B Tech Production Engineering Curriculum

SYLLABUSFOR B.Tech. DEGREE PRODUCTION ENGINEERING CREDIT BASED CURRICULUM (OPERATIVE FOR STUDENTS OF 2011 -2012 ADMISSION) • VISION To establish a world class academy for manufacturing and industrial engineering MISSION • Curriculum development with state of art technologies. • Pursue research interests of manufacturing and industrial engineering. • Consultancy in design, manufacturing and industrial engineering. • Industry-Institute interaction. • Equipping laboratories with state-of-the-art equipment. DEPARTMENT OF PRODUCTION ENGINEERING NATIONAL INSTITUTE OF TECHNOLOGY TIRUCHIRAPPALLI-620 015 Programme Educational Objectives (PEOs) 1. Graduates formulate, analyze and solve Manufacturing and Industrial engineering problems. 2. Graduates take gainful employment for manufacturing functions. 3. Graduates become product and process design professionals for sustainable manufacturing. 4. Graduates become entrepreneurs in manufacturing engineering sector. Programme Outcomes (POs) Graduates will apply knowledge acquired in mathematics, science, engineering and 1 humanities to production engineering problems. Graduates will have the ability to define the problems and provide solutions by 2 designing and conducting experiments, interpreting and analyzing data for manufacturing. Graduates will design manufacturing systems that would encompass machining technology, welding technology, metal forming, foundry technology and thermal 3 engineering infrastructure and would meet specifications and requirements as demanded by the customers. Graduates will apply design and tooling for manufacturing, finite element methods, 4 modeling of manufacturing systems to solve production engineering problems. Graduates understand manufacturing technologies like computer controlled processes 5 and management information systems, production management, SCM, ERP and new manufacturing concepts like TPS, agile manufacturing, pull & push system. Graduates will have the confidence to apply engineering solutions in global and societal 6 contexts. Graduates will understand quantitative modeling and analysis of a broad array of 7 systems-level decision problems concerned with economic efficiency, work design, productivity and quality with environmental focus. Graduates should be capable of self-education and clearly understand the value of 8 achieving perfection in their professional endeavors. Graduates will participate as members of engineering and science laboratory teams, as 9 well as members of multidisciplinary design teams. Graduates will be proficient in English language in both verbal and written forms which 10 will enable them to compete with graduates of international engineering institutions. Graduates will demonstrate the ability to choose and apply appropriate resource 11 management technique/s so as to optimally utilize resources in manufacturing systems. Graduates will be broadly educated and will have an understanding of the impact of 12 engineering on society and demonstrate awareness of contemporary issues. 2 Department of Production Engineering DEPARTMENT OF PRODUCTION ENGINEERING B.Tech. PRODUCTION ENGINEERING (CREDIT SYSTEM) Curriculum Structure: Total Minimum credits required for completing the Programme is 180 Semester - III CODE SUBJECTS L T P MA 201 Fourier Series and Partial Differential Equations Strength of Materials Applied Electronics Metallurgy and Materials Engineering Casting Technology Machining Technology Workshop Practice -1 Strength of Materials Lab. 3 1 0 4 2 3 2 1 0 0 0 0 2 3 3 3 3 3 0 0 0 0 0 0 0 0 3 2 3 3 2 1 16 2 7 22 CE 293 EE 245 PR 201 PR 203 PR 205 PR 211 CE 295 CREDITS Semester - IV CODE SUBJECTS L T P MA 202 EE 242 Numerical Techniques Electrical and Control Systems Engineering Fluid Mechanics and Machinery Kinematics of Machines Metal Forming Processes Metal Joining Processes Workshop Practice – II Electrical and Electronics Engineering Lab. Fluid Machinery Lab. 3 3 1 0 0 0 4 3 3 0 0 3 2 3 3 0 0 1 0 0 0 0 0 0 0 3 2 3 3 3 2 1 0 0 2 1 18 2 7 23 CE 282 PR 202 PR 204 PR 206 PR 212 EE 244 CE 284 3 CREDITS Department of Production Engineering Semester - V CODE SUBJECTS L T P MA303 PR 301 PR 303 PR 305 Applied Statistics Dynamics of Machines Design of Machine Elements Non Traditional Manufacturing Processes Metrology and Quality Assurance Thermal Engineering Machine Drawing Practice Thermal Engineering Lab. and Metrology Lab. 3 2 2 3 0 1 1 0 0 0 0 0 3 3 3 3 3 0 0 3 3 1 0 0 0 0 0 2 2 3 2 1 19 1 4 21 PR 307 ME 325 PR 311 ME 331 CREDITS Semester - VI CODE SUBJECTS L T P PR 302 Resource Management Techniques Computer Graphics and CAD Design for Manufacture and Assembly Reliability, Maintenance and Safety Engineering CNC Machines Elective – I Computer aided Drafting And Cost Estimation CNC Laboratory. Advanced Production Process lab 2 1 0 3 3 3 0 0 0 0 3 3 3 0 0 3 3 3 1 0 0 0 0 0 2 3 3 2 0 0 0 0 3 3 2 2 19 2 8 24 PR 304 PR 306 PR 308 PR 310 ------PR 312 PR 314 PR 316 4 CREDITS Department of Production Engineering Semester -VII CODE SUBJECTS L T P PR 401 Manufacturing System Simulation Fluid Power Control and Mechatronics Design of Production Tooling Automation and CIM Elective – II Elective -III Fluid Power Control and mechatronics. Colloquium Comprehensive Evaluation 3 0 0 3 3 0 0 3 2 3 3 3 0 1 0 0 0 0 0 0 0 0 2 3 3 3 3 1 0 0 2 1 0 0 0 3 3 0 1 3 17 4 7 24 PR 403 PR 405 PR 407 ------------PR 411 PR413 PR 415 PR 447 CREDITS Semester –VIII CODE SUBJECTS L T P HM402 PR 402 Industrial Economics Manufacturing Planning and Control Work Design and Facilities Planning Elective . Manufacturing System Simulation Lab.IV Elective -V Project Work 3 3 0 0 0 0 3 3 3 0 0 3 3 3 - 0 0 - 0 0 15 3 3 6 ` 15 0 15 21 PR 404 --------------PR 498 5 CREDITS Department of Production Engineering . tooling And manufacture PR 455 Machine Tool Technology Elective IV & V Manufacturing Engineering Stream PR 450 Industrial Robotics PR 452 Manufacturing of composite Materials Industrial Engineering Stream PR 454 Project Management PR 456 Value Engineering General Stream PR 458 Artificial Intelligence & Expert Systems HM 412 Entrepreneurship Development CREDITS List of reserve Electives: 6 Department of Production Engineering .List of Electives: CODE SUBJECTS L T P 3 3 0 0 0 0 3 3 3 0 0 3 3 0 0 3 3 0 0 3 3 3 0 0 0 0 3 3 Industrial Engineering Stream PR 457 Agile Manufacturing PR 459 Operations Management PR 461 Supply Chain Management 3 3 3 0 0 0 0 0 0 3 3 3 General Stream ME 471 Automobile Engineering 3 0 0 3 3 3 0 0 0 0 3 3 3 3 0 0 0 0 3 3 3 0 0 3 2 1 0 3 Elective I Manufacturing Engineering Stream PR 352 Material Handling & Storage PR 354 MEMS & Nanotechnology Industrial Engineering Stream PR 356 Design and Analysis of Experiments PR 358 Sustainable Manufacturing Elective II & III Manufacturing Engineering Stream PR 451 Finite Element Methods PR 453 Rapid prototyping. CODE SUBJECTS L T P Manufacturing Engineering Stream PR 462 Manufacture and Applications of Polymer Composites PR 463 Mechatronics PR 464 Plant Engineering 3 3 3 0 0 0 0 0 0 3 3 3 Industrial Engineering Stream PR 465 Integrated Materials Management PR 466 Lean Manufacturing PR 467 Product Development Strategies 3 3 3 0 0 0 0 0 0 3 3 3 0 0 0 0 0 0 3 3 3 0 0 3 0 0 3 General Stream HM 352 Corporate Communication 3 MB 470 Financial Management 3 ME469 Refrigeration and 3 Air Conditioning PR 468 Manufacturing Costs & 3 Analysis PR 469 Total Quality Management 3 Or any other elective subject from any other department CREDITS Note: Students have to choose a minimum of 3 elective courses out of 5 electives from a particular stream Subjects offered to the other Departments CODE SUBJECTS L T P Mechanical Engineering PR 222 Production Technology . 0 PR 472 Resource Management Techniques 3 0 0 0 0 2 0 3 1 3 Electrical & Electronics Engineering PR 287 Mechanics of Solids and Fluids 0 0 3 3 7 CREDITS Department of Production Engineering .II 0 PR 232 Production Process Lab. MA 201 FOURIER SERIES AND PARTIAL DIFFERENTIAL EQUATIONS Course outcomes  Solve problems using Fourier series, Laplace and Fourier transforms.  Formulate and solve partial differential equation  Apply acquired concepts in like heat conduction, and a prerequisite for post graduate and specialized studies and research Laplace Transforms of standard functions, derivatives and integrals –Inverse Laplace transform – Convolution theorem- Periodic functions –Application to ordinary differential equations and simultaneous equations with constant coefficients and integral equations. Fourier series- Dirichlet‘s conditions-Half range Fourier cosine and sine series- Parseval‘s relation –Fourier series in complex form –Harmonic analysis. Fourier Transforms, relationship between Fourier transform and Laplace transform, properties of Fourier transforms, Fourier Cosine and sine transforms- Inverse transforms- Convolution theorem and Parseval‘s identity for Fourier transforms. Formation of partial differential equation by eliminating arbitrary constants and functionsSolution of first order equation- Four standard types – Lagrange‘s equation- homogeneous and non-homogeneous type of second order linear differential equations with constant coefficients. One dimensional wave equation and one-dimensional heat flow equation-method of separation of variables-Fourier series solution. TEXTBOOKS: 1.B. S, Grewal, Engineering Mathematics, Khanna Publishers, 40th edition, 2007 2. Kreyszic E. Advanced Engineering Mathematics, 8th Edition, John Wiley and sons, 2008. REFERENCES: 1. T. Veerarajan, Volume III, Tata McGraw Hill Edition private Ltd, 2009 2.Venkataraman, M. K. Engineering Mathematics Volume III, 13th Edition National Publishing Company, 1998. 8 Department of Production Engineering CE 293 STRENGTH OF MATERIALS Course outcomes  Classify simple stresses and strains in simple, composite bars subjected to external loads and temperature changes and compute simple torsion.   Determine Principal Stresses - corresponding planes and represent by Mohr‘s circle. Predict the behavior of horizontal and vertical structures subjected to loads Simple Stresses and Strains-Types of stresses-types of strain – Composite bar – Temperature stresses – Volumetric Strain. Stress transformation equations. Principal stress and their planes. Plane of Maximum shear stress – Mohr‘s Circle for stress Shear force and bending moment Diagrams for different types of beams like cantilever, Simply Supported, overhanging subjected to concentrated load and Uniformly Distributed Load(UDL) – Bending stress , shear stress for different sections Deflection equation elastic line of a beam – Different methods to find deflection and slope of beams like Macaulay‘s method, Moment area method. Theory of simple torsion – assumptions – simple torsion formula for circular shafts – hollow shafts – power transmission – strength and stiffness of shafts – Springs -Analysis of Plane Frames – Method of Joints and Method of Sections TEXT BOOKS 1.Ramamurtham, S, Narayan .R, "Strength of materials", 16th Edition, Dhanpat Rai Publishing Co, 2008. 2.Egor P Popov, "Engineering Mechanics of Solids",2nd Edition, Prentice Hall of India., 2008. REFERENCES 1.Timoshenko S.P and J.M. Gere “Mechanics of Materials”.2nd Edition, CBS Publishers and Distributors,2002 9 Department of Production Engineering EE 245 APPLIED ELECTRONICS Course outcomes    Recall theorems and explain the principles of basic analog electronic devices. Summarize the application of OP AMPs Understands the fundamentals in digital electronics and memory variants Theorems and Linear Electronic Circuits - Thevenin and Norton theorems, Review of junction diodes, Zener diodes, (BJT) and (FET) – applications. Operational Amplifiers - Characteristics - applications as comparators, inverting amplifier, noninverting amplifier. Adder, subtractor, differentiator, integrator, rectifiers, sample and hold circuit, Schmitt trigger. Review of binary arithmetic ( signed and unsigned), seven segment display .Boolean Algebra simplification of algebraic expression , Basic logic gates. Combinational Logic. D/A and A/D Converters – Principles and various Techniques. MEMORIES - Functions and types of memories - Read Only Memory (ROM) - Erasable Programmable RON (EPROM)- Electrically Erasable and Programmable ROM (EEPROM) Random Access Memo (RAM) - a typical RAM static and dynamic RAM. TEXT BOOKS 1.Jacob Millman and Christos C.Halkias: “ Integrated Electronics ",1st Edition, Tata McGraw Hill Publishing Co Ltd.,2008. REFERENCES 2.Ramakant A Gayakwad, “OP-amps and linear integrated circuit ” 4th Edition, PHI Pvt. Ltd.,2008. 3.Morris Mano, “ Digital Design W/CD” 4th Edition, Pearson Education Ltd., 2008. 10 Department of Production Engineering PR 201 METALLURGY AND MATERIALS ENGINEERING Course outcomes  Interpret microstructure of engineering materials and explain Equilibrium diagrams.  Classify ferrous alloys and their applications with respect to foundry and welding processes.  Understand heat treatment processes for alloys, non alloys & summarize testing methods like TEM, XRD, SEM Art and science of metallurgy-structure of metals and alloys-phase and structural constitutionsEquilibrium diagrams Ferrous metals and alloys-Fe-Fe3C diagram-Effect of alloying elements in steel, Classification of ferrous alloys and their applications Heat treatment of steel-CCT diagram-Surface hardening process-Non Ferrous Metals and alloyscomposition-properties and applications of copper, nickel, lead, tin, zinc, aluminium, Mg and Ti alloys-Heat treatment of Non Ferrous alloy-Non Metallic Metals and alloys-ceramic materialpolymers-composite material – Nano-structured materials Testing of Materials-Non-Destructive Testing, Tensile testing, compression testing - Hardness Testing Testing of Materials-Impact testing, Fatigue testing, Creep, other related testing methods characterization of TEM, XRD, SEM Practice: Microstructural study of carbon steels, Cast Iron Jominy end quench test – Heat Treatments on steels – Hardening – Annealing – Normalizing – Tempering Demonstration on SEM/XRD TEXTBOOKS 1. Raghavan V., „Physical Metallurgy - Principles and Practice‟, 2nd Edition, Prentice - Hall of India, 2007. 2. Avner S.H., „Introduction to Physical Metallurgy‟, 2nd edition, Tata McGraw Hill, 2008 REFERENCES 1. Dieter G. E., „Mechanical Metallurgy‟, 1st Edition, McGraw Hill Co- Koga, 2002 2. Suryanarayana AVK, „Testing of Metallic Materials‟, 2nd Edition, BS Publications, 2007. 11 Department of Production Engineering Modernization. 4th Edition.. advantages and disadvantages. design consideration. heat treatments. Casting of complicated shapes: automotive components.2009.4th Edition. sand preparation. Khanna Pub. centrifugal casting. special molding processes.K. cores. design and economic consideration. electroslag casting. P.Types and operational features.. Heine. allowances.. REFERENCES 1.W. pattern making. 2008. casting of light alloys TEXT BOOKS 1. P.. economical consideration. 2007. Jain.R.. core boxes. Ltd. core sand Molding: Types of sands. pressure die casting. “Principles of Metal Casting”. Pattern: Types.  Design a casting with metallurgical. Core: types. defects and inspections Casting Design: Gating system. 3rd Edition. Tata McGraw Hill Pub. Ltd. Melting: Furnaces .  Understand various casting techniques. sand properties and molding. “Principles of Foundry Technology”. Srinivasan. 2. Khanna Pub. Tata McGraw Hill Pub. casting design: Metallurgical consideration. Co. sand properties.PR 203 CASTING TECHNOLOGY Course outcomes  Summarize the fundamentals in patterns.Carl Loper. N.. heat treatments for casting.Agarwal RLand Manghnani. 2.. 2nd Edition. Co. “Foundry Technology”. 3. . New Delhi. continuous casting. T. mechanization of foundries. Casting techniques: Permanent mold. including special techniques and CAD/CAM applications. fettling. risering system. core materials.C. sand control tests. materials and color codes.ASM Handbook ”Welding” PR 205 MACHINING TECHNOLOGY Course outcomes 12 Department of Production Engineering . 2008. R. Application of CAD\CAM in foundry. “Foundry Engineering”. Introduction to foundry. sand molding techniques.. defects and inspections. and Rosenthal.L. Banga. squeeze casting.. M. Hajra Choudhury SK. Vol. Turning operations: Introduction – Lathe – Types of lathes – Size of a lathe – Work holding devices – Lathe operations – Metal removal rate and machining time calculations. Summarize the theory of metal cutting and compute cutting forces involved from Mohr‘s circle. 2008. Drilling and allied operations: Introduction – Drilling machines – Types – Drills – Drilling machine operations – Boring. Ltd. 2. boring. 3. Tata Mc GrawHill Publishing Co. “Elements of manufacturing processes”.ASM Handbook ”Machining” PR 211 WORKSHOP PRACTICE – I Course outcomes 13 Department of Production Engineering . O. reaming and milling machines and explain operations performed Theory of metal cutting: Introduction – Machine tools – Cutting tools – Tool geometry Orthogonal and oblique cutting – Mechanics of cutting – Types of chips – Cutting speeds and feeds – Tool failure. 2. Bose HK. R. TEXT BOOKS 1. Nagendra Parashar.. Media promoters and Publishers Pvt.1st Edition Prentice Hall of India Private Limited. Reaming and other operations – Boring machine – Types. “Production Technology” 1st Edition.and Hajra Choudhury AK “Elements of Workshop Technology.K. . M. Tool life – Tool materials – Cutting fluids.T. REFERENCES 1. II”12th Edition. 2007. and Mittal.  Explain the construction of drilling.P and Lal.Khanna.  Recognize various parts of lathe. “A Text book of Production Technology” Vol. Finishing processes: Introduction – Abrasive machining – Abrasives – Grinding wheel – Grinding machines – Types – Fine finishing operations.2009. H. Milling operations: Introduction – Milling machine – Types – Milling cutters – Milling process – Milling machine operations. list the accessories and explain various operations performed.1st Edition Dhanpat Rai Publications (P) ltd.Ltd.II”. 2003.  Utilize different machine tool attachments (Practical Exercises will be selected from the following) 1. boring using lathe and drilling machine. Step turning 2. Copy turning 14 Department of Production Engineering . Boring 6.  Summarize the machine tool construction. Knurling 4. Eccentric turning 7. Taper turning and parting off 3. Create work pieces by turning. Thread cutting 5. Hardness Test 4.  Determine the behavior of material using sieve analysis  Determine the behavior of the material under impact conditions. 1. Impact Test 15 Department of Production Engineering . Compression Test 3. Torsion test 5. Deflection Test 6. Sieve Analysis 7.CE 295 STRENGTH OF MATERIALS LABORATORY Course outcomes  Determine the behavior of materials upon normal external loads. Tension test 2. Apply the studied techniques for optimization Solution of linear system .y) = 0 . 11th Edition.Lagrange‘s interpolation Numerical Differentiation and Integration .Raphson method for f(x) = 0 and for f(x. Iyengar.Graeffe's method.Bisection method .K. Vth edition.Schmidt recurrence relation . Numerical Methods for Scientific and Engineering Computation.Milne's and Adam‘s methods..Crout's method .solution of one dimensional heat flow equation . 16 Department of Production Engineering . 3rd edition. REFERENCES 1. S. 2.Secant method . 2005.RK.LU decomposition methods .Regula falsi method Newton. Solution of nonlinear equation . Thilagavathy. Khanna Publishers.Nicolson method .Order of convergence Horner's method . M. g(x. S.sufficient conditions for convergence . backward and divided difference interpolation . 2008.Crank . 2009.Jacobi and Gauss-Seidel iterative methods . Newton‘s forward.Bender . TEXTBOOK 1 Engineering Mathematics.Jain.Chand and Company.Euler's modified method . Numerical Methods. Kandasamy.Solution of one dimensional wave equation.. S.Gaussian elimination and Gauss-Jordan methods .K. Newton-Raphson method   Solve linear and non linear equations.Multistep methods . P. Numerical solution of Laplace equation and Poisson equation by Liebmann's method .. Numerical Solution of Ordinary Differential Equations.Euler's method .Trapezoidal rule – Simpson‘s 1/3 and 3/8 rules Curve fitting .Taylor's method and Runge-Kutta method for simultaneous equations and 2nd order equations . New Age international..y) = 0.. K.Method of least squares and group averages. and Jain.Power method to find the dominant eigenvalue and eigenvector.MA 202 NUMERICAL TECHNIQUES Course outcomes  Understand the applications of laplace method. R. Eulers method. and Gunavathy. Concept of stability . traction etc. REFERENCES 1.EMF equation .equivalent circuit and regulation .application of routh criterion for simple systems.frequency response method . S. hoists. B.auto transformer.Cage and slip ring motors -torque slip characteristics –starting and speed control of induction motors .Synchronous motors .pump. 17 Department of Production Engineering . Electric drive for general factory. Three .polar plot.group and individual drives . Control System – open loop and closed loop systems. Transformers: (Single phase only). 1 and 2.time response of second order system .EE 242 ELECTRICAL AND CONTROL SYSTEMS ENGINEERING Course outcomes  Understand the concepts of transformer and DC machines  Understand open and closed system DC machines . 2009.. blowers. 23rd and 24th Edition.Chand and Co Ltd.losses and efficiency .regulation by synchronous impedance method .phase induction motor .L. PHI Publishers.starting and applications. 1995. S. Vol.Starting and speed control of DC motors. . " Electrical Technology". textile mill .Characteristics . "Control Systems ".Theraja. 2. Shanmuga Priya Publishers.single phase induction motors and universal motors. “Electronics Devices and Integrated Circuits”. 2008. Alternators .Boylestead.transfer function .Construction and working of dynamometer type watt meters and induction type energy meters.. TEXTBOOK 1.Palani. gear pump – screw pump Turbines . "Introduction to Fluid Mechanics". transportation of mass.flow losses in pipeline Pump-Centrifugal pump . Fox and Allan. Lakshmi Publications. momentum and energy Introduction-Units and Dimensions . Bansal. 1st Edition.flow through pipes friction factor . 5th Edn. 18 Department of Production Engineering .. New Age International.CE 282 FLUID MECHANICS AND MACHINERY Course outcomes   Understand properties of fluids. R. W.Hydraulic turbines .boundary layer concepts. Reciprocating pump . C. T. REFERENCES 1. "Textbook of Fluid Mechanics and Hydraulic Machines".. Robert.equilibrium of floating bodies Types of Flow and Measurement-Types of flow .Fluid properties. Fluid statics : Pressure in a fluid ..efficiencies.Francis and Kaplan turbines Calculation of power output efficiencies. Kothandaraman.specific speed .K.P.Venturimeter. notches and weirs Boundary Layer Theory-Ideal and real fluid flow . mouthpieces. orifices. momentum. John Willey and Sons (SEA) PTE LTD. R.force on submerged planes .types .types . Pitot tube. Determine flow through hydraulics machines and pipes  Understand the mechanics of fluids. "Basic Fluid Mechanics". 2008.9th Edition. TEXTBOOK 1..buoyancy . McDonald. 2.one dimensional continuity. and Rudramoorthy.specific speed .Orificemeter . 2009.Equations for energy transfer . 1999.pelton . and Energy equations-Flow measurement . 3rd Edition... CBS Publishers. square threaded screws. Rattan S. “Mechanism and Machine Theory”. 2008.Gyroscopic stabilization Complex mechanisms . minimum number of teeth to avoid interference . Tata McGraw Hill Pub Co. Affiliated EWP Pvt. 3rd edition. TEXT BOOKS 1. 3.Second Edition. Scooters. Heavy sewing machine mechanism – characteristics.Shigley. Ghosh A and Mallik A. Third Edition. REFERENCES 1. “Theory of Mechanisms and Machines”..velocity and acceleration analysis.Thomas Bevan. 2008. and Dukkipati. Geneva mechanism. “Theory of Machines” 2nd Edition. Wiley Eastern Ltd. Oxford University Press.K. Aero planes .J. 2.. 1992..involute gear.S.S. R. 2. 19 Department of Production Engineering . J. Helical gears – overlap ratio.Rao. and Uicker.E.PR 202 KINEMATICS OF MACHINES Course outcomes   Understand the basic concepts of machines and machinery Understand law of gearing  Understand the laws of dry friction Definitions and basic concepts: Kinematic link. pair and chain – constrained motion – slider crank and crank rocker mechanisms – inversions – applications – Kinematic analysis and synthesis of simple mechanisms – Determination of velocity and acceleration in Degrees of freedom – Grueblers criteria Cams : Types of cams and followers –Computation of velocity and acceleration of followers by equivalent mechanism with lower pairs Friction : Law of dry friction – co-efficient of friction – Angle of friction – wedges. Ltd 2003. “Theory of Machines”. Motion picture drive –Mechanism. Types – speed ratio and torque calculations in epicyclic gear trains Gyroscopic couple and effects in Cars. 2008..V. “Theory of Machines and Mechanisms”. Friction in screw and nut – Pivot and collar – Thrust bearing – Plate and disc clutches – Belt (flat and V) and rope drives – Ratio of tensions Law of gearing – tooth forms .contact ratio. J. J. Types of Rolling mill . Forging defects . Ahuja Pub. Cambridge University Press.ASM International. 9th Edition .PR 204 METAL FORMING PROCESSES Course outcomes    Understand the properties of ductile metals Understand the effects of temperature.R.1st edition McGraw Hill book Co.2008 REFERENCES 1.1998 20 Department of Production Engineering ..2000. procedure and applications of Bulk Metal Forming and Sheet Metal Forming Yield criteria for ductile metals .Flow theories – strain hardening .Mechanics of Metal Forming Forging Processes Forging Equipment.Effect of temperatures. Narayanasamy.George E..recrystallization Fundamentals of metal forming. speed on metal forming process Understand the principle. “Mechanical Metallurgy”. William F Hosford and Robert M Caddell “ Metal Forming Mechanics and Metallurgy” Third Edition.Koga.process variables – defects Types of extrusion .Wire drawing .ASM Handbook on Forming and Forging.Process variables ..14. Vol.Drawing and Deep drawing – Sheet metal working High energy rate forming processes.Dieter . TEXT BOOKS 1. speed and metallurgical microstructure on forming processes . “Metal forming technology”2nd Edition. 2. 2002 2. mode of metal transfers. 2008. H. 3.equipment -electron beam welding (EBW) . 1984 REFERENCES 1.. „Welding Engineering and Technology‟. “Welding methods and metallurgy” Charles Griffin and Co.transferred arc welding and their applications.laser beam welding (LBW) . Orbital welding of tubes / pipes. upset and flash butt welding. pulsed MIG welding process.V. Parmar R. flux covering. Plasma-arc welding process. 1st Edition. Kearns W. 7th Edition. Jackson M. Volume II and III. TEXT BOOKS 1.ASM Handbook ”Welding” 21 Department of Production Engineering . gas welding and cutting. transferred and non.. „Welding Hand Book (Welding Processes)‟. 1st Edition. electro slag and electro gas welding. projection. 2. IBH Publishing. advantages and limitations. London 1967. Khanna Publishers.Friction Steel Welding-Defects in welding. Nadkarni S.applications of EBW and LBW. Submerged arc welding. seam. flame characteristics Gas tungsten arc welding process. Radiant energy welding processes . AWS. 2005 2.D. gas metal arc welding. different types of electrodes and their applications. shielding gas. electrode polarity. S.PR 206 METAL JOINING PROCESS Course outcomes  Understand the different types of welding  Analyze the parameters that influences welding  Understand the application of various welding processes Classification of welding processes: Arc welding power sources. surfacing and applications Working Principle of resistance welding process-spot. „Modern Arc Welding Technology‟. use of pulsed arc welding process. power source characteristic curves. plasma cutting. Load test on D. No .C. Equivalent circuit of single . shunt motor 2. (Practical Exercises will be selected from the following) 1. Swinburne's test 5.shunt generator 3.load speed characteristics of D.phase transformer 4. Starting of 3-phase induction motors 6 Semiconductor junction diode V-I characteristics 7 Semiconductor zener diode V-I characteristics 8 Inverting and Non-inverting Operational Amplifiers 9 Uni Junction Transistor ( UJT) and Silicon Controlled Rectifier( SCR) characteristics 10 Logic gates 22 Department of Production Engineering .C.EE 244 ELECTRICAL AND ELECTRONICS ENGINEERING LABORATORY Course outcomes    Conduct exercises to learn DC motor Conduct experiments for understanding VI characteristics of diodes Conduct experiments to learn about Logic Gates. 23 Department of Production Engineering . Design different pneumatic and hydraulic circuits for different application (Practical Exercises will be selected from the following) Experiments involving the following machines/equipment. Friction factor 10. Jet pump 6. Submersible pump 4. 1. Reciprocating pump 5. Study the functional aspects of different Hydraulic components and its usage in circuits. Pelton turbine 3. Francis turbine 2.CE 284 FLUID MACHINERY LABORATORY Course outcomes    Study the functional aspects of different pneumatic components and its usage in circuits. Venturimeter 9. 'V' Notch 7. Gear pump. Centrifugal pump 8. drilling machine Hands on experience on casting methods. 10.PR 212 WORKSHOP PRACTICE – II Course outcomes    Hands on Experience on lathe machine.Slot milling 5. Spur gear cutting 6. Shaping rectangular block or cube 2. T . Milling machine.Drilling 24 Department of Production Engineering . Surface grinding 7. Single point tool grinding 8. Hands on experience on welding 1. Milling rectangular block or cube 4.Complex shaped component production using EDM. Spur and Helical gear generation on hobbling machine 9. Slot cutting / Step-cutting / V-block 3. Gupta. S.Two dimensional random variables – standard probability distributions – Binomial Poisson and normal distributions . Eleventh Revised Edition.June 2002.K. V.C.2ndEdition.moment generating function Sampling distributions – testing of hypotheses – Large sample tests for mean and proportion – ttest.Fundamentals of Statistics .C.auto regressive models-Application to simple problems. TEXT BOOK 1. 2. Himalaya Publishing House . Markov Chains.Introduction. Publishers. Sixth Revised Edition . examples – ergodicityFinite Markov Chain. Identify the significant factors using ANOVA Random variable . Time Series Analysis.. Medhi. Sultan Chand and Sons. REFERENCES: 1. .. . Gupta.2004 25 Department of Production Engineering .moving averagemethod of least squares. April. Stochastic Processes .J.MA 303 APPLIED STATISTICS Course outcomes  Understand the fundamentals and application of statistics to engineering problem  Use statistical concepts in their research work. Fundamentals of Mathematical Statistics. New Age International(P) Ltd.  To form hypothesis and able to test their hypothesis with various statistical tests. and Kapoor.2004. definition. S. F-test and Chi-square test – Independence of attributes-Analysis of Variance Point estimation-Interval estimation –Measures of quality of estimators-Confidence intervals for means and variance -Correlation -rank correlation – multiple and partial correlation – Regression Analysis Random process – Markov Dependence.Probability models for Time Series.Various States – Limiting Probability – Application of Markov Chain to Simple Problems. Shigley. REFERENCES 1. Ltd 2003. Transverse and Torsional vibration Two degree of freedom systems : equations ..S. CBS Publishers.. TEXT BOOKS 1.Governor . Wiley Eastern Ltd.K.Balancing of rotating and reciprocating masses in one plane and in several planes Vibration . Rattan S.E. Oxford University Press.V. Tata McGraw Hill Pub Co.Dynamic force analysis in reciprocating engines Calculation of crankshaft Torque Flywheels .calculations and determination of initial spring force in spring controlled governors . 2008.Function . Stodola. Third Edition.Lagrange‘s Multidegree of freedom systems : Calculation of natural frequencies by Rayleigh. and Dukkipati. 2.Kinetostatic force analysis in mechanisms .  To design various mechanisms of machines  To evaluate various mechanisms of machines Static And Dynamic Force Analysis -. “Theory of Machines” 2nd Edition. 1992. and Uicker. 2008.Thomas Bevan.mass of flywheel-.Rao. Matrix iteration and Holzer methods. R. J. Ghosh A and Mallik A.vibration absorbers.S... “Theory of Machines and Mechanisms”.J. 3.. 3rd Edition. 2.Longitudinal.Effect of friction at prismatic and revolute joints -. 26 Department of Production Engineering .Function . J. Affiliated EWP Pvt.Second Edition. 3rd edition. 2008.PR 301 DYNAMICS OF MACHINES Course outcomes  Understand all mechanisms of machines. “Theory of Machines”.Effects of friction in governor mechanism Balancing . J. generalized and principal co-ordinates . “Mechanism and Machine Theory”.. “Theory of Mechanisms and Machines”. Apply various instruments for measurements Apply quality control tools to achieve defects free quality products Introduction to Measurement – objectives – classification of methods of measurements Precision and Accuracy . 1997. Effective diameter. Terminology of gear tooth – Gear measurement – Parkinson gear tester. “Engineering Metrology”. 27 Department of Production Engineering . Thomas .Standard thread profiles. I. 2004. Douglas C. Screw Thread Measurement. K. angular and form measurements – Surface roughness – methods of surface finish – Direct instrument measurements. Khanna Publications.Standards and their evolution -Types of errors in measurements – Limit gauging Comparators – types – applications – Linear. Marangoni. Beckwith G. “Engineering Metrology”. 2006. Dhanpat Rai and Sons.Alignment testing of machine tools – Coordinate measuring machines – Machine vision – Nano measurements. Montgomery.C. 2010 2.. REFERENCES: 1. Jain R. Introduction to quality assurance and quality control – Statistical concepts in quality – Central limit theorem – Quality control tools Control charts for variables and attributes– process capability studies – Sampling inspection – Quality System standard TEXTBOOKS: 1. “Mechanical Measurements 6th Edition” Pearson publications. Wiley Publications. Gupta. Lienhard V. "Introduction to Statistical Quality Control”. 2. Roy D.PR 303 METROLOGY AND QUALITY ASSURANCE Course outcomes    Describe the fundamental concepts in measurement methods. techniques.. John H. Eurasia Publishing House (P) Ltd. 2005. theories of failure. C. V belt and chain drives. K. 2. combined of bending and twisting moments. T. V. Sharma. “Design of Machine Elements”. J.Prabhu. keys and bearings. C. Design of spring. Riveted joints: types of joints. "Mechanical Engineering Design" Tata McGraw Hill.. "Design of Transmission Elements". Mani Offset. twisting moment.E. torsional stress and variable stress in machine parts. 2. REFERENCES 1. speed diagram. design of riveted joints for structure. factor influencing machine design. direct stress.Shigley. Design of shafts based on bending moment.B. Design of spur and helical gears.J. axial loads in addition to combined torsional and bending loads. 28 Department of Production Engineering . factor of safety. rigidity and stiffness. Tata McGraw-Hill. TEXT BOOKS 1. Chennai. 2007. mechanical properties of materials. Design of couplings. 2005. fixing number of teeth and module of gears. Belt and chain drives: selection of flat belt. New Delhi. “Design of Machine Elements”. bending stress. Design of gear box: layout diagram.Bhandari.R.S. welding symbol and weld symbol and their representation. Welded joints: types of joints. 2006. and Purohit.PR 305 DESIGN OF MACHINE ELEMENTS Course outcomes    Understand the various theories of failures Design various machine components Design new components based on the design principles Introduction to the design process. stress concentration factor. strength of welded joints subjected to various types of load. and Mischke. Water Jet Machining (WJM) .Operating principle .Limitations.PR 307 NON-TRADITIONAL MANUFACTURING PROCESSES Course outcomes    Understand the contribution of non-traditional machining process in micro and precision manufacturing field.Electro chemical machining (ECM) .Laser types . “Advanced Machining Processes”.Selective laser sintering (SLA) .Ultrasonic machining (USM) . 2007. 3rd Edition. 2. 2nd Edition. Electro chemical machining . G. REFERENCES 1.Limitations. Special processing technologies . 2005.M.Operating principle .Electro chemical drilling (ECD) .Fused Deposition Modeling (FDM) . K.Laser engineered net shaping (LENS) . Michigan. M. Wellar. USA. Processes and Systems”.Mechanical machining .Materials. Steen. TEXT BOOKS 1.Processing of integrated circuits .P. and El-Hofy. 2003.Classification . Select suitable machining process for suitable materials Summarizes the merits and demerits of the non-traditional manufacturing process Introduction . W.Laser marking and engraving (LM) .Electron beam machining (EBM) . 1984.process economy .Types – Electrical discharge machining (EDM) .Laminated Object Manufacturing (LOM) . 29 Department of Production Engineering .Limitations.Chemical material removal .Types .Processes .Electro chemical honing (ECH) . “Laser Materials Processing”.Operating principle .Electro chemical grinding (ECG) . Springer London Ltd.Process parameters . "Non-Traditional Machining Processes"..Electrical discharge wire cutting (EDWC) . and Watkins.Process parameters Applications . “Fundamentals of modern manufacturing processes .Applications .Solid Ground curing (SGC) .Laser beam machining (LBM) – Laser cutting (LC) – Laser drilling (LD) .Laser micromachining (LMM) . McGraw-Hill. Abdel.Types . H. E. Thermo electrical machining . Society of Manufacturing Engineers Publications.J.Ion Beam Machining (IBM) . Groover.Micro and nano fabrication technologies.Abrasive Jet Machining (AJM) .Limitations Laser materials processing .Methods .3D printing (3DP) .Applications .Abrasive Flow Machining (AFM) .Rapid Prototyping .Plasma Arc Machining (PAM) .Shaped tube electrolytic machining . John Wiley and Sons Inc.Process parameters Applications . 2. S.Kothandaraman.. 1993.first law of thermodynamics applied to closed and open systems . C. single and multistage compressor Volumetric efficiency . Tata McGraw Hill.S diagrams. 2005.S and H . Ganesan.simple problems. reheating and regenerative cycles Wankel engine-Sonic velocity. mach no. Dhanpat Rai and Sons. Tata McGraw Hill.P. Second law of thermodynamics . Wave propagation . modifications to improve thermal efficiency . engines and CI engines Reciprocating compressor . 2004. V.P.various a/c processes .I. SI units.refrigeration . static and stagnation property relations.calculation of power requirement .ME 325 THERMAL ENGINEERING Course outcomes    Apply thermodynamic laws in engineering applications To calculate power requirements of gas turbines and flow rates through nozzles To calculate thermal efficiencies of steam turbines Laws Of Thermodynamics-Basic concepts .mach cone. diesel and dual cycles . 30 Department of Production Engineering .K. "Internal Combustion Engine". T .open and closed cycle .I. REFERENCES 1.vapor absorption cycle.gas turbines .C. engines. “Engineering Thermodynamics”.concept of reversible process Air standard cycles . isotropic flow. and Domkundwar. "A Course in Thermodynamics and Heat Engines". New Delhi.intercooling. flow through converging and diverging nozzle Properties of steam: P – V. normal shock. 2. S.Rankine cycle. 3rd Edition.effect of clearance volume.I.Bell coleman and vapor compression cycles .systems . 3rd Edition.otto. Part . Nag.psychrometrics . use of gas tables. TEXT BOOKS 1. Engineering Drawing Practice for Schools and Colleges". Jovast Publishers. and John. geometrical tolerances. Varghese. Assembly Drawing: Cotter and pin joints..1988 . "Machine Drawing". K. intersection curves. Keys and welded joints. system. M/s. fundamental deviation. Interpret and give suggestion about the drawings. locking pins.. designation and composition of ferrous materials. square ends and openings. "Design Data Book". K. 31 Department of Production Engineering . 1992. "Machine Drawing".Faculty of Mechanical Engineering. TEXTBOOK 1. Conventions. Screw threads and threaded fasteners. Rivet joints. Facilitate better product design. types of bolts and nuts.Gopalakrishna. gear drives – Abbreviations. REFERENCES: 1. pumps and machine parts. Assembly Drawing: Bearings. pulleys and pipe joints. Bangalore. R. common machine elements. surface texture.2002. 1993. Subhas stores. selection and indication of fits. Limits. tolerance grades. L. P.C. Coimbatore. heat engine parts. Fits and Tolerances. nonferrous materials and engineering drawing. springs. valves. 3. Abbreviations and symbols: Conventional representations of interrupted views. PSG College of Technology. BIS. screws. symmetrical objects. couplings.DPV Printers. adjacent parts. clutches. "SP: 46 . 1993. indication of tolerances classification.PR311 MACHINE DRAWING PRACTICE Course outcomes    To prepare the precise machine drawings for manufacturing of components.. 2. 16th Edition. 2. Heat balance test using exhaust gas calorimeter 12. Performance test on gas turbine 15. Exhaust gas analysis and determination of AMF ratio 7. A study on AMC test rig. 16. Determination of COP using Refrigeration Test Rig. Determination of effect of temperature on viscosity of lubricants. 10. Retardation test on single cylinder diesel engine 13. Performance curve for air compressors.  Support in development of energy field. 6.Profile projector .precision measuring instruments .  Develop data for engineering analysis. Study and use of Electronic comparator .surface roughness 32 Department of Production Engineering .ME 331 THERMAL ENGINEERING AND METROLOGY LABORATORY Course outcomes  To conduct experiments on various thermal systems. 18. Metrology Lab. Performance test for constant speed engine 9.coordinate measuring machine Measurement of Gear tooth thickness . Determination of heating value of gaseous fuels 3. Proximate analysis of solid and liquid fuels 4. Heat balance test by airflow rate measurement 11.sine bar . Thermal Lab. Morse test on multi-cylinder petrol engine 14. Economical speed for a variable speed engine.Adjacent base pitch error . Valve timing and port timing diagram 8. Determination of Heating value of solid and liquid fuels. 1. Determinations of flash and fire point-lubricating oil. Heat transfer through pin fin. Course outcomes  Take precise measurements using various instruments. 17. 5. Minimax criterion.PR 302 RESOURCE MANAGEMENT TECHNIQUES Course outcomes    Summarize different techniques for production planning like queuing uncertainty and mathematical modeling are involved Apply optimization in utilization of resources. Replacement Analysis-types of replacement problem. 2.Special cases in Linear Programming. 2006. Decision under uncertainty-Laplace criterion. 2008. Replacement of item that fail with respect to time. Replacement of item that fail suddenly-individual replacement and group replacement. Hurwicz criterion. Simulation-need for simulation-advantages and disadvantages. Maximin criterion.Chand and Company Ltd.. 3rd Edition. New Delhi.Crashing of project network-cost considerations in project scheduling TEXTBOOK 1.K. Apply resource management techniques to industrial operations. P. Prentice – Hall of India.Graphical method. 2nd Edition. queueing and inventory. D. REFERENCES 1. Savage minimax regrert criterion. New Delhi. Decision making under risk-expected value criterion-decision tree.S "Operations Research". 8th Edition.determination of critical path Project Evaluation and Review Technique (PERT)-probability of completing a project in a scheduled date . Simplex method .A "Operations research". Introduction to duality theory. Random number generation-methods. Project network construction – Critical Path Method (CPM) . Panneerselvam. 2006. Prentice – Hall of India. S. Introduction-characteristics of queueing problem-terminologies of queueing problemapplications of queuing model -single server model. Applications of simulationmaintenance. 33 Department of Production Engineering .Gupta. New Delhi. Concept of linear programming model-Development of LP models . and Hira.Assignment problem-unbalanced assignment problemmaximisation problem-problem with assignment restrictions. Taha H.Big M method .Two-phase method . Methods to solve transportation problem-finding basic feasible solutiontesting solution for optimality . Introduction-Mathematical model for Transportation problem –balanced and unbalanced transportation problem. R "Operations Research". “CAD/CAM”..B.configurations . and Sproull. TEXTBOOKS 1. W. Zeid. 2. Inc. geometric modeling solid modeling and finite element modeling Distinguish various concepts and techniques used for Product design and to develop product design skills. Fundamentals of computer .M. 1989. design of curves : cubic splines.SQL. Finite element modeling and analysis: types of analysis. V. Newman. R.PR 304 COMPUTER GRAPHICS AND CAD Course outcomes    Summarize the concepts and applications of CAD. shading and colour models. L... degrees of freedom. Computer drafting through high level languages. Viewing operations : window. Graphics standards: GKS. 2007. 2. Segerlind. Interactive graphics . 34 Department of Production Engineering . design of surfaces. transformations techniques. John Wiley. display technology. networks. Geometric modeling: Wireframe modeling. CAD software. Elaborate fundamental of computers. bezier curves and B-spline. 1984. Anand. "Principles of interactive computer graphics".F. J. II Ed. Database concepts and data base management systems . viewport and clipping. element and structure-stiffness equation. DXF and IGES standards .point plotting techniques. 2000.. Transformations techniques. McGraw Hill Pub. REFERENCES 1.Parametric design programmes... Visual realism : Hidden line/surface removal. Solid modeling: Constructive solid geometry (C-rep) and Boundary representation (B-rep).data communications input/output devices. Tata McGraw-Hill.. R. “Applied Finite Element Analysis”. assembly procedure. “Computer Graphics and Geometric Modeling for Engineers” John Wiley and Sons.I and Sivasubramanian.workstations . Surface modeling : Representation of curves and surfaces. G. Boothroyd “DFMA” 35 Department of Production Engineering . 4. TEXTBOOKS 1. ISPE 1999. New Jersey. 1967. Peck. 2. Engineering design – Kinds of design – Design process steps – Factors influencing design – Concurrent Engineering – Material selection process – Evaluation methods for material selection Process capability analysis – Cumulative effect of tolerances – Centrality analysis – Compound assembly – Selective and Interchangeable assembly – Grouped Datum systems Design for castings – Design for weldments – Design for forgings – Design for sheet metal formed parts – Design for powder metallurgy parts – Design for plastic parts Design for machining – Design for economy – Design for clampability – Design for ease of assembly – Design for disassembly Advances in DFMA. Utilize DFM and Concurrent Engineering Principles on a "real life" project. “Assembly. 2005. Kalandar Saheb.Design for robustness – Axiomatic design – Design for environment – DFA index – Poka Yoke – Lean principles – Six sigma concepts – Computer aided DFA using software. Glasgow. 2000. S. R. London. 3. O. “Engineering Design: A Materials and processing Approach”. H.E. Ltd. “Engineering Design” Pearson Education. REFERENCES 1. “Engineering Design” Blackie and Son Limited.J.D and Prabhakar. “Designing for Manufacture”. Automation and product design‟ CRC press. Eggert. Inc. Dieter. 1983. Matousek . Boothroyd. McGraw Hill Co. 2005. “Engineering Design for Manufacture”. R. Address technical considerations of design and manufacturing. Pitman Publications. G.PR 306 DESIGN FOR MANUFACTURE AND ASSEMBLY Course outcomes    Identify opportunities for design. 3. 2. Importance. II edition. CRC Press. Butterworth-Heinemann. Corrective Maintenance. Engineering maintenance. Springer Publication. Dhillon. Safety and Health for Engineers . Total Productive Maintenance.B. Maintenance Planning & Condition Based Maintenance . Maintenance and Maintenance Engineering Objectives. Practical methods for engineers . Fire Protection and Prevention -Explosions and Explosives .Product Liability . a modern approach . Down time. Butterworth-Heinemann. Keith Mobley. TEXTBOOKS: 1. John Wiley Sons. Maintainability Terms and Definitions. 2004 36 Department of Production Engineering . Dhillon.Materials Handling. Electrical Safety -Tools and Machines . MAINTENANCE AND SAFETY ENGINEERING Course outcomes    Identify and analyze the failures of the components and subcomponents of mechanical and electronic items. Distinguish different concepts in maintenance and explore in order to increase the service life of the products/machines List various safety measures concerning with environments described for a safety engineer Failure Rate. Maintainability.S. Maintenance Fundamentals. B. Repair time. facts.load and Off-Level MonitoringMaintenance of Mechanical and Electrical equipments. 2006 3. Series-Parallel Structures. Redundancy. New Delhi.Importance . Brauer. 2002 3.David J Smith.Workers‘ Compensation . Bathtub distribution. 2. R.Roger L. Inventory Control in Maintenance. Mean Time Between Failures (MTBF)-Mean Time To Failure (MTTF).PR 308 RELIABILITY. Reliability Maintainability and Risk.Hoang Pha. Maintenance and Reliability for Engineers. Safety . Reliability Centered Maintenance. 2001 2. Preventive Maintenance. 2003. Availability.Managing Safety and Health. Failure Mode Analysis.Personal Protective Equipment .Radiation -Biohazards . Handbook of Reliability engineering .on . CRC Press.Walking and Working Surfaces. 2006 REFERENCES: 1.S. Reliability Allocation. Mechanical Reliability.Fundamental Concepts and Terms.Hazards and their Control . Turning center – CNC EDM. 1986.Constructional features of CNC machine tools – Functions of MCU. Miscellaneous functions – Sinumeric. Bearings. Calcutta. McGraw Hill Book co. Y. K. New Delhi.. Point-to-point and contouring systems – Adaptive control – ACO and ACC systems. and Tiwari N..Kundra T. 2004 37 Department of Production Engineering . working and programming CNC machines with programming methods with or without the multiple tools for straight line machining and complex machining. Ball screws. K. McGraw-Hill College.Fitzpatric.Radhakrishnan P. Fanuc controls – Computed aided part programming .. "CNC and Computer Aided Manufacturing".Post processors . “ Machining And CNC Technology” . constructional features. 1991. Concepts and features of NC systems – Classification of NC systems .PR 310 CNC MACHINES Course outcomes   Understand the theory of metal cutting. Machining center . Rao P.Design considerations of NC machine tools . REFERENCES 1.APT programming-CNC programming based on CAD Feedback devices . 3.tooling for CNC machine – Interpolators. Maintenance of CNC Machines. "Computer Numerical Control Machines". New Delhi. 1992 2.Koren. Manual part programming – Preparatory. Centralized lubrication systems. New Central Book Agency.Economics of manufacturing using CNC machines TEXT BOOK 1. Tata McGraw Hill.. N. "Computer Control of Manufacturing Systems". Fundamentals and application of CNC machine.M. O. 2002.10716.  Possess the knowledge of computer technology in all of the operational and information processing activities related to manufacturing. tolerance charting and Cost estimation through Process chart.8000 pt 1 to 10721.813. 3.principles of presentation . orientation.2709. Re-dimensioning and Tolerance Charting : Introduction to re-dimensioning to suit manufacturing requirements-manufacturing datum-functional datum. Sample exercises on CAD.dimensioning . "Machine Drawing" 16th Edition."Machine Drawing".11669. Dimensional and Form Tolerances : Limits and fits IT system of tolerances.10717. deviation of fit geometric tolerance-tolerancing of form.IS :10714. cost.preparation of manufacturing Drawings. Wade.conventional representation of threaded parts. and gears.919. Given a sub-assembly/assembly to prepare manufacturing drawings of components. Subhas Stores.Siddeshwar and Kanniah .10719. springs. 1972 38 Department of Production Engineering . TEXTBOOK 1.R.datums and Datum systems-Dimensioning and tolerancing of profiles Manufacturing Drawings : Surface texture indication on drawing . location and runout . Industrial Press. "Tolerance Control in design and manufacturing". K. Introduction to tolerance charting Cost Estimation : Preparation of Process chart for a given component-estimation of setting time and machining time-estimation of material cost.Gopalakrishna. Tata McGraw Hill 2001 2. labour cost and overhead cost based on supplied data.10715. manufacturing drawings. Standards and Conventions : Current international standards (ISO) and Indian Standards (IS)types of lines . estimation of time.welds symbolic representation of drawings.11158 and AWS/ISO REFERENCES 1.PR 312 COMPUTER AIDED DRAFTING AND COST ESTIMATION Course outcomes   Summarize Standards & Conventions Perform calculations on tolerances.. Programs for components using canned cycle and for threaded operation 1.programming codes -study of tool and zero offsets 3.mixed programming HMT STC-15 TURNING CENTRE (SinumeriK) 2.1. Programs for simple interpolation .programs for simple profiles using linear interpolation.programming codes -study of tool and zero offsets 2.2. 1. Study of T5 CNC machine . Absolute programming .3.2 Programs for profiles using canned cycles .machining components using linear interpolation and circular T5 TURNING CENTRE (Fanuc – OT) 3.3. circular interpolation simple 1. Turning center.3.tool 2.programs for simple profiles using linear interpolation.1. 5. Perform hands-on CNC programming operations. 2.programming codes .1. Study of EMCO CNC machine . Study of STC-15 CNC machine . Programs for simple components using linear interpolation and circular interpolation . constructional features and working of CNC machines.1 Study of Triac CNC machine. circular interpolation.2 Programs for profiles using canned cycles .machining TRIAC 3AXES CNC MILLING MACHINE 4.machining 5.PR 314 CNC LABORATORY Course outcomes    Explain the fundamentals.3 Incremental programming and advanced programming 39 Department of Production Engineering .programming codes .programming codes . (Practical Exercise will be selected from the following) Programming and operation of CNC Lathe.tool path generation machining 4. Milling machine and Machining center.2.2. EMCO PC TURN 55 (SinumeriK) 1. Programming for threaded components using subroutines. 3.1 Study of Triac CNC machine. circular interpolation. Programming for threaded components using subroutines.programs for components using linear interpolation.tool path generation – machining advanced programming EMCO PC MILL 55 (SinumeriK) 5. 4.tool path generation machining 5.tool 3. Learn basics of CNC programming for complicate machining profiles and understand application of ACS in CNC machining.tool path generation . VMC 3 AXES CNC MACHINING CENTRE (Fanuc – OM) Study of VMC CNC machine .6.programs for simple profiles using linear interpolation.Simulation Machining Incremental programming 7. circular interpolation .programming codes . DEMONSTRATION ON MULTI-PROCESS MICROMACHINE 40 Department of Production Engineering . TIG welding of butt joints 7. Moisture content. bead profile measurement and testing of sand for casting are involved Measurement of cutting forces in turning. Sand testing – Permeability. drilling and milling using strain gauge are involved Measurement of temperature distribution in the rake surface of the single point cutting tool using thermocouple is studied 1. Measurement of cutting forces in turning using strain gauge 2. Measurement of specific cutting energy in orthogonal cutting operation 6. Measurement of temperature distribution in the rake surface of the single point cutting tool using thermocouple 5. Shear strength 41 Department of Production Engineering . Bead profile measurement in TIG welding 8. Measurement of cutting forces in milling using strain gauge 4.PR 316 ADVANCED PRODUCTION PROCESSES LABORARTORY Course outcomes    The measurement exercises on various forces during machining. hands-on operation with welding. Measurement of cutting forces in drilling using strain gauge 3. Steps in simulation.Random number generation techniques – midsquare. second edition Prentice Hall of India 42 Department of Production Engineering . Introduction to Simulation . logistics and supply chains –Tutorial.Kolmogorov simronov test. Gap test. poker test. Banks.PR 401 MANUFACTURING SYSTEM SIMULATION Course outcomes    Understand the basics of Discrete event system simulation Take decisions in the selection of manufacturing Acquire knowledge about the design/evaluation of different manufacturing systems using simulation modeling. McGraw-Hill. Types of models. Exponential Gamma. Third Edition. Statistical models – Discrete distributions – Bernoulli. Triangular Empirical Distributions Properties of random numbers. Introduction – probability mass function. Arena etc. inventory models. convolution method Input Analysis Methods-Examples-Verification of simulation models. Material handling. TEXTBOOK 1. Monte Carlo Simulation. witness.Geoffrey Gordon: System simulation. Carson. Geometric. autocorrelation test Random variate generation-Inverse transform Acceptance rejection.. Poisson. M. applications -Discrete Event Simulation – components of DES Time advance mechanism. probability density function. Uniform.Components of a system. Test for random numbers.Continuous distributions – Normal. Law and W. mid product Constant multiplier.A.Validation of simulation models-Measure of performance and their estimation-Out put Analysis Methods-Transient and steady state behavior – Evaluation of alternate system design – Simulation Based Optimization (SBO). assembly systems. Nelson and Nicol : Discrete-Event System Simulation. linear. Binomial. Kelton: Simulation. additive congruential. chi squareRuns test.2005 REFERENCES 1.2000.uniformity. Modeling and Analysis. independence. 2. Simulation packages spreadsheet. Simulation of queuing models. D. Fourth Edition Prentice Hall of India . Doeblin. mechatronics system.O. Semi automats-automats-transfer lines .2 and 4. " Basic Fluid Power". Mobile hydraulic. electro-pneumatic solutions Introduction . Hydraulic components symbolsDesign and application of hydraulic circuits of machine tool. Pippenger. E. pneumatic components .hydraulic training manual.automatic assembly .transfer devices and feedersclassifications and applications-job orienting and picking devices.setting of automats and transfer lines. Hydraulic system. Prentice Hall. Sensors and Principles. McGraw Hill. Introduction to mechatronics. Produce and analyze the integrated product design Give electro-hydraulic.pressure-flow-direction controls valves –proportional . hydraulic components . Rexroth. accessories. Microprocessors and their applications. 43 Department of Production Engineering .Achei-rican. servo. Measurement Systems. cartridge(logic) valves.PR 403 FLUID POWER CONTROL AND MECHATRONICS Course outcomes    Know hydraulic devices and their applications. 1995.accumulator.. 1989 2.W. 1983 REFERENCES 1. Pease and John.overviews.MIR Pub. Pinches and John G. press. "Machine Tool Design" Vol.pneumatic components symbols. Mechatronics 3/e . Prentice Hall. pneumatic. TEXTBOOKS 1. 2. examples of mechatronics systems. Assembly Automation and Product Design Geoffrey Boothroyd (Hardcover . electric controls system. Dudleyt A. Pneumatic system.Design and application of pneumatic circuits of machine tool. principles and application of hydraulic.Michael J.pressure-flow-direction controls valves . Ashby" Power Hydraulics".1992) 4. J. PLC system. Bolton (Addison Wesley) ISBN 981-235-874-9 3. 1983 3. inspection fixtures and design of gauges Design of Drill jigs: Drill bushings – types of jigs: Plate. TEXT BOOKS 1. broach & plain milling cutter. Grinding.Mc Graw Hill publications 44 Department of Production Engineering . Lecain and Goold: Tool Design – Tata Mc Graw Hill publications 2. form tool. reamer. Turn over & Box Jigs – design & sketching of drill jigs for machining simple components Press tools: power presses – die cutting operations – centre of pressure – scrap strip lay out for blanking – press tonnage calculations – Progressive & Compound dies – die design for simple components. fixtures and press tools Design of cutting tools: Tool materials. Leaf. Cyril Donaldson. design of single point cutting tool. F W Wilson: Hand Book of Fixture Design .PR 405 DESIGN OF PRODUCTION TOOLING Course outcomes    Design single point cutting tool. form tool. A Bhattacharyya: Metal Cutting – Theory and Practice – Central Book Agency Kolkata REFERENCES 1. drill. ASTME: Fundamentals of Tool Design – Prentice Hall 2. drill etc Understand how to conduct machining economically Design jigs. Drawing dies – blank development – estimation of drawing force – blank holders & blank holding pressure – design & sketching of drawing dies for simple components – Bending dies & Combination tools. Theory of metal cutting – design of tool holders for single point tools – Boring bars – selection of tools for machining applications – economics of machining Design of fixtures: standard work holding devices – principles of location and clamping – clamping methods and elements – quick-acting clamps – design & sketching of milling fixtures for simple components – Turning. Welding fixtures. Elements of an automated system – Levels of automation –.Storage systems – Performance –Methods – Automated storage systems. "Computer Integrated Manufacturing".Barcode technology – Radio frequency identification – Fundaments of automated assembly systems – Inspection technologies – Coordinate Measuring Machine TEXT BOOK 1. Automation – Principles and strategies . Material handling systems – Types – Design considerations – AGVs – Types and applications – Vehicle guidance technology . "Automation. Keith E. 2001 REFERENCES 1. Tools – Accuracy and repeatability . 45 Department of Production Engineering . Prentice Hall.Applications of industrial robots – Robot programming – Lead through – Programming languages – Simulation and offline programming.PR 407 AUTOMATION AND CIM Course outcomes   Understand the basic principles of automation Identify the applications of robotics  Understand application of computers for manufacturing operations. 2004.Groover. Marcel Decker. 2. Production Systems and Computer Integrated Manufacturing" Pearson Education Asia.Donatas Ti junclis. Manufacturing systems – Group technology – Part families – Parts classification and coding – Production flow analysis – Cellular manufacturing – Composite part concept – Machine cell design – FMS – Types – Components – Applications and benefits.Automation in production systems – Automated manufacturing systems – Types – Reasons for automation Industrial robotics – Joints and links – Configurations – Robot control systems – End effectors – Grippers.Mekie.Ranky Paul.Mikell P. "Manufacturing High Technology Handbook". Automatic data capture . simulate and testing of Pneumatic and Electro Pneumatic circuits for engineering applications using actuators and control valves ( pressure. Course outcomes    Design and simulate PLC circuits for engineering applications Familiarize MAT Lab /SCI Lab Understand the engineering applications of Hydraulic and Electro hydraulic circuits (Practical Exercise will be selected from the following) 1. flow and direction). Design. simulate and testing of PLC circuits for engineering applications using sensors.PR 411 FLUID POWER CONTROL AND MECHATRONICS. Design. Using MAT Lab/ SCI lab -Study on Robot programming and operation with vision systems 46 Department of Production Engineering . simulate and testing of Hydraulic and Electro Hydraulic circuits for engineering applications using actuators and control valves ( pressure. 3. flow and direction). Design. 4. 2. Exercise 2: Simulation of manufacturing shop SIMQUICK Exercise 3: Simulation of supply chain Inventory System Exercise 4: Simulation of Multiple Servers Queuing System Exercise 5: Simulation of batch shop manufacturing process WITNESS Exercise 6: Simulation of multi machine assignment system Exercise 7: Simulation of Manufacturing and material handling systems Exercise 8: Simulation of supply chain inventory system GPSS Exercise 9: Simulation of Job shop System Exercise 10: Simulation of queuing System Demo on QUEST. Flexsim Familiarize QUEST. Systat. GAMS 47 Department of Production Engineering .PR413 MANUFACTURING SYSTEM SIMULATION LAB. UGRIP. Course outcomes    Model and simulate using ARENA.WITNESS. UGRIP. Systat Simulate job shop system and queuing system ARENA Exercise 1: Simulation of Single Server Queuing System.SIMQUICK. 48 Department of Production Engineering . Preparation of report. completeness and editorial get-up. Making presentation on experience gathered during 50 working day practical training in the area of Manufacturing Engineering /Industrial Engineering. Improve the soft skills like time management. communication Understand time management and communication skills Preparing and making presentations – preparing slides.PR 415 COLLOQUIUM Course outcomes    Develop presentation & reporting skills. time management and communication aspects. making a presentation with audience response sheet and a critique on writing style. National Income computation . PHI. V.Managerial functions . K. TEXT BOOKS 1. Perform human resource management tasks Micro Economics -Demand and supply analysis .Industrial Fatigue and AccidentPerformance appraisal system. REFERENCES 1. "Personnel Management and Industrial Relations". 1999 Edition. Scope. Ltd. 3. 1999 Edition. Task .Definition.wage and salary administration .time rate. S. Prentice Hall of India.. Burton Genie.Job Evaluation Merit rating . 1996 Edition.K. Evolution . S. Chand and Co. Latha Nair.G.Consumption Laws . Piece rate. "An Introduction to Accountancy" Vikas publishing House Pvt. 2 .problem demand forecasting ."Modem Economic Theory". Thakur Manab..Collective bargaining ...1996 Edition.Maheswari S.Recruitment and selection .Training and Development . 3.Craig Petersen H.of Diminishing Marginal Utility Consumer Surplus .HM 402 INDUSTRIAL ECONOMICS Course outcomes    Interpret and analysis Demand. 1996 Edition.Types of Business organizations Types of Business organizations Marketing Management-Introduction: Definition.Koutsionnis .1996 Edition.S.Macro And Monetary Economics Keynesian Employment Theory . "Management Today" Tata Mc Graw Hill Pub Co. 2. Halsey and Rowans plane .N.elasticity of demand ..workers Participation in Management . Cris Lewis W.. 49 Department of Production Engineering . 4. and Namakmaris "Marketing Management Planning Implementation and Control" Macmillan. Ltd.General Management Contributions of Fayol and Taylor . .. in importance.Buyer Behavior Market segmentations Personnel Management. Supply and Consumption Laws Manage business organizations and marketing strategies. "Managerial Economics".trade union . Ltd. "Modem Economic Theory".Nair N.Personnel management: . Dewett. Chand and Co. 1999 Edition. Perform forecasting and inventory problems. John Wiley sons. “Analysis and control of Production System”.G. Thomas O. 2003.deterministic and probabilistic models – Inventory control systems. Perform process planning tasks Production systems overview. "Elements of Production Planning and control". Job shop. 2002. 2. Manufacturing strategy.Inventory costs . Flow-shop. Theory of constraints and synchronous manufacturing. Universal Book Corp. 2. Technological Innovations on Manufacturing. Prentice Hall. 1999. Elsayed A Elsayed. "Operations management". qualitative methods.break even analysis The forecasting process. Production Management objectives. Norman Gaither. McGraw Hill. Job-shop Production Activity Control Just-in-time systems-Push and Pull systems-Kanban Production system. 2009 3. forecasting system controls Classification of Inventory . 9th Edition.Product design and development. Greg Frazier. Corporate strategic choices.multi-item forecasting. Prentice Hall. Production batch and allocation problems . Shop floor control – High volume Production Activity Control. E. Buffa. Monks J. intermittent flow shop. Operations Management.regression models.S. Boucher. 2004 50 Department of Production Engineering ..PR 402 MANUFACTURING PLANNING AND CONTROL Course outcomes    Perform production management tasks.. 4. Samuel Eilon. 8th edition. Thomson Learning. Process Planning-Steps-CAPP TEXT BOOKS 1. Krajervaki and Ritzman. Management of Technology. exponential smoothing. 2002. Time series forecasting models – moving averages. "Modern Production/Operations Management". Operations Management. REFERENCES 1.Objectives and Activities of Production Activity Control. J. “Introduction to workstudy”. 1990.Geneva.production study. ALDEP and CORELAP TEXTBOOKS 1.Ergonomics.CRAFT.time study .M.layout types and analysis. 2. ILO. Facility layout .1974 51 Department of Production Engineering . New York.techniques of work measurement .motion and time study.NewYork. Ronald Press Company. Layout design process .ILO. “Motion and time study”.analysis . Work measurement .Barnes.micromotion and macromotion study .steps in facility location study .1977 REFERENCE 1.PR 404 WORK DESIGN AND FACILITIES PLANNING Course outcomes    Perform ergonomic analysis Perform computerized layout planning Perform work measurements Methods study . John Wiley. and productivity .systematic layout planning . "Plant Layout and Materials Handling".designing the layout Assignment model Computerized layout planning .Apple. Apple.4 John Wiley and Sons.Types of material handling systems.N. J. Fixed Path Equipment.Production systems and computer integrated manufacturing" Part V .P.4. White.types of storage systems.Y. Parts 4. "Materials handling systems design”.New Delhi. edition.J. 2001 2.Groover. The Ronald Press Co.7. "Automation . P HAll Inc.rack and shelving Automated storage and retrieval systems-methods of protecting materials for packages auxiliary equipments -automated identifications systems TEXTBOOK 1. 4th. "Production handling".5.M. M. 2007 REFERENCES 1.Conveyers-automated guided vehicles (AGV) Applications of AGVS Production line equipments-pick and place robots-transfer devices-feeder lines.5.A.Principle of material handling equipment-layout and aerial handling systems.PR 352 MATERIAL HANDLING AND STORAGE Course outcomes    Classify various material handling and and storage systems Identify various fixed path equipment Summarize various packaging techniques Introduction to material handling. robotic devices Conveyors-storage equipments-Automated ware houses.small containers .2 and 5.1987 52 Department of Production Engineering . Newyork.unit load containers .flexible-path equipment . Ion beam milling Laser based micromachining – Types of Lasers – Diode. Excimer and Ti: Sapphire lasers – Nanosecond pulse micro fabrications – Shielding gas Nano-engineering – its concepts – significance and applications – Nano surface generation – Diamond turning – ELID grinding – Electron beam nano fabrication Nano Metrology – Surface texture measurement – Surface integrity measurement – Talysurf profilometer – Scanning Electron Microscope – Atomic Force Microscope . Jackson. 2nd edition. Madou.Commercialization issues of micro-nano technology TEXT BOOK 1. “Micro fabrication and Nanomachining”. 2002 REFERENCES 1. Serope Kalpakjain. 2006. M. Precision Engineering – Concepts and significance – Micro fabrication – Types . Pearson Education. Mark J. Taylor and Franci Group. CRC Press. J. “Manufacturing Engineering and Technology”. 2. 2005 53 Department of Production Engineering . “Fundamentals of Micro Fabrication”. 4th edition.PR 354 MEMS AND NANOTECHNOLOGY Course outcomes    Understand the evolution of micro machining Know about nano materials and various nano measurements techniques Identify the recent trends in manufacturing micro components and measuring systems to nano scale.Top down – Bottom up approaches – LIGA process – Lithography steps – X ray Lithography – Masks – Mask materials Micromachining – Theory of micromachining – Types – Concepts – Tools used in micromachining – Micro EDM – Micro wire cut EDM – Abrasive Jet Micromachining . D. Randomization.C. TEXT BOOK 1. Confounding of 2k design. ―Design and Analysis of Experiments‖.Yate‘s Algorithm Special Experimental Designs: Blocking in factorial design. Hicks. Winston. Blocking. Graeco-Latin Square Design. replication. Quality Loss function. P. need and terminology for experiments  Know about factorial experiments and special experimental techniques  Apply Taguchi techniques for various design problems for various design problems Introduction. Factorial Experiments-Main and interaction effects –Two and three Factor full factorial Designs.PR 356 DESIGN AND ANALYSIS OF EXPERIMENTS Course outcomes  Create steps. Montgomery. John Wiley and Sons. effect of coding. ―Taguchi Methods explained‖. Latin Square Design. Ross. 5th Edition.Terminology: Factors.Sum of squares – Completely randomized design. 54 Department of Production Engineering . variables. orthogonal designs.J. experimental error. ―Taguchi Techniques for quality Engineering‖.ANOVA rationale . ―Fundamental concepts in the Design of Experiments‖. nested design-Response Surface Methods. 3. levels. Bagchi.P.R. application to Process and Parameter design. Prentice Hall. Comparison of treatment means – Newman Kuel‘s test. Duncan‘s Multiple Range test.Planning of experiments – Steps – Need . T. Balanced incomplete design. 2002. PHI.C. Taguchi Techniques. Confounding. Randomized block design. Holt.Fundamentals of Taguchi methods. 2000. Single Factor Experiments. 2k deigns with Two and Three factors-Unreplicated design. 2000. REFERENCES 1. Rinehort and 2.2002. Dietz. P.E. d. R3 and R6 cycles. UN New York. Lawn. Sustainability Assessment – Concept Models and Various Approaches. Atkinson. 55 Department of Production Engineering . 2005. Design for Environment. 2007. Design for recycling – Eco friendly product design methods – Methods to infuse sustainability in early product design phases. D.PR 358 SUSTAINABLE MANUFACTURING Course outcomes  Summarize the tools and techniques in sustainable manufacturing  Recognizing various EIA methods  Design Eco friendly products Sustainable Manufacturing . Edward Elgar Publishing Limited. Industrial Development for the 21st Century: Sustainable Development Perspectives. E. Textbooks a. Rodick. b. Design for Disassembly. EIA Methods –CML. S. Tools and Techniques – Environmental Conscious Quality Function Deployment. Upjohn Institute for Employment Research.Concept of Triple bottom line. References c. Environmental. ―Handbook of Sustainable Manufacturing‖. S. W. G. Sustainable Development Indicators in Ecological Economics. Neumayer. Sustainable Product Development – Various Phases. EI 95 and 99. ISO 14001 EMS and PAS 2050 standards. Life cycle assessment. Environmental Impact parameters. Economic and Social Dimensions of Sustainability. Product Sustainability and Risk/Benefit assessment– Corporate Social Responsibility. 2007. Asefa. Edward Elgar Publishing Limited. The Economics of Sustainable Development. Numerical Methods In FEM Evaluation of shape functions .PR 451 FINITE ELEMENT METHODS Course outcomes   Obtain expertise in formulating finite element models for structurals thermal and vibrational problems.element matrices for axial force members . TEXTBOOK 1. Skyline storage .Finite Element Formulation Of Field Problems Classification of partial differential equations .A. “The Finite Element Method for Engineers”.Thornton. 2.Computer implementation.J.Solution of finite element equations . Introduction-Different approaches in Finite Element Method . “Finite Element Procedures”. Obtain ability to solve FE models using numerical solutions. John Wiley.Steps involved in FEM--Types Of Elements Used Interpolation Polynomials .“ Applied Finite Element Analysis”. John Wiley.Bathe.Truss element analysis of pinned truss .Cholesky decomposition. K.Two dimensional elasticity problems. Larry J Segerlind . 1984 REFERENCES 1. Huebner and E.Linear elements Shape function . 1994.2008 56 Department of Production Engineering .Finite Element Formulation Of Solid Mechanics Problems Axial force member . Prentice Hall. Laminated Object Manufacturing. errors in finishing. parameters and applications of R P processes Recognize various types of rapid tooling Identify different allied processes Introduction. process details and applications of various RP processes . Paul F Jacobs. influence of part build orientation. 2001. Laser Engineered Net Shaping. Selective Laser Sintering. process parameters. Verlag. Survey of applications. REFERENCES: 1. Pham D T and Dimov S S. SME. part building errors. 1996. Direct rapid tooling . "Rapid Manufacturing".Need for the compression in product development. laminate tooling. 2. data transfer to solid models. Allied Processes: Vacuum casting. surface digitizing. Growth of RP industry. Principle.Factors influencing accuracy. Wohlers Associates.Stereo lithography systems.PR 453 RAPID PROTOTYPING. Terry Wohlers. Classification of RP systems. surface generation from point cloud. spray metal tooling. 3D Printing. soft tooling Vs hard tooling. data preparation errors. History of RP systems. aluminum filled epoxy tooling. 57 Department of Production Engineering . Rapid Manufacturing Process Optimization. 2008. "Stereo lithography and other RP&M Technologies". Fused Deposition Modeling. TEXTBOOK: 1. Rapid Tooling: Indirect rapid tooling .direct AIM. copper polyamide. surface modification.silicone rubber tooling. sand casting tooling. TOOLING AND MANUFACTURE Course outcomes    Understand the principle. "Wohlers Report 2001". Solid Ground Curing. .Delhi .K.PR 455 MACHINE TOOL TECHNOLOGY Course outcomes    Classify different types of machine tools Analyse vibration of machine structures Design lathe beds. Sen. "Machine tool design". 58 Department of Production Engineering .drill columns Classification of machine tools .stack slip motion . REFERENCES 1. G.C.automatic machines with mechanic controls. Chernov N Machine Tools.design of lathe beds .sources of vibration Semi automation . 2. 2008. and Bhattacharya.. N. TEXTBOOK 1. Calcutta. Tata McGraw Hill Co. 2006.kinematic structure of machine tools Mechanical drives for rotational movement .design of drill columns analysis of spindle bearings hydrodynamic bearings . "Principles of machine tools". N.features construction and operation of basic machine tools different types and mechanics of transmission of machine tool motion . New Central Book Agency. 1984. Mir publishers Moscow. A.stepped and step less O/P -mechanical drives for reciprocation Strength and rigidity of machine tool structures .hydrostatic bearingsVibration of machine . Mehta.. “Agile Competitors and Virtual Organizations”. Creating the learning factory: Imperative for success. Nagal R N and Preiss K. leadership that fits.Agile Manufacturing Vs Mass Manufacturing. factory becoming a learning factory.agile technology make-or-buy decisions. technology applications that enhance agility . Montgomery J C and Levine L O.A checklist. building a road map for becoming a learning factory .core capabilities. “The Transition to Agile Manufacturing – Staying Flexible for Competitive Advantage”. guiding vision. Van Nostrand Reinhold. TEXTBOOK 1.History of Agile Manufacturing. 4. Elsevier Publications. Agile Practices. 21st Strategy Competitiveness Strategy”.The Agile Production Paradigm. integration. Agile Manufacturing Vs Mass Customization. 1995. Goldman S L. 2. Concept models of Agile ManufacturingInfusing managerial principles for enabling agility. Performance Measurement and Costing: Measurement of agility – methods – Scoring and Fuzzy approaches – Costing for Agile Manufacturing practices – Activity Based Costing. prototypes. Implementing technology to enhance agility. 1995. learning challenges for learning manufacturing business. Computer Systems and World Class Manufacturing. pushing the envelope. Gunasekaran A.Manufacturing agile practices understanding the value of investing in people.PR 457 AGILE MANUFACTURING Course outcomes    Know about modern trend of manufacturing Customization of product for the manufacturing Implementation of new technology Types of Production. Productivity Press. REFRENCES 3.Implementing new technology – reasons – guidelines preparation for technology implementation . “Software and the Agile Manufacturer.Agile practice for product development . Brian H Maskell. ownership and commitment. ASQC Quality Press.Agile Manufacturing Research Centers. 2001. “Agile Manufacturing. Wisconsin. 1993 59 Department of Production Engineering . MRP-Lot sizing methods .. McGraw Hill. 9th Edition.S. Tools for capacity planning. Relationship of operations with other Functional areas. Manufacturing Vs Service sector. Systematic approach to capacity planning. Addison Wesley Pub.Monks J.G. Business Process Reengineering-JIT TEXTBOOKS 1. Prentice Hall publications. CRP Assembly Line Balancing – algorithms. REFERENCES 1.Analysis and control of Production System by Elsayed A Elsayed.2007. 1993 2.2002. Co. production scheduling. know the recent trends like manufacturing requirement Planning (MRP II) and Master production schedule(MPS) Overview of Production System. Operations Management Frame work. Factors affecting capacity.Buffa. Operations Management. Group technology – Production Flow analysis – Rank order clustering.PR 459 OPERATIONS MANAGEMENT Course outcomes    Perform production management tasks. 2007 2. Scope of Operations Management.Krajervaki and Ritzman. MRP II. "Operations management". Greg Frazier. Capacity planning. 7th edition. line balancing. John Wiley sons. "Modern Production/Operations Management".Wagner and whitens algorithm. aggregate planning. Capacity Requirement planning. Describe the various components and functions of production planning and control such as capacity planning. Operations Management. Long-term and short-term capacity decisions.Norman Gaither. Thomson Learning. E. Operations Decision making. Thomas O. 3. Objectives of Operation Management. process planning. Boucher. 2004 60 Department of Production Engineering . Production Design Process and Process choices Measures of capacity.Business process outsourcing Aggregate Planning strategies and methods-Pure and mixed strategies-Transportation methodLPP method Master Production Schedule. 3rd ed.aligning supply chain with business strategy –supply chain decision variables. Peter Meindl. TEXTBOOKS 1. 3rd ed. performance measures. Supply chain configuration design .factors involved . 2007.models . Philip Kaminsky. and Cases-David SimchiLevi. Tata McGraw Hill. Prentice Hall India . models for strategic alliances – supplier selection. Strategies.tradeoffs in transportation design-modes of transportation and their design .selection of DSS for supply chain.modeling approaches LP. 2002 61 Department of Production Engineering .reverse logistics.network design in uncertain environment – evaluation using simulation models.sourcing. 2.Modeling the supply chain..centralized versus decentralized systems.Supply Chain Management: Strategy. Edith Simchi-Levi. Role of IT in supply chain -IT infrastructure-CRM-SRM-e-business-RFID-supply chain collaboration-Decision Support System (DSS) for supply chain..packaging-pricing and revenue management. examples-process viewsdecision phases. J.strategies-multi echelon inventory planning-modelsdiscounting. Shapiro. Roles of transportation. 2007. Planning and Operations-Sunil Chopra.Designing and Managing the Supply Chain: Concepts.new challenges .risk pooling.PR 461 SUPPLY CHAIN MANAGEMENT Course outcomes    Define structure of supply chain Design supply chain configuration Analyze the role of Transportation in SCM Evolution of supply chain-essentials of SCM-structure of supply chain. Thomson. REFERENCES 1.vehicle routing and scheduling . 2nd ed. outsourcing and procurement process – facility location and capacity allocation . Demand forecasting-collaborative forecasting models-bullwhip effect-information sharing aggregate planning in supply chain. issues . MILP . Wheels . tyre specification .drum and disc brakes .Cooling. G.rigid axle suspension system. East West press. Hydraulic and pneumatic brakes .S. "Automobile Engineering". steering geometry Maintenance.Narang.Kirpal Singh. 1991. lubrication and electrical system-Types of cooling Transmission Systems Need for clutch . REFERENCES 1. Wheels And Suspension System-Principle of braking.ME 471 AUTOMOBILE ENGINEERING Course outcomes    Classification of vehicles.Joseph Heitner.power assisted brakes. Khanna Publishers. 2. brakes wheels and suspension system Know the basic concepts of mechanisms and machinery Engine And Fuel System-Introduction : General classification of vehicles. "Automotive Mechanics".B.tyre wear and maintenance Suspension system : Purpose and characteristics.. 1998. TEXTBOOK 1. Faultfinding and remedy. "Automobile Engineering".Type of clutches . Servicing and tuning up on engine.major parts-Petrol and Diesel Engines .their working.. Mechanical brake system. 2nd Edition.Mechanical details Brakes. Standard Publishers. center point steering .tyres wheel alignment. 62 Department of Production Engineering . and torsion bar – Steering-Principle of Steering .petrol and diesel engines and their working principle Describe various component of automobile like clutch. 2004.Delhi. Vol I and Vol II. Ackerman principle of correct steering . mechanical and other types of griper .Assembly operations . and Aggarwal. L. Keramas.technologies and applications.open loop and closed loop systems.Special applications of robotics . Bio robotics . M. Delmer Publisher..multiple robots and machine interference.types of sensors and applications.Processing operations like welding and painting . End Effectors: types. Groover.robot controller operation .R. Tata McGraw Hill Pub. sample programs.special purpose tools . arm motion. task point diagram .P. Recent developments: Recent developments in advanced Robotics –Modular concept . TEXTBOOKS 1. Khanna Publishers. "Industrial Robotics".AI and experts systems.robot classification . 2002 2. “Robotics Technology and Flexible automation”.program commands.C.Typical designs.micro robotics.power sources.Inspection Automation. parts of robots and types of robots Identify the various drive systems for robot. McGraw Hill International Editions. Deb.classification .. implementation and safety of robot Fundamentals of Robotics: Definition . End of arm tooling and sensors: characteristics .PR 450 INDUSTRIAL ROBOTICS Course outcomes    Explain the basic concepts. Jain.material transfer and machine loading / unloading . Robot Programming And Languages: Language classification . K. New Delhi. 63 Department of Production Engineering . S. “ Robot Technology Fundamentals”. “Robotics Principles and Practice”.robot arm geometry . compliance in Wrists. Robot Applications: Robot applications in manufacturing . 2001 REFERENCES 1.control techniques .. 1994.. programming of robots Discuss about the various applications of robots.J.N. application areas .on line/off line programming. Robot cell layouts .path control . justification. program analysis . 2.G. sensors and their applications in robots. 1986. Tsai-Wu Primary and secondary manufacturing of composites – Lay-up. RIM. Compression Molding. composites Macro and micro-mechanical analysis and properties. Addison Wesley Publication. “ASM Hand book on Composites”. fiber forms and properties. orthotrophy. laminate. 64 Department of Production Engineering . . FRP composites – Fiber types. 1992 2. RTM.PR 452 MANUFACTURING OF COMPOSITE MATERIALS Course outcomes    Define fundamentals of composite material strength and its mechanical behavior Classification of composites –matrix composites. 2. 2005. Pultrusion. metal matrix composites. CRC Press.. “Composite Materials Handbook”. fiber reinforced composites Analysis of fiber reinforced Laminate design for different combinations of plies with different orientations of the fiber. lamina. Ceramic matrix composites reinforcement – particle reinforced composites. “Physical Ceramics for Engineers”.Kaw. Structural and testing. REFERENCES 1.Autar K. 1964. anisotrophy.Mein Schwartz. application Ceramic matrix composites – Manufacturing routes and application TEXTBOOKS 1. SRIM. Volume 21. “Mechanics of Composite Materials”. Autoclave Molding filament Winding. machining. Failure theories – Tsai – Hill. 2001 2. matrices type and properties. Vanviack L. McGraw Hill. drilling and routing Metal matrix composites – Manufacturing route Design.H. 2001 4. goal programming.Screening and Selection.market survey-demand forecasting methods-Technical analysis – manufacturing process.Mike Field and Laurie Keller.4th Ed. Identification of investmen t opportunities . “Project Management for business and technology”.Investment evaluation using capital budgeting techniques .Bhavesh M Patel. ”. 2006 65 Department of Production Engineering . scheduling. Analysis. profitability index internal rate of return. “Project Management – Strategic Financial planning. Project Appraisal Market and demand analysis. Multiple projects and constraints.27th edition. PERT.John M Nicholas.net present value.PR 454 PROJECT MANAGEMENT Course outcomes   Understand the Method for Project Identification & appriasial Develop & Analyze quantitative models for Project selection & Scheduling. 2000 5. Network technique for Project Management – CPM. accounting rate of return Mathematical Techniques for project evaluation – Linear programming. Pearson Education Asia. Implementation and Review”.Choudry “Project Management”. materials-product mix.S.Gido and Clements. Analysis of fiber reinforced Laminate design for different combinations of plies with different Introduction . 2nd edition. pay back period. Thompson Business press. Characteristics of Projects – Project life cycle. 2002 2. Evaluation and control”. Tata McGraw Hill.Prasanna Chandra. Thompson south-western. 1997 REFERENCES: 1. Vikas publishing house. “Projects – Planning.Work Breakdown-coordination and controlProject Management Soft wares TEXTBOOK 1. plant location-project charts and layouts. Financial analysis – cash flows for project appraisal. “Successful project management”.Project Management: An Overview – Types. “Project Management”. 2nd edition. 2003 3. Organization systems for project implementation. Tata McGraw Hill. Financing. value engineering case studies.. function analysis system techniques. definitions. 1972 2. Case studies. setting and solving management . “Techniques of Value Engineering and Analysis”. 1990. 66 Department of Production Engineering ..decision . Problem setting system. different services. REFERENCES 1. Effect of value analysis on other work in the businessLife Cycle Cost (LCC).FAST diagram. designer.. Dhanpat Rai and Sons. L.PR 456 VALUE ENGINEERING Course outcomes    Define the concept and approaches of value analysis and engineering Justify the value of money and value of product Implementation of Value Engineering in any type of organization An Overview Of Value Engineering-Concepts and approaches of value analysis and engineering . McGraw Hill Book Co. construction management contracts.importance of value. Effective organization for value work. “Industrial Engineering and Management”. Khanna. problem solving system.identity.P.E. coordinator. 2nd End.Parker. Case studies VE Level Of Effort-VE Team. O. D. “Value Engineering Theory”.type and services problem. TEXTBOOK 1. Sundaram publishers. 1999. evaluation of value Results accelerators.. Function .Miles.. clarify – analysis Evaluation of VE-Evaluation of function.D. Basic steps in using the systems Understanding the decision environment. applications in manufacturing planning and control. R and Keyes J Handbook of Expert Systems in manufacturing McGraw Hill. Operations and Principles of Fuzzy Logic Employ the concept of AI & fuzzy logic in Manufacturing Environments Aspects of intelligence and AI . TEXTBOOK 1..simple programs Knowledge engineering.Simons. Learning systems inference engine Vision programmes . 1991 2.Languages Lisp and Prolog . "Introducing Artificial Intelligence".components of intelligent manufacturingRequirements of AI languages . NCC Publications. Ernest R Tello.machine learning Features of Experts systems .protocol analysis .Semantic networks. 1984 REFERENCES 1.PR 458 ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS Course outcomes    Describe the basic concepts. Operations and Principles of Artificial Intelligence Discuss the basic concepts.L.heuristic search .automatic programming-scope of AI-in manufacturing .fuzzy logic .logic programming and reasoning .Maus. "Mastering AI tools and techniques" 67 Department of Production Engineering .factory vision systems . G. conventions and concepts . 1978.HM 412 ENTREPRENEURSHIP DEVELOPMENT Course outcomes    Point out the scope of an entrepreneur Indentify Project & market scenario Indentify key areas of development. 1986. Entrepreneurship Development Institute of India. 2.Udai Pareek and T.profile of an entrepreneur . REFERENCES 1.D.V.problems in project evaluation Marketing-Market share .accounting rate of return. 1987.term finance source and management working capital Assistance To Entrepreneur-Small industries development in India and its concept . Entrepreneur Development.Venkateswara Rao. methods of taxation and tax benefits.sale strategies .EDI-1 Faculty and Experts. Developing Entrepreneurship . 68 Department of Production Engineering .Saravanavel. N. financial assistance by the institutions.A Hand book Learning systems.short listing and zeroing on product/service . SSI duty practice.distribution . pay back period. A Handbook for new entrepreneur.ancillary industries .need scope and characteristics of entrepreneurs Project Identification-Methodology of project identification . etc Concept Of Entrepreneurship-Definition and concept of enterprising . Ess Pee Kay Publishing House..starting a small scale industry Accounting Principles-Accounting principles . Madras.certification agencies .balance sheet profit and loss account . TEXTBOOK 1. ButterworthHeinemann. and Bookes. 3.Blends and composites.thermoplastics and thermosetting plastics.polymeric nanomaterials in piezoelectric sensors. Applications adhesive bonding Application of Polymers and PMC material.G. 69 Department of Production Engineering . forming. Environmental issues concerning polymers and polymer in energy application. Morris. Pultrusion.Electrical & Electronics Industry.Materials Handling. M. Woodhead Publishing. etc. health care and energy application Polymer matrix –classification.component design consideration.K.D. equipment and application methods. 1992.whisker. Joint design. J. “Process Selection from design to manufacture”. Mechanical fastening of PMC. properties of reinforcements and matrix. 2003. 2. 1994.Swift.conducting polymer nanofibers.Polymeric nanocomposites-Biodegradable Polymeric Nanofibers for Biomedical Applications.Aerospace IndustryBiomedical field. and joining processes on PMC Synthesis biopolymers and nano composite polymers for environmental.PR 462 MANUFACTURE AND APPLICATION OF POLYMER COMPOSITES Course outcomes    Design and manufacture of PMCs for automotive aerospace and marine application Perform machining. Electromagnetic Welding of PMC-Process-Processing Parameters-Materials-Advantages & Disadvantages and Applications. Forming methods for Polymers and polymeric composite material. 2. Advantages and disadvantages.Chemical Industry.. Machining of polymeric composite material. Recent advancements in polymeric materials. Manufacturing of PMC material– Lay-up. Chemical bonding of PMC. Joining of PMC-Friction Welding of PMC. 1997.fiber.Biodegradable Polymers to improve new Antifouling coating .nanotube based Conducting Polymer Composite. “Composite Materials Handbook”. British Plastics Federation. 2001 REFERENCES 1. McGraw Hill. “Handbook of Plastics Joining. Thermal Welding of PMC.“Handbook of Polymer Composites for Engineers” by Leonard Hollaway.Polymer in health care. TEXTBOOKS 1. NewYork. “ASM Hand book on Composites”. Schwartz. Autoclave Molding filament Winding.A Practical Guide” Plastics Design Library. Composite material-Types-MMC-PMC-CMC.Marine Industry. types of matrix material. Volume 21. 2nd Edition. Advantages and Disadvantages.particulate. reinforcement material.Automotive Industry. Describe the interdisciplinary applications of Electronics. torque motors. TEXTBOOKS 1. piezoelectric actuators. “Industrial Automation”.“Mechatronics. Design of Mechatronic systems-The design process. 4th Edition. organization of a microcontroller system. block diagram algebra. Electrical. Pearson-Prentice Hall.Alciatore. Displacement sensors and Velocity sensors. Characteristics.Overview of MEMS & Microsystems. pick and place manipulator. simple assembly task involving a few parts.N. “Mechatronics Principles. System Modeling: Mechanical. and Histand. concept of transfer function. Programming and Applications”. A few case studies like piece counting system. Fluid systems. “Modern Control Engineering”. terminology.PR 463 MECHATRONICS Course outcomes   Know hydraulic and Pneumatic devices and their applications.Ogata. grinding etc MEMS. “Introduction to Mechatronics and Measurement System”.Comparison between microprocessor and micro controller. 1994.B. automatic tool and pallet changers etc. McGraw Hill 6. REFERENCES 1. (i) Micro sensors and micro actuators: (ii) Micro manufacturing.B. 3rd Edition. Typical MEMS & Micro system products & applications. Programmed Control. Position Sensors.W. McGraw Hill. S. Types of standard inputs (signals). motor. Control Systems: Automatic control. solenoids. SCR (Silicon Controlled Rectifiers) motors. Computer Numerical Control systems (a) Position and velocity control loops (b) Adaptive Control applications for m/c tools like lathe. D. 70 Department of Production Engineering . 2nd Edition.C.Necsulescu. 4. “Mechatronics”. Pearson Education. Electrical.Ayala. 3.Pesses. “MEMS and Microsystems Design and Manufacture”. D.Review of logic gates. part loading / unloading system. Signal Conditioning & Interfacing Microcontroller. DC Motors. D. hydraulic motor. Mechanical and Computer Systems for the Control of Mechanical and Electronic Systems  Produce and analyze the integrated product design Introduction. 3. binary and analog. Tata Mc Graw Hill . K. M.Types.Tai Ran Hsu.Mahalik .G. 4. types. Pearson Education.Koren. scope. Penram International 5.Evolution. characteristics. programming and applications. 2001 2. Y.Moriss. “Computer Control Of Manufacturing systems”. open loop and closed loop control. traditional and mechatronic designs. architecture of controller and Applications.J.A Multi-disciplinary approach”. “The 8051 Microcontroller: Architecture. John Wiley and Sons. servomechanism. Electromagnetic Actuators and control . overview of mechanical. AC Motors. Specifications and Control. Concepts and Applications. D. 2.P. Sensors & Transducers -Performance. factors for selecting motor. 2008. 1989. programmable logic controllers (PLC): basic structure. “Automated Manufacturing Systems: Sensors. components of mechatronic systems. hydraulic & pneumatic actuators. Actuators”. ventilation and airconditioning Producer Gas Plants-operation and safety aspects in P. “Standard HandBook of Plant Engineering”.Lindley and Higgins. functions and practices adapted in industry for the successful management of maintenance activities. 2008. R.causes and control deterioration . Know about safety in plant operation. McGraw Hill Professional.Synthetic and solid lubricants -lubrication systems . 71 Department of Production Engineering . 2002.Electric power supply systems-Electric generators and turbines-compressors. “Maintenance Engineers Hand Book”. Compressor and Oxygen plants Material handling system-AS and RS (Automatic Storage and Retrieval System)-AGV and robotics. TEXTBOOK 1. fire and electrical protection and prevention security equipment Lubrication and corrosion. fire and electrical protection and prevention security equipment Organization of the plant engineering function-Classification of maintenance work. 7th Edition.piping system design and components-Pollution control and plant safety Noise and vibration control .paints and protective coatings.PR 464 PLANT ENGINEERING Course outcomes    Describe the different type of plant and material handling system AS and RS (Automatic Storage and Retrieval System)-AGV and robotics Define the principles.safety in plant operations.C. McGraw Hill. REFERENCE 1. 3rd Edition.G. Rosaler. S.2008 72 Department of Production Engineering . principles of materials handling – Packaging.Basic EOQ model. Telsang.Chand and Company. 2006 2. selection of equipment. 2006 REFERENCES 1. M.Functions – Associated Costs – Classification – ABC – VED – FSN analysis .public buying . “Supply chain management”. Chopra. “Purchasing and Materials Management”. S.“Production and Operations Management”. Mc Millan Company. functions and objectives of Materials Management. Prentice Hall. Tata McGraw Hill. types of material handling equipment Introduction to Supply Chain Management – Understanding the supply chain – Supply chain performance – Supply chain Drivers and Obstacles – Supplier selection and Supplier evaluation TEXTBOOKS 1. S. Inventory control systems – Periodic Review – P system and Continuous review systems – Q systems – Lead-time analysis – Reorder point level Calculations.stock verification and stock accounting – stores records Material Handling: layout. P. 2006 2. Stores Management: Stores function – types of stores – storage procedures.“Industrial Engineering and Production Management”.JIT concept Inventory Management. Chary. Purchasing function – purchase budget and materials budget – Source selection and development -Negotiations in purchasing . scope.PR 465 INTEGRATED MATERIALS MANAGEMENT Course outcomes    Familiar with the various concepts and functions of material management Classification of inventory management Summarize Material handling and Logistic Introduction to Integrated Materials Management – need. MRP – Introduction – Terminology – Types of demand input to the MRP – Working Principle of MRP – Output of MRP – advantages and disadvantages.N. Gopalakrisnan. elements of JIT . 5. 4. David T Rowlands.P. John Wiley and Sons Inc. 2. Alan Robinson “Continuous Improvement in Operations”. "Improving Product Quality by Preventing Defects". inexpensive set-up .continuous improvement. “Lean Tools: A Pocket Guide to Implementing Lean Practices”. Oregon.administrative lean.main kinds of wastepull production-different models of pull production-continuous flow-continuous improvement/Kaizen.Kanban system . Team establishment. transformation process. “Design and Analysis of Lean Production Systems”. D. New York. 3.The as-is diagram-the future state map-application to the factory simulation scenario-line balancing -Poke Yoke – overall equipment effectiveness. Project Management. Optimised production technology. 2003. 2.Process razing techniques – cells for assembly line – case studies Introduction . One Piece Flow. “What is Lean Six Sigma”.Yoke.. Kenichi Sekine.quick.lean six sigma-lean and ERP-lean with ISO 9001:2000. Productivity Press. Portland. Productivity and Quality Publishing Pvt Ltd.PR 466 LEAN MANUFACTURING SYSTEM Course outcomes    Indentify the waste and how to eliminate those waste know the recent trends of manufacturing like just in time (JIT) and Pull Push system Implementation of some modern tool like 5S. Micheal Wader. Lean implementation. McGraw Hill. “Lean Manufacturing implementation”. “One-Piece Flow”.5S principles -preventative maintenance-total quality management-total productive maintenance -changeover/setup time -batch size reduction production leveling.small lot size . TEXTBOOK 1. Reconciling lean with other systems. Poke-Yoke and Kaizen in an organization Objectives of lean manufacturing-key principles and implications of lean manufacturingtraditional Vs lean manufacturing. Michael L George. 2004. 2002. Standard work -communication of standard work to employees -standard work and flexibility visual controls-quality at the source. 1992. Productivity Press.worker involvement -cellular layout. Portland. Bill Kastle. Productivity Press. Value Stream Mapping. 2004. 1991.uniform production rate . Value creation and waste elimination. Narosa Publisher. Hobbs. 73 Department of Production Engineering . 1992.pull versus push method. Poke . REFERENCES 1. Oregon. Askin R G and Goldberg J B. techniques to reduce environmental impact – disassembly. morphological analysis. DFMA. FAST method. ranking. post teardown report. concept selection. establishing product function.Information gathering. Pearson Education. establishing system functionality. 2. ―Product Design and Development‖. 74 Department of Production Engineering . examples of product development process. ―Product Design – Techniques in Reverse Engineering and New Product Development‖. Karl T Ulrich and Stephen D Eppinger. life cycle assessment. measurement theory. remanufacturing regulations and standards.Tear down method. TEXTBOOK 1.PR 467 PRODUCT DEVELOPMENT STRATEGIES Course outcomes    Explain modern product development process Design for the Environment through DFE method life cycle assessment Gather customer needs Product development versus design. benchmarking and establishing engineering specifications. design for robustness Design for the Environment: DFE methods. reverse engineering and redesigning product development process. recyclability. C-sketch/6-3-5 method. 2004. McGraw Hill. organizing and prioritizing customer needs. new product development. Generating Concepts. Kevin Otto and Kristin Wood. Tear Down and Experimentation. analytical and numerical model solutions. 1994. technical feasibility. Gathering customer needs. types of design and redesign. modern product development process. product portfolios. brain ball. weighted sum assessment method. scoping product development – S-curve. Basic Business Communicaion – Raymond V. 4. Reader-writer relationship .Use of charts. What do you say after you say Hello – Dr.Interoffice memos Communication in a crisis.1996.HM 352 CORPORATE COMMUNICATION Course outcomes    Appropriate decision for business improvement through group discussion Improve the business electively by having good communication with internal and external customers Prepare different reports and circulars of decision making process Corporate culture and communication .Tata McGraw-Hill. Lesikar and Marie E.1987. New International Business English – Leo Jones and Richard Alexander.2005 2. Business Communication Strategies – M. Eric Berne – Corgi books.2001 REFERENCES: 1.Captions and Eye catchers . Circulars and notices – Proposals . A Guide to Scientific Writing – David Lindsay– Macmillan. 3. Wiggins and James Vander Zanden McGraw Hill. Importance of listening in the corporate world -Listening for information and content – Kinds of listening – Factors affecting this – Methods to overcome them – Retention of facts. 2. Monippally Tata McGraw-Hill. Beverly B.Patrick Hanks and Jim Corbett ( CUP ). data and figures.‗You‘ tone .Mechanics of technical writing – Reports of different kinds – Oral and written reports – Executive summary and abstract –Memos and IOMs-..Varieties of styles and registers.Role of Speaker in listening. 75 Department of Production Engineering .1995.- TEXT BOOKS: 1 . Business Listening Tasks .Process of communication – Networks and channels of communication – Barriers to communication – Strategies to overcome them . Cambridge University Press.1986.Social Psychology – James A. Speech mechanics – Mental process of speaking – Extempore speech practice –Body Language – Group discussion practice – Group dynamics – Seminar skills and interview strategies – Presentation skills – Use of Power point-.Use of technology in successful communication – Role of psychology in communication.Internal and External Communication. graphs etc. ( CUP ).Techniques to make people listen. Flatley . Wiggins. 5. Agenda and Minutes – Marketing language – Corporate Branding . K.MB 470 FINANCIAL MANAGEMENT Course outcomes  Start and manage new business  Evaluate and monitor short term and long term investments  Evaluate and monitor current asset Financial management – Nature..1977 76 Department of Production Engineering . Decisions Management of current asset Short and intermediate financing Capital investment and evaluation Long term financing TEXTBOOK 1. J. Fundamental of financial management. Prasanna Chandra.p.C.Hall. Scope...1993. REFERENCES 1.Ltd. Objectives. “Fundamendals of Financial Management” Tata McGraw Hill Publishing Company. P. Van Horne. New Age International. ideal cycle. 2. S. 1996. Dhanpat Rai and Sons. "Refrigeration and Air.Air – Conditioning Effective temperature. 1991. refrigerants.Manohar Prasad "Refrigeration and Air-conditioning".types of refrigerating compressors.condenser and cooling towerscapacity-system balancing. power calculations.Arora. Bell Coleman and Boot dtrap air cycles.Evaporators . Fluidized bed drying system. design of freezers and cold storages—Applications Modern techniques in food preservation -IQF techniques. 1997. TEXTBOOK 1. Vapour absorption Refrigeration Systems Refrigeration Devices .Conditioning cycles-Design-Duct design and selection of fan or blower. C. Psychrometer. Psychometric processes Air .conditioning units for different application  Design and development of refrigeration devices  Apply of refrigeration principle for food preservation industry Refrigeration-Principles. Dhanpat Rai and Sons.C. REFERENCES 1. COP. comfort conditions . LN2 sprays Air-conditioning systems. "Refrigeration and Air-conditioning".Conditioning".ME 469 REFRIGERATION AND AIR-CONDITIONING Course outcomes  Designing of Air .P.Kothandaraman. and Domkundwar.Psychrometry. S.Expansion devices. 77 Department of Production Engineering . New Delhi. importance of estimation -purpose of estimation. Estimating methods-controlling estimate deviations Estimating Procedure.preliminary manufacturing plan-total manufacturing and selling price Estimation Of Fabrication Cost.Break-even Analysis Methods and Control For Cost Estimation-cost request from marketing.part analysis . “Realistic cost estimating or manufacturing”. 78 Department of Production Engineering .cost . Buffa. John Wiley and sons. "Production and Costing". Khanna publishers. TEXTBOOK 1. 1968.benefit analysis.estimating welding. "Modern Production and Operations Management". New Delhi. 1978. and manufacturing engineering.capital cost and inventory criteria common criteria for comparing economic alternatives . product engineering. 2. forging and plastic parts costsEstimation Of Machining Cost-Estimating machining costs .Vounon. USA. Narang and Kumar. Society of manufacturing engineers. 2007.PR 468 MANUFACTURING COSTS AND ANALYSIS Course outcomes  Monitor prices of end product through cost estimation  Electively compete with other competitors in the market  Electively manage inventory cost of raw materials for end use Cost Estimation Function. REFERENCES 1. 8th Edition.types of coststypes of estimates. Ivan R. 2. Quality and Environmental Management Systems: Benefits of ISO registration . quality.Text with Cases‖. ―Total Quality Management . FMECA to design and managing the business. Understanding quality.design in the service sectors – failure mode effect and criticality analysis (FMECA) – The links between good design and managing the business. quality in all functions. Design. 2005. competitiveness and customers. Oakland J S. ―Total Quality Management‖. Pearson Education Private Limited. Besterfield D H et al.a new model for TQM. REFERENCES: 1. The TQM approach – commitment and policy – creating or changing the culture – effective leadership – excellence in leadership.Introduction – strategic alignment of HRM policies – effective communication – employee empowerment and involvement – training and development – teams and team work – review. First Indian Print. innovation and improvement – the design process – quality function deployment (QFD) – the house of quality – specifications and standards . Butterworth – Heinemann – An Imprint of Elseiver. Early TQM frameworks – quality award models – the four Ps and three Cs of TQM . models and frame works for total quality management. building quality chains. continuous improvement and conclusions – organizing people for quality – quality circles or kaizen teams.PR 469 TOTAL QUALITY MANAGEMENT Course outcomes    Apply TQM principle for continuous process improvement Lead teams for quality production Utilization of modern tool like QFD.ISO 14000 series standards – concepts of ISO 14001 – requirements of ISO 14001 – benefits of EMS – integrating ISO 14000 with ISO 9000 – relationship between health and safety. managing quality. 2004.ISO 9000 series of standards ISO 9001 requirements – implementation – documentation – writing the documents – internal audits – registration . 79 Department of Production Engineering . Human Resource Management . T. Yoram Koren. Hobbing.P. 5..H.K. Boring machine. 80 Department of Production Engineering . Work holding & tool holding devices. Classification. Grinding machines. constructional features. Vol II . 2.. Tata McGraw Hill. Computer aided part programming.K. " Computer Control of Manufactuting Systems " . VoL II". S. 4. NC & CNC machine tools and manual part programming. Turning centre. Drilling and boring machine. Broaching.N. Work holding & tool holding devices. 3. and Tiwari. MPP. shaper. Principles of working components. working and programming CNC machines with programming methods with or without the multiple tools for straight line machining and complex machining. REFERENCES 1.M. Know about Computer aided part programming Lathes.PR 222 PRODUCTION TECHNOLOGY – II Course outcomes    Describe about different type of machine like different type of Lathes. Classification. " A Text Book of Production Technology" . Principles of working components. APT programming.. McGraw Hill.K. "S.O.Elements of Work Shop Technology.NLK.. Classification. and Lal. Motion statements. NC part programming. Choudhry.. Kundra. Tata McGraw Hill .. planner and slotter machines. Dhanpat Rai & Sons. 1. Capstan and ferret lathe.. APP : Post processors. planner and slotter machine and their work holding and tool holding device Fundamentals and application of CNC machine. Drilling machine. Shaper. "Production Technology" . Milling. Khanna. P. "Numerical Control and Computer Aided Manufacturing". Work holding and tool holding devices. Additional APT statements.. Principles of working components. Machining centre. Rao.H.. HMT . applications of queuing model -single and multi server model. Queuing theory & sequencing . REFERENCES 1. Project scheduling -project network . Gupta and Hira. New Delhi.simplex method .Cost considerations in project scheduling..big M method . S. 3. Apply resource management techniques to industrial operations. Problems on operations research.Chand & Co. Prentice – Hall of India. New Delhi.. New Delhi. 2002 81 Department of Production Engineering . Operations Research. Operations research.determination of critical path. Prentice – Hall of India. 1991. 2. graphical method . Linear programming.PR 472 RESOURCE MANAGEMENT TECHNIQUES Course outcomes    Summarize different techniques for production planning like queuing uncertainty and mathematical modeling are involved Apply optimization in utilization of resources. R.Two-phase method introduction to duality theory Transportation & assignment models -Mathematical model for Transportation problem – balanced and unbalanced problem –Assignment problem. Taha H. project duration and slack time calculation .A.Ltd.2001. Decision theory and replacement analysis. Panneerselvam. 3. Pumps – General principles of displacement and Centrifugal pumps – Efficiency and Perofrmance Curves of Pumps – Caviation in Pumps – Turbines – Efficiency – Governing of turbines. `Strength of Materials '. Nagarathnam. R.PR 287 MECHANICS OF SOLIDS AND FLUIDS Course outcomes    Perfume stress and strain analysis for machine component and structural members Design machine components like circular and hollow shaft Analysis and monitor the fluid flows and applying the principle of fluid mechanics to design pumps and turbines Stress – Strain – Elastic constants – Stress in Composite bars – Beams – Types – Shear force and bending moment diagrams for simply supported and overhanging. 1996. 2. 1995 82 Department of Production Engineering . „Strength of Materials „. Columns Long column – Euler‘s Theory – Short column – Empirical formulae – Torison of Circular shafts – Hollow Shafts – Power transmission Vapour Pressure – Pressure at a point its variation – Measurement with Piezometer..Chand & Co Ltd..K. New Delhi. S.New Delhi. Ramamirtham.. manometers and gauges. S. S. Khanna Publishers. Dhanpat Rai and Sons. New Delhi. Rajput . REFERENCES 1. „Fluid Mechanics‟. 2003. Continuity equation in one dimension – Bernoulli‘s equation – Venturimeters and Orificie meters – Flow through pipes – Laminar Turbulent flow Major losses.