12 3 4 5 6 7 8 9 10 11 A M/s AMARA RAJA POWER SYSTEMS LTMITED Karakambadi 517520, Tirupathi, Andhra Pradesh,India Phone : 0877-2265000 Fax : 0877-2285600 / 2285899 Website:www.amararaja.co.in B A B BATTERY CHARGER CUM DC DISTRIBUTION BOARD PANEL(CE MARKED) C CUSTOMER M/S TRIVENI TURBINE LTD. PROJECT NAME 8.1MW-6.3KV TG SET. C D M/S NATRON HAYAT D.O.O PULP & PAPER MILL.BOSNIA E AMARA RAJA POWER SYSTEMS LTD PO NO 2000012743 DTD: 28.03.2013 : MANUFACTURER F VARIANT PATH F CLIENT ITEM CODE: E : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ D JOB NO 0028-13 SO NO PBLRS/000002/13-14 G G QUANTITY 1 No H H 24.04.13 GKL HMK NDK DATE DRAWN CHKD. REV 1 REMARKS ECO 2 DATE 3 APPD. APPD. 4 SIGN PROJECT CUST END USER P.O.NO. AM : Natron Hayath : TTL LTD.,BANGALORE : : 2000012743 DT:28.03.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works. Karakambadi-517520,Tirupati (AP) Ph.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV02 : THIS 1 LOC. : NEXT 2 1 2 3 4 5 6 7 8 9 10 11 A A INDEX B Revision SL NO Drawing No Sheet No 1 APL-0028-13 1 TITLE PAGE 00 2 APL-0028-13 2 TABLE OF CONTENTS 00 3 APL-0028-13 3 GENERAL DESCRIPTION 00 4 APL-0028-13 4 to 7 TECHNICAL SPECIFICATION 00 5 APL-0028-13 8 to 9 TECHNICAL DATA SHEET 00 6 APL-0028-13 10 TECHNICAL DEVIATIONS / JUSTIFICATIONS 00 7 APL-0028-13 11 to 13 CHARGER THEORY 00 8 APL-0028-13 14 ARP STANDARD SUB-VENDOR LIST 00 9 BOM-0028-13 15 to 19 BILL OF MATERIALS 00 10 SCH-0028-13 20 to 25 SCHEMATIC DRAWINGS (INCLUDING BLOCK DIAGRAM) 00 DID-0028-13 26 to 28 DIMENSIONAL DRAWINGS 00 Description B C : 11 VARIANT PATH F ITEM CODE: E : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ D C D E F G G H H 24.04.13 GKL HMK NDK DATE DRAWN CHKD. REV 1 REMARKS ECO 2 DATE 3 APPD. APPD. 4 SIGN PROJECT CUST END USER P.O.NO. AM : Natron Hayath : TTL LTD.,BANGALORE : : 2000012743 DT:28.03.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works. Karakambadi-517520,Tirupati (AP) Ph.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 2 LOC. : NEXT 3 Three Phase. The Battery Chargers work on 400V AC. Common Alarm Indicator and Interlocking Circuit. Whenever the Battery requires Boost charging.03.Tirupati (AP) Ph. -10% and Load variation from 0-100% full Load E : The Battery Chargers.O.BANGALORE : : 2000012743 DT:28.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works. the Mode Selector Switch remains in AUTO position where the Float Charger supplies Load current and Battery Trickle charging requirement and the Float cum Boost Charger remains in OFF condition. 4 SIGN PROJECT CUST END USER P. This voltage is maintained for AC input variation of +10%.04. Panel Meters. Karakambadi-517520. supply. one can reach the termination easily. APPD. The cabinets are provided with front and back doors for easy accessibility. AM : Natron Hayath : TTL LTD. REV 1 REMARKS ECO 2 DATE 3 APPD..NO. the same can be selected by throwing the AUTO/FLOAT/BOOST Selector Switch to BOOST mode in Float cum Boost Charger. All AC input and DC output Circuit Breakers of Float and Float cum Boost Chargers with built-in DCDB are provided inside the cubicle at appropriate place for easy accessibility and maintenance. Meter Selector Switches and Mimic Panel are provided on the front panel of the cabinet and also cable entry is provided at front bottom of the cabinet.1 2 3 4 5 8 9 10 11 The Battery Charger is for charging the Battery in various modes and at the same time to meet the Load requirement. By opening the front bottom door. The Chargers are capable of delivering the full rated Load at the specified voltage at output terminals. : NEXT 4 . 50 Hz. FC & FCBC and DCDB are housed in a single cabinet of free standing sheet steel construction.13 GKL HMK NDK DATE DRAWN -- CHKD. Filter Circuit. For clear understanding. refer the enclosed Functional Block Diagram B A B During normal operation. Rectifier Bridge Circuit. provision is available to select the charging modes Float/Boost automatically and manually by keeping the same switch in AUTO/ C C D FLOAT/BOOST position. VARIANT ITEM CODE: PATH : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ D F 7 GENERAL DESCRIPTION A E 6 G F G H H 24. Also. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 3 LOC. Each Battery Charger consists of Double Wound Charger Input Transformer. The system consists of two Battery Chargers (Float and Float cum Boost Chargers) with interlocking contactor circuit and built in DCDB.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. System Output Max.75V DC adjustable by +2%. Frequency 50Hz ± 5% : c. Karakambadi-517520. AC INPUT : a. Float Voltage 123. Float Charger : i.Tirupati (AP) Ph.75V DC ± 1% (At Load Terminals) : d. AM : Natron Hayath : TTL LTD. Current 60A c. -5% : : iii. Voltage 123. 123. -5% ii.75V DC adjustable by +2%.Ripple Less than 3% RMS : iv. Full Controlled) 1. APPD. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 4 LOC.1 2 3 4 5 6 7 8 9 10 11 TECHNICAL SPECIFICATION A A Type Rating : Float & Float cum Boost Charger : 110V/55A FC & 60A FCBC (Suitable for 55 Cells of 110V/300AH VRLA Battery) (Full Wave. DC Voltmeter with Selector Switch (FC / FCBC / BATTERY) H H 24.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. Wire 3 Phase. Voltage 400VAC ± 10% : b. 4 SIGN PROJECT CUST END USER P. Regulation Better than ±1% of set value : : iii.03. Phase. METERS : Following Digital type meters of 48x 96 Sq. Boost Voltage 126. Ripple Less than 3% RMS : v. Efficiency Not less than 75% at full Load 3. 4 Wire 2. DC OUTPUT a.5V DC adjustable by +2%. -5% ii.NO. Current 55A B C : : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ PATH F C D b..04. Float Cum Boost Charger : i. AC Voltmeter with Selector Switch 2. : NEXT 5 . REV 1 REMARKS ECO 2 DATE 3 APPD.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works.mm with will be provided in the system for measuring the respective parameters VARIANT E ITEM CODE: D B G E F G 1. Regulation Better than ± 1% of set value : iv.BANGALORE : : 2000012743 DT:28.13 GKL HMK NDK DATE DRAWN CHKD.O. DC Over Voltage* b. DC Ammeter for both FC & FCBC 4. * Indicates that Individual PFC will be wired upto terminal block for customer remote monitoring purpose. APPD.13 GKL HMK NDK DATE DRAWN CHKD.DC Under Voltage* c.NO.Charger Fail II.Phase Fail. : NEXT 6 . Battery Ammeter (Center Zero) 5.Battery Reverse Polarity C 2.DC Contactor ON f. AM : Natron Hayath : TTL LTD.Charger Over Load* c.Battery Earth Fault* d..O.FCBC on Boost h. H H 24. Y.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works. Load Side Voltmeter 6.Long life LED indicators will be provided for the following conditions with audio alarm for abnormal conditions: I. Pilot Lamps will be provided for the following condition: B B AC I/P Available (R. In both FC & FCBC a.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 5 LOC. Load Side Ammeter A 4. INDICATIONS : 1.Charger ON b. Karakambadi-517520. REV 1 REMARKS ECO 2 DATE 3 APPD.FCBC on Float : : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ PATH F VARIANT E ITEM CODE: D G D E F G Group Alarm Potential Free Contacts will be provided for Remote Alarm and same will be wired to a terminal block for Customer / Remote connection.03. g. B) [common for both FC & FCBC] Led Indication will be provided for the below condition C a.BANGALORE : : 2000012743 DT:28.Tirupati (AP) Ph.1 2 3 4 5 6 7 8 9 10 11 A 3.Mains Fail e.04. 4 SIGN PROJECT CUST END USER P. Common for both FC & FCBC a. Battery Earth fault 8.BANGALORE : : 2000012743 DT:28. Automatic voltage regulation using digital controlled logic. AM : Natron Hayath : TTL LTD.1 2 B C : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ : VARIANT PATH ITEM CODE: D F 4 5 6 7 8 9 10 11 5.O.04. APPD. Door Lamp Power Supply ON/OFF Toggle Switch 10 Socket Power Supply ON/OFF Toggle Switch 11.Tirupati (AP) Ph. Built in auto phase reversal of operation 6. Soft start on DC side. Battery Reverse Polarity 9. 4. 3. 2. REV 1 REMARKS ECO 2 DATE 3 APPD.DC Voltmeter Selector Switch & AC Voltmeter selector switch 7. Charger Over Load for both FC & FCBC 6. DC Output MCCB for both FC &FCBC 3. Lamp Test Push Button 7.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works. Automatic Float to Boost and vice versa change over based on current drawn by Battery.Charger Current Limit (105% of rated value) 6. Filter circuit to limit ripple 5. AC input MCB for both FC & FCBC 2. CONTROLS & SWITCHES : Following Controls & Switches will be provided in the system: 1. Battery Input MCCB 7. Float Voltage Variable Potentiometers for both FC & FCBC 5. PROTECTIONS : Following Protections will be provided in the system: 1. 4 SIGN PROJECT CUST END USER P. : NEXT 7 . 1.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. Class-F insulation for all magnetics. Alarm Silence Push Button 8. Auto /Manual Float /Manual Boost Mode Selector Switch 4.. Boost Voltage Variable Potentiometer for FCBC 6. Dc Under Voltage 10.NO. Heater Power Supply ON / OFF Toggle Switch 9. AC Input MCB for both FC & FCBC 2. DC Output MCCB for both FC & FCBC 3. A E 3 G A B C D E F G H H 24. Karakambadi-517520. Fast Semiconductor Fuses for both FC & FCBC Rectifier Bridge 4. SPECIAL FEATURES : The following features are provid¬ed in the system.13 GKL HMK NDK DATE DRAWN CHKD. Over Voltage Cutback for both FC & FCBC 5. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 6 LOC.03. sheet steel Construction.. Protection class ITEM CODE: E INT : BRIGHT WHITE F 8. easy access for installation and maintenance. AM : Natron Hayath : TTL LTD. Relative humidity : 0 .5 mm for load bearing sections & 2.A drawings enclosed 3.13 GKL HMK NDK DATE DRAWN CHKD. GENERAL B B 1. C C 2. DCDB : Built-in DC Distribution Board A A Outgoing Feeders : 100A – 2P – MCCB – 1 No. APPD.mm G G H H 24. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 7 LOC. 9. 10A – 2P – MCB – 6 Nos. Paint : EXT: RAL-7035 D : IP–42 as per IS 2147 E 6.04. CRCA Sheet Thickness : 2.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. Cabinet Dimensions : As per G.NO. : NEXT 8 . cable entry at Front Bottom of the cabinet. 4 SIGN PROJECT CUST END USER P. floor mounting type. Cabinet : Freestanding cabinet. Earth Bus Bar (Tinned Copper) : 25 x 6 Sq.O. Temperature range of operation : 0-50°C VARIANT PATH F 4.BANGALORE : : 2000012743 DT:28.Tirupati (AP) Ph.1 2 3 4 5 6 7 8 9 10 11 8. : : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ D 5.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works.0mm for non-load bearing sections.03. REV 1 REMARKS ECO 2 DATE 3 APPD. Karakambadi-517520. 16A – 2P – MCB – 4 Nos.95% non-condensing 7. . APPD.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works.NO. top and bottom panels and 3mm for gland plate Thickness of sheet steel enclosure H H 24.75V 4 Output current adjustment range 80-105% of set value 5 Percent ripple at rated current <3% RMS 6 AC supply circuit breaker capacity 10KA 7 Efficiency when Loaded at B C D 50% 60% 75% 70% 100% 75% E 1915 mm (H) X 800 mm(D) X 1000 mm (W) 8 Over all dimension in mm 9 Fault current contribution from Battery Charger under short circuit.0mm for side. : NEXT 9 . -15% supply voltage variation 3 Voltage adjustment range : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ : VARIANT PATH F ITEM CODE: E 110V-126.03. REV 1 REMARKS ECO 2 DATE 3 APPD. IP G 11 2. NO SALE ORDER NO : PBLRS/000002/13-14 8 9 10 11 REV : THIS 8 LOC.1 2 3 4 5 6 7 8 9 10 11 A A SL NO Technical Data Sheet for Battery Charger 1 B Charger Type & Model 2 Regulation for 0 to 100% Load condition +10%. Full controlled F 5KA IP . KA 10 G ± 1% of set value Boost Voltage C D Amar Power Charge & Full wave. AM : Natron Hayath : TTL LTD. 4 SIGN PROJECT CUST END USER P.Tirupati (AP) Ph.5mm for front & 2.04.O.13 GKL HMK NDK DATE DRAWN CHKD.42 Charger degree of protection .BANGALORE : : 2000012743 DT:28. Karakambadi-517520.5V Floating 110V-123.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked : APL-0028-13 DRG. NO. 4 SIGN PROJECT CUST END USER P. APPD.03. Fast acting Thyristor fuses Please refer enclosed ARP Standard Sub-vendor list.13 GKL HMK NDK DATE DRAWN CHKD. of Thyristor in Float cum Boost mode 6Nos 16 Fast acting semiconductor fuses considered YES 17 Quantity of above type of fuses in Float mode 3 Nos 18 Quantity of above types fuses in Boost mode.1 2 3 4 5 6 7 8 9 10 11 A A 12 Make of power circuit devices : Please refer enclosed ARP Standard Sub-vendor list. c..O.BANGALORE : : 2000012743 DT:28.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. of Thyristor in Float mode 6 Nos Nos. AM : Natron Hayath : TTL LTD. Isolators (Circuit Breakers) B b.Tirupati (AP) Ph. Contactors C B C d. 3 Nos E : : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ 15 D F VARIANT PATH F ITEM CODE: D E Not applicable G G H H 24. : NEXT 10 . NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 9 LOC. Thermal over Load relay 13 Weight of Charger Approximately 425 Kgs 14 Nos.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works. a.04. REV 1 REMARKS ECO 2 DATE 3 APPD. Karakambadi-517520. REV 1 REMARKS ECO 2 DATE 3 APPD.04.03. 4 SIGN PROJECT CUST END USER P.1 2 3 4 5 6 7 8 9 10 11 A A TECHNICAL DEVIATIONS / JUSTIFICATIONS B B CLAUSE NO. Karakambadi-517520.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG..Tirupati (AP) Ph. AM : Natron Hayath : TTL LTD.Meters D 20 .O.Painting D Battery Charger cabinet painting process will be powder coating followed by 9-Tank cleaning method instead of namel painting E : : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ Cable glands are not in Amara Raja scope of supply. APPD. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 10 LOC.NO. F VARIANT PATH F 18-Scope of supply ITEM CODE: E Indicating meters shall be of 48X96mm2 instead of 96X96 mm2 G G H H 24. DEVIATION / JUSTIFICATION C C 7 .2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works.BANGALORE : : 2000012743 DT:28. : NEXT 11 .13 GKL HMK NDK DATE DRAWN CHKD. The DC voltmeter P 1 monitors the FC/FCBC & Battery voltages through selector switch (S 1). one Float cum Boost Charger. The output voltage of Float/Float cum Boost Charger is adjusted using the potentiometer R 401/501/502 respectively. Battery Ammeter P 2 monitors the Battery Charge and Discharge current. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 11 LOC.NO. D Proper operation of the Charger is a matter of carefully determining the precise moment to fire the SCRs by supplying proper gate pulses.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 : APL-0028-13 DRG. The transformer T 401/501 steps down the AC input to the required level and this AC power is fed to the respective power bridge (SCR 401-403/501-503). VARIANT ITEM CODE: PATH F : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ D E B F The meters P 401/501 with shunt SH 401/501 monitors the respective Charger output DC current. G G H H 24. REV 1 REMARKS ECO 2 DATE 3 APPD. The DC output voltage is fed back to the control board PC 401/501 for regulation. These Chargers are rated to meet the requirement of Load and Battery Charging currents as specified.04. B The Float and Float cum Boost Chargers are connected to the AC input power through individual circuit breakers Q 401/501. : NEXT 12 . AC Input voltmeter P 402 monitors the (L-L & L-N) voltages through selector switch (S 401). refer schematic drawing enclosed. E : The DC Ammeter P 401/501 with shunt SH 401/501 provides the current feedback to the Charger control board PC 401/501 which causes the unit to go into current limit beyond the set value.13 GKL HMK NDK DATE DRAWN CHKD. so as to maintain a constant level of charging current.. The Float and Float cum Boost Chargers are similar in nature and works on the same principle.BANGALORE : : 2000012743 DT:28. APPD. 4 SIGN PROJECT CUST END USER P. The Charger control board PC 401/501 accomplishes this function. Interlocking Contactor Circuit. The Charger control board PC 401/501 provides the regulation and current limit to the Charger circuit and in addition supplies gate pulses to the power SCRs.Tirupati (AP) Ph.1 2 3 4 5 6 7 8 9 10 11 CHARGER THEORY A A The system consists of one Float Charger. For clear understanding of system description. C C The DC power is filtered and smoothened using filter chokes L 401/501 and DC capacitors bank C 402/502. Alarm Indicator Circuit and DC Distribution Board. The control board PC 401/501 detects the zero cross over (-Ve to +Ve) of input sine wave and provides the gate pulses to SCRs at appropriate timings. These characteristics cause the output voltage to go down when the Battery is run down. Karakambadi-517520.O. The DC Voltmeter P 3 and DC Ammeter P 4 monitors the Load / DCDB input volts and current respectively.03. AM : Natron Hayath : TTL LTD. BANGALORE : : 2000012743 DT:28. INTERLOCKING CONTACTOR (K1) OPERATION: Provision is made to close the K1 for various conditions of operation. b.O. If Float Charger or Float cum Boost Charger fails. If there occurs any Mains Power Failure condition. d.Tirupati (AP) Ph. the contactor K 1 gets energized through PC 404 and PC 504 relay contacts and ensures total Battery bank on DC bus. a. : NEXT 13 .13 GKL HMK NDK DATE DRAWN CHKD. This manual mode over rides the Battery condition and the batteries will be kept in Boost mode. then tap cell will supply Load momentarily.04. In Float cum Boost Charger. if FLOAT CHAGER fails. then the Float cum Boost Charger will come into Float mode automatically (whatever may be the mode selector switch position) and supplies Load requirement by closing the contactor K1 through FC output voltage sense board PC 404.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked 8 9 G H : APL-0028-13 DRG. the relay board PC 2 connected through the Master Auto Current Detect Board will change the status of its relay potential free contacts and makes the FCBC to come into Boost mode. E : The Master Auto Current Detector Board PC 1 senses the Battery charging current and whenever the Float charging current is more than the preset value. The Tap cell (53RD cell) of the Battery bank is connected to positive DC bus through Diode V 1 .NO. if FU 501 or 502 is blown or Charger fails (when the batteries are connected to Float cum Boost Charger). VARIANT ITEM CODE: PATH : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ D F 4 The Battery input is connected to the DC bus through interlocking contactor K 1.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works. The Float cum Boost Charger is kept in Auto mode (switch S 501 in auto position) to select the Battery charging mode (Float or Boost) automatically based on Battery condition. then also the contactor K 1 gets closed and provides full Battery voltage to Load. the contactor K 1 closes through FCBC output voltage sensing board PC 504 and the Battery will be connected to Float Charger c. REV 1 REMARKS ECO 2 DATE 3 APPD.. G H 24. During this mode. soon after the Interlocking Contactor closes and the FLOAT CUM BOOST CHARGER come into Float mode automatically and supplies Load and Battery trickle requirement. The contactor operates on Battery through potential free contacts of FC & FCBC output voltage sensing boards PC 404 & PC 504.1 2 A C 5 6 7 8 9 10 11 A B C D During normal operation.03. 4 SIGN PROJECT CUST END USER P. Karakambadi-517520. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 12 LOC. AM : Natron Hayath : TTL LTD. The precautions are taken for the following conditions. If Float Charger fails. the Float Charger supplies Load current and Battery trickle current and Float cum Boost Charger remains in OFF condition and inter locking contactor K 1 remains in closed condition. APPD. PRINCIPLE OF OPERATION B E 3 F Provision is available to put the batteries in Boost charge mode manually by using the selector switch S 501. Battery should be connected to Boost automatically and Float Charger of FC should feed the Load. Battery should supply Load on an automatic basis. 05. whenever Float cum Boost Charger (FCBC) is selected to Float mode manually by mode selector switch (S 501). then Float Charger will come in to ON automatically and gets connected to the Load & Battery A group alarm potential free contact is provided for FC & FCBC TROUBLE condition.04. automatically changeover will occur to Float of FC. Current limiter will be provided such that when a DC motor rated 18A is started. from Float mode of FCBC.BANGALORE : : 2000012743 DT:28.13 GKL HMK NDK DATE DRAWN CHKD. After Boost charging is completed. 03. Charger-1 is ON and if Charger-2 is switched ON in Float mode. Float Charger cannot be switched ON when the Boost Charger is ON under Float mode. REV 1 REMARKS ECO 2 DATE 3 APPD. In case any problem in Float Charger. In case of AC mains failure. 10. then Float Charger will automatically turn OFF and gets disconnected from the Load. Karakambadi-517520.03. Normally the Charger will work in Float charging mode of FC.1 2 3 4 5 6 7 8 9 10 11 Provision is also available in such a way that. 11. : NEXT 14 . manually it can be transferred to Float charge of FC. 06. if Float cum Boost Charger fails. 07. Charger-1 will be tripped automatically. APPD. 04.Charger-1 will be disconnected from Load.NO. from Float mode of FCBC. 09.Tirupati (AP) Ph. At this moment. : : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ PATH F VARIANT E ITEM CODE: D G D E F G H H 24. Rated output voltage will be maintained during change over from Charger to Battery.O. which is wired to a terminal block A B A B INTERLOCK PROCEDURE BETWEEN FC & FCBC: 01. Battery bank will be automatically connected to Float Charger of FC for trickle charging.(0877) 2285561 to 2285565 6 7 Battery charger cum DCDB panel charger panel is CE marked : APL-0028-13 DRG. Similarly when Charger-2 is selected in Float mode.. AM : Natron Hayath : TTL LTD. the Battery will share the current above the Charger rating.2013 5 A R A POWER R A J SYSTEMS A LTD Registered Office & Works. 4 SIGN PROJECT CUST END USER P. NO SALE ORDER NO : PBLRS/000002/13-14 8 9 10 11 REV : THIS 13 LOC. 08. After rectification of Float charge of FC. it will be disconnected from DC Load. Interlock will be provided such that when Charger-2 is selected in Boost mode. In case of low Battery voltage. C C 02. 04.Tirupati (AP) Ph.2013 5 A R A POWER R A J SYSTEMS A LTD Battery charger cum DCDB panel Registered Office & Works.13 GKL HMK NDK DATE DRAWN -- CHKD.NO. AM : Natron Hayath : TTL LTD..BANGALORE : : 2000012743 DT:28.1 2 3 4 5 8 9 10 11 C : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ : VARIANT PATH ITEM CODE: D G H Control Switches Toggle Switches MCCBs MCBs Fuses (HRC & HBC)/ Fuse Bases Fuses (GLASS) Contactors Auxiliary relays Meters 24.(0877) 2285561 to 2285565 6 7 charger panel is CE marked 8 9 B C D E F G H : APL-0028-13 DRG.03.O. REV 1 REMARKS ECO 2 A SALZER RGK SCHNEIDER SCHNEIDER BUSSMANN / CONNECT WELL BUSSMANN/ PROTECTRON POWNIX PLA ELMEASURE SIEMENS Push Button / Indicating lamps PEC / DIAGRAM / WATTS / VEPL Wire Wound Resistor POTEL / BOURNS Potentiometers AFCOSET / GLOBAL ALUMINM Heat Sinks Thyristors / Diodes HIRECT / RIR AMARA RAJA POWER SYSTEMS LIMITED Populated PCB’s SARADA / ELCON Electrolytic Capacitors EL-CI-AR Polyester Capacitors SANKEN / KWALITY / CRYSTAL LED’s ELMEX / PHOENIX Terminal Blocks BEEMET/ RISHABH Shunts MOVs EPCOS HMI / NOVOFLEX / JAINSON Cable Glands ANY BIS STANDARD Cables (Power & Control) CUBEX TUBINGS / HARINAM / JINDAL Bus Bar (Copper & Aluminum) GIRISHAO Thermal Switches GIRISHAO Heaters Magnetics (Transformers & Chokes) AMARA RAJA POWER SYSTEMS LIMITED Cabinets / Panels MPPL (SISTER CONCERN OF AMARA RAJA) Mushroom Push Button TEKNIC 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 B F 7 AMARA RAJA STANDARD SUB-VENDOR LIST A E 6 DATE 3 APPD. 4 SIGN PROJECT CUST END USER P. APPD. : NEXT 15 25 . NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 14 LOC. Karakambadi-517520. 1 2 3 4 5 6 7 8 9 10 11 A A CHARGER X2 Q501 Q1 Q502 V501 B FLOAT CUM BOOST CHARGER BATTERY BANK 55 th Cell 53 rd Cell MCC PANEL X1 3 4 DCDB L3 K1 N Q2 + X4 + - Q402 V401 Q6 + X7 Q401 - D E + X8 Q7 : X13 + Q12 - Outgoing Feeders FLOAT CHARGER VARIANT PATH F Q3 ITEM CODE: E : C:\2013-14\PBLRS_000002_13-14\Production doucem nts\As bult drawings\ - 10A-2P-MCB-6Nos D C V1 L2 100A-2P-MCCB DC OUTGOING Outgoing Feeders FEEDER-1 N0 2 16A-2P-MCB-4Nos C 1 st Cell L1 X3 AC INPUT 3PH-4W 400VAC +/.(0877) 2285561 to 2285565 6 7 charger panel is CE marked 8 9 : APL-0028-13 DRG.. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV : THIS 25 LOC. APPD.NO.03. AM : Natron Hayath : TTL LTD.BANGALORE : : 2000012743 DT:28.50HZ+/. 4 SIGN PROJECT CUST END USER P. Karakambadi-517520.10%. : NEXT 26 .O. REV 1 REMARKS ECO 2 DATE 3 APPD.2013 5 A R A POWER R A J SYSTEMS A LTD Battery charger cum DCDB panel Registered Office & Works.04.Tirupati (AP) Ph.13 GKL HMK NDK DATE DRAWN CHKD.5% 1 B F G G H H 24. 3 24.1(12) + CN.G8 /20.A8 /21.3KV TG SET TTL LTD.A1 /20.B1 /20.E10 -FAN1 A 6 -F411 H53 L TB1 R 4 TB2 2 1 -S5 1 H51B 3 H31B 2 H59 1 F -SCR401 K404 15 -V401 -SH401 K401 K405 3 4 J1 /22. Karakambadi-517520.F1 -PC407 3 -SCR402 H433 -Q402 1 K404 TO SHEET 3 OF 4 6(G2) 7(K2) 1 -SCR402 4(G1) 5(K1) 2 /20.A8 /21.1(14) -F410 -F409 H71 H431B -K401 Blue -E1 -F408 5 H11C H71 H71 -F404 11 /20.03. SWITCH L H31 H1 -FAN2 H11 /20.1 H31 H90 2 Z3 Z2 Y2 -Q401 7 -MOV402 -MOV401 A K K424 D K421 Z1 X2 H51A 1 2 1 H411 X3 2 AC INPUT 3 PHASE. : NEXT 21 9 10 11 .C4 4(G1) 5(K1) 2 K489 K490 K491 K492 23 24 18 17 F 1 3 N H71 H71 H71 -L401 3 -SCR403 -SCR403 K485 K486 K487 K488 27 28 20 19 6(G2) 7(K2) 1 4(G1) 5(K1) 2 2 CN1(3.1 -PC505 7 4 H414 -F407 H451C 5 H411B 2 3 4 5 6 6 1 5 4 /21.B11 /21.D7 -P401 S402 12 16 S402 K420 9 K416 14 13 -PC403 -R401 11 CN.NO.C11 10 2 1 4 5 H11 H31 H51 10 2 5 4 1 2 H51 -R404 10 2 2 -R403 -R407 MCC PANEL H11 H31 H1 -X1 L1 H3 L2 S2 /20.13 SIGN GKL MTK NDK PROJECT CUST END USER P.A1 /20.B2 /20. APPD.F10 1 L3 H5 H51 H451A H431A H411A /20.B11 /21.E9 Y -PC409 3 2 8 SEL.4 5 H434 1 H451C -MOV406 -MOV405 -MOV404 -MOV403 -F406 Y1 C H431 X0 H431C H1 H3 -T401H2 X1 H471A H451 -V402 9 8 CN.1(14) -PC405 CN.E2 S401 S401 13 K403 G + - AUX H51 + H71 - G /20.(0877) 2285561 to 2285565 2000012743 DT:28.D7 Red -H402 X1 X2 H31C -H403 Yellow X2 X1 -PC401 H433B 10 -K401 -H401 X2 X1 H90 N H51 H71 H71 -SC1 + - VR VB D2 H61 G -DL1 B L1 L2 -B1 L H71 E V2 L3 N -P402 AUX D1 H63 H90 4 6 V1 H11B H65 /20.E9 1 7 H53 N /20.1(12) -PC406 CN.1 K401 H REV ECO 1 DATE REMARKS 2 DATE DRAWN CHKD.A2 H31 H51 2 J2 123.04..BANGALORE : : : : AM A R A R A J A POWER SYSTEMS LTD Registered Office & Works.D7 /20.B1 H11 H453 1 K402 /22.A2 /20.F10 4 PE -C401 6(G2) 7(K2) 1 1 3 CN. NO REV : THIS 20 SALE ORDER NO : PBLRS/000002/13-14 02LOC.E10 9 2 NC H71 -S401 H51 -S4 H55 C 1 E 6 2 H5 /20.1(11) -PC408 -SCR401 H413 /20.E9 /20.75VDC + E /22.2013 5 6 7 8 charger panel is CE marked : APL-0028-13 DRG.1MW-6. 4 H 8.4) K481 K482 K483 K484 25 26 22 21 CN1(1. 50Hz +/-3% -T401 H11 -K403 -K403 1 -Q401 C Y3 -R402 H3-T402 H2 H411C -T402 1 H415 -F405 2 -R406 H31A 1 NC -PB3 3 H451B H6NO 6 -K402 h71a 2 H1 H451B -R405 H11A 1 A -K402 H51C H71 CN. APPD.G8 /20.2) 8 C D -F403 -F401 K423 -F402 D1 D2 D3 E 1 H51 H90 K422 4 -S501 B S1 4 3 -PC402 CN.E9 /20.A2 /20.Tirupati (AP) Ph.O.1(13) -PC404 CN.D7 /20. 4 WIRE 400V AC +/-15%.E10 -S3 2 -S2 H571 H71 /20.E10 H3 N 3 H51 H90 B -DS1 N /20. C4 A3 A2 A1 4 CN.C10 E -SCR501 K531 K504 15 6 -PC404 CN. 50Hz +/-3% H511 H531 H571A /20.1(12) -SCR501 H513 2 J2 1 -PC506 3 6(G2) 7(K2) 1 1 -L501 -SCR502 H533 -SCR502 4(G1) 5(K1) 2 3 -SCR503 H553 -SCR503 4(G1) 5(K1) 2 K502 + /22.2) L23 B3 B2 B1 -S501 K527 D -F503 -F501 2(NC) -PC405 L23 /23.3KV TG SET TTL LTD. 50Hz +/-3% 5 6 H51 400V AC (LINE TO LINE) +/-15%.C10 1(C) 3(NO) TO PC8 CHARGER BOARD L24 /23. 3 24.1 L2 /23. APPD. NO REV :02 THIS 21 LOC. 50Hz +/-3% -F507 H513B /20.D2 D TO SHEET 3 OF 4 K529 2 -Q502 6(G2) 7(K2) 1 /22. : NEXT 22 SALE ORDER NO : PBLRS/000002/13-14 9 10 11 .Tirupati (AP) Ph.1 3 C3 C2 C1 7 2 -MOV506 -MOV505 -MOV504 1 P02009000 3 CN. APPD.NO. 4 H 8.B10 B /20.1(12) + + -PC507 3 CN.4) K528 6 -PC2 8 CN1(1.BANGALORE : : : : AM A R A R A J A POWER SYSTEMS LTD Registered Office & Works.1 16 G G K533 -R501 -R502 K501 H REV ECO 1 DATE REMARKS 2 DATE DRAWN CHKD.D7 F -P501 14 13 -PC503 11 CN.B2 S501 S502 AUX + - H51 H71 /20.1(14) -PC504 CN.(0877) 2285561 to 2285565 2000012743 DT:28.1 K525 -PC404 -S501 2 3 -MOV503 A K B -MOV502 K521 -MOV501 K522 H515 -F506 Y3 Z1 Z2 Y1 Z3 H1 H3 -T501 H2 X1 1 2 H11 3 4 H31 400V AC (LINE TO LINE) +/-15%.03.1 5 K581 K582 K583 K584 25 26 22 21 CN1(3.1 9 K585 K586 K587 K588 27 28 20 19 -S501 K532 K589 K590 K591 K592 23 24 18 17 1 4(G1) 5(K1) 2 1 -F502 6(G2) 7(K2) 1 1 - MAX 126.C10 X2 X0 H551C 1 4 X3 Y2 C 5 -PC504 4 -Q501 -T501 -PB3 C NO H7 NC 3 -Q501 6 6 7 -PC2 E 8 K530 CN.5VDC K504 -C501 CN.2013 5 6 7 8 charger panel is CE marked : APL-0028-13 DRG.04.1MW-6.13 SIGN GKL MTK NDK PROJECT CUST END USER P. Karakambadi-517520.B10 5 4 3 -PC502 2 6 1 H511B K526 C H551A H531A H511A CN.1(14) -PC505 CN.1 2 3 4 5 6 7 8 9 10 11 A -PC501 5 A -F504 H553B H551B H1 H531B H514 -F505 H3-T502 H2 H511C -T502 -V502 K524 2 -PC2 1 K523 CN.D7 /20.O.1 5 4 -V501 -SH501 K501 S501 13 F + - 12 S502 9 K520 K505 3 K503 4 J3 - /22.B10 S1 S2 H551 H531C 400V AC (LINE TO LINE) +/-15%.. 5VDC D -Q1 E E J1 + -P3 CN.3KV TG SET TTL LTD.1(3) K5 -PC404 TO X16 CONNECT 7 -PC504 9 8 -S1 -PC4 CN.1 K16 8 13 7 S1 CN.13 SIGN GKL MTK NDK PROJECT CUST END USER P.03.75VDC TO X16 CONNECT /20.1(12) EFD BD CN.BANGALORE : : : : AM A R A R A J A POWER SYSTEMS LTD Registered Office & Works. 4 H 8.E10 /20.1(11) -PC6 CN.1(1) -PC4 CN.1 2 3 4 5 6 7 8 9 10 11 A A B B -Q1 + -X2 2 K2 - 9 12 -SH1 -PC8 1 ST CELL 6 5 J6 53 RD CELL K12 CN2(8) CN2(7) J2 C A J5 -Q1 -V1 BATT REV POL -LED15 K4 K7 H90 11 BANK -R3 X14 X15 110V BATTERY 100AH 4 J9 CN. NO SALE ORDER NO : PBLRS/000002/13-14 9 10 11 REV :02 THIS 22 LOC.1 5 2 6 CN.C2 -P4 X14 X15 AUX + - S3 S4 - TO X16 CONNECT /20.(0877) 2285561 to 2285565 2000012743 DT:28.B2 4 -PC3 CN.O.NO..1(14) CN.1(13) + - CN.1 5 6 TO DCDB + J1 MAX 123. : NEXT 23 . Karakambadi-517520.1(11) -PC7 CN.04.G10 J4 F J2 J8 G F /24.1(12) -PC2 CN.1(12) -PC5 CN.1 -R2 CN.D11 + - AUX + - CN.1MW-6. APPD.1(14) -PC3 CN.F9 K403 K3 K503 J3 J3 K11 1 + -V10 J3 /21.1(5) EFD BD K6 C -R1 -F1 CN.1(12) K10 -P1 3 10 -PC1 K14 1 9 S2 CN.Tirupati (AP) Ph.E10 -SH2 + - SPECIAL NOTE:DIGITAL METER PIN NUMBERS WILL BE REVISED DURING PRODUCTION STAGE G H REV ECO 1 DATE REMARKS 1 ---2 DATE DRAWN CHKD.1(13) AUX + - X14 X15 1 -PC6 4 -PC5 CN.F11 MAX 126.1 3 /24. 3 24.1(14) K 55 TH CELL - J4 -K1 A2 K1 -V2 -V11 + AUX + - X14 X15 -P2 K15 TO X16 CONNECT A1 -K1 S1 D S2 /21.2013 5 6 7 8 charger panel is CE marked : APL-0028-13 DRG. APPD.1(14) A3 A2 A1 J7 J4 /21. NO SALE ORDER NO : PBLRS/000002/13-14 9 10 11 REV :02THIS 23 LOC. APPD.C1 /21.1 A -BZ L2 L1 CN1(1) CN1(2) CN1(3) CN3(4) -V5 FCBC ON FLOATL23A NC -PB2 C NO -PB1 C NO NC LAMP TEST AL SILENCE L24A -LED13 -LED12 C L23 L22 -LED11 /21.1 A -V7 -V9 K L13 6 A -V6 K 8 -PC406 -PC5 CN.1 X3 -PC9 12 13 5(NC) F 3 -X15 GROUP ALARM POTENTIAL FREE CONTACTS 4 5 FC DC OVER LOAD FCBC DC OVER LOAD 9 BATT EARTH FAULT DC UNDER VOLT DC OVER VOLT -X16 POTENTIAL FREE CONTACTS X14 + X15 - G H REV ECO 1 DATE REMARKS 2 DATE DRAWN CHKD.Tirupati (AP) Ph.1 7 -PC7 L19A L18A L17A 4 -PC503 5 8 9 -R13 -R12 -R11 -R10 -R9 L15A L14A 7 L16A L12 -K1 L11 L7A 11 -K403 L6 -LED2 6 L7 L6A 5 7 6 3 -K402 4 -PC403 L3 D 3 -K403 L4 MAINS FAILURE -LED1 L1 L2 L3A C -K1 11 8 9 FC DC OVER LOAD -K402 7 6 -R8 8 9 -K401 -R7 3 -R6 -R5 7 6 L5 -K401 B -R4 B -V8 K K K L13 CN1(5) CN1(4) CN1(7) CN3(1) CN1(6) CN1(8) CN2(2) CN2(1) CN2(3) -PC8 E E -PC9 11 6(NO) X13 10 9(NO) X12 8 4(C) -PC7 X11 7 7(C) -PC6 8(NC) X10 6 3(NO) X9 X8 2 3NO) X7 FOR CUSTOMER CONNETCION UPS SUPPLY 230VAC G CN2(4) CN2(5) -PC8 2(NC) 3(NO) 2(NC) X6 1 -X14 F -PC5 -PC503 -PC403 2(NC) 1(C) 1(C) 1(C) 6 X4 X2 4 X5 RLY.1MW-6. APPD.BANGALORE : : : : AM A R A R A J A POWER SYSTEMS LTD Registered Office & Works.3KV TG SET TTL LTD.1 2 3 4 5 6 7 8 9 10 11 A + - L28A 3 1 -PC9 CN.04.D1 FCBC ON BOOST CN1(3) L22A 8 -R17 -R16 -R15 -R14 L21A D A L25 -LED10 L21 -LED8 L19 L20A 5 -LED9 CN.1 BATTERY EARTH FAULT A L15 CN. 3 24.13 SIGN GKL MTK NDK PROJECT CUST END USER P. BD.2013 5 6 7 8 charger panel is CE marked : APL-0028-13 DRG..O. CN.NO. 4 H 8. Karakambadi-517520.1 X1 14 5 L27 12 L28 CN.(0877) 2285561 to 2285565 2000012743 DT:28.03. : NEXT 24 .1 9 L20 DC UNDER VOLTAGE A 4 -PC6 DC OVER VOLTAGE K L8 K -V3 A 6 FCBC DC OVER LOAD DC CON ON -LED7 L18 L16 CN.1 6 5 L14 -V4 L10 FC FAIL L9 -LED3 A 11 -LED4 CN.D1 L24 CN1(2) PHASE FAIL 9 /21.1 5 6 -LED14 4 -PC505 L17 -LED6 FCBC ON L9 FCBC FAIL FC ON -LED5 4 -PC405 CN. 2013 5 6 7 8 charger panel is CE marked 9 : APL-0028-13 DRG.13 SIGN GKL MTK NDK PROJECT CUST END USER P. Karakambadi-517520.(0877) 2285561 to 2285565 2000012743 DT:28. APPD. : NEXT .NO. 3 24.1MW-6.10 9 -X6 -X5 J2E J1E 4 J2D J1D -8 7 2 -Q6 1 3 1 -Q5 2 16A 3 4 J2C 5 + 16A 1 -6 + 3 -X3 2 -Q4 J1C 4 J2B -4 + -2 3 1 -Q3 J1B 16A 3 4 J2A J1A 2 -Q2 2 + 1 +FC 100A D 34 1 C -X13 -X12 E E DC MOTOR STARTER PANEL PLC CUM TCP GCP TGP SPARE AVR PANEL NGR PANEL VCB PANEL SPARE SPARE SPARE F F G G H REV ECO 1 DATE REMARKS 2 DATE DRAWN CHKD.18 + -16 15 -X9 2 -Q10 1 3 J2H J1H 4 10A 2 4 J2G -14 + 13 -Q9 1 3 1 11 + J2F J1G 4 2 -Q8 10A 3 1 10A -Q7 J1F 2 -12 + 16A 3 4 + . APPD.03.75VDC J1 /22.O.Tirupati (AP) Ph. NO SALE ORDER NO : PBLRS/000002/13-14 10 11 REV :02 THIS 24 LOC. 4 H 8.F10 - J1 J8 J8 -X4 -X7 -X8 -X10 -X11 3 4 + J2L J1L 4 J2K 19 D -16 15 -20 + 17 2 -Q12 1 10A 3 1 -Q11 2 J1K 4 J2J J1J 10A 3 10A .3KV TG SET TTL LTD.1 2 3 4 5 6 7 8 9 10 11 A A B FROM CHARGER O/P B C MAX 123..E10 + /22.BANGALORE : : : : AM A R A R A J A POWER SYSTEMS LTD Registered Office & Works.04. -F(504-507)*.000 E Epcos-S14K60 E036 E085 uAlpha+VDC F F DATE REV ECO REMARKS 1 DATE APPD.-MOV403.09.000 STD STD Vendor -E1 42500003382 SPACE HEATER -100W-230VAC 1.000 Glass Fuse-fast-6A-250VAC-20mm 47504200600 GIRISHEGO-SH/010/175 Connectwell-CSFL4U C059 12.-LED12.000 S048 DP201-A2123HST.-MOV505.5mm-red 1.08.-C501 4 -DL1 5 6 Thermostat-(30-85)C-15A-250VAC+1NO 1. -LED11.-K403* -K401.-LED15 Relay base-PNL-11pin-3C/O 3.Tirupati (AP) : 2000012092 DT:27.1 A 2 3 Itemcode Circuit designation SL. -MOV501.-F501.5mm-yellow 1.-LED4*.-LED5.-LED14*.-MOV402.-F403.000 L016 11.12 DRAWN gkl CHKD.5%-4DIGIT80-300VAC PF113A-E 2.-LED3.-F503 10 -F411 13.-MOV405.-P3 47629900309 LED Holder-5mm round-press fit-white LED-RED-ROUND-5mm LED-GREEN-ROUND-5mm MKS3P240VAC A010 ARP-AT-6313 15.000 P011 PROTECTRON 6.000 M064 40712003300V Cap-Elec-3300mfd-200V DC 2.000 G068 42500000069V Buzzer-12V-20mm-CE-27-01 1.-LED9.-LED8*.NO 4 5 Item Description 6 Qty Make/Variant 7 8 Remarks Variant description A 1 -B1 2 -BZ 42500003422 3 -C401.-F1 47504200100V Glass Fuse-fast-1A-250VAC-20MM 47501122063 Semiconductor fuse-fast-63A-240V AC B 8 9 -F401.000 B017 Bussman-63LET 1.-K403 -L401.000 A001 AF95-30-11-(110-250) D 47480200311V -K401*.(0877) 2285561 to 2285565 3 4 5 BILL OF MATERIAL charger panel is CE marked 6 DRG.-LED3*.-LED15* -LED1.-LED13*.-LED6*.000 B018 Bajaj-BJC-111 -DS1 47311000200V PB-door lamp-NC-(Refrig switch) 1.-K402*. hmk ndk 2 SIGN PROJECT CUST END USER P.-L501 -LED1*.-LED8. : M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS) AM A R A R A J A POWER SYSTEMS LTD : TRIVENI TURBINES LTD Registered Office & Works.-F(504-507). : 8 THIS 15 NEXT 16 .-LED7.000 OO07 43200006313 Filter choke-2.-MOV502.-LED14 40477112003V -MOV401.-LED10.-LED6.-F402.000 S005 Sieme-3SB5285-6HF03 1.5mm-Blue 47930295096 Cont-96A-3P-(110-250)VDC-1NO+1NC : 14 15 VARIANT PATH D 7 ITEM CODE: C : C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.000 -H403 47712105224 Clustered LED-assly-240VAC-22.-MOV406.-F502.-LED11*.-F411* 47512000063 Fuse base-1A-6.-F1*.000 P011 Protec-PSF6A C 11 44500000014 -FAN(1-2) Fan-240VAC-20W-120x120x38mm 2.-MOV404.02\ B 16 17 18 19 20 E 21 22 23 -K1 S005 Sieme-3SB5285-6HD03 1.2012 Ph. APPD.000 42500002804 40477112001V -LED4.000 O007 47410131500 Relay-240VAC-panel mount-3c/o 3.-LED5*. : Karakambadi-517520.000 A006 Round Shape-205-C Metronix: CE-27-01 Alcon-63x105 42500000564 Tube light fitting with lamp-CFL-11W 1.-MOV504.-K402.-MOV503.-LED10*.O.-LED2.3A-600V W/O fuse -F(404-410).5mH-0060127 2.NO.-LED2*.000 G068 -F(404-410)*.-LED12*. -LED9*.-LED7*. 22.000 K013 KL53SBLRL6L-M K013 KL53LBYGD1N-N 4.000 Lalwani Elect-LHO-5 MOV-60V-14mm 12.000 DC VOLTMETER-0-200V-0. NO :12-1020 SALE ORDER NO :PBLRS/000074/12-13 7 REV : LOC.GN S005 Siemen-3SB5285-6HC03 12 -H401 47712105221 Clustered LED-assly-240VAC-22.000 13 -H402 47712105222 Clustered LED-assly-240VAC-22.-MOV506 40413061400V -P1.-LED13. 08mm-8W -PC401. -PC405*.(0877) 2285561 to 2285565 3 4 5 A041 P022 E AREPL-P12001325 1757284 P022 1757051 A041 AREPL-P12001317 A041 AREPL-P12002321 BILL OF MATERIAL charger panel is CE marked 6 F DRG.-PC9*.6P PCB-GATE PULSE DRIVE-6P 4.000 DC AMM-0-100A/75mV-0.-PC501* 41 REV T001 C 41100000598 VARIANT PATH D 47320000011 -PB3 29 ITEM CODE: C : C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.-PC404*.-PC503*.08mm-14W 14.-PC8* 41100000614 6.-PC403*.-PC404*.000 P022 1757365 36 -PC2*.-PC9*.000 A041 AREPL-P12001320 PCB-POWER SUPPLY BD-6P 2.NO 4 5 6 Item Description Qty Make/Variant 7 8 Remarks Variant description A DC AMM-0-200A/75mV0.000 P022 1757307 43 -PC401*.000 A041 AREPL-P02009031 42 -PC401*.-PC8* 41100000613 Connector-PCB-sil-RA-M-5.000 P022 1757132 PCB-CE-RELAY BD-130VDC-3C/O 6.08mm-13W 34 -PC1* V003 A041 2AMLKB4 Vaishno-V1 AREPL-P12001318 A041 AREPL-P02028200 P022 1757352 1.000 ARE12002321 PCB-CE-CDB-12VDC 2.-PC3*.000 A041 AREPL-P02009011 D -PC401*.-PC503*.000 PB-contact block-1NO ARE12001318 -PC 407.000 ARE12001317 PCB-CE-FILTER-2MFD-400V 2.O.-PC406*.-PC4*.-PB2 47301000014 26 27 28 2.-PC502*.-P501 47629900325 -P402 47619900104 AC VOLT-0-500V-0. 41100000601 Connector-sil-ST-F-5.-PC505 : 37 38 -PC4 ARE12001320 39 -PC401*.000 uAlpha+ADC-48X96 E085 E085 S005 uAlpha+ADC-48X96 uAlpha+V-48X96 Siemens-3SB54 00-0B 3SB50 00-0AB01 B 31 2.-PC401*.5%-4DIG-230VAC 1.08mm-8W 6.-P4 25 -P401.5mm-Red 47309000100 -PB3 30 2.-PC409* 41100000592 Connector-PCB-sil-RA-M-5.-PC501*.02\ B : M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS) AM A R A R A J A POWER SYSTEMS LTD : TRIVENI TURBINES LTD Registered Office & Works. : Karakambadi-517520.-PC4*.-PC402*. -PC405*.-PC6*.000 E085 -PB1*.-PC3*.000 PB-Mushroom-Lockable +key-22.NO.000 P022 1757077 44 45 Connector-sil-ST-F-5.-PC505*.Tirupati (AP) : 2000012092 DT:27. 2.5%-4DIG-230VAC 47629900324 24 -P2.-PC406*.-PC501* 40 ARE02009024 2.-PC5*.-PC409* 47 -PC402.000 PCB-CE-CHOKE COMPONENTS BD-110V 1. 22.-PC502*.-PC504.-PC501* ARE02009011 PCB-CE-EARTH FAULT DETECTOR BD-110VDC 1.000 41100000599 Connector-sil-ST-F-5.-PC5*. CHKD. : 8 THIS 16 NEXT 17 .000 32 -PC1 ARE02028200 PCB-CE-MST-ACDB-48VDC 33 -PC1* 41100000591 Connector-PCB-sil-RA-M-5.-PC6*. -PC402*. APPD.12 SIGN gkl hmk ndk 2 PROJECT CUST END USER P.000 46 ECO AREPL-P02009024 ARE02009031 E F A041 -PC401*.-PC503 48 DATE DRAWN REMARKS 1 DATE APPD.-PC502*.-PC504*.-PC7*.08mm-13W 35 -PC2*.-PC405.-PB2*.-PB3* 47309000100 PB-contact block-1NO 2.08.000 S005 -PB1.09.-PC501*.000 Connector-sil-ST-F-5.000 P022 1757129 1.08mm-6W 8.-PC7*.1 A 2 3 Itemcode Circuit designation SL.-PC504*.-PC501*.-PC505*. 41100000594 Connector-PCB-sil-RA-M-5.5mm-black 2.-PC5.000 PCB-REG CTRL-110VDC.-PC506 1.-PC501 ARE12001325 PCB-CE-Charger-6P-Mother Bd.5%-4DIG-230VDC 2.000 PB-activator-shrouded-22. NO :12-1020 SALE ORDER NO :PBLRS/000074/12-13 7 REV : LOC.000 8.-PC3.2012 Ph.000 A041 AREPL-P12002315 ARE12002315 -PC2.-PC403*.08mm-14W 14.08mm-6W -PC402*.-PC502 -PC403. 000 AREPL-P12001316 1757268 1757035 P022 A041 AREPL-P12001319 PCB-EMI/RFI Board.2012 Ph.-R14.-Q502 48633360608 -R1.000 D SCH-C60H3P63AD Schneider-LV510336N Resistor-variable-2.000 P022 51 -PC407*.O. 48633360620 -Q1 -Q1 -Q1 48695200019 48633360610 -Q3.-R8.-R4.000 D023 Diagram 40483321003V Resistor-10K-2W-5%-wire wound 1.(0877) 2285561 to 2285565 3 4 5 BILL OF MATERIAL charger panel is CE marked 6 DRG.000 A041 S049 S049 1.-Q6 65 66 67 68 40071609160 -Q7.-R2(3 in Parallel) -R3 -R401.12 SIGN gkl hmk ndk 2 PROJECT CUST END USER P. NO :12-1020 SALE ORDER NO :PBLRS/000074/12-13 7 REV : LOC.NO.-PC8* 41100000593 Connector-PCB-sil-RA-M-5.000 A041 AREPL-P12001321 1.000 A041 PCB-CE-VOLT DETECT-130VDC-OEN 3.000 ST for C60H/C120/RCCB -110 to 415VAC 2.-R407.08mm-4W 3.-Q11.-R502 69 -R402.-R406.09.-R5.-R6.-R403.-PC404 60 62 VARIANT PATH D 54 ITEM CODE: C : C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.-Q4.000 MCCB-3P-80A-36KA@415VAC/15KA@500VDC AREPL-P12001315 Schneider-LV525332 29450 Sch-LV510337N Schn-MGN22326 S049 Schn-MGN22325 S049 26946 S049 S049 S049 2.02\ B POTEL D023 E Diagram-DRP25 D023 DIAGRAM S003 SAL-61049SAB13TDYR S003 Sal-61191SBB03TDYR F DATE DRAWN REV ECO REMARKS 1 DATE APPD.-Q501* 48695200025 -Q401.NO 4 5 6 Item Description Qty 7 8 Remarks Variant description Make/Variant A -PC406 ARE12001316 PCB-CE-RELAY-SPP-OEN 1.08.-PC7.08mm-4W 3.-Q10.-R12.-Q9. : Karakambadi-517520.1 A 2 3 Itemcode Circuit designation SL.-PC507 ARE12001319 PCB-CE-FILTER CAP BLEEDER RESISTOR-110V 52 49 53 ARE12000326 -PC409 2.C I/P-3ph-4Wire-5kW 1. 22.000 MCB-63A-3P-10KA-AC-D-Curve 2.000 -PC408.000 P009 40483321002V 40070213201 40070211102 -S2.-26V-43VDC I/P -PC9 ARE12001315 PCB-CE-PLA-RELAY-12VDC-3C/O CONT.000 MCB-10A-2P-DC 6.-S5 3.-R16.000 MCCB-3P-200A-36KA@415VAC/15KA@690VDC 48695100023 61 64 F ARE12001321 -Q2 63 E -PC6.000 Auxillary switch(1NO/1NC)-CVS 100-630 ST-CVS 100-630-125VDC MCCB-100A-AC-36KA-415VAC&15KA-690VDC-3P MCB-16A-2P-DC-10KA 1.-Q8.-Q501 40071309633 -Q402.Tirupati (AP) : 2000012092 DT:27. CHKD. -R13.-S3.-Q5.-Q12 40071609100 -Q401*.-R10.-PC506*. : M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS) AM A R A R A J A POWER SYSTEMS LTD : TRIVENI TURBINES LTD Registered Office & Works.-R404 70 -R405.000 S049 1.-PC506*.-R17 71 72 1.000 Resistor-1K-2W-5%-Wire wound 1.-R15.-S4.000 Resistor-12K-25W-5%-wire wound 17.000 Rotary switch-6A-1P-3W-ACDC Rotary switch-10A-1P-ON/OFF-ACDC 4.-R11. APPD.-R7.000 S049 4.5K-25W-Wire wound 4.000 D023 Diagram 40486341203V POT-panel mount-20K-3W-1T 3.-R9.-PC8* 41100000600 Connector-sil-ST-F-5. : 8 THIS 17 NEXT 18 .-R501.000 A041 AREPL-P12001324 AREPL-P12000326 B 55 56 57 58 59 : -PC8 ARE12001324 PCB-CE-ALARM BD.000 A041 50 -PC407*.000 C LV429393 40486470252V 40483381203V -S1 1. CHKD.-V9.-X3 41004001110V -X14.000 Dual SCR block-slow-55A-600V 6.000 Bus bar-copper-25x6sqmm H004 E015 E015 Hirect-S6HNS100 ELMEX-CBT110 ELMEX-CST2.000 Terminal block-power-110A-single 44191002506V -X2 E 2.-X7.000 B011 Beemet B011 Beemet A010 ARP-AT-5752 A010 ARP-AT-4764 C 83 84 85 86 -V1 46011106200 -V1*.-V502 40462101003V 10.5 C010 CUBEX TUBBINGS E015 ELMEX-CBT M5 E 93 94 8.-SH501 47602110100 -T401.-SCR502.4V.-X9.000 Shunt-100A/75mV-±0.-T501 82 46040206055 47602110200 -SH1.000 G040 1.09. NO :12-1020 SALE ORDER NO :PBLRS/000074/12-13 7 REV : LOC.5V.-V6.-V501* 44802000200 40462108002V -V11 Diode-Forward-200A-600V-stud Heat sink-130HD-200mm Diode-GP-3A-1000V-DO-27-1N5408 1.000 S6HNS201 Global M036 MIC -V2 46011106012 Diode-Forward-12A-600V-stud 1.1 A 2 4 Itemcode Circuit designation SL.-SH2 43200005752 81 43200004764 -T402.-X8.NO 5 6 Item Description Qty 7 40070720002 74 -S501 40070243201 Rotary switch-6A-4P-3W-ACDC 1.-T502 Charger I/P xformer 400V/70.-V401*.-X10. APPD.000 A003 AFCOCET -V3.-SCR501.02\ B C 3 88 Diode-GP-1A-1000V-SOD-81-1N4007 89 -V401.SCR501-503) LEGEND 2.000 H004 3.-X13 95 96 F Terminal block-power-10A-single 22.-X6.-X11.000 Diode-Forward-100A-600V-stud 41004001045V Fan Guard Terminal block-power-45A-single-M5 24.000 -V2* 44192005006 Bus bar-aluminium-50x6sqmm 1. : 8 THIS 18 NEXT 19 .(0877) 2285561 to 2285565 3 4 5 BILL OF MATERIAL charger panel is CE marked 6 DRG.-SCR503 42500003595 Metal box-Mylinc-2Modu for socket 675552 1. 22.0.12 SIGN gkl hmk ndk 2 PROJECT CUST END USER P.5% 2.-V4.08.±1%Acc 2.000 Shunt-200A/75mV.-X12.-SCR402.-V5.000 Control Xformer-400V/2X23.O.13.000 A SAL-61313SBB13TDYR -S401 1.-V8.-X15 41004001010V 91 92 -X4.NO.000 Earth Plate-30X35mm 42500002859 ## G040 Global Alum : 3082 STD Stdvend F DATE DRAWN REV ECO REMARKS 1 DATE APPD.-SCR403.000 Fan Finger Guard-120mm -Metal 2.-V7.-V501 90 46011106100 -X1.-V10. : M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS) AM A R A R A J A POWER SYSTEMS LTD : TRIVENI TURBINES LTD Registered Office & Works.000 S003 SAL-61120SAB13TDYR 75 -SC1 42500003383 UNIVERSAL SOCKET-3PIN-6A-2/3 PIN-2 modul 1.000 K003 KHEL : 87 H004 Hirect-S6HN14 D VARIANT PATH D 79 ITEM CODE: : C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV.000 Remarks Variant description Make/Variant 73 Rotary switc-10A-AC volts select-L-L&L-N 8 S003 L021 Legrand-689007 L021 Legrand-675562 R006 RIR-IRKT-56/06 B 80 -SH401.000 L021 Legrand-675552 76 -SC1* 42500003594 77 -SC1* 78 -SCR401.16KVA 2.000 1. : Karakambadi-517520.000 42500002158 HS(SCR 401-403.2012 Ph.-X5.000 Heat sink-PI-80AD-300mm 44804000300 2.-V402.000 Front Plate-Mylinc-2mod white for 675552 1.Tirupati (AP) : 2000012092 DT:27.81 KVA 2. 000 NT-Caution Terminals Live-100x25mm 10.O.Tirupati (AP) : 2000012092 DT:27.000 T001 Teknic-Black on Yell STD Std Vend B : D VARIANT PATH D C ITEM CODE: C : C:\2013-14\PBLRS_000002_13-14\Approval package_PBLRS_2_13-14_REV. : Karakambadi-517520. CHKD.02\ B E E F F DATE 4/24/2013 SIGN DRAWN REV ECO REMARKS 1 DATE APPD. NO :12-1020 SALE ORDER NO :PBLRS/000074/12-13 6 7 REV : LOC.NO 4 5 Item Description 6 Qty Make/Variant 7 8 Remarks Variant description A 97 98 LEGEND 42500002873 LEGEND 50710000151 Legend plate-60mm -EMERGENCY STOP 1.2012 Ph.1 A 2 3 Itemcode Circuit designation SL. APPD.NO.(0877) 2285561 to 2285565 3 4 5 BILL OF MATERIAL DRG. : 8 THIS 19 NEXT . : M/S SITERM ISI SISTEMLERI(HEAT SYSTEMS) AM A R A R A J A POWER SYSTEMS LTD : TRIVENI TURBINES LTD Registered Office & Works.08. hmk 2 PROJECT CUST END USER P.