A_VK_2284813GB_GEA-CAIR-HDE_DF_2006-08_150dpi

Air Treatment DivisionDATA & FACTS GEA CAIR Air handling and low profile units GEA CAIRplus / GEA CAIRpicco Table of contents GEA CAIR Table of contents Quick design ................................................................................................. 4 Areas of application Equipment structure and function ....................................................... 5 Range of application of GEA CAIR standard units ............................. 6 Housing ......................................................................................................... 7 Profile variants .................................................................................... 8 Profile grades ...................................................................................... 8 Panels - Series S ................................................................................ 9 Panels: SX series .............................................................................. 10 Series SX C (standard) ................................................................. 10 Series SX T (thermally isolated) ................................................... 10 Air intake/discharge plenum .............................................................. 10 Housing properties according to DIN EN 1886 ................................. 11 Insertion loss in dB ............................................................................ 11 Material combinations ....................................................................... 12 Short description of components Fans .................................................................................................. Fan with housing ........................................................................... Overview ....................................................................................... Fan: plug fan ................................................................................. Overview ....................................................................................... Air filter .............................................................................................. Bag filter ........................................................................................ Bag filter can be incinerated completely ....................................... Fine dust filter ............................................................................... HEPA filter .................................................................................... Activated carbon filter ................................................................... Grease filter .................................................................................. Carbon combined filter .................................................................. Plastic cell filter ............................................................................. Cardboard cell filter ....................................................................... Heat exchangers ............................................................................... Copper/aluminium - copper/copper heat exchangers ................... Copper/aluminium - copper/copper heat exchangers with DX evaporator ............................................................................... Copper SD000 and stainless steel FE000 smooth pipe heat exchanger ..................................................................................... Galvanised steel heat exchangers (LPWW and LPHW mode). .... Galvanised steel heat exchanger (steam mode) .......................... Droplet eliminator .......................................................................... 13 13 13 14 14 15 15 15 15 15 16 16 16 16 16 18 18 18 18 19 19 19 Filter frames ...................................................................................... 17 2 VK_2284813GB • Subject to technical modifications • Status 08/2006 GEA CAIR Table of contents Electric heating battery (Engels make) ......................................... Electric heating battery (VEAB make) .......................................... Frost protection heating ................................................................ Gas-fired heater ............................................................................ Heat recovery .................................................................................... Heat pipe (ECOSTAT) .................................................................. Liquid-coupled heat exchanger (ECOFLOW) ............................... Plate-type heat exchanger (ECOPLAT) ........................................ Rotation heat exchanger (ECOROT) ............................................ 20 20 20 20 21 21 21 22 22 Sound attenuator .............................................................................. 23 Sizes and air capacities CAIRplus ........................................................................................... 24 CAIRpicco ......................................................................................... 25 Unit dimensions ......................................................................................... 26 Configuration: straight through and side by side................................ 26 Configuration: double deck ................................................................ 26 Templates (standard unit combinations)................................................... 27 Template series 100 - inside installation - belt drive - straight through Dimensions ....................................................................................... 28 Weights ............................................................................................. 30 Template series 200 - inside installation - direct drive - straight through Dimensions and weights ................................................................... 32 Template series 300 - inside installation - direct drive - double deck Dimensions and weights ................................................................... 34 Template series 400 - inside installation - direct drive - side by side Dimensions and weights ................................................................... 36 Templates - inside installation - straight through Dimensions of the individual function units ....................................... 38 Maximum supply lengths .......................................................................... 40 Instructions for planning Transport ........................................................................................... 41 Installation ......................................................................................... 42 Information on guidelines and standards .......................................... 46 VK_2284813GB • Subject to technical modifications • Status 08/2006 3 Quick design GEA CAIR Quick design Enquiry from (company): Contact: Telephone: Fax: E-mail: Project: Please let me have: a unit drawing and brief technical details Full specification immediately Type of application Standard Standard according to RLT 01 Hygiene Explosion-protected Installation location Inside installation Outside installation Type of configuration Single unit Side by side Double deck One behind the other ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ ................................................................................................ xxxx by e-mail Fans forwards backwards free-running Supply air volume ….. [m³/h] external compression of supply air ….. Pa Exhaust air volume ….. [m³/h] external compression of supply air ….. Pa Fan motors (speed r.p.m.) 1500 1500/1000 1500/750 1500/1000/750 1500/1000/500 Fans, accessories Repair switch Frequency converter Inlet and shaft protection Door protective grille V-belt protection V-belt monitoring Replacement V-belt Maintenance cover Condensate drain Interior lighting Sight window PG screw connector xxxxx by fax Chiller Cu/Al galvanised steel DX evaporator Air inlet temperature ….. °C Air outlet temperature ….. °C Medium …… Medium inlet temperature ….. °C Medium outlet temperature ….. °C Humidifier Steam-humidified empty section Outside steam ….. bar Spray humidifier Electrical steam humidifier Evaporation humidifier Circulating water Fresh water Sound attenuator 14 dB, length 600 mm 20 dB, length 920 mm 26 dB, length 1,200 mm 32 dB, length 1,520 mm 36 dB, length 1,720 mm 42 dB, length 1,920 mm 48 dB, length 2,240 mm Re-heater Cu/Al galvanised steel electrical ….. °C ….. °C …… ….. °C ….. °C Filter Filter stage 1 grease filterG3 G4 F5 F7 Filter stage 2 F5 F7 F9 Activated carbon filter H13 Filter, accessories Inclined tube pressure gauge pointer presMotor forced draught sure gauge Pressure difference switch replacement filter Sight window lighting Free-hand sketch of unit Pre-heater Cu/Al galvanised steel electrical Air inlet temperature ….. °C Air outlet temperature ….. °C Medium …… Medium inlet temperature ….. °C Medium outlet temperature ….. °C Heat recovery ECOFLOW Cu/Al galvanised steel ECOSTAT ECOPLAT ECOROT Outside air temperature ….. °C Relative humidity of fresh air ….. % Waste air temperature ….. °C Relative humidity of waste air ….. % Efficiency required ….. % 4 Air inlet temperature Air outlet temperature Medium Medium inlet temperature Medium outlet temperature Other accessories and special features VK_2284813GB • Subject to technical modifications • Status 08/2006 which must be read and followed. cooled.GEA CAIR Areas of application Equipment structure and function GEA CAIR units are used for energy-saving room ventilation. many unit configurations are possible. Because of their modular design. humidified and/or de-humidified. VK_2284813GB • Subject to technical modifications • Status 08/2006 5 . two flexible discharge connectors and a repair switch. Various components. The modular design of the GEA CAIR units means that they can be divided into delivery units to suit the access openings. This is mainly done to save heating and cooling energy. 1: Unit for transporting air Supply air and exhaust air units can be combined. such as rotary heat exchangers. Units are available for indoor and outdoor installation. The unit consists of a housing with basic frame. the units can be configured individually for special air treatment requirements. F. The units are available in different sizes and different capacity classes: Depending on the type. for example. for example.A. Repair switch R. GEA CAIR units are also suitable for the modernisation of existing buildings. side by side or straight through arrangement. fan unit. GEA CAIR units are used at a central point in the comfort and commercial/industrial sectors for transporting and treating "normal" air. The aim is to achieve the air volumes and air qualities demanded by the client. GEA CAIR units can be installed with vertical or horizontal air flow and either as double deck. Because of the different unit sizes available and the possibility of ordering the units in small delivery quantities. Depending on the application. plate-type heat exchangers. Primarily. partly and/or occasionally). With these units. damper on the fresh air side. Special variants can also be used in the clean room and hygiene sectors. The basic unit structure and its functional description are described below based on examples. Fig. GEA CAIR units with special explosion protection and compliant with ATEX Directive 94/9/EC are specifically identified as such. The unit illustrated inFig. These units are supplied with additional operating instructions. the transported air can be filtered. 2 is a combination of an exhaust air unit and a supply air unit with additional filter and heater unit. The units are connected to each other via mixing air chambers. the exhaust air can be mixed with the supply air (completely. heat pipes and liquid-coupled heat exchangers are available for heat recovery and partial moisture recovery. Fig. heated. Equipment structure and function Because of the modular design of the units and the different applications. 1 shows a GEA CAIR unit that is used exclusively for transporting air.A. Pay attention to the condensation limits! Air temperature: -10 °C to +50 °C atmospheric humidity: Store the units in a dry place The mains voltage needed is indicated in the order-related documentation. E.A.A. Fig.g.A.A. the guarantee shall be valid only in case when assured materials are used. – You must consider the information on the type plate and follow the operating instructions for accessories that are also supplied. AC 230 V/50 Hz (monophase) or AC 400 V/50 Hz (3-phase). filtering.A. R. with this unit.Applications Range of application of GEA CAIR standard units GEA CAIR Repair switch F. always use frost protection and anti-freeze for heating and cooling media. particular attention must be paid to possible differences in the air parameters caused by tolerances. S. S. service temperature of heating/cooling battery 6 °C In addition to air temperature/atmospheric humidity of the medium. – You will find the range of application/limitations for the individual parts/components in the documentation on these parts and components and also in the information on the current version of the design software. heating and mixing functions. energy is also recovered via a plate-type heat exchanger. 3 shows a combined supply air and exhaust air unit with heat recovery arranged as double deck. 2: Combined supply and exhaust air unit with mixing air chamber Unlike the arrangement in Fig. R. 3: Combined supply and exhaust air unit with heat recovery Range of application of GEA CAIR standard units – – – – – Note on extreme conditions Permitted storage conditions/ permitted air condition Mains voltage Notes Fresh air from -25° to +60 °C Exhaust air from 0° to +80 °C Atmospheric humidity as a function of temperature: 18 g/kg dry air Max. – If there is a risk of frost. showing the units arranged straight through. 6 VK_2284813GB • Subject to technical modifications • Status 08/2006 . – In the case of process air applications. Fig. In addition to the air transporting.A.A.A. E. e. F. service pressure and temperature of heating/cooling battery 16 bar/90 °C Min. Fig. 2. the air temperature/ atmospheric humidity of the environment is also very important. – For any application in corrosive or aggressive areas. Range of application for GEA CAIR special units on request. Our new CAIR range of air handling units will help you to meet the needs of your clients in the best possible way.available in two heights with levelling device and rubber dampers. but it is also easy to install. There are no door locks or internal panel bolts to hinder cleaning of the units. Large operating doors and service flaps make the components easy to access. without any projections. planners and plant engineers. the feet can also be used without a base frame. Up to the unit size 128.128 inclusive. This new generation not only offers an optimum modular grid size and range of variants. CAIR stands for Customized Air.GEA CAIR Housing Air handling is an important issue for architects. This considerably simplifies the installation and removal of large components. All maintenance and hygiene requirements according to VDI 6022 and VDI 3803 are met. a thermally isolated variant is also available. The galvanised steel base frame available as an option (standard from unit size 160. The base frame also has feet . The S series (panel thickness 30 mm) and SX series (panel thickness 50 mm) offer the best possible technical values for the requirements concerned.160) gives the system additional strength and makes transport easier. droplet eliminator. In addition to a completely isolated variant. In the case of the SX series. The completely smooth inner surface. doors and flaps can be fitted and removed from outside. the Lplus software makes it possible to isolate just those parts of the housing where there is a risk of condensation. The housing structure is strengthened and stabilised by a set of intermediate profiles. This type of structure means that the unit can even be assembled completely on site in special cases. etc. The housing construction is a combination of aluminium profiles and panels. Removable heat exchangers. VK_2284813GB • Subject to technical modifications • Status 08/2006 7 . so that the CAIR units can be installed even without a supporting structure on site. makes the unit easier to install and maintain. Housing GEA CAIR are air handling units of a particularly robust and thermally-optimised frame construction for "air treatment systems". All panels. Each of these profiles can be removed without any problem. are also available. gloss 50 % – AlMgSi 0. intermediate profiles which accommodate panels. – The S series with a profile thickness of 40 mm. which can also be thermally isolated by means of plastic webs. two series are available: – The SX series with a profile thickness of 60 mm. are located between these frame profiles. If required. etc.5. All the profiles are bolted together via stable diecast connectors. Basically.Housing Profile variants GEA CAIR Profile variants The GEA CAIR housings are based on the principle of a frame construction: the resultant cuboids are completely enclosed by a profile.5. powder coated min. GEA CAIR S GEA CAIR SX standard and thermally isolated (see diagram) Universal frame profile End wall frame profile Division frame profile Intermediate profile Profile grades Natural aluminium – AlMgSi 0. the intermediate and dividing profiles are covered by stainless steel so that the entire inside surface is made of stainless steel. powder coated min. signal green. doors. The profiles are made of aluminium. clear anodising 20µm RAL 6032 RAL 9002 – AlMgSi 0. grey-white. 50 µm. 8 VK_2284813GB • Subject to technical modifications • Status 08/2006 . 50 µm.5. flaps.5 Anodised aluminium – AlMgSi 0. gloss 50 % In the case of internal skin grade stainless steel V2A (or stainless steel V4A). GEA CAIR Housing Panels .Series S Basic variant with good thermal insulation and adequate acoustic damping. Material for internal skin: – Aluzinc 185 . SP polyester coated. corrosion protection class III according to DIN 55928 part 8.galvalume sheet steel with anti-fingerprint coating (FeP02G AZ 185). corrosion protection class III according to DIN 55928 part 8 – RAL 9002 coated . corrosion protection class III according to DIN 55928 part 8. VK_2284813GB • Subject to technical modifications • Status 08/2006 9 . NOTE! Materials in corrosion protection class III according to DIN 55928 part 8 are suitable according to guideline RLT 01 and VDI 3803 for the external skin of weatherproof units. 20 µm. film thickness min. 20 µm.galvanised sheet steel. Panel thickness: Insulating material Outside skin material: 30 mm Rockwool. no adhesives used – Aluzinc 185 .Aluzinc sheet steel with anti-fingerprint coating (FeP02G AZ 185). FCHC-free. fire class A 1 according to DIN 4102. non-combustible. film thickness min.galvanised sheet steel. SP polyester coated. corrosion protection class III according to DIN 55928 part 8 – RAL 9002 coated .Series S Panels . no. AFNOR Z8 CNDT 17.4571.09 – Stainless steel. film thickness min.galvalume sheet steel with anti-fingerprint coating (FeP02G AZ 185). film thickness min. additional plastic profiles prevent cold bridges . fire class A 1 according to DIN 4102. Panel thickness: Insulating material Outside skin material: 50 mm Rockwool. X10 CrNi MoTi 1810. 1. mat. 20 µm. corrosion protection class III according to DIN 55928 part 8. 20 µm. no adhesives used – Aluzinc 185 . BS 320S17. non-combustible. Air intake/discharge plenum Both series have frames for air openings that allow a 30 mm flange for connecting and sealing to the site duct network.galvalume sheet steel with anti-fingerprint coating (FeP02G AZ 185). AFNOR Z6 CN 18.Housing Panels: SX series GEA CAIR Panels: SX series Basic variant with excellent thermal insulation and very good acoustic damping.12 Series SX C (standard) Series SX T (thermally isolated) In the thermally isolated variant. X5 CrNi 189. 1. corrosion protection class III according to DIN 55928 part 8. – Stainless steel.4301. corrosion protection class III according to DIN 55928 part 8 – RAL 9002 coated . The flanged frame allows a 4 hole bolt connection at the corners. BS 304S15.galvanised sheet steel. corrosion protection class III according to DIN 55928 part 8 – RAL 9002 coated . V2A.see corresponding table„Housing properties according to DIN EN 1886“ on page 11. SP polyester coated. AISI 316TI. AISI 304.galvanised sheet steel. V4A. mat. 10 VK_2284813GB • Subject to technical modifications • Status 08/2006 . FCHC-free. no. SP polyester coated. NOTE! Materials in corrosion protection class III according to DIN 55928 part 8 are suitable according to guideline RLT 01 and VDI 3803 for the external skin of weatherproof units. Material for internal skin: – Aluzinc 185 . 5<U<=1 0.75 Pressure Unit mm/m Class D2 L2 F9 T3 TB3 Limit 10 0.45<=kb<0.4 0.44 0.5 0.45<=kb<0.6 CAIRplus SX T Class D2 L2 F9 T2 TB2 Limit 10 0.44 0.4 0.6 -400 Pa +700 Pa +400 Pa l/sm2 % W/m2K - Insertion loss in dB 125 Hz CAIRplus S CAIRplus SX C CAIRplus SX T CAIRplus SX C = standard CAIRplus SX T = thermally isolated 250 Hz 22 25 27 500 Hz 25 29 29 1000 Hz 28 31 31 2000 Hz 30 30 31 4000 Hz 32 31 34 8000 Hz 36 38 40 11 13 15 VK_2284813GB • Subject to technical modifications • Status 08/2006 11 .5 1<U<=1.5 1<U<=1.63 0.44 0.6<=kb<0.63 0.63 0.GEA CAIR Housing Housing properties according to DIN EN 1886 Housing properties according to DIN EN 1886 CAIRplus S Test criterion Mechanical stability Housing leakage Filter bypass leakage Thermal insulation Heat bridge factor CAIRplus SX C = standard CAIRplus SX T = thermally isolated CAIRplus SX C Class D2 L2 F9 T3 TB3 Limit 10 0. The following table illustrates this: Quality stage 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Inside sheet Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Aluzinc 185 RAL 9002 Stainless steel V2A Stainless steel V4A Outside sheet Aluzinc 185 Aluzinc 185 Aluzinc 185 Aluzinc 185 RAL 9002 RAL 9002 RAL 9002 RAL 9002 Aluzinc 185 Aluzinc 185 Aluzinc 185 Aluzinc 185 RAL 9002 RAL 9002 RAL 9002 RAL 9002 Aluzinc 185 Aluzinc 185 Aluzinc 185 Aluzinc 185 RAL 9002 RAL 9002 RAL 9002 RAL 9002 RAL 9002 RAL 9002 RAL 9002 RAL 9002 Profiles Natural aluminium Natural aluminium Natural aluminium Natural aluminium Natural aluminium Natural aluminium Natural aluminium Natural aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium Anodised aluminium RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 6032 RAL 9002 RAL 9002 RAL 9002 RAL 9002 Standard GEA CAIR S GEA CAIR SX ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Combination possible (if not indicated: combination not possible) 12 VK_2284813GB • Subject to technical modifications • Status 08/2006 .Housing Material combinations GEA CAIR Material combinations Various quality stages/material qualities are possible in certain combinations. – Contact and shaft protection to prevent contact with rotating fan blade or shaft. – Variants with forwards or backwards curved blading available. – Explosion-protected type available. Overview Comefri TLZ T-HLZ HLZ Gebhardt RZR11 RZR15 RZR13 VZR71 GXLF Fläkt GXLB GXHB Fan 160 162 180 182 200 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 Drum rotor impeller with forwards-curved blades Centrigual impeller with backwards-curved blades ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Combination possible.GEA CAIR Brief description of components Fans Fans Fan with housing – For clean air and non-aggressive vapours from -30 °C to + 80 °C. – Door protective grilles can be used with smaller units instead of the V-belt protective grille. This increases the efficiency of the system by reducing the flow resistance. – Condensate drainage connecting piece as the drain in the spiral housing floor. – V-belt protective grille to prevent reaching into the rotating wheels accidentally. – V-belt abrasion filter to prevent pollution through V-belt particles. Options and variants: – Inspection cover for cleaning the spiral housing. If not indicated: combination not possible) VK_2284813GB • Subject to technical modifications • Status 08/2006 13 . Overview Ziehl Abegg ERC-DN ERC-DY ERC-DZ Gebhardt RL M 55 RL M 56 Fan 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1120 1250 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Combination possible (if not indicated: combination not possible) 14 VK_2284813GB • Subject to technical modifications • Status 08/2006 . – No belt monitoring and maintenance. – Simple setting of volume flow through closed circular line. – Smaller motor bearing load. – Provide door protective grille. – No belt drive – possibly no end filter stage.Brief description of components Fans GEA CAIR Fan: plug fan – High system efficiency: – high static running efficiency – good inflow/outflow – no flow guides necessary – no transmission losses. – All discharge directions possible with one type. – No “overloading” behaviour. – Supplied as standard with frame in moisture-resistant. Supplied with plastic frame as standard. mist and micro-organisms). Temperature resistant up to 80° C.GEA CAIR Brief description of components Air filter Air filter GEA CAIR units can be equipped with different filters. chloride-free plastic. Bag filter can be incinerated completely Same as bag filter. but also: – Environmentally safe. – Supplied with galvanised steel frame as standard. eco-friendly bag filter series which can be incinerated completely. removal is possible on the dust-laden air side or the clean air filter side and at the side. – Temperature resistant up to 80° C. Depending on the filter frame used. on request). – The floor of the filter chamber is provided with a plastic film to prevent abrasion (exception: stainless steel internal skin). – Temperature resistant up to 100° C. Fine dust filter – – – – – Fine dust filters are available in filter class F6 to F9. – Meets increased waste management demands. Preferably used with vertical air flows (the filter bags do not turn up when the fan starts or through natural convection). Intrinsically rigid filter (no filter bag suspension or wire grille reinforcement necessary). (Not suitable for wet room applications. – The continuous housing seal and smooth inside surfaces combined with the HEPA filter elements meet requirements concerning the separation of suspended substances (dust. – Supplied with wooden frame as standard. Bag filter – Bag filters are available in filter class G4 to F9. HEPA filter – HEPA filters filters are available in filter class H13. A metal cellular frame can be used here as an alternative (optional. VK_2284813GB • Subject to technical modifications • Status 08/2006 15 . Carbon combined filter – – – – Carbon combined filters are available in filter class F7. NOTE! An adequately large maintenance chamber with door or flaps must always be provided upstream of the grease filter to change the filter on the dustladen air side. NOTE! An adequately large maintenance chamber with door or flaps must always be provided upstream of the plastic cell filter in order to change the filter on the dust-laden air side. – The grease filters are supplied with matching filter frame. mat. Cardboard cell filter – – – – Cardboard cell filters are available in filter class G4 to F7 Supplied as standard with a frame with special cardboard covering. Supplied with plastic frame as standard. Temperature resistant up to 80° C. – Temperature resistant up to 40° C. Temperature resistant up to 60° C.Brief description of components Air filter GEA CAIR Activated carbon filter – For the separation of gaseous odour and hazardous substances. Temperature resistant up to 180° C. Temperature resistant up to 80° C. Grease filter – – – – – Grease filters are available in filter class G3. For very dusty operating conditions. – The filter is changed on the clean air side. Very shallow filter (< 100 mm). – The filter cartridges with rubber seal and bayonet connection (material stainless steel V2A. For the separation of gaseous odour and hazardous substances. Plastic cell filter – – – – Plastic cell filters are available in filter class G4 to F7. The cell filters are supplied with matching filter frame. 1.4301) are supplied with matching filter frame. For separating oils and greases. Supplied with plastic frame as standard. Panel filter cells in aluminium wire fabric. 16 VK_2284813GB • Subject to technical modifications • Status 08/2006 . such as in the iron and steel industry or in tropical regions. No. The lever positions are provided with engagement points for easier handling. Filter rapid clamping device – – – – – – – – Designed to accommodate bag. Clamping elements secure the filter. expanded polyurethane seal in the installation frame via captive U-shaped springs. ageing-resistant rubber hollow profile seal. The filter is clamped via high-strength plastic clamping levers and pressure strips. a sufficiently large maintenance chamber with door or flap must be provided upstream of the filter chamber. carbon combined filters and also plastic cell filters. the filter can only be changed on the clean air side. The seal is applied to the HEPA filter element. Filters can be pulled out and/or folded out.GEA CAIR Brief description of components Filter frames Filter frames Next to the frames and opposite the access side and also above the filter frame. – In the case of plastic cell filters. for example. – 2 clamping depths (25 mm and 50 mm). Clamping depth 25 mm. stainless steel or aluminium. The individual filter elements are sealed against the frame via a steel-reinforced. Includes a device for checking the seal seat. NOTE! Standard filter frames can be used to allow the filter to be changed on the dust-laden air side or the clean air side. fine dust and carbon combined filters. NOTE! An adequately large maintenance chamber with door or flaps must always be provided upstream of the HEPA filter to change the filter on the dustladen air side. – Coated galvanised steel or stainless steel. Standard filter frames – Designed to accommodate bag. HEPA filter frames – – – – – Designed to accommodate HEPA filters. VK_2284813GB • Subject to technical modifications • Status 08/2006 17 . Galvanised steel. Coated galvanised steel or stainless steel. a space is provided for installing various pipes with corresponding pre-blanked openings for cable screw terminals or pipe ducts. – Filter cells pressed against spring clamp. the filter cells are pressed on to the neoprene sealing strip in the installation frame via special annular springs. Because of the design. To be able to change the filter on the dust-laden air side. Available for all unit sizes and types of installation. fine dust. – All heat exchangers are mounted on guide rails and can be pulled out after removing the panel (exception: chiller with mounted condensate tray). multi-circuit DX evaporators can also be supplied.5/4.copper/copper heat exchangers – Suitable for operation with pump warm water. pump chilled water and refrigerant.in the case of inside units. – Refrigerator distributor enclosed . – With slightly aggressive media. no corrosion of the fins. – Applications: Pump warm water/pump hot water and steam mode. In the case of air temperatures of < 0 °C upstream of the filter to prevent freezing.1.5/3.5/4. e.1 and also DIN 1946-4 to protect against moisture and prevent microbes from multiplying.inlet. the battery performance is reduced (remember this for cooling batteries in particular). air and water must flow against each other. the Alodyne-coated or dip-coated Cu/Cu types can be used. max. – The standard pipe type SD has a special fin geometry with eddy internals for a particularly high transfer performance with low air resistances on the air side. but without fins. sheet 1. – Expansion valve available as an accessory. – For higher powers. Recommended temperature increase 3 K. – Downline of humidification sections. the connection is taken outside through the panel. section 4. or to achieve greater control of the cooling power.1/2. spigot also insulated 5 = refrigerant. temperature increase up to 3K max. which ensures optimum adaptation of the heat exchanger to the air quality (fin spacing range: 2. 3 1 = generally with operating flap for maintenance and monitoring 2 = Cu/Al DX evaporator 3 = condensate drain 4 = refrigerant . Copper smooth pipe heat changer SD000 Stainless steel smooth pipe h exchanger FE000 18 VK_2284813GB • Subject to technical modifications • Status 08/2006 . In the case of air temperatures > 0 °C and > 80 % RH according to VDI 6022.0/3. – Connecting spigots with outside thread. medium pressure 16 bar. remember the Tichelmann connection. – Max. ensure that the counter flow principle is observed. 1 2 4 5 6 Copper/aluminium . outlet 6 = fixed panel for Pipe ducts Copper SD000 and stainless steel FE000 smooth pipe heat exchanger – Same quality as copper or galvanised steel heat exchangers. which ensures optimum adaptation of the heat exchanger to the air quality (fin spacing range: 2. the Alodyne-coated or dip-coated Cu/Cu types can be used.0 mm) – With slightly aggressive media. – In the case of aggressive media that copper or stainless steel will withstand. – If several heat exchangers are coupled. – Insulated connecting spigots standard in the case of cooling batteries.0/3. but also with threaded flange with or without mating flange available as an option (up to DN 100 only).0 mm or smooth pipes). Therefore. – Suction manifold pipe taken outside through panel.5/3. – Use of a copper smooth pipe heat exchanger SD000 is a very cost saving alternative to a stainless steel smooth pipe heat exchanger FE000. If this is not observed.copper/copper heat exchangers with DX evaporator – The fin spacing can be selected.Brief description of components Heat exchangers GEA CAIR Heat exchangers Copper/aluminium . – The fin spacing can be selected.1/2. medium temperature 110 °C. – When connecting the battery. – In the case of re-heaters with a very low power. i. 5/4. which ensures optimum adaptation of the heat exchanger to the air quality (fin spacing range: 2. depending on the type of heat exchanger. – All heat exchangers are mounted on guide rails and can be pulled out after removing the panel (exception: chiller with mounted condensate tray).1/3.GEA CAIR Brief description of components Heat exchangers Galvanised steel heat exchangers (LPWW and LPHW mode). a stainless steel smooth pipe heat exchanger (material: stainless steel V2A. However. no. admissible motor ambient temperatures insulation class B: max. – In the case of highly polluted gas flows. max. – Heat exchanger air outlet temperatures – with exception of motor.8 m/s. hot-dip galvanised on the outside). – Suitable for operation with pump warm water. 40 °C F: max. mat. – Medium pressures up to 16 bar are possible.0 mm or smooth pipe). 1. – Optimum heat recovery throughout its life through the metal connection between fin and pipe (elliptical core tube with pulled-on steel fins. 80 °C. cooling batteries have insulated connecting pieces as standard. steam and thermal oil.4571) can be used. – Robust construction.0/6. – Dimensions in standard width or shortened for heat exchangers with inside connection or DX evaporator. VK_2284813GB • Subject to technical modifications • Status 08/2006 19 . – Can be easily cleaned using a steam jet or compressed air. mat. Galvanised steel heat exchanger (steam mode) Dampf Kondensat – Suitable if steam is available on site. particularly suitable for industrial applications. – Connecting piece with external thread.0/3. – Can be dismantled. no. 80 °C allowed – Max. – TAx/100 high performance wmax = 5. – The fin spacing can be selected.8 m/s. with or without mating flange. also available with threaded flange. 60 °C H: max.4301/V4A. Droplet eliminator – TAx/400 standard wmax = 3. 1. – Heat exchanger generally installed with the finned pipes vertical to guarantee trouble-free drainage of the condensate. – Do not arrange the electric heating battery immediately next to dampers or in the air direction downstream of a chilling battery. – Non-locking maximum thermostat. 20 VK_2284813GB • Subject to technical modifications • Status 08/2006 . terminates on 4 mm² terminal. very economical. – Equipped with modulating gas fan burner for natural gas (flexible control to maintain narrow temperature limits).so the additional latent heat available through condensation of the exhaust gas can be used for heating purposes. – Do not arrange the electric heating battery immediately next to dampers or in the air direction downstream of a chilling battery. Can be used without any problem. – Finned stainless steel electric heating element. even near motor or filter. installed in the empty section downstream of the heat exchanger chamber. – Short heating up time. droplet eliminators. – Grid voltage 220 V. – Make interlock with fan (after-running circuit). – Electric heating battery chamber fitted as standard with contact protection grille and also access flap for terminal connection and cable grommets outside. etc.Brief description of components Heat exchangers GEA CAIR Electric heating battery (Engels make) – Special heating battery with low surface temperature. – Standard safety temperature limiter according to VDE/DIN 57100 VDI 3803. – Make interlock with fan (after-running circuit). – Additional air flow monitor necessary. – Type in corrosion-resistant stainless steel . Frost protection heating – Frost protection heating for weatherproof units. Electric heating battery (VEAB make) – Electric heating battery chamber fitted as standard with contact protection grille and also access flap for terminal connection and cable grommets outside. – Additional air flow monitor necessary. – Maintain minimum distance of 300 mm from inflammable components such as filters. Gas-fired heater – Suitable for supply air units for warm air heating in industrial or commercial buildings that are connected to a natural gas supply. – Standard safety temperature limiter according to VDE/DIN 57100 VDI 3803. so there is no contamination of the fresh air by the exhaust air flow (hygiene requirements. hospitals. office buildings. such as in swimming baths. even if the waste air is polluted or aggressive. the transfer performance is controlled by the bypass on the fresh air side by means of a bypass valve. drying installations. but in this case. – The heat pipe principle means that the pipe cannot freeze on the exhaust air side. – The possibilities of varying fin spacing and heat exchanger material within a system allows ideal adaptation to the installation conditions. – Ideal for installations where the mixing of the supply air and exhaust air flows should be avoided. This medium evaporates thanks to the temperature influence on the hot side of the air flow. – The transfer performance can be adapted infinitely to requirements via a mixing valve. – Cold can be recovered by a summer circuit. – The air flows are not mixed. thereby absorbing energy from the air and in turn transferring this to the cold side of the heat exchanger. a corresponding pipe system can be selected for each individual application. – This system is suitable for similar applications to the GEA ECOSTAT. – The particularly compact design makes it ideal for installations where the project demands short construction times. To be able to maintain this circuit. – High reliability in operation. This medium is kept in constant circulation between the exhaust air and fresh air heat exchanger with the aid of a circulation pump. – Other important areas of application of GEA ECOSTAT include economisers in industry. when the heat tube is installed vertically. the heat is transferred through a medium (water/glycol mixture). hotels. – With the GEA ECOSTAT system. sports halls. machine extraction systems. etc. A two-point operation is possible without a mixing valve by switching the circulation pump on and off. etc. VK_2284813GB • Subject to technical modifications • Status 08/2006 21 . Consequently. the hot air flow has to be taken underneath the cold air flow. the heat is transferred through a medium (refrigerant R134a). because no drive energy is needed.GEA CAIR Brief description of components Heat recovery Heat recovery Heat pipe (ECOSTAT) – In the case of the GEA ECOSAT. it is not necessary to combine all the hot and cold air flows into a single air flow. – Complete recovery of the condensation energy released by moisture precipitation. business. particularly in hospitals). the medium absorbs energy from the air and releases it again when it flows through the fresh air heat exchanger. – Moisture cannot be transferred. Liquid-coupled heat exchanger (ECOFLOW) – In the case of the GEA ECOFLOW. – The air flows are not mixed. which is a particular advantage if moisture has to be removed with the hot exhaust air. When it flows through the waste air heat exchanger. so there is no contamination of the fresh air by the waste air flow (hygiene requirements. particularly in hospitals). – Complete recovery of the condensation energy released by moisture precipitation. the empty chambers on both sides ensure optimum service conditions.g. – The fresh air and exhaust air units can be arranged either side by side or double deck. – In kitchen extractors. which have to be cleaned regularly. sports halls. – Recovery of cold and de-humidification in the cooling mode. – Two ECOROT heat wheels can be integrated into the double mixing chamber in the DUO version. – Other important applications of GEA ECOSTAT include economisers in industry. – The temperature efficiencies are up to more than 80 %. particularly if the plate-type heat exchanger is installed horizontally. which is a particular advantage if moisture has to be removed with the hot exhaust air.). Rotation heat exchanger (ECOROT) – Waste air flows through a slowly rotating accumulator in one direction and fresh air passes through it in the other. business. most of the sensible and latent heat contained in the waste air can be recovered and used to heat up the fresh air. drying installations. – Moisture cannot be transferred. NOTE! To maintain full heat exchanger performance and also avoid pressure losses. etc. laundries. in swimming baths. A hot and cold air flow pass through the accumulator alternately. etc. hospitals. both fans must either force the air via the heat exchanger or take in the air via the heat exchanger. etc. hotels. – For installation in GEA CAIR. – Anti-freeze control is necessary with an exhaust air humidity> of 45 % R H (e. the transfer performance is controlled by the bypass on the fresh air side by means of a bypass valve. – There are three types: – condensation rotor for heat recovery – enthalpy rotor for heat and moisture recovery – absorption rotor for heat recovery and increased moisture recovery. Mixing of the two air flows. office buildings. such as in swimming baths. significant grease deposits have to be expected on the plates. – Self-cleaning effect through counter-flow supply. – High re-heating and re-humidification levels. and therefore the transfer of pollution. hot exhaust air and cool fresh air pass by each other . – The integrated bypass on the fresh air side can be used to prevent freezing of the ECOPLAT. – With the GEA ECOPLAT system. is not possible. odours or bacteria. hospitals. – The output is controlled simply by adjusting the speed. – Recovery of sensible and latent heat in the heating mode. machine extraction systems. 22 VK_2284813GB • Subject to technical modifications • Status 08/2006 .Brief description of components Heat recovery GEA CAIR Plate-type heat exchanger (ECOPLAT) – In the GEA ECOPLAT. – By installing GEA ECOROT regenerative heat exchangers.separated by aluminium plates. 1. The splitters with outside chamber plates increase the damping effect in the critical fan noise range in the 125 Hz and 250 Hz octaves compared with pure absorption splitters. which is also impregnated to prevent corrosion and repel moisture. – Hygiene type Splitter construction identical. Sound attenuators are available with the following average damping levels and module lengths: average damping 14 dB 20 dB 26 dB 32 dB 36 dB 42 dB 48 dB module length 600 mm 920 mm 1200 mm 1520 mm 1720 mm 1920 mm 2240 mm VK_2284813GB • Subject to technical modifications • Status 08/2006 23 . it corresponds to construction material class A according to DIN 4102 (not combustible). This is protected by a laminated glass silk fabric coating to prevent abrasion with air speeds up to 20 m/s. mat. – Material variants Sheet steel frame in galvanised steel or stainless steel V2A.4301. Half of the splitters are provided with outside chamber plates. but they can be removed individually.GEA CAIR Brief description of components Sound attenuator Sound attenuator – Splitters The standard splitters consist of a profiled sheet steel frame with rounded edges (to assist the flow) and a rock wool filling. no. 096 128.052 20 .0 00 Unit size = width x height [cm] The graph shows the connection between air volume flow and air speed in the clear unit cross-section.252 280. – For the heating/ventilation mode. such as sound attenuators. droplet eliminators.5 4 4.128 128. – At high selected air speed.188 252.312 312.220 252. 00 16 0.220 312.188 220.096 128.. 00 17 0. 2.0 00 .096 096.096 128.5 2 2.Sizes and air capacities CAIRplus GEA CAIR CAIRplus 312. 00 15 0. 00 13 0.064 128.096 096.5 Flow speed wL in m/s in the clear unit cross-section – At air speeds around 1.188 188.0 00 70 .188 312.312 312.160 220.128 188.0 – 2. 00 Air volume flow [m³/h] 24 VK_2284813GB • Subject to technical modifications • Status 08/2006 10 0.0 00 0 0 0 14 0.188 160.312 280.160 160. remember accompanying measures.5 (light grey).128 096.0 00 0 10 . etc.5 for the cooling mode has proved suitable.064 064.128 188. 00 11 0.188 220. 00 12 0.052 096.0 00 80 . 1.0 00 .5 to 2.220 220.160 252.220 252.064 064.252 280.252 312.5 – 3 m/s in the clear unit cross-section and 2.128 160.280 280.160 188.5 3 3.252 280.252 252.128 160.052 064. 00 30 40 50 90 0 .280 280. for example.160 220.160 188. 0 0 0 0 60 .0 00 . the unit works very quietly and economically.188 252.0 00 . 040 064. – For the heating/ventilation mode.5 2 2. droplet eliminators.3 m/s in the clear unit cross-section and 2.5 (light grey).5 .5 3 3. etc. 00 0 1.040 Unit size = width x height [cm] 128.030 8. 00 0 6.0 – 2.5 Flow speed wL in m/s in the clear unit cross-section – At air speeds around 1.GEA CAIR Sizes and air capacities CAIRpicco CAIRpicco 128. 00 0 Air volume flow [m³/h] The graph shows the connection between air volume flow and air speed in the clear cross-section of the unit.5 to 2..030 096. VK_2284813GB • Subject to technical modifications • Status 08/2006 9. 00 0 0 3. 1. – At high selected air speed. 00 0 2. 00 0 5.5 m/s for the cooling mode has proved suitable.5 4 4.030 064. the unit works very quietly and economically. 00 0 25 . 2. such as sound attenuators. remember accompanying measures. for example. 00 0 7.040 096. 00 0 4. Unit dimensions Configuration: straight through and side by side GEA CAIR Unit dimensions W (S) W (SX) GH B H Profile width S Profile width SX Base frame height Inside unit width Inside unit height 40 mm 60 mm 80 or 240 mm see unit sizes Page 24/Page 25 see unit sizes Page 24/Page 25 Hg Total height Hg = W+H+W Bg Total width Bg = W+B+W X Distance between roof sheet and roof profile: up to unit width 960 mm x = 25 mm up to unit width 1600 mm x = 35 mm up to unit width 3120 mm x = 90 mm Configuration: straight through and side by side Straight through and side by side Configuration: double deck Double deck: Small units (up to and including unit inside width 1600 mm) and large units 26 VK_2284813GB • Subject to technical modifications • Status 08/2006 . 6 RR Cu-AL 2.GEA CAIR Templates (standard unit combinations) Templates (standard unit combinations) The templates illustrated below show a representative cross-section of the possible combinations of CAIR units (inside installation).160 Aluminium frame Operating cassette with sash fasteners Chilled water / ERG with droplet eliminator Contact protection grille at air intake nozzle Spring anti-vibration mounts Interior lighting from unit size xxx. These templates are also filed in the Lplus design software for unit size 064.5 Characteristics according to EN 1886 Mechanical stability D2 Leakage L2 Filter bypass Leakage F9 Thermal insulation T2 Heat bridge factor TB2 Insertion loss according to DIN EN 1886 i [Hz] 125 250 500 1000 2000 4000 8000 [dB] 15 27 29 31 31 34 40 Internal skin / external skin Aluzinc sheet steel with anti-fingerprint coating (FeP02G AZ 185) Corrosion protection class III according to DIN 55928 Part 8 Internals Galvanised sheet steel or equivalent Double skin panels. between chiller and heater X division joins Service chambers (not in the case of exhaust air filters) CAIR picco Belt drive 100 CAIR plus Belt drive 100 Direct drive 200 .2 RR Cu-Al Chiller. EPDM quality Rockwool insulation. for pipes and cables Inside smooth. warm water 80/60 °C .5 m/s 200 Pa F5 + F7 450 Pa 1500 min-1 F5 + F7 -12 °C / 90% 22 °C 32 °C / 40% 18 °C 450 Pa F7 Housing design Thermal isolation in the dew point range Wall thickness 50 mm Frame construction: aluminium profiles in AlMgSi 0. chilled water 7/13 °C .160 Sight window from unit size xxx. 35 mm. inside. fire class A1 according to DIN 4102.160 Door protection grille V-belt protection Condensate drain from impeller size 400 Repair switch Repair switch for FU operation Service cover from impeller size 400 removable. removable from outside Installation space min.064.400 Filter Chiller Fan Sensor clamping frame Miscellaneous Technical parameters Air speed External pressure Motor 3 ~ 400 Volt with PTC resistor Bag filter Heated. no panel bolts Operating sides fully accessible through removable intermediate profiles Closures and hinges integrated in the frame profile outside the air flow Door opening levers inside from 1500 mm trafficable unit height Doors on pressure side with service hatch safety device Solid profile seals. no frame projection. The basic unit technology is given below. In the preliminary planning stage fast and easy access allows to determine the required space and weight.CFHC-free Insulation without adhesives Panels and doors can be dismantled for recycling Supply units can be bolted from inside or outside VK_2284813GB • Subject to technical modifications • Status 08/2006 27 .160 Sight window from unit size xxx. Function units Accessories included in templates Templates Series Pressure difference measuring nipple Interior lighting from unit size xxx. non-combustible. downstream of the air scrubber removable. filtering mixing .supply air .de-humidifying . Other humidification systems on request.heating .supply air .heating .filtering mixing . 28 VK_2284813GB • Subject to technical modifications • Status 08/2006 .cooling . Up to clear unit height = 1300 mm.filtering 120 Filtering .ECOFLOW energy recovery .cooling .filtering – mixing . Therefore. no maintenance chamber is necessary Humidification section .heating .heating . filter extraction device also possible.supply air .exhaust air 170 Filter units for access via maintenance chambers on dust-laden air side.via the evaporation humidifier in this example.supply air .cooling .supply air .supply air .inside installation .filtering 110 Filtering .straight through Dimensions GEA CAIR Dimensions Exhaust air 100 Filtering .supply air .filtering 130 Filtering .humidifying .cooling .filtering 140 Filtering .Template series 100 .belt drive .de-humidifying .heating .humidifying .exhaust air 150 Filtering .de-humidifying .heating .exhaust air 160 Filtering .humidifying .cooling .heating . 600 m³/h 44.300 m³/h 2.000 m³/h 36.800 m³/h 70.600 m³/h 32.400 m³/h 74.188 160.000 m³/h 32. 80 mm base frame 50 mm panel at 2.800 m³/h 42.800 m³/h 78.160 312.100 m³/h 14.300 m³/h 17.600 m³/h 78.400 m³/h 56.160 280.100 m³/h 16.100 m³/h Width 760 mm 760 mm 760 mm 1080 mm 1080 mm 1080 mm 1080 mm 1400 mm 1400 mm 1400 mm 1400 mm 1400 mm 1720 mm 1720 mm 1720 mm 1720 mm 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm 2320 mm 2320 mm 2320 mm 2320 mm 2320 mm 2640 mm 2640 mm 2640 mm 2640 mm 2640 mm 2640 mm 2920 mm 2920 mm 2920 mm 2920 mm 2920 mm 2920 mm 3240 mm 3240 mm 3240 mm 3240 mm 3240 mm 3240 mm Height 720 mm 840 mm 1160 mm 720 mm 840 mm 1160 mm 1480 mm 720 mm 840 mm 1160 mm 1480 mm 2080 mm 1160 mm 1480 mm 1800 mm 2080 mm 1160 mm 1480 mm 1800 mm 2080 mm 2720 mm 1480 mm 1800 mm 2080 mm 2400 mm 2720 mm 1480 mm 1800 mm 2080 mm 2400 mm 2720 mm 3320 mm 1800 mm 2080 mm 2400 mm 2720 mm 3000 mm 3320 mm 1800 mm 2080 mm 2400 mm 2720 mm 3000 mm 3320 mm 100 920 920 1000 920 1000 1160 1240 1000 1040 1240 1440 1640 1240 1480 1600 1720 1320 1480 1880 1880 2040 1640 1880 1880 2200 2200 1640 1880 1880 2200 2320 2400 1880 2040 2200 2320 2400 2400 1880 2120 2320 2400 2400 2400 110 3960 3960 4080 3960 4040 4240 4360 3960 4080 4320 4560 5080 4480 4760 5000 5320 4560 4760 5160 5480 5680 4760 5160 5520 5840 6040 4920 5320 5600 5840 6240 6400 5320 5760 5960 6240 6560 6640 5600 5760 6160 6440 6640 6960 120 5200 5200 5320 5200 5320 5480 5600 5200 5400 5560 5880 6320 5720 6000 6240 6560 5800 6000 6400 6720 7200 6040 6400 6960 7320 6200 6600 7040 7440 Template Number 130 140 Length L 7640 7640 7760 7720 7760 7920 8040 7640 7840 8000 8320 8760 8160 8440 8680 9000 8240 8440 8840 8600 8600 8720 8680 8720 8880 9160 8600 8800 9120 9280 9720 9120 9400 9640 9960 9200 9400 9800 150 5600 5600 5800 5600 5760 6120 6320 5600 5920 6280 6680 7680 6440 6960 7880 8000 6600 7120 8320 8320 7120 8320 8320 160 6840 6840 7040 6840 7040 7360 6840 7160 7520 170 mm 9280 mm 9280 mm 9480 mm 9360 mm 9480 mm 9800 mm 9280 mm 9600 mm 9960 mm 7560 10000 mm 8000 10440 mm 8920 11360 mm 7680 10120 mm 8200 10640 mm 9120 11560 mm 9240 11680 mm 7840 10280 mm 8360 10800 mm 9560 12000 mm 9560 12000 mm 8480 10840 mm 9560 12000 mm 9760 12280 mm 9160 10120 9640 10600 8480 8840 9440 9800 9920 11440 13880 mm 9480 10440 9880 10840 8640 9600 9680 11160 13720 mm 7120 8320 8400 8400 10840 mm 9560 12040 mm 9880 12320 mm 7600 10040 11000 10240 11800 14240 mm 9040 10080 9520 10480 9880 10840 9680 11280 13720 mm 7720 10160 11120 10560 12040 14480 mm 7880 10320 11600 11280 12760 15120 mm 6680 7240 7440 9120 10080 9680 10640 9880 10840 8320 9680 12120 mm 8720 10200 12640 mm 9800 11280 13720 mm 7720 10160 11120 10080 11560 14000 mm 8040 10480 11760 10840 12120 14560 mm 8440 10880 11840 11480 13280 15640 mm 6880 7240 9320 10280 9680 10640 8600 9880 12320 mm 8800 10280 12720 mm 9920 11400 13840 mm 7640 10080 11040 7920 10360 11640 10080 11560 14000 mm 8440 10880 11840 10840 12640 15080 mm 8440 10880 11840 11720 13200 15640 mm The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories.200 m³/h 4.400 m³/h 38.030 064.096 160.900 m³/h 68.096 128.160 220.100 m³/h 6.188 252.5 m/s 3.100 m³/h 30.700 m³/h 37.220 312.600 m³/h 10.600 m³/h 51.040 CAIR plus Size / Type 064.900 m³/h 29.052 064.188 188.000 m³/h 48.600 m³/h 4.700 m³/h 94.400 m³/h 6.300 m³/h 47.128 188.312 Low profile units without base frame 50 mm panel 2.400 m³/h 26.200 m³/h 85.160 252.600 m³/h 49. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.128 252.800 m³/h 61.128 160.500 m³/h 38.700 m³/h 21.500 m³/h 76.900 m³/h 57.500 m³/h 8.000 m³/h 44.000 m³/h 13.5 m/s 1.100 m³/h 27.600 m³/h 49.GEA CAIR Template series 100 .000 m³/h 7.inside installation .600 m³/h 26.064 096.500 m³/h Width 760 mm 760 mm 1080 mm 1080 mm 1400 mm 1400 mm Height 425 mm 520 mm 425 mm 520 mm 425 mm 520 mm 100 720 720 720 720 720 720 110 3680 3680 3680 3680 3680 3680 120 4920 4920 4920 4920 4920 4920 Template Number 130 140 Length L 150 160 170 mm mm mm mm mm mm mm Standard units.600 m³/h 5.064 064.800 m³/h 3.252 312.280 280.900 m³/h 34.000 m³/h 3.200 m³/h 70.400 m³/h 55.300 m³/h 31.200 m³/h 51.188 280.900 m³/h 13.000 m³/h 27.600 m³/h 85.600 m³/h 52.400 m³/h 6.300 m³/h 42.220 252.096 096.900 m³/h 63.052 128.500 m³/h 5.600 m³/h 87.312 312.0 m/s 2.500 m³/h 4.040 128.400 m³/h 11.100 m³/h 31.220 220.900 m³/h 66.200 m³/h 8.900 m³/h 52.500 m³/h 4.800 m³/h 40.600 m³/h at 3.600 m³/h 3.300 m³/h 59.030 128.700 m³/h 13.280 312.040 096.400 m³/h 63.000 m³/h 94.800 m³/h 2.096 188.300 m³/h 11.220 280. VK_2284813GB • Subject to technical modifications • Status 08/2006 29 .600 m³/h 25.700 m³/h 5.0 m/s 3.700 m³/h 27.064 128.030 096.252 280.188 312.252 220.200 m³/h 84.600 m³/h 22.200 m³/h 5.252 252.128 128.300 m³/h 7.160 188.400 m³/h 23.belt drive .200 m³/h 2.600 m³/h 3.500 m³/h 70.000 m³/h 16.500 m³/h 3.188 220.800 m³/h 43.100 m³/h 59.188 188.128 128.500 m³/h 19.200 m³/h 21.096 096.800 m³/h 18.160 160.300 m³/h 53.straight through Dimensions CAIR picco Size / Type 064.128 220.300 m³/h 105.052 096.252 252.100 m³/h 4.312 280.200 m³/h 43. supply air .heating .exhaust air 170 Filter units for access via maintenance chambers on dust-laden air side.straight through Weights GEA CAIR Weights Exhaust air 100 Filtering .supply air .cooling .belt drive .exhaust air 160 Filtering . Up to clear unit height = 1300 mm. filter extraction device also possible.exhaust air 150 Filtering .de-humidifying .filtering 130 Filtering . Other humidification systems on request.heating ECOFLOW energy recover .filtering mixing .filtering – mixing .humidifying .filtering 110 Filtering .de-humidifying .Template series 100 .supply air .heating .humidifying .supply air . no maintenance chamber is necessary Humidification section .via the evaporation humidifier in this example.cooling .filtering mixing .inside installation .supply air .humidifying .supply air .heating .supply air .heating .filtering 120 Filtering .cooling .heating .de-humidifying .filtering 140 Filtering . Therefore. 30 VK_2284813GB • Subject to technical modifications • Status 08/2006 .heating . 160 160.600 m³/h 3.064 128.100 m³/h 4.200 m³/h 8.300 m³/h 105.096 096.188 160.400 m³/h 38.252 252.000 m³/h 48.600 m³/h 49.100 m³/h 30.220 252.030 128.040 096.188 252.800 m³/h 70.252 220.188 188.200 m³/h 21.160 252.000 m³/h 7.500 m³/h 4.300 m³/h 42.600 m³/h 52.900 m³/h 63.600 m³/h 85.300 m³/h 2.900 m³/h 13.100 m³/h 6.096 160.252 312.500 m³/h 70.252 252.300 m³/h 53.128 188.100 m³/h 31.160 188.096 128.600 m³/h 5.600 m³/h 78.400 m³/h 6.252 280.128 252.300 m³/h 11.200 m³/h 4.000 m³/h 16.900 m³/h 34.128 160.220 280.160 312.800 m³/h 61.400 m³/h 74.200 m³/h 43.0 m/s 3.600 m³/h 26.straight through Weights CAIR picco Size / Type 064.052 096.500 m³/h 4.400 m³/h 23.600 m³/h 22.600 m³/h 51.220 312.600 m³/h 87.000 m³/h 44.400 m³/h 55.100 m³/h 14.5 m/s 1.400 m³/h 26.200 m³/h 51.280 312.600 m³/h 32.300 m³/h 59.900 m³/h 66.700 m³/h 27.280 280.188 312.600 m³/h 3.5 m/s 3.312 312.160 280.000 m³/h 13.000 m³/h 3.500 m³/h 8.000 m³/h 36.096 188.600 m³/h 3.300 m³/h 7.900 m³/h 52.800 m³/h 42.200 m³/h 84.500 m³/h 76.312 Without base frame 50 mm panel 2.500 m³/h 38.600 m³/h 4.100 m³/h 59.200 m³/h 85.052 128.160 220.900 m³/h 68.100 m³/h 100 170 kg 180 kg 240 kg 210 kg 230 kg 290 kg 370 kg 220 kg 270 kg 370 kg 470 kg 670 kg 420 kg 580 kg 670 kg 790 kg 540 kg 630 kg 830 kg 890 kg 1140 kg 720 kg 880 kg 950 kg 1280 kg 1380 kg 780 kg 940 kg 1070 kg 1380 kg 1530 kg 1750 kg 1020 kg 1230 kg 1440 kg 1610 kg 1740 kg 1840 kg 1090 kg 1420 kg 1580 kg 1760 kg 1820 kg 1990 kg 110 410 kg 440 kg 560 kg 500 kg 540 kg 710 kg 840 kg 610 kg 650 kg 830 kg 980 kg 1350 kg 970 kg 1210 kg 1390 kg 1560 kg 1160 kg 1330 kg 1630 kg 1880 kg 2300 kg 1490 kg 1830 kg 2100 kg 2420 kg 2590 kg 1630 kg 1980 kg 2250 kg 2570 kg 2890 kg 3440 kg 2080 kg 2510 kg 2780 kg 3070 kg 3480 kg 3770 kg 2360 kg 2630 kg 3020 kg 3280 kg 3600 kg 4120 kg 120 540 kg 590 kg 720 kg 660 kg 730 kg 930 kg 1100 kg 830 kg 890 kg 1100 kg 1340 kg 1780 kg 1280 kg 1580 kg 1840 kg 2070 kg 1530 kg 1760 kg 2120 kg 2450 kg 3020 kg 1960 kg 2380 kg 2710 kg 3130 kg 3410 kg 2200 kg 2640 kg 2890 kg 3490 kg 3790 kg 5280 kg 2870 kg 3330 kg 3700 kg 4060 kg 5330 kg 6030 kg 3130 kg 3550 kg 3980 kg 4460 kg 5250 kg 5760 kg Template Number 130 140 Weights 750 kg 820 kg 1000 kg 950 kg 1010 kg 1270 kg 1480 kg 1140 kg 1220 kg 1490 kg 1770 kg 2290 kg 1680 kg 2030 kg 2330 kg 2600 kg 2020 kg 2320 kg 2700 kg 3070 kg 3770 kg 2620 kg 3040 kg 3500 kg 4020 kg 4250 kg 2900 kg 3350 kg 3800 kg 4350 kg 4720 kg 6490 kg 3670 kg 4190 kg 4620 kg 5040 kg 6570 kg 7370 kg 3980 kg 4470 kg 4970 kg 5510 kg 6470 kg 7060 kg 880 kg 940 kg 1180 kg 1080 kg 1170 kg 1450 kg 1730 kg 1310 kg 1400 kg 1760 kg 2040 kg 2650 kg 1950 kg 2360 kg 2710 kg 2990 kg 2340 kg 2670 kg 3160 kg 3550 kg 4300 kg 2980 kg 3470 kg 3990 kg 4570 kg 4810 kg 3250 kg 3860 kg 4370 kg 4920 kg 5390 kg 8080 kg 4130 kg 4810 kg 5270 kg 5840 kg 8150 kg 8930 kg 4490 kg 5140 kg 5690 kg 6600 kg 7300 kg 8010 kg 150 620 kg 660 kg 850 kg 770 kg 830 kg 1080 kg 1310 kg 940 kg 1020 kg 1290 kg 1540 kg 2170 kg 1480 kg 1880 kg 2230 kg 2500 kg 1790 kg 2110 kg 2660 kg 2930 kg 3810 kg 2320 kg 2900 kg 3210 kg 4000 kg 4270 kg 2490 kg 3120 kg 3500 kg 4250 kg 4760 kg 5740 kg 3310 kg 3920 kg 4540 kg 5010 kg 5630 kg 6120 kg 3620 kg 4190 kg 4820 kg 5220 kg 5780 kg 6620 kg 160 760 kg 820 kg 1030 kg 930 kg 1010 kg 1300 kg 1550 kg 1180 kg 1240 kg 1570 kg 1890 kg 2600 kg 1800 kg 2250 kg 2670 kg 2990 kg 2170 kg 2540 kg 3150 kg 3530 kg 4620 kg 2890 kg 3490 kg 3850 kg 4730 kg 5120 kg 3050 kg 3710 kg 4210 kg 5140 kg 5660 kg 7550 kg 4050 kg 4690 kg 5420 kg 5990 kg 7400 kg 8340 kg 4350 kg 5060 kg 5780 kg 6360 kg 7420 kg 8230 kg 170 950 kg 1030 kg 1280 kg 1180 kg 1280 kg 1600 kg 1910 kg 1460 kg 1560 kg 1930 kg 2310 kg 3090 kg 2210 kg 2720 kg 3200 kg 3560 kg 2620 kg 3070 kg 3730 kg 4140 kg 5310 kg 3450 kg 4120 kg 4630 kg 5540 kg 5910 kg 3730 kg 4440 kg 5010 kg 6010 kg 6600 kg 8740 kg 4850 kg 5560 kg 6360 kg 6980 kg 8600 kg 9630 kg 5220 kg 5990 kg 6790 kg 7420 kg 8590 kg 9510 kg VK_2284813GB • Subject to technical modifications • Status 08/2006 31 .800 m³/h 2.188 220.400 m³/h 11.600 m³/h 25.188 280.030 064.800 m³/h 78.100 m³/h 16.900 m³/h 57.200 m³/h 70.400 m³/h 63.700 m³/h 13.800 m³/h 18.400 m³/h 6.312 280.300 m³/h 47.500 m³/h 19.600 m³/h 44.800 m³/h 43.300 m³/h 31.GEA CAIR Template series 100 .200 m³/h 2.300 m³/h 17.700 m³/h 94.700 m³/h 5.700 m³/h 37.600 m³/h 49.188 188.128 128.030 096.400 m³/h 56.200 m³/h 5.220 220.0 m/s 2.000 m³/h 94.000 m³/h 32.inside installation .500 m³/h 5.800 m³/h 40.052 064.500 m³/h 3.040 128.100 m³/h 27.800 m³/h 3.500 m³/h 100 90 kg 100 kg 110 kg 120 kg 140 kg 150 kg Template Number 110 250 kg 270 kg 330 kg 350 kg 400 kg 420 kg 120 350 kg 380 kg 460 kg 500 kg 550 kg 590 kg 130 140 Weights - 150 - 160 - 170 - 80 mm base frame 50 mm panel 2.128 128.600 m³/h 10.700 m³/h 21.belt drive .040 CAIR plus Size / Type 064.096 096.900 m³/h 29.064 064.064 096.128 220.000 m³/h 27. cooling .humidifying .inside installation . 32 VK_2284813GB • Subject to technical modifications • Status 08/2006 .exhaust air 270 Supply air filter units for access via maintenance chambers on dust-laden air side.exhaust air 260 Supply air .heating .filtering 210 Supply air .straight through Dimensions and weights GEA CAIR Dimensions and weights Exhaust air 200 Supply air . Up to clear unit height = 1300 mm.humidifying .ECOFLOW energy recovery .mixing .cooling . Other humidification systems on request.heating .via the evaporation humidifier in this example. Therefore.dehumidifying . filter extraction device also possible.heating and filtering 220 Supply air .filtering .filtering 240 Supply air .humidifying .Template series 200 .de-humidifying .heating .exhaust air 250 Supply air .filtering 230 Supply air .filtering .de-humidifying .direct drive .filtering – mixing .heating .heating .cooling .cooling .mixing .heating . no maintenance chamber is necessary Humidification section .cooling . VK_2284813GB • Subject to technical modifications • Status 08/2006 33 .064 128.700 m³/h 13.400 m³/h 26.160 220.188 160.700 m³/h 5.000 m³/h 32.800 m³/h 18.300 m³/h 42.900 m³/h 40.300 m³/h 7.000 m³/h 13.400 m³/h 56.400 m³/h 38.252 252.128 128.160 312.400 m³/h 760 mm 760 mm 760 mm 1080 mm 1080 mm 1080 mm 1080 mm 1400 mm 1400 mm 1400 mm 1400 mm 1400 mm 1720 mm 1720 mm 1720 mm 1720 mm 2000 mm 2000 mm 2000 mm 2000 mm 2000 mm 2320 mm 2320 mm 2320 mm 2320 mm 2320 mm 2640 mm 2640 mm 2640 mm 2640 mm 2920 mm 2920 mm 3240 mm 3240 mm 200 Height 720 mm 840 mm 1160 mm 720 mm 840 mm 1160 mm 1480 mm 720 mm 840 mm 1160 mm 1480 mm 2080 mm 1160 mm 1480 mm 1800 mm 2080 mm 1160 mm 1480 mm 1800 mm 2080 mm 2720 mm 1480 mm 1800 mm 2080 mm 2400 mm 2720 mm 1480 mm 1800 mm 2080 mm 2400 mm 1800 mm 2080 mm 1800 mm 2080 mm 1000 140 kg Template Number 210 2960 300 kg 220 230 240 250 Length L .600 m³/h 26.096 096.500 m³/h 38.252 220.900 m³/h 29. 80 mm base frame 2.900 m³/h 34.600 m³/h 22.188 188.500 m³/h 5.direct drive .5 m/s 3.500 m³/h 4.188 312.Weight 4200 6640 7600 4680 620 kg 720 kg 480 kg 260 5920 610 kg 270 mm kg 8360 mm 800 kg 420 kg 1120 160 kg 3080 340 kg 4320 470 kg 6760 690 kg 7720 790 kg 4920 530 kg 6160 680 kg 8600 mm 890 kg 1120 200 kg 3080 410 kg 4400 600 kg 6760 840 kg 7720 980 kg 4920 660 kg 6160 6160 6160 6480 6880 5920 6400 6880 6960 8600 mm 8600 mm 8600 mm 8920 mm 9320 mm 8440 mm 8600 mm 9200 mm 9400 mm 840 kg 1080 kg 770 kg 1010 kg 840 kg 1100 kg 1120 180 kg 3080 380 kg 4320 550 kg 6760 800 kg 7720 900 kg 4920 610 kg 1120 200 kg 3080 410 kg 4320 600 kg 6760 860 kg 7720 980 kg 4920 660 kg 1280 260 kg 3240 550 kg 4480 760 kg 6920 7120 6720 6920 7120 7160 7480 7120 7400 7800 8000 7160 7640 8040 8240 8280 7640 8160 8240 8440 8560 7640 8160 8240 8440 8280 8480 8480 8480 7760 8080 7680 7880 8080 8120 8440 8120 8360 8760 8960 8120 8600 9000 9200 9240 8600 9120 9200 9400 9520 8600 9120 9200 9400 9240 9440 9440 9440 5240 5640 4680 750 kg 1070 kg 1200 kg 860 kg 1070 kg 1370 kg 1480 320 kg 3440 650 kg 4680 900 kg 1270 kg 1460 kg 1030 kg 1280 kg 1650 kg 990 kg 1140 kg 1060 kg 1230 kg 950 kg 1270 kg 1000 220 kg 2960 460 kg 4200 660 kg 1200 250 kg 3160 510 kg 4480 730 kg 4920 5640 5720 6920 5720 5960 7320 7720 5720 6360 7720 7720 790 kg 1040 kg 1330 kg 1480 330 kg 3440 650 kg 4680 910 kg 1290 kg 1490 kg 1030 kg 1300 kg 1650 kg 1470 kg 1730 kg 1170 kg 1460 kg 1920 kg 1520 390 kg 3480 3800 3480 3720 4120 4320 3480 3920 4320 4520 4560 3920 4440 4520 4720 4840 3920 4440 4520 4840 4560 4760 4760 4760 4720 5040 4720 4960 5360 5560 4720 5200 5600 5800 5840 5200 5720 5800 6000 6120 5200 5720 5800 6000 5840 6040 6040 6040 740 kg 1050 kg 1840 1520 380 kg 8160 10600 mm 6960 7200 9400 mm 9640 mm 580 kg 1010 kg 1460 kg 750 kg 1040 kg 890 kg 1260 kg 1950 kg 2310 kg 1740 kg 2190 kg 2680 kg 1420 kg 1680 kg 1180 kg 1500 kg 1880 kg 1710 kg 2020 kg 1370 kg 1770 kg 2210 kg 1640 450 kg 2040 2240 1520 450 kg 8560 11000 mm 8960 11400 mm 6960 9400 mm 610 kg 1130 kg 1560 kg 800 kg 1350 kg 1770 kg 870 kg 1190 kg 2050 kg 2410 kg 1870 kg 2320 kg 2810 kg 2380 kg 2740 kg 2270 kg 2720 kg 3320 kg 1720 kg 1990 kg 1360 kg 1710 kg 2220 kg 1840 2240 2240 2240 1840 2240 2240 2440 2440 1840 2240 2240 2440 2240 2440 2440 2440 7640 10080 mm 9000 11440 mm 8960 11440 mm 600 kg 1090 kg 1520 kg 830 kg 1410 kg 1830 kg 930 kg 1570 kg 2090 kg 1050 kg 1840 kg 2460 kg 630 kg 1230 kg 1670 kg 900 kg 1540 kg 2090 kg 970 kg 1740 kg 2340 kg 1110 kg 1940 kg 2590 kg 1150 kg 2040 kg 2730 kg 700 kg 1270 kg 1800 kg 910 kg 1640 kg 2220 kg 1060 kg 1830 kg 2490 kg 1160 kg 2320 kg 2800 kg 1010 kg 1740 kg 2440 kg 1160 kg 2050 kg 2790 kg 1140 kg 2000 kg 2740 kg 1270 kg 2170 kg 3060 kg 2060 kg 2400 kg 1730 kg 2190 kg 2710 kg 2510 kg 2880 kg 2330 kg 2800 kg 3460 kg 2780 kg 3190 kg 2580 kg 3070 kg 3830 kg 9000 10280 12720 mm 6360 7720 7720 7640 10080 mm 9000 11440 mm 9000 11440 mm 3220 kg 3730 kg 3220 kg 3890 kg 4480 kg 2290 kg 2670 kg 1940 kg 2410 kg 3030 kg 2750 kg 3200 kg 2530 kg 3120 kg 3760 kg 3070 kg 3550 kg 2810 kg 3440 kg 4160 kg 8840 10080 12560 mm 9400 10680 13120 mm 6360 7720 7720 7640 10080 mm 9000 11440 mm 9000 11440 mm 3370 kg 3930 kg 3220 kg 3890 kg 4740 kg 3610 kg 4210 kg 3510 kg 4270 kg 4940 kg 2470 kg 2940 kg 2030 kg 2580 kg 3260 kg 3000 kg 3490 kg 2650 kg 3260 kg 3970 kg 3260 kg 3810 kg 2960 kg 3640 kg 4460 kg 8840 10120 12560 mm 7720 8120 8120 8120 9000 11440 mm 9400 11840 mm 9400 11840 mm 9400 11840 mm 3740 kg 4380 kg 3520 kg 4280 kg 5220 kg 3240 kg 3770 kg 2830 kg 3550 kg 4330 kg 3670 kg 4310 kg 3280 kg 4030 kg 4880 kg 3600 kg 4170 kg 3220 kg 3960 kg 4820 kg 4000 kg 4620 kg 3520 kg 4410 kg 5330 kg The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.300 m³/h 59.700 m³/h 21.800 m³/h 50 mm panel 3.096 128.160 160.188 220.000 m³/h 16.400 m³/h 23.052 096.400 m³/h 11.200 m³/h 51.000 m³/h 44.100 m³/h 27.600 m³/h 4.128 160.160 280.600 m³/h 25.096 188.160 252.052 064.600 m³/h 49.100 m³/h 31.000 m³/h 7.096 160.160 188.0 m/s Width 3.220 280.900 m³/h 52.052 128.600 m³/h 5.500 m³/h 8.100 m³/h 6.100 m³/h 59.100 m³/h 14.188 252.300 m³/h 31.128 128.700 m³/h 37.128 188.096 096.500 m³/h 19.inside installation .600 m³/h 51.300 m³/h 11.600 m³/h 49.128 220.200 m³/h 21.900 m³/h 53.100 m³/h 30.600 m³/h 10.GEA CAIR Template series 200 .400 m³/h 6.064 064.straight through Dimensions and weights CAIR plus Size / Type 064.000 m³/h 36.300 m³/h 47.128 252.900 m³/h 63.700 m³/h 27.600 m³/h 52.064 096.400 m³/h 44.188 Standard units.600 m³/h 32.200 m³/h 43.900 m³/h 48.800 m³/h 43.188 188.000 m³/h 27.400 m³/h 6.800 m³/h 42.900 m³/h 13.000 m³/h 3.200 m³/h 8.220 220.100 m³/h 16.300 m³/h 17. heating .cooling .Template series 300 .inside installation .heating .heating .heating .filtering Filtering .ECOPLAT energy recovery .ECOSTAT energy recovery 310 160 L 160 Supply air .mixing Exhaust air .mixing ECOROT energy recovery 340 160 L 160 Filter units for access via maintenance chambers on dust-laden air side.ECOPLAT energy recovery 320 160 L 160 Supply air .ECOFLOW energy recovery 330 160 L 160 Supply air .direct drive .exhaust air .mixing . Up to clear unit height = 1300 mm.cooling .ECOFLOW energy recovery .cooling .mixing .heating .mixing .mixing 300 160 L 160 Supply air . 34 VK_2284813GB • Subject to technical modifications • Status 08/2006 .mixing .exhaust air .exhaust air .filtering .filtering Filtering .ECOSTAT energy recovery .filtering Filtering . no maintenance chamber is necessary Exhaust air filter units for operation without maintenance chambers on clean air side.filtering Filtering .mixing . filter extraction device also possible.exhaust air .mixing .double deck Dimensions and weights GEA CAIR Dimensions and weights Supply air .cooling . Therefore.ECOROT energy recovery .mixing . 800 m³/h 43.900 m³/h 13.064 128.900 m³/h 52.160 188.000 m³/h 32.096 160.400 m³/h 6.188 312.600 m³/h 52.400 m³/h 6.400 m³/h 11.096 128.600 m³/h 16.600 m³/h 10.0 m/s Width 3.052 128.160 312.900 m³/h 53.128 188.188 220.220 280.Weight 4120 mm 5680 mm 5240 mm 800 kg 900 kg 850 kg ECOROT 340 5640 mm 980 kg Width margin 280 mm 360 mm 2 * 320 mm 200 mm 280 mm 2 * 280 mm 0 mm 200 mm 400 mm 2 * 320 mm 320mm 2 * 280 mm 2 * 400 mm 200 mm 480 mm 2 * 400 mm 2 * 520 mm 320 mm 2 * 360 mm 2 * 480 mm 2 * 600 mm 280 mm 2 * 320 mm 2 * 440 mm 2 * 560 mm 480 mm 2 * 360 mm 320 mm 2 * 320 mm 4360 mm 690 kg 4600 mm 930 kg 5960 mm 1020 kg 5360 mm 960 kg 5760 mm 1100 kg 4600 mm 870 kg 4480 mm 1150 kg 6400 mm 1320 kg 5600 mm 1260 kg 5760 mm 1390 kg 4360 mm 770 kg 4240 mm 1010 kg 5800 mm 1140 kg 5360 mm 1110 kg 5640 mm 1170 kg 4360 mm 850 kg 4240 mm 1160 kg 5960 mm 1250 kg 5360 mm 1220 kg 5860 mm 1360 kg 4960 mm 1180 kg 4840 mm 1540 kg 6760 mm 1730 kg 5960 mm 1660 kg 6120 mm 1820 kg 4360 mm 890 kg 4240 mm 1150 kg 5800 mm 1300 kg 5360 mm 1270 kg 5640 mm 1360 kg 4520 mm 1040 kg 4400 mm 1400 kg 6120 mm 1500 kg 5520 mm 1470 kg 5800 mm 1520 kg 5000 mm 1350 kg 4880 mm 1780 kg 6800 mm 1970 kg 6000 mm 1950 kg 6160 mm 2050 kg 5120 mm 1590 kg 5000 mm 2070 kg 7280 mm 2360 kg 6120 mm 2270 kg 6280 mm 2380 kg 5000 mm 1550 kg 4880 mm 1950 kg 6800 mm 2250 kg 6000 mm 2220 kg 6040 mm 2150 kg 5320 mm 2050 kg 5360 mm 2690 kg 7640 mm 3040 kg 6480 mm 2900 kg 6740 mm 3080 kg 5800 mm 2470 kg 5840 mm 3250 kg 8400 mm 3750 kg 6960 mm 3530 kg 7120 mm 3650 kg 5000 mm 1990 kg 4880 mm 2660 kg 6800 mm 2940 kg 6000 mm 2830 kg 6040 mm 2900 kg 5320 mm 2450 kg 5360 mm 3270 kg 7640 mm 3620 kg 6480 mm 3400 kg 6640 mm 3620 kg 6000 mm 3050 kg 6040 mm 4020 kg 8640 mm 4700 kg 7160 mm 4280 kg 7360 mm 4440 kg 6000 mm 3410 kg 5360 mm 3690 kg 7680 mm 4040 kg 7240 mm 4640 kg 7560 mm 4940 kg 5360 mm 2730 kg 6520 mm 3840 kg 6560 mm 3870 kg 6040 mm 3430 kg 6040 mm 4560 kg 8640 mm 5260 kg 7200 mm 4840 kg 7400 mm 4970 kg 6040 mm 3770 kg 5360 mm 3830 kg 7680 mm 4300 kg 7280 mm 5370 kg 7400 mm 4970 kg 6600 mm 4340 kg 8080 mm 6180 kg 8400 mm 6560 kg 5360 mm 2920 kg 6520 mm 4120 kg 6600 mm 4180 kg 6040 mm 3580 kg 6040 mm 4760 kg 8640 mm 5510 kg 7200 mm 5140 kg 7520 mm 5260 kg 6240 mm 4190 kg 6040 mm 5070 kg 8640 mm 5860 kg 7480 mm 5800 kg 7800 mm 6130 kg 6600 mm 4580 kg 7840 mm 6470 kg 8360 mm 6910 kg 6040 mm 3790 kg 7200 mm 5500 kg 7520 mm 5790 kg 2640 mm 4420 kg 6240 mm 5610 kg - 7480 mm 6310 kg 7920 mm 6530 kg 6240 mm 4330 kg 7400 mm 6010 kg 7600 mm 6230 kg 6240 mm 4870 kg - 7480 mm 6800 kg 7800 mm 6750 kg The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories.096 096.500 m³/h 8.188 252.300 m³/h 31.600 m³/h 49.052 096.600 m³/h 51.064 064.000 m³/h 16. VK_2284813GB • Subject to technical modifications • Status 08/2006 35 .700 m³/h 27.300 m³/h 17.160 252.300 m³/h 34.double deck Dimensions and weights CAIR plus Size / Type 064.GEA CAIR Template series 300 .160 188.200 m³/h 21.400 m³/h 44.5 m/s 3.100 m³/h 14.600 m³/h 4.160 280.200 m³/h 43.000 m³/h 36.400 m³/h 38.700 m³/h 5.500 m³/h 4.600 m³/h 19.700 m³/h 37.220 252.900 m³/h 40.128 252.500 m³/h 5.inside installation .400 m³/h 26.600 m³/h 29.100 m³/h 59.300 m³/h 6.100 m³/h 31.052 064.128 160.400 m³/h 760 mm 760 mm 760 mm 1080 mm 1080 mm 1080 mm 1400 mm 1400 mm 1400 mm 1400 mm 1720 mm 1720 mm 1720 mm 2000 mm 2000 mm 2000 mm 2000 mm 2320 mm 2320 mm 2320 mm 2320 mm 2640 mm 2640 mm 2640 mm 2640 mm 2920 mm 2920 mm 3240 mm 3240 mm 300 Height 1360 mm 1600 mm 2240 mm 1360 mm 1600 mm 2240 mm 1360 mm 1600 mm 2240 mm 2880 mm 2240 mm 3040 mm 3680 mm 2400 mm 3040 mm 3680 mm 4240 mm 3040 mm 3680 mm 4240 mm 4880 mm 3040 mm 3680 mm 4240 mm 4880 mm 3680 mm 4240 mm 3680 mm 4240 mm 4240 mm 600 kg Template Number 310 320 330 Length L .800 m³/h 18.300 m³/h 47.160 220.direct drive .000 m³/h 7.128 160.900 m³/h 48.600 m³/h 22.400 m³/h 56.096 188.188 Standard units.064 096.800 m³/h 25.300 m³/h 42.600 m³/h 5.800 m³/h 50 mm panel 3.500 m³/h 38.900 m³/h 63.400 m³/h 23. 80 mm base frame 2.200 m³/h 30.100 m³/h 27.000 m³/h 44.000 m³/h 3.200 m³/h 8. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.188 220.096 128.000 m³/h 7.128 220.700 m³/h 13. heating .ECOROT energy recovery 440 160 L 160 Filter units for access via maintenance chambers on dust-laden air side.filtering Filtering . 36 VK_2284813GB • Subject to technical modifications • Status 08/2006 .mixing 400 160 L 160 Supply air .mixing . Therefore.ECOSTAT energy recovery .filtering Filtering .cooling .filtering Filtering .inside installation .mixing .filtering Filtering . filter extraction device also possible.Template series 400 .ECOFLOW energy recovery .exhaust air . Up to clear unit height = 1300 mm.mixing .ECOFLOW energy recovery 430 160 L 160 Supply air .ECOSTAT energy recovery 410 160 L 160 Supply air .ECOROT energy recovery .cooling .heating .ECOPLAT energy recovery .exhaust air .heating .side by side Dimensions and weights GEA CAIR Dimensions and weights Supply air .mixing .exhaust air .cooling .mixing .mixing .cooling . no maintenance chamber is necessary Exhaust air filter units for operation without maintenance chambers on clean air side.mixing .direct drive .mixing .heating .mixing Exhaust air .exhaust air .ECOPLAT energy recovery 420 160 L 160 Supply air .heating . 500 m³/h 5.300 m³/h 2160 mm 1480 mm 5000 mm 1390 kg 4880 mm 1860 kg 7040 mm 2130 kg 6000 mm 1960 kg 6160 mm 2060 kg 200 mm 128.052 4.188 42.160 23.096 11.100 m³/h 5280 mm 2080 mm 6600 mm 4190 kg - - 7800 mm 5780 kg 8120 mm 6180 kg 1120 mm 252.900 m³/h 4640 mm 2720 mm 6600 mm 4380 kg - - 7800 mm 6230 kg 8120 mm 6480 kg 680 mm 252.096 8.188 31. The length of the fan unit can differ by X * 40 mm by changing the fan or motor size.000 m³/h 27. VK_2284813GB • Subject to technical modifications • Status 08/2006 37 .600 m³/h 1520 mm 400 Height 720 mm 4440 mm 640 kg Template Number 410 420 430 Length L .100 m³/h 13.100 m³/h 13.096 13.000 m³/h 4640 mm 1800 mm 6400 mm 3460 kg - - 7600 mm 4730 kg 7440 mm 4370 kg 880 mm 220.128 14.600 m³/h 4640 mm 2080 mm 6400 mm 3770 kg - - 7600 mm 5220 kg 7920 mm 5590 kg 920 mm 220.600 m³/h 3440 mm 1800 mm 5800 mm 2480 kg 5880 mm 3110 kg 8720 mm 3830 kg 7000 mm 3370 kg 7160 mm 3530 kg 560 mm 160.200 m³/h 4000 mm 2080 mm 6040 mm 3370 kg - - 7240 mm 4720 kg 7440 mm 4810 kg 600 mm 188.500 m³/h 4000 mm 1800 mm 6040 mm 3000 kg - - 7240 mm 4250 kg 7440 mm 4370 kg 680 mm 188.220 43.0 m/s Width 3.300 m³/h 10.100 m³/h 32.096 5.900 m³/h 5280 mm 2400 mm 6600 mm 4490 kg - - 7600 mm 6330 kg 8120 mm 6520 kg 1000 mm The length per function unit can differ by 40 mm through butt joints and/or the use of 40 various accessories. 80 mm base frame 2.188 27.064 5.300 m³/h 4640 mm 2400 mm 6600 mm 4220 kg - - 7800 mm 5900 kg 8120 mm 6210 kg 800 mm 220.100 m³/h 3440 mm 1480 mm 5600 mm 2120 kg 5480 mm 2490 kg 8280 mm 3200 kg 6600 mm 2680 kg 6760 mm 3000 kg 640 mm 160.000 m³/h 2160 mm 1160 mm 4960 mm 1220 kg 4840 mm 1600 kg 7000 mm 1880 kg 5960 mm 1700 kg 6120 mm 1810 kg 360 mm 096.052 Standard units.400 m³/h 2160 mm 720 mm 4600 mm 820 kg 4480 mm 1120 kg 7000 mm 1450 kg 5600 mm 1170 kg 5760 mm 1330 kg 440 mm 096.400 m³/h 1520 mm 840 mm 6920 mm 690 kg 4280 mm 970 kg 7520 mm 1150 kg 6720 mm 980 kg 7120 mm 1120 kg 240 mm 064.GEA CAIR Template series 400 .252 49.800 m³/h 16.128 21.900 m³/h 59.direct drive .128 11.600 m³/h 3440 mm 1160 mm 5280 mm 1740 kg 5160 mm 2110 kg 6280 mm 2190 kg 6440 mm 2500 kg 680 mm 160.188 37.600 m³/h 51.side by side Dimensions and weights CAIR plus Size / Type 064.800 m³/h 38.200 m³/h 44.000 m³/h 4000 mm 1480 mm 5640 mm 2520 kg - - 6640 mm 3450 kg 6800 mm 3590 kg 800 mm 188.220 49.500 m³/h 6.160 31.600 m³/h 1520 mm 1160 mm 4360 mm 840 kg 4240 mm 1180 kg 6200 mm 1370 kg 5360 mm 1220 kg 5760 mm 1330 kg 200 mm 096.300 m³/h 2800 mm 1160 mm 5000 mm 1400 kg 4880 mm 1910 kg 7400 mm 2230 kg 6000 mm 1990 kg 5920 mm 2140 kg 520 mm 128.500 m³/h 3440 mm 2080 mm 6000 mm 2870 kg 6080 mm 3570 kg - 7200 mm 4000 kg 7400 mm 4100 kg 400 mm 188.500 m³/h 6.inside installation .064 3.Weight 4440 mm 910 kg ECOROT 440 5840 mm 1050 kg Height margin 280 mm 6400 mm 1090 kg 5560 mm 910 kg 064.000 m³/h 50 mm panel 3.400 m³/h 22.600 m³/h 51.5 m/s 3.100 m³/h 4000 mm 2720 mm 6240 mm 4010 kg - - 7440 mm 5110 kg 7760 mm 5850 kg 480 mm 220.600 m³/h 2800 mm 1480 mm 5120 mm 1640 kg 5000 mm 2130 kg 7520 mm 2530 kg 6120 mm 2260 kg 6280 mm 2420 kg 440 mm 128.252 42.600 m³/h 2160 mm 840 mm 4600 mm 890 kg 4480 mm 1230 kg 6640 mm 1470 kg 5600 mm 1270 kg 5760 mm 1410 kg 440 mm 096.700 m³/h 26.700 m³/h 38.600 m³/h 52.128 18.188 21.700 m³/h 17.160 27.900 m³/h 59.700 m³/h 26.700 m³/h 4.100 m³/h 32.000 m³/h 2800 mm 2080 mm 5320 mm 2190 kg 5400 mm 2850 kg 7960 mm 2680 kg 6520 mm 3110 kg 6880 mm 3300 kg 200 mm 160. 38 VK_2284813GB • Subject to technical modifications • Status 08/2006 .Templates .straight through Dimensions of the individual function units GEA CAIR Dimensions of the individual function units Belt drive 170 Direct drive 270 Legend: 1D – Fan direct drive 1R – Fan belt drive 2C – Cu/Al heater 3 – Sensor frame 4V – Evaporator humidifier 5C – Cu/Al chiller 6 – Service from 400 mm to ∞ 7 – Mixing 8 – Inflow/outflow chamber from 200 mm to ∞ 9 – Baffle plate diffusion TF5 – Bag filter F5 TF7 – Bag filter F7 Filter units for access via maintenance chambers on dust-laden air side.via the evaporation humidifier in this example. filter extraction device also possible. Therefore. Up to clear unit height = 1300 mm.inside installation . Other humidification systems on request. no maintenance chamber is necessary Humidification section . 128 128.128 160.188 280.280 312.128 220.312 1D - 1R 600 600 600 600 600 600 2C 240 240 240 240 240 240 3 200 200 200 200 200 200 4V 5C Length (mm) 640 640 640 640 640 640 6 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 7 - 8 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 9 TG4 200 200 200 200 200 200 440 440 440 440 440 440 Bag filters TF5 640 640 640 640 640 640 TF7 680 680 680 680 680 680 TF9 680 680 680 680 680 680 1D 740 860 860 860 860 1020 1220 820 860 1220 1260 1580 1260 1380 1780 1980 1280 1580 1980 1980 1980 1580 1980 1980 2180 2180 1580 1980 1980 2180 1980 2180 2180 2180 - 1R 800 800 920 880 920 1040 1120 800 1000 1120 1400 1560 1280 1520 1600 1600 1360 1520 1760 1760 2000 1520 1760 1840 2200 2200 1520 1760 1840 2200 2280 2280 1840 2000 2200 2280 2280 2600 1840 2000 2200 2280 2600 2600 2C 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 3 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 4V 5C Length (mm) 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 640 6 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 ab 400 7 1440 1440 1440 1440 1440 1440 1440 1440 1440 1440 1440 2000 1440 1440 2000 2000 1440 1440 2000 2000 3280 1440 2000 2000 2720 3280 1440 2000 2000 2720 3280 3840 2000 2000 2720 2720 3280 3840 2000 2000 2720 2720 3280 3840 8 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 ab 200 9 TG4 200 200 200 200 200 240 280 200 200 240 280 280 240 280 440 440 240 280 440 440 440 280 440 440 440 440 280 440 440 440 440 440 440 440 440 440 440 440 440 440 440 440 440 440 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 Bag filters TF5 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 680 TF7 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 TF9 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 Through division joins and/or choice of accessories.040 128. VK_2284813GB • Subject to technical modifications • Status 08/2006 39 .096 160.188 220.128 128.096 096.160 160.inside installation .280 280.052 064.160 280.096 128.096 096.128 252. If the motor or fan size is changed.312 312.160 188.252 252.220 312.188 188.064 096.188 312.030 128.030 096.188 188.312 280.252 280.040 096.188 252.030 064. the length of the fan unit may vary by X * 40 mm.052 128.052 096.064 128.160 312.252 312.220 280.220 252.252 220.096 188.188 160.160 220.220 220. the lengths per function unit may vary by 40 mm.040 CAIR plus Size / Type 064.064 064.GEA CAIR Templates .128 188.252 252.160 252.straight through Dimensions of the individual function units CAIR picco Size / Type 064. 128.128.312.188.188.188 4000 mm 064.040 2000 mm 064.312 Next to each other Horizontal not separate (bolted together) 064.128.128 Single Vertical – Note! 40 Supply lengths for special units available on request VK_2284813GB • Subject to technical modifications • Status 08/2006 .030 .030 .128 – – – – – 064.052 .052 .188 .052 .160 4000 mm 4520 mm 4000 mm 6000 mm 4520 mm 4000 mm 4520 mm 4000 mm 3200 mm 064.128 .220 064.040 2000 mm 064.128 – – – – – 3200 mm Side by side Horizontal separate (single) 128.052 .220.188 .128.128.252 252.188.128.128.096 .128.128.040 2000 mm 064.052 .128 CAIRplus SX Double deck Horizontal not separate (bolted together) 160.052 .312 Double deck Horizontal separate (single) 064.128.188 .030 .160.052 .128 064.128.Maximum supply lengths GEA CAIR Maximum supply lengths Series Type of configuration Air direction Division Size range Supply length with base frame Size range Supply length without base frame CAIRpicco S/SX Single.030 .128 128.128.188 .128 Horizontal 6000 mm 064.128.160.052 .128 – – – – 3200 mm Next to each other Horizontal Side by side Horizontal Single Vertical – 064.160.188 4000 mm 4520 mm – 128.040 2000 mm 064.188 064.188 4000 mm – 128.160 4520 mm 6000 mm 4520 mm 4520 mm 4000 mm 3200 mm 4000 mm Double deck Horizontal – – – – 064.128 128. one behind the other Horizontal 6000 mm 4520 mm 4000 mm 4000 mm 6000 mm 4520 mm 064.160.312.128 064.160 4000 mm CAIRplus S 064.160 4000 mm 064.188 .128 128.052 .160.160.312.188.128 160.220.188 064.188 separate (single) not separate (bolted together) separate (single) not separate (bolted together) Double deck Horizontal 064.040 2000 mm Side by side Horizontal/vertical not separate (bolted together) 064.188 064.052 .128.128 Single.040 2000 mm Single.096 .128 220. one behind the other 064.128.052 . one behind the other Horizontal/vertical – separate (single) 064.052 .052 .030 .064 .128.160.188.128.052 .188 .064 .128 6000 mm 064.052 .030 .052 .188 .252 252.128.128 252.052 .160.052 . • The suspension angle must not exceed 60°. Lifting the unit: transport device on the base frame (for delivery units up to 4000 kg) • Only use the transport devices supplied by GEA! • The units may only be lifted by the transport devices at• • • • • • • • tached to the base frame. Transport devices may only be used once. particular care should be taken to ensure that the roof sheeting is not damaged by the hoists. pay attention to the centre of gravity in order to avoid slipping or tilting. Lifting the unit: transport lugs on the roof (for delivery units up to 2000 kg) • Only use the transport lugs provided by GEA! • Transport lugs may only be used once. Use the timber spacers supplied to protect the edges. When lifting. When installing units outdoors. Deliveries are made on a transport pallet. • No additional loads should be lifted together with the delivery unit. The suspension angle must not exceed 60°. Use the hoist (not supplied by GEA) as illustrated.GEA CAIR Instructions for planning Transport Transport The units can be supplied fully assembled or as individual delivery units. • When installing units outdoors. No additional loads should be lifted together with the delivery unit. Transport devices may not be used for permanently suspending the units. • Transport lugs may not be used for permanently suspending the units. VK_2284813GB • Subject to technical modifications • Status 08/2006 41 . particular care should be taken to ensure that the roof sheeting is not damaged by the hoists. – Deflection of the substructure must not exceed 1 mm per metre maximum. – In the case of units with condensate drain. Units and components not belonging to the units must never be stacked. the height of the sub-structure must be at least the same as the required siphon height (see siphon). always use the unit base frame or the pallet supplied as the supporting surface. • Units must not be lifted without the base frame unless the unit profiles are • • • • • sufficiently protected.Instructions for planning Installation GEA CAIR Transport by pallet truck for forklift truck • When transporting. Never stack units one on top of the other for transportation. Installation Installation location • The unit must be installed in a location that satisfies the following requirements: – The sub-structure must be flat and stable. Always transport the units individually. both base frame profiles of the unit must be resting on the fork. when adequate load-bearing capacity has been taken into account. 42 VK_2284813GB • Subject to technical modifications • Status 08/2006 . Exceptions are deliveries from the GEA works. Storage conditions Air temperature Atmospheric humidity -10 °C to +50 °C Store the units in a dry atmosphere free from condensation. When transporting by forklift. – Make sure that any escaping media cannot damage the installation site or the environment. Always remember the centre of gravity and load distribution. • VK_2284813GB • Subject to technical modifications • Status 08/2006 43 . The bearing points of the sub-structure must be located at every break point and in addition. a maximum distance of 1600 mm in the longitudinal direction between bearing points must not be exceeded. droplet eliminators. A minimum clearance of 600 mm must be provided between the back of the unit and the wall if the internal break point connector cannot be used because of the unit configuration. heat exchangers. Units that are arranged side by side must be supported centrally (see illustration). can be installed. the remaining modules must be balanced by installing a plinth or unit feet that correspond to the height of the trough. • Foundation for indoor installation • The sub-structure may project beyond the outer edge of the • unit by a maximum of 20 mm so that cover plates or accessories. for maintenance and inspection.GEA CAIR Instructions for planning Installation Height adjustment in the case of spray humidifiers • When a spray humidifier is installed. Minimum clearances • A minimum space of a unit width must be provided on the operating side in order to be able to remove fans. etc. such as syphons. NOTE! According to prEN 13053 and VDI 3803. then the load-bearing capacity of the roof and its supporting structure must be checked. The height of the substructure must be chosen accordingly. If the unit is to be mounted on a roof. Choose the installation location so that the fresh air intake is not facing in the direction of the prevailing wind. In areas where there is heavy snowfall. weatherproof units and their corresponding components must not be used to support parts of the building or act as a roof. Consult a structural engineer if necessary. the installation location must be chosen so that the snow does not affect the operation of the unit.Instructions for planning Installation GEA CAIR Foundation for outdoor installation (weatherproof. The roof frame must be insulated to prevent condensation. The information on „Foundation for indoor installation“ on page 43 applies. roof frame) • GEA units and roof frames for outside installation are not a replacement for a roof. The roof frame should not be walked on. • • • • • Foundation construction with GEA roof frame Foundation consuction on concrete base Foundation construction on steel beam by others 44 VK_2284813GB • Subject to technical modifications • Status 08/2006 . where the unit is installed on level ground and no special structureborne sound isolation requirements exist.GEA CAIR Instructions for planning Installation Foundation construction with steel beam by others NOTE! It is particularly important to make sure that the dimenions of the roof bushings are accurate and that the foundation is level. VK_2284813GB • Subject to technical modifications • Status 08/2006 45 . please consult an acoustics engineer to select the right structure-borne sound attenuation method. dampers must be used to provide vibration and structure-borne noise insulation: – We recommend that the foundation is isolated from the unit using rubber pads. If there are special acoustic requirements. Structure-borne noise insulation In order to reduce the transmission of unit vibrations to the supporting structure. – We recommend the use of commercially available spring elements for ceilingmounted units. for example. parts and components Ventilation of non-residential buildings – general principles and requirements concerning ventilation and air conditioning systems Units belonging to the air distribution system Air treatment systems in hospitals and other health care rooms Fire behaviour of construction materials and components Technical equipment in hospital buildings Room air treatment systems.Notes Information on guidelines and standards GEA CAIR Information on guidelines and standards Here you will find a list of guidelines and standards that concern GEA CAIR units. Guidelines and regulations Central room air treatment units – mechanical properties and measuring methods Central room air treatment units. structural and technical requirements Hygiene requirements concerning room air treatment systems General requirements Mechanical data Capacity data Hygiene requirements prEN 1886 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ prEN 13053 prEN 13779 DIN 1751 DIN 1946/T4 DIN 4102 VDI 2167 VDI 3803 VDI 6022 ✓ Guideline or standard concerning GEA CAIR units (if not indicated: guideline or standard does not concern GEA CAIR units) 46 VK_2284813GB • Subject to technical modifications • Status 08/2006 . GEA CAIR Notes Information on guidelines and standards VK_2284813GB • Subject to technical modifications • Status 08/2006 47 . +7 / 495 / 9566674 . +32 / 2 / 2406161 EVISS Ltd.r. +34 / 91 / 3837701 GEA Klimatechnik UAB LT-01141 Vilnius Tel. BG-7000 Rousse Tel.s. +41 / 31 / 9171919 GEA LVZ. +40 / 356 / 423703 S LT GEA EXOS Ventilation AB S -74528 Enköping Tel. +359 / 82 / 81000 GEA Klimatehnika SCG-11070 Novi Beograd Tel. + 358 / 9 / 82546020 SAS Aircon Ltd.gea-airtreatment. CZ-46312 Liberec Tel. CZ-46312 Liberec Tel. +352 / 26 / 502970 GEA Klimatechnik UAB LT-01141 Vilnius Tel. +46 / 171 / 85530 GEA Klimatehnika SCG-11070 Novi Beograd Tel.o. s r.r.o.v. +421 / 7 / 44457917 GEA Klimatizacijska Tehnika d.o.V. GB-CO11QB Colchester Tel. HR-10000 Zagreb Tel. +385 / 1 / 6064900 L GEA Happel Luxembourg L-4940 Bascharage Tel. Lda.com VK_2284813GB • Subject to technical modifications • Status 08/2006 Copyright GEA Air Treatment GEA Klimatechnik GmbH A-4673 Gaspoltshofen Tel. +354 / 56 / 780-30 RUS GEA Kondicioner Moskva RU-105094 Moskva Tel.com or contact A company of GEA Group us by email info@gea-airtreatment. +90 / 212 / 2757171 GEA Ukraina t. +370 / 5 / 2106060 GEA Klimatechnik UAB LT-01141 Vilnius Tel. +381 / 11 / 3193955 GEA Klimatizácia s. +49 / 2325 / 468-00 EST GEA Air Treatment Marketing Services Int. +31 / 10 / 2350606 Nónio. a. +33 / 3 / 20689020 OY TEKNOCALOR AB FIN-01300 Vantaa Tel.o. +36 / 1 / 4393200 GEA Klima-rashladna tehnika d. +370 / 5 / 2106060 GEA Klimaprodukter AS N-0484 Oslo Tel. SK-83104 Bratislava Tel. +38 / 044 / 4619356 BG SCG LV BIH F SK N BY FIN SLO NL CH GB TR CZ H P UA HR PL D RO Air Treatment Division For detailed information on all corporate areas. NL-2909 LL Capelle a/d Ijssel Tel. +43 / 7735 / 8000-0 DK GEA Klimateknik ApS DK-2400 København NV Tel.o.o. +386 / 1 / 2573850 ISISAN TR-80700 Balmumcu Istanbul Tel. +47 / 220 / 27990 GEA Happel Nederland B. B-1130 Brussels Tel. +381 / 11 / 3193955 GEA Klimatechnik UAB LT-01141 Vilnius Tel. RO-300222 Timisoara Tel. +420 / 48 / 5225-303 GEA Happel Klimatechnik GmbH D-44625 Herne Tel. GmbH . +370 / 5 / 2106060 GEA Happel France sarl F-59436 Roncq Cedex Tel.V.oficina España E-28036 Madrid Tel. +420 / 48 / 5225-111 GEA Klimatizace spol. +44 / 1206 / 578 833 GEA Klimatechnika Kft H-1037 Budapest Tel. PL-54610 Wroclaw Tel. go to www. z o. UA-01135 Kyiv Tel. +351 / 21 / 3826160 GEA Klimatyzacja Sp.o. SI-1000 Ljubljana Tel. +45 / 38 / 887070 IS Rafn Jensson IS-110 Reykjavik Tel. +48 / 71 / 3737952 GEA Klimatechnik s.Our Market in Europe A E B GEA Happel Belgium N.o.l. +370 / 5 / 2106060 GEA Klimatec Schweiz AG CH-3065 Bolligen-Station Tel. P-1269-090 Lisboa Tel.