Extremely innovative in concept and working principle.). an oil flow is sent from the helm pump to the small servo cylinder mounted on the main one. or with a brass body for heavier applications. this power-assisted steering boasts a reduced number of components (3 vs. Oil displaced from the opposite side of the main cylinder flows back to the helm pump. has the servo cylinder mounted directly to the main cylinder. 3. available either with anodized aluminum body (for applications up to 45’). As the distributor opens. It also includes an interface for the auto-pilot and a special device for the system automatic filling (see description of the working principle for this device at the section “Auto-pilot power units with automatic filling”). The main characteristic that makes the BCS powerassisted steering different from the competitor’s system is that it is completely independent from the vessel’s main engines and all power needed is provided by a single electro-hydraulic power unit. The hydraulic helm pump is of the classic BCS range. The BCS power-assisted steering cylinders are available with anodized aluminum body (for applications up to 45’). even high salt conditions. who do not compromise in cruising enjoyment and pleasure and demand a safe and reliable steering system. This causes the rudder to rotate. to follow the complete arc of the cylinder. thus resulting in a system which is incredibly easy to install as well as to service. In case of electrical failure (the power unit cannot be turned on or is out of order). available in all the displacements and the mounting configurations in the best BCS tradition (see Helm pump Section on page 12 for the model selection). The cylinder base can adjust either horizontally. 6-7 elements in other brands) • Strong reduction of installation time (over 30% in comparison with competitors steering) • Totally INDEPENDENT from the vessel propulsion system • Cooling system is NOT necessary • Supplied with interface for the auto-pilot • Supplied with a special device for automatic filling of the system • Bleeding procedure much easier and faster • Steering helm pump available in 5 displacements and four mounting configurations • Provided with automatic manual back-up steering • Simplified service and/or repair procedures (no compressor is required on board as the system is not pressurized) • Limited number of spare parts • Approved helm pumps and cylinders • Meets ABYC standards Main Features of the Power-Assisted Cylinders • Compact design with reduced dimensions • Servo cylinder integrally fixed to the main one • Available in a wide variety of volumes and strokes for application flexibility • Provided with bleeders • Available with anodized aluminium or bronze body • Piston rod in stainless steel • Cylinder base twisting either horizontally or vertically • High resistance to corrosion • Fittings and ball joint available in stainless steel • Meet ABYC standards • marked Power-Assisted Inboard Steering Systems power-assisted inboard steering systemS The steering cylinder. To rotate the rudder in the opposite direction. In order to ensure the best safety and total boat control in emergency conditions. it is suggested to request the stainless steel versions of ball joint and fittings. The power-assisted steering automatically becomes a manual hydraulic back-up system with no need to switch anything or open/ close any by-pass. 5. the BCS power-assisted steering system is the ultimate solution for those. safety and reliability • Prompt responsiveness and total control in just 3. This results in an extremely simple design with reduced dimensions for an easy installation in very narrow spaces. All cylinders are built with materials suitable for application in marine environment. With a very compact design. Main Features of the Power-Assisted Steering System: • Extremely innovative concept and working principle • Effortless navigation comfort in any condition • High quality. the latter has all the valves necessary for either the servo system or for steering safety (non return valves. Extremely compact. which already has the servo cylinder fixed to its body. the BCS steering system automatically turns into a manual system if there is any problem with the power unit. The piston rod is made of stainless steel in both the servo and main cylinders for longer life and a higher resistance to rust and corrosion. simply turn the helm pump the other way.5 wheel turns lock-to-lock. The BCS power-assisted steering is totally independent of the vessel propulsion system and uses an electro-hydraulic power unit to provide all the power needed. This flow which enters the cylinder makes the piston move and the pressure resulting from that is used to open a distributor placed on the electro-hydraulic power unit. Turning the steering wheel in the desired direction. The rest of the steering system consists of an axial piston helm pump and a power assisted cylinder.5 turns lock-to-lock (this number can be varied) • Easy and fast installation with just three major components (3 elements of the basic system vs. The small servo cylinder is mounted directly to the main cylinder. 4. 2. 6-7 in other brands). or with a bronze body (for applications over 45’). 36 Kgm / 92.13. / Part # 12686 Responsiveness SLOW 68 MEDIUM FAST (*) See the specific section “HELM PUMP” on page 12 and following for more detailed information about mounting configuration (**) For the choice of the hydraulic hose.5U .4 3.5 4.5U .9 19 13. maximum speed and rudder dimensions.9 .5U 12 Vdc CO500/3/0.6 17. 85 Kgm / 121.12Vdc (16132) CO500/3/0. 1 1 .75 ft 22.4 Servo-control system: 3.7 Servo-control system: 4.22.7 4 CO500/3/0.5U 24 Vdc VG22 16132 12572 21334 Q.5U 24 Vdc VG22 16132 12572 21334 Q.13.85 ft 15 16 17 18 19 20 21 22 22 17 18 19 20 21 22 22 / 18 19 20 21 22 / / / 1 1 2 2 1 1 3 3 In case of a second station please add: 2° station helm pump Fittings kit for additional station Hydraulic oil VG22 P20BAP 21173 23376 21334 1 In case of a second station please add: 2° station helm pump Fittings kit for additional station Hydraulic oil VG22 P30BAP 21174 23376 21334 1 / / Power-Assisted Inboard Steering Systems WARNING! For planing boats. N.26 mt / 80 . of wheel turns: Manual: 10.0 in.8 . Angle: 35° + 35° Torque: 140.5 4. 21174 (*) P42BAP Cod.70 ft 21 .75U .97 in/lb Min. please see the relative scheme.65 ft 19.0 Suggested min hose (**) Tiller: 200 mm / 7. 21175 (*) System 19 N.8 in.16.97 in/lb Min.24.21 mt / 65 .ty 1 Cylinder Helm pump Fittings for single station Electro-hydraulic power unit Hydraulic oil Cylinder Helm pump Fittings for single station Electro-hydraulic power unit Hydraulic oil 12 . of wheel turns: Manual: 9.6 SI-601/B SI-602/B SI-602/C SI-611/B SI-612/B SI-612/C SI-613/B SI-613/C SI-614/B SI-614/C SI-615/B System 17 System 18 CO500/4/0.Power-assisted steering system applications according to the boat length System to order Boat lenght LOA Planing Hull Semi Displacement Hull Pleasure Working sYstem 15 Components Model CTA80AU P20BAP Code 12681 21173 12784 CO500/3/0.80 ft 24. the above steering systems are suggested for boat speeds between 30 and 45 knots and for semi displacement boat with hull speed between 15 and 20 knots.19.8 4.24Vdc (12572) SI-600/B SI-610/B pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.13.9 mt / 70 . Angle: 35° + 35° Torque: 107.ty 1 sYstem 16 Components Model CTB110AU P30BAP Code 12686 21174 12784 CO500/3/0.3 .7 7.55 ft 16.8 3.24Vdc (16133) SI-603/B SI-603/C SI-604/B SI-604/C SI-605/B P30BAP Cod.5U 12 Vdc CO500/3/0.8 . / Part # 12681 System 21 System 22 42 cc/rev 24 6.1 SI-606/C SI-616/C CTB110AU Cod.77 in.7 mt / 40 .60 ft 18 .24Vdc (16134) SI-605/C SI-606/A SI-615/C SI-616/A CTA80AU Cod.3 mt / 45 .1 4.18 mt / 55 .7 .8 Suggested min hose (**) Tiller: 153 mm / 6. If the required information is not available please contact our authorized dealer or service center and submit boat length.50 ft 15.75U .3 3 4.4 10. 21173 (*) HELM PUMP System 16 30 cc/rev 30 cc/rev 42 cc/rev 30 cc/rev 42 cc/rev 30 cc/rev 42 cc/rev 30 cc/rev 42 cc/rev 42 cc/rev 9.8 mt / 50 .6 16. 1 1 POWER-Assisted steering system System to order Cylinder Pump Wheel turns lockto-lock (Manual) Wheel turns lock-tolock (Servo-Assisted) Power-Unit Hydraulic scheme Main station Second station System 15 CTA80AU (12681) CTB110AU (12686) CTB130AU (12690) CTB145AU (15883) CTC200AU (15885) CTC230AU (15887) CTC300AU (15889) CTC400AU (16136) 20 cc/rev 10. MORE effort • more wheel turns. CYLINDER System 20 CO500/6/0.45 ft 13. LESS effort P20BAP Cod.3 .15. To check the proper application the required max torque must be calculated.7 12 8.9 3.4 mt / 75 .9 3. wheel diam: 350 mm . wheel diam: 350 mm .8 mt / 60 .6 11.77 in. 69 Power-Assisted Inboard Steering Systems WARNING! The above suggestions shall be intended as merely INDICATIVE. sYstem 17 Components Model Code Q.0 in.13. wheel diam: 350 mm . Angle: 35° + 35° Torque: 284. 21175 (*) N.ty sYstem 20 Components Model Code Q. N. Angle: 35° + 35° Torque: 161.8 in. of wheel turns: Manual: 12 Servo-control system: 4. of wheel turns: Manual: 11. N. N. Angle: 35° + 35° Torque: 161.9 Servo-control system: 3.6 Servo-control system: 4. of wheel turns: Manual: 13.17.71 in.2 Suggested min hose (**) Tiller: 180 mm / 7. wheel diam: 350 mm . of wheel turns: Manual: 16.13. / Part # 12690 CTC200AU Cod. N.77 in. Angle: 35° + 35° Torque: 180. 21174 (*) HELM PUMP P42BAP Cod. N. of wheel turns: Manual: 8. / Part # 15887 (*) See the specific section “HELM PUMP” on page 12 and following for more detailed information about mounting configuration (**) For the choice of the hydraulic hose. Angle: 35° + 35° Torque: 180.13. MORE effort • more wheel turns.ty Cylinder Helm pump Fittings for single station Electro-hydraulic power unit Hydraulic oil CTB130AU P30BAP P42BAP 12690 21174 21175 12784 1 1 1 2 Cylinder Helm pump Fittings for single station Electro-hydraulic power unit Hydraulic oil CTB145AU P30BAP P42BAP 15883 21174 21175 12784 1 1 1 2 Cylinder Helm pump Fittings for single station Electro-hydraulic power unit Hydraulic oil CTC200AU P30BAP P42BAP 15885 21174 21175 12784 1 1 1 2 Cylinder Helm pump Fittings for single station Electro-hydraulic power unit Hydraulic oil CTC230AU P30BAP P42BAP 15887 21174 21175 12784 1 1 1 2 CO500/3/0.17. of wheel turns: Manual: 7.71 in.13. 21173 (*) P30BAP Cod.75U 24 Vdc 16134 1 3 VG22 21334 VG22 21334 VG22 21334 In case of a second station please add: 2° station helm pump Fittings kit for additional station Hydraulic oil VG22 P30BAP P42BAP 21174 21175 23376 In case of a second station please add: 1 1 1 1 2° station helm pump Fittings kit for additional station Hydraulic oil VG22 P30BAP P42BAP 21174 21175 23376 In case of a second station please add: 1 1 1 1 2° station helm pump Fittings kit for additional station Hydraulic oil VG22 P30BAP P42BAP 21174 21175 23376 In case of a second station please add: 1 1 1 1 2° station helm pump Fittings kit for additional station Hydraulic oil VG22 P30BAP P42BAP 21174 21175 23376 1 1 1 1 Power-Assisted Inboard Steering Systems 21334 21334 21334 21334 pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.9 in. wheel diam: 350 mm .42 Kgm / 13978 in/lb Min. wheel diam: 450 mm . / Part # 15883 CTC230AU Cod.6 Servo-control system: 4.92 Kgm / 24674 in/lb Min.8 in. of wheel turns: Manual: 7.6 Servo-control system: 3.75U 24 Vdc 16134 1 3 CO500/6/0. wheel diam: 450 mm .93 Kgm / 21643 in/lb Min.77 in.77 in.4 Suggested min hose (**) Tiller: 180 mm / 7.1 Suggested min hose (**) Tiller: 175 mm / 6. of wheel turns: Manual: 10. wheel diam: 450 mm .ty sYstem 19 Components Model Code Q.5 Suggested min hose (**) Tiller: 200 mm / 7. Angle: 35° + 35° Torque: 249.7 Servo-control system: 3. 21175(*) P20BAP Cod. 71 Power-Assisted Inboard Steering Systems . N. please see the relative scheme.ty sYstem 18 Components Model Code Q. Angle: 35° + 35° Torque: 284. 70 (*) See the specific section “HELM PUMP” on page 12 and following for more detailed information about mounting configuration (**) For the choice of the hydraulic hose.9 Suggested min hose (**) Tiller: 200 mm / 7.5 Suggested min hose (**) Tiller: 200 mm / 7.92 Kgm / 24674 in/lb Min.8 in. 21174(*) pump-cylinder combination HELM PUMP It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.41 Kgm / 15623 in/lb Min. wheel diam: 350 mm . CYLINDER CYLINDER CTB130AU Cod.17.3 Suggested min hose (**) Tiller: 175 mm / 6. / Part # 15885 CTB145AU Cod.75U 24 Vdc 16133 1 3 CO500/6/0.71 in.77 in.17.71 in. 21173(*) P30BAP Cod.42 Kgm / 13978 in/lb Min.5U 24 Vdc VG22 16132 12572 21334 1 3 CO500/4/0.6 Servo-control system: 3. wheel diam: 450 mm .41 Kgm / 15623 in/lb Min.8 in. N.9 in Angle: 35° + 35° Torque: 249.7 Servo-control system: 4. LESS effort P42BAP Cod. please see the relative scheme. MORE effort • more wheel turns.0 in.5U 12 Vdc CO500/3/0.93 Kgm / 21643 in/lb Min. LESS effort P20BAP Cod.9 Suggested min hose (**) Tiller: 200 mm / 7. Versions with metric fittings are also available.75U 24 Vdc 16134 1 3 CO500/6/0. or vertically. in. even high salt conditions.71 in. 125 mm 4. 40 mm 1. of wheel turns: Manual: 24.17 in. 1 1 1 e a Q s Power-Assisted Inboard Steering Systems 23944 23944 F l g T 21334 21334 35° 35° N u Main Features of Cylinder Series CTA_AU • Cylinder body in anodized aluminium • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Supplied with bleeders • Meets ABYC Standards pump-cylinder combination It is possible to choose the combination between pump and cylinder in order to determine the number of wheel turns lock-to-lock NOTE: the required effort on the steering wheel is proportional to the number of wheel turns lock-to-lock: • less wheel turns.D. in order to adapt to any tiller extension.33 Kgm 9297 in/lb 659.sYstem 21 Components Model Code Q.11 cu.6 Suggested min hose (**) Tiller: 260 mm / 10. to follow the complete arc of the cylinder. The piston rod is made of stainless steel in both servo and main cylinders for longer life and a higher resistance to rust and corrosion. 72 NOTE: The cylinders type CTA_AU are not suggested for application on racing boats. 45 mm 1.57 in.0 Servo-control system: 6.87 in. 165 mm 6. 21175 (*) DIMENSIONS Model Stroke A B C D D1 E F G H L M N P Q R S T U N. 21173 (*) HELM PUMP Technical specifications P30BAP Cod. 21174 (*) P42BAP Cod. TECHNICAL DETAILS Model Code Stroke Rudder Torque Thrust at 70 bar . 73 Power-Assisted Inboard Steering Cylinders r P .77 in.8 in.78 cc 13. wheel diam: 450 mm .5 mm 0.75U 24 Vdc 16134 1 b D1 c VG22 21334 VG22 21334 3 D In case of a second station please add: 2° station helm pump Fittings kit for additional station Hydraulic oil VG22 P42BAP 21175 In case of a second station please add: 1 1 1 2° station helm pump Fittings kit for additional station Hydraulic oil VG22 P42BAP 21175 H M The BCS power-assisted steering cylinders are available either with an anodized aluminum body (for applications up to 45’). 105 mm 4. / Part # 15889 9.13 lb (*) See the specific section “HELM PUMP” on page 12 and following for more detailed information about mounting configuration (**) For the choice of the hydraulic hose. Ball joints are available in the most popular sizes for the market and can be supplied in stainless steel upon request. 29.0 in.17. N.57 in. Angle: 35° + 35° Torque: 374. This results in an extremely simple design with reduced dimensions for an easy installation in very narrow spaces. 8. The cylinder base can adjust either horizontally. it is suggested to request the stainless steel versions of ball joint and fittings. 200 mm 7.36 in.79 in.17 22.13 in. All cylinders are built with materials suitable for application in marine environment.85 Kgm / 43287 in/lb Min.ty sYstem 22 Components Model Code Q. 35° + 35° 1/4”NPT . The small servo-cylinder is mounted directly to the main cylinder. 130 mm 5. 40 mm 1. 120 mm 4.7 in.8 Servo-control system: 4.33 in.55 in. for applications over 45’.05 mm 3/4 in. 14 mm 0.17. please see the relative scheme.89 Kgm / 32465 in/lb Min. 20 mm 0. 60 mm 2. CYLINDER CTC300AU Cod.72 in.11 in.4 Kgf 1453 lbf 214.ty power-assisted inboard steering cylinders • series cta_aU Cylinder Helm pump Fittings for single station Electro-hydraulic power unit Hydraulic oil CTC300AU 15889 1 1 Cylinder Helm pump Fittings for single station Electro-hydraulic power unit Hydraulic oil CTC400AU 16136 1 1 P42BAP 21175 P42BAP 21175 12784 2 12784 2 CO500/6/0. LESS effort P20BAP Cod. / Part # 16136 CTA80AU 12681 228 mm 9. 228 mm CTA80AU 741 mm 578 mm 162 mm 6. Please specify when placing the order.38 in. of wheel turns: Manual: 17. 5.0 in 107.1000 psi Volume Tiller Angle Fittings Weight CTC400AU Cod.92 in. In case of particularly difficult environment conditions. The cylinders type CTA_AU are provided with inch fittings.3/8” O.71 in. Angle: 35° + 35° Torque: 499.5 in.77 in.2 in. Every cylinder is supplied with Tee fittings with bleeders as well as the necessary fittings for hose connection. wheel diam: 450 mm . or with a brass body.5 Kg 12. 360 mm 13.in 200 mm 7. 19.1 Suggested min hose (**) Tiller: 350mm / 13. MORE effort • more wheel turns. 14 mm 0. 649 mm 25.38 in.D.94 in.in 570. S 11 mm 0.55 in. G 132.3 in.02 cu.55 in.66 in.51 in.55 in.8 in.41 in. 11 mm 0. 766 mm 30.D. R 112 mm 4.66 in.87 in.0 in.9 in.27 in. 116 mm 329 mm 58 mm 140 mm 5. 112 mm 4. 757 mm 29.5 in.16 in.56 14.89 in.5 mm 5. 132.34 in. D 28 mm 1.89 in.24 in.22 in.93 cc 19. for Servo-control cylinder 1/4”NPT .0 cu.2 lb 13.43 7.28 in. U 143 mm 5.56 in.41 in. 57 mm 2. 28 mm 1. 75 Power-Assisted Inboard Steering Cylinders Power-Assisted Inboard Steering Cylinders r P D D .38 in. 14 mm 0. 228 mm 9.75 in.0 in. 1/4”NPT . 25 mm 0.41 in. 162 mm 6. 350 mm 13. 116 mm 379 mm 58 mm 3.38 in. 147 mm 5. 112 mm 4.in 360. 16 mm 0.55 in.71 cu.98 in. 100 mm 3. 132.87 in. 140 mm 5.98 in. 164 mm 6. 350 mm 13. in. 228 mm 9.0 in.3/8” O.38 in.83 in. 26. 55 mm 2.17 in.D.0 in.3/8” O. 11 mm 0. 162 mm 6. in. 215 mm 8.26 in.95 2. 11 mm 0.8 Kg 37.1 lb 19. 228 mm 9. 140 mm 5.77 cc 17. 3.3/8” O.3/8” O.8 Kg 59 lb NOTE: The cylinders type CTB_AU are not suggested for application on racing boats.0 in.0 cc 34.in 153 mm 6.43 in.1 Kg 28.78 in.9 Kg 26.0 in.87 in.D.83 in. for main cylinder 1/4”NPT . 14 mm 0.51 in.1000 psi Volume Tiller Angle Fittings Weight 178 mm 7.56 13.in 322. 28 mm 1. 171 mm 6. 55 mm 2.2 in. CTB110AU 178 mm 7. 72 mm 2. for Servo-control system 1/4”NPT .98 in.D.46 in. 116 355 58 mm mm mm 4.75 in. 703 mm 27.46 in.89 Kgm 32465 in/lb 499.0 cc 61.87 in. 90 mm 11 mm 200 mm CTC230AU CTC300AU CTB145AU 4. T 175 mm 6.3/8” O.D. 25 mm 0.78 cu.4 in.22 in.0 in.55 in. 140 mm 5. 22 mm 0.4 in.6 in. H 385 mm 15. 65 mm 2. Please specify when placing the order. C 161 mm 6. 28 mm 1. 140 mm 5. 112 mm 4.63 in.22 in.87 in. E 25 mm 0.83 in.0 cc 30.in 175 mm 6.3 lb 21. 164 mm 6. 93 mm 3.08 in.41 in.1000 psi Volume Tiller Angle Fittings Weight Model CTC200AU CTC230AU CTC300AU CTC400AU Code 15885 15887 15889 16136 Stroke Rudder Torque TECHNICAL DETAILS Thrust at 70 bar .D. 19. 93 mm 3. 19.22 in. CTB130AU 4. 90 11 180 mm mm mm 3. 57 mm 2.54 0.16 in.17 in.54 0.2 in. 100 mm 3.54 0.56 in. in.51 in.75 in. 200 mm 7. L 65 mm 2. 204 mm 8 in.1/2” O. 140. 112 mm 4.5 cu.55 in.85 lb 200 mm 7. 200 mm 7. 967 mm 38 in.7 in.0 in. 65 mm 2.3/8” O.56 12.66 in. 300 mm 11. for Servo-control system 35°+35° 1/4”NPT .28 in. u 35° 35° Q N 1/4”NPT . CTC400AU TECHNICAL DETAILS Model CTB110AU CTB130AU CTB145AU Code 12686 12690 15883 Stroke Rudder Torque Thrust at 70 bar . 162 mm 6. 521 mm 20. 14 mm 0. N 100 mm 3. 159 mm 6. for main cylinder 1/4”NPT .56 in.43 7. in. 286 mm 11.0 in. in. 74 NOTE: The cylinders type CTC_AU are not suggested for application on racing boats. 585 mm 23. 1/4”NPT .43 6.7 in.41 Kgm 15623 in/lb 1108 Kgf 2442 lbf 1108 Kgf 2442 lbf 1108 Kgf 2442 lbf 281.92 2. 666 mm 26.78 in. 14 mm 0.42 Kgm 13978 in/lb 180.17 in.94 in.24 in.77 cu.3/8” O.8 Kg 48.4 in.92 cc 22.3 in. 132.75 in. 300 mm 11.94 in. P 140 mm 5. 907 mm 35. 140 mm 5. 55 mm 2.85 Kgm 12197 in/lb 161.D. in.81 in.5 mm 5. 35°+35° 35°+35° 35°+35° 1/4”NPT . 90 mm 11 mm 153 mm 127 mm 5. 485 mm 19.87 in. 72 mm 2.87 in. 175 mm 6. 93 mm 3. in.51 in. D1 14 mm 0. 22 mm 0.98 2.2 Kg 42.2 lb 12.0 in. 596 mm 23.73 in.1/2” O.5 mm 5. 413 mm 16. 1167 mm 46 in.43 in. 261 mm 10.10 in.4 in. M 162 mm 6. The cylinders type CTC_AU are provided with inch fittings.3 Kg 27.10 in.power-assisted inboard steering cylinders • series ctb_aU POWER-assisted inboard steering cylinders • series ctc_aU Main Features of the Cylinder Series CTB_AU • Cylinder body in brass • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 280cc and 360cc • Supplied with bleeders • Meets ABYC standards T b c M Main Features of the Cylinder Series CTC_AU • Piston rod in stainless steel for a high corrosion resistance • Adjustable base either horizontally or vertically • Available in a range of volumes between 500cc and 1000cc • Supplied with bleeders • Meets ABYC standards T b c M g F H a D1 e s l H a D1 e s F g l r P 35° 35° Q N Technical specifications DIMENSIONS Model Stroke A B C D D1 E F G H L M N P Q R S T U u Technical specifications DIMENSIONS Model CTC200AU Stroke 200 mm 7.55 in. in.56 in.in 750. A 767 mm 30. in. 204 mm 8. F 55 mm 2.87 in.68 in. 14 mm 0. Please specify when placing the order. 211 mm 8.5 in.0 cc 45. 25 mm 0.1 lb. for main cylinder 35°+35° 35°+35° 1/4”NPT .28 in.51 in.87 in.9 in. 72 mm 2.93 Kgm 21643 in/lb 284. 545 mm 21.92 Kgm 24674 in/lb 374. 65 mm 2.98 in.05 mm 3/4 in.43 in. B 607 mm 23. 400 mm 15. Q 72 mm 2.51 in. 57 mm 2.75 in.24 in.5 mm 5.85 Kgm 43287 in/lb 1750 Kgf 3857 lbf 1750 Kgf 3857 lbf 1750 Kgf 3857 lbf 1750 Kgf 3857 lbf 500. 11. 260 mm 10.17 in. 146 mm 5.83 in. 180 mm 7. Versions with metric fittings are also available. in. 249.55 in.10 in.5 in.81 in. 112 mm 4. 112 mm 4.10 in. Versions with metric fittings are also available. for main cylinder 16. 70 mm 2.D.0 in. in. The cylinders type CTB_AU are provided with inch fittings. 70 mm 2.51 in. 228 mm 9. for Servo-control system 35°+35° 1/4”NPT . 100 mm 3. 400 mm 15.22 in.43 in.19 cu.51 in. 22 mm 0.0 in. 823 mm 32.94 in. 260 mm 10.75 in.D.24 in.in 1000.D.1/2” O.09 in.1/2” O.26 in. in.05 mm 3/4 in. 70 mm 2. 200 mm 7. Please specify when placing the order. 95 mm 3. - an electric motor.Power-Assisted Electro-Hydraulic Power Units e F power-assisted electro-hydraulic power units Technical specifications DIMENSIONS Model CO500/3/0.90 in.74 in. - a filter group.75U 24V 16134 CTC200AU . 387 mm 15.5U 12V CO500/3/0. This immediately converts the system into a manual steering system.24 in. 300 mm 11.16 lb 12 lt 35 Kg CO500/6/0.5U CO500/4/0.in 77.16 lb NOTE: The power units mod.2 cu.in 77. (*) Weight is intended without oil 76 77 Power-Assisted Electro-Hydraulic Power Units The electro-hydraulic power unit for servo-control system is what makes the BCS power-assisted steering different from our competitors’ solutions.in/min 77.81 in.74 in.0 cu.16 lb 12 lt 35 Kg CO500/4/0. servo-control groups. This power unit is provided with an interface for the auto-pilot. 387 mm 15.74 in.in 77. which makes the bleeding procedure both easier and faster (see description of the working principle for this device at the section “Auto-pilot power units with automatic filling”).81 in.24 in.5U 24V 16132 CTA80AU .5 cu.. 95 mm 3.0 cu.in/min 6450 cc/min 1260 cc/min 732 cu. The servo-control power unit can be excluded from the steering system at any time by merely depressing the red button. as well as a special device for automatic filling of the system.81 in.CTC400AU 394.75U A B C D E F 510 mm 20 in.24 in. relief valves. 95 mm 3.2 in. 540 mm 21. it is composed of: - a hard plastic tank. 95 mm 3.CTC230AU CTC300AU . allowing the oil level to be easily checked. 510 mm 20 in.CTB110AU CTB130AU 12572 3300 cc/min 675 cc/min 56 bar 812 psi 56 bar 812 psi 56 bar 812 psi 43 A 23 A 27 A 50 A 25 A 32 A 600 W 500 W 500 W 12 lt 35 Kg 201.90 in.0 cu. 480 mm 18. 300 mm 11. Extremely compact. - all necessary valves for both the steering operation and safety (non return valves. etc.75U 24V 16133 CTB145AU 238. Thanks to this self–powered unit the steering is completely independent from the boat’s main engines. CO500 are provided with inch fittings.74 in. c0500 b D c a . A speed adjuster is mounted to the top of the unit to adapt it to the auto-pilot manufacturer’s requirements. Versions with metric fittings are also available.75U CO500/6/0.in/min 41. 95 mm 3. pressure adjusters. (Please. - an hydraulic pump. also see the steering working principle on page 67) power-assisted electro-hydraulic power units • mod. are mounted directly on the unit plate covering the oil tank. APPLICATION AND TECHNICAL DETAILS BCS cylinder application Delivery in Delivery with Setting Max power Servo-control auto-pilot pressure consumption system Termal protection Motor nominal power Tank Weight* capacity Model Code CO500/3/0.in/min 52. 300 mm 11.74 in.). 480 mm 18.74 in. 387 mm 15.in/min 3900 cc/min 855 cc/min 732 cu. 95 mm 3.90 in.2 cu. 480 mm 18.in/min 41 A 40 A 800 W 732 cu. MT100 WITH FITTINGS d.FITTINGS FOR d. CO4 ELECTRIC BY-PASS AT 24Vdc FOR AUTO-PILOT POWER UNIT MOD.14 THREADS .12 THREADS .78”) In consideration of the many models for any article.MT100 G3/8” THREADS WITHOUT FITTINGS steering hydraulic oil 52 17 T P 8 74 N°3 ø 5.5 25 214 75 69. CO2-CO2/3-CO3 ELECTRIC BY-PASS AT 24Vdc FOR AUTO-PILOT POWER UNITS MOD.non return valves 7. MT50 WITH FITTINGS d.MT100 WITH “PALPELLA” FITTINGS d. For any additional information or suggestion for a specific application. MT100 WITH FITTINGS d. filling kit HELM PUMP In all those cases where the helm pump mounting configuration does not allow easy access to the filling cap placed on the helm top (i.5 90 37 58 DOUBLE NON RETURN VALVE MOD. CO2-CO2/3-CO3 .FITTINGS FOR d.5 12 g 1/4” Steering Accessories 84 ~207 60 120 164 140 T 15709 15372 P a 12 91 115 12 12 electric By-pass for auto-pilot power units ELECTRIC BY-PASS AT 12Vdc FOR AUTO-PILOT POWER UNITS MOD. CO2-CO2/3-CO3 . It is possible to choose among several types of relief valves. For this reason it is correct that the BCS steering range contains a kit of rudder angle indicators and transmitters.12 DOUBLE NON RETURN VALVE MOD.14 Knowing the exact position of the rudder is very important to drive the boat safely.5 T P 95 38 120 ~138 38 T P 114 ~100 122 b DOUBLE NON RETURN VALVE MOD. 14 BY-PASS NON RETURN VALVE MOD.FITTINGS d.5 45 CROSS RELIEF VALVE WITH G 3/8” THREADS .12 CROSS RELIEF VALVE WITH G 1/2” THREADS .FITTINGS d.18 BY-PASS NON RETURN VALVE MOD. MT100 WITH FITTINGS d. This kit is directly screwed on the helm cap and moves the filling point to another one more easily accessed by means of a hose prolongation.FITTINGS FOR d. MT320 WITH FITTINGS d.12 BY-PASS NON RETURN VALVE MOD. each of the following sections contains a selection of the most popular and requested items.FITTINGS FOR d. 14 AND FITTINGS d.18 CROSS RELIEF VALVE WITH d.MT100 WITH FITTINGS d.MT320 G1/2” THREADS WITHOUT FITTINGS 20 mm MaX (0. non return and by-pass valves. The set includes rudder angle indicators type San Giorgio SEIN having a range from 0° to +40°.47”) .MALE FITTINGS G1/2” CROSS RELIEF VALVE WITH d.MALE FITTINGS G1/2” RELIEF VALVE G1/2” THREADS WITHOUT FITTINGS RELIEF VALVE G3/8” THREADS WITHOUT FITTINGS 78 17042 23021 15659 23500 23501 45 70 N°4 g3/8 20 35 20 190 80 55 55 45 25 70 25 25 15364 15365 70 45 23503 ELECTRIC BY-PASS AT 12Vdc FOR AUTO-PILOT POWER UNIT MOD. 10 N°6 g1/4 15706 17119 15378 DOUBLE NON RETURN VALVE MOD. MT50 WITH FITTINGS d.MT100 G3/8” THREADS WITHOUT FITTINGS BY-PASS NON RETURN VALVE MOD. CO2-CO2/3-CO3 ELECTRIC BY-PASS AT 12Vdc FOR AUTO-PILOT POWER UNIT MOD.1/2” DOUBLE NON RETURN VALVE MOD. REAR mounting or TILT mounting) it is suggested to purchase a FILLING KIT. rudder angle indicator kits and fittings or hose kits for different configurations.MT50 G1/4” THREADS WITHOUT FITTINGS N°3 ø5.3/8” HOSE ELECTRIC BY-PASS AT 24Vdc FOR AUTO-PILOT POWER UNITS MOD.18 THREADS .45”) MK100 code 18599 ø12 mm (0.FITTINGS d.5 7. It is a very simple and precise system for control of position! Single-station rudder angle indicator kit Double-station rudder angle indicator kit code 13608 code 13609 75 96 a 100 116 55 70 25 25 N°3 ø6.5 DOUBLE NON RETURN VALVE MOD.14 CROSS RELIEF VALVE WITH G 1/2” THREADS . MT100 WITH “PALPELLA” FITTINGS d. CO4 . ø20 mm (0.5 23.5 b N°4 g1/2 BY-PASS NON RETURN VALVE MOD.3/8” HOSE 12140 12141 15713 15714 21330 21331 21332 21333 69.78”) ø37 mm (1.5 75 30 36 50 rudder angle indicator set DOUBLE NON RETURN VALVE MOD.MALE FITTINGS G1/2” CROSS RELIEF VALVE WITH d.1/2” HOSE NOTE: The choice of the electric by-pass depends on the Cylinder volume and the power units displacement as shown on table on page 64 N°4 g3/8 20 40 20 ELECTRIC BY-PASS AT 24Vdc FOR AUTO-PILOT POWER UNIT MOD. as well as a kit of angle transmitters which is supplied with the lever mechanism and a ball joint together with a rod for connection to the tiller. please contact the BCS Technical Department. CO4 ELECTRIC BY-PASS AT 12Vdc FOR AUTO-PILOT POWER UNITS MOD. 12 DOUBLE NON RETURN VALVE MOD. CO4 .e. 12 N°6 g1/2 15708 23504 15771 23513 15380 23.1/2” HOSE Steering Accessories 79 N°4 ø8. ~120 62 ~135.5 48 124 ~144 44 b N°4 g3/8 15707 17672 15370 Steering hydraulic oil type ISO VG 22 – 1 lt bottle code 21334 90 a 90 17 steering accessories BCS helm pumps and steering cylinders can be combined with several accessories to complete the system and maintain safety and control. PARKER CRIMPED HOSE L = 12 mt KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .0150 SH .0125 SH . 14349 kit of d.STEERING FLEXIBLE HOSE FLEXIBLE HOSE TYPE SAE100 R7 3/8” I.01110 SH .5 mt L = 2 mt L = 2. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.5 mt L = 8 mt L = 8.0185 SH . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d. 3/8” PARFLEX FLEXIBLE HOSE (O.5 mt KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.PARKER CRIMPED HOSE L = 9 mt KIT OF d.PARKER CRIMPED HOSE L = 14 mt KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .0105 SH .01160 SH . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.PARKER CRIMPED HOSE L = 7. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.01170 SH .5 mt L = 5 mt L = 5.PARKER CRIMPED HOSE L = 16 mt KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .01120 SH . FOR d.0190 SH .PER METER cod.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 1/2” REUSABLE FITTINGS .5 mt L = 7 mt L = 7.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .PARKER CRIMPED HOSE L = 4.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .0115 SH .PARKER CRIMPED HOSE L = 1.PARKER CRIMPED HOSE L = 11 mt KIT OF d.0175 SH .PARKER CRIMPED HOSE L = 20 mt 80 SH . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.PARKER CRIMPED HOSE L = 6.01150 SH .5 mt KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 11543 KIT OF d.0135 SH .PARKER CRIMPED HOSE L = 19 mt KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .0165 SH .PARKER CRIMPED HOSE L = 0.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS NOTE: This type of flexible hose is suggested for combination with 20cc and 30cc helm pumps if the total length between pump and cylinder does not exceed 5mt .PARKER CRIMPED HOSE L = 17mt KIT OF d.PARKER CRIMPED HOSE L = 5.PARKER CRIMPED HOSE L = 18 mt KIT OF d.01100 SH . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .PARKER CRIMPED HOSE L = 6 mt KIT OF d.0155 SH . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.5 mt KIT OF d.D. 14351 KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . FOR d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .PARKER CRIMPED HOSE L = 3.0160 SH .D.075”) TYPE PARKER NBR-06-075 .PARKER CRIMPED HOSE L = 13 mt KIT OF d.PARKER CRIMPED HOSE L = 2.PARKER CRIMPED HOSE L = 5 mt KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.PARKER CRIMPED HOSE L = 15 mt KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.01200 20260 20261 20262 20263 20264 20265 20266 20267 20268 20269 20270 20271 20272 20273 20274 20275 20276 20277 20278 20279 20280 20281 20282 20283 20284 20285 20286 20287 20288 Steering Accessories Steering Accessories .0180 SH .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.PARKER CRIMPED HOSE L = 2 mt KIT OF d.01130 SH .5 mt L = 9 mt L = 10 mt L = 11 mt L = 12 mt L = 13 mt L = 14 mt L = 15 mt L = 16 mt L = 17 mt L = 18 mt L = 19 mt L = 20 mt SH-0505 SH-0510 SH-0515 SH-0520 SH-0525 SH-0530 SH-0535 SH-0540 SH-0545 SH-0550 SH-0555 SH-0560 SH-0565 SH-0570 SH-0575 SH-0580 SH-0585 SH-0590 SH-05100 SH-05110 SH-05120 SH-05130 SH-05140 SH-05150 SH-05160 SH-05170 SH-05180 SH-05190 SH-05200 23098 23099 23100 23101 23102 23103 23104 23105 23106 23107 23108 23109 23110 23111 23112 23113 23114 23115 23381 23382 23383 23384 23385 23386 23387 23388 23389 23390 23391 81 FLEXIBLE HOSE TYPE SAE100 R7 5/16” I. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.PARKER CRIMPED HOSE L = 4 mt KIT OF d.15’ KIT OF d.5 mt L = 3 mt L = 3.0140 SH .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .PARKER CRIMPED HOSE L = 10 mt KIT OF d.5 mt L = 6 mt L = 6.5 mt KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.PARKER CRIMPED HOSE L = 3 mt KIT OF d. 5/16” hoses with inch reusable fittings Description Model Code KIT OF d.5 mt KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS kit of d. 3/8” REUSABLE FITTINGS .5 mt L = 1 mt L = 1.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .PER METER cod.01180 SH .0120 SH .01140 SH . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.PARKER CRIMPED HOSE L = 8 mt KIT OF d.0130 SH .PARKER CRIMPED HOSE L = 7 mt KIT OF d.PARKER CRIMPED HOSE L = 8.5 mt L = 4 mt L = 4.5 mt KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 0.PARKER CRIMPED HOSE L = 1 mt KIT OF d.PER METER cod.D.5 mt KIT OF d.0170 SH .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS L =0.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS . 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS d. 5/16” HOSES WITH 3/8” STRAIGHT REUSABLE FITTINGS KIT OF d.5/16” HOSES WITH FEMALE COMPRESSION FITTINGS .0110 SH .5 mt KIT OF d.5 mt KIT OF d. 5/16” hoses with inch crimped fittings Description Model Code KIT OF d.01190 SH .0145 SH . 12 HOSE STRAIGHT FITTING G3/8” .5 m L = 600 L=1m L = 1.10 HOSE STRAIGHT CONNECTION FITTING d. 10 HOSE .14 HOSE STRAIGHT CONNECTION FITTING d.14 FITTING .18 HOSE STRAIGHT FITTING G3/8” . 3/8” FITTINGS KIT OF FITTINGS FOR SINGLE STATION PUMP INSTALLATIONS . 16 HOSE . 3/8” HOSE 16043 12793 12794 12795 12808 14355 14356 21077 12784 83 82 Steering Accessories 12800 14358 .d. 14 HOSE 12879 12880 12881 17038 12877 21199 21198 Code for Zinc Plated Code for Brass Code for Chromium Plated 23048 23049 23050 23051 23052 23053 23054 23055 23056 23057 23058 23059 kit OF FITTINGS FOR OUTBOARD AND INBOARD STEERINGS KIT OF FITTINGS FOR DOUBLE STATION PUMP INSTALLATIONS . 18 HOSE 23186 12216 16968 23480 23036 23037 STRAIGHT FITTING G3/8” .1/2” FITTINGS KIT OF FITTINGS FOR SINGLE STATION PUMP INSTALLATIONS . 1/2” HOSE STRAIGHT FITTING 1/4” NPTF . 12 HOSE MANUAL BY-PASS WITH 3/8” COCKS AND FITTINGS FOR d.d.d. 10 HOSE MANUAL BY-PASS WITH 3/8” COCKS AND FITTINGS FOR d.12 HOSE STRAIGHT CONNECTION FITTING d. 14 HOSE STRAIGHT FITTING G1/2” . 10 HOSE STRAIGHT FITTING G3/8” .1/4” FEMALE FITTINGS BALL-COCK WITH LEVER . 18 HOSE STRAIGHT FITTING G1/4” .G 3/8” FEMALE COMPRESSION FITTING FLEXIBLE HOSE TYPE SAE100 R1 3/8” .G 3/8” FEMALE COMPRESSION FITTING FLEXIBLE HOSE TYPE SAE100 R1 3/8” . 14 HOSE MANUAL BY-PASS WITH 1/2” COCKS AND FITTINGS FOR d.d.d.1/2” MALE FITTING .G 1/2” FEMALE COMPRESSION FITTING FLEXIBLE HOSE TYPE SAE100 R1 1/2” .G 1/2” FEMALE COMPRESSION FITTING FLEXIBLE HOSE TYPE SAE100 R1 1/2” . “151” AND “P191” HEAVY DUTY PUMP INSTALLATIONS . 3/8” HOSE MANUAL BY-PASS WITH 1/4” COCKS AND FITTINGS FOR d.d.G 1/2” FEMALE COMPRESSION FITTING FLEXIBLE HOSE TYPE SAE100 R1 1/2” WITH d.1/2” MALE FITTING .d.18 FITTINGS 12801 12802 14359 14360 14361 12791 by-pass MANUAL BY-PASS WITH 1/4” COCKS AND FITTINGS FOR d.3/8” MALE FITTING .12 FITTING . 10 HOSE STRAIGHT FITTING G1/4” .18 FITTINGS KIT OF FITTINGS FOR DOUBLE STATION “P105”.d.14 FITTINGS Steering Accessories KIT OF FITTINGS FOR DOUBLE STATION “P63” AND “P89” HEAVY DUTY PUMP INSTALLATIONS .flexible hoses for “heavy duty” steering cylinders FLEXIBLE HOSE TYPE SAE100 R1 1/2” WITH d. 1/2” HOSE MANUAL BY-PASS WITH 1/2” COCKS AND FITTINGS FOR d.1/2” FEMALE .d.12 FITTING .G 3/8” FEMALE COMPRESSION FITTING L = 600 L=1m L = 1.16 HOSE 23492 23493 23452 23518 STRAIGHT CONNECTION FITTING d. 12 HOSE STRAIGHT FITTING 1/4” NPTF .d. 18 HOSE STRAIGHT FITTING G1/2” .d.G 1/2” FEMALE COMPRESSION FITTING FLEXIBLE HOSE TYPE SAE100 R1 1/2” WITH d.3/8” FEMALE FITTINGS kit OF FITTINGS FOR “heavy duty” STEERINGS KIT OF FITTINGS FOR DOUBLE STATION “P63” HEAVY DUTY PUMP INSTALLATIONS .d. 18 HOSE .d. 14 HOSE .d.d.3/8” FEMALE .d.5 m SINGLE HOSE SINGLE HOSE SINGLE HOSE SINGLE HOSE SINGLE HOSE SINGLE HOSE SINGLE HOSE SINGLE HOSE SINGLE HOSE 11374 20954 22157 11371 23404 23405 23406 23407 23408 FITTINGS Description KIT OF SEAL AND FITTING FOR CTA CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR CTB CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR CTC CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR POWER-ASSISTED CTA_A CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR POWER-ASSISTED CTB_A CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR POWER-ASSISTED CTC_A CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR CTAU AND OB108-133 CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR CTBU CYLINDER BLEEDER 23376 23418 23377 23373 KIT OF SEAL AND FITTING FOR CTCU CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR POWER-ASSISTED CTA_AU CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR POWER-ASSISTED CTB_AU CYLINDER BLEEDER KIT OF SEAL AND FITTING FOR POWER-ASSISTED CTC_AU CYLINDER BLEEDER STRAIGHT CONNECTION FITTING G1/2” . 3/8” FITTINGS KIT OF FITTINGS FOR DOUBLE STATION PUMP INSTALLATIONS .d.d.d.d.d.12 FITTING .G3/8” 14524 14526 14529 STRAIGHT CONNECTION FITTING d.1/2” FEMALE FITTINGS BALL-COCK WITH LEVER .d.G1/2” STRAIGHT CONNECTION FITTING G3/8” . 1/2” FITTINGS BALL-COCK WITH LEVER BALL-COCK WITH LEVER .12 FITTINGS KIT OF FITTINGS FOR DOUBLE STATION “P63” AND “P89” HEAVY DUTY PUMP INSTALLATIONS .5 m L = 600 L=1m L = 1.G 1/2” FEMALE COMPRESSION FITTING FLEXIBLE HOSE TYPE SAE100 R1 1/2” WITH d. 12 HOSE .G 1/2” FEMALE COMPRESSION FITTING FLEXIBLE HOSE TYPE SAE100 R1 3/8” .1/4” FEMALE .3/8” MALE FITTING . 16 HOSE STRAIGHT FITTING G1/2” .3/8” MALE FITTING .d. G1/4” .3/8” HOSE ELBOW FITTING G1/4” .d.d.3/8” HOSE TEE FITTING d.3/8” HOSE . 12 TEE FITTING d.d.G3/8” .1/2” HOSE .1/2” HOSE ELBOW FITTING 1/4”NPTF .d.10 HOSE .1/2” HOSE TEE FITTING d.d.G1/4” MALE .18 HOSE .d.d. 10 STRAIGHT REUSABLE FITTING FOR R7 5/16” HOSE .10 HOS ELBOW FITTING G1/4” .3/8” HOSE .1/4” NPTF FEMALE REDUCTION .d. 10 ELBOW REUSABLE FITTING FOR R7 3/8” HOSE .d.12 HOSE .12 HOSE EQUAL TEE FITTING d.d.3/8”NPTF .12 HOSE EQUAL TEE FITTING d.G3/8” MALE .1/2” HOSE EQUAL TEE FITTING d.10 HOSE EQUAL TEE FITTING d.18 HOSE TEE FITTING d.d.G1/2” FEMALE REDUCTION .d.3/8” NPTF FEMALE STRAIGHT REUSABLE FITTING FOR R7 5/16” HOSE . 3/8” STRAIGHT REUSABLE FITTING FOR R7 3/8” HOSE .10 HOSE ELBOW FITTING 1/4”NPTF .d.G3/8” FEMALE REDUCTION .18 HOSE Code for Zinc Plated 12836 Code for Brass Code for Chromium Plated 12851 12844 12848 11211 14352 23546 15610 15613 15720 23477 23476 15718 15721 14734 20837 14733 14750 22482 14996+11795 20574 11676 11687 11688 21092 21093 14873 14874 14882 14877 14878 11678 12839 12826 Steering Accessories 84 Steering Accessories 85 .G1/2” MALE .3/8” HOSE EQUAL TEE FITTING d.G3/8” FEMALE REDUCTION .14 HOSE EQUAL TEE FITTING d.G1/4” MALE .3/8”NPTF .12 HOSE TEE FITTING d. 12 STRAIGHT REUSABLE FITTING FOR R7 3/8” HOSE .d. 1/2” ELBOW REUSABLE FITTING FOR R7 5/16” HOSE .Description REDUCTION .3/8” HOSE TEE FITTING d.G1/4” FEMALE REDUCTION .G1/2” .G3/8” MALE .d.1/4” NPTF FEMALE REDUCTION .d.d.1/4” NPTF MALE . 3/8” ELBOW REUSABLE FITTING FOR R7 5/16” HOSE .1/4”NPTF .G1/2” MALE . CTB130 .CTC300A .CTA75U CYLINDERS KIT OF ROD + PISTON FOR CTA80 .CTC300AU .CTA80 .42cc .25cc .CTC200AU KIT OF ROD + PISTON FOR MAIN CYLINDER OF CTC230A .30cc .CTB145A .CTC400U CYLINDERS SPARE PARTS FOR OUTBOARD CYLINDERS Position Description Code KIT OF ROD + PISTON FOR CTD310 CYLINDERS KIT OF ROD + PISTON FOR CTD450 CYLINDERS KIT OF SEALS FOR OB133 AND OB108 CYLINDERS 1 20797 4 1 1 6 1 1 7 3 KIT OF ROD + PISTON FOR CTE600 CYLINDERS KIT OF ROD + PISTON FOR CTE900 CYLINDERS KIT OF ROD + PISTON FOR CTE1200 CYLINDERS KIT OF ROD + PISTON FOR CTF1600 CYLINDERS KIT OF ROD + PISTON FOR MAIN CYLINDER OF CTA80A .CTC400A .CTA80U CYLINDERS KIT OF ROD + PISTON FOR CTB110 .CTC300AU KIT OF ROD + PISTON FOR MAIN CYLINDER OF CTC400A .P89S HELM PUMPS 23042 1 KIT OF SEALS FOR CTD 310 .CTD450 CYLINDERS KIT OF SEALS FOR CTE 600 .CTC200AU .CTC230AU KIT OF ROD + PISTON FOR SERVO-CONTROL CYLINDER OF CTC300A .CTA80AU KIT OF ROD + PISTON FOR MAIN CYLINDER OF CTB110A .CTC300U CTC400 .CTB145AU KIT OF ROD + PISTON FOR SERVO-CONTROL CYLINDER OF CTC200A .CTB130U .CTC400U CYLINDERS 21407 11601 11513 11603 11602 11556 11586 20709 22698 22699 22700 10753 10677 10682 10684 10740 10692 10746 25648 25647 25649 25650 25560 25559 25564 25565 25566 23027 10757 15880 10697 10749 25698 25696 25697 25699 10760 10743 10698 10750 10738 10719 10784 KIT OF SEALS FOR P20BAP .CTB110AU .CTA80U CYLINDERS KIT OF SEALS FOR CTY90 .CTA65U CYLINDERS KIT OF ROD + PISTON FOR CTA75 .30cc .P191 HELM PUMPS KIT FOR NO-BLEEDER CAP (CAP+SEAL+WASHER) FOR 20cc .CTC230A .CTC230 .42cc .P42BAP AND TSP HELM PUMPS 23041 KIT OF SEALS FOR P25FLY .CTC300U CYLINDERS KIT OF ROD + PISTON FOR CTC400 .CTB145 .TSP AND FLY SERIES HELM PUMPS 3 21987 23009 2 23006 COVER FLANGE FOR 20cc .CTB130AU 6 KIT OF SEALS FOR OB163SY CYLINDER 11514 BLACK SIDE BRACKET FOR OB133 CYLINDER 2 12056 1 BLACK SIDE BRACKET FOR OB108 CYLINDER 19297 5 KIT OF ROD + PISTON FOR MAIN CYLINDER OF CTB145A .P89T .P63S .SPARE PARTS FOR HELM PUMPS Position Description Code SPARE PARTS FOR INBOARD STEERING CYLINDERS Position Description Code KIT OF SEALS FOR CTA40 .CTB130U CYLINDERS KIT OF ROD + PISTON FOR CTB145 .CTB145U CYLINDERS KIT OF ROD + PISTON FOR CTC200 .35cc .35cc .CTC400AU CYLINDERS KIT OF ROD + PISTON FOR CTA40 .CTA40U CYLINDERS KIT OF SEALS FOR CTA65 .CTB130AU .CTB145U CYLINDERS KIT OF SEALS FOR CTC200 .CTB110U CYLINDERS KIT OF ROD + PISTON FOR CTB130 .P30BAP .CTA75U .BAP .CTC200U CYLINDERS KIT OF SEALS FOR P105 .CTA40U CYLINDERS KIT OF ROD + PISTON FOR CTA65 .CTA75 .CTC400AU 5 KIT OF SPACERS FOR OB 133 AND OB108 CYLINDERS 19495 Spare Parts 6 EXTENTION ROD KIT FOR OB163SY CYLINDERS (EXTENTION ROD + PIN) 23018 86 Spare Parts 10731 87 .P151 .CTC230U -CTC300 .42cc .P35FLY .CTC300AU KIT OF ROD + PISTON FOR SERVO-CONTROL CYLINDER OF CTC400A .CTB130AU THROUGH-TUBE STAINLESS STEEL ROD FOR OB133 CYLINDER 3 11855 THROUGH-TUBE STAINLESS STEEL ROD FOR OB108 CYLINDER 19301 4 LINK ARM KIT FOR OB133 CYLINDER 23038 7 KIT OF ROD + PISTON FOR SERVO-CONTROL CYLINDER OF CTB145A .CTB110AU KIT OF ROD + PISTON FOR SERVO-CONTROL CYLINDER OF CTB130A .CTY100 CYLINDERS KIT OF SEALS FOR CTB110 .CTC230AU KIT OF ROD + PISTON FOR MAIN CYLINDER OF CTC300A .CTC400AU KIT OF ROD + PISTON FOR SERVO-CONTROL CYLINDER OF CTA80A .CTE 900 .CTB145AU CYLINDERS KIT OF SEALS FOR POWER-ASSISTED CTC200A .CTE 1200 CYLINDERS KIT OF SEALS FOR CTF 1600 CYLINDERS KIT OF SEALS FOR POWER-ASSISTED CTA80A .CTC230U CYLINDERS KIT OF ROD + PISTON FOR CTC300 .BAP SERIES HELM PUMPS 16390 2 KIT OF ROD + PISTON FOR CTC230 .P42FLY HELM PUMPS 1 16465 KIT OF SEALS FOR P63T .BAP .CTC200AU KIT OF ROD + PISTON FOR SERVO-CONTROL CYLINDER OF CTC230A .25cc .CTB130A .CTC230AU .CTB110AU KIT OF ROD + PISTON FOR MAIN CYLINDER OF CTB130A .CTA65U .CTA80AU KIT OF ROD + PISTON FOR SERVO-CONTROL CYLINDER OF CTB110A .30cc .CTC200U .CTB110U .CTB145AU KIT OF ROD + PISTON FOR MAIN CYLINDER OF CTC200A .CTA80AU CYLINDERS KIT OF SEALS FOR POWER-ASSISTED CTB110A .TSP AND FLY SERIES HELM PUMPS KIT FOR BLEEDER CAP (CAP+SEAL+WASHER) FOR 20cc . CTB145 .CTC400AU CYLINDERS BALL JOINT FOR CTD 310 .CO4/5-24V PUMP COUPLING FOR POWER UNITS MOD.CO4/5-12 .CTE1200 CYLINDERS 14706 14711 ELECTRIC MOTOR 300W 24Vdc .CTA80A .CTA80AU CYLINDERS (SCREWS + BASE + 2 BALL BEARINGS) COMPLETE BASE FOR CTY100 CYLINDERS (SCREWS + BASE + BALL BEARINGS) COMPLETE BASE FOR CTB110 .CTB145A .CO12 .CTB110U .CTB110U .CTC300U .CTC400AU CYLINDERS PIN OF d. CO1NU-CO1N AND CO2NU-CO2N AT 24V ELECTRIC MOTOR 125W 12Vdc .S1 5A FOR POWER UNIT MOD.CTA80A .CTC200A .CTC230AU -CTC300 .CTC400A .CO4-24 .CTC400U .CTC300AU .CTC300U .CTC230A .CTC300A . CO14 .CO3NU-CO3N . CO1NU-CO1N AND CO1NU-CO1N AT 12-24 V GEAR PUMP FOR POWER UNITS MOD.S1 9A FOR POWER UNIT MOD.CTB130 CTB130U .CO8 .CTC230U .CO2/3NU-CO2/3N CO2/3NU-CO2/3N AT 12-24 V 3 14125 11128 15863 PUMP COUPLING FOR POWER UNITS MOD.CTB145AU CYLINDERS PIN OF d.CTB130AU .CTA40U CYLINDERS (SCREWS + BASE + BALL BEARINGS) COMPLETE BASE FOR CTA65 .CO2NUCO2N AT 12-24 V 11121 5 11133 PUMP COUPLING FOR POWER UNITS MOD. CO15-24V GEAR PUMP FOR POWER UNIT MOD.12.CTC300U . CO1NU-CO1N .CTD450 CYLINDERS BALL JOINT FOR CTE 600 .CTE 1200 CYLINDERS (SCREWS + BASE + BALL BEARINGS) PIN OF d.CTC230AU .CTA65U .CTB130U .CO15 . CO1NU-CO1N AND CO2NU-CO2N AT 12V ELECTRIC MOTOR 80W 24Vdc .CTC 300 .S2 10A FOR POWER UNIT MOD.CTB110AU .CO9 .CTC400AU CYLINDERS (SCREWS + BASE + BALL BEARINGS) COMPLETE BASE FOR CTD 310 .CTA80AU . CO4-12 .CTD450 CYLINDERS PIN OF d.CTA75 .CTB130AU CYLINDERS BALL JOINT FOR CTC200 .CTB145U CTB145A .35-128 FOR CTE600 . CO8-24V GEAR PUMP FOR POWER UNIT MOD.CTA40U CYLINDERS BALL JOINT FOR CTY100 CYLINDERS BALL JOINT FOR CTA 65 .CTA65U .CTB130A .CTC230A . C07 .CO16 AT 24V 14703 14702 22994 22995 22997 GEAR PUMP FOR POWER UNITS MOD. C09-24V 23002 23003 15643 GEAR PUMP FOR POWER UNITS MOD.CO8 . CO16-24V PUMP COUPLING FOR POWER UNITS MOD.5 FOR CTB130 .CO16 AT 24V 10487 88 Spare Parts 10488 89 . CO2/3NU-CO2/3N AND CO3NU-CO3N AT 24V 1 11587 11589 11292 11293 11294 11295 11297 11299 11446 11308 11309 11311 11325 11328 11329 11365 11368 11375 11391 11392 11397 11396 11409 11428 13204 13205 10468 10486 14713 ELECTRIC MOTOR 200W 12Vdc .CO2NU-CO2N .CTC 230 .CTA80 .CTC200A .CTC300A . CO3NU-CO3N AT 12-24 V GEAR PUMP FOR POWER UNITS MOD.24V GEAR PUMP FOR POWER UNIT MOD. CO4 AND CO4/5 AT 12V ELECTRIC MOTOR 200W 24Vdc .CTA75U . CO13-24V GEAR PUMP FOR POWER UNIT MOD.CTB145 CTB145U .CTB130A .CTB130U .CTA80 .CTC230 CTC230U .CTA65U . CO10-24 AND CO11.S2 52A FOR POWER UNIT MOD.CO1NU-CO1N .CTC200U .CTA80AU .CTE 900 .CTC230AU .CTA75U .S2 19A FOR POWER UNIT MOD.7-60 FOR CTA40 AND CTA40U CYLINDERS PIN OF d.05-84.CTC400 .CTB130AU CYLINDERS PIN OF d.CO10 AT 24V ELECTRIC MOTOR 550W 24Vdc .CTC230A . CO11 . CO14-24V 11159 GEAR PUMP FOR POWER UNIT MOD. CO12-24V GEAR PUMP FOR POWER UNIT MOD.CO10 AT 24V PUMP COUPLING FOR POWER UNITS MOD.CTB145A .CTB130A .CTC400A . CO11 .CTD450 CYLINDERS (SCREWS + BASE + BALL BEARINGS) COMPLETE BASE FOR CTE 600 . CO14 .16-73.CO13 AT 24V Spare Parts PIN OF d.19.CTC200AU .CTE 900 .CTA75U .CTC230U . CO2/3NU-CO2/3N AND CO3NUCO3N AT 12V ELECTRIC MOTOR 125W 24Vdc .CTB110A .CTA75 .25-103 FOR CTC200 .SPARE PARTS FOR SOLENOID VALVES POWER UNITS Position Description Code Position Description Code BALL JOINT FOR CTA 40 .CTC400A .CTC230 .CO9 .CTC200U .S1 13A FOR POWER UNIT MOD.C013 AT 24V ELECTRIC MOTOR 1000W 24Vdc .CTC200AU . CO4-12V AND CO4-24V GEAR PUMP FOR POWER UNITS MOD.S1 7A FOR POWER UNIT MOD.CTB145 .CTC200A . CO3NU-CO3N . CO2/3NU-CO2/3N AT 12-24 V GEAR PUMP FOR POWER UNITS MOD.CTA80U CTA80A .CTC300AU .S2 32A FOR POWER UNIT MOD.CTB145AU CYLINDERS (SCREWS + BASE + BALL BEARINGS) COMPLETE BASE FOR CTC200 .CTB110 .CTB145AU CYLINDERS 3 14712 14714 ELECTRIC MOTOR 80W 12Vdc .CTB110AU . CO7-24V 4 22999 23001 2 GEAR PUMP FOR POWER UNIT MOD.CTC400U .5 FOR CTA65 .CTC300AU -CTC400 .CTC300A .CTB145U .CTC400U .CTA80U .CTE 1200 CYLINDERS COMPLETE BASE FOR CTA40 .CTC300 .CTA80U .CTB110AU .CTC200U .CO15 . CO4 AND CO4/5 AT 24V BALL JOINT FOR CTB130 .CTB110A .30-108 FOR CTD310 .CTC 400 . CO4/5-12V AND CO4/5-24V GEAR PUMP FOR POWER UNIT MOD.CTC200AU .CTB110U .CTB110 . CO7 .CTA75 .CTA80 .CTE900 .CTB110A .S1 22A FOR POWER UNIT MOD.36-143 FOR CTF1600 CYLINDERS PUMP COUPLING FOR POWER UNITS MOD.CO12 . CO2NU-CO2N AND CO2NU-CO2N AT 12-24 V GEAR PUMP FOR POWER UNITS MOD. CO4RAU-CO4RA AT 12 V ELECTRIC MOTOR 200W 24Vdc .75 AT 24V GEAR PUMP FOR POWER UNITS MOD.S2 65A FOR POWER UNIT MOD.75 AT 24V 3 PUMP COUPLING FOR ALL CO500 POWER UNITS TWO-SOLENOIDS ELECTROVALVE 12Vdc .75U-CO500/6/0.S1 9A FOR POWER UNITS MOD. CO500/3/0.CO2NU-CO2N .75 . CO1NU-CO1N TO MOD.5U 12V AND CO500/3/0.CO4-24 FILTER FOR POWER UNITS MOD.75UCO500/4/0. CO1NU-CO1N TO MOD.12 Vdc .CO8 .CO500/6/0.S2 10A FOR POWER UNIT MOD.5U-CO500/3/0. CO500/3/0.“C” VERSION WITH MANUAL CONTROL FOR POWER UNIT MOD.5U-CO500/3/0.5 AT 12V REVERSIBLE GEAR PUMP FOR POWER UNITS MOD. CO4RAU-CO4RA AND CO4RAU-CO4RA AT 1224 V PUMP COUPLING FOR POWER UNITS MOD.CO500/4/0. CO1RU-CO1R .24 Vdc .12-24 V 7 BRUSHES FOR ELECTRIC MOTOR OF 300W .C015 AT 24V FILTER FOR POWER UNITS MOD. CO12 .5U 24V ELECTRIC MOTOR 125W .“C” VERSION WITH MANUAL CONTROL FOR ALL POWER UNITS FROM MOD.12-24 V BRUSHES FOR ELECTRIC MOTOR OF 200W .24 Vdc .“C” VERSION WITH MANUAL CONTROL FOR POWER UNIT MOD. CO7.12-24V 5 6 7 3 PUMP COUPLING FOR POWER UNITS MOD.125W .S1 10A FOR POWER UNIT MOD.75 AT 24V SUCTION FILTER FOR ALL CO500 POWER UNITS FILTER FOR ALL CO500 POWER UNITS ELECTROVALVE CONNECTOR FOR ALL SOLENOID VALVE POWER UNITS SPACER FOR ELECTRIC MOTOR FOR ALL CO500 BRUSHES FOR ELECTRIC MOTOR OF 500W . CO3RU-CO3R AT 24 V ELECTRIC MOTOR 150W .12 Vdc . CO3RAU-CO3RA AT 24 V ELECTRIC MOTOR 200W 12Vdc .24 Vdc .5U-CO500/3/0. CO4-12 AND CO4-24 SPARE PARTS FOR SOLENOID VALVE AUTO-PILOT POWER UNITS WITH AUTOMATIC FILLING Position Description Code 20610 20611 13176 1 ELECTRIC MOTOR 125W 12Vdc .C013 . CO3RU-CO3R AT 12 V 1 11587 11589 11292 11293 11291 16446 11307 11314 16083 13204 13205 13176 14718 ELECTRIC MOTOR 600W . CO3RAU-CO3RA AT 12 V ELECTRIC MOTOR 125W 24Vdc .“C” VERSION WITH MANUAL CONTROL FOR ALL POWER UNITS FROM MOD. CO500/6/0. CO4NRU-CO4NR AT 24 V REVERSIBLE GEAR PUMP FOR POWER UNITS MOD. CO4/5 AT 12V TWO-SOLENOIDS ELECTRO VALVE AT 24Vdc .CO3RU-CO3R AT 12-24 V 8 12912 91 . CO4NRU-CO4NR AT 12-24 V 4 Spare Parts 5 BRUSHES FOR ELECTRIC MOTOR OF 80W .5 AND CO500/4/0.12 Vdc .C010 .S1 16A FOR POWER UNIT MOD.CO9 .CO2RUCO2R AT 24 V ELECTRIC MOTOR 125W .75UCO500/6/0.CO2/3NUCO2/3N . CO500/6/0.C” VERSION WITH MANUAL CONTROL FOR POWER UNITS MOD.S1 13A FOR POWER UNIT MOD. CO3RAU-CO3RA AND CO4RAU-CO4RA AT 12 V TWO-SOLENOIDS ELECTROVALVE AT 24Vdc .S1 13A FOR POWER UNIT MOD.S1 5A FOR POWER UNITS MOD.Position Description Code 4 TWO-SOLENOIDS ELECTRO VALVE AT 12Vdc .75U-CO500/4/0. CO3RAU-CO3RA AND CO4RAU-CO4RA AT 24 V FILTER FOR POWER UNITS MOD. CO16 AT 24V FILTER G1/4” FOR POWER UNITS MOD.12-24 V 11292 11293 11294 11295 11321 11328 13201 10468 20610 20611 13182 12632 14718 14719 13177 13179 13182 13183 12632 14718 14719 14720 14721 4 3 2 5 FILTER FOR POWER-UNITS MOD.CO2RU-CO2R AT 12-24 V 4 TWO-SOLENOIDS ELECTROVALVE 24Vdc . CO3RAU-CO3RA AND CO3RAU-CO3RA AT 1224 V GEAR PUMP FOR POWER UNITS MOD. CO4RAU-CO4RA AT 24 V GEAR PUMP FOR POWER UNITS MOD.200 W .CO4RAU-CO4RA AT 12-24 V ELECTROVALVE CONNECTOR FOR ALL SOLENOID VALVE POWER UNITS BRUSHES FOR ELECTRIC MOTOR OF 125W .150W .CO4/5-24 .75U-CO500/4/0.S1 7A FOR POWER UNIT MOD.5 .125W 12-24 V BRUSHES FOR ELECTRIC MOTOR OF 200W . CO1RU-CO1R .5 AT 12V 1 11301 11302 11613 11664 11665 11666 10486 20610 20611 13180 13182 12632 ELECTRIC MOTOR 500W .CO2RU-CO2R .CO4-12 . CO2RU-CO2R AT 12-24 V REVERSIBLE GEAR PUMP FOR POWER UNITS MOD.12-24 V 9 14720 90 Spare Parts 91 FILTER G1/4” FOR POWER UNITS MOD. CO3RU-CO3R .S2 42A FOR POWER UNIT MOD.S1 7A FOR POWER UNIT MOD. CO4RAU-CO4RA AND CO4RAU-CO4RA AT 12-24 V TWO-SOLENOIDS ELECTROVALVE AT 12Vdc . CO1RU-CO1R .“C” VERSION WITH MANUAL CONTROL FOR POWER UNITS MOD. CO4/5-12 .CO14 . CO1RU-CO1R .CO16 AT 24V 6 ELECTROVALVE CONNECTOR FOR ALL SOLENOID VALVE POWER UNITS BRUSHES FOR ELECTRIC MOTOR OF 80W .CO3NU-CO3N AT 12-24 V FILTER G3/8” FOR POWER UNITS MOD. CO500/3/0. CO3RAU-CO3RA .550W 24 V BRUSHES FOR ELECTRIC MOTOR OF 1000W 5 6 7 SPARE PARTS FOR REVERSIBLE auto-pilot POWER UNITS Position Description Code SPARE PARTS FOR POWER-ASSISTED ELECTRO-HYDRAULIC POWER UNITS Position Description Code ELECTRIC MOTOR 80W . CO500/3/0. CO3RAU-CO3RA AND CO3RAU-CO3RA AT 12-24 V PUMP COUPLING FOR POWER UNITS MOD.75U-CO500/6/0.5U-CO500/3/0.75 AT 24V GEAR PUMP FOR POWER UNIT MOD.S1 22A FOR POWER UNIT MOD. CO1RU-CO1R AT 12-24 V 2 2 GEAR PUMP FOR POWER UNIT MOD.600W .CO4NRU-CO4NR AT 12-24 V PUMP COUPLING FOR POWER UNITS MOD. CO1NU-CO1N . CO500/3/0. CO500/4/0.S2 30A FOR POWER UNIT MOD.CO2RUCO2R AT 12 V ELECTRIC MOTOR 80W .CO2/3RU-CO2/ 3R .C011 .75 AT 24V ELECTRIC MOTOR 800W . CO4NRU-CO4NR AT 12 V ELECTRIC MOTOR 200W . a. or any other appurtenances left aboard the vessel. the user or the client. 2. 4) General warranty terms 4. At the end of this period. 4. In case of equipment failure within its warranty period the manufacturer or service center. After receiving proper notification of the equipment defect. the cost of labour.The components replaced under warranty must return immediately to BCS as they are no longer customer’s property.c. The defective products must be sent pre-paid together with a copy of invoice as well as the return form. or the use of oil of insufficient quality for the equipment.a.d. as well as any damage. In case our systems are mounted or used on work or commercial boats the guarantee period is of twelve (12) months from the date of production. The guarantee is no more valid in case some of our components are installed on a control system together with other manufacturers’ products. BCS shall not be responsible for any damage to said vessel while accessed by BCS nor shall BCS be responsible for damage to or loss of any articles or personal property. 3) Conditions of call-out 3. In case the repairing is not under warranty as specified in the condition paragraph 2 . BCS or its assistance. BCS does not provide insurance for vessels and BCS insurance liability coverage for BCS only. if applicable.c. The client agrees that the manufacturer will not be responsible for damage resulting form the client non compliance with any of the obligations defined above 4. The guarantee also does not apply for any incidents resulting from a cause of force major or Acts of God. gear. representative and agents have at all time access to the vessel and accordingly BCS does not have exclusive custody. labour and materials at BCS usual and customary time and material charge unless specifics prices for specific items or job are agreed upon. The manufacturer has the right to require from the client proof of the commissioning date specified on the guarantee request. repairing. operating losses. BCS reserves the right to change its models or parts of them without any obligation to make the same alterations to any products previously manufactured. or indicated by the manufacturer in writing . but must be in writing signed by the owner and or representative. as well as for hauling or furniture dismantling shall be paid by the client. or to the article replacement in case it is not reparable.d. commercial damage or loss of earnings 92 93 . This period is neither extended nor interrupted through legal or amicable claims on the part of the client. The obligation of guarantee not apply in case of negligence. The warranty will not be renewed following repairs or replacement or if the item is resold 2) Conditions that make the warranty null and void 2. damage to goods other than those concerned in this document. No claim may be made for compensation such as personal injury. The period of warranty is twenty four (24) months starting from the date of the first use by the original consumer or thirty (30) months from the date of delivery of the products to the forwarder.c. The guarantee does not apply if the equipment is not returned to the manufacturer in the state in which it broke down or if it has previously been disassembled.g.e. 2. The warranty does not cover failure due to construction or the choice of unsuitable materials whenever the customer has order the product with such characteristics in spite of prior advice given by BCS. The repair or replacement of the defective components under warranty condition is left to the technical staff judgement. must be contacted to authorized any work. privation of possession. Emergencies: BCS prefers to do work on vessels only with Owner’s specific instruction.c. 3.e.h. 3. Oral price quotes by personnel are rough estimates and are not binding upon. However BCS does reserve the right to repair Owner’s vessel if in the opinion of BCS an emergency arises making such action necessary in the protection of the vessel.d. modified either by a third party.b. the guarantee is terminated without further consideration. the raw material or construction under the terms and restrictions indicated below: 1) Warranty validity period: 1. whether vessel’s owner. dealer and distributor. replacement or repairs exceeding the normal wear. imprudence. and the warranty is limited both to repair in the manufacturer’s shop or the nearest authorized service center at its own cost within the shortest possible time of the equipment and parts supplied. The manufacturer is released from responsibility for any damage caused by loss of oil or leaks. Owner agree that he will provide his own insurance for his vessel .f. 3. operators responsibility. will keep coverage in effect for the time period the vessel being accessed by or in custody of BCS and release BCS from any damage.b. The obligation of the guarantee only applies if the defect appeared under normal operating conditions stipulated for this type of supply. distributor or wholesaler. Owner agree to pay for emergency hauling and/or necessary repairs at regular prevailing rates in case the job is not under warranty. non observance of recommended or operating instructions. The shipping costs for repaired or replaced products . 2.a. reserving the right.BCS warranty conditions BCS. 2.e.b. During the guarantee period. 4. 4. 3. the assistance shall correct this fault as soon as possible. the owner agrees to pay BCS for said work . BCS reserves all rights against the vessel and personally against the owner for payment of all charges in full. 3. 1. 1. to modify all or part of equipment in order to fulfil the obligations.b. care and control of the boat. travelling and accommodation expenses for technicians are the responsibility of BCS. 3. incidents resulting from a cause of force majeure. The client must do his best for the assistant to be able to ascertain these defects and to perform corrective actions. dismantling and reassembly of the faulty items. 3. faulty maintenance or supervision. 3. repaired. agrees to repair the vessel in a good workmanlike manner.a.i. guarantees his equipment are sold and supplied against any faulty manufacturing or defects whether they are the result of the design. fred-rasmussen.com Australia oceania • Propulsores Marinos
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[email protected] http://www. 20 Pol. Smouha .ecamar.A. is absolutely forbidden without a written authorization of the copyright owner. Printed on September 2006 . Any reproduction of this catalogue. Copyright © 2005 BCS . even partial.Limite sull’Arno Due to constant improvement. technical specifications and dimensions can be modified without previous notice.Photographs Pubbli Photo di Cinelli Silvano Graphic design Gruppo Creativo Poggibonsi (Si) Print Nova Arti Grafiche Signa (Fi) All rights are reserved.