Description
SECO WARSIICKII{ FLoOe tFgtr.cH E pr4 AI,LIEI} PYT. LID. rO. Tel : +9t z 67$ t100 'l4at torD i wlor! EEr rE, TurE lyi,.,toa ata. Fx E : +01 22 t731, Itbbalh: f, w..llladfu nrlcr.con, rru...owrlct.conpl mrl i 8lhdo.lhd,umo6s,rom SWAPL/BAF/QI 3/033C-H2H|C Cover 06rh September 201 3 Asian Colour Coated lspat Ltd. Corp Off: ACCIL House, 26 P, Sector - 33, Gurgaon - 122 004, Haryana Kind Attn: Mr. M. Sivaramakrishnan Director - Technical 1. Our offer SWAPLlel2tOBO dated 17th Mav 2012 2. Your revised specilications dated 11th Maich 20.13 3. Meeting with you on .l4th June 2013 at your Gurgaon office 4. Our revised offer SWAPL/BAF/Q13/033A_H2Hii dated 19,h June 2013 and commercial offer dated 25th June 2013 5. Meeting with you on 24'h June 2013 at your Khopoli plant 6. Additional commercial offer dated 30ih August 2013 7. Telecon you had with us on 05'n September 2013 Ref '. Dear Sir, Sub. : H2HiC Bell type furnaces for annealing of cold rolled strip coils With reference to the talk you had with us we are revising the technical and commercial offer based on the following. 1. 2. 3. 4. 5. You have asked us to indicate the production figures for 1 mm thk reference coils You have mentioned that the majority of your requirement will be for approximately 1 mm thk sheets and there is as such no need for additional convectors for thinner gauges. Even if it is required it niay be fot only 1_ 2 bases However as requested by you we are giving prices for 21 convectors ( for all 7 bases) Extra price of 1 No of additional cooling hood given separately is now the part of the main commercial offer. Extra price for adding 1 Base and 1 inner cover and associated components to make it a 4-Heating hoods, 4 cooling hoods, g Bases installation is given in commercial offer. Utility requirement / Generating plant capacity and also the storage volume is updated based on availability of 1 7 Kgs / sq cm N2 pressure, eithlr 10 Kgs sq cm or 5 Kgs i sq cm pressure. i Revised technical and commercial offer is attached. We trust the information provided above is clear in all respects. We are very keen to be associated with a fast growing company like yours and keenly waiting to meet you and discuss to take it foruard. would tn , ^JL trJ1 Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Ql 3/033C-H2HiC Cover Thanking you and assuring you our best attention and co-operation at all times, we remain. Yours truly, For Seco Warwick Allied pvt. Ltd. Biju Davis General Manager (Bell Furnaces) Encl : V>--' A__- \J/ As stated. SECOWARWICKATUEDPM,LII). tDr FL00i, &I Flx I +tl z 673{x4@ rFotEc[ r prll( rolD r0,I lxrElE ltr rE, rxrE otr. a00 aoa" pl : +ff 2267$ I10e Ut!b.lh: rrr..!Ldum.o!*cgm, *rv.racd.rrlclrcdn Em6l : dbd8 lhdtunEc.s,.om TECHNICAL OFFER HYDROGEN ATMOSPHERE ANNEALING INSTALLATION INDEX Sl No Chapter Basic Design Data Reference Charge Process Data Thermal cycles & Annual production Utility - Flow Rate, Storage Requirement Page No v 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 '11 02 04 04 05 06 08 Consumptions Advantages of H2 atmosphere annealing when compared with HNX atmosphere annealing Safeties Scope of Supply Make of Equipments References and Typical photographs of Hydrogen atmosphere Bell type furnace installations (H2 HiC) supplied by SWAPL Exclusions Prices Terms & Conditions 09 11 13 26 .0. 28 31 12.0 Y 13.0 14.0 35 38 "rR Kr']^ r ied pvt. Ltd. SWAPL/BAF/Q13/033C-H2HiC Technicat Seco Warwick A 1.0 Basic Design Data 1 .1 Coil Specifications Coil OD : : : 2000 mm (max) 900 mm (min) 508 mm / 610 mm 1350 mm (max) 500 mm (min) Coil lD Coil width 1 J weight : Thickness : .2 charqe soecifications Charge diameter : .. No of coils per stack No of convectors per base : Coil unit Stack height including convectors Maximum charge weight excluding (max) ,ra.U ..f.r 0.35 to 3 mn ce*to yV / v " "-/ , '' 30 MT 2OOO iJ : . mm 4 Nos of 1350 mm width 1 No bottom convector & 3 Nos intermediate convectors : 5500 mm convectors Useful Charge space : : 120 MT 2000 mm diameterx 5550 mm stack height 25VO Material grade DQ,25% DDQ, 15% EDDQ, 150/o tF , 10% MC Steel, '107o HSLA / Corten Steel 1.3 Main Features Base fan motor impeller : : 40 Hp, Extended shaft water cooled type 950 mm diameter, high convection type Base fan WVF drive for the base fan motor Clamping (lnner cover to : base): Considered Hydraulic with special feature of mechanical locking of cylinders NG Fuel for furnace heating : ArJ F.'i per heating Kromschroder Make of Burners Recuperators for the combustion Air Temperature control Considered PID control loop (PLC). 5 mm thick _t "-t' KV .oa CL Burners 8500 kcals/Nm3 Vu. 5 mm thick lntermediate Convectors lnner Cover Heating Hood casing Cooling Hood casing AlSl 430. Pulse firing at burner level. 6 mm thick MS. SWAPL/BAF/Q't 3/033C-H2HiC Technicat LCV of fuel Atl. Ceramic fiber blankets & modules Heating hood insulation lnner Cover Cooling hood Conugated type Air and water cooling type I Crane Hook Clearance available from the base level Annual Operating Hours 16500 8400 mm : 1 .4. 8 Nos.i r \-oo k". Material of Construction Base fan lmpeller lnconel 800 HK grade lnner Diffuser Outer Diffuser Atsr 316 rs 2062 AISI 309. Ltd.Seco Warwick Allied Pvt.. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technical 2. The detailed incoming material chemistry to obtain such grades shall be recommended by know-how supplier a lvlax Control gas temperature.0 Process Data Thermal cycle as specified here below are those commonly used to obtain required sieel grades.5Mr 110 MT 3.0 Reference Charge Number of coils Coil internal diameter Coil external diameter Strip width Strip thickness Coil unit weight Stack Weight 4 508 mm 1975 mm 1250 mm 1mm 27.Seco Warwick Allied PW.*:-I""i^:e Kt'^^ . 160 160 cooling start temperature. oC 350 350 L -. 650-700 oC 690 Discharge temperature (core). point at the end of heating. oC oC 710 850 oC 710 850 Furnace temperature. 0.0 and cycle definition under 3.Seco Warwick Allied Pvt.0 Thermal Cycles & Number of equipment Cycle times and number of equipment are calculated for reference charge as mentioned under 2. SWAPUBAF/Q1 3/033C-H2HiC Technical 4. a KJ /" . Ltd. SWAPL/BAF/Qi 3/033C-H2HiC Technical 5.Seco Warwick Allied Pvt.t Hydrogen Hydrogen Oxygen Dew Point Pressure (Max) Flow rate Recommended generating capacity Recommended Storage Storage volume if the pressure of storing is 10 Kgs/ Sq cm Storage volume if the pressure of storing is 5 Kgs/ Sq cm 100o/o 3 PPM max. Storage Requirement (suitable for 8 bases installation) Note Though the arrive number of bases are 7 Nos. Ltd. we have given the utility requirement for I Nos of bases as suggested by you' 5.Ftow Rate.2 Nitrogen Nitrogen Oxygen Dew Point Pressure maximum Pressure minimum Flow rate 100% 5 PPM max. Better than minus 60oC 17 kglcm2 10 ko/cm' 1oo ilmtln (average) (including compressed nitrogen Required as given under 5.{ Jl KV "J .0 Utility .3) 800 Nm"/h (maximum) 160 NM cube / Hr 800 Nm3 Recommended generating capacity Recommended Storage Storage volume if the pressure of storing is 17 Kgs/ Sq cm : 47CubM . Better than Minus 70oC 10 kg/cm'? 120 Nm'/h (max) 40 Nm3/h (avg) 60 NM cube / Hr 120 Nm3 : 12CubM 24 Cub M 5. piping. filtered & oittess minus 60oC 0.01 mg/m3 < 5 microns ! 10o/o voltage.4 Electricity supply system 415 Y : : : : : : ! included in 5. Connected load 5. After cooling.6 Recirculated cooling water Cooling water after the water cooling will have to be collected in a hot water tank and need to be pumped back to the cooling tower for cooling. the same can be furnished.2 Dry.5 a : : : : : 320 kVA Fuel [NG] LCV Pressure maximum Temperature Flow Rate 8500 kcals/Nms 15 kg/cm2 Ambient 565 Nm3/h(maximum) 400 Nm'/h (average) 5. SWAPL/BAF/Ql 3/033C-H2HiC Technicat Compressed Nitrogen [instead of compressed air] for actuation of automatic valves. Flow rate Pressure Type Dew point at 1 Bar Oil content Dust Particles 5.2as mentioned under 5. -l<-'"/ s \\)// . Pressure Delivery Temperature Temperature Rise pH a Hardness Oxygen Flow rate : : : : : : : : : 4-5 kg/cm'? oc Max 33 12oC 7. The quality of water shall be soft and treatment at regular intervals is necessary. sump. Ltd. etc. Pump will be provided to fill the over head tank from the sump tank. This system. the water will have to be pumped back to the Waiter supply line of the installation. lf more detail is required by the purchaser. are excluded from our scope and need to be arranged by the purchaser.Seco Warwick Allied Pvt.5-8 < 30 ppm CaCO3 and MgCO3 < '10 ppm 73 m'/h : Emergency cooling water requirement Pressure Flow rate Note: 2 kgt ^cm2 28 m'/h We have considered normally open type SOV for the water line to allow water to the baftery limit of the installation in case of power failure. cooling tower.50 Hz syo and 3 phase 4 wire balanced supply. Nm3 / MT [Hydrogen consumption will go up if the coolant carry over with the coil is more than 500 mg / m'?l."'lV 1te"'$f .0.2 5.5 K a i'- "'"- ffi*6:" . m3/MT [PS: evaporation etc..on!) _ u6u)an NG. kwh / MT (Base fan + Combustion Air blower + Cooling Hood) -2.i%.7 - 12.5-3 2 2 I Compressed N2.K ...^'lll 2. Nm3 / MT Recirculation of cooling water.Seco Warwick Allied Pvt. the consumption figures per ton of the material annealed will be as follows: Total For Product Mix ./ ^\tr* Vr.0 11. !Sii::::ky./ s' . 8 SWAPL/BAF/Ql 3/033C-H2HiC Technicat 6. kcal / MT Hydrogen. Nitrogen excluding the compressed Nr..5% of thls] Electricity.:.. will be about 1..0 Consumptions For the product mix mentioned under 1. Nm3 / MT 143000 f ISOOO 1 lqteoo$f . Ltd. 0. High Productivity The productivity of the equipment is depends on charge weight and annealing cycle time. s 7. ilgpgl'es_ 9f Hydrogen hetping the improved heat transfer (compared to 5o/o H2) and reducing cycle time are given below. I Uniformity of properties lncreased convection (High convection) and befter conductivity of H2 result in uniform temperature within the charge material which in turn result in uniform properties of the material being annealed.t 7. l(. the base fan speed can be increased for a given power of base motor resulting improved convection. Some of the prominent advantages of Hydrogen atmosphere annealing are listed below: . Considering the lower load for H2 atmosphere (for a fixed rpm).Seco Warwick Allied pvt.41 3 Thermal Conduuctivity WmX 0. while using H2 atmosphere. H2 itmosphere result in shorter annealing cycle time and hence higher productivity compared to Nitrogen atmosphere annealing. reduce annealing (production) cost and increase the productivitly.09 0. Advantages of H2 atmosphere annealing when compared with HNX atmosphere annealing The most of the modern plant use . Keeping the charge weight same.27 2 2 Density Kgs / M3 0.. 95% N2. " . x 1O-s Kglms 4.100% Hydrogen atmosphere for annealing coupled with high convection to achieve best polsible annealing results. SWAPUBAF/Q1 3/033C-H2HiC Technicat Ltd. W /m.21 kgs/m3) and viscosity. ( 80 762 High Convection Hydrogen has very low density (0.08 4 Convective heat transfer Coefficient. Sl No Properties 9s% N2 too% H2 5%H2 7 Dynamic Viscosity.09 kgs /m3) and better dynamic viscosity compared to Nitrogen density (1. Much better brightness and cleanliness The cleanliness of the material surface depends on decarburizing power (cleaning power) of inert gas used. Less number of Equipments Due to high productivity under H2 atmosphere the number of equipments required will be less for the same annual annealing capacity.Seco Warwick Allied Pvt. Less Space requirement As less number of equipments space requirement is also less which reduces the cost of foundation and labor cost. Less Labor Less labor cost due to increased automation and lesser number of equipments Lower utility consumption Reduced Cycle time results in reduced utility consumption. SWAPL/BAF/Ql 3/033C-H2HiC Technical . so much better brightness and cleanliness of the material surface and thus better marketability. The base motor power consumption is also low with the extremely light Hydrogen L . The decarburizing power (cleaning power) of pure Hydrogen is approximately 100 times more than HNX at 5% H2 (at 700 Deg C). Ltd. a Less work in progress Quick processing of the coits due to reduced cycle time resulting less work in process. Transmitters of reputed makes like Rosemount a Error test for the transmitters Error test will be carried out at the sta( of the each cycle Speclal Hydraulic system with locking feature for enra safety Warm leak test at the end of heating cycle At the end of the heating sequence the warm leak test will be carried out and the cycle will be completed in Nitrogen if the warm leak test fails for 2 times. SWAPL/BAF/Ql 3/033C-H2HiC Technicat 11 8. Ltd. Fail safe operation All the valves selected for the installation will be fail safe in operation. Compressed Nitrogen is used for the iralve operation.0. 02 Analysis is checked for completion of N2 purge sequence.Seco Warwick Allied Pvt. \ 02 percentage Base Pressure .|"1'. Safetie_s . Some of the safeties considered for ihe installation are listed below. Safety is ensured by calculating the time for this purge and the minlmum flow rate. Tightness test Tightness of the annealing atmosphere will be checked at the start ofthe cycle and the purging of the atmosphere will start only when the tightness of the base is found okay. l(u't". 1 purging Both initial and final purge will be done using Nitrogen. Safeties Hydrogen atmosphere annealing is absolutely safe thanks to specialized equipment and automatic control system interlocks through pLC.*' ) Base pressure will be monitored continuously during the cycle and the inlet to the annealing atmosphere switched over to Nitrogen in case the pressure drop below 90 mm WC. Operator entry is limited to selection of programs and the recipe will be downloaded to the PLC at the start of the cycle. . . will be incorporated using high level automation and sequences controlled by the PLC logic for the operation of the hydrogen atmosphere annealing Furnace installation.oY-y' (. f\' Kn'" j . SWAPUBAF/Ql 3/033C-H2HiC Technicat tz . Ltd. 2 different outlet lines are considered for the protective gas ouflet (one for N2 + H2 and other for N2 + Air) Excellent sealing arrangement between inner cover flange & base flange by means of superior quality elastomer seal. High levels of safety using the pLC interlock to avoid manual interventions.Seco Warwick Allied Pvt. traverse and flue ducts Refractory ceramic fiber insulation Combustion system comprising: . l'\ . ignition transformer and flame rod /ionization rod for each burner o o . 'l No of furnace thermocouple. Furnace piping designed suitable for NG Electrical connectors and connector for the fuel Heating hood power panel for the motor starter Heating hood control panel to house pulse firing system components and housing remote l/O PLC modules and its connection to instruments mounted on heating hood. Combustion air blower with motor . . 4 Nos of NG fired Heating Hoods each comprising the following: o o o Casing. Transmitters to read the flow of gas and air o PULSE FIRING system comprising central pulse firing controller. ratio regulators for maintaining desired air and gas ratio . . solenoid valves for the Air and Gas lines . . SWAPUBAF/Q1 3/033C-H2HiG Technicat Ltd. 8 Nos. Limiting orifice valves. . 13 9. . All necessary wiring within the heating hood panel and the equipments mounted on the heating hood.1. flame controller for each burner. NG fired Kromschroder make burners with SS individual recuperators for preheated combustion air.0 Scope of Suppty ln general our scope of work basically includes the following Design. 8 Nos. engineering./ f . procurement lnspection & Supply of the equipment 9./ Yr' ./ k.Seco Warwick Allied Pvt. I sets of ball valves for fuel and butterfly valve for air. arranged on two rows. combined with the velocaty of the combustion gases.Seco Warwick Allied Pvt. with the necessary openings for mounting the burners. (^l r.'' . Exhaust system consist of flue damper.300. The burners are controlled in PLUSE FIRING mode The recuperator system is designed to preheat the combustion air up to a temperature of approx. Chimney will be manufactured by ACCIL based on SWAPL drawings. duct and blower. Ltd. 250 . t SWAPL make gas fired Heating Hood Heatinq Eouipment The furnace heating is ensured by direct firing burners. This arrangement. The roof casing is flat and reinforced with a steel structure on which is fixed a lifting traverse for handling the heating hood by means ofthe crane hook. increases the thermal transfer within the inner cover and the homogeneity of the vertical temperature profile. SWAPUBAF/Ql 3/033C-H2HiC Technicat Structure and lininq t4 The heating hood consists of a gas tight cylindrical steel structure. The firing of the burners is tangential.C. The steel plate casing is mainly lined internally with ceramic fiber blankets fitted to the casing by special stainless steel anchors and speed washers. WVF drive for continuous variation of rpm of above base fan motor.2. -. 950 mm diameter base fan impeller made from heat resisting grade steel./\ . . 1 No bottom convector in Heat resisting steel 3 Nos intermediate convectors per base made from lS 2062 (extra price for 21 Nos of conveclors suitable for annealing coils of lower strip thickness mm have indicated in the price schedule. of Annealing bases. . Pressure switches etc.//' ^' .) 1 lot insulating lining comprising ceramic fiber.1 The base is made of a heavy gauge plate gas tight resting on a chassis of structural steel work. \' /. good thermal insulation and perfect tightness./ k'J'. lt will have high strength and rigidity.2 7 Nos. Descriotion 9. SWAPL/BAF/Ql 3/033C-H2HiC Technicat ls 9. 40 HP.heat resisting grade steel 1 set diffuser support system of heat resistant steel.Seco Warwick Allied Pvt. 1 No. 1 set guide poles and supporting structure for the bases 1 No inner diffuser made from heat resisting grade steel 'l No outer diffuser made from. o . Swing type hydraulic cylinders with specialized mechanical locking arrangement for clamping the inner cover to the base complete with the DC valves. . 1 No. extended shaft water cooled base fan motor assembly. . 1 No. o o .t . Base Panel and electrical accessories Annealing Bases Function The work base supports the coils to be annealed and the base equipment. . o o Base structure with machined waterjacket for the base seal. Ltd. each comprising the fo owing: . Base seal made of special elastomer (solid seal) 8 Nos. o . good stress resistance. hence increasing time between maintenance services. Ltd. A cover plate is fitted over the lining.0 m3/Hr r'// ^. Cooling water is required for cooling the bearing housing of these assemblies. lnconel 800 950 mm Type Cooling water flow rate Drive : : Extended Shaft 3. The motor is equipped with VWF drive.2 Protective gas recirculation system Function The recirculation of gas transfers heat from the inner cover to the load and homogenizes the heat flux into the load. Characteristics lmoeller Steel Grade Diameter Motor : : : '. 16 SWAPL/BAF/Ql 3/033C-H2HiC Technicat SWAPL make Assembled Base Critical welds are avoided. allowing gliding movements and therefore eliminating thermal stresses. The impeller is driven by a. The diffuser is covered by a bottom convector.Seco Warwick Allied Pvt. 9.2./ F! . Gas from the impeller will be guided to the annular area between the charge outer diameter and inner cover by fabricated diffuser arrangement.extended shaft base fan motor assembly. -t Quality Section Water flow : : : Silicone Approx. N^)". of Cylinders are provided on each base to achieve good repartition of the pressure between inner cover and base seal. The seal is placed in a water-cooled jacket and is pressed against the bottom base plate (Flange) of the inner cover by means of hydraulic cylinder clamps.3 Tightness and clamping equipment Function For safety. 35 x 45 mm2 Cooling of the seal is by recirculated cooling water... The inner cover seal is of special design for high tightness.Seco Warwick Atlied Pvt.2. 8 Nos. good gas tightness has to be ensured between inner cover and base. SWAPL/BAF/Ql 3/033C-H2HiC Technicat l7 9. Descriotion Tightness is secured between the work base and the inner cover by a solid seal and a hydraulic clamping system. Ltd. rate 3 m3/Hr per base { -( . . which will provide more strength and larger heat transfer area. Function The inner cover covers the charge to be annealed under a prolective atmosphere and transfer heat flux from the furnace to the load. a machined & stress relieved bottom flange. Ltd. a roof fitted with a ring for crane handling a cylindrical body. It is composed of: . Descriplion The inner cover is of corrugated type. 18 SWAPL/BAF/Ql 3/033C-H2HiC Technicat 9. of Corrugated lnner covers Shell and dish end made from 6 mm thick AlSl 309 / DIN 4828 grade material with machined Mild Steel flange at the bottom. which is rested on the base seal. .2 <J'.Seco Warwick Allied Pvt. .3 7 Nos.l . Characteristics Quality Type Thickness Shell thickness dished end bottom flange - : : : : AlSl 309 / DIN 4828 Corrugated 6 mm [SS] 6 mm [SS] 45 mm [MS] : SWAPL make Corrugated lnner Cover being positioned on base . a lower cylindrical base. a channel located in bottom part allowing to recover the cooling water. . . Description The hood is positioned with the two guideposts. Air flow is drawn perpendicularly to the cover./ \1' / / SWAPL make Cooling hood K"' :t. 2 Nos. bottom flange from mild steel. (. SWAPUBAF/Q1 3/033C-H2HiC Technicat 19 9. of Cooling Fans with motors.4 3 Nos of Air & Water cooling type Gooling Hoods each comprlsing the following: Casing made from 5 mm thick AlSl 430 material and overhead lifting traverse. Ltd.Seco Warwick Allied PW. Two low-pressure centrifugal fans are located at the top of the hood. guide eyes. 2 set motor starter Function The cooling hood cools the inner cover by blowing air at the beginning of the cooling phase (Air cooling) and then by water to bring the charge down to a temperature where inner cover can be removed. . bases Motor control center cubicles will be located in the main Electrical room. SWAPUBAF/Q1 3/033C-H2HiC Technicat 20 9. Motor control center feeders will be of fixed type and will house the equipment indicated hereunder: r' / / r' 9.5. ./ K .2 lncoming unit Direct on line starter for Hydraulio pump feeders (flxed type) circuit breakers for other equipment Frequency convertor crucible (VWF) for the base fan MCCB protection and lnput / Output chokes will be provided for the drives.ofbases Functions performed: / / / r' r' / Temperature measurement Temperature Control Hydrogen Gas Flow rate Protective gas.5.".5 Electrical & Control Equipment - 1 No of Motor Control Center for all 7 Bases with Base pLC CpUs and l/Os of MCC 1 No PLC CPU for each base and 1 No common pLC CpU Base Panel (for each base will comprise the remote l/O station) for the base./ ./ ^. motor control center as well as WVF cubicles. 1 No PC panel to house the PCs and KVM switches will be provided outside.1 ElectricalEquipment Our equipment includes mainly low voltage AC motors. 9. Heating hood panel will house the pulse firing components and also the remote l/O station for the Heating hood Common CPU will be arranged in Main PLC panel. Motor Control Center with VWF Drives for 7 nos. ^r . Ltd. pressure Control Safety Sequential features Control !(i \\ . ' .Seco Warwick Allied Pvt.J .. Control Equipment - PC based PLC panel forTnos. SWAPL/BAF/Ql 3/033C-H2HiC Technicat Seouences lnner cover clamping Tightness test N2 purge Heating and soaking Natural cooling Air Cooling Water cooling N2 Purge lnner cover unclamping 21 9. Date Anneal No.. Material data including the coil No. Cooling time and total time/J . Anneal plot will comprise the detailed curves for the following./ kv nr .'l s. Anneal program with the tracks Process data with the heating time.3 Supervisioneouipment Main analog values and status of each base would be displayed on PC screens. Anneal plot with the Zoom feature and the annealing protocol for each charge will be available. Actual circulating gas temperature Temperature Set point profile Actual Furnace temperature Furnace temperature set point N2 Flow Hydrogen Gas flow Base Pressure Motor Speed in rpm / Frequency of the VWF drive Anneal report will comprise the following Equipment No. grade. thickness.Seco Warwick Allied Pvt. width. log book provision for events for a particular annealing cycle.5. v The main PC station will also show the various alarm history. Operating hours of the equipment for the maintenance / calibration requirement. keeping track of the malfunction and reporting for thelime inlervals requested for the corrective action. Logglng of the various process activities are possible and can be compiled for the temperature profiles. weight. The deployment of the equipment will be displayed both in the tabular / bar chart manner to get the actual time of the end of that heating / cooling sequence to preplan the activity. Ltd. utility consumption plots for the hydrogen Gas and N2. . unloaded and under annea'ling.. SWAPL/BAF/Ql 3/033C-H2HiC Technicat Hydrogen Gas and N2 consumption data 22 The details of the already executed cycle will be available from the Archive option using anneal No. date-wise. Minimum charge weight. Archiving is made possible and most of the data which are in the database can be stored and retrieved.'gY"{)."rlin r$ irp g.Kv. .Seco Warwick AIIied Pvt. the temperature and the atmosphere tracks will be worked with the coil data to get the actual cooling and heating limes for the charge. which would affect the . Manual interventions will be possible from the process data output mask by pressing the Enter key. Performance of each charge is noted and the reports will also be made equipment-wise.FJ"'(.^rrl[roperties of the material.r . The set point data entered by the supervisor. lnterlock for Maximum charge weight. The supervisor will decide the program for an anneating cycle depending on the quality requirements of the linished product and the type of raw material using the various set points as well as the temperature and the atmosphere tracks (of 9 segments each). This will be possible only if the supervisor is logged on. "..\.}. Maximum width of the coils etc will be provided for the coils selection for a cycle. he will to enter the program number to be followed for the particular annealing cycle.erta'g"*{ . Data for the last 12 months will be stored in the system and can be retrieved Anneal Program and preparation of cycles When the operator decides to load the base with the coils from the pool of coils available for annealing. Uniformity of the properties is quite assured in this method as the operators are not involved in selting the set points and the entire control is with the supervisor. year-wise for comparison. i-/ . Minimum and Maximum thickness. The idea is to avoid the pperator changing the cyclbs. Ltd. ".i{./ ^. The model will also decide the initial and final purging times with the definite flow rate. month-wise. . '1- V\' ' . Annealing programs are stored in the database will be made available to the PLC at the start of annealing cycle.. Maximum coil OD. Separate production charts also will be made available for showing the daily account of coils loaded./ . Cooling Water. Hydrogen.5. Hydraulic controls and vent line purging valves. Ltd. Fuel. PCs. Typical Process screen 9. Engineering PC PLCS.6 1 No. SWAPUBAF/Q1 3/033C-H2HiC Technicat 23 9. WVF drlves for Main PLC will supervise all utility supplies such as Nitrogen. SCADA PC 1 No. will be connected on Profinet and base fan will be on Profibug network. base valve stand per base l< ^/ n/ Base valve stand .Seco Warwick Allied PW.4 Svstem Confiouration The system foreseen will have the following components 1 No Main PLC 1 Base PLC for each base (CPU arranged on MCC Panel and base panel to house the Remote l/O station) 1 No remote l/O station for the heating hood l/Os 'l No. 1 set of valves & instruments for the main 1 No. 20 Nos of Flexible thermocouples .o Au^i).13 2 years normal operation spares./.Crr-. Ltd. - Price offered separately /\. cabling material within .t{. swAPL/BAF/Ql 3/033C-H2HiC Technical 24 9.10..Local conveyance of our engineers during Erection and commissioning at site will be provided by ACCIL 1{\ tl .9.' 9./ the battery limit ( MCC incomer) . lnterconnecting material .( \r. optionaritems 97A^t^ battery piping within the material $".i ir:*rP^"./' t".t pack for the performance Commissioning spares Test Test 9.? 'lr"1c Seco Warwick Allied Pvt.8 9.12. Erection and commissioning of the installation by our skilled labor.^."'5.. List given below and price offered separately .11.uY" 9.16q oV' f. \9' .7 9.. cables. common hydraulic power utilities "y''. X V.. llool.r!.-./.Price offered separately 9.7 Note .Pipes and limit (1 M abovL the nearby column) .o*o{) . Mass Flow meters for N2. rh".n -l C<.^'lbf .Price offered separately Convector / lnner cover lifting tong UPS for the PLC / PC load separately - Price offered separately 9. iwcCf K. chequered plates. 9. offered separately - price Emergency water supply SOV. SWAPL/BAF/Qi 3/033C-H2HiC Technicat 25 9. rt16la4 u Jr ---. bNat Aa.stl1 n1i'te'crl Aq 6k'.. Embedded steel for the civil foundation. for the annealing installation . fo'1 F\fi/)rLltr- tt\ch'{ 5ap I 't i sb.19 9.'t6 - 10 KVA for 30 minutes - - Price offered 9. 9. t' .15.18.r.price offered separately Chimney will be manufactured by ACCIL based on SWAPL drawings.'/ aFi 7^.r 4o t1P lo a.14. g. Water return pump with standby & sump pump and interconnecting material within the battery limit including level switch .20 Note Set of Convectors (21 Nos ) suitable for annealing coils of lower strip thickness .)lo'-r Ai't r 15 i'lP 4 ^/cJ fi\.Price offered separately Flue exhaust system consisting of flue exhausts dampers. Price for extra 1 No Base and lnner cover is mentioned separately in the Price schedule a. Ltd.17.. etc.t/ Ligf llr0lc l bicrt Pct.ioS Pol/r i Br.rP $r 3t.rz{eir. duct work within the battery limit and flue exhaust blower .Price offered separately. gratings.L .Seco Warwick Allied Pvt.H2 and fuel Gas at the battery limit. 9. Germany Unifrax. lndia GP and DP lransmitlers Emerson Process (Rosemount205l series) Pressure regulators (< 4 Kgs i sq cm inlet ) Kromschroder. lndia Kromschroder. 26 SWAPUBAF/Ql 3/033C-H2HiC Technical 10. lndia Virqo.Seco Warwick Allied Pvt.0 Make of Equipments Item Description 1 s*1tA'V tl. lndia ABB Base Fan lvlotor Thermocouples Burners Ceramic Fiber Flame controller lgnition Transfomer SWAPL. Germany Siemens Quantameter Ratio regulator Limiting orifice Motors / / Bharat Bijlee. Make of Equipments A Lctt' ) n ' '( Make 2/2 way Solenoid valves 3/2 Solenoid valve with the valve manifold Pilot operated Pneumatic Ballvalve & Bulterfly valve Kromschroder. Ltd. lndia Rotex. lndia Tempsens. lndia Kromschroder. Germany Kjt * . lndia Komschroder. Germany Kromschroder. Germany Wika. Germany / Tecsis. Germany Slam shut valve / Kromschroder. lndia Kromschroder. Germany Kromschroder. Germany Nirmal. Germany Kromschroder. Germany lndfoss. lndia / Pressure Switches High pressure Switches Pressure Gauges Kromschroder. Germany Pressure regulators (> 4 Kgs / sq cm inlet ) Pressure relief valves Nirmal. Germany Kromschroder.\t4/a< b. Germany Rotex. Germany Nirmal/ Filter concept.Seco Warwick Allied Pvt. lndia IFM Siemens 315 series/ Allen Bradley Siemens 430 Series / Danfoss Siemens HP / Dell VWF Drive for base motor '. Switchgears PC 02 Lambda probe 02 transmitter Bosch Siemens -2 KJ "^ .nbla Kromschroder. lndia Laxmi Air controls. lndia Rexroth IFM Der. Ltd. SWAPUBAF/Q1 3/033C-H2HiG Technicat Make of Equipments Item Descriplion Hydraulic Cylinders Hydraulics DC vah/es Hydraulics pressure switches Flow Control Valves Filters (< 6 Kgs / sq cm inlet ) Filters (> 6 Kgs / sq cm inlet Blowers Proximity Switch PLC Hardware ) 27 Make SWAPL. Navsari. .4 Bases Essar Steel Limited. Hazira.7 Bases JSL Stainless.'12 Bases Hero Cycles Limited. (lndia) . (lndia). Agartala. . . . 1. Bahadurgargh. lndore..22 Bases Bhushan Steel Limited. (Egypt) . Bhiwadi.1. Pune. o . (lndia) .2 bases (under execution) 233 Annealing Bases so far. (lndia) (Formerly Shree Precoated steel Limited)-6 Bases Uttam Galva Steel Ltd. (lndia) =4 Bases JSL Stainless.. Kolkata.8 Bases Tube Products of lndia. . SWAPUBAF/Ql 3/033C-H2HiC Technicat 28 11. (lndia). Jajpur. (lndia) . Sahibabad.12 Bases Essar Steel Pune Facility. Middle East Asia (Through CMIFPE)-11Bases Corpacero. (lndia) . . (lndia).2 bases Theis Precision Steel Pvt Ltd.4 Nos KYCR.16 Bases Bhushan Steel & Power Limited. (lndia) . References \.0 References and Typical photographs of Hydrogen atmosphere Bell type furnace installations (H2HiG) supplied by SWAPL 11.4 bases Kandil lndustries. . Ludhiana. . . o . (lndonesia) . .16 Bases (6 Bases under execution) PT Essar Dhananjaya.2 Bases Karnataka Strips Pvt. . Ltd.. .4 bases Loha lspaat Limited.16 Bases (8 Bases under execution) Dharampal Premchand. (lndia) .5 Bases Ruchi Alloys & Strips Limited. Ltd.Seco Warwick Allied Pvt. (lndia) . (lndia) . Khopoli. (lndia) .10 bases (4 bases under execution) Uttam Strips Pvt Ltd.4 bases National Steel & Agro lndustries Ltd. . Chennai. (lndia) . .12 Bases (6 Bases under execution) Bhushan Steel Limited. Hisar. (lndia) . o Thyssenkrupp Electrical Steel Bd. (lndia) .Sepahan Galvanising Co. Colombia (Through CMIFPE) .. (Bangladesh) . (Egypt) . . . . . o . . Kolkata. (Uganda) . . Bellary.36 Bases Lyka Udyog. (lndia) . Taloja.6 Bases Six October for Metal industries (SOMICO).2 bases (under execution) Roofings Rolling Mills Ltd. Limited. Khopoli. Nasik (lndia) . lndore.. (lndia) -2 Bases Surya Roshni Limited../* .4 Bases Fajr-e. are under execution) * . Bases) . Ltd. 11.Seco Warwick Allied Pvt. lndia (10 Nos Bases. Uttam Galva Steel Ltd.2.2. Photographs ofthe H2HiC installations 11. lndia (10 Nos.2.2.4 Nos. Khopoli.. SWAPUBAF/QI 3/033C-H2HiC Technicat 29 11.1 Essar Steel Pune facility. Colombia (7 Nos.2.Seco Warwick Allied Pvt. Bases) K/v * .3 Corpacero. Ltd. 30 SWAPL/BAF/Ql 3/033C-H2HiC Technicat 11. _ - Machines .1. All machines to handle the coils and their supporting structure Electricity All motors and gear motors except those not included in the scope of supply. fork lift truck. The emergency network as well as the supply feeding it and . load data. transformers. etc. circuit breakers. base supports. schedule) v Embedded steels with anchors ( offered separately in the price ft. SWAPL/BAF/Ql 3/033C-H2HiC Technicat Ltd. . n ". otuA nav\evtdt tt)* Gratings.( ." . fv reejHandling equipment Coil handling equipments Handling equipment for lifting the lnner cover and convectors (offered separately in the price schedule) To4toctuol..---.rt*..^ . trailers./-ar ' MS Base insert support ring plate in the foundation columns and base guides (offered separately in the price schedule) Embedded conduits (ACCIL scope) Protection and covering for trenches. Exclusions 12. main panel for energy measurement General distribution network. bogies. General exclusions The supply does not include: Civil engineering All civil engineering (material & services) for the foundations and the buildings together with associated design engineering. However we will provide foundation layout drawing. The low tension distribution network with the bus bars. .. etc.^_. required for the civil engineering. .cl a ("'r' - All handling equipment within the main building such as overhead traveling crane. for flooring the annealing installa'tion ( offerea separately in ihe price sc-hedule. troughs and pits ( offered tt separately in the price schedule) tv. Seco Warwick Allied pvt. mobile crane.. supports.0.- 0 . 3l 12.. (_vt. SWAPL/BAF/Ql 3/033C-H2HiC Technical .Prices offered separately lor H2. pipe fittings. gases. Hardware / software modification of the customer computer The general and safety lightning for the shop. The complete intercommunication system. flow meters etc. . piping of all utilities as also the pipes and fittings for the hydraulic system within & outside the battery limit. Electric power metering system ( Multifunction energy meter at the MCC incomer is considered) The supply of power for the maintenance and handling equipment included as part of the shop. treatment. for the building and for th! aircraft warning together with power supply. Fuel etc. The metering of fluids and gases at the main utility . The general distribution network for the fluids. emergency diesel pumps and return pumping of water. All generating source of air. the intercommunications and the associated design work within & outside the battery limits. Piping to any storage and storage itself.1 V automatic switchgear. lnterconnecting material The cables and cabling. and other services.Seco Warwick Allied Pvt. N2 and fuel measurement. The feeding. (Price for interconnecting material within the battery limit is offered separately) The earthing circuits including lighting conducting rod outside the battery limit earthing pits. etc. Utilities Receiving stations for NG gas including necessary accessories like presJure regulating valves. . cooling.l . hydrogen' Nitrogen. .. safety and manual valves. Ltd. demineralized water. The pipes. piping & interconnecting materials of the utilities and Cabling. ln general. piping & interconnecting materials A J :r battery . Ltd. etc. (Ootional extra orice indicated in the orice schedule) . Offered Optionalli lnterconnecting material (pipes.) associated with the shop.tf1 r Seco Warwick Allied Pvt. Transport and insurance to site . The first and subsequent filling of oils and greases. .no ira of the utilities and Cabling. 33 / - offered Optionally L The rooms (hydraulic. all equipment and services not mentioned and detailed in the specification. storage tanks.rr "o ' p r n*\. . - Tools. working positions and associated rooms. 12'2 Particular exclusions same. ({ . electrical. for the Coil grabs and transfer (o pumps '--''":l. - Nitrogen/ Hydrogen Generating stations. Noise insulation Any fire protection / fire fighting system Heating / air conditioning and ventilation of buildings. It may please be noted that it is very necessary to have the EOT crane duly instalted and commissioned before the erection of the annealing installation is taken up. cabling material) outside the battery limit. trolle. control rooms. machines necessary for the maintenance. --1 lowt*w t::. € *'7 Lifting tong for the lnner Cover and Convectors. The consumable material and utilities. control. SWAPL/BAF/Ql 3/033C-H2HiC Technical Miscellaneous Post annealing cooling stations Two years normal operating spares Any sump pump Any fan suction duct work to the outside ofthe building and any air filtration. and pressure control system etc.'1'"i* a(^2 ' . cabling material) within the limit. lnterconnecting material (pipes. since an EOT crane is a must for handling the large equipment involved. swApL/BAF/el 3roaic-iziii rech nicat pnce 1"I!? schedule) yL^S^ 34 PC/pLC toad. tootionar erra oric .r I Seco Wanvick Allied pvt. Ltd. 2.13 of scope of supply Our optional extra price for supply of 2 years normal operation wlll be Rs .|' "< KJ./. 35 13.. . will be Rs .12 of scope of supply Our optional extra price for Erection & Commissioning of the supplied equipment by our skllled tabor will be Rs .. only) 13.2.'t.0 Prices 't 3.only) Note: You will provide local conveyance for our engineers durlng erection and commissioning.(Rupees . Optional extra price for interconnecting material within the battery limit as explained in 9.only) l. Equipment price Our price for the equipment mentioned in the scope of supply 9.11 of scope of supply Our optional extra price for supply of interconnecting material (pipes./-(Rupees-.1. SWAPL/BAF/Ql 3/033C-H2HiC Technicat Ltd. 13. corrugated lnner protective covers 4 Nos Heating hoods with Kromschroder burners and pulse firing system 3 Nos Air & Water cooling type cooling hood etc.2 Optional extra price for Erection & Commissioning of supplied equipment as explained in 9.(Rupees.2 7 Nos Annealing bases 7 Nos.-/.Seco Warwick Altied Pvt.1 to 9. piping material and cables and cabling material) with the battery limit for 7 Nos bases will be Rs-.1 0 chiefly comprising 13.3 Optional extra price for supply of spares for 2 years normal operation as explained in 9./..(Rupees - - Lakhs onty) Optional extra prices 13.2.. 2.2.*.9 optional e)dra price for Diesel pump. chequered plates.17 of scope of supply Our optional extra price for supply of flow measurement for H2. .. (Rupees .2.2. Ltd. duct work within the battery limit and flue exhaust blower as explained in 9. for the annealing installation as explained in 9.t"^Jr"./.7 Our optional extra price for supply of UPS will be Rs - -i Optional extra price for supply of Mass flow type flow measurement for H2. N2 and Fuel Gas at the battery limit as explained in 9.15 of scope of supply Our optional extra price for supply of lnner cover / convector lifting tong will be Rs .1f " explained in 9. SWAPUBAF/Qi 3/033C-H2HiC Technicat 13. etc.19 of scope of supply Our optional extra price for flue exhaust system consisting of flue exhausts dampers.../.(Rupees . Return water Pump (with standby).only) 13.2.5 Optional extra price for supply of lnner cover / convector lifting tong as explained in 9./. N2 and fuel gas at the battery limit will be Rs . .16 of scope of supply -(Rupees--only) 13.':)r:O' U/ .t ')tu' J . duct work within the battery limit and flue exhaust blower will be Rs . --only) 13.6 Optional extra price for supply UPS as explained in 9..(Rupeei ("I.- /-(Rupees--only) 13.(Rupees .18 of scope of ."./. gratings.. Sump pump and interconnecting material within the battery iimit witt Ue Rs ..y and supply . Return water Pump (with standby). Q'n" _/ Optional extra price for Flue exhaust system consisting of flue exhausts dampers.4 36 Optional extra price for supply of Embedded steel for the civil foundation..8 Optional extra price for Diesel pump..rn d_/ r'( } -V' { -.{ ..only) n /. rtJ..only) '13. etc. Sump pump intertonnecting miteriat *ittrtn tt battery limit as . chequered plates. for the annealing installation will be Rs .Seco Warwick Allied Pvt.2.14 of scope of supply Our optional extra price for supply of Embedded steel for the civil foundation.". gratings. Ltd. lnner cover and associated components Our optional extra price for supplying 1 No additional base.4 of scope of supply Our optional extra frice for supplying 1 No cooling hood will be Rs .7 Seco Warwick Allied Pvt.(Rupees .11 Optional extra price for supplying 1 No of Cooling Hood as explained in 9.2..2.(Rupees ... lnner cover and associated components will be Rs--/-(Rupees--only) 14.12 Optional extra price for supplying 1 No additional base. SWAPL/BAF/Ql 3/033C-H2HiC Technicat 37 13.only) 13.10 Optional extra price for I set of convectors (21 Nos) suitable for annealing coils of lower strip thickness as explained in 9././..0 Terms & Conditions .20 of scope of supply Our optional extra price for 1 set of convectors (3 Nos) suitable for annealing coils of lower strip thickness will be Rs .only) 13.2. Freight'insurance' irii"-.. t"-"s and local levies etc will be to your account' i-"iJ" Excise DutY excise gate pass for which Extra as applicable at the time of dispatch against you can avail MODVAT. inl caused bv i.o. Payment Terms 30% advance along with the order' with taxes and duties in full 65% against readiness on pro-rata basis and commissioning' but not 5% retention amount payable against erection and aij J"v" oi ioi''pr"tion. ""0 tirli.iirp"i. accidents.l"rriiri"ti. clause will be applicable' This is given in good faith and force majeure Force Majeure clause delivery' erection or ln all cases where a time schedule for dispatch' shall be extended bv a delivery for time . Taxes Extra as aPPlicable Octroi and other levies your end' Will be payable extra at actual.ffi"s Delivery from the date of receipt 1o-12 months including erection & commissioning order atong with advance..emi' hostilities' riots' civil commotions' outs' mutinv' insu rrections' rebellion' fire' floods' Govt o...ffiiliitio undernoliabilityifweo.. ffi.iili"tiro"t .''. "..*i.fi. icts ottoreign e..f-t^o-' the purchaser instructions or lacr of instrucrioni / approvals *t'atsoever beyond our and or bv industrial disputes. if applicable at .. .'tnq'"f"t' materiats due to import or other statutory obtain .arepreventedfrom tv t""tont of war [whether declared or .. ...s.Seco Warwick Allied Pvt.[ilil.r ct''/ t ri..rir. Ltd' J6 SWAPL/BAF/Ql 3/033C-H2HiC Technical Price Basis TheDricesouotedaboveareEx-WorksShahapurbasis. oilny "au"e controt' rr durins the execution or O"f"yed' lost or damaged' we' shall not the contract.i.of erection But if erection will be amount retention i" held up for no fault of ours tnis paiJ to us wiiliin 6 months of date of dispatch' . oeen ..".i ot tn" ourig"iiont ..pe"in"o. ..'uiJ ii i..ih.nt""i"i"" of progressive lt$A cdlY il paYments..i.ffi. some or all tn't"i-iJt -omptetion "t" of th-e contract We shall be accept any liability for delay o1 n'on iltv #l# .ii..0*nt'"ctors/suppliefs...ii"p"tJ' erection or complelion is IJ"'['iJir"'pliiSiii / clearTg"-.rders or restrictions' revolution.iililhi.i. strik.1il.... all defective materials workmanship / designs will be replaced / rectified by us free of cost to you.t . v Warranty period for bought out components will be applicable from the date of supply / readiness of respective components from our suppliers end. For any delay in due payments. machinery or equipment or any other cause beyond our / our sub contractors / suppliers reasonable control. lack ofwagon or shipping spdce. Delays by purchaser and idle time Should we incur additional costs because of inability of the purchaser to accept delivery of materials orto permit normal or unrestricted installation of the equipment covered by this offer. we will not be deputing our personnel to carry out the replacement / modificalion at site which have to be carried out by the purchaser as per our instructions / drawings and with the repaired / replaced materials / equipment sent by us. All materials will be under warranty for 12 months from the date of commissioning or 15 months from the date of supply which ever is earlier. Our warranty however excludes normal wear and tear of the parts / materials and excludes any damage due to misuse or reasons beyond our control like accident. corresponding extension will be given by you to the delivery period agreed upon. quality of product or process of manufacture changed without our consent in writing. SWAPUBAF/Q1 3/033C-H2HiC Technical 39 restrictions. natural calamities. Warranty a The satisfactory performance of the furnace is warranted under our supply. damage to planl.. Forced idle time due to delays caused by the purchaser's inability to provide facility Timely payments from you as agreed upon are very essential to meet committed delivery dates. Validity 30 days and thereafter on our confirmation after revalidation. lt may become necessary for the purchaser to send the defective component to us for repair. lnsurance "r/ )r/ (|'. Warranty will not be applicable if equipment is tampered. Photography and Video You will allow us to take the photographs and video of the equipment supplied and equipment in operation. Unless very necessary. repaired or altered. . Durlng the warranty period. The rectification may involve repair or replacement of defective parts or assembly. Such additional costs shall be to the account of the purchaser. etc.Seco Warwick Allied Pvt. Ltd. ^ . Ltd. erection and commissioningi For Seco Warwick Allied Pvt. SWAPL/BAF/Q{ 3/033C-H2HiC Technicat Our price excludes insurance. Ltd.. K./\ . ! . storage..' { / Biju Davis General Manager (Bell furnaces) r 'r' -0) .v t./ u-.. lnsurance may please be arranged by you to cover risks during transit.Seco Warwick Allied Pvt. 122 004..pl Efi8N : d[d&lldtum.ir . plor . a0( Fu SECO r? : +01 22 6730 1400 22 G730 {a0 i €l l4e8 l&b.33. ^Dt.1 to 9.€L: +!1 :2 aae firr. scope of supply and accordingly we have submitted our revised final technical offer. We have discussed technical specifications. r . corrugated lnner Protective covers 4 Nos Heating hoods with Kromschroder burners and pulse firing system 3 Nos Air & Water cooling type cooling hood etc.ct!.rlcoryuf. please find here below Prices for the scope discussed.!!bdum.1 . po o {o r?.(Rupees Nine Crores Ninety Five Lakhs only) Kt) : apei' 046 ln Europo. . t$or^ . We were asked to send the commercial offer directly to you for your kind consideration.WARUIICXATIIID }YI.c. M.tE €sr^rE. rhN! -.|r *!L eE wE.1o-l{n. A copy oftne revised final'iechnical specification is attached for your ready reference.rrlAruR olsr. Gurgaon .. '. Equipment Price Our price for the equipment mentioned in the scope of supply 9. [0.r ltrfiE. Sector . & Chhr .95. MU^l3a ra3li Rd5.00.I trrd. : H2HIC Bell type furnaces forannealing of cold rolled strip coils This has reference to our above mentioned technical offer and the discussions had with your Technical Director Mr. Haryana Kind Attn: Mr. [1I). r2r.2i 611 .corn 6rh SWAPL/BAF/Ql 3/033C-H2HiC Commerciat September 2013 Asian Colour Coated lspat Ltd.]m€ . 65a^r.10 of technical offer chiefly comprising - 7 Nos Annealing bases 7 Nos. flrE [i]. Our technicat offer SWAPUBAF/Q13/033C-H2HiC dated 05th September 2013 Sub. 26 P. 5rc{z . Tol fl FL008 rFgrEcH Fri( l0r. Rajesh Jain Ref : Dear Sir.i wu.000/. r u. 1. r cro4! | Pld !.l!..0 Prices 1. Sivaramakrishnan at your Khopoli plant on 24th June 2013 and O6th September 2013. will be Rs 9. USA .oo €s. ttr*!. l[U<A s. *r :: roo.lcicon. Corp Off: ACCIL House.con. Vikas Aggrawal MD cEo Mr. 2. for the annealing installation will be Rs 27.4 Optional extra price for supply of _Embedded steel for the civil foundation.25. SWAPUBAF/Q1 3/033C-H2HiC Gommerciat 1.000/.13 of scope of supply Our optional extra price for supply of 2 years normal operation will be Rs 37.1 1 oi scope of supply Our optional extra price for supply of interconnecting material (pipes. chequered plates. gratings.(Rupees Seven Lakhs Twenty Thousands only) \7 .2. for the annealing installation as explained in g. Ltd.2 I Optional extra prices 1.5 Optional extra price for supply of lnner cover / convector lifting tong as explained in 9.20. etc.000/(Rupees Twenty Seven Lakhs Sixteen Thousands only) Note Steel considered above is only for the 7 Nos of bases 1 .16.(Rupees Twenty Four Lakhs Fifty Thousands only) Note: You will provide local conveyance for our engineers during erection and commissioning.000^ (Rupees Thirty Seven Lakhs only) 1.I K{'l . piping material and cables and cabling material) with the battery limit for 7 Nos bases will be Rs 33.(Rupees Thirty Three Lakhs Twenty Five Thousands only) 1. etc.00.1.L . Optional extra price for interconnecting material within the battery limit as explained in g. gratings.12 of scope of supply Olr optional extra price for Erection & Commissioning of the supplied equipmenl by our skilled labor will be Rs 24.3 Optional extra prlce for supply of spares for 2 years normal operalion as explalned in 9.2.000/.2. chequered plates.15 of scope of supply Our optional extra price for supply of lnner cover / convector lifting tong wi be Rs 7. 1.2 O-ptional elitra price for Erection & Commissioning of supplied equipment as explained in 9.000/.Seco Warwick Allied Pvt.50. j4 of scope of supply Our optional extra price for supply of Embedded steel for the civil foundation.2. 8 Optional extra price for pumps. Return water Pump (with standby). N2 and Fuel Gas at the battery limit as explained in 9.2.2.18 of scope of supply Optional extra price for Diesel pump.77. duct work within the battery limit and flue exhaust blower as explained in 9.40. duct work within the battery limit and flue exhaust blower will be Rs 8.20 of scope of supply Our optional extra price for 1 set of convectors (21 Nos) suitable for annealing coils of lower strip thickness will be Rs 26.40. Ltd.000^ (Rupees Nine Lakhs Forty Two Thousands only) . SWAPL/BAF/Ql 3/033C-H2HiC Commercial 1. Sump pump and interconnecting material within the battery limit as explained in 9.19 of scope of supply Our optional extra price for flue exhaust system a- consisting of flue exhausts dampers. Return water Pump (with standby).(Rupees Eight Lakhs Forty Thousands only) 1.000/.0001 (Rupees Eight Lakhs Seventy Seven Thousands only) 1.35.6 Optional extra price for supply UPS as explained in 9.'. Sump pump and interconnecting material within the battery limit will be Rs 7.2.2.42.11 Optional extra price for supplying 1 No of Cooling Hood as explained in 9.2.16 of scope of supply Our optional extra price for supply of UPS will be Rs 2.(Rupees Twenty Six Lakhs Eighty Sixty Thousands only) 1 .2.to Optional extra price for 1 set of convectors (21Nos) suitable for annealing coils of lower strip thickness as explained in 9. N2 and fuel gas at the battery limit will be Rs 8.000/.4 of scope of supply Our optional extra price for supplying 1 No cooling hood will be Rs 9.17 of scope of supply Our optional extra price for supply of flow measurement for H2.I? Seco Warwick Allied Pvt.60.7 Optional extra price for supply of Mass flow type flow measurement for H2.000^ (Rupees Seven Lakhs Thirty Five Thousands only) 1.( \\ /// ^'' / /\ / K"" .0001 (Rupees Two Lakhs Forty Thousands only) 1.9 Optional extra price for Flue exhaust system consisting of flue exhausts dampers. 50. Excise Duty Extra as applicable at the time of dispatch against excise gate pass for which you can avail MODVAT.00. y F"' . Payment Terms 30% advance along with the order.000 (Rupees Ninety Nine Lakhs onty) The above price is in addition to the above One sel of interconnecting materials @Rs 4. will be to your account.88.Works Shahapur basis.FfSeco Warwick Allied Pvt. Freight. Taxes Extra as applicable Octroi and other levies Will be payable extra at actual. Optional extra price for supplying 1 No additional base. This is given in good faith and force majeure clause will be applicable.0 Terms & Conditions Price Basis I The prices quoted above are Ex.0001 Erection and commissioning @Rs 3.000^ 2. lnner cover and associated components will be Rs 99. Delivery 10-12 months including erection & commissioning from the date of receipt of order along with advance. if applicable at your end.75. but not later than 30 days of completion of erection.000/1 Set of embedded steel @ Rs 3. 5% retention amount payable against erection and commissioning.12. Ltd SWAPL/BAF/Ql 3/033C-H2HiC Commerciat / 1. timely dispatch clearance and progressive payments. 65% against readiness on pro-rata basis with taxes and duties in full. But if erection and commissioning is held up for no fault of ours lhis retention amount will be paid to us within 6 months of date of dispatch.2. Excise duties.80. insurance. taxes and local levies etc. lnner cover and associated components Our optional extra price for supplying 1 No additional base.0001 3 Nos convectors for thinner gauges @Rs 3. all defective materials workmanship / designs will be replaced / rectified by us free of cost to you. lf during the execution of the contract. delivery. civil commotions. lt may become necessary for the purchaser to send the defective component to us for repair. All materials will be under warranty for 12 months from the date of commissioning or 15 months from the date of supply which ever is earlier. delay or inability to obtain materials due to imporl or other statutory restrictions. Y. orders or restrictions. invasion. The rectification may involve repair or replacement of defective parts or assembly. Our warranty however excludes normal wear and tear of the parts / materials and excludes any damage due to misuse or reasons beyond our control like accident. revolution. we shall not accept any liability for delay or non completion of the contract. fire. quality of product or process of manufacture changed without our consent in writing. earthquakes. Warranty The satisfactory performance of the furnabe is warranted under our supply. strikes. repaired or altered. During the warranty period. corresponding extension will be given by you to the delivery period agreed upon. For any delay in due paymenls. Govt. hostilities. Unless very necessary. acts of foreign enemy. Warranty will not be applicable if equipment is tampered. rebellion. riots. Forced idle time due to delays caused by the purchaser's inability to provide facility Timely payments from you as agreed upon are very essential to meet committed delivery dates. some or all materials are delayed.Seco Warwick Allied Pvt. lock outs. rl . . lack ofwagon or shipping space. 5 / Force Majeure clause ln all cases where a time schedule for dispatch. etc. natural calamities. damage to plant. erection or completion has been specified. erection or completion is caused by instructions or lack of instructions / approvals / clearance from the purchaier or by industrial disputes. We shall be under no liability if we or our sub contractors / suppliers are prevented from carrying out any of the obligations by reasons of war [whether declared or notl. floods. we will not be deputing our personnel to carry out lhe replacement / modification at site which have to be carried out by the purchaser as per our instructions / drawings and with the repaired / replaced materials / equipment sent by us. labor disturbances. Such additional costs shall be to the account ofthe purchaser. l_ r\ F"v . mutiny. accidents. SWAPUBAF/Q1 3/033C-H2HiC Commerciat Ltd. lost or damaged. strikes or by any cause whatsoever beyond our and our sub contractors suppliers reasonable control. Delays by purchaser and idle time Should we incur additional costs because of inability of the purchaser to accept delivery of materials or lo permit normal or unrestricted installation of the equipment covered by this offer. the time for delivery shall be extended by a reasonable period of delay in dispatch. insurrections. machinery or equipment or any other cause beyond oul / our sub contractors / supplieis reasonable control. we remain. photography and Video wi allow us to take the photographs and video ofthe equipment supplied and equipment in operation. Insurance Our price excludes insurance.FSeco Warwick Allied pvt. lnsurance may please be arranged by you to cover risks during hansit. . we are very keen to be associated with a fast growing company rike yours and are keenly waiting to meet you and discuss the offerd and to take it forwjrd. Thanking you and assuring you our best attention and co-operation at a[ times. SWAPL/BAF/el 3/033C_H2HiC Commerciat Warranty period for bought out components will be applicable from the date of supply / readiness of respective components from our suppliers enJ. Yours truly. For Seco Warwick Allied pvt.. You Vatidity 30 days and thereafter on our confirmalion after revalidation. Biju Davis General Manager (Bell Furnaces) t1 Fr. u. Ltd. storage. Ltd. erection and commissioningl We trust that the information provided above is clear in all respect. 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