PERIODIC MAINTENANCE ANDLUBRICATION CHART RECOMMENDED FREQUENCY Sr. Operation No. 1. Servicing 2. Engine idling speed / CO% 3. Servicing Kms 1st 2nd 750 5000 10000 15000 20000 25000 30000 3rd 4th 5th 6th 7th 1st - 750 Kms / 30 Days 2nd onward @5000 Kms 3 3 3 3 3 3 3 A A A A A A A A Valve tappet clearance A A A A A A A A 4. Engine oil* - Bajaj DTS-Si 10000 R R R R R Replace at 10000 Kms* 5. Oil strainer / Centrifugal filter CL CL CL CL CL Clean at 10000 Kms 6. Engine oil filter / Paper oil filter R R R R R R R R Replace at every service 7. Spark plug functioning / Gap C, A, R C, A C, A C, A R C, A C, A R Replace at every 15000 Kms CL, R CL CL CL R CL CL R Clean at every 5000 Kms Replace at every 15000 Kms VV 8. Air cleaner element Clean / Replace 9. Air filter cover ‘O’ Ring R 10. Fuel cock sediment bowl cleaning CL 11. Carburettor float bowl cleaning CL 12. Carburettor rubber duct C, R C C C C R 13. Fuel pipes C, R C C C C 14. Battery electrolyte level C, A C, A C, A C, A 15. Clutch lever free play C, A C, A C, A 16. Throttle grip play C, A C, A 17. Rear brake pedal free play C, A C, A 18. Brake lining or pad wear CL, R 19. Brake fluid level / Top up / Replace (If applicable) 20. Master cylinder cup and dust seal (If applicable) 21. Caliper piston seal and dust seal (If applicable) 22. Brake hose pipe (If applicable) 23. Brake cam & pedal pivot pin 24. Steering play 25. Steering stem bearing C, L, R 26. All fasteners tightness C, T C, T C, T C, T C, T C, T C, T C, T 27. Rear sprocket fasteners C, T C, T C, T C, T C, T C, T C, T C, T 28. Rear wheel rubber shock damper C, R 29. Silencer drain hole cleaning CL 30. Cylinder head de-carbonising, valve lapping & Replace valve oil seals CL 31. Engine air breather tube R 32. Drive chain slackness adjustment & lubrication 33. Drive chain remove, clean, insp. & lubricate (O/H) 34. 35. R CL CL CL CL Clean at every 10000 Kms C C Replace at every 20000 kms R C C Replace at every 20000 kms C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A C, A CL CL CL, R CL CL CL, R Replace at every 15000 kms C, A C, A C, A C, A C, A R Replace at every 30000 kms R R Replace at every 30000 kms R R Replace at every 30000 kms C, R C, R Replace at every 30000 kms C, A L C, A C, A, L CL CL CL C, A, R CL CL Replace at every 20000 Kms L C, A C, A C, A C, A C,L,R CL CL C, A C, A C,L,R C, R CL L C,L,R C, R CL CL C, A C, R CL CL Replace at every 10000 kms CL Clean at every 5000 Kms CL Clean at every 15000 Kms R Replace at every 20000 Kms C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L Lubricate at every 500 kms. A- slackness whenever reqd. CL, L CL, L CL, L CL, L Drive chain link lock R R R R Replace at every 10000 Kms Drive chain ‘O’ ring type (if applicable) L L At every 500 Kms L L 1 L L L L At every 10000 Kms A C.Clean • L . A C. A C. TPS (If applicable) C. A C. Wheel bearing (for non sealed bearings only) C. R 43.Lubricate • T .000 kms drain interval. Bajaj Auto recommends “Bajaj DTS-Si 10000” engine oil for 10. A C. Starter clutch bush kit CL. R C. A C. Thereafter at every 10. L C. A At every 5000 Kms 41. A At every 20000 Kms.Adjust • C . at every service after 2nd service 38. Thermal sensor & Auto choke functioning (If applicable) C. A C. Recommended Oil : “Bajaj DTS-Si 10000” a high performance engine oil developed by Bajaj auto. JASO MA Grade.000 Kms. R At every 20000 Kms C. CAUTION : • It is most important to adhere to recommended grade & frequency of oil change for the purpose of long life of critical engine components.PERIODIC MAINTENANCE AND LUBRICATION CHART RECOMMENDED FREQUENCY Sr. Replacement Frequency* 1st replacement at 750 Kms. better performance of engine components & warranty benefits. A C.Check • CL . A C. A At every 5000 Kms 40. Swing arm pivot pin lubrication L 46. CL.Tighten • R . A 42.. Rear shock absorber.Replace Note : Parts / Lubricants to be replaced as per Periodic Maintenance & Lubrication Chart are mandatory and the same are chargeable to customer. / 1st service. R C. General lubrication L 45. L 37. Bajaj DTS-Si 10000 SAE 20W40 of API ‘SL’. Engine foundation silent bush R C. A C. R 1st 2nd 750 5000 10000 15000 20000 25000 30000 3rd 4th 5th 6th 7th C. A . Clutch switch cleaning CL 44. A C. Recommended Quantity Drain & Refill 1000 ml..e. A C. R C.Check gas pressure (If applicable) C. A C. R At every 5000 kms i. 2 . Engine Overhaul 1100 ml. *For any other branded oil of equivalent grade replacement frequency will be 5000 Kms. Front fork oil R R Replace at every 20000 Kms 36. Tyre tread wear (replace if worn out till TWI limit) C. R CL L L L CL. Operation No. • Do not reuse drained oil. R CL L L CL L L L R Lubricate at every 20000 Kms R Replace at every 15000 Kms «« :More frequent cleaning may be required when driving in dusty condition. A C. Servicing Kms 36.