400 kN–2700 kNHM MULTICOMPONENT PLASTICS TECHNOLOGY INJECTION MOLDING TECHNOLOGY HM Multicomponent 400 kN–2700 kN clamping force Battenfeld Injection Molding Machines HM Multicomponent Series 400 kN – 2700 kN Battenfeld multicomponent technology offers a complete range of solutions to meet the ever more exacting market demands on the design and functionality of plastic products. Manufacturing components from a combination of materials with different properties and colors in just one production step opens up new dimensions for product properties as well as highly efficient production processes. Based on our successful and versatile HM series, the Multicomponent HM with clamping forces ranging from 400 to 2700 kN now offers high-precision machine technology. Battenfeld’s expertise encompasses all process variants such as multicolor injection molding, multicomponent injection molding and multicomponent assembly injection molding. The Multicomponent HM series features finely tuned interaction between the machine, the mold and automation equipment to suit each individual product. Battenfeld – international supplier of injection molding machines and automation lines. Your competent partner for plastics processing. Special Features and Advantages of the Multicomponent HM Generous platen dimensions Even standard models offer generouslydimensioned platens which may be extended as required. L-configuration, injection into the mold parting surface from behind Sliding carrier for additional cantilever injection unit above the back of the mold space. Generous horizontal adjustment range with easy setting via a trapezoidal spindle. Manual traverse pull-back device Manual tie-bar pullback device for easy installation of large molds. Linear guide system Linear guides to provide reliable support even for heavyweight molds. Optionally, the machines can be fitted with center platen support. Guide pillars and gaskets are thus dispensed with. 4 Compact design Floor space requirements are reduced to a minimum due to the machine’s compact design and threedirectional parts removal facility. V and S configurations are available with the same footprint as standard models. 5 . Parallel operation of up to three injection units Each unit can be operated separately. second unit mounted at an angle above horizontal injection unit It travels horizontally. injection into the mold parting surface from above Sliding carrier for additional cantilever injection unit above the mold space. independent of the lower unit. Multicomponent machines can be operated as standard machines simply by deactivation of the relevant function in the control unit. both units swivel out simultaneously.V-configuration. Energy-saving dynamic DFEE drive Electrically adjustable twin or triple pump in an encapsulated. soundproofed motor compartment. Parallel ejection/core pulling and fully controlled injection with servo valve on all injection units. Thermally separate. S-configuration. providing momentum-free nozzle contact pressure. The carrier at the top of the fixed platen is open at the front and guided in the machine direction. Very easy access to the nozzle. Multicomponent Technology Versatility to Suit Every Application Multicolor and multicomponent injection molding processes (assembly technique. The bonding strength can be improved by mechanical anchoring. L or S configuration which are combined with the most suitable component transfer technique (rotary plate. Normally. The choice of the appropriate machine and related processes is determined by factors such as efficiency. ponent technology to find the most efficient solution for any application. all components are injected simultaneously to minimize cycle times. Using just one material in different colors for multicolor injection molding improves the optical appearance of the finished product. Toy hedgehog: two-color application . Multicomponent technology is also a popular technique for LIM applications. The choice of soft materials improves the tactile properties of finished parts. Apart from the right choice of machinery and mold technology. as shown in the charts below. the best material combination. transfer molding or slide-cam technique). Multicomponent assembly injection molding Cover for blood filter – LIM application Multicolor injection molding Modern design requires a wider selection of colors. automation and cycle times. Two-component ceramics – CIM application Hard-soft combinations The use of thermoplastic elastomers allows direct overmolding of gaskets onto components. Components with hinged attachments can be produced in one step. where a range of bright colors appeals to the eyes of children. hard-soft combination) can be carried out with injection units in optional V. Processors can draw on Battenfeld’s extensive experience in multicom- Battenfeld has a solution for all processing techniques 6 Please do not hesitate to contact our team of consultants should you encounter any processing problems. This requires a selection of raw materials without adhesive properties for easy production of ball joints and hinges. a combination of materials with adhesive properties is a prerequisite. This is particularly important in toy production. The bond strength is significantly influenced by the injection sequence of the component materials. Staggered injection to avoid unnecessary strain on the mold is also a consideration. and the attainable bond strength. For such applications. are also crucial factors. indexing plate. Material Combinations Adhesive properties of hard-soft combinations TPEpolyamidebases TPEpolyesterelastomers TPEpolyolefi nbases TPEstyrenebases " ! ! ! ABS TPEthermoplastic polyurethanes TPEadhesionmodified grades ! " ! ASA The extensive choice of TPE grades available requires assessment of the bond strength in each individual case.6 " PA-Blend " PBTP ! " ! ! " PC ! " ! " ! " PC/ABS ! " ! " ! " PC/PBT ! " ! " ! " PC/PET ! " ! " ! PE ! " " PETP ! ! " ! ! " ! ! " " " ! " PMMA POM ! PP ! PPO ! PS ! SAN ! " ! " ! ! ! ! ! " ! ! " ! ! TPE = Thermoplastic elastomer " Source: Various raw material suppliers and suppliers of compounds " ! ! ! " PA 6 ! PA 6. The bond strength also depends on part geometry. ! ! CA PA 6 " PA 6. the adhesive properties must be determined by tests. 7 .6 ! " TPE/TPU ! CA PE ASA ! PC/PET ! PC/PBT ! PC/ABS " PA-Blend CA ABS PA 6 ASA ABS Adhesive properties of multicomponent injection molded thermoplastic materials " " ! " ! " " ! " " ! " " In some cases. processing conditions and processing technique. particularly those involving modified materials.6 ! ! PBTP ! ! PA-Blend ! ! ! ! ! ! ! ! ! ! " " ! ! " " ! " ! ! " ! " " ! ! ! ! ! ! " ! " ! ! " ! " ! " ! ! " " " ! ! ! ! ! " ! " " ! ! ! ! ! " ! ! ! ! ! ! " ! PC/PBT ! ! ! ! ! ! ! " ! ! ! PC/PET ! ! ! ! ! ! ! ! " ! ! " " " " ! ! ! ! PMMA ! ! " POM " ! ! ! ! " " " ! ! " " " " ! ! ! ! ! ! ! " ! ! ! " " " " " " " " " " " ! SAN " ! TPE/TPU " " ! " ! ! ! ! ! ! ! " " " ! ! ! ! ! ! ! ! ! ! " " ! ! ! ! " ! " ! ! " ! " ! ! " ! " " " ! " " ! ! ! " " ! " " ! ! " ! " " " " ! " ! limited bonding no bonding good bonding excellent bonding " " " " PE ! " ! PETP ! " ! ! ! ! ! ! ! " ! ! PS " ! ! PPO ! " ! " PC PP ! ! PC/ABS ! PS ! ! ! SAN ! PP ! PPO " POM ! PMMA ! PETP ! PC ! PBTP ! PA 6. The V unit is infinitely adjustable via a spindle during the mechanical approach to the individual gating points. The open design of the carriage plate allows easy access to the nozzle. Possible process technology combinations Rotary table technique Indexing plate technique Transfer molding Slide-cam technique 8 Slide-cam in front position Slide-cam in back position Example: V-configuration with slide-cam technique . because it requires the least floor space.Configuration of the Injection Units V-configuration The Multicomponent HM with a vertical second injection unit is the most popular configuration option for injection into the mold parting surface from above. It can be pushed back behind the fixed platen for easy mold change. This configuration allows the use of standard robots and easy mold installa-tion from above.Configuration of the Injection Units L-configuration The Multicomponent HM with a horizontal second injection unit in L-configuration is an alternative for production halls with low ceilings. The L unit is infinitely adjustable via a spindle and can be moved mechanically in a horizontal direction. Example: L-configuration for transfer molding Possible process technology combinations Rotary table technique Indexing plate technique Transfer molding Slide-cam technique 9 . Both injections operate from the fixed platen. The entire unit can be easily swiveled out.Configuration of the Injection Units S-configuration The Multicomponent HM with a second injection unit mounted at an angle above the machine is the preferred choice for production halls with low ceilings and limited floor space. Both units are equipped with independent traveling cylinders to take care of their separate linear movements. Possible process technology combinations Rotary table technique Indexing plate technique Transfer molding Slide-cam technique 10 Example: S-configuration with rotary plate technique . and both injection units are thermally separate. and all processing techniques. transfer molding or slide- cam technique can be implemented. Example: Three-color configuration with indexing plate technique Possible process technology combinations Rotary table technique Indexing plate technique Transfer molding Slide-cam technique 11 .Configuration of the Injection Units Three-color configuration Basically. The threeplaten machine with a hydraulic clamping unit. Virtually all H. such as H –V– L H –V– S H – L– S. such as rotary table technique. the Multicomponent HM accommodates a variety of confi guration options. precise platen parallelism and additional support options for multi-platen molds is characterized by its extremely short footprint. large mold height and extended daylight. indexing plate technique. V and L combinations are possible. Because of the low capital investment involved. Apart from parts transfer inside the machine. then rotated by To ensure efficient mass production. This technique is characterized by an extensive scope for product design. Battenfeld supplies tailor-made automation equipment for this processing technique. whether or not this method is suitable depends on part geometry. a special drive in the mold and finally retracted back into the mold. This middle plate is moved outward while the mold opens. Slide-cam technique Here. the slide-cam technique is the most economical solution in many cases. one rotary table can be used for several different molds.Processing Techniques Rotary table technique Indexing plate technique Transfer molding The rotary table technique is the most popular processing method for the production of multicomponent or multcolor components. After injection of the first component. Injection of both components takes place in sequence without in between mold opening. the next preform is being produced. However. All injection molds used for this process have identical molding patterns on the moving mold half and different molding patterns on the fixed mold half. a hydraulic slidecam shuts off the cavity for the second component while the first component is injected. The preforms are thus positioned for injection of the second component into the cavity. this equipment is also suitable for parts deposit and/or parts transfer to other production units. As an integral part of the machine. 12 This method is applied where the molding pattern of the preform differs from that of the second component both on the fixed mold half and on the moving mold half. This technique involves the removal of preforms from the first cavity and their transfer to the second cavity by means of a handling system. a rotary table moves the preform on the moving mold half into the second injection position (free space in the cavity on the fixed mold half). for example for encapsulation of the preform with an injectionmolded second component. The molded components are transferred with the help of a so-called indexing plate built into the moving mold half. It is applied where preforms must be transferred from the moving to the fixed mold half. Parallel to the injection of the second component. . parallel movements and therefore shorter cycle times. due to easy installation and removal of the rotary table. the HM Multicomponent is equipped with an adaptive rotary table in a sturdy. The rotary table can be deactivated by the control system if required. Subsequent indexing ensures complete process safety. This promotes short rotation times. This reduces changeover times. Attachment bores and drillings for ejectors to comply with EUROMAP. 13 . due to end-of-travel control and indexing device. 1 2 1 2 4 3 4 3 Technical details Optionally. low maintenance design. Two circuits for cooling or hydraulic core pulls are provided as standard. Precise and fast positioning of the rotary table is ensured by an integrated rotary drive. The end-of-travel position triggers a dampening mechanism.Adaptive rotary table Highly dynamic Highly flexible Safety and mold protection Rotary table due to electric servo drive. Diameter range of 460 mm to 1000 mm with low nominal height of the rotary table. A powerful system concept perfectly coordinated with the machine’s hydraulics ensures quick and precise movements of all machine axes. Large. operation and handling is easy and straightforward because the screen page layout is similar to Microsoft Windows™. UNILOG B4 is a high-performance industrial control system which provides extensive functions for multicomponent applications with user-friendly operation. Control. A multilevel password system and an entry logbook ensure reliable process control. Machine settings entered in physical units and storage of settings on floppy disk permit machine data transfer between machines of different sizes. clear color screen. Precise analysis of all rel- evant process variables provides the comprehensive operator control required for demanding applications. page layout similar to Microsoft Windows™ Special multicomponent screen pages for easy operation Option: Teleservice with remote diagnostics Quality chart and SPC Option: Host computer interface according to EUROMAP 63 standard Alarm and input log Storage of settings on floppy disk 14 .UNILOG B4 Multicomponent means more control The demands placed on a control system become more exacting with the rising number of injection units operated under one system. the proven control platform offers a separate setting screen for each injection unit. Data is entered in physical units or. independent and flexible The combination of tabular input with a graphical user interface facilitates machine setting. the number of profile points is set by simply ticking the appropriate box. Switching over from one menu to the next is linked to the unit. by means of graphic setting. as well as parallel. The individual screen pages can be selected quickly and easily at the touch of a button. Each injection unit is marked by headers in a different color. The control unit allows separate activation or deactivation of each injection unit as required. Injection – precise. This powerful technology is user-friendly with an easy-to-learn user interface based on Microsoft Windows™. The injection sequence is freely selectable. With our teleservice faci- lity. As with Microsoft Windows™. An extensive optional package is available to meet special customer requirements. independent control of all injection units are part of the standard package. Special programs for fully auto- matic production start-up and shut-down. A status bar on the right edge of the screen informs users at a glance of the current machine status. Individual units and groups of units can thus be operated either manually or automatically. processors are well equipped for the future. 15 . alternatively. Several units – easy selection Based on the standard HM machine.UNILOG B4 High performance– simple operation The UNILOG B4 modular concept provides maximum performance for all applications. All entries are documented in a user logbook. either oscillating or rotating. An integrated alarm system detects faults and initiates appropriate reactions. Processes can be analyzed at a glance Rotary table – the turning point for your production The precise and highly dynamic control provided by servo motors ensures safe and fast end-of-travel positioning. All relevant process variables can be printed out for quality documentation via a simple printout function. or. The quality chart provides detailed process documentation and monitoring. highlights processes with different colors and offers a numeric display of peak values and actual values at the changeover point. A four-level password system ensures safe operation in line with the qualification of the user. Graphical display of actual values – analysis at a glance The graphical display of pressure and speed profiles during the injection and holding pressure phases is the most important element of injection molding process analysis. flexibly adjustable movements. which includes automatic segregation of rejects when tolerances are exceeded. alternatively. High acceleration rates and parallel movements 16 reduce cycle times.UNILOG B4 Quality The UNILOG B4 is provided with extensive documentation and monitoring functions. Reliable process control is ensured by calculation of statistical variables and the alarm system. . where a clear display allows the selection of the number of curves shown at any one time. The choice between different. stored in a format compatible with Microsoft Excel™ for analysis. could be the turning point for your production. simply by marking the text. User page Users can display all relevant production information on one user page. screen pages for special users such as the night shift team can be compiled very easily. The core puller screen page offers a facility for quick and easy core pull sequence programming.UNILOG B4 Core pulls Multicomponent technology involves complex core pull sequences. The user programming interface The APS user programming interface enables experienced users to create their own programs. As standard. Two digital inputs and outputs are avail- able as standard. 17 . with a high number of logical combinations. in the relevant menus. This way. which is designated to appear on the new page. up to six core pull sequences can be programmed. Two hundred codes open up a multitude of functions to be programmed. Technical Data HM Multicomponent 400 kN–2700 kN 18 . 19 . ... Injection unit 60 130 210 350 525 210 H V–L–S V–L–S V–L–S V–L V–L 350 H V–L–S V–L–S V–L–S V–L–S V–L 525 H V–L–S V–L–S V–L–S V–L–S V–L–S 750 H V–L–S V–L–S V–L–S V–L–S 1000 H V–L–S V–L–S V–L–S HM 2100/./.../.../... Injection unit 60 130 60 H V–L V–L 130 H V–L V–L HM 600/../. Injection unit 20 60 130 210 350 525 750 1000 525 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L L 750 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S L 1000 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S L–S 1330 H V–L–S V–L–S V–L–S V–L–S V–L–S 2200 H V–L–S V–L–S V–L–S V–L–S . Injection unit 60 130 210 350 525 750 350 H V–L–S V–L–S V–L–S V–L–S V–L V–L 525 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L 750 H V–L–S V–L–S V–L–S V–L–S V–L–S V–L–S 1000 H V–L–S V–L–S V–L–S V–L–S V–L–S 1330 H V–L–S V–L–S V–L–S V–L–S HM 2700/.../... Injection unit 60 130 210 350 130 H V–L–S V–L–S V–L V–L 210 H V–L–S V–L–S V–L–S V–L 350 H V–L–S V–L–S V–L–S V–L–S 525 H V–L–S V–L–S V–L–S 750 H V–L–S V–L–S HM 1600/.... Injection unit 60 H 60 V–L–S 130 V–L 210 V–L 130 H V–L–S V–L–S V–L 210 H V–L–S V–L–S V–L–S 350 H V–L–S V–L–S HM 1000/.../......Combination options for clamping units/injection units HM 400/. 02 PP + 40 % Talcum 0.3 UP 1.02 PMMA 0.91 PC 0.91 PS 0.85 PA 0.15 SB 0.97 PP + 20 % FR 0.73 PF 1.97 PVC-U 1.88 PP + 20 % Talcum 0.88 PP 0.6 The maximum shot weights (g) are calculated by multiplying the theoretical swept volume (cm³) by the above factors.71 PVC-P 1. Dark grey boxes = thermosets 21 .94 SAN 0.88 POM 1.Shot weight conversion table Material Factor Material Factor ABS 0.98 CAB 0.12 PE 0.85 CA 1. 8 – 224 ¹ 15 Injection unit ² EUROMAP 6 standard Battenfeld standard 60 H-V-L-S 130 H-V-L-S 60 130 International size designation (Euromap 1) Screw diameter mm 14 18 22 Specific injection pressure bar 3000 2593 1736 Theoretical swept volume cm³ 13.4 7.7 116 150 216 Cylinder heating kW 2. screw speed 1/min Screw torque Nm 90 Max.6 8.1 80. plasticizing rate (PS)² g/s 1.2 28 41.1 90.8 3.2 3.7 48. mold space mm 175 Number of cooling circuits Opening stroke mm 375 Opening force kN 26 Tie-bar diameter mm 45 Maximum daylight mm 550 Ejector force kN 26. mold diameter mm 471 Max.9 22.2 357 4.HM 400 Clamping unit HM 400/… Clamping force kN 400 Diameter mm 460 Distance between tie-bars mm x mm 320 x 320 Mold height mm 100 Platen dimensions mm x mm 480 x 510 (458) Rotation time 180° s 1.4 Max.6 20.9 Injection rate into air with hydraulic accumulator (option) cm³/s 65.9 34.1 25.2 3.0 Max.8 6.7 Nozzle stroke mm 250 250 Nozzle contact force kN 47 47 Screw stroke mm 90 Injection rate into air cm³/s 32.7 54.7 Number of temperature zones 22 460 Rotary table 498 318 231 5 1+3 238 7.3 125 1+3 200 2 x G 1/4“ .5 38.7 32.9 63.0 55.4 Screw L/D ratio 18 22 25 30 3000 2864 2218 1540 20 20 22 Max.4 88.3 3. weight moving kg mold half Rotary table diameter mm 460 Min.4 Ejector stroke mm 100 Oil tank volume l 150 Dry cycle time¹ s/mm Standard drive power kW 1. shot weight (PS) g 12.4 108 161 77.5 110 12.8 31.8 61.9 80.2 3. 107 164 45 100 979 472 120 a 340 248 270 232 1113 480 320 385 380 120 b 625 23 M12 (48x) 302 45° Ø125 H7 +0 -0. .05 05 4 3 R35 Ø 125 H7 2 3 24 70 105 1 4 BA 510 2 A 550 90 375 175 100 375 75 150 85 90 60 215 215 45 320 M16 1 Z 05/26/02/E (4x) 140 88.9 205 175 218 210 70 24 Ø2 58 458 0 Ø46 Ø470 M12 (8x) 729 519 240 210 267 205 162 175 140 88.5 Platen dimensions 428 Dimensions and weight V S k m HM n o j S V H g h b a ll t q r d c s L i L e f 55 1198 1388 1670 750 1168 146 380 55 1198 1388 1670 750 1168 146 380 t 500 s 500 r 1760 q 1760 o 900 n 900 m 30 l 255 k 0 j 0 i 1422 h 1422 g 550 3500 2600 3200 f 550 3500 2600 3200 400/130H/60-V-L e 605 400/130H/60-V-L d 605 3500 2600 3200 c 825 3500 2600 3200 400/60H/130-V-L b 825 400/60H/60-V-L a¹ 2990 V 2990 L 3020 kg 3245 HM ¹ maximum machine length with medium screw diameter and retracted carriage 23 .9 105 207 G1/4" (8x) 28 (4x) 149 B 17. 7 10.5 .7 54. shot weight (PS) g 12.9 63.2 125 1+3 12 1+3 18.2 357 4.9 34.8 200.9 1+3 28.5 38.3 8.7 116 150 216 143 206 280 216 294 384 Cylinder heating kW 2.8 6.9 153.8 61.0 55.2 3000 2864 2218 1540 20 20 22 22 22 310 298 490 621 Max. mold diameter mm 620 Max.7 6.9 Screw L/D ratio 18 22 25 30 25 30 35 30 35 40 2940 2042 1500 2835 2083 1595 88.1 25.5 85.4 7.6 17.4 7.4 67.4 12.7 48.9 22.6 106 144 123 169 220 80. plasticizing rate (PS)² g/s 1.5 110 12.9 59.2 3.7 117 74.4 73.4 Max.1 80.1 Number of temperature zones 24 600 Rotary table 498 318 231 5 1+3 238 7.1 101 132 Injection rate into air with hydraulic accumulator (option) cm³/s 65.0 111.1 – 294 ¹ 22 Injection unit ² EUROMAP 6 standard Battenfeld standard 60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 60 130 210 350 International size designation (Euromap 1) Screw diameter mm 14 18 22 Specific injection pressure bar 3000 2593 1736 Theoretical swept volume cm³ 13.6 11.4 108 161 77.4 7.2 28 41.8 31.0 Max.7 10.7 32.8 3.2 3.HM 600 Clamping unit HM 600/… Clamping force kN 600 Diameter mm 600 Distance between tie-bars mm x mm 420 x 420 Mold height mm 100 Platen dimensions mm x mm 630 x 663 (594) Rotation time 180° s 1.4 Ejector stroke mm 150 Oil tank volume l 225 Dry cycle time¹ s/mm Standard drive power kW 400 2 x G 1/4“ 2. mold space mm 300 Number of cooling circuits Opening stroke mm 450 Opening force kN 35 Tie-bar diameter mm 65 Maximum daylight mm 750 Ejector force kN 26.6 8.0 96. weight moving kg mold half Rotary table diameter mm 600 Min.1 90.5 131.6 20.3 3.7 Nozzle stroke mm 250 250 250 250 Nozzle contact force kN 47 47 86 86 Screw stroke mm 90 150 175 Injection rate into air cm³/s 32.2 3. screw speed 1/min Screw torque Nm 90 Max. 280 75 k 75 75 1762 1762 700 700 760 760 1010 j 1762 5100 2700 2600 3300 i 1762 5100 2700 2600 3300 600/350H/130.V-L-S h 700 600/350H/60 V-L-S g 700 5200 3000 2700 3600 f 760 5100 2700 2600 3300 600/210H/210-L-S-V e 760 600/210H/60-130 V-L-S 1010 3600 d 1010 – c 1010 5000 3000 3650 5000 2700 2600 3300 600/130H/210 V-L 3650 600/130H/60-130 V-L-S 3600 b 3650 5000 3000 a¹ 3650 600/60H/210 V-L – V 3650 S 3650 L 3675 kg 5000 2700 2600 3300 3855 HM 600/60H/60-130 V-L-S ¹ maximum machine length with medium screw diameter and retracted carriage 25 .9 Ø620 24 70 594 2 3 750 450 450 85 247 678 260 260 420 120 100 12 1 4 1307 630 520 420 430 Z 05/26/02/E (4x) 125 G1/4" (8x) 28 (4x) 399 88.05 107 279 a 1174 170 348 R35 60 365 729 399 120 65 BA 245 150 45 347 300 200 175 30 430 170 745 23 45° M16 (56x) Ø258 +0.505 l 75 .Platen dimensions 35 70 490 280 M16 (8x) Ø6 .05 00 4 3 210 245 275 140 175 88.0.9 70 24 A 924 644 275 245 210 175 140 Ø125 H7 Ø125 H7 342 202 M16 B 562 Dimensions and weight V S k m HM n o j S V H g h b a ll t q r d c s L i L e f 480 1540 1790 945 1363 146 480 1540 1790 945 1363 146 480 480 146 1276 1276 146 1363 55 55 1363 945 500 945 1790 t 500 1790 1540 s 1875 1540 1276 r 1875 1276 55 q 900 55 500 o 900 500 1875 n 25 1875 900 m 205 900 . 4 7.2 1+3 7.1 101 132 102 133 169 124 157 194 Injection rate into air with hydraulic accumulator (Option) cm³/s 65.0 55.9 34.3 318 231 5 3.8 402.HM 1000 Clamping unit HM 1000/… 1000 Diameter mm 600 Mold height mm 100 Rotation time 180° s 1.1 90.4 12.9 80.1 13.8 31.4 1+3 7. mold diameter mm 657 Max.8 6. shot weight (PS) g 12.3 110 3.0 14 Screw L/D ratio 18 22 18 28 20 22 25 30 25 41.4 88.9 1+4 .7 10.8 3.4 73.6 11.4 12.9 153.6 20.6 228.3 1+3 43.1 25.7 117 74.7 32.5 131.9 1+3 28.4 257.6 8.7 Nozzle stroke mm 250 250 250 250 350 350 Nozzle contact force kN 47 47 86 86 86 86 Screw stroke mm 90 150 175 200 225 Injection rate into air cm³/s 32.2 357 4.4 108 161 77.7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 Cylinder heating kW 6.9 22.5 19. weight moving kg mold half Rotary table diameter mm 600 Min.9 59.1 30.9 63. plasticizing rate (PS)² g/s 1. screw speed 1/min Screw torque Nm 90 Max.8 12.7 54.4 – 329 ¹ 30 ² EUROMAP 6 standard Battenfeld standard 60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 60 130 210 350 525 750 International size designation (Euromap 1) Screw diameter mm Specific injection pressure bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 Theoretical swept volume cm³ 13. mold space mm 250 Number of cooling circuits Opening stroke mm 500 Opening force kN 55 Tie-bar diameter mm 65 Maximum daylight mm 750 Ejector force kN 41.2 175.5 85.0 111.1 80.2 Ejector stroke mm 150 Oil tank volume l 250 Dry cycle time¹ s/mm Standard drive power kW Injection unit 400 2 x G 1/4“ 2.2 22 22 22 22 310 298 318 291 490 621 770 998 Max.6 20 22 30 106 35 144 30 123 35 169 40 220 35 193 40 251 45 318 40 283 45 358 50 442 96.1 13.5 325.2 8.5 12.7 27.7 10.4 1+3 39.4 7.2 238 3.5 Number of temperature zones 26 600 Rotary table 498 2.4 67.5 38.8 61.4 289.8 17.7 12 1+3 18.9 36.2 Max.0 Clamping force kN Distance between tie-bars mm x mm 470 x 420 Platen dimensions mm x mm 680 x 663 (594) Max.7 48.1 10.6 17.2 125 3.8 200. 05 05 58 +0.Platen dimensions 35 70 560 350 M16 (8x) 974 694 347 M16 (64x) 45 247 729 65 170 348 260 365 30 530 195 770 1224 23 265 150 45° 1357 680 520 470 430 663 260 420 210 245 R35 275 279 140 175 24 70 -0.225 5600 3100 2700 3600 g 75 5500 2800 2600 3300 1000/210H/210 V-L-S f 1862 1000/210H/60-130 V-L-S e 750 3800 810 3600 – d 810 – 5500 3300 c 1060 5500 3100 1000/130H/350 V-L b 1060 1000/130H/210 V-L a¹ 4000 V 4235 S 4415 L 4000 5400 2800 2600 3300 4000 kg 1000/130H/60-130 V-L-S 4000 HM ¹ maximum machine length with medium screw diameter and retracted carriage 27 .9 594 2 3 24 60 BA 4 3 Ø657 85 500 100 1 2 1 4 250 175 150 A 140 414 Z 05/26/02/E (4x) 500 750 125 280 245 210 175 140 88.9 70 0 Ø60 107 140 Ø125H7 Ø125H7 331 G1/4" (8x) 28 (4x) 367 275 227 M16 B 550 Dimensions and weight V S k m HM n o j S V H g h b a ll t q r d c s L i L e f 530 t 530 146 s 146 1413 r 1413 995 q 995 1790 o 1790 1590 n 1590 1276 m 1276 55 55 500 500 1875 900 . Ø2 88.45 235 415 75 75 75 1862 1862 1862 750 750 5600 2800 2600 3300 750 5600 2800 2600 3300 810 1000/750H/60 V-L-S 810 5700 3100 2700 3600 810 5600 2800 2600 3300 1000/525H/210 V-L-S 1060 1000/525H/60-130 V-L-S 1060 5600 3300 2700 3800 1060 1000/350H/350 V-L-S 4000 5600 3100 2700 3600 4000 5500 2800 2600 3300 1000/350H/210 V-L-S 4000 1000/350H/60-130 V-L-S 1000/750H/130 V-L-S k 3800 4000 – j 1875 5600 3300 i 900 1000/210H/350 V-L h .530 75 1862 750 l 530 530 530 146 146 146 1413 1413 1413 995 995 995 1790 1790 1790 1590 1590 1590 1276 1276 1276 55 55 55 500 500 500 1875 1875 1875 900 900 900 . 5 – 364 ¹ 30 ² EUROMAP 6 standard Battenfeld standard 60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 60 130 210 350 525 750 International size designation (Euromap 1) Screw diameter mm Specific injection pressure bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 Theoretical swept volume cm³ 13.6 11.HM 1000 (Distance between tie-bars enlarged) Clamping unit Rotary table HM 1000/… 1000 Diameter mm 735 Mold height mm 120 Rotation time 180° s 1.3 1+3 43.6 17.4 7.4 1+3 7. mold diameter mm 768 Max.8 17.0 14 Screw L/D ratio 18 22 18 28 20 22 25 30 25 41.4 67.9 153.8 6.1 25.7 27.5 131.6 8.2 Clamping force kN Distance between tie-bars mm x mm 520 x 520 Platen dimensions mm x mm 760 x 805 (724) Max.9 22.1 13.1 13.2 22 22 22 22 310 298 318 291 490 621 770 998 Max.9 1+4 .8 200.2 238 3.1 10.4 108 161 77.8 3.9 59.7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 Cylinder heating kW 6.7 32.4 88.6 20 22 30 106 35 144 30 123 35 169 40 220 35 193 40 251 45 318 40 283 45 358 50 442 96.7 117 74.6 228.2 357 4.7 10.1 90.9 34.1 80.3 110 3.2 125 3. shot weight (PS) g 12.2 1+3 7.7 12 1+3 18.7 10.8 61.7 54.9 80.2 Ejector stroke mm 150 Oil tank volume l 350 Dry cycle time¹ s/mm Standard drive power kW Injection unit 700 2 x G 1/4“ 2. plasticizing rate (PS)² g/s 1. screw speed 1/min Screw torque Nm 90 Max.4 1+3 39.5 19.4 73.7 Nozzle stroke mm 250 250 250 250 350 350 Nozzle contact force kN 47 47 86 86 86 86 Screw stroke mm 90 150 175 200 225 Injection rate into air cm³/s 32.1 30.5 38.0 55.9 63.5 325.8 12.8 402.4 12.9 1+3 28.4 12. weight moving kg mold half Rotary table diameter mm 735 Min.4 289.5 Number of temperature zones 28 735 498 2.1 101 132 102 133 169 124 157 194 Injection rate into air with hydraulic accumulator (option) cm³/s 65.9 36.2 Max.0 111.2 8.6 20.3 318 231 5 3.4 257.4 7.8 31.5 12.5 85.7 48. mold space mm 370 Number of cooling circuits Opening stroke mm 500 Opening force kN 55 Tie bar diameter mm 80 Maximum daylight mm 870 Ejector force kN 41.2 175. Platen dimensions 35 70 560 350 M16 (8x) .05 24 M16 (44x) 45° 1304 347 652 425 220 805 337 260 520 M16 70 140 340 210 344 280 R35 285 30 365 45 247 810 23 4 3 24 88.9 203.375 7100 3200 2800 3700 1000/350H/350 V-L-S 75 7000 2900 2700 3400 1000/350H/210 V-L-S g 75 1000/350H/60-130 V-L-S 2110 7100 3400 f 2110 7100 3200 2800 3700 1000/210H/350 V--L 850 7000 2900 2700 3400 1000/210H/210 V-L-S e 850 1000/210H/60-130 V-L-S 908 3900 d 908 3700 – c 1210 – 7000 3400 b 1210 7000 3200 1000/130H/350 V-L a¹ 4400 1000/130H/210 V-L 580 580 580 146 146 146 1488 1488 1488 1075 1075 1075 2005 2005 2005 1683 1683 1683 1353 1353 1353 55 55 55 500 500 500 2090 2090 2090 900 900 900 .195 85 265 75 75 75 2110 2110 2110 850 850 850 908 1210 908 7100 2900 2700 3400 908 7100 2900 2700 3400 1000/750H/130 V-L-S 1210 1000/750H/60 V-L-S 1210 7200 3200 2800 3700 4400 7100 2900 2700 3400 1000/525H/210 V-L-S 4400 1000/525H/60-130 V-L-S 4400 3900 4400 – V 4485 S 4665 L 4400 6900 2900 2700 3400 4400 kg 1000/130H/60-130 V-L-S 4400 HM ¹ maximum machine length with medium screw diameter and retracted carriage 29 .8 735 Ø768 160 Ø160 H7 Ø160 H7 B 272 1054 774 407 280 340 210 267 140 580 220 627 Dimensions and weight V S k m HM n o j S V H g h b a ll t q r d c s L i L e f 580 t 580 146 s 146 1488 r 1488 1075 q 1075 2005 o 2005 1683 n 1683 1353 m 1353 55 l 55 500 k 500 2090 j 2090 900 i 900 .2 2 3 1437 760 520 430 80 B A 1 4 Ø2 58 +0.0 -0 5 A 150 192 724 G1/4" (8x) 28 (8x) 107 Z05/26/02/E (4x) 1 2 Ø 160 870 500 370 500 250 85 175 60 120 50.680 7100 3400 2800 3900 h . 8 200.7 Nozzle stroke mm 250 250 250 250 350 350 400 Nozzle contact force kN 47 47 86 86 86 86 100 Screw stroke mm 90 150 175 200 225 250 Injection rate into air cm³/s 32.8 17.1 90.4 67.9 36.9 63.4 88.9 32.1 10.4 12.HM 1600 Clamping unit HM 1600/.3 8.7 32. Rotary table 1600 735 Clamping force kN Distance between tie-bars mm x mm 570 x 520 Platen dimensions mm x mm 810 x 805 (724) Max. mold diameter mm 804 Max. mold space mm 300 Number of cooling circuits Opening stroke mm 650 Opening force kN 84 Tie-bar diameter mm 80 Maximum daylight mm 950 Ejector force kN 41.5 131.3 3.0 111.7 6..8 31.9 153.1 80.5 38.5 18.2 3.7 117 74.2 1+3 3.9 59.4 39.6 106 20 20 22 35 144 30 123 35 169 40 220 35 193 40 251 45 318 40 45 50 45 283 358 442 398 50 491 22 22 22 22 22 310 298 318 291 260 490 621 770 998 1540 55 594 Max.8 402.2 Max.8 3.5 14 Screw L/D ratio 18 22 18 22 28 25 30 25 30 41.5 325.7 48.4 73.4 39.1 25.6 17. weight moving kg mold half Rotary table diameter mm 735 Min.3 43.7 10.1 101 132 102 133 169 124 157 194 183 226 273 498 318 231 5 7.1 30.8 – 399 ¹ Injection unit 700 37 ² EUROMAP 6 standard Battenfeld standard 60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S 60 130 210 350 525 750 1000 International size designation (Euromap 1) Screw diameter mm Specific injection pressure bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 Theoretical swept volume cm³ 13.4 108 161 77..4 289.6 11.1 13.8 61.6 20.6 228.0 96.9 80.4 12.5 Injection rate into air with hycm³/s 65.2 238 3.4 7.2 175.2 125 12 18.7 54.8 17.9 28.7 1+3 10. shot weight (PS) g 12.2 446. screw speed 1/min Screw torque Nm 90 Max.0 55.4 1+3 7.9 34.2 362.2 48.3 1+3 1+3 1+3 1+4 1+3 1+4 .2 357 4.5 13.2 2 x G 1/4“ 2. plasticizing rate (PS)² g/s 1.8 6.7 27.7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 draulic accumulator (option) Cylinder heating Number of temperature zones 30 kW 2.9 22.5 85.5 110 12.2 Ejector stroke mm 200 Oil tank volume l 400 Dry cycle time¹ s/mm Standard drive power kW Diameter mm 735 Mold height mm 120 Rotation time 180° s 1.4 7.1 13.8 540.5 19.8 12.4 257.6 8. 5 280 292 210 88. -0 05 724 1 180 70 203.8 630 245 30 835 652 Dimensions and weight V S k m HM n o j S V H g h b a ll t q r d c s L i L e f 630 t 630 146 s 146 1538 r 1538 1125 q 1125 2005 o 2005 1733 n 1733 1353 m 1353 55 l 55 500 k 500 2090 2090 900 900 .9 2 5 107 300 180 175 M20 2 1 4 650 650 85 A 180 B A 4 Ø73 Ø804 950 120 Z 05/26/02/E (4x) Ø2 58 +0.395 8200 3600 g 75 8100 3400 2800 3900 1600/350H/525 V-L 2310 8100 3200 2800 3700 1600/350H/350 V-L-S f 2310 8000 2900 2700 3400 1600/350H/210 V-L-S 950 1600/350H/60-130 V-L-S e 950 4100 1008 3900 – d 1008 – 8200 3600 1310 8100 3400 1600/210H/525 V-L c 1310 8100 3200 2800 3700 1600/210H/350 V-L b 4800 1600/210H/210 V-L-S a¹ 4800 V 4865 S 5150 L 4800 kg 8000 2900 2700 3400 4800 HM 1600/210H/60-130 V-L-S ¹ maximum machine length with medium screw diameter and retracted carriage 31 .Platen dimensions 560 350 363 347 1354 365 a 45 652 80 247 425 220 805 337 260 520 272 1487 810 570 520 430 23 3 150 M16 (56x) 45° .575 75 j 630 630 630 146 146 146 1538 1538 1538 1125 1125 1125 2005 2005 2005 1733 1733 1733 1353 1353 1353 55 55 55 500 500 500 2090 2090 2090 900 900 900 .9 140 70 24 50.120 65 350 75 75 2310 950 1008 75 8900 3200 2800 3700 2310 1600/1000H/60-130 V-L-S 8800 2900 2700 3400 2310 8200 3400 2800 3900 950 1600/750H/350 V-L-S 950 8200 3200 2800 3700 1008 8100 2900 2700 3400 1600/750H/210 V-L-S 1008 1600/750H/60-130 V-L-S 1310 8300 3600 2900 4100 1310 8200 3400 2800 3900 1600/525H/525 V-L-S 1310 1600/525H/350 V-L-S 4800 8200 3200 2800 3700 4800 8100 2900 2700 3400 1600/525H/210 V-L-S 4800 1600/525H/60-130 V-L-S 1600/1000H/210 V-L-S i 4100 4800 – h .05 60 R35 Ø 160H7 Ø 160H7 3 24 88.2140 342.5 210 344 280 189 G1/4" (8x) 28 (8x) B 35 70 M16 (8x) 1104 824 432 350 342. 9 34.2 3.8 6.1 13.2 238 3.1 13.1 90.4 2 x G 1/4“ 3.8 17.7 117 74.4 257.1 10.4 88.8 3.7 6.1 25.5 110 12. mold space mm 440 Number of cooling circuits Opening stroke mm 650 Opening force kN 84 Tie-bar diameter mm 90 Maximum daylight mm 1090 Ejector force kN 41.5 325.1 30.4 108 161 77..4 12.6 17.5 38.9 32.9 28.HM 1600 (Distance between tie-bars enlarged) Clamping unit HM 1600/.3 43.8 200.9 63.2 362.9 22.5 131.5 13.8 17. screw speed 1/min Screw torque Nm 90 Max.0 111. mold diameter mm 928 Max.8 12.6 20.5 85.2 175.0 – 441 ¹ Injection unit 1000 37 ² EUROMAP 6 standard Battenfeld standard 60 H-V-L-S 130 H-V-L-S 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S 60 130 210 350 525 750 1000 International size designation (Euromap 1) Screw diameter mm Specific injection pressure bar 3000 2593 1736 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 Theoretical swept volume cm³ 13.2 357 4.7 32.2 Ejector stroke mm 200 Oil tank volume l 500 Dry cycle time¹ s/mm Standard drive power kW Diameter mm 870 Mold height mm 140 Rotation time 180° s 1.7 Nozzle stroke mm 250 250 250 250 350 350 400 Nozzle contact force kN 47 47 86 86 86 86 100 Screw stroke mm 90 150 175 200 225 250 Injection rate into air cm³/s 32.4 7.4 73.5 14 Screw L/D ratio 18 22 18 22 28 25 30 25 30 41.7 48.7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 draulic accumulator (option) Cylinder heating Number of temperature zones 32 kW 2.2 446.3 3.4 39.7 1+3 10.6 11.5 18.5 19.7 54.9 80.9 153.0 55..0 96.1 101 132 102 133 169 124 157 194 183 226 273 498 318 231 5 7.6 8.9 36.2 Max.6 106 20 20 22 35 144 30 123 35 169 40 220 35 193 40 251 45 318 40 45 50 45 283 358 442 398 50 491 22 22 22 22 22 310 298 318 291 260 490 621 770 998 1540 55 594 Max.8 31.8 61.5 Injection rate into air with hycm³/s 65.7 10. weight moving kg mold half Rotary table diameter mm 870 Min.9 59. plasticizing rate (PS)² g/s 1.4 7. shot weight (PS) g 12.7 27.4 39.4 289.8 540.3 1+3 1+3 1+3 1+4 1+3 1+4 .1 80.4 12.6 228.2 1+3 3. 870 Rotary table Clamping force kN 1600 Distance between tie-bars mm x mm 630 x 630 Platen dimensions mm x mm 910 x 990 (904) Max.8 402.4 1+3 7.4 67.2 125 12 18.2 48.3 8. 120 k 65 2560 1621 1245 2155 350 1050 1108 75 11100 3300 2800 3800 75 1600/1000H/60-130 V-L-S 11000 3000 2700 3500 2560 10400 3500 2800 4000 2560 1600/750H/350 V-L-S 1050 10400 3300 2800 3800 1050 10300 3000 2700 3500 1600/750H/210 V-L-S 1108 1600/750H/60-130 V-L-S 1108 10500 3700 2900 4200 1460 10400 3500 2800 4000 1600/525H/525 V-L-S 1460 1600/525H/350 V-L-S 1460 10400 3300 2800 3800 5050 10300 3000 2700 3500 1600/525H/210 V-L-S 5050 1600/525H/60-130 V-L-S 1600/1000H/210 V-L-S j 4200 5050 – i 75 10300 3700 h 75 10300 3500 2800 4000 1600/350H/525 V-L g 2560 1600/350H/350 V-L-S f 2560 10300 3300 2800 3800 1050 10200 3000 2700 3500 1600/350H/210 V-L-S 1050 1600/350H/60-130 V-L-S e 1108 4200 d 1108 4000 – 1460 – 10300 3700 c 1460 10300 3500 1600/210H/525 V-L 5050 10300 3300 2800 3800 1600/210H/350 V-L b 5050 1600/210H/210 V-L-S a¹ 5050 V 5050 S 5050 L 10200 3000 2700 3500 5115 kg 1600/210H/60-130 V-L-S 5400 HM 900 f ¹ maximum machine length with medium screw diameter and retracted carriage 33 .Platen dimensions 35 140 840 560 M20 (8x) 1607 910 630 520 440 A 237 B A 257 3 45° M20 (80x) 357 383 200 45 30 990 R35 365 245 a 245 650 1474 895 M20 (80x) 630 435 260 150 M20 203.9 894 G1/4" (8x) 28 (8x) 154 B 200 90 1224 944 492 420 415 350 352 280 210 88.9 50.8 140 712 Dimensions and weight V S k m HM n o j S V H g h b a ll t q r d c s L i L e 670 670 670 670 670 146 146 146 146 146 1621 1621 1621 1621 1245 1245 1245 1245 2155 2155 2155 1858 1858 1858 2155 1463 1463 1463 1858 55 55 55 55 1858 55 500 500 500 500 1463 500 2240 75 2240 t 2240 s 2240 1463 r 900 2240 q 900 o 900 n 900 .575 m .05 Ø25 117 140 2 3 24 1 4 200 1090 650 440 650 300 175 45 60 2 4 0 Ø87 Ø928 Z 05/26/02/E (4x) 70 1 140 88.2 210 280 350 420 415 439 Ø 160 H7 Ø 160 H7 5 8 +-00.0.395 l . 0 111.5 85.5 325. Clamping force kN 2100 Distance between tie-bars mm x mm 630 x 630 Platen dimensions mm x mm 910 x 990 (904) Max.5 41.5 12. mold space mm 325 Number of cooling circuits Opening stroke mm 725 Opening force kN 104 Tie-bar diameter mm 90 Maximum daylight mm 1050 Ejector force kN 59 Ejector stroke mm 200 Oil tank volume l 500 Dry cycle time¹ s/mm Standard drive power kW Diameter mm 870 Mold height mm 140 Rotation time 180° s 1.6 11.0 55.4 594.5 131.8 61.5 18.2 362.4 12 7.3 1+4 1+3 1+4 1+4 62 .4 Injection unit 45 130 H-V-L-S International size designation (Euromap 1) mm Specific injection pressure bar Theoretical swept volume cm³ Max.8 17.1 10.8 12.2 446.4 12.8 6.1 30.4 39.1 90.8 200.4 7.9 153.5 491.4 289.5 18.1 101 132 102 133 169 124 157 194 183 226 273 248 300 419 Injection rate into air with hy77.2 48.9 59.9 51.9 28.2 110 3.2 125 3.7 27.0 96.HM 2100 Clamping unit HM 2100/.1 13.7 48.4 88.8 540.3 17.4 1+3 7.6 8.2 175.2 357 4.7 1+3 *Also available with a size 60 injection unit 34 870 Rotary table 10. shot weight (PS) g Screw L/D ratio 18 2 x G 1/4“ 22 ² 210 25 30 EUROMAP 6 standard Battenfeld standard 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 1000 H-V-L-S 130 Screw diameter 1000 3.1 13.5 19.6 228.9 10.9 63. screw speed 1/min Screw torque Nm Max.4 73.4 39.5 38.6 17.4 67.. plasticizing rate (PS)² g/s Nozzle stroke mm 250 250 250 350 350 400 400 Nozzle contact force kN 47 86 86 86 86 100 100 Screw stroke mm 150 175 200 225 250 275 Injection rate into air cm³/s 32.2 830. weight moving kg mold half Rotary table diameter mm 870 Min.7 6.8 402.7 117 74.3 43.0 – 441 ¹ 25 30 350 35 30 35 525 40 35 40 750 45 40 45 1330 H-V-L-S 1000 50 45 50 1330 55 50 55 65 3000 2864 2218 1540 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 2470 2041 1461 28 41.8 1+3 1+3 1+3 17 13.9 32.9 36. mold diameter mm 928 Max.4 257..9 Number of temperature zones kW 318 238 3.7 116 150 216 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 567 686 draulic accumulator (option) cm³/s 958 Cylinder heating 20.6 106 144 123 169 220 193 251 318 283 358 442 398 491 594 540 653 913 25.9 80.8 20 22 22 22 22 22 22 22 310 298 318 291 260 278 490 621 770 998 1540 1940 Max.7 18.4 12.3 8. 120 2100/750H/60-130 V-L-S 1621 460 1245 75 75 2155 2560 2560 1050 1050 1050 1108 1108 1108 10800 3900 3000 4400 1460 2100/750H/750 V-L-S 1460 10800 3700 2900 4200 1460 10700 3500 2800 4000 2100/750H/525 V-L-S 5050 2100/750H/350 V-L-S 5050 4400 5050 – k 65 10800 3900 j 350 2100/525H/750 V-L i 75 10800 3700 2900 4200 h 75 10700 3500 2800 4000 2100/525H/525 V-L-S g 2560 10700 3300 2800 3800 2100/525H/350 V-L-S f 2560 10600 3000 2700 3500 2100/525H/210 V-L-S 1050 2100/525H/60-130 V-L-S 1050 4400 e 1108 4200 – d 1108 – 10700 3900 1460 10700 3700 2100/350H/750 V-L c 1460 10600 3500 2800 4000 2100/350H/525 V-L 5050 10600 3300 2800 3800 2100/350H/350 V-L-S b 5050 2100/350H/210 V-L-S a¹ 5050 V 5050 S 5115 L 10500 3000 2700 3500 5400 kg 2100/350H/60-130 V-L-S 5510 HM 900 f 2100/1000H/60-130 V-L-S 11300 3000 2700 3500 2100/1000H/210 V-L-S 11400 3300 2800 3800 2100/1000H/350 V-L-S 11400 3500 2800 4000 2100/1000H/525 V-L-S 11500 3700 2900 4200 2100/1330H/60-130 V-L-S 11300 3000 2700 3500 2100/1330H/210 V-L-S 11400 3300 2800 3800 2100/1330H/350 V-L-S 11400 3500 2800 4000 ¹ maximum machine length with medium screw diameter and retracted carriage 35 .8 140 B 712 Dimensions and weight V S k m HM n o j S V H g h b a ll t q r d c s L i L e 670 670 670 670 670 146 146 146 146 146 1621 1621 1621 1621 1245 1245 1245 1245 2155 2155 2155 2155 1858 1858 1858 1858 1463 1463 1463 1858 55 55 55 55 55 1463 500 500 500 500 500 75 2240 t 2240 s 2240 1463 r 2240 2240 q 900 o 900 .05 8 -0+0.9 50.9 894 1 4 M20 (68*) 692 535 325 185 225 237 154 G1/4" (8x) 28 (8x) 140 1050 725 725 85 1 2 70 117 200 90 1224 944 492 420 410 350 352 280 210 88.395 2560 n 900 10700 3300 2800 3800 m 900 10600 3000 2700 3500 2100/750H/210 V-L-S l .2 210 280 410 350 439 420 2 88.Platen dimensions 35 140 840 560 M20 (8x) 75 B A Z 05/26/02/E (4x) A 200 1607 910 630 520 440 257 45° M20 (68x) 357 30 245 630 260 435 990 150 M20 383 200 45 R35 415 a 1474 245 650 895 23 Ø2 5 .05 4 3 Ø160 H7 Ø160 H7 Ø8 140 3 203. 8 17.7 27.4 257.9 36.1 10.4 7.5 325.2 48.9 32.7 26. plasticizing rate (PS)² g/s Nozzle stroke mm 250 250 350 350 400 400 500 Nozzle contact force kN 86 86 86 86 100 100 129 Screw stroke mm 150 175 200 225 250 275 325 Injection rate into air cm³/s 59.2 6.9 22.3 43..4 594.8 402.6 Injection unit 55 ² 2 x G 3/8“ EUROMAP 6 standard Battenfeld standard 210 H-V-L-S 350 H-V-L-S 525 H-V-L-S 750 H-V-L-S 210 350 525 750 International size designation (Euromap 1) 1500 3.4 – 497 ¹ 1000 H-V-L-S 1330 H-V-L-S 1000 2200 H-V-L-S 1330 2200 Screw diameter mm Specific injection pressure bar 2940 2042 1500 2835 2083 1595 2743 2100 1659 2678 2116 1714 2490 2016 1666 2470 2041 1461 2500 2070 1555 Theoretical swept volume cm³ 73.7 1+3 18.6 31.5 131.8 540.4 12.5 13.6 106 1436 Max. shot weight (PS) g 67.5 41.8 17.1 30.7 10.0 111.6 228.1 13.1 13.8 25 Screw L/D ratio 30 35 144 30 123 35 169 40 220 35 193 40 251 45 318 40 45 50 45 283 358 442 398 50 491 55 50 55 594 540 653 65 913 55 65 772 1078 22 22 22 22 22 22 22 75 Max.7 117 74.4 12. weight moving kg mold half Rotary table diameter mm 1000 Min.5 18.5 491.4 39.5 18.9 10.0 96.5 981.8 12.8 63. mold diameter mm 1047 Max.9 28.4 289.0 1306.3 1+3 1+3 *Also available with a size 60 and 130 injection unit 36 1000 Rotary table 1+3 1+4 1+3 1+4 1+4 62 52.8 200.1 101 132 102 133 169 124 157 194 183 226 273 248 300 419 242 338 450 Injection rate into air with hycm³/s 143 206 280 216 294 384 287 375 475 376 476 588 477 588 712 567 686 draulic accumulator (Option) 958 484 676 900 20. mold space mm 350 Number of cooling circuits Opening stroke mm 800 Opening force kN 141 Tie-bar diameter mm 105 Maximum daylight mm 1150 Ejector force kN 59 Ejector stroke mm 200 Oil tank volume l 550 Dry cycle time¹ s/mm Standard drive power kW Diameter mm 1000 Mold height mm 160 Rotation time 180° s 1.HM 2700 Clamping unit HM 2700/.4 12 7.4 39.6 17.5 19..1 1+4 78 .9 51.8 702.2 362.3 17.5 85.9 153. Clamping force kN 2700 Distance between tie-bars mm x mm 710 x 710 Platen dimensions mm x mm 1030 x 1100 (1000) Max.3 Cylinder heating Number of temperature zones kW 8.2 830.6 11.2 175.2 446. screw speed 1/min 310 298 318 291 260 278 283 Screw torque Nm 490 621 770 998 1540 1940 2373 Max. 9 200 3 Ø 160 H7 2 Ø 160 H7 1 4 140 1 2 00 Ø10 Ø1047 117 1150 800 85 127 1344 1064 420 350 280 210 140 (70) 203.0 5 Ø2 58 +0 -0 .Platen dimensions 980 700 G3/8" (8x) 28 (8x) 220 800 160 BA Z 05/26/02/E (4x) 350 190 225 A 220 75 1727 1030 710 520 440 257 M20 (68x) 45° 357 1594 642 585 415 30 295 770 45 955 Dimensions and weight M20 (68x) 295 1100 710 260 M20 404 200 23 .9 50.05 4 3 485 24 (70) 88.120 s 2240 – r 2240 13700 4200 q 900 13000 4000 3100 4500 2700/750H/1000 L o 900 2700/750H/750 V-L-S n 900 13000 3800 3000 4300 m 900 12900 3600 2900 4100 2700/750H/525 V-L-S l 65 2700/750H/350 V-L-S k 350 12900 3400 2900 3900 j 460 12800 3100 2800 3600 2700/750H/210 V-L-S i 75 2700/750H/60-130 V-L-S h 75 – 2760 4500 – g 2760 – 13700 4200 f 2760 13000 4000 2700/525H/1000 L 1150 2700/525H/750 V-L e 1150 13000 3800 3000 4300 d 1208 12900 3600 2900 4100 2700/525H/525 V-L-S c 1208 12900 3400 2900 3900 2700/525H/350 V-L-S b 1560 2700/525H/210 V-L-S a¹ 1560 V 5250 S 5250 L 12800 3100 2800 3600 5250 kg 2700/525H/60-130 V-L-S 5315 HM 900 f – 1741 770 1365 75 75 2155 2760 2760 1150 1150 1150 1208 1208 1208 1560 1560 1560 14400 4200 3200 5250 13700 4000 3100 4500 2700/1000H/1000 L-S 5250 13700 3800 3000 4300 2700/1000H/750 V-L-S 5250 13600 3600 2900 4100 2700/1000H/525 V-L-S 5600 13600 3400 2900 3900 2700/1000H/350 V-L-S 5710 2700/1000H/210 V-L-S 6570 2700/1000H/60-130 V-L-S 13500 3100 2800 3600 – 2700/1330H/60-130 V-L-S 13500 3100 2800 3600 2700/1330H/210 V-L-S 13600 3400 2900 3900 2700/1330H/350 V-L-S 13600 3600 2900 4100 2700/1330H/525 V-L-S 13700 3800 3000 4300 2700/2200H/60-130 V-L-S 14500 3100 2800 3600 2700/2200H/210 V-L-S 14600 3400 2900 3900 2700/2200H/350 V-L-S 14600 3600 2900 4100 ¹ maximum machine length with medium screw diameter and retracted carriage 37 .2 210 280 475 350 489 420 1004 44 552 475 412 88.8 105 B 35 140 M20 (8x) 772 V S g t q r d c h b a ll k m HM n o j S V H s L i L e 750 750 750 750 750 146 145 146 146 146 1741 1741 1741 1741 1365 1365 1365 1365 2155 2155 2155 2155 1948 1948 1948 1948 1948 1513 1513 1513 1513 55 55 55 55 55 1513 500 500 500 500 500 2240 75 2240 t 2240 . adjustable • Ejector platen safety Ejector and core pull movement parallel to opening • Ejector drillings according to EUROMAP/SPI • Hasco centering bushes • Pneumatic ejector coupling • ● Standard. 38 UNILOG B4 T-slots in mold platens Option . the machines of this series are equipped with all machine fittings required for multicomponent processing. 120° rotating Unscrewing device with servo-motor in lieu of standard ejector 2 cooling circuits controlled by rotary manifolds on rotary table Unscrewing device with servo-motor in addition to the standard ejector 4 cooling circuits controlled by rotary manifolds on rotary table Central hydraulic multi-stroke ejector. Clamping unit UNILOG B4 Ejector force increased Monitored safety gate on operator side • Pneumatically operated safety gate on operator`s side Special program: Cyclestart with closing of the safety gate in semi-automatic mode Operator safety gate on non-operator side of the machine Pneumatically operated safety gate on non-operator side Safety guard extended Mold mounting area guarded Fixing holes for robot on top of the fixed platen according to EUROMAP/VDMA Clamping unit UNILOG B4 • Clamping force monitoring including display via screen Free adjustable closed loop controlled pressures for opening/closing movements and mold safety • Magnetic quick mold clamping system Mold safety program • MOULDFIX quick mold clamping system Precise platen parallelism with low-maintenance moving platen support • Manual tie-bar removal device Platen drillings and register rings according to EUROMAP (metric threads) • Roller support for stack molds Ejector cross and ejector drillings in moving platen according to EUROMAP/SPI Platen drillings and register rings and fixing holes to SPI standard Rotary table Special mold heights according to customer requirements Servo drive • Special mold-opening paths according to customer requirements Indexing cylinder • 2 stations. 180° oscillating or rotating • Hydraulic mold close inhibitor. Moreover.Standard and optional equipment HM Multicomponent 400 kN–2700 kN All technical options of the HM standard series are also available for multicomponent machines. electronically monitored on operator side • Mechanical safety drop bar 3 stations. speed infinitely adjustable via screen Connection for material conveyor Screw with check valve.Standard and optional equipment HM Multicomponent 400 kN–2700 kN Injection unit Screw drive by low speed hydaulic motor. integrated Open nozzle • Needle type shut-off nozzle spring loaded with heater band and thermo element Pneumatically operated needle type. screw and barrel nitrided • Hopper loader UNIFEED A1 in lieu of material hopper L/D ratio of 22:1 for three different diameters • Application package processing thermoset Screw with mixing section Application package processing liquid silicone rubber (LSR) Rapidmelt screw Linear bearings for injection unit Thermoplastic screws for special applications Hydraulic accumulator for fast injection Wear-protected screw and barrel design AK+ Scale on injection unit to indicate screw position • Injection. relief valve • Changeover from injection to holding pressure dependent on stroke. filling level ● Standard. shut-off nozzle with heater band and thermocouple Non-standard design of open nozzle Barrel guarding • Barrel insulation Swiveling injection unit • Purge guard electronically monitored • Hopper can be shut and emptied • Hopper of V2A stainless steel • • Cavity pressure dependent changeover from injection to holding pressure Insulated hopper Monitoring of min. shut-off nozzle with heater band and thermocouple Hydraulically operated needle type. inch/s etc. screw speed continuously adjustable via screen UNILOG B4 • Injection unit UNILOG B4 Hopper magnet High torque screw drive Hopper lid prepared for material feeder Servo-electric screw drive.) for data transmission between Battenfeld injection molding machines of different sizes • Screw protection: Every temperature zone must have reached its set value before screw movement • Peripheral screw speed indication • Linear interpolation of holding pressure set values • Bar chart for barrel temperature with set value and actual value display • Selectable injection pressure limitation • Defined nozzle contact pressure incl. time and hydraulic pressure • Grooves in the feeding zone of barrel for improved feeding Thermocouple failure monitor • Melt temperature sensor in barrel end cap with temperature display on screen Plug-in ceramic heater bands • Temperature control of feed throat. cu in. holding pressure and back pressure closedloop controlled via servo valve • Temperature decrease to selected value • Injection unit forward/backward speed adjustable • Decompression before and/or after metering • Entry of physical units (psi. Option 39 . rear side or axial • Operating voltage 230/400 V-3PH. stroke and time activated Temperature control zones for hot runners ● Standard. 40 UNILOG B4 Option . Energy-saving load-sensing control • Control cabinet cooler Oil filtration by fine-flow filter with electrical clogging indicator (with diagnostic message) • Additional sockets Additional sockets incl. 50 Hz Leveling elements • Special voltages Hydraulic unit with variable pressure and speed axial piston pump.Standard and optional equipment HM Multicomponent 400 kN–2700 kN Machine in general UNILOG B4 Insulated platens Twin pump for parallel movements Machine in general Blow-through valve for cooling water flow controller • Non-contact stroke transducer Cavity pressure transducer Parts chute for separation of good and bad parts Built-in control cabinet • Amperemeter for heating zones Parts transport on operator side. 8-way Closed loop oil temperature control with oil preheating • Shut-off valve for cooling water Oil temperature monitoring • Oil tank with connections for external oil filtration • Paint: Machine: Safety doors: Guarding: Control panel and trim: Maintenance hatch for checking and cleaning oil tank • RAL 9002 grey white RAL 9002 grey white RAL 9002 grey white RAL 5002 ultramarine • • Special paint Hydraulic core pulls. switch-off function Separate bypass oil filtration unit Oil level indication with alarm • Photoelectric part delivery safety mechanism Oil tank venting via air filter • Cooling water flow controller with temperature gauges in return lines. pressure and speed adjustable Color repair kit Hydraulic core pull incl. proportional valve and rotational mold program Operating hours counter Adapter cable for core pulls with Battenfeld standard interface Tool kit • Pneumatic core pulls Hosing for 4 cooling circuits mounted on the fixed or the moving platen Pneumatic block for activating one or more shut-off nozzles in the mold parallel Hosing for 8 cooling circuits mounted on the fixed or the moving platen Pneumatic block for activating shut-off nozzles in the mold sequential Flexible link support on movable platen for electric cables and water hoses • Hydraulic block for activating one or more shut-off nozzles in the mold parallel Motor guarding • Hydraulic block for activating shut-off nozzles in the mold sequential Larger oil cooler Filter in water inlet of oil cooler Air valve. limit switch function to comply with EUROMAP 13. process-related units Stroke zero settings • Data entry/display Open loop injection-compression and breathing program • 10. PC compatible Set value graphics closing.4 “ TFT color screen table / graph • fault codes and text Screw speed – number of profile steps 6 Alarm display Back pressure – number of profile steps 6 Alarm protocol • Start-up program • Log book • Adjustable injection pressure limitation • Hardcopy function • Switchover to holding pressure dependent on – injection time • – screw stroke/injection volume • – hydraulic pressure • Data storage 3.Standard and optional equipment HM Multicomponent 400 kN–2700 kN Control system UNILOG B4 Machine functions Control system UNILOG B4 Self-teaching temperature controller • Closing – number of profile steps 5 Display of temperature inside electrical cabinet • Closed loop injection control with servo valve • Seven-day timer • Opening – number of profile steps 5 Air valve.5 floppy disk. opening. holding pressure. back pressure – cavity pressure Online language selection – melt pressure Online selection of imperial or metric units ● Standard. 4 languages • Option 41 . injection. metering. action indicated by stroke marker (ON) and timer (OFF) Ejector forward – number of profile steps 3 Core pulls Ejector back – number of profile steps 3 Start-up and shut-down program Injection unit forward – number of profile steps 3 Display Injection unit back – number of profile steps 3 Access codes Injection – number of profile steps 10 Entrance authorization with chipcard Holding pressure – number of profile steps 10 User programming system “APS“ • Melt pressure monitoring Free configurable screen pages “User page“ • Melt temperature monitoring Purging program through open mold Purging program Process setup • • password system Selectable stand-by (lowering) temperature • Physical. value storage • Interface for teleservice Interface for common data storage with Battenfeld robot Interfaces Audible alarm Control circuits for mold heating Control circuits for hot runner ● Standard.Opening time • Parallel printer port .Injection pressure • Color dosing unit .Overall cycle time • CAN-bus interface for hot runners according to EUROMAP 66-2 .Metering time • EUROMAP 67 for handling equipment .Closing time • Integrated Airmould control .Envelope curve Quality table • 12 criteria out of 75 Parts counter with good/bad part evaluation • Trend diagrams • SPC charts • Actual value graph • Process actual value/max.Injection time • Airmould interface .Temperature (min.Parts counter • Host computer interface/PDA (EUROMAP 63) .Melt cushion • Machine fault (potential-free contact) BNC connectors for injection process analysis .Melt cushion control .Ejector forward/back times • CAN-bus interface for mold conditioners according to EUROMAP 66-2 .) • Scale interface . compatible with Arburg protocol . 42 UNILOG B4 Option • .Nozzle forward/back times • Serial temperature control interface.Bad parts • Conveyor belt interface .Standard and optional equipment HM Multicomponent 400 kN–2700 kN Control system UNILOG B4 Control system Analogue temperature control interface Monitoring ./max. However.We have taken great care to collect the data and technical information in this publication. this publication could contain technical inaccuracies or typographical errors. . We reserve the right to make improvements or changes to this publication and to the products at any time. battenfeld.com www.com Subject to change THE POWER to SUCCEED . 4000. b.battenfeld.battenfeld. E Battenfeld GmbH Scherl 10 · 58540 Meinerzhagen · Germany Tel.Battenfeld Kunststoffmaschinen Ges. m. Wiener Neustädter Straße 81 · 2542 Kottingbrunn · Austria Tel. H. +43 2252 404-0 · Fax +43 2252 404-7002 welcome@bku. +49 2354 72-0 · Fax +49 2354 72-528 [email protected] IMT 09/04 (TS09/04) AR.