ASTM B 505

March 18, 2018 | Author: SANTYAGO85 | Category: Bronze, Brass, Pascal (Unit), Heat Treating, Engineering Tolerance
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Designation: B 505/B 505M – 05Standard Specification for Copper Alloy Continuous Castings1 This standard is issued under the fixed designation B 505/B 505M; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript epsilon (e) indicates an editorial change since the last revision or reapproval. This standard has been approved for use by agencies of the Department of Defense. 1. Scope* 1.1 This specification establishes requirements for continuously cast rod, bar, tube, and shapes produced from copper alloys with nominal compositions as listed in Table 1.2 1.2 Castings produced to this specification may be manufactured for and supplied from stock. In such cases the manufacturer shall maintain heat traceability to specific manufacturing date and chemical analysis. 1.3 The values stated in inch/pound or SI units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 2. Referenced Documents 2.1 The following documents in the current issue of the Annual Book of ASTM Standards form a part of this specification to the extent referenced herein: 2.2 ASTM Standards: 3 B 208 Practice for Preparing Tension Test Specimens for Copper Alloys for Sand, Permanent Mold, Centrifugal and Continuous Castings B 824 Specification for General Requirements for Copper Alloy Castings 1 This specification is under the jurisdiction of ASTM Committee B05 on Copper and Copper Alloys and is the direct responsibility of Subcommittee B05.05 on Castings and Ingots for Remelting. Current edition approved Mar. 1, 2005. Published April 2005. Originally approved in 1970. Last previous edition approved in 2004 as B 505/B 505M – 04. 2 The UNS system for copper and copper alloys (see Practice E 527) is a simple expansion of the former standard designation system accomplished by the addition of a prefix “C” and a suffix “00”. The suffix can be used to accommodate composition variations of the base alloy. 3 For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at [email protected]. For Annual Book of ASTM Standards volume information, refer to the standard’s Document Summary page on the ASTM website. B 846 Terminology for Copper and Copper Alloys E 8 Test Methods for Tension Testing of Metallic Materials E 8M Test Methods for Tension Testing of Metallic Materials (Metric) E 10 Test Method for Brinell Hardness of Metallic Materials E 18 Test Methods for Rockwell Hardness and Rockwell Superficial Hardness of Metallic Materials E 255 Practice for Sampling of Copper and Copper Alloys for the Determination of Chemical Composition E 527 Practice for Numbering Metals and Alloys (UNS) 3. Terminology 3.1 For definitions of terms related to copper and copper alloys, refer to Terminology B 846. 4. General Requirements 4.1 The following sections of Specification B 824 form a part of this specification. The definition of a casting lot as defined in Section 12, Sampling, takes precedence over Specification B 824. 4.1.1 Terminology (Section 3), 4.1.2 Other Requirements (Section 7), 4.1.3 Workmanship, Finish, and Appearance (Section 9), 4.1.4 Number of Tests and Retests (Section 11), 4.1.5 Specimen Preparation (Section 12), 4.1.6 Test Methods (Section 13), 4.1.7 Significance of Numerical Limits (Section 14), 4.1.8 Inspection (Section 15), 4.1.9 Rejection and Rehearing (Section 16), 4.1.10 Certification (Section 17), 4.1.11 Test Report (Section 18), 4.1.12 Product Marking (Section 19), 4.1.13 Packaging and Package Marking (Section 20), 4.1.14 Keywords (Section 21), and 4.1.15 Supplementary Requirements. 5. Ordering Information 5.1 Include the following information in orders for product: 5.1.1 ASTM designation and year of issue (for example, B 505/B 505M – 04), *A Summary of Changes section appears at the end of this standard. Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States. --`,,`,,,-`-`,,`,,`,`,,`--- 1 Copyright by ASTM Int'l (all rights reserved); Not for Resale Reproduction authorized per License Agreement with Kathe Hooper (ASTMIHS Account); Mon Apr 18 14:03:39 EDT 2005 Copyright ASTM International Reproduced by IHS under license with ASTM No reproduction or networking permitted without license from IHS including HT if heat treatment is required. .5 81. 4 2 .. . .....2 1. . ... Three Park Ave..2 10 11 15 19 6 8. . ...... .... . or rectangle..2 .1 2... . ........ ....... ..2 1 .1.. . .2 . 9.....2 . . .. .. . 4. 9 10 10.. .5 . . . Bismuth 5. .. .8 88.5 88 87 86. square. .. .2 1.. 0..... 5 6.. . 5.. the Supplementary Requirements of Specification B 824 may be specified.2 .... . .. ... .8 3 ... .. 5. . .8 ...2 5..8 11 7. government...... .. . ... ..... . 4 6.... .. . 30 15 12.`. . .8 85..B 505/B 505M – 05 TABLE 1 Nominal Composition Copper Alloy UNS No... 1..5 87.. ... . . ... ....2 1..6 Tolerances.5 4 1.... ..... .. hexagon...1..... 1.. ..... .8 10.8 5 3...... outside diameter.... . .. 5.. 5........ . . C83600 C83800 C84200 C84400 C84800 C85700 C86200 C86300 C86500 C89320A C90300 C90500 C90700 C91000 C91300 C92200 C92300 C92500 C92700 C92800 C92900 C93200 C93400 C93500 C93600 C93700 C93800 C93900 C94000 C94100 C94300 C94700 C94800 C95200 C95300 C95400 C95410 C95500 C95520 C95700 C95800 C95900 C96400 C96900 C97300 C97600 C97800 C99500B C96970 A B Composition. .. ..5 16 15 20 25 0 0.5 4. .8 Number of castings or total weight.5 89 85 80....... . ...2 11 10 16 10 6.. ......2 Copper Alloy UNS No.. 5..20 .2 25. thickness and width.. .5 69.....`--- 2 Copyright by ASTM Int'l (all rights reserved).0 Silicon 1... ... . 1 ..5 .5 87. .... ...6 7 8 9 12 9. .. ........2 83.5 87..9 80 80 76 61 63 63 57. 4. ... C93200)...5 87..S. 3 .. ... .3 83...5 75. 5.. . ...2 The following requirements are optional and should be specified in the purchase order when required: 5. . . ..5 5. ... 1.. .2 .2 5. ASME International Headquarters...5 65 65..2 81 79..... . ..5 7 6. % Designation leaded red brass leaded red brass leaded semi-red brass leaded semi-red brass leaded semi-red brass leaded naval brass high-strength yellow brass high-strength yellow brass high-strength yellow brass bismuth tin bronze tin bronze tin bronze tin bronze tin bronze tin bronze leaded tin bronze leaded tin bronze nickel-phosphor bronze leaded tin bronze leaded tin bronze leaded nickel-tin bronze high-leaded tin bronze high-leaded tin bronze high-leaded tin bronze high-leaded tin bronze high-leaded tin bronze high-leaded tin bronze high-leaded tin bronze high-leaded tin bronze high-leaded tin bronze high-leaded tin bronze nickel-tin bronze leaded nickel-tin bronze aluminum bronze aluminum bronze aluminum bronze aluminum bronze nickel-aluminum bronze nickel-aluminum bronze manganese nickel aluminum bronze nickel-aluminum bronze aluminum bronze copper-nickel copper-nickel leaded nickel bronze leaded nickel bronze leaded nickel bronze special alloy copper-nickel-tin Copper Tin Lead Zinc Nickel Aluminum Iron Manganese 85 82..2 5. ..... . . .5 15 36 25 25 39 .. . and so forth)..... .... .... 3. . 4 4.5 0....... ... .8 1. ..1. . round.5 84.9 8 5... .5 86........ . ... 3... ....`.........1 74.. . ..8 10. . ...... .. ..7 Length (including length tolerance if other than mill lengths)....2 5.90 ..4 Dimensions: inside diameter.... 1.3 5. . . 3. . .....5 1 . .5 13 8.. 8 2.. octagon.9 ASME Boiler and Pressure Vessel Code4 requirements (if required see Section 9).. .. . .. . .... ... .. ... ..5 81 80 77 78 70. .. . (for example.5 Form: cross-section.. 5....6 .. .. 5.....8 . . .2 ...1. . ...... .. . Not for Resale Reproduction authorized per License Agreement with Kathe Hooper (ASTMIHS Account). ....1 Chemical analysis of residual elements (Section 7 and Specification B 824). if different from Section 10 and Tables 2-8.5 1..4 .. . 5.8 5 2.8 .. . 3 3 1.. .. 4 3. ...... 12. . .3 Condition (Table 9) and (as cast. ....... . ... 5 6 2. --`...-`-`.. .1. ...... . .. 2 4.`.... .8 .. . 6 ...2 4 4 4 4...2 .. for each size and form.... NY 10016-5990. . 4 Available from American Society of Mechanical Engineers (ASME).. .2 4 4..... .... . ..... .8 0...5 9.... .8 3.1. ..2.....5 89...5 89 87. . . ... . ....5 14. ..... .5 20....1 85 .. . 1.10 When castings are purchased for agencies of the U.2 . . . New York.. .8 .... ...0 9 12.1... ..8 5 2. heat treated.. ... ... 5.8 ..9 2. ..2 7 10 6.2 .2 67 76... ......8 55.. .6 1.1....... such as tube.. Mon Apr 18 14:03:39 EDT 2005 Copyright ASTM International Reproduced by IHS under license with ASTM No reproduction or networking permitted without license from IHS .`. .1. 6 8.. .. ..........5 80 84 83 83.0 0.. .9 6 13 5. ... .. ... .... . ..0 .. . .. 21 6 2. C95800. C95300. (mm) Outside Inside Diameter Diameter PlusA or PlusB MinusB MinusA All Alloys Except as Noted Below Up to 4 (102). C86200. C86300.008 (0. C86200. TABLE 7 Roundness Tolerances Outside Diameter.64) 0.86) 0. (mm) Outside Inside Diameter Diameter All Alloys Except as Noted Below Up to 4 (102).41) 0.025 (0. in. incl 0.84) Over 3 (76)–4 (102). in.031 (0.41) Over 5 (127) 0. C95200. and C96400 Up to 3 (76). incl 0.2) + 0.41) 4 (102)–5 (127). C95900. incl 0. Solution Treatment (not less than 1 h followed by water quench). C86200.64) (1. incl Over 51⁄2 (140) + 0.2.020 (0. Certification (Specification B 824). C95300. C95500. and C96400 Dimensional tolerances shall be subject to agreement between purchaser and manufacturer.016 (0.031 (−0.005 (0.3) Over 4 (102)–51⁄2 (140). C95400. C95800 shall be given a 0.016 (0.2. C95300. C95900.38) 0.`. double the values given.012 (0.025 (0.188 (4.38) 0.2.20) 0.016 (0. (mm) Inside Dimension.4) + 0. Product marking (Specification B 824).094 (2.9) A The deviation from roundness is measured as the difference between major and minor diameters as determined at any one cross section of the tube.81) 0.188 (4. incl −0.81) 0.125 (3.6) Copper Alloy UNS Nos. double the values given. C86500. C86300. C95400.035 (0.0625 (1. incl Over 4 (102)–51⁄2 (140). When tolerances are specified as all plus or all minus. total the values given.41) 0. (mm) . C86500. C86500. and C96400 Up to 3 (76.125 (−3. C95400.2)–4 (102). C95200. incl Over 3 (76. (mm) All Alloys Except as Noted Below Plus Minus Plus Minus 0.6) Over 5 (127) −0. Propeller castings shall be exempt from this requirement.2.063 (1.063 (1.6) + 0.031 (0. excl 0.. 6. C95900. C96400 Up to 3 (76. C86500.093 (2.025 (0.79) + 0.094 (2. excl −0.6) + 0.040 0. When tolerances are specified as all plus or all minus.046 (1.`.020 (0. C95900. Castings for seawater service (Section 6). C95200.064 (1. C95900. Rectangles. castings in Copper Alloy UNS No. C95300.6 5.2) + 0.4) + 0. excl 0.79) 4 (102)–5 (127).8) + 0.4) + 0. excl 4 (102)–5 (127).031 (0.`. C95800.063 (1.016 (0. (mm) Squares. Cooling shall be by the fastest means possible that will not cause excessive distortion or cracking.0) (1.51) 0. and Approval of weld repair and records of repair (Section 6.020 (0. °F(°C) C95300 1585–1635 (860–890) 1150–1225 (620–660) C95400. C95200.032 (0.025 (0. incl 0.064 (1.4) 5. (mm) When tolerances are specified as all plus or all minus.4) Copper Alloy UNS Nos. C95800. C86500.0625 (1.64) Over 51⁄2 (140) Diameter or Distance Between Parallel Surfaces. incl −0. Rounds Hexagons.188 (4.2) Over 5 (127) 0. Materials and Manufacture 6.032 (0.4 5. (mm) Maximum Out-of-Roundness.2)–4 (102).25) 0.016 (0.51) Over 4 (102)–51⁄2 (140).`. incl 0.B 505/B 505M – 05 TABLE 2 Suggested Heat Treatments TABLE 5 Diameter Tolerances for Rod and Bar Copper Alloy UNS No. Rectangles.125 (3. (mm) TABLE 4 Finishing Allowances for Rod and Bar Rounds Squares.51) 0.125 (3.32) 0. Foundry test report (Specification B 824). incl Over 4 (102)–51⁄2 (140).020 (0.51) Over 3 (76.4) Copper Alloy UNS Nos.79) + 0. Mon Apr 18 14:03:39 EDT 2005 Copyright ASTM International Reproduced by IHS under license with ASTM No reproduction or networking permitted without license from IHS --`. in. temperature anneal heat treatment at 1250 6 50°F (675 6 10°C) for 6 h minimum. C95500.-`-`.41) 0.5 5. (Section 8 Test Methods Witness inspection (Specification B 824).A in. + 0. Octagons All Alloys Except as Noted Below Up to 4 (102). and C96400 Up to 3 (76.6) + 0.8 11)..015 (0.7 5.090 (2. incl Over 5 (127) 0.A in.094 (2. incl Over 51⁄2 (140) Up to 4 (102). C95400.020 (0.51) 0.033 (0. C86300.032 (0.30) 0. in.79) + 0.2) + 0.010 (0. C95200.005 (0. C95410..2. C95400. C95900. °F(°C) Annealing Treatment (not less than 2 h followed by air cool). and C96400 Up to 3 (76. incl −0.41) Copper Alloy UNS Nos.2). incl −0.016 (0. (mm) A C95520 (2 h followed by water quench) 1600–1700 (870–925) 925–1000 (495–540) TABLE 3 Finishing Allowances for Tube (Round Only) Finish Allowances Added to Finished or Print Dimensions of the Part.063 (1.2). Octagons All Alloys Except as Noted Below Up to 4 (102).093 (2.020 (0.2 Copper Alloy UNS Nos.250 (−6. and C95500 may be supplied in the heat-treated condition to obtain 3 Copyright by ASTM Int'l (all rights reserved).2)–4 (102).012 (0.070 (1.4) + 0.6) Over 3 (76.. incl Over 5 (127) + 0.4) 1 −0.016 (0.A in. C95500.8) Over 51⁄2 (140) Finished Outside Diameter. C95410.13) 0.`--- Finished Outside Diameter or Distance Between Parallel Surfaces.050 (1.2). C86500.5) (1. TABLE 6 Diameter Tolerances for Tube (Round Only) Tolerances.38) 0.3) Over 51⁄2 (140) Average Outside Diameter. C95300.016 (0. incl 0.6) Copper Alloy UNS Nos.6) + 0.64) 0.125 (−3. C95500. excl 4 (102)–5 (127).063 (−1.1 For better corrosion resistance in seawater applications.2) + 0. incl Over 3 (76. C95800.. C86300. C95800. C95400. Hexagons.8) Mechanical requirements.094 (2. C86300.8) 0. (mm) A B When tolerances are specified as all plus or all minus double the values given.060 0. TABLE 8 Tolerances for Shapes Outside Dimension.41) 0.84) 4 (102)–5 (127). A B When tolerances are specified as all plus or all minus.2).8) + 0.2 E 8). incl 0.B in.015 (0.81) 0.008 (0.025 0. C95400. Not for Resale Reproduction authorized per License Agreement with Kathe Hooper (ASTMIHS Account).094 (−2.20) 0. C86200.010 (0.2) Over 4 (102)–5 ⁄2 (140).6) + 0. C95500.2.064 (1.25) 0.41) 0. 5.015 (0. C95200. C95500 1600–1675 (870–910) 1150–1225 (620–660) Tolerances. C86200. C95500.2)–4 (102).6) Copper Alloy UNS Nos.64) 0.188 (−4. in. C86300.. incl 0. C95300.075 (0.13) 0. in.3 5. total the values given.2. PlusA and Minus. C86200. C95800.51) 0.033 (0. in. C95300. 25 4 8 10 8 12 3 Remarks 160 (3000 kg) .-`-`..... 38 40 40 38 . F As cast or temper annealed. 4 Copyright by ASTM Int'l (all rights reserved).2 % offset. 241 724D 103 138 152 276 620D Elongation in 2 Brinell Hardness... 131 131 165 138 . diameter.. .. Mon Apr 18 14:03:39 EDT 2005 Copyright ASTM International Reproduced by IHS under license with ASTM No reproduction or networking permitted without license from IHS --`. % 15 16 13 16 16 15 18 14 25 15 18 10 10 .. . ksiB..`.. 25 20 20 16 20 20 16 16 .. 172 138 138 110 138 138 110 110 . . minA Yield Strength.. C95520 used only in the quench-hardened and tempered (TQ30) condition. 8 10 8 12 10 6 5 5 .`--- Copper Alloy UNS No.`. 172 145 310 517 276 469 483 552 586 655 586 655 655 758 862 620 586 . 448 758 207 276 310 483 723 19 15 16 15 15 14 45 62 25 18 22 25 25 ..... 19 19 24 20 . Not for Resale Reproduction authorized per License Agreement with Kathe Hooper (ASTMIHS Account). C See Appendix.. 18 16 10 8 . C95520 are given in Table 2. MPaC. 310 241 234 207 227 241 172 172 .3 Copper Alloy UNS No. C95520 is used only in the quench-hardened and tempered (TQ30) condition. minA ksiB MPaC ksiB MPaC 36 30 32 30 30 40 90 110 70 35 44 44 40 30 . Rockwell B 72–82 80 (500 kg) heat treated heat treated heat treated heat treated 262 (3000 kg) heat treated heat treatedE 241 (3000 kg) Rockwell C32 Rockwell C27 A Minimum tensile strength and yield strength shall be reduced 10 % for cast bars having a cross section. or 50 mm. Actual practice may vary by manufacturer..... the distance across the flats of a solid hexagon... thickness... minA. D Yield strength at 0.. and the wall thickness of a tube. Suggested heat treatments for these alloys and Copper Alloy UNS No. 17 15 20 50 20 26 26 40 32 45 32 45 42 62 95D 40 35 .. (102 mm) or more.. 25 21 45 75 40 68 70 80 85 95 85 95 95 110 125 90 85 .B 505/B 505M – 05 TABLE 9 Mechanical Requirements C83600 C83800 C84200 C84400 C84800 C85700 C86200 C86300 C86500 C89320 C90300 C90500 C90700 C91000 C91300 C92200 C92300 C92500 C92700 C92800 C92900 C93200 C93400 C93500 C93600 C93700 C93800 C93900 C94000 C94100 C94300 C94700 C94700HT C94800 C95200 C95300 C95300HT C95400 C95400HT C95410 C95410HT C95500 C95500HT C95520HT C95700 C95800F C95900 C96400 C96900HT C97300 C97600 C97800 C99500 C96970 Tensile Strength....`.. in.. E Copper Alloy UNS No..5 % Extension Under Load.. The cross sections are the diameter of a round solid. the higher mechanical properties shown in Table 9... B ksi = 1000 psi. at 0. 35 105D 15 20 22 40 90D 131 97 110 103 103 97 310 427 172 124 152 172 172 .`.. 7 7 25 5 20 20 25 12 12 10 12 10 10 8 2 15 18 .. . or wall of 4 in.... 65 110 30 40 45 70 105 248 207 221 207 207 276 621 758 483 241 303 303 276 207 .. 262 276 276 252 .. 117 103 138 345 138 179 179 276 221 310 221 310 290 427 655D 275 241 ..... see Table 2... the thickness of a rectangle. min min. 45 35 34 30 33 35 25 25 ... 6.. and C96900 are removed from the continuous castings before heat treatment. C95900 annealed. Mon Apr 18 14:03:39 EDT 2005 Copyright ASTM International Reproduced by IHS under license with ASTM No reproduction or networking permitted without license from IHS . 11. Table 3 and Table 4 are to be used in conjunction with Tolerance Table 6 and Table 5.1 Certification requirements of Specification B 824.7 kg) shall be marked with either the heat number or a serial number that will identify the casting as to the month in which it was poured. In addition. C95520HT. see Test Methods E 8.5 Roundness—For continuously cast tubing in straight lengths..1. Copper or zinc may be given as remainder and may be taken as the difference between the sum of all elements analyzed and 100 %.B 505/B 505M – 05 6. If the wall thickness is 1⁄4 in. 7. C95300. 11. 8.3 may be made at the manufacturer’s discretion.. (12.2.-`-`. 9. and C95900. C95300HT. 11. Each continuous casting from which the test bar was taken shall be identified should retesting be required.4 Copper Alloy UNS No. C95500. Analysis shall be made for residual elements only when specified in the purchase order. 11.4. The fractured bars shall be retained for chemical verification.`--- 8. 11.2 Foundry test report requirements of Specification B 824.4 Casting identification number.`. In these cases.1 Allowance for finishing over maximum outside dimension and under inside dimension of round tubes to be machined shall be as shown in Table 3.1 When specified in the purchase order to meet ASME Boiler and Pressure Vessel Code requirements. and location of excavations. C95800. except that when specified in the purchase order (5. or serial numbers that are traceable to heat numbers. a sample from each 2000-lb interval or continuous casting shall be tested.. C95200.2 Mechanical tests are required only when specified by the purchaser in the purchase order. C95400HT.1.1. 7.2 These specification limits do not preclude the presence of other elements. 9.`. Dimensions and Permissible Variations 10.`. C95900. 9.2.2.4 Excavations that exceed those described in 11. 9. 11.1 The continuous castings shall conform to the requirements for major elements shown in Table 10. Marking shall be in such a position as not to injure the usefulness of the casting.2 Copper Alloy UNS Nos.3 Continuous castings shall be marked with the manufacturer’s name.1 Continuous castings shall not be mechanically repaired. C95410HT. their sum shall be as specified in Table 11. the weld procedure shall be approved by the purchaser and the following records shall be maintained: 11.4. C95400. C95800 temper annealed.4 Diameter Tolerances for Continuously Cast Tube (Round only)—See Table 6. 10.4 When Copper Alloy UNS No. 10..3 Exceptions to mechanical property requirements may be taken in the case of small diameter solids or castings having section thicknesses less than the 1⁄2-in. then aged at 800°F (425°C) for 4 h followed by a water quench. 5 Copyright by ASTM Int'l (all rights reserved).2—The outside periphery of continuously cast tubing shall be concentric with the bore within a permissible variation of 2 % of the nominal wall thickness over 1⁄4 in. heat numbers.1 or 10. C95500...1 All Alloys Except as Noted in 10.2 Post-weld heat treatment. or less.2 Concentricity: 10. C95800. 10. C95200.1 A sketch or drawing showing the dimensions.`. Chemical Composition 7. C96900 is normally supplied heat treated at 1520°F (825°C) for 1 h followed by a water quench. 10.7 kg) or more.35 mm). 10.5 If test bar coupons representing castings made in Copper Alloy UNS Nos.4. 11. and the casting quality factor. C95410. C95500HT. C95520. C95200 is specified to meet ASME Boiler and Pressure Vessel Code requirements. when applicable.4.5 Weld procedure identification number. C86200. the Copper Alloy UNS No. C95410. and E 8M. 8. Mechanical Property Requirements 8. the lot shall be acceptable. depth.3 Weld repair inspection results. 11. or burned in. 7. plugged. 6.6 Dimensional Tolerances for All Other Shapes (not Covered by 10.2)—See Table 8. permissible variations in concentricity shall be subject to agreement between the purchaser and the manufacturer.1. Pressure-containing castings weighing less than 50 lb (22.3 Weld repairs may be made at the manufacturer’s discretion. C86300.1 Reference should be made to Table 9 for minimum mechanical requirements. Allowances for finishing the outside diameter of rounds and distance between parallel surfaces of bars to be machined shall be as shown in Table 4. C95300. Not for Resale Reproduction authorized per License Agreement with Kathe Hooper (ASTMIHS Account). For suggested dimensions of substandard test bars. respectively.. --`. ASME Requirements 9. C86400. the coupons shall be heat treated with the continuous castings. continuous castings shall comply with the following: 9. When all named elements in Table 10 are analyzed.2 Weld repair is permitted for Copper Alloy UNS Nos. Limits may be established and analysis required for unnamed elements agreed upon between the manufacturer or supplier and the purchaser.4.3 It is recognized that residual elements may be present in cast copper-base alloys. provided each excavation does not exceed 20 % of the casting section or wall thickness or 4 % of the casting surface area. C95400. If all of the test bars from the initial sampling meet the requirements.7-mm) diameter of the standard tension test specimen.3 Diameter Tolerances for Continuously Cast Rod and Bar—See Table 5.2). shall be marked on all pressurecontaining castings individually weighing 50 lb (22. 10. Casting Repair 11. C94700HT. and C96400—The outside periphery of continuously cast tubing shall be concentric with the bore within a permissible variation of 4 % of the nominal wall thickness. mechanical property requirements shall be subject to agreement between the purchaser and the manufacturer. 10. (6. the roundness tolerances shall be as shown in Table 7. 35 % max.0–10.15 max (major).005 0.0–7.30 0.. ...5 1......0–5. .8 0......0 min 83..0–82..0–6. .. .. ..005 0...005 0. .0 ..50 0.0–1.5 4.`.0 6... . .15 0.0 84.0 . . ...0–22.5 1.0 . ..0–5... 1. .0–86. 0..20 0.0 60. . .8 . 9.25 0.0 12.0 5..0 11.0 9.50–1..15 0... .0–13.25 0. ..0–5.0–21. . 11.5–4..5 0.0 0...20 0...05 0. copper may be calculated as copper plus nickel.. 1.. ...0 0. 0......3–1..0 4... .05 . 2..0 2.5 14.......0 5. ...005 0...005 0.8A .25 0......0 83. ..5 10.0–17... .... . .0–11.50 1.5–1.0 22..0 .. .08 .0–16.0–9.20 .5 28..0–28.0–12.0 32. ....3–1... 0.0 86. .10 % max.0 0.. silicon 0.005 0...25 0.0 1..50–1... .0 3..`. . 1.. .5 12.2–6.0 82. .5 . 4.5–11.0–89..005 . . ..50 1. 1.8 1..50 0..50 0.0 min 74.2 4.005 0..5 2.005 0. carbon 0.20 0.. .0–11.005 0.`.0–25.0–83...6 Welder identification...05 0..... . ... 0.. E Chromium content shall be 0.0–8.03 0.. D It is possible that the mechanical requirements of Copper Alloy UNS No. . ..0–83.25–1.8–1.0 78.005 0... .. .005 0.. .09 0.0–4..2 6.02 ....5 1..005 0.0 .5–6... ..5–6. .25 0..... .8–4..30 . . . . ..15 % max (residual)..005 0. .. .0–16.0 1.. .25 0....50 .005 0.0–6.0 84.08 0..0 2.5 10.05 .0–90.0 75. . .08 0.... G Chemical requirements for other elements: Sulfur 0...005 0..0 4.0–58...0–6. ....005 0. A In determining copper minimum.Includmony ing Cobalt Sul..05 0. .. B C 11.0 60. .. 2..0 18. ..0 87.3–4....0A ..5 1.B 505/B 505M – 05 TABLE 10 Chemical Requirements Composition.20 0.20 max.5-5.. .. .0–82. 0. .0 4.. .. ..0–82.20 0.. 0..0 .0 2.5–79.20 0..5 0. ... .0–27. 0.05 0.20 .20 0. 1...5–9.15 .5 7.0 0.0–85.25 0. ..5 1. ..08 0. .005 0.25 0..0 5.... 0.5 .0–86. .. . .5–5...0–60. Other major element chemical requirements: Silicon 0..0–66..0–5.0–6.0 min 86.0–16.`. 0.20 0..0–11..Phosfur phorus Aluminum Manganese Silicon 0...0–8.0–89. ....5–4.. ..5 .....005 0.10 0..0 7. .0–7.0–40.05 0.005 0.005 0.15 % max.5 min 71..005 0. .3–7.0 0.5 3..0 86.05 ..... .. ..0–12. .005 0.0 2..0–14..5 1..0–2... . 0.5 .. A .0 18. 0.5 1.0 0.08 0... ...0–66.0–86. 24.. .5 1....5–9.. ..0–16. .. ..0 3.0–2. . 0.08 0. .05 0.. .08 0.0 3. 0.30 11... .. .0 3...20 0..5 1...0 86. . . niobium 0.08 0. ..5 ..0–11. .0 ....0–5..5 3.. .. 0. 1. ... .. .5 1....15 0.5 1.30 1.0 58..08 0.0–11...5–9.5 .0 4....0 1.08 0.25 0. and 11. 1.0A 1. 1.0–3.0–64... .5 7.005 0.05 0...05 0. .0 0..10 0.05 0.0–8...0 3. .3–7. 0.. ....... 0..0–13...03 .0–11.. . .5 1. ..80 ...25 3..0 ....... . 8...5–4.4.0–5...0 85.8–1..0–6...05 0..15 0.0 6..005 0.50 1.5 0.. 5....10 % max.0 9..0–20.. ... . .0 75.... .005 0..25 0..0–5..50 0. . 0...50 0. when used for steel-backed bearings.0–91.005 0.08 0...0 10. . 0..0 82...0 . .5 1.5 10.5 4.0 .40 0. . .. 1.. .5–9..25 0......0 6.. 0.0 8.0 ... Copper Tin Lead Zinc Iron C83600 C83800 C84200 C84400 C84800 C85700 C86200 C86300 C86500 C89320B C90300 C90500 C90700 C91000 C91300 C92200 C92300 C92500 C92700 C92800 C92900 C93200 C93400 C93500 C93600 C93700C C93800 C93900 C94000 C94100 C94300 C94700D C94800 C95200 C95300 C95400 C95410 C95500 C95520E C95700 C95800F C95900 C96400G C96900H C97300 C97600 C97800 C99500I C96970J 84.3–3.. ... 0.005 0.0 15.5 1. .0 9... 1.. 3. .0–10.. 0..5 1..02 ..0 64.08 0.0 9.0 82......0 3. .. and silicon 0.8 0.0 85..30 0..005 0.20 1.`--- Major Elements ... ..0–42. ....08 0.. except as indicated Residual Elements Copper Alloy UNS No. . C94700 in the heat-treated condition will not be attained if the lead content exceeds 0. .08 0.005 0...0–14.25 0. .005 0.0–5.005 0.50A .0–67.5 1. A .01 %.0 0.0-5.0–14.... ..0A 1. 0.0 min 83..5–3.20 0.0–67.005 . cobalt 0...5 3..5 The castings shall not be impregnated without approval of the purchaser. . 1. ..... ..02 8.0–9.. .0 5..0A .0–6. .. ..0 0.05 .. H Magnesium 0.0 5..55 0.. 1.5 1.. .0A 1.. 1.. .0 10.0 3.0 22...9 2..005 0.0–69.. .0 79... .5 1..0 6..20 0. . .7 . .. .0 ... and niobium 0.05-0.30 0.30 Iron Nickel Anti.. 0...8 78.. 0.5 1. .0–82.30 0. ....005 0..20 0...02 % max (major)..005 0.5 1.8A .. . .0 1..0–5.5-8... . .5 2.005 0. .0–28....6 Weld repair of other alloys in this specification is not permitted without approval by the purchaser. ....0–2. 1.5 1.7 Name of inspector.40 0..005 0.5 0.0 0..0 11.... ...02 4...70 0..0 23.5-2..08 0. .5-1.5 1..5–2..05 max. .5 5.005 0.5 1..8 . .0 8.0 7. .0 88..0 76..30 0. . .0–11.20 0.0A 1.. .25 0.....40 0. . 5..005 0.25 0. .40 0.0–89....20 0.. .01 0.5–7. 0.08 .0–5.0A ..0 8..0 14.0–18.5–5.0 2.0 86. ....25 0.5 2.5 1..005 0..0–86.0 79..5 0.. .25 .0–32.50 .. 4.0–88.03 0.5 1....005 0.0–9. ..0 0.005 0..0–89..005 0...5-2. .25 ..5 (major).25 0. .0–2..0 85...0–2. ... . 2.0–90.. A 0.. .8 0.0 Iron shall be 0..0 . I Silicon 0. 0. .5 1. 0.05 0. .0 min 78. 0..08 0...5 4.0–72..20 0.. .. Not for Resale Reproduction authorized per License Agreement with Kathe Hooper (ASTMIHS Account).0 A 0.0 13. .0A .05 0..30 max (residual).4. .0 13....0–11...005 0.0 14. ... .0 1. . .0 0.. .0–79....0A A 1.35 0.0 72.5–9..30 0.0 10. .-`-`.....0–77..0–3.... .3–6. 3..20 0. .35 0.. ..005 0..005 0. 0....5 0. 3..50 3.50 17...5–3.08 0.05 0.005 .50 Nickel Including Cobalt Aluminum Manganese ....25 . .0 . 0.. .10 .5 .. .0 78..0 0.0–8. .5 0...0–4.5–6. ..5 4. ..... .0A .0 4. ...0 78.. ..20 0..0–4....8 1. 0. .0–72. .005 0.5–6.....0 .. 19.0 1..20 0.... .. . .50 .5 69. ...0–7.0 J Chemical requirements for other elements: magnesium 0.. ..5 1. .0–4..5–6. .005 0.0 67..10 max (residual). % max. . niobium 0.0 remainder 53. ...50 1.0–90... ..8–1. ...5 0.0 81.... .005 0.0–3. .10 0.0 A .005 0... .. .005 0... . ..05 0..5 8... ..0 .0 1.0 86.. 0.0–89.05 0. .5 ... 11. . .0–5. .25 0.005 0..005 0.. . .5 1.0 0..5 1...0–11.5-2.5–6.5 1..0–27. .5 1...0 55.0 remainder remainder 4.. .0–17. ..5 4.0 . 0.. . . .005 0.0 . 0..0 min 79.0 .5 0.0–7.5 1.0 7.. . ........005 0..7 0.50 ... . Mon Apr 18 14:03:39 EDT 2005 Copyright ASTM International Reproduced by IHS under license with ASTM No reproduction or networking permitted without license from IHS --`.. . Bismuth 4... 7..15 0... ...005 0..5 ..15 max..0–4. .8–1.20 0.....15 ....0 0.. .5–5.25 1..15 0... 6 Copyright by ASTM Int'l (all rights reserved).5–6..50A 0..40–2.0–4.0 3.5 0.0 . . . .35 0.... .20 0. .005 0. 0.40 0...5 1...80 0. .0–8.. F Iron content shall not exceed nickel content..0A 1.. .10–1....0A . 0.0 7.. .....0 10... ... . .08 0..50 0.005 0... 1. 1.0–85..0 1...5 0..0 min remainder 65.0 63.8 0.25 2.0–82. .. .5 1..5–6...25 0.. .0–11.0–79...0 36. ..0 4.5 0..8 2.0 0. .005 0. . ... ...5-15....... .0 14.0–3.. 3 99.5 99.3 99.A ft (m) up to 10 (3. in. Keywords 15. 6 of Practice B 208.3 99. 12. 12.2 Unless otherwise specified.05) and over any length Maximum CurvatureB (Depth of Arc). the lot shall be acceptable. When castings are produced from alloy ingots of known composition.52-m) portion ⁄ (13) in any 10-ft (3. Test Methods 13.5 When Copper Alloy UNS No. a sample from each 2000-lb interval or continuous casting shall be tested. 13.7 99.5 99.4 99. a lot shall consist of castings of the same composition and same cross-sectional dimensions.`--- Copper Alloy UNS No.0 --`.4 99. testing shall be in accordance with Test Method E 10.B 14 12 Of total length.3 99. C95200 is specified for ASME boiler and pressure vessel application.5 99.0 99.4 99. test bar specimens shall be heat treated with the castings they represent.4) in any 5-ft (1.-`-`..1 Sampling shall be accordance with the requirements of Practice E 255.05-m) portionA 1⁄2 (13) in any 6-ft (1.3 99.83-m) portionA. 14..3 99.5 TABLE 12 Straightness Tolerances Product Round rod or tube Bar and shape A B Length.0 98. and submitted for inspection at one time..7 99. Test bar specimens shall be positively identified with the castings they represent.4 When mechanical testing is specified by the purchaser in the purchase order one sample for tension testing shall be taken from each lot. This sample may be taken before mechanical straightening.0 99.7 99.3 99.05) 10 (3.7 99.0 99. Where castings are heat treated. Each continuous cast bar from which the test bar was taken shall be identified should retesting be required.5 99.3 99. produced during the continuous operation of one casting machine.2 Brinell Hardness Reading shall be taken on the grip end of the tension test bar and shall be made in accordance with Test Method E 10. If a Brinell hardness is required and a tension test is not required.0 99. Not for Resale Reproduction authorized per License Agreement with Kathe Hooper (ASTMIHS Account). Mon Apr 18 14:03:39 EDT 2005 Copyright ASTM International Reproduced by IHS under license with ASTM No reproduction or networking permitted without license from IHS . 12.7 98. %min C93600 C93700 C93800 C93900 C94000 C94100 C94300 C94700 C94800 C95200 C95300 C95400 C95410 C95500 C95520 C95700 C95800 C95900 C96400 C96900 C97300 C97600 C97800 C99500 C96970 99.3 Rockwell Hardness Reading shall be taken on the grip end of the tension test bar and shall be made in accordance with Test Methods E 18. Sampling 12.0 99. 12.3 99.0 99. If a Rockwell hardness is required and a tension test is not required.0 98.5. 12.3 99. Copper Plus Named Elements.`.0 99.5 99.1 At the request of the purchaser castings shall be marked with the alloy number.6 Tension test bar specimens shall be taken from continuous castings in accordance with Fig..3 A sample for chemical analysis shall be taken from each lot at each interval of 2000 lb (910 kg) of continuous production of the lot. If all of the test bars from the initial sampling meet the requirements.6 99.3 99. Copper Plus Named Elements.7 98.5 99. 15.5 99.3 98.5 99.`.0 99. 13. 12. (mm) ⁄ (6. copper alloy castings 7 Copyright by ASTM Int'l (all rights reserved)..1 continuous castings.7 99.9 98. 13.1 The fractured bars shall be retained for chemical verification.B 505/B 505M – 05 TABLE 11 Sum of All Named Elements Analyzed C83600 C83800 C84200 C84400 C84800 C85700 C86200 C86300 C86500 C89320 C90300 C90500 C90700 C91000 C91300 C92200 C92300 C92500 C92700 C92800 C92900 C93200 C93400 C93500 99. %min Copper Alloy UNS No.4 99. Applicable to any longitudinal surface or edge. Product Marking 14.`.1 Analytical chemical methods are given in Specification B 824 (Section 13).7 99. 12.5 99.. testing shall be in accordance with Test Method E 18.0 99.`. the sampling interval may be raised to one sample for each 4000 lb (1810 kg) of continuous production of the lot.5 99. -`-`. 100 Barr Harbor Drive. 1. Users of this standard are expressly advised that determination of the validity of any such patent rights. 610-832-9555 (fax). or service@astm..`. which is the same as MN/m2 and N/mm2.1 The SI unit for strength properties now shown is in accordance with the International System of Units (SI). 8 Copyright by ASTM Int'l (all rights reserved).`.org). Your comments will receive careful consideration at a meeting of the responsible technical committee. which you may attend. either reapproved or withdrawn. Not for Resale Reproduction authorized per License Agreement with Kathe Hooper (ASTMIHS Account).) (1) The sulfur value for C93200 in Table 10 was changed from . United States. which has been named the pascal (Pa) by the General Conference on Weights and Measures. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM International Headquarters. Mon Apr 18 14:03:39 EDT 2005 Copyright ASTM International Reproduced by IHS under license with ASTM No reproduction or networking permitted without license from IHS --`.. 2005.`.B 505/B 505M – 05 APPENDIX (Nonmandatory Information) X1. . Since 1 ksi = 6 894 757 Pa the metric equivalents are expressed as megapascal (MPa).astm.08 max.. which is defined as that force which when applied to a body having a mass of one kilogram gives it an acceleration of one metre per second squared (N = kg·m/s2). West Conshohocken.. are entirely their own responsibility. The derived SI unit for force is the newton (N). PO Box C700.`. (Approved Mar... at the address shown below. or through the ASTM website (www. PA 19428-2959.05%max to . This standard is copyrighted by ASTM International. This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised.org (e-mail).`--- ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this standard. and the risk of infringement of such rights. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above address or at 610-832-9585 (phone). SUMMARY OF CHANGES Committee B05 has identified the location of selected changes to this standard since the last issue (B 505/B 505M – 04) that may impact the use of this standard. METRIC EQUIVALENTS X1. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. The derived SI unit for pressure or stress is the newton per square metre (N/m2).
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