Eczacıbaşı - Lincoln ElectricASKAYNAK ® Products Coated Electrodes MIG/MAG Welding Wires TIG Rods Submerged Arc Welding Wires www.askaynak.com.tr Registered Trademark Company Profile Specializing in the manufacturing of covered electrodes, Kaynak Tekniği Sanayi ve Ticaret A.Ş. was founded on March 1, 1974. With the onset of the 1980s, the company started manufacturing MIG/MAG welding wires. In 1982, Kaynak Tekniği became the Turkish distributor of the USA based “The Lincoln Electric Company”, headquartered in Cleveland, Ohio, and a leader in the manufacturing of welding equipment. On May 5, 1998 a fifty-fifty partnership was established with The Lincoln Electric Company. As a result of this joint venture, an important step to expand the company's market share and exports to Europe, Russia, Africa and The Middle East was established. The Lincoln Electric Co., the foreign partner of the joint venture, is one of the leading company worldwide specializing in the manufacturing of welding consumable products, welding equipment, welding generators, robotic automation and plasma cutting equipment. The company has joint ventures in 18 countries and a worldwide network of distributors and sales offices in approximately 160 countries. Under the brand “Askaynak”, Kaynak Tekniği manufactures welding electrodes and welding wires primarily used by the welding manufacturing industry, while the “Kobatek” brand of products were developed to be primarily utilized during welding repair and maintenance processes. Additionally, Kaynak Tekniği distributes the “Lincoln Electric” brand of welding electrodes, welding wires, welding equipment, etc. of its partner The Lincoln Electric Company throughout Turkey. In the 2000s, Kaynak Tekniği registered its brand “Starweld” which includes stainless steel and aluminum MIG and TIG welding wires and flux-cored welding wires. The “Expressweld” brand of welding equipment is another significant product line sold under the Kaynak Tekniği umbrella. Besides the welding equipment and consumable products available within the “Askaynak” brand abrasives and “Harris” gas equipments are also offered. As a result of the rising market conditions and rapid growth in sales, Kaynak Tekniği moved from its plant located in the district of Kartal in Istanbul since 1974 to its new and modern manufacturing facility in Kocaeli in 2007. Located in the district of Çayırova, within the borders of the Municipality of Şekerpınar, the manufacturing facility and headquarters is located on 40,000 square meters of land with an indoor area of 22,000 square meters. In operation since 1974, Kaynak Tekniği has a capacity to produce 36,000 tons of covered electrodes, 24,000 tons of flux-cored welding wires, 5,000 tons of submerged arc welding wires and 1,500 tons of TIG welding wires on an annual basis. The company has a total of 4 sales offices in Istanbul, Ankara, Izmir and Adana, employs approximately 300 people and has about 800 authorized dealers throughout Turkey. Kaynak Tekniği maintains a strong presence in the Turkish market and all products manufactured and introduced to its targeted audience are recognized for their superior quality. Additionally, the company continues to increase its export capacity each year: in 2010, sales were realized in over 40 countries worldwide. The major fundamental principle at Kaynak Tekniği is to attain a high level of customer satisfaction. As a result, the company strives to ensure that the demands of the market are met and is committed to offering top quality products and services to all customers. In 1995, Kaynak Tekniği was the first welding company to receive the “ISO 9001 Quality Management System” Certificate in Turkey. Further, Kaynak Tekniği has received Lloyd certification from American Bureau of Shipping (ABS), Bureau Veritas (BV), Lloyd Register of Shipping (LRS), Germanischer Lloyd (GL), Det Norske Veritas (DNV), Türk Loydu (TL), Russian Maritime Register of Shipping (RMRS) and Registro Italiano Navale (RINA). Additionally, the company's products have been approved by leading certification organizations to include TSE, TÜV, DB, GOST, NAKS, and SEPRO. Finally, Kaynak Tekniği Sanayi ve Ticaret A.Ş. is the first welding company to receive the “CE” certificate in Turkey. In 1999, Kaynak Tekniği received the “Top Quality Award” in the category of small and mid-sized companies awarded in partnership with TÜSIAD (Turkish Industrialists and Businessmen's Association) and KalDer (Turkish Society for Quality) once again confirming the company's commitment for providing superior quality products and services. tr Visit ASKAYNAK (Kaynak Tekniği Sanayi ve Ticaret A.) on the Worldwide WEB 2 Liability : All information in this data sheet is based on the best available knowledge. Fumes : Consult information on Welding Safety Sheet. .com.askaynak. is subject to change without notice and can only be considered as suitable for general guidance. available upon request.www.Ş. DIN EN ISO 9001 : 2008 Liability : All information in this data sheet is based on the best available knowledge. is subject to change without notice and can only be considered as suitable for general guidance. available upon request. Fumes : Consult information on Welding Safety Sheet. 3 . TIG Rods and SA Welding Wires Standards and Lloyd Approvals Standards and Classifications Lloyd Approvals Pages 6 10 Coated Electrodes Stainless Steels AS P-307 AS P-308L AS P-308Mn AS P-308Mo AS P-309L AS P-309Mo AS P-310R AS P-312 AS P-316L AS P-316S AS P-318 Süper AS P-347 Aluminium and Its Alloys Pages Coated Electrodes Mild Steels Rutile Coated Electrodes Pages AS R-116 AS R-132 AS R-143 AS R-144 AS R-146 Basic Coated Electrodes 12 14 16 18 20 70 71 72 73 74 75 76 77 78 79 80 81 AS B-204 AS B-235 AS B-248 AS B-248 H5 AS B-255 AS B-268 Cellulosic Coated Electrodes 22 24 26 28 30 32 AS AlSi 5 AS AlSi 12 Copper and Its Alloys AS Bronz Cast Irons 82 83 84 AS S-6010 AS S-6011 AS S-7010Mo AS S-8010Ni Iron Powder Coated Electrodes 34 36 38 40 AS Pik-55 AS Pik-65 AS Pik-98 Süper Cutting and Gouging 85 86 87 AS DT-165 AS DT-180 High Strength Low Alloyed Steels 42 44 AS Oluk Açma AS Kesme Overlay Welding and Hardfacing 88 89 AS DA-708 AS DA-710 AS DA-715 AS DA-717 AS DA-731 AS DA-735 AS DA-737 AS DA-753 AS DA-771 AS DA-774 AS DA-777 AS DA-778 46 48 50 52 54 56 58 60 62 64 66 68 AS SD-CR 10 AS SD-CR 13 AS SD-60 AS SD-65 AS SD-300 AS SD-350 AS SD-HSS AS SD-MANGAN AS SD-MANGAN 165 AS SD-ABRA Nb AS SD-ABRA Cr 90 91 92 93 94 95 96 97 98 99 100 4 Liability : All information in this data sheet is based on the best available knowledge. Fumes : Consult information on Welding Safety Sheet. available upon request. .Index ASKAYNAK Coated Electrodes. is subject to change without notice and can only be considered as suitable for general guidance. MIG Wires. Electrode/Wire Diameters and Lengths . 5 . Fumes : Consult information on Welding Safety Sheet. MIG Wires.Stress Values EN ISO 2560-A Classification EN 1600 Classification DIN 8555 Classification ISO 14341-A Classification EN ISO 14171 Classification Heat Treatment of HSLA Steels Coated Electrodes for Dissimilar Metals Joints Calculation of Preheating Temperature Preheating Temperatures for Steels Welding Positions Schaeffler Diagram Spools and Drum Packaging Informations Redrying and Storage for Coated Electrodes Pages 130 130 130 130 131 133 135 136 137 138 139 140 141 142 143 144 144 145 146 102 104 105 106 107 108 109 110 111 TIG Rods Mild Steels AS TIG SG2 AS TIG SG3 High Strength Low Alloyed Steels AS TIG Mo70 AS TIG Mo80 AS TIG CrMo1 AS TIG CrMo2 AS TIG CrMo5 AS TIG CrMo91 Pages 113 114 115 116 117 118 119 120 SA Wires Mild Steels AS S1 AS S2 AS EM12K AS S2Si Low Alloyed Steels AS S2Mo AS S3Mo Pages 122 123 124 125 9th Edition November 2012 126 127 Liability : All information in this data sheet is based on the best available knowledge.Hardness Values . is subject to change without notice and can only be considered as suitable for general guidance.Deposition Rates .Wire Feeding Rates . available upon request. TIG Rods and SA Welding Wires MIG/MAG Wires Mild Steels AS MIG SG2 AS MIG SG3 High Strength Low Alloyed Steels AS MIG Mo70 AS MIG Mo80 AS MIG 100SG AS MIG 110SG AS MIG CrMo1 AS MIG CrMo2 AS MIG COR-Ni Pages GENERAL INFORMATIONS Conversion Tables .Index ASKAYNAK Coated Electrodes. 08 Si 0. Basic.10 0. Fumes : Consult information on Welding Safety Sheet.17 AWS A5.50 0.025 <0.10 0.10 0. is subject to change without notice and can only be considered as suitable for general guidance.50 0.50 - Ni 0.10 0.50 0.07 0.08 0.03 <0.20 0.30 <0.07 0.40 0. available upon request.30 <0.30 0.025 <0.40 1.030 <0.5 * E7014 E6013 E6013 E6013 E6013 E7018 E7048 E7018 E7018 E7018-1 H4 E7016-1 E6010 E6011 E7010-A1 * E8010-G * E7024 E7024 Product Name AS R-116 AS R-132 AS R-143 AS R-144 AS R-146 AS B-204 AS B-235 AS B-248 AS B-248 H5 AS B-255 AS B-268 AS S-6010 AS S-6011 AS S-7010 Mo AS S-8010 Ni AS DT-165 AS DT-180 C 0.025 <0.025 <0.08 0.03 - Submerged Arc Welding Wires for Mild and Low Alloyed Steels AWS A5.70 1.60 0.08 0.55 0.40 Cu <0.45 0.30 <0.30 <0.30 Mo 0.07 0.50 0.20 1.50 0.90 0.35 0.08 0.09 0.08 Si 0.07 0.13 0.08 0.15 Mn 0. Cellulosic and Iron Powder Coated Electrodes for Mild Steels AWS A5.00 1.90 0.20 1.60 0.60 0.06 0.90 1.50 S <0.40 0.70 0.08 0.65 0.50 0.1 AWS A5.07 0.45 Mn 0.10 0.08 0.030 EN ISO 14171 S1 S2 S2 S2Si S2Mo S3Mo 6 Liability : All information in this data sheet is based on the best available knowledge.20 0.60 0.10 0.07 0.07 0.10 0.50 0.40 0.00 0.23 * EL12 EM12 EM12K EM12K EA2 * EA4 * Product Name AS S1 AS S2 AS EM12K AS S2Si AS S2Mo AS S3Mo C 0. .30 0.90 1.15 0.30 <0.10 0.20 P - S - EN ISO 2560-A E 42 0 RR 12 E 42 0 RR 12 E 42 0 RR 12 E 42 0 RC 11 E 38 0 R 12 E 46 4 B 32 H10 E 42 2 B 11 E 42 3 B 42 H10 E 42 3 B 42 H5 E 46 5 B 32 H5 E 46 6 B 22 E 42 2 C 21 E 42 2 C 11 E 46 2 Mo C 21 E 46 3 Z C 21 E 46 0 RR 74 E 46 0 RR 74 <0.00 1.Standards and Classifications ASKAYNAK Coated Electrodes for MMA Welding and Submerged Arc Welding Wires Rutile.10 0.60 0.90 Mo 0.07 0.08 0. 45 P+S <0.80 - 0.30 0.70 0.90 0.0 2.30 0.70 Cr 20 19 18 19 23 23 26 29 17 17 18 19 Ni 10 10 9 10 13 12.08 0.40 0.80 0.06 0.30 0.30 0.30 1.5 - Nb 0.05 0.03 Si 0.35 0.7 2.50 E 8018-G E 8018-C1 E 8018-C3 H4 E 9018-G E 8013-G E 7018-A1 E 9018-D1 E 11018-G (E 8013-B2) E 8018-B2 E 9018-B3 E 8018-B6 - (E CrMo 1 R 12) E CrMo 1 B 22 E CrMo 2 B 22 E CrMo 5 B 42 Coated Electrodes for Stainless Steels Product Name AS P-307 AS P-308L AS P-308Mn AS P-308Mo AS P-309L AS P-309Mo AS P-310R AS P-312 AS P-316L AS P-316S AS P-318 Süper AS P-347 C 0.70 0.10 0.40 0.50 0.45 0.10 0.06 0.90 Mn 4.5 0. Fumes : Consult information on Welding Safety Sheet.80 1.04 0.60 0. available upon request.04 AWS A5.9 2.40 0.05 0.50 0.4 E 307-15 E 308L-16 (E 307-15) E 308Mo-15 E 309L-16 E 309MoL-16 E 310-16 E 312-16 E 316L-16 (E 316-16) (E 318-16) (E 347-16) EN 1600 EN ISO 3581 E 18 9 Mn Mo B 22 E 19 9 LR 12 E 18 8 Mn B 22 E 20 10 3 B 22 E 23 12 LR 12 E 23 12 2 LR 32 E 25 20 R 12 E 29 9 R 12 E 19 12 3 LR 12 E 19 12 3 R 73 E 19 12 3 Nb R 12 E 19 9 Nb R 12 Liability : All information in this data sheet is based on the best available knowledge.80 1.5 Mo 1.50 1.05 0.00 1.03 0.10 0.5 2.80 0.35 0.40 0.70 0.60 2.10 0.50 0.80 0.35 1.20 1.9 2.5 AWS A5.30 0.80 0.05 0.20 2.08 0.5 21 9 11 11 12 9.80 0.50 0.50 0.10 0.00 2.04 P+S <0.40 1.06 0.90 1.90 0.60 0.Standards and Classifications ASKAYNAK Coated Electrodes for MMA Welding Coated Electrodes for High Strength Low Alloyed Steels Product Name AS DA-708 AS DA-710 AS DA-715 AS DA-717 AS DA-731 AS DA-735 AS DA-737 AS DA-753 AS DA-771 AS DA-774 AS DA-777 AS DA-778 C Si Mn Cr Ni Mo Others Cu 0.40 0.00 0.03 0.04 0.03 0.50 0. is subject to change without notice and can only be considered as suitable for general guidance.40 5.80 0.40 0.70 0.10 1.06 0.00 0.06 0.50 1.5 EN ISO 3580 EN ISO 2560-A * EN ISO 18275 ** E 42 2 Z B 42 * E 46 6 2 Ni B 42 * E 50 6 1 Ni B 42 H5 * E 55 6 1 NiMo B 42 ** E Mo R 22 E Mo B 22 E Mo B 22 E 69 5 Mn 2 NiCrMo BT 42 ** 0.70 0.50 0.80 0.00 0.03 0.30 1.05 0.30 0.70 6.80 0.80 0.70 0. 7 .05 0.35 0. 60 0.07 0.10 <0.20 0.50 0.6 * ECuSn-C * Product Name AS Bronz Cu bal.30 0.40 - Mn 1.05 <0. bal.15 E NiFe-CI E NiCu-B E Ni-CI EN ISO 1071 E C NiFe-1 3 E C NiCu-B 3 E Ni-C1 2 Coated Electrodes for Overlay Welding and Hardfacing EN 14700 E Fe8 E Fe7 E Fe4 E Fe4 E Fe1 E Fe1 E Fe4 E Fe9 E Fe9 E Fe15 E Fe15 Product Name AS SD-CR 10 AS SD-CR 13 AS SD-60 AS SD-65 AS SD-300 AS SD-350 AS SD-HSS AS SD-MANGAN AS SD-MANGAN 165 AS SD-ABRA Nb AS SD-ABRA Cr C 0. available upon request.40 4.05 Mg 0.00 Si 0.05 DIN 1732 DIN 1733 * EL-CuSn 7 * AS AlSi 5 AS AlSi 12 <0. bal.50 - Others W V 1. Fumes : Consult information on Welding Safety Sheet.50 1.10 Mg 0.00 0.50 22 33 Ni 3 3.60 7.90 0.40 E4043 E4047 EL-AlSi 5 EL-AlSi 12 Coated Electrodes for Cast Irons Product Name AS Pik-55 AS Pik-65 AS Pik-98 Süper C 1.10 0.70 0.20 0.70 3.50 0.70 0.3 AWS A5.50 Si 0.70 1.50 DIN 8555 E6-UM-55 R E5-UM-45 R E6-UM-60 E2-UM-60 Z E1-UM-300 E1-UM-350 E4-UM-60 (65) S E7-UM-200 K E7-UM-200 K (E10-UM-60 GR) E10-UM-60 G Nb 10 - 8 Liability : All information in this data sheet is based on the best available knowledge.10 - Mn 0.10 0. bal.40 0.50 Fe - Sn 7 - Others P 0.70 0. .40 3.60 0.00 - Fe 43 3 - Ni bal. Cu 30 - AWS A5.40 4.80 1.Standards and Classifications ASKAYNAK Coated Electrodes for MMA Welding Coated Electrodes for Aluminium and Copper Alloys AWS A5.30 0.50 1.20 <0. is subject to change without notice and can only be considered as suitable for general guidance.50 - Mo 0.10 0. Si 5 12 Mn 0.70 0.00 0. - Al bal.30 14 14 - Cr 10 13 6 2 3.50 4. 04 1.00 0.10 N 0.20 1.18 * AWS A5.50 0.70 0.20 <0.40 <0.90 Cu <0.20 1.15 0.28 ER70S-6 * ER70S-6 * ER70S-A1 ER80S-D2 ER100S-G ER110S-G ER80S-B2 ER90S-B3 ER80S-G ISO 14341-A * EN ISO 16834 ** EN ISO 21952-A G 42 3CM G3Si1 * G 42 3CM G4Si1 * G MoSi G MnMo G Mn3NiCrMo ** G Mn3Ni1CrMo ** (G CrMo1Si) (G CrMo2Si) G Mn3Ni1Cu ** AS MIG SG2 AS MIG SG3 AS MIG Mo70 AS MIG Mo80 AS MIG 100SG AS MIG 110SG AS MIG CrMo1 AS MIG CrMo2 AS MIG COR-Ni 0.90 1.50 <0.09 0.25 Cu <0.15 1.08 0.Standards and Classifications ASKAYNAK MIG/MAG Wires for GMA Welding and TIG Rods for GTA Welding MIG/MAG Wires for Mild and Low Alloyed Steels Product Name C Si Mn Cr Ni Mo Others AWS A5.30 Cu <0.25 Cu <0.15 - 0.70 0.60 0.30 2.28 ER70S-6 * ER70S-6 * ER70S-A1 ER80S-D2 ER80S-B2 ER90S-B3 ER80S-B6 ER90S-B9 EN ISO 636-A * EN ISO 21952-A W 42 3 W3Si1 * W 42 3 W4Si1 * W MoSi W MnMo (W CrMo1Si) (W CrMo2Si) W CrMo5Si W CrMo9 1 AS TIG SG2 AS TIG SG3 AS TIG Mo70 AS TIG Mo80 AS TIG CrMo1 AS TIG CrMo2 AS TIG CrMo5 AS TIG CrMo91 0. available upon request.40 <0.70 1.15 <0.20 0.50 1.30 Cu <0.50 0.25 Cu - Liability : All information in this data sheet is based on the best available knowledge.45 0.10 0.25 <0.70 1.50 0.70 0.09 V 0.65 0.55 0.09 0.10 0.55 0.30 Cu <0. is subject to change without notice and can only be considered as suitable for general guidance.15 - 0.09 0. 9 .20 <0.55 0.18 * AWS A5.60 1.70 0.30 1.25 Cu <0.00 0.55 1.55 1.30 0.60 0.30 Cu <0.08 0.08 0.15 <0.30 Al 0.20 0.60 0.50 <0.20 0.60 0.90 0.09 0.00 0.40 5.60 0.60 1.90 1.10 Cu <0.09 0.25 Cu <0.10 0.25 0.30 2.07 <0.25 Cu V 0.25 0. Fumes : Consult information on Welding Safety Sheet.75 0.05 <0.09 0.00 - Cu <0.08 0.20 <0.09 0.08 0.60 1.50 Nb 0.60 0.50 1.50 0.90 TIG Rods for Mild and Low Alloyed Steels Product Name C Si Mn Cr Ni Mo Others AWS A5.60 1.50 0.40 0.85 1.50 0.70 9.08 0. Lloyd Approvals ASKAYNAK Coated Electrodes. GMA Welding Wires and SA Welding Wires Product Name ABS AS R-116 BV 2 2 3YH 3YHH 3YHHH 3YHHH 2 2 308L 309L 316L 3YM 3Y A3M A3YM DNV 2 2 3YH10 3YH5 3YH5 2 NV 308L NV 309L NV 316L III YMS IIIYMS III M III YM GL 2 3YH15 3YH10 3YH5 3YH5 4306 4332 4404 4370 (*) 3YS 3YS 3YS 3YS 3M 3YM 3YM LRS 2m 2m 3m 3Ym H15 3m 3Ym H10 3m 3Ym H5 3m 3Ym H5 2m 3S 3YS H15 3M 3M. is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet. 3YSA 3YSA 3M 3M. 3Y 3H5. 3Y 3H5. 3YM RINA 2 3YH10 3YH5 2 309L 316L 3Y42 3Y42 RMRS 3Y40HH 3YHHH 3Y - TL 2 2 2 3YH 3YH10 3YH5 3YH5 2 2 1 1 3YMS 3YMS 3M 3YM 3YM 2 2 3H10. 3Y 3H10. 3YM 3M. . 3YM AS R-143 AS R-146 AS B-204 AS B-248 AS B-248 H5 AS B-255 AS DT-165 AS DT-180 AS DA-735 AS DA-753 AS P-308L AS P-309L AS P-316L AS P-308Mn AS SD-350 AS SG2 (CO2) AS SG2 (Ar+CO2) AS SG3 (CO2) AS SG3 (Ar+CO2) AS S1 (LW 860) AS S2 (LW 761) AS S2 (LW 780) AS S2 (LW 860) Welding Electrodes and Welding Wires 10 Liability : All information in this data sheet is based on the best available knowledge. available upon request. 3Y 2 2 E308L-16 E309L-16 E316L-16 3SA. Askaynak ® Coated Electrodes Coated Electrodes www.tr 11 .com.askaynak. It is an easy to use electrode.AS R-116 Rutile Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 0 RR 12 AWS A5.100 95 .60 Mechanical Properties. It has about 100% metal recovery due to high iron powder content in its coating. . smooth weld beads.08 Si 0.00 2.1 : E7014 General Description AS R-116 is a heavily coated rutile electrode. All Weld Metal C 0.70 60 .190 180 . SEPRO. GOST.2 / 100 4.1 / 100 3.8 / 65 Export Box Box Weight [ kg ] 2 5 5 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 12 Liability : All information in this data sheet is based on the best available knowledge. It is easy to strike and re-strike and thus an ideal electrode for tacking.8 / 100 4.7 / 150 2. is subject to change without notice and can only be considered as suitable for general guidance. Chemical Composition (w%). Weld metal has a high resistance to cracking in multipass applications. Typical. The slag is easy to remove and it gives high quality.25 4.245 Electrode Weight [ g/100 pcs ] 1130 2120 3190 4830 7410 Box Weight [ kg ] Quantity [ pcs/box ] 1. available upon request. Fumes : Consult information on Welding Safety Sheet.00 Length [ mm ] 300 350 350 350 350 Current [A] 50 . DC ( – ) Diameter [ mm ] 2.50 3.40 Mn 0.00 5. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 470 550 25 60 40 N/mm² N/mm² % J (0°C) J ( – 20°C) Approvals CE. Typical. TSE ABS 2 BV 2 DNV 2 GL 2 LRS 2m TL 2 Welding Parameters / Packaging and Available Sizes / Welding Positions Current Type and Polarity : AC min 50 V .145 140 . galvanized plates. St 52-4 StE 255 . S235. St 44-2.StE 360-7 TM 17 Mn 4 HI. D GS-38. St 34. St 52. HIII St 35-8. ordinary ship's plate of A. automotive bodies and general structural steels are among its application areas. GS-45.P355T2 S255N . St 52-3 St 37-4. P265GH. rusty or dirty surfaces.and D.P255G1TH – GE200. S355 P235TR2 . is subject to change without notice and can only be considered as suitable for general guidance. St 44-3. HII. DIN General Structural Steels Fine Grained Steels Pipe Materials Boiler and Pressure Vessel Steels Elevated Temperature Steels Ship Plates Cast Steels St 33. St 45-8 A. Fumes : Consult information on Welding Safety Sheet. GE240.StE 360-7 StE 290-7 TM . St 44. GS-52 EN S185.AS R-116 Rutile Coated Electrode for Mild Steels Applications and Materials to be Welded AS R-116 is a general purpose electrode for welding mild steels.L360NB L290MB . P285NH P235G1TH .L360MB P295GH P235GH. GE260 Liability : All information in this data sheet is based on the best available knowledge. available upon request.quality.S420N L210 . S275. 13 .StE 420 StE 210-7 . St 37. Bridging over fairly large gaps that can occur in site welding where preheating is not possible. St 44-4. 1 / 100 3. and it gives high quality. Typical.9 / 175 2. SEPRO.70 50 . is subject to change without notice and can only be considered as suitable for general guidance.08 Si 0.AS R-132 Rutile Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 0 RR 12 AWS A5. It is easy to strike and re-strike and thus an ideal and easy to use electrode. Fumes : Consult information on Welding Safety Sheet. .25 4.4 / 100 6.140 140 . excellent smooth weld beads.00 2. Weld metal has a high resistance to cracking.40 Mn 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 450 550 25 50 N/mm² N/mm² % J (0°C) Approvals GOST.00 Length [ mm ] 300 350 350 450 Current [A] 45 .110 90 . All Weld Metal C 0. Chemical Composition (w%). The slag is easy to remove. available upon request.190 Electrode Weight [ g/100 pcs ] 1100 2140 3450 6670 Box Weight [ kg ] Quantity [ pcs/box ] 1. Basic component quantity is less than AS R-116.60 Mechanical Properties. DC ( – ) Diameter [ mm ] 2.50 3. Typical.7 / 100 Export Box Box Weight [ kg ] 2 5 5 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 14 Liability : All information in this data sheet is based on the best available knowledge.1 : E6013 General Description AS R-132 is a heavily coated rutile electrode. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V . St 44-4. It is also useful for welding mild structural steels and pressure and boiler vessel steels having a tensile strength up to 500 N/mm².P355T2 S255N . S235. HIII Elevated Temperature St 35-8. X52. X46. X60 (API 5LX) EN S185. St 52-4 StE 255 .StE 420 WStE 255 StE 210-7 . GE240.StE 360-7 TM X42. P265GH. automotive bodies and welding of thin plates are among its application areas.P255G1TH – – GE200. St 44.L360NB L290MB . 19 Mn 6 Pressure Vessel Steels HI. GE260 Boiler and 17 Mn 4.quality. St 37. D AH32 . 15 .StE 360-7 StE 290-7 TM . P285NH P235G1TH . Fumes : Consult information on Welding Safety Sheet. GS-52 Liability : All information in this data sheet is based on the best available knowledge. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33.L360MB – P295GH.S420N P255NH L210 . Ship's plate of A. St 52. HII. GS-45. St 45-8 Steels Ship Plates Cast Steels A. available upon request. St 44-3.EH36 GS-38. St 34. S275. B. St 52-3 St 37-4. P355GH P235GH. S355 P235TR2 . St 44-2.AS R-132 Rutile Coated Electrode for Mild Steels Applications and Materials to be Welded AS R-132 is a general purpose electrode especially used for the welding of medium carbon steels and particularly suitable for butt welding of thin plates and sheet steels. is subject to change without notice and can only be considered as suitable for general guidance. available upon request.08 Si 0.65 Mechanical Properties.190 180 . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 480 550 25 60 40 N/mm² N/mm² % J (0°C) J ( – 20°C) Approvals CE. weld metal properties are superior accordingly. TÜV ABS 2 BV 2 DNV 2 LRS 2m RINA 2 TL 2 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V .90 90 . Chemical Composition (w%).230 Electrode Weight [ g/100 pcs ] 1050 2070 3230 4770 6690 7550 9910 Box Weight [ kg ] Quantity [ pcs/box ] 2. Weld metal has a high resistance to cracking.1 : E6013 General Description AS R-143 is a heavily coated rutile electrode. Typical.4 / 65 Export Box Box Weight [ kg ] 2 5 5 5 6 5 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 16 Liability : All information in this data sheet is based on the best available knowledge. All Weld Metal C 0. . It is easy to strike and re-strike and thus an ideal. TSE.00 Length [ mm ] 300 350 350 350 450 350 450 Current [A] 50 .2 / 100 4.240 180 .00 4.00 5. Fumes : Consult information on Welding Safety Sheet.140 140 . easy to use electrode.25 4.35 Mn 0.200 140 .8 / 100 6.1 / 195 2. smooth and excellent weld beads. is subject to change without notice and can only be considered as suitable for general guidance.9 / 65 6. Typical.00 2.AS R-143 Rutile Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 0 RR 12 AWS A5.70 65 . SEPRO.7 / 100 4.00 5. GOST. DC ( – ) Diameter [ mm ] 2. DB. The slag is easy to remove.50 3. As its basic component quantity is higher than AS R-116. and it gives high quality.1 / 100 3. X46. X60 (API 5LX) EN S185. P355GH P235GH. P285NH P235G1TH . welding of boiler vessels.P355T2 S255N . St 37. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33. St 52-4 StE 255 . GS-52 Liability : All information in this data sheet is based on the best available knowledge.S420N P255NH L210 . S275.AS R-143 Rutile Coated Electrode for Mild Steels Applications and Materials to be Welded AS R-143 is a general purpose electrode especially used for the welding of low and medium carbon structural steels ranging between St 33 and St 52. automotive bodies. is subject to change without notice and can only be considered as suitable for general guidance. S355 P235TR2 . P265GH. GE240. St 45-8 Steels Ship Plates Cast Steels A. HIII Elevated Temperature St 35-8. St 44-4. S235. D AH32 . GE260 Boiler and 17 Mn 4. B. St 44. 19 Mn 6 Pressure Vessel Steels HI. St 44-2. St 44-3. X52. steel furnitures.StE 420 WStE 255 StE 210-7 . metal plate works.StE 360-7 StE 290-7 TM . St 34. Machinery fabrications. 17 . Fumes : Consult information on Welding Safety Sheet.L360MB – P295GH. thin plates and small repairs are among its application areas. St 52-3 St 37-4.EH36 GS-38. St 52.L360NB L290MB . available upon request. HII.3.StE 360-7 TM X42. GS-45. bridge constructions.P255G1TH – – GE200. . DC ( – ) Diameter [ mm ] 2. SEPRO.00 Length [ mm ] 350 350 350 350 Current [A] 70 .100 90 . Typical.55 Mechanical Properties.0 / 100 5.8 / 100 3. Chemical Composition (w%). Typical. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 440 550 25 50 N/mm² N/mm² % J (0°C) Approvals GOST. available upon request.150 140 . Fumes : Consult information on Welding Safety Sheet. It has a good penetration respectively.200 160 .6 / 130 5.1 : E6013 General Description AS R-144 is a rutile-cellulosic coated electrode.08 Si 0. As it is an easy to bend electrode.AS R-144 Rutile Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 0 RC 11 AWS A5. is subject to change without notice and can only be considered as suitable for general guidance.50 3. It can be used in all positions including vertical-downwards travel. The slag is easy to remove and it is very easy to strike and re-strike. it brings great convenience to reach in difficult-to-reach areas.00 5. All Weld Metal C 0.45 Mn 0.230 Electrode Weight [ g/100 pcs ] 1830 3040 4320 6700 Box Weight [ kg ] Quantity [ pcs/box ] 1.4 / 80 Export Box Box Weight [ kg ] 5 5 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 3G/PG 18 Liability : All information in this data sheet is based on the best available knowledge. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V .25 4. X46. 19 .StE 360-7 TM X42. steel constructions. St 52-3 St 37-4. machinery fabrication and welds required in tubular structures are among its application areas. automotive bodies. St 44. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33. P265GH. St 52. ordinary ship's plates.AS R-144 Rutile Coated Electrode for Mild Steels Applications and Materials to be Welded Welding of boiler vessels. GE240. some assembly processes.L360NB L290MB . GS-45. steel plate works. S275. St 45-8 Steels Ship Plates Cast Steels A.P255G1TH – GE200.StE 360-7 StE 290-7 TM . Liability : All information in this data sheet is based on the best available knowledge. HII. St 35. S355 P235TR2 . 19 Mn 6 Pressure Vessel Steels HI. S235. D* GS-38. HIII Elevated Temperature St 35-8. St 52-4 StE 255 . available upon request. GE260 Boiler and 17 Mn 4. St 37.L360MB – P295GH. St 44-4. St 44-2.S420N P255NH L210 . P285NH P235G1TH . P355GH P235GH. B. Fumes : Consult information on Welding Safety Sheet.P355T2 S255N .StE 420 WStE 255 StE 210-7 . is subject to change without notice and can only be considered as suitable for general guidance. GS-52 (*) It is recommended to use a basic coated electrode in the root pass. St 44-3. X52 (API 5LX) EN S185. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 400 480 25 60 N/mm² N/mm² % J (0°C) Approvals CE. .8 / 100 Export Box Box Weight [ kg ] 5 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 20 Liability : All information in this data sheet is based on the best available knowledge. TSE TL 2 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V . Typical.100 110 .140 140 . The slag is easy to remove and it gives high quality. GOST. SEPRO. It is a very easy to use electrode. Chemical Composition (w%). available upon request.0 / 100 3. is subject to change without notice and can only be considered as suitable for general guidance.200 Electrode Weight [ g/100 pcs ] 1990 3190 4790 Box Weight [ kg ] Quantity [ pcs/box ] 2.25 4.1 : E6013 General Description AS R-146 is a medium coated general purpose rutile electrode. smooth weld beads.40 Mechanical Properties.50 3. Typical. It is easy to strike and re-strike and thus it is an ideal electrode for tacking .AS R-146 Rutile Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 38 0 R 12 AWS A5.20 Mn 0. Fumes : Consult information on Welding Safety Sheet. DC ( – ) Diameter [ mm ] 2.00 Length [ mm ] 350 350 350 Current [A] 60 .2 / 100 4. All Weld Metal C 0.07 Si 0. HII. St 44-3 St 37-4. 21 . B. St 37. D* GS-38.L290NB – P295GH. GE260 Boiler and 17 Mn 4. St 44.AS R-146 Rutile Coated Electrode for Mild Steels Applications and Materials to be Welded Welding of structures in thin and medium thick plates in all positions. available upon request.StE 290-7 X42. welding of galvanized plates are among its application areas. S235. P355GH P235GH. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33. St 45-8 Steels Ship Plates Cast Steels A. P265GH. bridging over the large gaps in steel constructions.P255G1TH – GE200. HIII* Elevated Temperature St 35-8. St 44-2. S275 P235TR2 .StE 285 WStE 255 StE 210-7 . 19 Mn 6 Pressure Vessel Steels HI. Fumes : Consult information on Welding Safety Sheet. Liability : All information in this data sheet is based on the best available knowledge. GE240. X46 (API 5LX) EN S185. is subject to change without notice and can only be considered as suitable for general guidance. P285NH P235G1TH . St 44-4 StE 255 . GS-52* (*) It is recommended to use a basic coated electrode in the root pass. GS-45.P275T2 S255N . AS R-146 is relatively insensitive to rust and other surface impurities and recommended especially for welding ordinary ship steels and for structural steels having similar mechanical strength and quality. St 34.S275N P255NH L210 . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 480 560 30 110 80 N/mm² N/mm² % J ( – 20°C) J ( – 40°C) Redrying Temperature : 250-400°C / 2-3 hrs Approvals CE. AC min 70 V Diameter [ mm ] 2. The slag is easy to remove and it gives very high quality.8 / 200 5.150 150 . is subject to change without notice and can only be considered as suitable for general guidance. smooth weld beads. 3Y BV 3YH GL 3YH15 LRS 3m 3Ym H15 TL 3YH Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) . It is used particularly to weld rigidly restrained mass structures where high welding stresses are unavoidable.00 Length [ mm ] 300 350 350 450 450 Current [A] 50 .80 75 . Weld metal has a high resistance to cracking. Chemical Composition (w%).2 / 85 6.06 Si 0. All Weld Metal C 0. Typical.3 / 60 Export Box Box Weight [ kg ] 2 5 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 22 Liability : All information in this data sheet is based on the best available knowledge. TSE ABS 3YH10. .0 / 130 6. SEPRO. available upon request.190 170 .50 3. Typical. Fumes : Consult information on Welding Safety Sheet.9 / 125 4.00 5. It has 125% metal recovery.240 Electrode Weight [ g/100 pcs ] 1500 2390 3860 7260 10440 Box Weight [ kg ] Quantity [ pcs/box ] 1.20 Mechanical Properties.AS B-204 Basic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 46 4 B 32 H10 AWS A5.110 110 .1 : E7018 General Description AS B-204 is a basic coated electrode.00 2.50 Mn 1.25 4. GOST. D.L360MB – P295GH. St 52 St 37-4. boiler and pressure vessel manufacturing and pipe connections are among its application areas. GS-52 Liability : All information in this data sheet is based on the best available knowledge.StE 420 WStE 255 . It is recommended for the welding of high carbon steels having high P and S content.P420NH S255NL .P355NL1 L210 . GS-45. P265GH. P285NH P235G1TH .EH36 GS-38. HII HIII Elevated Temperature St 35-8. D.StE 360-7 StE 290-7 TM . GE260 Fine Grained Steels Pipe Materials Boiler and 17 Mn 4. X46.and E. DIN General Structural Steels St 33.P355T2 E295.WStE 420 TStE 255 . 19 Mn 6 Pressure Vessel Steels HI. Fumes : Consult information on Welding Safety Sheet.P255G1TH – – GE200.C35 S255N .S420N P255NH . X60 (API 5LX) EN S185. St 45-8 Steels Ship Plates Cast Steels A. X52.S420NL / P275NL1 . E AH32 . St 44-4. welding of high strength ship's plate of A-. 23 . St 44-3. AS B-204 is also suitable for welding thin plates in the small diameters.Ck 35 StE 255 . St 44-2.StE 360-7 TM X42. St 37. S235. S275. St 34. S355 P235TR2 . St 52-4 St 50-2. Ck 22 .L360NB L290MB .C 35 . GE240.AS B-204 Basic Coated Electrode for Mild Steels Applications and Materials to be Welded AS B-204 is suitable for steel constructions and machines operating under dynamic forces.TStE 420 StE 210-7 . St 44. available upon request. P355GH P235GH.quality and vessel plates of 17 Mn 4 and 19 Mn 5 type. E335 C22 . Ship building. St 60-2 C 22 . is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet.3 / 95 Export Box Box Weight [ kg ] 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 3G/PG 24 Liability : All information in this data sheet is based on the best available knowledge. Typical.08 Si 0. Thus. available upon request. Typical. at a very high travelling speed and high current.200 Electrode Weight [ g/100 pcs ] 3020 4480 Box Weight [ kg ] Quantity [ pcs/box ] 5.00 Length [ mm ] 350 350 Current [A] 110 . with a relatively large diameter electrode. SEPRO.25 4.AS B-235 Basic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 2 B 11 AWS A5. is subject to change without notice and can only be considered as suitable for general guidance. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) .1 : E7048 General Description AS B-235 is a basic coated electrode especially designed for welding in vertical downwards position.150 140 . Chemical Composition (w%).00 Mechanical Properties. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 460 560 30 80 N/mm² N/mm² % J ( – 20°C) Redrying Temperature : 250-400°C / 2-3 hrs Approvals GOST.60 Mn 1. it can replace cellulosic coated electrodes in some circumstances. Weld metal has a high resistance to cracking. AC min 70 V Diameter [ mm ] 3.1 / 170 4. . All Weld Metal C 0. StE 360-7 TM X42. HII HIII Elevated Temperature St 35-8.S420N P255NH .P355T2 E295. St 60-2 StE 255 . St 34. E335 S255N .P420NH S255NL . P265GH. 25 . St 52-4 St 50-2. X52. boiler and pressure vessel manufacturing and pipe connections are among its application areas. GE260 Pipe Materials Boiler and 17 Mn 4. high strength ship's plate of A-. S275. DIN General Structural Steels Fine Grained Steels St 33. St 37.AS B-235 Basic Coated Electrode for Mild Steels Applications and Materials to be Welded AS B-235 is especially suitable for steel constructions and machines operating under dynamic forces. 19 Mn 6 Pressure Vessel Steels HI. St 44-4. St 52 St 37-4.L360MB – P295GH. St 45-8 Steels Ship Plates Cast Steels A.P255G1TH – – GE200.quality and also for low alloyed and structural steels of similar strength with the electrode. D. available upon request. St 44-3. GE240. X46.StE 360-7 StE 290-7 TM . X60 (API 5LX) EN S185.S420NL / P275NL1 . Ship building. It is recommended for the welding of high carbon steels having high (P) and (S) content. P355GH P235GH.TStE 420 StE 210-7 . S235. S355 P235TR2 . St 44-2.L360NB L290MB .StE 420 WStE 255 .P355NL1 L210 . E AH32 . P285NH P235G1TH . Fumes : Consult information on Welding Safety Sheet. is subject to change without notice and can only be considered as suitable for general guidance. GS-52 Liability : All information in this data sheet is based on the best available knowledge. St 44.WStE 420 TStE 255 . GS-45.and E. D.EH36 GS-38. SEPRO.80 80 . Fumes : Consult information on Welding Safety Sheet.110 110 . DB.25 4.AS B-248 Basic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 3 B 42 H10 AWS A5.50 Mn 0. TSE.50 3. All Weld Metal C 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 460 530 28 110 80 N/mm² N/mm² % J ( – 30°C) J ( – 40°C) Redrying Temperature : 250-400°C / 2-3 hrs Approvals CE. NAKS. GOST.00 2. 3Y BV 3YHH DNV 3YH10 GL 3YH10 LRS 3m 3Ym H10 RINA 3YH10 RMRS 3Y40HH TL 3YH10 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. TÜV ABS 3H10. Weld metal has a high resistance to cracking.1 : E7018 General Description AS B-248 is a basic coated electrode.190 190 .90 Mechanical Properties.07 Si 0.245 Electrode Weight [ g/100 pcs ] 1400 2420 3800 7230 10700 Box Weight [ kg ] Quantity [ pcs/box ] 1.145 130 . It is used particularly to weld rigidly restrained mass structures where high welding stresses are unavoidable.4 / 90 6.5 / 90 6. smooth weld beads.2 / 90 3. Chemical Composition (w%).4 / 60 Export Box Box Weight [ kg ] 2 5 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 26 Liability : All information in this data sheet is based on the best available knowledge. It has 125% metal recovery. The slag is easy to remove and it gives excellent quality. Typical. Typical. .00 5. It is also suitable for welding in vertical upwards position at a high welding speed. available upon request.00 Length [ mm ] 300 350 350 450 450 Current [A] 50 . is subject to change without notice and can only be considered as suitable for general guidance.8 / 130 2. and E. high strength low alloyed steels having high (P) and (S) content. GE240. AS B-248 can join steel parts to steel casts and can be used in welding of thick parts. DIN General Structural Steels St 33. GE260. S275.TStE 420 StE 210-7 .StE 360-7 StE 290-7 TM . E335 C55 S255N . D. S355 P235TR2 .StE 420 WStE 255 . is subject to change without notice and can only be considered as suitable for general guidance. St 60-2 C 55. Fumes : Consult information on Welding Safety Sheet. It gives excellent weld beads with high impact strength values at subzero temperatures. boiler and pressure vessel manufacturing and pipe connections are among its application areas. S235. St 45-8 Steels Ship Plates Cast Steels A. St 44. St 34. E AH32 .EH36 GS-38. D. St 37. X60 (API 5LX) EN S185. X46.P255G1TH – – GE200. high strength ship's plate of A-.P355T2 E295. Ship building. Ck 55 StE 255 .AS B-248 Basic Coated Electrode for Mild Steels Applications and Materials to be Welded AS B-248 is suitable for steel constructions and machines operating under dynamic forces.quality and vessel plates of 17 Mn 4 and 19 Mn 5 type. GE300 – Fine Grained Steels Pipe Materials Boiler and 17 Mn 4.P420NH S255NL . 27 . available upon request. P355GH P235GH. St 44-4. X52.WStE 420 TStE 255 . GS-52.L360NB L290MB . It is recommended for the welding of high carbon. P285NH P235G1TH . GS-60 GS-62 Liability : All information in this data sheet is based on the best available knowledge. It is suitable for the root pass and welding in difficult positions. HII HIII Elevated Temperature St 35-8.StE 360-7 TM X42. 19 Mn 6 Pressure Vessel Steels HI.P355NL1 L210 . GS-45. St 52 St 37-4.S420NL / P275NL1 . St 44-2.S420N P255NH . P265GH. St 44-3. St 52-4 St 50-2. It is also very suitable for welding of GALVANIZED plates.L360MB – P295GH. .AS B-248 H5 Basic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 3 B 42 H5 AWS A5. Weld metal has a high resistance to cracking.145 130 .00 Length [ mm ] 350 350 450 450 Current [A] 80 . It has 125% metal recovery.50 Mn 0.4 / 60 Export Box Box Weight [ kg ] 5 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 28 Liability : All information in this data sheet is based on the best available knowledge. Chemical Composition (w%).245 Electrode Weight [ g/100 pcs ] 2420 3800 7230 10700 Box Weight [ kg ] Quantity [ pcs/box ] 4.90 Mechanical Properties.190 190 .50 3. It is used particularly to weld rigidly restrained mass structures where high welding stresses are unavoidable.25 4. Typical.00 5. 3Y BV 3YHHH DNV 3YH5 GL 3YH5 LRS 3m 3Ym H5 TL 3YH5 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. is subject to change without notice and can only be considered as suitable for general guidance.110 110 . Typical. available upon request.8 / 200 5. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 460 530 28 110 80 N/mm² N/mm² % J ( – 30°C) J ( – 40°C) Redrying Temperature : 350-400°C / 3 hrs Approvals CE. The slag is easy to remove and it gives excellent quality. Fumes : Consult information on Welding Safety Sheet. GOST.5 / 90 6.1 : E7018 General Description AS B-248 H5 is a basic coated electrode. It is also suitable for welding in vertical upwards position at a high welding speed. TSE ABS 3H5. All Weld Metal C 0.07 Si 0. smooth weld beads.1 / 135 6. P355T2 E295. It gives excellent weld beads with high impact strength values at subzero temperatures. GE260. Fumes : Consult information on Welding Safety Sheet. E AH32 . GS-45.P420NH S255NL . boiler and pressure vessel manufacturing and pipe connections are among its application areas. S275.P255G1TH – – GE200.quality and vessel plates of 17 Mn 4 and 19 Mn 5 type. St 52-4 St 50-2. St 37.AS B-248 H5 Basic Coated Electrode for Mild Steels Applications and Materials to be Welded AS B-248 H5 is suitable for steel constructions and machines operating under dynamic forces. GS-52. X46. GS-60 GS-62 Liability : All information in this data sheet is based on the best available knowledge.WStE 420 TStE 255 .S420NL / P275NL1 . E335 C55 S255N .P355NL1 L210 . X52.L360MB – P295GH. St 45-8 Steels Ship Plates Cast Steels A.EH36 GS-38. high strength ship's plate of A-. is subject to change without notice and can only be considered as suitable for general guidance. St 60-2 C 55.L360NB L290MB . Ck 55 StE 255 . St 52 St 37-4. 19 Mn 6 Pressure Vessel Steels HI. S355 P235TR2 . D. DIN General Structural Steels St 33. P285NH P235G1TH . HII HIII Elevated Temperature St 35-8.S420N P255NH .TStE 420 StE 210-7 . 29 . high strength low alloyed steels having high (P) and (S) content. St 44-4.StE 360-7 TM X42. P355GH P235GH. P265GH. St 34. St 44-3. AS B-248 H5 can join steel parts to steel casts and can be used in welding of thick parts. St 44. S235.StE 360-7 StE 290-7 TM .StE 420 WStE 255 . GE240. Ship building. GE300 – Fine Grained Steels Pipe Materials Boiler and 17 Mn 4. St 44-2.and E. It is also very suitable for welding of GALVANIZED plates. D. It is suitable for the root pass and welding in difficult positions. available upon request. X60 (API 5LX) EN S185. It is recommended for the welding of high carbon. 20 Mechanical Properties. NAKS.AS B-255 Basic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 46 5 B 32 H5 AWS A5.50 Mn 1.5 / 90 6. smooth weld beads. Fumes : Consult information on Welding Safety Sheet.4 / 60 Export Box Box Weight [ kg ] 5 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 30 Liability : All information in this data sheet is based on the best available knowledge.240 Electrode Weight [ g/100 pcs ] 2460 3890 7310 10640 Box Weight [ kg ] Quantity [ pcs/box ] 2. SEPRO. As the weld metal is very resistant to hot cracking.6 / 90 6.50 3.1 : E7018-1 H4 General Description AS B-255 is a basic coated electrode. is subject to change without notice and can only be considered as suitable for general guidance.07 Si 0. Chemical Composition (w%). It has 125 % metal recovery. All Weld Metal C 0.00 5.2 / 90 3. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 480 580 30 180 120 N/mm² N/mm² % J ( – 20°C) J ( – 50°C) Redrying Temperature : 300-400°C / 2-3 hrs Approvals CE.00 Length [ mm ] 350 350 450 450 Current [A] 80 . .190 180 .145 140 . Weld metal has high impact strength at low temperatures.25 4. The slag is easy to remove and it gives very high quality. 3Y BV 3YHHH DNV 3YH5 GL 3YH5 LRS 3m 3Ym H5 RINA 3YH5 RMRS 3YHHH TL 3YH5 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) .110 110 . TSE ABS 3H5. AC min 65 V Diameter [ mm ] 2. Typical. GOST. available upon request. Typical. it is used particularly to weld rigidly restrained mass structures where high welding stresses are unavoidable. P420NH S255NL .and E. 19 Mn 6 Pressure Vessel Steels HI. AS B-255 can join steel parts to steel casts and can be used in the welding of thick parts. GS-60. P265GH. S355 P235TR2 . Fumes : Consult information on Welding Safety Sheet. GE300.WStE 420 TStE 255 . E AH32 . available upon request. S355JOC – Fine Grained Steels Pipe Materials Boiler and 17 Mn 4.TStE 420 StE 210-7 . P355GH P235GH. St 52 St 37-4.S420N P255NH . GS-70 GS-62 Liability : All information in this data sheet is based on the best available knowledge.StE 360-7 StE 290-7 TM . Welding of ship's plate of A-. GE260.L360NB L290MB . boiler and pressure vessel manufacturing and pipe connections are among its application areas. P285NH P235G1TH . St 60-2. St 44. D.quality.P355NL1 L210 .P355T2 E295. is subject to change without notice and can only be considered as suitable for general guidance. It is designed for steel constructions and machines operating under dynamic forces at low temperatures.S420NL / P275NL1 . HII HIII Elevated Temperature St 35-8. D. 31 . E360 C60 S255N . St 44-2.EH36 GS-38. S235. X60 (API 5LX) EN S185. St 44-3. S275. GS-52. X46. X52.StE 420 WStE 255 . St 34. GS-45. St 70-2 C 60. St 44-4.AS B-255 Basic Coated Electrode for Mild Steels Applications and Materials to be Welded AS B-255 is especially suitable for fine grained structural steels having high yield strength values.StE 360-7 TM – X42. It gives excellent weld beads with high impact strength values at subzero temperatures. St 52-4 St 50-2. It is suitable for the root pass and welding in difficult positions. E335.L360MB L415NB – P295GH. Ck 60 StE 255 . DIN General Structural Steels St 33. St 37. GE240. St 45-8 Steels Ship Plates Cast Steels A.P255G1TH – – GE200. Typical. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 460 550 30 240 240 180 120 N/mm² N/mm² % J (0°C) J ( – 20°C) J ( – 40°C) J ( – 60°C) Redrying Temperature : 250-400°C / 2-3 hrs Approvals GOST.AS B-268 Basic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 46 6 B 22 AWS A5.25 mm electrode selection in the root pass brings homogeneous weld beads due to full penetration. .5 or ø 3. is subject to change without notice and can only be considered as suitable for general guidance. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2.03 S < 0. ø 2. SEPRO.50 Mn 1.180 Electrode Weight [ g/100 pcs ] 2080 3250 5940 Box Weight [ kg ] Quantity [ pcs/box ] 4.2 / 200 4.07 Si 0.5 / 110 Export Box Box Weight [ kg ] 5 5 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 32 Liability : All information in this data sheet is based on the best available knowledge. Typical.1 : E7016-1 General Description AS B-268 is a basic coated electrode.00 Length [ mm ] 350 350 450 Current [A] 70 . which brings great advantage in special welding applications. All Weld Metal C 0.110 100 .25 4.140 140 .10 P < 0. It guarantees a yield strength value up to 430 N/mm²for medium and high strength steels. It gives excellent quality. Chemical Composition (w%). smooth and homogeneous weld beads with a very low impurity (like P and S) content.03 Mechanical Properties. Fumes : Consult information on Welding Safety Sheet.9 / 150 6.50 3. available upon request. It is recommended for the welding of high carbon.EH36 GS-38. P265GH. X60 (API 5LX) EN S185. St 52 St 37-4.StE 360-7 TM X42.StE 360-7 StE 290-7 TM .and E. E335 C22 . St 60-2 C 22 .C35 S255N . St 52-4 St 50-2. GS-45. St 37.Ck 35 StE 255 . X52. St 34. high strength ship's plate of A-. It is suitable in the root pass and recommended especially in applications where high impact values are required at – 30 or – 40 °C.P420NH S255NL . S235.L360NB L290MB . is subject to change without notice and can only be considered as suitable for general guidance.C 35 . X46. St 44-2. St 44. AS B-268 can join steel parts to steel casts and can be used in the welding of thick parts.WStE 420 TStE 255 . Ship building. Ck 22 . St 45-8 Steels Ship Plates Cast Steels A. St 44-4. St 44-3. 19 Mn 6 Pressure Vessel Steels HI.StE 420 WStE 255 . D.P255G1TH – – GE200. available upon request. P285NH P235G1TH .P355T2 E295. S275.S420N P255NH .P355NL1 L210 . high strength low alloyed steels having high (P) and (S) content.L360MB – P295GH. P355GH P235GH. GS-52 Liability : All information in this data sheet is based on the best available knowledge. S355 P235TR2 .quality and vessel plates of 17 Mn 4 and 19 Mn 5 type.S420NL / P275NL1 . GE260 Fine Grained Steels Pipe Materials Boiler and 17 Mn 4. HII HIII Elevated Temperature St 35-8.AS B-268 Basic Coated Electrode for Mild Steels Applications and Materials to be Welded AS B-268 is designed for steel constructions and machines operating under dynamic forces. D. E AH32 .TStE 420 StE 210-7 . 33 . GE240. DIN General Structural Steels St 33. Fumes : Consult information on Welding Safety Sheet. boiler and pressure vessel manufacturing and pipe connections are among its application areas. 50 3.00 350 350 350 350 40 .60 Mechanical Properties. Chemical Composition (w%). All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 420 530 25 45 N/mm² N/mm² % J ( – 29°C) Approvals CE.2 / 325 5.20 Mn 0.100 110 .80 80 .6 / 90 5 5 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 3G/PG 34 Liability : All information in this data sheet is based on the best available knowledge.8 / 220 5.130 140 .1 : E6010 General Description AS S-6010 is an easy to strike cellulosic coated electrode. .08 Si 0. SEPRO. GOST.185 - 80 .AS S-6010 Cellulosic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 2 C 21 AWS A5.00 5. All Weld Metal C 0. is subject to change without notice and can only be considered as suitable for general guidance. available upon request.6 / 140 5. low-volume slag and gaseous arc shielding eliminates porosity problems in weld beads.100 110 . In all positions. Fumes : Consult information on Welding Safety Sheet.130 - - 100 .160 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1590 2620 3970 6220 5. TSE ABS 3 BV 3 DNV 3 GL 3 LRS 3m TL 3 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Current [ A ] Diameter Length [ mm ] [ mm ] [ Root Pass ] [ Hot Pass ] [ Cover Pass ] 2.125 115 . it enables weld beads of high penetration and it minimizes problems that frequently occur in the welding of rusty or oily steels.25 4. Typical.140 160 . Typical. Excellent molten pool control due to easily-removable. is subject to change without notice and can only be considered as suitable for general guidance.S355N P255NH . X56 (API 5LX) EN S185.StE 355 WStE 255 .P255G1TH – GE200. S355 P235TR2 . D.P355T2 S255N . ship building.GS-45 Liability : All information in this data sheet is based on the best available knowledge. St 44-4. P285NH P235G1TH . 35 . GE260 Boiler and 17 Mn 4 Pressure Vessel Steels HI. B. boiler and pressure vessel manufacturing. E GS-38 . St 52-4 StE 255 .StE 360-7 TM X42.AS S-6010 Cellulosic Coated Electrode for Mild Steels Applications and Materials to be Welded Site welding of pipe and pipelines carrying natural gas. St 37. GE240. St 44-3. X46. St 45-8 Steels Ship Plates Cast Steels A.WStE 355 StE 240-7 . St 44-2.StE 360-7 StE 290-7 TM .P355NH L245NB .L360NB L290MB . S275. It can be used for root and deposition pass and also for pipe connections of 5LX46 grade line pipes. Fumes : Consult information on Welding Safety Sheet. storage tanks.L360MB – P295GH P235GH. P265GH. crude petroleum or alike. HII. St 35. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33. available upon request. X52. HIII Elevated Temperature St 35-8. St 52 St 37-4. St 44. AS S-6010 can be used in applications requiring high penetration . C. steel and bridge constructions are among its application areas. S235. All Weld Metal C 0.125 115 .00 350 350 350 Current [ A ] [ Root Pass ] [ Hot Pass ] [ Cover Pass ] 40 . In all positions. Arc welding may be done with either AC or DC current. available upon request. SEPRO.60 Mechanical Properties.25 4. Excellent molten pool control due to easily-removable.140 - 80 . Chemical Composition (w%).30 Mn 0.100 110 .7 / 160 4.1 : E6011 General Description AS S-6011 is an easy to strike cellulosic coated electrode.130 - 100 .50 3. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V .130 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1680 2950 4000 5.100 110 . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : 420 : 540 : 25 : 45 N/mm² N/mm² % J ( – 29°C) Approvals GOST.80 80 . Typical.4 / 325 4. is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet. DC (+) Diameter Length [ mm ] [ mm ] 2.4 / 110 5 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 3G/PG 36 Liability : All information in this data sheet is based on the best available knowledge.AS S-6011 Cellulosic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 42 2 C 11 AWS A5.09 Si 0. it enables notch-free. It also minimizes problems that frequently occur in the welding of rusty or oily steels. Typical. low-volume slag and gaseous arc shielding eliminates porosity problems in weld beads. . smooth weld beads of high penetration. WStE 355 StE 240-7 .AS S-6011 Cellulosic Coated Electrode for Mild Steels Applications and Materials to be Welded Site welding of pipe and pipelines made particularly from unalloyed structural steels. St 44-3.L360MB – P295GH P235GH. boiler and pressure vessel manufacturing and steel constructions are among its application areas. available upon request. C. St 44-2. Fumes : Consult information on Welding Safety Sheet. X46. P285NH P235G1TH . St 52 St 37-4. it brings great convenience to reach in difficult-to-reach areas.P255G1TH – GE200. St 44-4.L360NB L290MB . storage tanks. GE260 Boiler and 17 Mn 4 Pressure Vessel Steels HI. St 35. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33.StE 355 WStE 255 . St 52-4 StE 255 . HII.StE 360-7 StE 290-7 TM .P355NH L245NB . S355 P235TR2 .GS-45 Liability : All information in this data sheet is based on the best available knowledge.P355T2 S255N . B. X56 (API 5LX) EN S185. E GS-38 . St 45-8 Steels Ship Plates Cast Steels A. X52. P265GH. AS S-6011 is an ideal electrode for welding in vertical downwards position. AS S-6011 can be used in applications requiring high penetration. As it is an easy to bend electrode. St 44. is subject to change without notice and can only be considered as suitable for general guidance. HIII Elevated Temperature St 35-8. S235. St 37.S355N P255NH . GE240. S275. It can also be used for the root and deposit pass. 37 . D. ship building.StE 360-7 TM X42. AS S-7010Mo Cellulosic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 46 2 Mo C 21 AWS A5. is subject to change without notice and can only be considered as suitable for general guidance. Excellent molten pool control due to easily-removable slag and gaseous arc shielding eliminates porosity problems in weld beads which have good mechanical properties. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 480 600 25 50 40 N/mm² N/mm² % J ( – 20°C) J ( – 30°C) Approvals GOST.25 4.125 115 .130 100 . Typical. smooth weld beads of high penetration.5 % Mo content.0 / 155 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 3G/PG 38 Liability : All information in this data sheet is based on the best available knowledge.100 110 . it enables notch-free.130 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 2500 3860 6.00 350 350 80 .140 80 . Typical.0 / 240 6. .100 110 . SEPRO.50 Mechanical Properties. In all positions. Fumes : Consult information on Welding Safety Sheet. available upon request.70 Mo 0. It has 0. Chemical Composition (w%). All Weld Metal C 0.10 Mn 0. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Current [ A ] Diameter Length [ mm ] [ mm ] [ Root Pass ] [ Hot Pass ] [ Cover Pass ] 3.5 : E7010-A1 General Description AS S-7010 Mo is a cellulosic coated electrode.08 Si 0. X60 (API 5LX) EN S185. 39 . St 44-3.StE 415-7 StE 290-7 TM . D. is subject to change without notice and can only be considered as suitable for general guidance. and boiler and pressure vessel manufacturing are among its application areas.P355NH L290NB . 15 Mo 3 Pressure Vessel Steels HI. GE260 Boiler and 17 Mn 4.P255G1TH – GE200. P285NH P235G1TH .GS-45 Liability : All information in this data sheet is based on the best available knowledge. S355 P235TR2 .5 % Mo. that carry content carrying natural gas. HII. crude petroleum or alike. X52. P265GH. S275.S355N P255NH .5LX56 range.P355T2 S255N . 16 Mo 3 P235GH. AS S-7010 Mo is an ideal electrode for welding in vertical downwards position. X56. St 37. St 44-4. It is particularly used on pipe steels in the 5LX52 . P310GH. Ship building. X46. Fumes : Consult information on Welding Safety Sheet. E GS-38 . St 44-2.L415NB L290MB .L360MB – P295GH. GE240. St 44. St 52 St 37-4.WStE 355 StE 290-7 . S235. storage tanks. HIII Elevated Temperature St 35-8.StE 355 WStE 255 . C.StE 360-7 TM X42. available upon request. B. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33. St 52-4 StE 255 . St 35. 19 Mn 5. St 45-8 Steels Ship Plates Cast Steels A.AS S-7010Mo Cellulosic Coated Electrode for Mild Steels Applications and Materials to be Welded It is especially designed for the site welding of higher strength pipe and pipelines with 0. 7 / 220 5.10 Ni 0. smooth weld beads of high penetration.30 Mn 1. All Weld Metal C 0.5 / 140 5. Typical.130 - - 90 . Chemical Composition (w%).2 / 400 5.8 / 95 5 5 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 3G/PG 40 Liability : All information in this data sheet is based on the best available knowledge.120 120 .130 140 . available upon request. it is useful for the root and deposit pass of large diameter pipe connections having high yield strength. In all positions. . TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Current [ A ] Diameter Length [ mm ] [ mm ] [ Root Pass ] [ Hot Pass ] [ Cover Pass ] 2.170 - 80 .80 80 . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 480 600 24 60 50 N/mm² N/mm² % J ( – 20°C) J ( – 30°C) Approvals GOST. is subject to change without notice and can only be considered as suitable for general guidance. SEPRO.100 110 . Typical.AS S-8010Ni Cellulosic Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 46 3 Z C 21 AWS A5. it enables notch-free. It enables excellent molten pool control due to easily-removable.100 110 . Fumes : Consult information on Welding Safety Sheet.5 : E8010-G General Description AS S-8010 Ni is an easy to strike cellulosic coated electrode that provide the highest impact notch toughness values among our range of cellulosic coated electrodes.10 Si 0.25 4.160 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1540 2600 3910 6060 6. Due to its higher mechanical properties.140 140 .50 3.00 350 350 350 350 40 .20 Mechanical Properties. low-volume slag.00 5. available upon request.L360MB – – Ship Plates Liability : All information in this data sheet is based on the best available knowledge.AS S-8010Ni Cellulosic Coated Electrode for Mild Steels Applications and Materials to be Welded AS S-8010 Ni can be used in the site welding of pipe and pipelines made particularly from low alloyed high strength steels. AS S-8010 Ni is an ideal electrode for welding in vertical downwards position.StE 415-7 StE 290-7 TM . E EN L290NB .StE 415-7 TM X42. D. X70 (API 5LX) A. X52. B. X46. C. 41 .L415NB L290MB . DIN Pipe Materials StE 290-7 . Fumes : Consult information on Welding Safety Sheet.5LX70 range is a good example to application areas. is subject to change without notice and can only be considered as suitable for general guidance. Site welding of pipe steels in the 5LX60 . X60. X56. is subject to change without notice and can only be considered as suitable for general guidance. available upon request. Chemical Composition (w%).0 / 40 Export Box Box Weight [ kg ] 6 6 6 1G/PA 2F/PB 42 22 Liability : All information in this data sheet is based on the best available knowledge. high efficiency rutile iron powder electrode.310 Electrode Weight [ g/100 pcs ] 6540 10050 14920 Box Weight [ kg ] Quantity [ pcs/box ] 5. The slag is easy to remove.00 Length [ mm ] 450 450 450 Current [A] 130 .08 Si 0.9 / 90 6.0 / 60 6. . GOST.155 170 .00 5.1 : E7024 General Description AS DT-165 is a heavily coated.40 Mn 0. SEPRO.240 250 .25 4. Fumes : Consult information on Welding Safety Sheet. DC ( – ) Diameter [ mm ] 3. It gives a metal recovery of about 165 % due to high iron powder content in its coating. All Weld Metal C 0. It is particularly suitable for fillet welding of thick plates. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 500 580 24 60 N/mm² N/mm² % J (0°C) Approvals CE.70 Mechanical Properties. Typical.AS DT-165 Iron Powder Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 46 0 RR 74 AWS A5. Typical. It gives smooth weld bead appearance with a soft arc. TSE ABS 2 BV 2 RINA 2 TL 2 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 70 V . St 44-3. P355GH P235GH. GS-45.StE 420 WStE 255 . even at high currents. X60 (API 5LX) EN S185.P255G1TH – – GE200. 19 Mn 6 Pressure Vessel Steels HI. C. available upon request.StE 360-7 X42. St 52* C 10 . GE260 Boiler and 17 Mn 4. S235. GE240.AS DT-165 Iron Powder Coated Electrode for Mild Steels Applications and Materials to be Welded It is used for the welding of medium carbon and mild steels. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33. St 45-8 Steels A. Weld metal goes well up the vertical plate giving a good transition to the base metal without undercutting.EH36 Cast Steels GS-38. St 37. D*. HIII Elevated Temperature St 35-8. 43 . automotive bodies and steel and bridge constructions are among some application areas where AS DT-165 is extensively used as it brings high efficiency in terms of welding cost. Liability : All information in this data sheet is based on the best available knowledge.S420N P255NH .C22 S255N . X46. St 44. P265GH. GS-52* (*) It is recommended to use a basic coated electrode in the root pass.C 22 StE 255 . Fumes : Consult information on Welding Safety Sheet. boiler and pressure vessel manufacturing. P285NH P235G1TH . St 44-2. HII. is subject to change without notice and can only be considered as suitable for general guidance. St 34. B. E* Ship Plates AH32 . S355 C10 .WStE 420 StE 210-7 . Machinery fabrication and ship building where smooth weld beads are required. X52. S275.L360NB – P295GH. AS DT-165 is an ideal electrode particularly used for welding verticalhorizontal fillets.P420NH L210 . As the electrode length is 700 mm. Typical.08 Si 0. available upon request.AS DT-180 Iron Powder Coated Electrode for Mild Steels Classification EN ISO 2560-A : E 46 0 RR 74 AWS A5. It gives a metal recovery of about 180 % due to high iron powder content in its coating.1 / 60 10. The slag is easy to remove. it enables uninterrupted welding with large and long welding beads.90 Mechanical Properties. high efficiency rutile iron powder electrode. It is particularly suitable for GRAVITY WELDING of thick plates. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 500 560 25 60 N/mm² N/mm² % J (0°C) Approvals CE. GOST. Typical. . DC ( – ) Diameter [ mm ] 4.45 Mn 0. All Weld Metal C 0. SEPRO.00 5.230 240 .1 : E7024 General Description AS DT-180 is a heavily coated. Chemical Composition (w%). TSE ABS 2 BV 2 DNV 2 LRS 2m TL 2 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 70 V .270 Electrode Weight [ g/100 pcs ] 16900 25530 Box Weight [ kg ] Quantity [ pcs/box ] 10. is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet.00 Length [ mm ] 700 700 Current [A] 180 . It gives smooth weld bead appearance with a soft arc.2 / 40 1G/PA 2F/PB 44 Liability : All information in this data sheet is based on the best available knowledge. S420N P255NH .StE 420 WStE 255 . St 34.AS DT-180 Iron Powder Coated Electrode for Mild Steels Applications and Materials to be Welded It is used for the welding of mild steels having a maximum tensile strength of 440 N/mm² and for ordinary ship's plate of A. St 44-2.and Dquality.EH36 GS-38.P420NH L210 . St 52* C 10 . boiler and pressure vessel manufacturing. 19 Mn 6 Pressure Vessel Steels HI. St 44. S235. P355GH P235GH.C22 S255N . E* AH32 . HIII Elevated Temperature St 35-8. GE260 Boiler and 17 Mn 4. C. It brings high efficiency as it is a very fast electrode with a very high deposition rate. P285NH P235G1TH . automotive bodies and steel and bridge constructions are among some application areas where AS DT-180 is extensively used. St 45-8 Steels Ship Plates Cast Steels A. St 37. is subject to change without notice and can only be considered as suitable for general guidance. S275. DIN General Structural Steels Fine Grained Steels Pipe Materials St 33. D*. GS-45. Machinery fabrication and ship building where smooth weld beads are required.P255G1TH – – GE200. AS DT-180 is an ideal electrode particularly used for fillet and butt joints in flat and horizontal positions.C 22 StE 255 .L360NB – P295GH. GE240. P265GH. available upon request. Liability : All information in this data sheet is based on the best available knowledge. X46. 45 . B. HII.WStE 420 StE 210-7 . X60 (API 5LX) EN S185.StE 360-7 X42. Fumes : Consult information on Welding Safety Sheet. S355 C10 . X52. St 44-3. GS-52* (*) It is recommended to use a basic coated electrode in the root pass. 25 4.50 3. Ni-Cu alloyed basic electrode.1 : E8018-G General Description AS DA-708 is a heavily coated.AS DA-708 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 2560-A : E 42 2 Z B 42 AWS A5.00 Ni 0. stable arc giving very little spatter.115 100 .45 Mechanical Properties. Fumes : Consult information on Welding Safety Sheet. Weld metal has good mechanical properties.190 Electrode Weightı [ g/100 pcs ] 2320 3700 7040 Box Weight [ kg ] Quantity [ pcs/box ] 4. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. All Weld Metal C 0.60 Cu 0. is subject to change without notice and can only be considered as suitable for general guidance. SEPRO.6 / 80 Export Box Box Weight [ kg ] 5 5 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 46 Liability : All information in this data sheet is based on the best available knowledge. . available upon request.140 150 . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 470 570 28 120 N/mm² N/mm² % J ( – 20°C) Approvals GOST.05 Si 0. Chemical Composition (w%).00 Length [ mm ] 350 350 450 Current [A] 80 .30 Mn 1. Typical.6 / 200 5. Typical. AS DA-708 welds with a quite. It gives a weld metal that has an excellent corrosion resistance to sea water and to flue gases.0 / 135 5. P355NL2 L245NB . St 44-3. P285NH P235G1TH .StE 420 WStE 255 .WStE 420 TStE 255 . E360 S255N . available upon request. D. P265GH. DIN General Structural Steels Fine Grained Steels St 44. It can be used in the welding of parts that work under dynamic loads at elevated temperatures. E St 52-3 Cu3 EN S275.S420N P255NH . AS DA-708 is particularly designed for welding the shell platings of ships where the protective paint coating wears severely. St 60-2. St 45-8 A. is subject to change without notice and can only be considered as suitable for general guidance.L360NB P295GH.P420NH S255NL . E335. S355 K2G1W Pipe Materials Boiler and Pressure Vessel Steels Elevated Temperature Steels Ship Plates Weather Resisting Steels Liability : All information in this data sheet is based on the best available knowledge. HIII St 35-8.P355NL1 S255NL1 . AS DA-708 can also be used in the root pass. S355 E295. 47 . S355 J0W S355 J2W. in all construction applications including bridges.StE 360-7 17 Mn 4. and shipbuilding. Fumes : Consult information on Welding Safety Sheet. boiler and pressure vessels.quality and slow corrosion steels (due to its copper content) of the CORTEN-A and CORTEN-B type are among other application areas.P255G1TH – S355 J2G3Cu S235 J0W.S315NL1 / P275NL2 .EStE 355 StE 210-7 .S420NL / P275NL1 . St 44-2.AS DA-708 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded The electrode can be used in all positions for the welding of all types of joints. 19 Mn 5 HI. P310GH P235GH. St 52-3 St 50-2. D. Ship steels of A-. S235 J2W. St 70-2 StE 255 .TStE 420 EStE 255 . HII.and E. SEPRO.90 Ni 2.0 / 200 5.115 100 .140 140 .AS DA-710 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 2560-A : E 46 6 2 Ni B 42 AWS A5. It is used for the welding of joints which need to have high toughness values at low temperatures. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 500 600 28 150 110 N/mm² N/mm² % J ( – 20°C) J ( – 60°C) Approvals GOST. Chemical Composition (w%).1 / 135 6. All Weld Metal C 0.06 Si 0.8 / 90 Export Box Box Weight [ kg ] 5 5 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 48 Liability : All information in this data sheet is based on the best available knowledge.50 3. is subject to change without notice and can only be considered as suitable for general guidance.30 Mn 0. It is particularly useful for the welding of fine-grained steels and low alloy steels which have high impact resistance at low temperatures down to – 60°C. Fumes : Consult information on Welding Safety Sheet. .00 Length [ mm ] 350 350 450 Current [A] 80 . Typical.02 S < 0. available upon request. Ni alloyed basic electrode.40 P < 0.25 4.190 Electrode Weightı [ g/100 pcs ] 2500 3740 7510 Box Weight [ kg ] Quantity [ pcs/box ] 5. Typical.1 : E8018-C1 General Description AS DA-710 is a heavily coated. It gives a weld metal that has an excellent corrosion resistance to sea water and to sulphuric acid fumes.02 Mechanical Properties. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. It has about 120 % metal recovery. GS-60 EN S355 E335. is subject to change without notice and can only be considered as suitable for general guidance.S500NL1 / P275NL2 .P460NL2 S355NH . X12 Ni 5. TTSt 45 V 10 Ni 14. X65 (API 5LX) 14 Ni 6.EStE 500 – X52. GE300 Pipe Materials Low Temperature Steels Cast Steels Liability : All information in this data sheet is based on the best available knowledge. 14NiMn6 – GS-52. It is suitable for the root pass and welding of pipelines and storage tanks that are frequently used in the chemical industry and cold storage areas. DIN General Structural Steels Fine Grained Steels St 52-3 St 60-2. available upon request. 49 . X60.WStE 500 TStE 255 . X56. 13 MnNi 6 3 GE260. Fumes : Consult information on Welding Safety Sheet.S500NL / P275NL1 . 12 Ni 9.S500N P255NH . 16 Ni 14 TTSt 35 N.P460NL1 S255NL1 .AS DA-710 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded AS DA-710 is particularly designed for the welding of high strength low alloyed steels.TStE 500 EStE 255 .StE 500 WStE 255 . St 70-2 StE 255 . E360 S255N . TTSt 35 V. 15 NiMn 6 11 MnNi 5 3. TTSt 45 N.P500NH S255NL .S460NH – – – 12 Ni 14. Recovery is 120 %. Typical. Chemical Composition (w%).05 Si 0.1/ 56 Export Box Box Weight [ kg ] 5 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 50 Liability : All information in this data sheet is based on the best available knowledge. available upon request.150 140 .50 3.30 Ni 1.1 : E8018-C3 H4 General Description AS DA-715 is a thick coated basic electrode.8 / 200 5.02 Mechanical Properties.35 Mn 1. .25 4.190 180 . All Weld Metal C 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 540 620 27 80 60 N/mm² N/mm² % J ( – 50°C) J ( – 60°C) Approvals TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. Weldability is very good at all positions except vertical down.6 / 90 6.115 100 . It is particularly used for the welding of fine-grained steels and steels which maintain their toughness at low temperatures down to – 60°C.02 S < 0.AS DA-715 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 2560-A : E 50 6 1 Ni B 42 H5 AWS A5.0 / 135 6. The weld metal contains 1 % Ni.240 Electrode Weight [ g/100 pcs ] 2380 3700 7300 10850 Box Weight [ kg ] Quantity [ pcs/box ] 4. Typical. is subject to change without notice and can only be considered as suitable for general guidance.00 P < 0. Fumes : Consult information on Welding Safety Sheet. The weld metal diffusible hydrogen level is below 5 ml/100 g.00 5.00 Length [ mm ] 350 350 450 450 Current [A] 80 . X56.S500NL / P275NL1 .TStE 500 EStE 255 . P310GH – – – 11 MnNi 5 3.P500NH S255NL .EStE 355 X42. is subject to change without notice and can only be considered as suitable for general guidance. X60. St 52-3 StE 255 . P265GH. S355 S255N .S500N P255NH . available upon request. D.L360GA P235GH. St 44-3. P285NH P295GH. X65 (API 5LX) – EN S275. 51 . cold air warehouses. pressure and boiler vessels.P460NL1 S255NL1 . St 44-2. DIN General Structural Steels Fine Grained Steels St 44.WStE 500 TStE 255 .StE 500 WStE 255 .AS DA-715 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded It is especially suitable for high strength low alloy steels used at low temperatures and at weld joints which require high impact strength. 13 MnNi 6 3 Pipe Materials Boiler and HI.EH36 TTSt 35 N. Fumes : Consult information on Welding Safety Sheet.S500NL1 / P275NL2 . piping/tubing and offshore platforms. It is used at root and other passes for chemical industry. TTSt 35 V. 19 Mn 5 Ship Plates Low Temperature Steels A. X46.P460NL2 – L290GA . E AH32 . X52. 15 MnNi 6 3 – Liability : All information in this data sheet is based on the best available knowledge. HII. HIII Pressure Vessel Steels 17 Mn 4. 35 Mechanical Properties.04 Si 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 600 650 23 160 70 N/mm² N/mm² % J ( – 30°C) J ( – 60°C) Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. Typical.7 / 90 Export Box Box Weight [ kg ] 5 5 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 52 Liability : All information in this data sheet is based on the best available knowledge.25 4.00 Length [ mm ] 350 350 450 Current [A] 80 . Fumes : Consult information on Welding Safety Sheet.10 Mo 0.5 : E9018-G General Description DA-717 is a basic electrode. It is used for the welding fine-grained and high strength steels with a yield strength min. is subject to change without notice and can only be considered as suitable for general guidance. Typical. It gives a weld metal that has a high toughness value and resistant to cracking at low temperatures down to – 60°C. 600 N/mm².50 3. Chemical Composition (w%).190 Electrode Weight [ g/100 pcs ] 2320 3710 7470 Box Weight [ kg ] Quantity [ pcs/box ] 4.6 / 200 5. It has 120 % metal recovery.00 Ni 1.AS DA-717 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 18275 : E 55 6 1NiMo B 42 AWS A5.140 140 . available upon request.30 Mn 1. .0 / 135 6.120 110 . All Weld Metal C 0. WStE 500 TStE 420 . is subject to change without notice and can only be considered as suitable for general guidance.S500NL / P275NL1 . X70. X75.AS DA-717 Coated Electrode for High Strength Low Alloyed Steels Materials to be Welded DIN Fine Grained Steels StE 420 . 53 .TStE 500 X60.P500NH S420NL . available upon request.StE 500 WStE 420 . Fumes : Consult information on Welding Safety Sheet.S500N P420NH . X80 (API 5LX) EN S420N .P460NL1 – Pipe Materials Liability : All information in this data sheet is based on the best available knowledge. X65. 110 100 .AS DA-731 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 3580 : E Mo R 22 AWS A5. Chemical Composition (w%). All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 500 600 24 50 N/mm² N/mm² % J (+20°C) Approvals GOST.2 / 210 5. available upon request.08 Si 0.30 Mn 0. Typical.50 3.140 Electrode Weight [ g/100 pcs ] 2020 3380 Box Weight [ kg ] Quantity [ pcs/box ] 4.1 / 150 Export Box Box Weight [ kg ] 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 54 Liability : All information in this data sheet is based on the best available knowledge.50 Mechanical Properties. . Fumes : Consult information on Welding Safety Sheet. It gives a Mo alloyed weld metal that is used in the welding of boiler and pressure vessels operating under high temperatures. Typical.5 : E8013-G General Description AS DA-731 is a rutile coated electrode. SEPRO.25 Length [ mm ] 350 350 Current [A] 75 . All Weld Metal C 0.70 Mo 0. is subject to change without notice and can only be considered as suitable for general guidance. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. P285NH P295GH. 55 .L415NB L360MB . P265GH. HII. should be preferred in multipass applications of thick sectioned or rigidly restrained mass structures.StE 415-7 StE 360-7 TM .StE 500 WStE 255 . It is ideal for the welding of boiler and pressure vessel steels and pipe connections that operate under temperatures up to 525°C. Fumes : Consult information on Welding Safety Sheet.AS DA-731 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded AS DA-731 is used for the welding of low alloyed and pressure vessel steels with a tensile strength up to 540 N/mm².WStE 500 StE 320-7 . 16 Mo 3 – P235G1TH . X60 (API 5LX) EN S255N .S500N P255NH . AS DA-735. is subject to change without notice and can only be considered as suitable for general guidance.StE 415-7 TM X52.L415MB – P235GH. available upon request. X56.P255G1TH GE240 G20Mo5 GP240GH Boiler and HI. HIII Pressure Vessel Steels 17 Mn 4. DIN Fine Grained Steels Boiler and Pipe Materials StE 255 . P310GH. St 45-8 Steels Cast Steels GS-45 GS-22 Mo 4 GS-C 25 Liability : All information in this data sheet is based on the best available knowledge. a basic coated electrode. 15 Mo 3 16 Mo 5 Elevated Temperature St 35-8. 19 Mn 5.P420NH L320 . 140 150 .110 110 .50 Mechanical Properties.25 4. TSE TL 1 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. It is ideal in multipass applications that is required in the welding of thick and rigidly restrained mass structures. Typical. Typical.80 Mo 0.5 : E7018-A1 General Description AS DA-735 is a basic coated electrode.50 3. Chemical Composition (w%). is subject to change without notice and can only be considered as suitable for general guidance.0 / 200 5. SEPRO. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 510 620 24 150 N/mm² N/mm² % J (+20°C) Approvals GOST.9 / 80 Export Box Box Weight [ kg ] 5 5 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 56 Liability : All information in this data sheet is based on the best available knowledge.08 Si 0. Fumes : Consult information on Welding Safety Sheet.2 / 135 5. Ductile weld metal has a particular creep resistance. It gives high quality weld beads with good mechanical properties.AS DA-735 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 3580 : E Mo B 22 AWS A5.00 Length [ mm ] 350 350 450 Current [A] 80 . It gives a Mo alloyed weld metal that is used in the welding of boiler and pressure vessels operating under high temperatures. available upon request. All Weld Metal C 0.30 Mn 0.190 Electrode Weight [ g/100 pcs ] 2490 3840 7330 Box Weight [ kg ] Quantity [ pcs/box ] 5. . L415MB – P235GH. The stable arc enables proper welding in the root pass and in difficult positions. GS-60 GS-22 Mo 4 GS-C 25 17 MnMoV 6 4. is subject to change without notice and can only be considered as suitable for general guidance. P285NH P295GH. It is also ideal for the welding of fine grained steels (up to St E480-7 TM). HIII Pressure Vessel Steels 17 Mn 4. available upon request. 57 . DIN Fine Grained Steels Pipe Materials StE 255 .StE 500 WStE 255 . HII.S500N P255NH .P500NH L320 . Fumes : Consult information on Welding Safety Sheet. P265GH. 15 Mo 3 – 16 Mo 5 Elevated Temperature St 35-8. It is ideal for the welding of boiler and pressure vessel steels and pipe connections that operate under temperatures up to 525°C.WStE 500 StE 320-7 . 16 Mo 3 P355GH – P235G1TH . 19 Mn 5.L415NB L360MB .StE 415-7 TM X52. X60. P310GH.P255G1TH GE240 . X56.GE300 G20Mo5 GP240GH – 20 MnMoNi 4 5 Boiler and HI. X65 (API 5LX) EN S255N . GS-52. 15 NiCuMoNb 5 – Steels Resistant to Aging Liability : All information in this data sheet is based on the best available knowledge. St 45-8 Steels Cast Steels GS-45.StE 415-7 StE 360-7 TM .AS DA-735 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded AS DA-735 is used for the welding of 15 Mo 3 grade steels operating under temperatures up to 550°C. All Weld Metal C 0.40 Mn 1. .00 Length [ mm ] 350 450 450 Current [A] 110 .30 Mo 0. AC/DC electrode for the welding of high tensile strength steels.8 / 80 6.140 150 .40 Mechanical Properties. Chemical Composition (w%).250 Electrode Weight [ g/100 pcs ] 3790 7300 10500 Box Weight [ kg ] Quantity [ pcs/box ] 4. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 580 660 24 170 50 40 N/mm² N/mm² % J (+20°C) J ( – 50°C) J ( – 60°C) Approvals GOST.AS DA-737 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 3580 : E Mo B 22 AWS A5. Typical. Fumes : Consult information on Welding Safety Sheet. It gives a weld metal that has good notch toughness down to – 60°C. SEPRO.06 Si 0. is subject to change without notice and can only be considered as suitable for general guidance.25 4. available upon request.190 190 .6 / 120 5. Grain boundary cracking risk is very low. TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 3.5 : E 9018-D1 General Description AS DA-737 is a basic coated.00 5. Typical.3 / 60 Export Box Box Weight [ kg ] 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 58 Liability : All information in this data sheet is based on the best available knowledge. it is used for welding unalloyed and low alloyed steel structures exposing to low temperatures like LPG holders. X52. X60. Fumes : Consult information on Welding Safety Sheet.P500NH – – Liability : All information in this data sheet is based on the best available knowledge. E360 S380N . Welding of low alloyed high tensile steels when preheating cannot be applied and enclosed joint welding and cladding of rails when a hardness of about 250 HV is required are among its application areas. St 70-2 StE 380 .StE 500 WStE 380 .AS DA-737 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded Due to the weld metal's good notch toughness properties down to – 60°C. is subject to change without notice and can only be considered as suitable for general guidance. St 60-2. DIN General Structural Steels Fine Grained Steels Pipe Materials Low Temperature Steels St 50-2.WStE 500 X42. TTSt 35 V EN E295.S500N P380NH . X65 (API 5LX) TTSt 35 N. X46. E335. available upon request. X56. 59 . 9 / 80 6.145 130 .45 Mechanical Properties. Typical.110 100 . It is used for the welding of fine-grained.250 Electrode Weight [ g/100 pcs ] 2290 3800 7390 11550 Box Weight [ kg ] Quantity [ pcs/box ] 4. It gives a weld metal that has a high toughness value and resistant to cracking at low temperatures down to – 50°C. TSE TL 1 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. SEPRO. is subject to change without notice and can only be considered as suitable for general guidance. All Weld Metal C 0.50 3. Fumes : Consult information on Welding Safety Sheet.AS DA-753 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 18275 : E 69 5 Mn 2 NiCrMo BT 42 AWS A5.50 Cr 0. It can also be used in the welding of fine grained structural steels having a yield strength value greater than 760 N/mm².00 Length [ mm ] 350 350 450 450 Current [A] 75 . Chemical Composition (w%). All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 700 800 20 115 85 70 55 40 N/mm² N/mm² % J (+20°C) J ( – 20°C) J ( – 40°C) J ( – 50°C) J ( – 60°C) Approvals GOST. .6 / 200 5.9 / 60 Export Box Box Weight [ kg ] 5 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 60 Liability : All information in this data sheet is based on the best available knowledge.05 Si 0.35 Ni 1. heat treatable high strength steels with a yield strength up to 760 N/mm².190 180 . Typical.00 5.5 : E11018-G General Description AS DA-753 is a basic coated electrode. available upon request.25 4.80 Mo 0.1 / 135 5.40 Mn 1. AS DA-753 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded It is used for welding fine grained, low alloyed high strength structural steels at room temperature or with moderate preheat. It is used in the welding of steel structures, boiler and pressure vessels, and for construction of heavy machinery. It is particularly used in the root pass of high strength steels (790 N/mm²). 1) If possible, each joint should be welded continuously, except electrode change and slag removal. 2) In multi-pass welding applications, interpass temperature should be maintained at 100-150°C. 3) Use only dry electrodes. DIN Fine Grained Steels StE 500 WStE 500 TStE 500 15 NiCrMo 10 6, 16 NiCrMo 12 6 11 NiMnCrMo 5 5, 17 MnCrMo 3 3 12 MnNiMo 5 5, 11 NiMoV 5 3 TStE 620 V - TStE 690 V X70, X75 (API 5LX) N-A-XTRA 56, N-A-XTRA 63, N-A-XTRA 70 T1, T1A, T1B, HSB 77 V, EN S500N P500NH P500NL – – – S620QL - S690QL – S550QL1, S620QL1, S690QL1 – Pipe Materials Heat Treated Fine Grained Structural Steels Liability : All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet, available upon request. 61 AS DA-771 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 3580 : (E CrMo 1 R 12) AWS A5.5 : (E8013-B2) General Description AS DA-771 is a rutile coated electrode. It gives a Cr-Mo alloyed weld metal that is used in the welding of creep resistant pressure vessels and pipe steels operating under high temperatures. AS DA-771 is especially used for 13 CrMo 44 type steels that are frequently used in operating temperatures up to 570°C. It gives a root pass free of porosity with a minimum amount of spatter. Chemical Composition (w%), Typical, All Weld Metal C 0.06 Si 0.30 Mn 0.80 Cr 1.20 Mo 0.40 Mechanical Properties, Typical, All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 520 600 22 60 N/mm² N/mm² % J (+20°C) Approvals GOST, SEPRO, TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V ; DC ( – ) Diameter [ mm ] 2.50 3.25 Length [ mm ] 350 350 Current [A] 70 - 95 100 - 140 Electrode Weight [ g/100 pcs ] 2200 3050 Box Weight [ kg ] Quantity [ pcs/box ] 3.3 / 150 4.1 / 135 Export Box Box Weight [ kg ] 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 62 Liability : All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet, available upon request. AS DA-771 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded AS DA-771 is used for the welding of vapor pipes and boiler and pressure vessels that are manufactured from Cr-Mo steels. AS DA-774, a basic coated electrode, should be preferred in the multi-pass welding of thick sectioned and rigidly restrained mass structures. DIN Heat Resistant Steels 15 CrMo 5 – – 24 CrMo 5 13 CrMo 4 4 22 CrMo 4 4 16 CrMoV 4 GS-25 CrMo 4 GS-22 CrMo 5 4 GS-17 CrMo 5 5 EN – 25CrMo4 42CrMo4 * – 13CrMo4-5 – – G25CrMo4 G22CrMo5-4 G17CrMo5-5 Werkstoff Nr. 1.7205 1.7218 1.7225 1.7258 1.7335 1.7350 1.7728 1.7218 1.7354 1.7357 Cast Steels (*) Mechanical properties should be considered. Liability : All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet, available upon request. 63 AS DA-774 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 3580 : E CrMo 1 B 12 AWS A5.5 : E8018-B2 General Description AS DA-774 is a basic coated electrode. It gives a Cr-Mo alloyed weld metal that is used in the welding of creep resistant pressure vessels and pipe steels operating under high temperatures. AS DA-774 is especially used for 13 CrMo 44 type steels that are frequently used in operating temperatures up to 570°C. It gives a root pass free of porosity with a minimum amount of spatter. It is recommended to use the electrode in DC (+). Chemical Composition (w%), Typical, All Weld Metal C 0.06 Si 0.50 Mn 0.80 Cr 1.20 Mo 0.50 Mechanical Properties, Typical, All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 540 620 22 90 N/mm² N/mm² % J (+20°C) Approvals GOST, SEPRO, TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 70 V ; DC ( + ) Diameter [ mm ] 2.50 3.25 4.00 5.00 Length [ mm ] 350 350 450 450 Current [A] 80 - 100 90 - 140 130 - 190 150 - 240 Electrode Weight [ g/100 pcs ] 2030 3270 6420 10000 Box Weight [ kg ] Quantity [ pcs/box ] 3.9 / 190 4.7 / 145 6.1 / 95 6.5 / 65 Export Box Box Weight [ kg ] 5 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 64 Liability : All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet, available upon request. AS DA-774 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded AS DA-774 is used for the welding of vapor pipes and boiler and pressure vessels that are manufactured from Cr-Mo steels.7354 1.7709 1. available upon request. Liability : All information in this data sheet is based on the best available knowledge.7015 1. 65 . is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet.7225 1.7131 1.7350 1. 1.7337 1.7258 1.7218 1. It is an ideal electrode in the multi-pass welding of thick sectioned and rigidly restrained mass structures. heat treatable steels and cast steels.7218 1.7147 Cast Steels Cementation Steels (*) Mechanical properties should be considered. DIN Heat Resistant Steels 15 CrMo 3 – – 24 CrMo 5 15 CrMo 5 13 CrMo 4 4 16 CrMo 4 4 22 CrMo 4 4 13 CrMoV 4 2 16 CrMoV 4 GS-25 CrMo 4 GS-22 CrMo 5 GS-22 CrMo 5 4 GS-17 CrMo 5 5 15 Cr 3 – – EN – 25CrMo4 42CrMo4 * – – 13CrMo4-5 – – – – G25CrMo4 G22CrMo5 G22CrMo5-4 G17CrMo5-5 – 16MnCr5 20MnCr5 Werkstoff Nr.7357 1.7335 1. It can also be used in welding similarly alloyed cementation steels.7205 1.7728 1.7252 1.7262 1. Fumes : Consult information on Welding Safety Sheet.40 Mo 1.240 Electrode Weight [ g/100 pcs ] 2160 3420 6450 10000 Box Weight [ kg ] Quantity [ pcs/box ] 4.4 / 100 6.3 / 200 4. Chemical Composition (w%). stable arc giving a minimum amount of spatter and smooth weld beads.110 90 .50 3. Typical.00 Length [ mm ] 350 350 450 450 Current [A] 80 .AS DA-777 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 3580 : E CrMo 2 B 22 AWS A5.05 Si 0. .40 Mn 0.10 Mechanical Properties.25 4. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 560 650 22 80 N/mm² N/mm² % J (+20°C) Approvals GOST. All Weld Metal C 0.2 % Cr + 1 % Mo that are exposed to operating temperatures up to 600°C.140 130 . TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC ( + ) Diameter [ mm ] 2.8 / 140 6.190 150 . AS DA-777 runs with a quite. available upon request. Typical.5 : E9018-B3 General Description AS DA-777 is a basic coated electrode for joining and welding of heat and creep resistant steels containing 2.80 Cr 2. is subject to change without notice and can only be considered as suitable for general guidance. The weld metal has a high resistance to cracking.00 5. It is recommended to use the electrode in DC (+). SEPRO.0 / 60 Export Box Box Weight [ kg ] 5 5 6 6 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 66 Liability : All information in this data sheet is based on the best available knowledge. 7380 1.7259 1. Part should be preheated before welding to avoid the cracking risk and operating temperature during welding should not exceed 300°C.7276 1.7379 Cast Steels Liability : All information in this data sheet is based on the best available knowledge. vapor production plants.AS DA-777 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded Power plant constructions.7375 1. is subject to change without notice and can only be considered as suitable for general guidance. 1. preheaters and heaters. flange pipes used in petrochemical plants. It can also be used in welding similarly alloyed cementation steels.7273 1.8075 1. 67 .7281 1. Fumes : Consult information on Welding Safety Sheet. heat treatable steels and cast steels. forged cast parts. boiler and pressure vessels and pipe connections are among some application areas where AS DA-777 is used. available upon request. DIN Heat Resistant Steels 26 CrMo 7 24 CrMo 10 10 CrMo 11 16 CrMo 9 3 12 CrMo 9 10 – 10 CrSiMoV 7 GS-18 CrMo 9 10 EN – – – – – 10 CrMo 9-10 – G17 CrMo 9-10 Werkstoff Nr. Fumes : Consult information on Welding Safety Sheet.6 / 200 4.140 Electrode Weight [ g/100 pcs ] 2300 3640 Box Weight [ kg ] Quantity [ pcs/box ] 4.50 3.5 % Mo.05 Si 0. the weld metal has a high creep resistance.9 / 135 Export Box Box Weight [ kg ] 5 5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 68 Liability : All information in this data sheet is based on the best available knowledge. is subject to change without notice and can only be considered as suitable for general guidance. It is recommended to use the electrode in DC (+). Typical. Chemical Composition (w%). It has about 110 % metal recovery.50 Mn 0.AS DA-778 Coated Electrode for High Strength Low Alloyed Steels Classification EN ISO 3580 : E CrMo 5 B 42 AWS A5.5 : E8018-B6 General Description AS DA-778 is a basic coated electrode particularly used for the welding of steels containing 5 % Cr and 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 400 580 22 80 N/mm² N/mm² % J (+20°C) Approvals GOST. SEPRO. available upon request. Since it is a low hydrogen electrode. The weld metal has a crack resistance to operating temperatures up to 550°C. Typical.50 Mechanical Properties.25 Length [ mm ] 350 350 Current [A] 75 . All Weld Metal C 0.100 90 . . TSE Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC ( + ) Diameter [ mm ] 2.70 Cr 5 Mo 0. 69 . Fumes : Consult information on Welding Safety Sheet.7131 1.7218 1. flange pipes used in petrochemical plants.7362 1.7015 1.7357 1.7262 1. available upon request.7205 1.7218 1. DIN Heat Resistant Steels 15 CrMo 3 25 CrMo 4 15 CrMo 5 22 CrMo 4 4 12 CrMo 19 5 GS-17 CrMo 5 5 GS-25 CrMo 4 GS-22 CrMo 5 GS-22 CrMo 5 4 GS-12 CrMo 19 5 15 Cr 3 – – EN – – – – X12 CrMo 5 G-17 CrMo 5 5 G-25 CrMo 4 G-22 CrMo 5 G-22 CrMo 5 4 G-X 12 CrMo 19 5 – 16 MnCr 5 20 MnCr 5 Werkstoff Nr.7354 1. forged cast parts.7350 1. Part should be preheated to 300°C before welding and operating temperature during welding should not exceed 350°C.AS DA-778 Coated Electrode for High Strength Low Alloyed Steels Applications and Materials to be Welded Power plant constructions. preheaters and heaters. heat treatable steels and cast steels.7252 1. It can also be used in welding similarly alloyed cementation steels.7363 1. is subject to change without notice and can only be considered as suitable for general guidance. boiler and pressure vessels and pipe connections are among some application areas where AS DA-778 is used.7147 Cast Steels Cementation Steels Liability : All information in this data sheet is based on the best available knowledge. 1. vapor production plants. 0 2.2 / 45 2.2 / 75 2. All Weld Metal C 0.190 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 2950 4040 6960 2.110 120 .10 Si 0.150 150 . It gives a filler metal of the Cr-Ni-Mo type that is high (4. Chemical Composition (w%). .5 %) in Mn content.00 300 350 350 Current [A] 80 . It gives a fully austenitic. It can also be used for dissimilar weld joints of C-Mn steels with austenitic and ferritic stainless steels. Interpass temperature during welding should not exceed 120°C. non-magnetic weld metal.5 4G/PE 3G/PF 1G/PA 2F/PB 2G/PC 70 Liability : All information in this data sheet is based on the best available knowledge. wearing and cracking due to heat effects. Weld beads are highly resistant to impact. Fumes : Consult information on Welding Safety Sheet.40 Mn 4. steel welds that are low hardenable and work-hardening austenitic Mn steels.1 / 50 3.AS P-307 Coated Electrode for Stainless Steels Classification EN 1600 : E 18 9 MnMo B 22 AWS A5. Typical.4 : E307-15 General Description AS P-307 is a basic coated electrode.25 4.00 5. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) Hardness : : : : : 420 690 35 80 150 250 N/mm² N/mm² % J (+20°C) HB (as welded) HB (after cold working) Approvals GOST. SEPRO.5 2. is subject to change without notice and can only be considered as suitable for general guidance. There is no need to apply heat treatment to armour steel plates before or after the welding. available upon request. Typical.5 Cr 20 Ni 10 Mo 1.00 Mechanical Properties. Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC ( + ) Diameter Length [ mm ] [ mm ] 3. TSE Applications and Materials to be Welded AS P-307 is used for forming a buffer layer for hardfacing and joining of armour steel plates. 4301 1. is subject to change without notice and can only be considered as suitable for general guidance. Welding of vapor and pressure fittings. DC (+) Diameter [ mm ] 2. 308 and 308L. 1.4550 1.25 mm diameter electrodes can be used in all positions. Typical.5 2. Fumes : Consult information on Welding Safety Sheet.1 / 25 1. It gives a stable arc and the slag is easy to remove.03 Si 0.00 5.115 115 .4552 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V . It is an ideal electrode for the joining of stainless steel parts (having similar chemical composition with the electrode) with steel cast pieces.03) Medium Carbon Stainless Steels (C > %0. whereas 4 mm and 5 mm electrodes should be used in the flat position.5 1.4 : E308L-16 Werkstoff-Nr : 1.4308 1. All Weld Metal C 0. EN 10088-1/-2 Extra Low Carbon Stainless Steels (C < %0. intergranular corrosion at operating temperatures up to 350°C.4541 1.AS P-308L Coated Electrode for Stainless Steels Classification EN 1600 : E 19 9 LR 12 AWS A5.03) Stabilized Stainless Steels (Nb/Ti) X2 CrNi 19 11 X2 CrNiN 18 10 X4 CrNi 18 10 X4 CrNi 18 12 – X6 CrNiTi 18 10 X6 CrNiNb 18 10 – EN 10213-4 – – – – G-X5 CrNi 19 10 – – G-X5 CrNiNb 19 10 W. 71 . 302.2 / 40 2. available upon request. Up to and including 3.00 2.4311 1.4303 1. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 420 570 45 80 N/mm² N/mm² % J (+20°C) Approvals CE.25 4.70 Cr 19 Ni 10 Mechanical Properties.160 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 990 1660 3230 5420 8112 1.6 / 40 2.5 2. SEPRO.6 / 160 1. It gives a filler metal of the Cr-Ni type.00 Length [ mm ] 250 250 300 350 350 Current [A] 45 . 304L.0 2. TÜV ABS (E308L-16) BV (308L) DNV (NV 308L) GL (4306) Applications and Materials to be Welded In addition to the welding of steels corresponding to AISI 301.80 Mn 0. stainless steel or stainless steel plated steels operating under chemical attack are among its application areas. storage tanks and equipment that are used in milk and other food industries.4306 General Information AS P-308L is an extra low carbon rutile coated electrode.1 / 65 2.4306 1. Excellent quality smooth weld beads are highly resistant to acids.150 140 . Typical.50 3. 304. GOST. Nr. Chemical Composition (w%). and to oxidation up to 800°C.60 60 . AS P-308 L can also be used in the welding of niobium or titanium stabilized austenitic stainless steels.80 75 . TSE.5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF Liability : All information in this data sheet is based on the best available knowledge. AS P-308Mn Coated Electrode for Stainless Steels Classification EN 1600 : E 18 8 Mn B 22 AWS A5.4 : (E307-15) DIN 8555 : E8 - 200 CKZ Werkstoff-Nr : 1.4370 General Description AS P-308Mn is a basic coated electrode. It gives an austenitic filler metal of the Cr-Ni type that is high (6.0 %) in Mn content. Weld beads are highly resistant to oxidation at operating temperatures up to 850°C and also to acids. Chemical Composition (w%), Typical, All Weld Metal C 0.10 Si 0.50 Mn 6 Cr 18 Ni 9 Mechanical Properties, Typical, All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) Hardness 420 640 35 100 75 : 200 400 : : : : N/mm² N/mm² % J (+20°C) J ( – 60°C) HB (as welded) HB (after cold working) Approvals CE, GOST, SEPRO, TSE, TÜV GL (4370) Applications and Materials to be Welded AS P-308Mn can be used for welding hardenable steels (alloyed or unalloyed), Mn steels, armour plates, rail steels, stainless chromium steels, tool steels and steels with poor weldability. Building up of parts operating under impact, high pressure and cavitation; surface build up of water turbine vanes; build up of valve seats and joining and building up of rail switches are among its usage areas. AS P- 308 Mn can also be used for forming buffer layer passes before hardfacing applications having a chromium carbide structure. The lowest possible welding current should be selected to avoid the overheating of the electrode during welding. For hard Mn- steels, weld beads should be forged. EN 10088-1/-2 W. Nr. EN 10088-1/-2 W. Nr. Heat Resistant Stainless Steels X6 Cr 13 X12 Cr 13 X20 Cr 13 X17 CrNi 16 2 1.4000 1.4006 1.4021 1.4057 X10 CrAlSi 7 X10 CrAlSi 13 1.4713 1.4724 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter Length [ mm ] [ mm ] 2.50 3.25 4.00 5.00 250 300 350 350 Current [A] 50 - 80 80 - 110 100 - 140 140 - 160 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1590 3030 5100 7060 1.6 / 100 2.3 / 75 2.3 / 45 2.5 / 35 1.5 2.0 2.5 2.5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 72 Liability : All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet, available upon request. AS P-308Mo Coated Electrode for Stainless Steels Classification EN 1600 : E 20 10 3 B 22 AWS A5.4 : E308 Mo-15 Werkstoff-Nr : 1.4431 General Information AS P-308Mo is a basic coated electrode. It gives a filler metal of the Cr-Ni-Mo type that is high (2.5 %) in Mn content. Weld beads are highly resistant to sudden impact and cracking due to heat effect. Chemical Composition (w%), Typical, All Weld Metal C 0.05 Si 0.35 Mn 2.5 Cr 19 Ni 10 Mo 2.5 Mechanical Properties, Typical, All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 420 620 38 100 N/mm² N/mm² % J (+20°C) Approvals GOST, SEPRO, TSE Applications AS P-308Mo is used for forming a buffer layer for hardfacing and joining of armour steel plates, heat treatable steels, different type steels and for steels with poor weldability. There is no need to apply heat treatment to armour steel plates before or after the welding. Interpass temperature during welding should not exceed 120°C. It is also used to form a buffer layer for stress relief before hardfacing applications. Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 3.25 4.00 Length [ mm ] 300 350 Current [A] 80 - 110 110 - 140 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 2855 5095 2.0 / 70 2.3 / 45 2.0 2.5 4G/PE 3G/PF 1G/PA 2F/PB 2G/PC Liability : All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet, available upon request. 73 AS P-309L Coated Electrode for Stainless Steels Classification EN 1600 : E 23 12 LR 12 AWS A5.4 : E309L-16 Werkstoff-Nr : 1.4332 General Description AS P-309L is a low carbon rutile coated electrode. It gives a filler metal of the Cr-Ni type. Weld beads are highly resistant to oxidation at operating temperatures up to 1000°C. It can be used in all positions. The weld metal has a high resistance to cracking. Ferrite content is 12 %. Chemical Composition (w%), Typical, All Weld Metal C 0.03 Si 0.80 Mn 0.70 Cr 23 Ni 13 Mechanical Properties, Typical, All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 460 590 40 70 35 N/mm² N/mm² % J (+20°C) J ( – 80°C) Approvals CE, GOST, SEPRO, TSE ABS (E309L-16) BV (309L) DNV (NV 309L) GL (4332) RINA (309L) Applications and Materials to be Welded AS P-309L is used for welding of Cr and Cr-Ni alloyed steels that are highly resistant to operating conditions up to 1000°C. It is particularly used for joining stainless steels with low and medium alloyed steels and for root pass applications before welding of surface plated steels. It can also be used for cladding of mild steels and to form a buffer layer for hardfacing before welding with AS P-308L. AS P-309L is an ideal electrode especially designed for welding pipes, plates and tanks that are used in chemical, petrochemical, food and paper industries; forged and cast pieces and industrial furnaces that are exposed to high temperatures. EN 10088-1/-2 Corrosion Resistant Steels Stainless Steel Claddings X2 CrNiN 18 10 X2 CrNi 19 11 X4 CrNi 18 10 W. Nr. 1.4311 1.4306 1.4301 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V ; DC (+) Diameter Length [ mm ] [ mm ] 2.50 3.25 4.00 250 300 350 Current [A] 50 - 80 80 - 120 120 - 150 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1580 3100 5490 1.7 / 105 1.7 / 55 2.2 / 40 1.5 2.0 2.5 4G/PE 3G/PF 1G/PA 2F/PB 2G/PC 74 Liability : All information in this data sheet is based on the best available knowledge, is subject to change without notice and can only be considered as suitable for general guidance. Fumes : Consult information on Welding Safety Sheet, available upon request. 1.125 125 .03 Si 0.80 Mn 0.25 4.5 / 90 2. Build-up welding on mild or low alloyed steels.4573 1. SEPRO Applications and Materials to be Welded Specially developed for welding stainless steel to mild steel and root runs in cladding. It gives high corrosion resistant deposit. Maximum plate thickness in butt welds is about 12 mm.160 150 . Typical.6 / 45 2.4429 1. Weldable on AC and DC (+) polarity. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 575 720 30 60 N/mm² N/mm² % J (+20°C) Approvals GOST.5 Mo 2.00 Length [ mm ] 250 300 350 350 Current [A] 60 . 75 . Typical.4436 1. EN 10088-1/-2 First Layer in CrNiMo Claddings X2 CrNiMo 17 12 2 X2 CrNiMo 18 14 3 X2 CrNiMoN 17 11 2 X2 CrNiMoN 17 13 3 X4 CrNiMo 17 12 2 X4 CrNiMo 17 13 3 X6 CrNiMoTi 17 12 2 X10 CrNiMoTi 17 13 3 X6 CrNiMoNb 17 12 2 EN 10213-4 – – – – – – – – – G-X5 CrNiMo 19 11 W.4401 1. Nr.5 / 29 1.190 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1755 3355 5550 8660 1. It is also suitable for repair welding in dissimilar joints and steels difficult to weld.AS P-309Mo Coated Electrode for Stainless Steels Classification EN 1600 : E 23 12 2 LR 32 AWS A5.4571 1. All Weld Metal C 0. Fumes : Consult information on Welding Safety Sheet.1 / 63 2.4435 1. DC (+) Diameter [ mm ] 2.0 2.4 : E309MoL-16 General Description A high Cr-Ni-Mo alloyed all position rutile-basic electrode.4408 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V . Chemical Composition (w%).4406 1.4580 1. available upon request.50 3.85 90 .00 5.5 2. is subject to change without notice and can only be considered as suitable for general guidance.4404 1.7 Mechanical Properties.80 Cr 23 Ni 12.5 2.5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF Liability : All information in this data sheet is based on the best available knowledge. 70 Cr 26 Ni 21 Mechanical Properties.80 80 .4828 1.5 1. DC (+) Diameter [ mm ] 2.00 Length [ mm ] 250 250 300 350 350 Current [A] 45 .50 3.0 / 60 2. During the welding of high carbon steels to stainless steels.4832 1.4842 General Information AS P-310 R is a rutile coated fully austenitic electrode.5 2.4740 1.5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 76 Liability : All information in this data sheet is based on the best available knowledge. 1.120 100 .4841 1. Typical. is subject to change without notice and can only be considered as suitable for general guidance.AS P-310R Coated Electrode for Stainless Steels Classification EN 1600 : E 25 20 R 12 AWS A5.60 Mn 1.2 / 25 1.140 130 . AS P-310 R can be used in the welding of chimneys.4762 1.4713 1.4826 1. Nr. . Fumes : Consult information on Welding Safety Sheet. Weld beads are highly resistant to oxidation at operating temperatures up to 1150°C.160 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1036 1650 3280 5740 8810 1.25 4.6 / 100 2. It gives a fully austenitic filler metal of the Cr-Ni type.4848 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 70 V . EN 10088-1/-2 Heat Resistant Cr and Cr-Ni Steels X10 CrAl 7 X10 CrAl 24 – – – X15 CrNiSi 20 12 – X15 CrNiSi 25 20 X12 CrNi 25 21 – EN 10213-4 – – G-X40 CrSi 17 G-X25 CrNiSi 18 9 G-X40 CrNiSi 22 9 – G-X25 CrNiSi 20 14 – – G-X40 CrNiSi 25 20 W.00 2. available upon request. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 480 600 35 60 N/mm² N/mm² % J (+20°C) Approvals GOST. Typical.5 2.00 5. It is used for welding unalloyed steels to stainless steels and to air hardening steels like armour plates.10 Si 0.4845 1. Chemical Composition (w%).7 / 155 1. TSE Applications and Materials to be Welded It is an ideal electrode for welding heat resistant stainless steels of the AISI 309 and AISI 310 type.4825 1. SEPRO. it gives a weld bead that has a better machinability as compared to beads of electrodes with 18 % Cr and 8 % Ni. All Weld Metal C 0.0 2.60 60 . boilers and heating plates and also for industrial furnaces operating at high temperatures (that are frequently made from ferritic steels of Cr-Si-Al type).4 : E310-16 Werkstoff-Nr : 1.3 / 40 2. Nr. Typical. SEPRO.80 Cr 29 Ni 9 Mechanical Properties. Joining of unalloyed or low alloyed steels with stainless steels and build up welding of gears and shafts are among its application areas. All Weld Metal C 0. Nr. high carbon steels (1.50 3.3 / 25 1. 77 .85 80 . DC (+) Diameter [ mm ] 2. 1. preheating temperature might be less than that required for other electrodes.4085 : G-X 70 Cr 29).160 150 .4001 1. is subject to change without notice and can only be considered as suitable for general guidance. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) Hardness : : : : : 600 800 25 50 200 400 N/mm² N/mm² % J (+20°C) HB (as welded) HB (after cold working) Approvals GOST. It gives a filler metal of the Cr-Ni type. Generally. Fumes : Consult information on Welding Safety Sheet.4085 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V . TSE Applications and Materials to be Welded Unalloyed steels. Interpass temperature should be controlled in multipass applications. 1.4021 1. high alloyed steels. Due to its high tensile and impact resistance.5 2. high speed steels.00 Length [ mm ] 250 300 350 350 Current [A] 55 .9 / 60 2. AS P-312 should not be used for the welding of parts that are continuously operating at temperatures exceeding 450°C. It is especially developed for maintenance and repair welding. it is used for the joining and build up welding of steels with a high tendency to cracking.00 5. If preheating is necessary. available upon request. tool steels.4 : E312-16 DIN 8555 : E9-UM-200 CK Werkstoff-Nr : 1.5 / 95 1. cast pieces and air hardenable armour steel plates that have poor weldability can be welded with AS P-312.0 2.5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF Liability : All information in this data sheet is based on the best available knowledge. EN X6 Cr 17 X7 Cr 14 X15 Cr 13 W.AS P-312 Coated Electrode for Stainless Steels Classification EN 1600 : E 29 9 R 12 AWS A5. Chemical Composition (w%).4337 General Description AS P-312 is a rutile coated electrode. spring steels.180 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1540 3180 5450 9130 1.25 4. there is no preheating requirement before welding.4016 1.5 2. Typical.4024 EN X20 Cr 13 G-X70 Cr 29 W.120 110 .90 Mn 0.10 Si 0.2 / 40 2. Cr-Ni-Mo steels.4404 / 1.03) X2 CrNiMo 17 12 2 X2 CrNiMo 18 14 3 X2 CrNiMoN 17 11 2 X2 CrNiMoN 17 13 3 X4 CrNiMo 17 12 2 X4 CrNiMo 17 13 3 – X6 CrNiMoTi 17 12 2 X6 CrNiMoNb 17 12 2 X6 CrNiNb 18 10 – EN 10213-4 – – – – – – G-X5 CrNiMo 19 11 – – – G-X5 CrNiNb 19 10 W.4430 General Information AS P-316 L is a low carbon rutile coated electrode. All Weld Metal C 0. EN 10088-1/-2 Extra Low Carbon Stainless Steels (C < %0.0 2.9 / 65 2. is subject to change without notice and can only be considered as suitable for general guidance. steel cast parts and pipes that are used for acid.50 3. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 490 600 35 60 N/mm² N/mm² % J ( + 20°C) Approvals CE. .4 : E316L-16 Werkstoff-Nr : 1.80 Cr 17 Ni 11 Mo 2. Chemical Composition (w%). 1. GOST. Typical.4406 1.4435 1. It gives a filler metal of the Cr-Ni-Mo type.AS P-316L Coated Electrode for Stainless Steels Classification EN 1600 : E 19 12 3 LR 12 AWS A5. Excellent quality smooth weld beads are highly resistant to acids and to intergranular corrosion at operating temperatures up to 350°C.80 80 .4550 1. It gives a stable arc and the slag is easy to remove.4552 Medium Carbon Stainless Steels (C > %0.00 2.6 / 175 1.4408 1.25 4.03 Si 0.60 50 . Fumes : Consult information on Welding Safety Sheet. SEPRO. paint and paper industries. available upon request. tanks and vessels that are used in chemical. DC (+) Diameter Length [ mm ] [ mm ] 2. Typical.4429 1.6 / 100 1.5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 78 Liability : All information in this data sheet is based on the best available knowledge.5 1. gas and vapor transmission can also be welded with this electrode.120 100 . TSE ABS (E316L-16) BV (316L) DNV (NV 316L) GL (4404) RINA (316L) Applications and Materials to be Welded AS P-316 L can be used in the welding of pipes. AS P-316 L can also be used in the build up welding of leakproof surfaces.4404 1.70 Mn 0.00 250 250 300 350 Current [A] 40 .9 Mechanical Properties.4436 1.4401 1.145 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 930 1620 2940 4920 1.4580 1.03) Stabilized Stainless Steels (Nb/Ti) Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V .4571 1. Nr.0 / 40 1.5 2. 60 Cr 17 Ni 11 Mo 2.50 3. All Weld Metal C 0.AS P-316S Coated Electrode for Stainless Steels Classification EN 1600 : E 19 12 3 R 73 AWS A5.4406 1. SEPRO Applications and Materials to be Welded It is an ideal electrode for the welding of austenitic steels and acid resistant steels of the AISI 316 type.9 Mechanical Properties.240 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 3190 5520 8500 12500 1.4401 1. Nr.9 / 35 2. 79 .5 1G/PA 2F/PB 2G/PC Liability : All information in this data sheet is based on the best available knowledge.5 2. It gives a stable arc and the slag is easy to remove. It has 160 % metal recovery.4429 1. AS P-316 S can be used in the welding of pipes. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 440 565 30 70 N/mm² N/mm² % J (+20°C) Approvals GOST. It can also be used for stainless cladding of carbon and manganese steels. EN 10088-1/-2 Extra Low Carbon Stainless Steels (C < %0.4430 General Description AS P-316 S is a rutile coated electrode with an unalloyed core. whereas 4 and 5 mm electrodes should be used in flat and nearly flat position only.4435 1.4436 1. paint and paper industries.180 200 . DC (+) Diameter [ mm ] 2.4404 1. Typical.25 mm can be used in all positions.03) X2 CrNiMo 17 12 2 X2 CrNiMo 18 14 3 X2 CrNiMoN 17 11 2 X2 CrNiMoN 17 13 3 X4 CrNiMo 17 12 2 X4 CrNiMo 17 13 3 – EN 10213-4 – – – – – – G-X5 CrNiMo 19 11 W.25 4.00 5. Typical. Therefore it can tolerate higher currents than AS P-316 L. steel cast parts and pipes that are used for acid. is subject to change without notice and can only be considered as suitable for general guidance. AS P-316 S can also be used in the build up welding of leakproof surfaces.5 2.9 / 15 2. tanks and vessels that are used in chemical.03) Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V . 1.70 Mn 0. Chemical Composition (w%).00 Length [ mm ] 350 350 350 350 Current [A] 80 . It gives a filler metal of the Cr-Ni-Mo type.06 Si 0.5 2. It is used for welding mild and low alloyed steels to stainless steels or austenitic manganese steels. Cr-Ni-Mo steels. Excellent quality smooth weld beads are highly resistant to acids and to intergranular corrosion at operating temperatures up to 350°C. Fumes : Consult information on Welding Safety Sheet. Electrode diameters up to 3.1 / 25 1.140 110 .4 : (E316-16) Werkstoff-Nr : 1.4408 Medium Carbon Stainless Steels (C > %0. available upon request.120 100 .9 / 60 1. gas and vapor transmission can also be welded with this electrode. gas.4 : (E318L-16) Werkstoff-Nr : 1. EN 10088-1/-2 EN 10213-4 W. available upon request.4435 1.4576 General Description AS P-318 Super is a low carbon rutile coated electrode. It is also an ideal electrode for the welding of parts that are used in chemical.80 70 .5 2. All Weld Metal C 0.0 2. Excellent quality smooth weld beads are highly resistant to acids and to intergranular corrosion at operating temperatures up to 350°C.4406 1. It gives a filler metal of the Cr-Ni-Mo type.04 Si 0.50 3.4 / 90 2.4580 1.03) Stabilized Stainless Steels (Nb/Ti) Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 70 V . Extra Low Carbon Stainless Steels (C < %0. vapor and water transmission.AS P-318 Süper Coated Electrode for Stainless Steels Classification EN 1600 : E 19 12 3 Nb R 12 AWS A5. Nr.4436 1.00 250 300 350 Current [A] 50 . TSE Applications and Materials to be Welded AS P-318 Süper can be used in the welding of corrosion resistant pipes. is subject to change without notice and can only be considered as suitable for general guidance. food and paint industries for acid. SEPRO. .4552 Medium Carbon Stainless Steels (C > %0.4408 1.25 4.150 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1570 3140 5870 1.4401 1.4429 1. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 500 620 35 65 N/mm² N/mm² % J (+20°C) Approvals GOST.1 / 70 1.4550 1.5 Nb 0. Typical.4404 1.4571 1. Typical. salt.90 Mn 0. DC (+) Diameter Length [ mm ] [ mm ] 2.120 100 . It gives a stable arc and the slag is easy to remove.50 Mechanical Properties.03) X2 CrNiMo 17 12 2 X2 CrNiMo 18 14 3 X2 CrNiMoN 17 11 2 X2 CrNiMoN 17 13 3 X4 CrNiMo 17 12 2 X4 CrNiMo 17 13 3 – X6 CrNiMoTi 17 12 2 X6 CrNiMoNb 17 12 2 X6 CrNiNb 18 10 – – – – – – – G-X5 CrNiMo 19 11 – – – G-X5 CrNiNb 19 10 1.4 / 75 4. Fumes : Consult information on Welding Safety Sheet. tanks and vessels that are made of Cr-Ni-Mo type stainless steel. AS P-318 Super can also be used in the welding of niobium or titanium stabilized AISI 318 or similar quality stainless steels. Chemical Composition (w%).5 4G/PE 3G/PF 1G/PA 2F/PB 2G/PC 80 Liability : All information in this data sheet is based on the best available knowledge.80 Cr 18 Ni 12 Mo 2. Smooth weld beads are highly resistant to acids and to intergranular corrosion at operating temperatures up to 350°C. Tanks and vessels that are used in chemical and food industries.80 75 .4552 1.115 110 . DC (+) Diameter [ mm ] 2.160 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1620 3110 5730 8330 1. is subject to change without notice and can only be considered as suitable for general guidance.4551 General Description AS P-347 is a low carbon rutile coated electrode. TSE Applications and Materials to be Welded AS P-347 can be used particularly in the welding of austenitic stainless steels of AISI 321 and 347 type.5 / 30 1.4541 1. EN 10088-1/-2 Stabilized Stainless Steels (Nb/Ti) X6 CrNiTi 18 10 X6 CrNiNb 18 10 X8 CrNiTi 18 10 – X2 CrNi 19 11 X2 CrNiN 18 10 X4 CrNi 18 10 – EN 10213-4 – – – G-X5 CrNiNb 19 10 – – – G-X5 CrNi 19 10 W. available upon request.00 Length [ mm ] 250 300 350 350 Current [A] 50 . Fumes : Consult information on Welding Safety Sheet. AS P-308 L can be used for 18 % Cr .150 130 .0 2.50 Mechanical Properties.03 Si 0.70 Cr 19 Ni 9. SEPRO. Chemical Composition (w%).4550 1.25 4.50 3.4306 1.4 : (E347-16) Werkstoff-Nr : 1. and water fittings are among some application areas.5 2. gas and vapor.00 5. 1. parts exposing to the effects of acid.4878 1.6 / 45 2.5 Nb 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 520 600 35 55 N/mm² N/mm² % J (+20°C) Approvals GOST. Typical. It gives a niobium stabilized.5 2. It can also be used for CrNi steels and for steel cast parts having same or similar analysis results with the electrode.AS P-347 Coated Electrode for Stainless Steels Classification EN 1600 : E 19 9 Nb R 12 AWS A5. Nr.4311 1.4301 1.90 Mn 0. It has an excellent strength especially in oxidizing environments like nitric acid. 81 .8 % Ni.5 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF Liability : All information in this data sheet is based on the best available knowledge. Nb stabilized steel parts that are working under low operating temperatures.4308 Non Stabilized Stainless Steels Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V .5 / 95 1. All Weld Metal C 0.9 / 60 2. Typical. Cr-Ni type filler metal of AISI 304 or similar quality. 2316 3.5.2151 Alloy Nr.2315 3.50 3. is subject to change without notice and can only be considered as suitable for general guidance.2341 3. Typical.0 / 152 2.1325 Alloy Nr. 6060 6005A 6181 – – – Cast Aluminium Alloy DIN 1725-2 G-AlSi 5 G-AlSi 6 Cu 4 W.3 Mn max 0.0 / 222 2. During welding.90 80 .0 319. Preheating to 100-300°C should be applied with respect to the thickness of the part to be welded. It should not be used in the welding of aluminium alloys having high magnesium.8 AlMgSi 1 AlZn4.110 100 . Arc length should be short.0 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2.5 AlMgSi 0.AS AlSi 5 Coated Electrode for Aluminium and Its Alloys Classification ISO 18273 : Al 4043A (AlSi5(A)) DIN 1732 : EL-AlSi 5 AWS A5. All Weld Metal Si 4. 443.7 AlMgSi 0. It is used on DC positive pole.0 / 98 1G/PA 2F/PB 82 Liability : All information in this data sheet is based on the best available knowledge. .25 4. The slag should be removed completely after welding. Nr.4335 3. As the weld pool metal is very fluid. parts should be welded in horizontal position. electrode should be vertical to the work piece and it should not be oscillated.3210 3.140 Electrode Weight [ g/100 pcs ] 900 1320 2040 Domestic and Export Box Weight [ kg ] Quantity [ pcs/box ] 2. copper or zinc content.7 . available upon request. SEPRO Applications and Materials to be Welded It is an ideal electrode particularly used for the welding of 5 % Si containing rolled aluminium parts and for aluminium pipes and plates. It is used for joining and repair welding of 5 % Si containing rolled aluminium and cast aluminium parts. 3. Typical.5Mg 1 AlCuMg 1 W.05 Fe max 0.00 Length [ mm ] 350 350 350 Current [A] 60 . Rolled Aluminium Alloy DIN 1725-1 AlMgSi 0.05 Al balance Mechanical Properties.3 : E4043 General Description AS AlSi5 is an aluminium electrode with 5 % Si. Chemical Composition (w%). 3. since it is corrosive (the slag might be removed with water as the piece cools). All Weld Metal Yield Strength : 80-90 N/mm² Tensile Strength : 150-160 N/mm² Elongation (L=5d) : 15 % Approvals GOST. Nr.3206 3.2 Mg max 0. Fumes : Consult information on Welding Safety Sheet. It is also an ideal electrode for the removal of cast defects and for the fill up of cast cavities.40 Mg max 0. 83 .2151 3. Preheating to 100-300°C should be applied with respect to the thickness of the part to be welded.05 Al balance Mechanical Properties.0 359. 361.3583 3. Typical.2371 3.00 Length [ mm ] 350 350 350 Current [A] 60 . All Weld Metal Yield Strength : 70-80 N/mm² Tensile Strength : 170-180 N/mm² Elongation (L=5d) : 4-6 % Approvals GOST.110 100 .0 356. Cast Aluminium Alloy DIN 1725-2 G-AlSi 11 G-AlSi 12 G-AlSi 12 (Cu) G-AlSi 6 Cu 4 G-AlSi 7 Mg G-AlSi 9 Mg W. Nr. copper or zinc content.2581 3. During welding.0 – – Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 2. is subject to change without notice and can only be considered as suitable for general guidance. 3. – A413.10 Fe max 0.2161 Alloy Nr.25 4.0 / 152 2. since it is corrosive (the slag might be removed with water as the piece cools).12 Mn max 0. parts should be welded in horizontal position.0 / 102 1G/PA 2F/PB Liability : All information in this data sheet is based on the best available knowledge.0 – 319.140 Electrode Weight [ g/100 pcs ] 980 1320 1960 Domestic and Export Box Weight [ kg ] Quantity [ pcs/box ] 2.90 80 . Fumes : Consult information on Welding Safety Sheet.AS AlSi 12 Coated Electrode for Aluminium and Its Alloys Classification ISO 18273 : Al 4047A (AlSi12(A)) DIN 1732 : EL-AlSi 12 AWS A5.2383 3. It is particularly used for joining and repair welding of cast aluminium and Si-alloyed aluminium parts.2211 3.2381 3. Typical. SEPRO Applications and Materials to be Welded It is an ideal electrode for the welding of 12 % Si containing cast aluminium parts. Arc length should be short.2373 Alloy Nr. 3. The special covering removes oxide layer on the surface during welding and enables a stable arc.3 : E4047 General Description AS AlSi12 is an aluminium electrode with 12 % Si.50 3.0 Cast Aluminium Alloy DIN 1725-2 G-AlSi 10 Mg G-AlSi 10 Mg (Cu) G-AlSi 9 Cu 3 W. All Weld Metal Si 11 . Chemical Composition (w%). It should not be used in the welding of aluminium alloys having high magnesium. As the weld pool metal is very fluid. Nr. available upon request. The slag should be removed completely after welding.0 / 227 2. It is used only on DC positive pole. electrode should be vertical to the work piece and it should not be oscillated. 1093 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) Diameter [ mm ] 3. It is suitable for the build up welding and joining of machine parts. It is possible to weld in all positions except overhead and vertical upwards.1096 2.1016 2.6 : ECuSn-C DIN 1733 : EL-CuSn 7 Werkstoff-Nr : 2. Electrode should be nearly vertical to the work piece and the arc length should be short. It is ideal for the copper plating of cast iron and steel parts. Nr. ship propellers. SEPRO Applications and Materials to be Welded It is used for the joining and build up welding of copper and its alloys.1010 2.160 160 . All Weld Metal Mn 0.5 2.00 Length [ mm ] 350 350 350 Current [A] 90 .10 Sn 7 Cu balance Mechanical Properties. it should also be used for the welding of cast iron parts. piston arms and gears.3 / 35 Export Box Box Weight [ kg ] 2.240 Electrode Weight [ g/100 pcs ] 3520 5180 6600 Box Weight [ kg ] Quantity [ pcs/box ] 2.00 5.5 2.25 4.1020 2. especially turbine and centrifugal vanes. Nr.130 130 .AS Bronz Coated Electrode for Copper and Its Alloys Classification AWS A5. Copper-Tin Wrought Alloys DIN 17662 CuSn 2 CuSn 4 CuSn 6 CuSn 8 W. Typical. a preheating of 300°C should be applied to copper and bronze parts.6 / 50 2. available upon request.1098 2. . couplings. 2.1025 General Description AS Bronz is especially designed for the welding of bronze and brass materials.6 / 75 2.50 P 0. Typical. is subject to change without notice and can only be considered as suitable for general guidance. Chemical Composition (w%). It gives a filler metal of the tin-bronze type. To attain the best possible joining. 2. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Hardness : : : : 160 260 20 90 N/mm² N/mm² % HB Approvals GOST. valve seats.1030 Copper-Tin Cast Alloys DIN 1705 G-CuSn2ZnPb G-CuSn5ZnPb G-CuSn6ZnNi W. Fumes : Consult information on Welding Safety Sheet. If machinability is not considered after welding.5 1G/PA 2F/PB 84 Liability : All information in this data sheet is based on the best available knowledge. for the joining of copper and bronze materials with steels and joining of steel casts with cast irons. Nr.00 Length [ mm ] 300 300 350 Current [A] 45 . It is an ideal electrode for the joining of cast iron pieces to stainless steel or steel parts. is subject to change without notice and can only be considered as suitable for general guidance. 0. a preheating to 150-200°C and slow cooling is recommended. Typical. Chemical Composition (w%).0 2.8135 0.80 60 . It is used for the welding of all types of cast irons and particularly for the joining of austenitic alloyed cast irons.0 2.360 N/mm² : 430 .7040 0.8145 0.140 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1670 2730 4750 1.50 3. Fumes : Consult information on Welding Safety Sheet. it can also be used for filling up cavities in castings. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Hardness : 320 .7060 0.15 : ENiFe-CI DIN 8573 : E NiFe1-BG 33 General Description AS Pik-55 is a nickel cored electrode. When welding cast iron without preheat. It gives a very stable arc and a negligible amount of slag that can easily be removed.25 4. SEPRO.8155 0. It is also an ideal electrode for the welding of parts.7080 Welding Parameters / Packing and Diameter Informations / Welding Positions Diameter [ mm ] 2.2 / 70 1.1 / 40 2.120 90 . exposing to high dynamic forces.8170 Nodular (Spheroid) Cast Irons DIN EN 1563 GGG 40 GGG 50 GGG 60 GGG 70 GGG 80 W. All Weld Metal C 1. 0. or cavities that might form after machining. Weld metal can be easily machined and it has the same color with that of the cast iron.5 2G/PC 2F/PB Current Type and Polarity: AC min 50 V . It has excellent mechanical properties and it is very resistant to cracking.4 / 50 2. the smallest possible electrode diameter and the lowest possible welding current should be selected to limit the width of the heat effected zone that might occur due to excess heating.00 Fe 43 Ni balance Mechanical Properties.200 HB Approvals GOST. Blackheart Malleable Cast Irons DIN EN 1562 GTS 35-10 GTS 45-06 GTS 55-04 GTS 65-02 GTS 70-02 W.AS Pik-55 Coated Electrode for Cast Irons Classification EN ISO 1071 : E C NiFe-1 3 AWS A5. DC (+) 1G/PA Liability : All information in this data sheet is based on the best available knowledge.7050 0.470 N/mm² : 10 % : 160 .8165 0.7070 0. Nr. On the other hand. TSE Applications and Materials to be Welded AS Pik-55 is particularly used for the joining and build up welding of gray cast iron. nodular cast iron and malleable cast iron parts. called Ni-resist. available upon request. that are found in heavy machinery base and body. When welding thick pieces. 85 . Typical. malleable cast iron and of parts whose analysis is not known. 0. Porosity free weld metal can be easily machined. Heat effected zone is very narrow. GG 10 GG 15 GG 20 GG 25 GG 35 0.6015 0.8145 0. the smallest possible electrode diameter and the lowest possible welding current should be selected to limit the width of the heat effected zone that might occur due to excess heating.7080 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 50 V . available upon request.8155 0. Nr. It is an ideal electrode for the joining of cast iron pieces to monel alloys. When welding cast iron without preheat.7050 0.25 4.160 HB Approvals GOST.0 2. Gray Cast Irons DIN EN 1561 W.1 / 45 2.90 85 .4 / 65 2. All Weld Metal C 0. Fumes : Consult information on Welding Safety Sheet.AS Pik-65 Coated Electrode for Cast Irons Classification EN ISO 1071 : E C NiCu-B 3 AWS A5. SEPRO.8170 Nodular (Spheroid) Cast Irons DIN EN 1563 GGG 40 GGG 50 GGG 60 GGG 70 GGG 80 W. . nodular cast iron.2 / 75 1.5 1G/PA 2F/PB 2G/PC 86 Liability : All information in this data sheet is based on the best available knowledge. The slag is easy to remove.8165 0.6025 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Hardness : 260 . Monel alloy core has 65 % Ni / 30 % Cu.8135 0.15 : ENiCu-B DIN 8573 : E NiCu-BG 33 General Description AS Pik-65 is a Ni-Cu alloyed monel cored electrode.00 Fe 3 Cu 30 Ni 65 Mechanical Properties. or cavities that might form after machining. It gives a minimum amount of spatter and a very stable arc. 0. stainless and ordinary steels.50 Si 0. a preheating to 100-200°C and slow cooling is recommended.7040 0.0 2.160 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1580 2650 5470 1.6020 0.420 N/mm² : 15 % : 140 . Filler metal has the same color with that of the work piece.280 N/mm² : 400 . DC (+) Diameter [ mm ] 2.7060 0. TSE Applications and Materials to be Welded AS Pik-65 is particularly used for the joining and build up welding of parts made from gray cast iron. Nr. Nr. It can also be used for filling up cavities in castings.6035 Blackheart Malleable Cast Irons DIN EN 1562 GTS 35-10 GTS 45-06 GTS 55-04 GTS 65-02 GTS 70-02 W. is subject to change without notice and can only be considered as suitable for general guidance. Typical.50 3.40 Mn 1.7070 0. When welding thick pieces. It is used for the welding of all types of cast irons.00 Length [ mm ] 300 300 400 Current [A] 65 . Chemical Composition (w%).6010 0. Typical.130 110 . Chemical Composition (w%). Typical.10 : 120 .8040 0. Typical.6015 0.8145 0.6025 0.7 / 25 2. stainless and ordinary steels.160 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 1810 2830 5082 0. 1G/PA 2F/PB 2G/PC 87 .5 3G/PF Liability : All information in this data sheet is based on the best available knowledge. a preheating to 150-300°C and slow cooling is recommended. Porosity free weld metal can be easily machined.6020 0. Nr.25 4.100 90 . nodular cast iron and malleable cast iron parts.AS Pik-98 Süper Coated Electrode for Cast Irons Classification EN ISO 1071 : E Ni-CI 2 AWS A5.00 Length [ mm ] 300 300 350 Current [A] 65 . It is used for the welding of all types of cast irons. All Weld Metal C 1 Ni balance Mechanical Properties. It gives a very stable arc and a negligible amount of slag that can easily be removed. Nr. or cavities that might form after machining.130 110 .8 / 55 2. When welding cast iron without preheat. is subject to change without notice and can only be considered as suitable for general guidance.8045 Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 40 V . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Hardness : 300 : 380 : 8 . Gray Cast Irons DIN EN 1561 W.6035 Blackheart Malleable Cast Irons DIN EN 1562 GTS 35-10 GTS 45-06 GTS 55-04 W.8155 Whiteheart Malleable Cast Irons DIN EN 1562 GTW 35-04 GTW 40-05 GTW 45-07 W.0 2. It enables welding with drop arc metal transfer.15 : ENi-CI DIN 8573 : E Ni-BG 22 General Description AS Pik-98 Süper is a nickel cored electrode. the smallest possible electrode diameter should be selected to limit the width of the heat effected zone that might occur due to excess heating.6010 0. 0. TSE Applications and Materials to be Welded AS Pik-98 Süper is particularly used for the joining and build up welding of gray cast iron. SEPRO.8035 0. 0. It has excellent resistant to cracking. available upon request. Nr. GG 10 GG 15 GG 20 GG 25 GG 35 0. It can also be used for filling up cavities in castings. Heat effected zone is very narrow. It is an ideal electrode for the joining of cast iron pieces to monel alloys.6 / 35 0.0 2.8135 0. Fumes : Consult information on Welding Safety Sheet.50 3. When welding thick pieces. DC ( – ) Diameter [ mm ] 2.140 N/mm² N/mm² % HB Approvals GOST. It is recommended to work with a quality power source for best results. stainless steels. SEPRO.350 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 3560 5170 8080 4. AC min 70 V Diameter [ mm ] 3. hard metals. cast irons.AS Oluk Açma Coated Electrode for Cutting and Gouging General Description AS Oluk Açma is an ideal electrode for gouging in and joint preparation of all types of steel. 2 . Fumes : Consult information on Welding Safety Sheet. ampere selected and to the thickness of the piece.6 / 45 4 4 4 4G/PE 3G/PG 1G/PA 2F/PB 2G/PC 88 Liability : All information in this data sheet is based on the best available knowledge. work hardenable and difficult to machine materials.To produce a strong gas jet to blow away the melted material.220 220 . available upon request. TSEK Applications The special coating performs several functions: 1 . air hardenable steels. weld preparation of cracks and for gouging of armour steels. Metal removal speed depends on the electrode diameter.25 4.To form a concentrated powerful arc.00 Length [ mm ] 350 350 350 Current [A] 190 . 3 . The angle between the electrode and the work piece should be 15°.1 / 115 4.4 / 85 3. It is used for beveling. .00 5. is subject to change without notice and can only be considered as suitable for general guidance.To form a stable arc and to reduce the fast melting of the electrode.280 260 . It is a general purpose electrode especially used before repair and maintenance welding applications. Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC ( – ) . 15 ° Working Direction Approvals GOST. cast iron and non-ferrous metal. The surface is clean and seldom requires further dressing. SEPRO.1 / 115 4. electrode should be perpendicular to the work piece. ampere selected and to the thickness of the piece.8 / 70 4. air hardenable steels. available upon request. core wire has a higher melting rate than the coating material.275 210 . Pieces up to a thickness of 10 mm can be easily cut with this electrode. Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC ( – ) . For thicker pieces (10 mm). 3 to 5 mm crater formation occurs at the tip of the electrode.00 5.5 / 85 5.AS Kesme Coated Electrode for Cutting and Gouging General Description AS Kesme is an ideal electrode for cutting and piercing of all types of steel.275 250 . Therefore. Metal removal speed depends on the electrode diameter.300 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 4750 3542 6810 5196 9860 8224 5. It is a general purpose electrode especially used before and during repair and maintenance welding applications.00 4. is subject to change without notice and can only be considered as suitable for general guidance. In piercing applications. AC min 50 V Diameter [ mm ] 3. cast irons. stainless steels.210 180 .210 210 .300 250 . Fumes : Consult information on Welding Safety Sheet. hard metals. TSEK Applications Due to the physical properties of the coating material. It is used for beveling. 89 . Working Direction Working Direction Approvals GOST. Particularly in cutting and piercing applications. electrode should be moved up and down in the direction of material being cut to move away the melted material. The surface is clean and seldom requires further dressing.25 4.9 / 60 3. cast iron and non-ferrous metal. work hardenable and difficult to machine materials.00 Length [ mm ] 450 350 450 350 450 350 Current [A] 180 . this crater formation enables the operation of the electrode penetrating into the melting piece without short circuit.2 / 110 4.25 3. weld preparation of cracks and for gouging of armour steels. It is recommended to work with a quality power source for best results.00 5.7 / 45 5 4 5 4 5 4 1G/PA 2F/PB 2G/PC 4G/PE 3G/PG Liability : All information in this data sheet is based on the best available knowledge. . All Weld Metal Hardness : 52 . Worn surfaces of crushing tools in the mining industry. SEPRO. Chemical Composition (w%).70 Cr 10 Mechanical Properties. and cutting edges of cold worked tool steels can be hardfaced with AS SD-CR 10. Typical.240 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 4340 8410 13460 4.3 / 75 6. While there is no need to have a buffer layer for unalloyed steels up to St 70.25 4. conveyor screws.AS SD-CR 10 Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E6-UM-55 R EN 14700 : E Fe8 General Description AS SD-CR 10 is a basic coated electrode. Typical.00 5. it is recommended to have a buffer layer with AS B-248 or AS B-255. All Weld Metal C 0.1 / 45 5 6 6 1G/PA 2F/PB 2G/PC 90 Liability : All information in this data sheet is based on the best available knowledge. The highest wear resistance is obtained after three passes. is subject to change without notice and can only be considered as suitable for general guidance. available upon request. and in special cases with AS P-308Mn or AS P-312. for high alloyed steels.60 Mn 0.8 / 110 6.70 Si 0.00 Length [ mm ] 350 450 450 Current [A] 110 . HRC 70 60 50 40 30 20 10 Tempering at 700°C for 1-2 hour 100 300 500 700 °C Hardening : in oil or air at 950-1000°C Softening : in furnance at 850°C Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) .190 180 . TSE Applications It is used for hardfacing of alloyed and unalloyed steels.56 HRC Approvals GOST. 10 % Cr content increases the wear resistance of the weld metal to the simpler forms of corrosive attack. It can be machined by grinding. excavator and bulldozer blades.140 150 . The weld metal is resistant to softening up to 500°C. screws of cement pumps. AC min 65 V Diameter [ mm ] 3. mixer parts. Wear resistant weld metal has a high toughness value and exhibits a high resistance to cracking at operating conditions with high impact. excavator bucket and teeth. Fumes : Consult information on Welding Safety Sheet. 200 180 .10 Si 0. pinions.30 Cr 13 Mechanical Properties.00 Length [ mm ] 350 350 350 Current [A] 110 .8 / 45 5 5 5 1G/PA 2F/PB 2G/PC Liability : All information in this data sheet is based on the best available knowledge. track rollers and links of earthmoving equipment can be hardfaced with AS SD-CR 13. cast steel valve seats. It gives a corrosion and wear resistant ferritic-martensitic stainless steel weld metal. 91 .240 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 4640 6880 10600 4. It can also be used for joining of low carbon steels having 13 % Cr. is subject to change without notice and can only be considered as suitable for general guidance. SEPRO.160 140 . Worn surfaces of rails and rail surfaces. Typical. DC (+) Diameter [ mm ] 3. Typical.50 Mn 0. All Weld Metal C 0. crane and conveyor wheels. It is recommended to use AS SD-CR 10 in multipass applications as it is a basic coated electrode. available upon request. It is used in hardfacing applications where a hardness of 42-46 HRC is required.00 5.5 / 65 4. The weld metal is resistant to softening up to 500°C. All Weld Metal Hardness : 42 .AS SD-CR 13 Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E5-UM-45 R EN 14700 : E Fe7 General Description AS SD-CR 13 is a rutile coated electrode.25 4. Chemical Composition (w%).45 HRC Approvals GOST. It is also recommended to have a preheating and interpass temperature of minimum 200°C. Fumes : Consult information on Welding Safety Sheet. TSE Applications It is used for hardfacing of alloyed and unalloyed steels.800°C Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 70 V .6 / 100 4. HRC 70 60 50 40 30 20 10 Tempering at 700°C for 1-2 hour 100 300 500 700 °C Hardening : in oil or air at 980-1000°C Softening : in furnance at 780 . 6 / 70 5. is subject to change without notice and can only be considered as suitable for general guidance.190 170 . Chemical Composition (w%). All Weld Metal C 0. Weld metal can not be machined.40 Mn 0. It gives a high abrasion resistant martensitic type weld metal with a medium toughness. . rutile coated hardfacing electrode especially designed to use with small transformers having a relatively low open circuit voltage. It is resistant to softening up to 500°C.240 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 2450 4190 8040 12760 1. available upon request. Fumes : Consult information on Welding Safety Sheet.160 130 . Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : AC min 65 V .00 5. agricultural and forestry machines that are exposed to wear can be hardfaced with this electrode. conveyors. DC (+) Diameter [ mm ] 2. SEPRO.AS SD-60 Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E6-UM-60 EN 14700 : E Fe4 General Description AS SD-60 is a general purpose.8 / 75 4.60 Mechanical Properties. Typical.40 Si 0.62 HRC Approvals GOST. Typical. All Weld Metal Hardness : 57 . excavator teeth. bulldozer blades.00 Length [ mm ] 350 350 450 450 Current [A] 60 . crushing jaws.120 100 . Protective lining of worn surfaces of machines used in mines.4 / 105 5.50 Cr 6 Mo 0. TSE Applications It is used for hardfacing of alloyed and unalloyed steels.7 / 45 2 5 6 6 1G/PA 2F/PB 92 Liability : All information in this data sheet is based on the best available knowledge.50 3.25 4. AS SD-65 Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E2-UM-60 Z EN 14700 : E Fe4 General Description AS SD-65 is a basic coated electrode. All Weld Metal C 0.7 / 140 6.180 180 . band plates.00 Length [ mm ] 350 450 450 Current [A] 100 .30 Cr 2 Mechanical Properties.60 HRC (3 passes. It is resistant to wears of medium abrasions at high temperatures. Typical.4 / 65 5 6 6 1G/PA 2F/PB Liability : All information in this data sheet is based on the best available knowledge. Fumes : Consult information on Welding Safety Sheet. Chemical Composition (w%). wear plates and parts of grinders can be hardfaced with this electrode. sand and soil. HRC 70 60 50 40 30 20 10 Tempering at 700°C for 1-2 hour 100 300 500 700 °C Hardening : in oil or air at 920 .3 / 95 6.62 HRC (3 passes. available upon request. coal. All Weld Metal Hardness : 57 . no preheating) 50 . AC min 70 V Diameter [ mm ] 3. Typical.225 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 3370 6660 9790 4.700°C Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) .980°C Softening : in furnance at 680 . is subject to change without notice and can only be considered as suitable for general guidance. TSE Applications It is particularly used for repair applications of machine parts that are particularly exposed to wear by stone.00 5.70 Si 4 Mn 0. SEPRO. 300°C preheating) Approvals GOST. 93 . It is recommended to use AS SD-65 in high temperature applications where oxidation resistance is more important than hardness and resistance to tempering like feed screws in furnaces.25 4. It gives a high oxidation resistant (up to 850°C) weld metal that also have a high wear resistance. Loading machines.140 150 . is subject to change without notice and can only be considered as suitable for general guidance. It gives a weld metal that is resistant to deformations of high rolling forces including metal-to-metal friction. Joining of heat treatable steels having a tensile strength of 80 . available upon request. switch points.20 Mn 0.140 150 . It has about 115 % metal recovery.230 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 3340 6730 9740 4.07 Si 0.190 190 . Weld metal is air hardenable and can be machined with carbide cutting tools.00 Length [ mm ] 350 450 450 Current [A] 110 .8 / 145 6.4 Mechanical Properties.60 Cr 3. AC min 70 V Diameter [ mm ] 3.90 kg/mm² is another application area. Typical. Typical. Fumes : Consult information on Welding Safety Sheet.AS SD-300 Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E1-UM-300 EN 14700 : E Fe1 General Description AS SD-300 is a heavily coated basic electrode particularly used for wear conditions where impact stresses are considered. . TSE Applications It is used for hardfacing of rollers. rail crossings. Chemical Composition (w%).00 5. HRC 70 60 50 40 30 20 10 100 Tempering for 1 hour Tempering for 24 hours 300 500 700 °C Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) . gears. Hardness varies with respect to the number of passes and cooling rate. All Weld Metal Hardness : 290 .4 / 95 6. brake shoes and crane wheels. All Weld Metal C 0.330 HRC Approvals GOST. SEPRO.25 4.3 / 65 5 6 6 1G/PA 2F/PB 94 Liability : All information in this data sheet is based on the best available knowledge. 70 Cr 3.AS SD-350 Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E1-UM-350 EN 14700 : E Fe1 General Description AS SD-350 is a heavily coated basic electrode particularly used for wear conditions where impact stresses are considered. is subject to change without notice and can only be considered as suitable for general guidance. Joining of heat treatable steels having a tensile strength of 80-90 kg/mm² is another application area.50 Mn 0. Weld metal is air hardenable and can be machined with carbide cutting tools.0 / 145 6.350 HRC Approvals GOST. rail crossings. HRC 70 60 50 40 30 20 10 100 Tempering for 1 hour Tempering for 24 hours 300 500 700 °C Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) . It has about 115 % metal recovery.10 Si 0.240 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 3440 6770 10080 5. All Weld Metal C 0. All Weld Metal Hardness : 325 . Chemical Composition (w%).5 Mechanical Properties. switch points. Typical. Typical. 95 .140 150 . TSE GL (*) Applications It is used for hardfacing of rollers. available upon request. Fumes : Consult information on Welding Safety Sheet. SEPRO. Hardness varies with respect to the number of passes and cooling rate. brake shoes and crane wheels.6 / 65 5 6 6 1G/PA 2F/PB Liability : All information in this data sheet is based on the best available knowledge. It gives a weld metal that is resistant to deformations of high rolling forces including metal-to-metal friction.190 190 .4 / 95 6.00 Length [ mm ] 350 450 450 Current [A] 110 . AC min 70 V Diameter [ mm ] 3.25 4. gears.00 5. drilling parts.AS SD-HSS Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E4-UM-60 (65) S EN 14700 : E Fe4 General Description AS SD-HSS is a basic coated electrode. Deposited metal retains its toughness properties at high temperatures enabling the formation of high strength welds.50 Mechanical Properties.00 Length [ mm ] 350 350 350 Current [A] 70 . . Machine tools. available upon request.5 W 1. It gives a Mo alloyed. All Weld Metal C 0. high speed steel type weld metal. Chemical Composition (w%). is subject to change without notice and can only be considered as suitable for general guidance.140 150 .20 Mn 1.1 / 80 2.80 V 1.2 / 50 2.60 HRC (as welded) 65 HRC (after double tempering) Approvals GOST. Fumes : Consult information on Welding Safety Sheet. Part that is going to be welded should be preheated to 400-500°C and small beads should be preferred to inhibit overheating.100 100 .30 Cr 4. particularly during the hardfacing of cutting and punching tools. AC min 70 V Diameter [ mm ] 2. and tools made of high speed steels are among other application areas.50 3.90 Si 1.185 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 2580 4370 6680 2.25 4. Typical. TSE Applications It is particularly used for hardfacing of cutting and punching tools made of alloyed and unalloyed steels with a hot tool steel structured weld metal. Typical.5 Mo 7.0 / 30 5 5 5 1G/PA 2F/PB 96 Liability : All information in this data sheet is based on the best available knowledge. HRC 70 60 50 40 30 20 10 100 Tempering for 1 hour Tempering for 24 hours 300 500 700 °C Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) . All Weld Metal Hardness : 57 . SEPRO. 4 / 55 5 6 6 1G/PA 2F/PB 2G/PC Liability : All information in this data sheet is based on the best available knowledge.10 Mn 14 Ni 3 Mechanical Properties. All Weld Metal C 0.200 HB (as welded) 450 HB (after cold working) Approvals GOST. Soft weld metal has a low resistance to abrasion after the application. its properties are similar to carbon steels.AS SD-MANGAN Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E7-UM-200 K EN 14700 : E Fe9 AWS A5. available upon request.25 4. Especially on 12-14 % Mn-steels.230 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 3810 7440 11610 5. screens and grid bars and parts exposing to impact can be hardsurfaced with AS SD-MANGAN.7 / 90 6. it is important to use this electrode before using chromium carbide structured hardfacing electrodes to form a buffer layer as it enables a healthy joining of the subsequent hardsurface to the base metal. All Weld Metal Hardness : 175 . cone.00 5. Typical. Teeth used for mineral handling. roll and jaw crushers. 97 .70 Si 0. crushing and grinding hammers. Fumes : Consult information on Welding Safety Sheet. Typical. is subject to change without notice and can only be considered as suitable for general guidance. It gives an austenitic Hadfield Manganese steel type weld metal with 13 % Mn content. Chemical Composition (w%).140 140 . Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) . TSE Applications It is used for the surfacing and reclamation of austenitic 12-14 % Mn-steels and joining of these to mild or medium carbon steels.00 Length [ mm ] 350 450 450 Current [A] 80 . AC min 70 V Diameter [ mm ] 3.180 180 . SEPRO. but it hardens rapidly when cold worked or subject to gritty abrasion. 3 % Ni content increases the ductility and impact properties. Attention ! As % 12-14 Mn containing weld metal has poor corrosion resistance.13 : E FeMn-A General Description AS SD-MANGAN is a basic coated electrode.3 / 140 6. Typical. its properties are similar to carbon steels. Fumes : Consult information on Welding Safety Sheet. it is important to use this electrode before using chromium carbide structured hardfacing electrodes to form a buffer layer as it enables a healthy joining of the subsequent hardsurface to the base metal. available upon request.25 4.10 Mn 14 Ni 3. Especially on 12-14 % Mn-steels.150 150 .13 : E FeMn-A General Description AS SD-MANGAN 165 is a zircon-basic coated electrode. cone.00 Length [ mm ] 350 350 450 450 Current [A] 70 . roll and jaw crushers.AS SD-MANGAN 165 Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E7-UM-200 K EN 14700 : E Fe9 AWS A5.00 5.200 HB (as welded) 450 HB (after cold working) Approvals GOST.240 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 3050 5350 10500 15720 4.5 / 35 5 5 6 6 1G/PA 2F/PB 98 Liability : All information in this data sheet is based on the best available knowledge. crushing and grinding hammers. Chemical Composition (w%). All Weld Metal C 0. screens and grid bars and parts exposing to impact can be hardsurfaced with AS SD-MANGAN 165.8 / 90 5.5 Mechanical Properties. is subject to change without notice and can only be considered as suitable for general guidance.70 Si 0.185 200 . Soft weld metal has a low resistance to abrasion after the application. It has about 165 % metal recovery. Attention ! As % 12-14 Mn containing weld metal has poor corrosion resistance.6 / 150 4. SEPRO.8 / 55 5. Typical. TSE Applications It is used for the surfacing and reclamation of austenitic 12-14 % Mn-steels and joining of these to mild or medium carbon steels. but it hardens rapidly when cold worked or subject to gritty abrasion. . It gives an austenitic Hadfield Manganese steel type weld metal with 13 % Mn content. Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) .5 % Ni content increases the ductility and impact properties. All Weld Metal Hardness : 175 .100 100 . AC min 70 V Diameter [ mm ] 2.50 3. Teeth used for mineral handling. 3. 6 / 80 4.200 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 5750 8930 4. grinding hammers and rollers can be hardfaced with AS SD-ABRA Nb. Typical. All Weld Metal Hardness : 55 . dredgers. Typical.5 / 50 5 5 1G/PA 2F/PB Liability : All information in this data sheet is based on the best available knowledge. In applications requiring a thick deposit metal. rock crushers.25 4. Concentrated Cr and Nb carbides have been finely dispersed in its structure. It should not be used for more than three passes. AS P-308Mn or AS P-312 should be used for buffering. Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) . All Weld Metal C 3. It is crucial to have a buffer layer with AS P-308Mn for 12-14 % Mn containing steels before hardfacing applications. SEPRO. 99 .150 140 . available upon request.00 Length [ mm ] 350 350 Current [A] 100 . is subject to change without notice and can only be considered as suitable for general guidance. it gives a better resistance to wear caused by fine minerals than hardfaced structures having an ordinary chromium carbide structure.57 HRC Carbide hardness : >1500 HV Approvals GOST.4 Cr 22 Nb 10 Mechanical Properties. AC min 65 V Diameter [ mm ] 3. In corrosive environments.AS SD-ABRA Nb Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : (E10-UM-60 GR) EN 14700 : E Fe15 General Description AS SD-ABRA Nb is a basic coated electrode that is highly resistant to abrasion wear caused by fine or coarse hard minerals. Fumes : Consult information on Welding Safety Sheet. TSE Applications Wear plates. Chemical Composition (w%). dredgers.62 HRC Carbide hardness : 1400 . is subject to change without notice and can only be considered as suitable for general guidance. TSE Applications Bucket conveyors. Typical. available upon request. . scrappers. mixer blades and grinding rollers can be hardfaced with AS SD-ABRA Cr. screw conveyors. dragline buckets. press screws. It has a highly concentrated chromium carbide in its structure. Welding Parameters / Packing and Diameter Informations / Welding Positions Current Type and Polarity : DC (+) .160 120 .190 Electrode Weight Box Weight [ kg ] Export Box [ g/100 pcs ] Quantity [ pcs/box ] Box Weight [ kg ] 5760 9140 4. SEPRO. It is crucial to have a buffer layer with AS P-308Mn for 12-14 % Mn containing steels before hardfacing applications. heads in ceramic industry.AS SD-ABRA Cr Coated Electrode for Overlay Welding and Hardfacing Classification DIN 8555 : E10-UM-60 G EN 14700 : E Fe15 AWS A5.6 / 80 4.13 : E FeCr-A1 General Description AS SD-ABRA Cr is a basic coated electrode that is highly resistant to abrasion wear caused by coarse hard minerals. Chemical Composition (w%).25 4. In applications requiring a thick deposit metal. Typical. Fumes : Consult information on Welding Safety Sheet. AS P-308Mn or AS P-312 should be used for buffering.5 Cr 33 Mechanical Properties.6 / 50 5 5 1G/PA 2F/PB 100 Liability : All information in this data sheet is based on the best available knowledge.1500 HV Approvals GOST. extruder screws. Interpass temperature should be 300-500°C.00 Length [ mm ] 350 350 Current [A] 115 . AC min 65 V Diameter [ mm ] 3. All Weld Metal Hardness : 58 . It should not be used for more than three passes. All Weld Metal C 4. com.askaynak.Askaynak ® MIG/MAG Welding Wires MIG MIG/MAG Welding Wires www.tr 101 . NAKS.Ar + 5-25% CO2 C1 .10 * *) Typical weld metal composition (CO2 gas shielding) Mechanical Properties.55 * Mn 1.08 0. Fumes : Consult information on Welding Safety Sheet.4 3. Wire C 0.20 % CO2 are used for gas shielding.2 X 1. TÜV Shielding gas : CO2 ABS 3SA.18 : ER70S-6 General Description AS SG2 is a copper coated gas metal arc welding wire in 15 kg spools or 250 kg drums. Working temperature can range between – 50 to 450°C. SEPRO.8 X 1.06 * Si 0.Tipik (w%). .CO2 (100%) Packing and Diameter Informations Diameter MIG/MAG Wire 0.6 X 2.3YSA BV 3YM DNV III YMS GL 3YS LRS 3S 3YS H15 RINA 3Y42 RMRS 3Y TL 3YMS Shielding gas : Ar+CO2 ABS 3YSA DNV III YMS GL 3YS TL 3YMS Shielding Gases (ISO 14175 / EN 439) MAG : M21 . available upon request. GOST.50 1. is subject to change without notice and can only be considered as suitable for general guidance.85 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 440 540 30 60 N/mm² N/mm² % J ( – 30°C) Approvals CE. TSE.0 X 1.AS MIG SG2 MIG/MAG Welding Wire for Mild Steels MIG Classification ISO 14341-A : G 42 3 C G3Si1 / G 42 3 M G3Si1 AWS A5. DB.2 Spool Weight 15 kg Drum Weight 250 kg 102 Liability : All information in this data sheet is based on the best available knowledge.0 2. CO2 or 80 % Ar. It is particularly designed for semiautomatic and full-automatic GMAW applications. Typical. Typical. Kimyasal Analizi Chemical Composition (%) . StE 420 WStE 255 .27 25 . P265GH P235G1TH .480 Voltage [V] 18 . St 34. Ck 10 . 103 .StE 360-7 TM X42. S235. St 37. GE260 Fine Grained Steels Pipe Materials Boiler and Pressure Vessel Steels Elevated Temperature Steels Ship Plates Cast Steels Welding Parameters / Welding Positions Current Type and Polarity : DC (+) Arc Type Short Arc Short Arc Short Arc Sprey Arc Sprey Arc Diameter [ mm ] 0.P255G1TH – – GE200.280 225 . available upon request. E335 C10 .EH36 GS-38.40 28 . S275. S355 P235TR2 . St 52. D.P355T2 E295.C 35 .40 1G/PA 2F/PB 2G/PC 4G/PE 3G/PF 3G/PG Liability : All information in this data sheet is based on the best available knowledge.AS MIG SG2 MIG/MAG Welding Wire for Mild Steels MIG Materials to be Welded DIN General Structural Steels St 33. St 45-8 A. X60 (API 5LX) 17 Mn 4. C.L360NB L290MB . St 60-2 C 10 . HII St 35-8. GE240.S420N P255NH .0 1. P355GH P235GH. B.L360MB – P295GH.24 18 .2 1. 19 Mn 6 HI. St 44-2. Fumes : Consult information on Welding Safety Sheet.C35 S255N . GS-52 EN S185. X52. is subject to change without notice and can only be considered as suitable for general guidance.175 120 . X46. St 44.StE 360-7 StE 290-7 TM .200 150 .8 1.WStE 355 StE 210-7 .Ck 35 StE 255 .22 18 . St 44-4. E AH32 . St 52-4 St 50-2.6 Current [A] 60 . GS-45. St 44-3.2 1.P355NH L210 .140 80 . St 52-3 St 37-4. Ck 10 . B.20 * Approvals DB.WStE 355 StE 210-7 .0 X 1.L415NB – P295GH.8 X 1. St 60-2.S460N P255NH . Kimyasal Analizi Chemical Composition (%) . X52. GE260 Fine Grained Steels Pipe Materials Boiler and Pressure Vessel Steels Elevated Temperature Steels Ship Plates Cast Steels Packing and Diameter Informations Diameter MIG/MAG Wire 0. Typical. E360 C10 . Typical.C 35 . St 44-3.Ck 35 StE 255 . St 52-4 St 50-2. St 52.18 : ER70S-6 General Description AS SG3 is a copper coated gas metal arc welding wire in 15 kg spools or 250 kg drums. C. NAKS. TSE. St 45-8 A.08 0. .P255G1TH – – GE200. St 70-2 C 10 . P265GH P235G1TH . HII St 35-8.P355T2 E295.StE 415-7 X42. P355GH P235GH. It is particularly designed for semiautomatic and full-automatic GMAW applications. X46.StE 460 WStE 255 .2 Spool Weight 15 kg Drum Weight 250 kg 104 Liability : All information in this data sheet is based on the best available knowledge.P355NH L210 .6 X 2. TÜV BV (3Y) GL (3YS) GL (3YS) CO2 gas shielding Ar+CO2 gas shielding *) Typical weld metal composition (CO2 gas shielding) Mechanical Properties.70 1. E AH32 . Fumes : Consult information on Welding Safety Sheet.4 3. GOST. GS-45. SEPRO.EH36 GS-38. St 44-2.06 * Si 1. available upon request.AS MIG SG3 MIG/MAG Welding Wire for Mild Steels MIG Classification ISO 14341-A : G 42 3 C G4Si1 / G 42 3 M G4Si1 AWS A5. is subject to change without notice and can only be considered as suitable for general guidance.20 % CO2 are used for gas shielding.2 X 1. GS-52 EN S275.00 0. St 52-3 St 37-4. D. GE240.Tipik (w%).C35 S255N . E335. 19 Mn 6 HI.Ar + 5-25% CO2 C1 . Wire C 0. S355 P235TR2 . X60 (API 5LX) 17 Mn 4. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 470 570 25 60 N/mm² N/mm² % J ( – 30°C) Shielding Gases (ISO 14175 / EN 439) MAG : M21 .0 2.CO2 (100%) Current Type and Polarity : DC (+) Materials to be Welded DIN General Structural Steels St 44. CO2 or 80 % Ar. St 44-4. Working temperature can range between – 50 to 450°C.60 * Mn 1. 70 Mn 1. GE300 G20Mo5 – 20MnMoNi4-5 Boiler and Pressure Vessel Steels Elevated Temperature Steels Cast Steels Creep Resistant Steels Packing and Diameter Informations Diameter MIG/MAG Wire 0.8 GS-45.0. power generation. Industry: Ship building.S420M L320 . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 530 640 27 150 N/mm² N/mm² % J (+20°C) 90 J ( – 20°C) Shielding Gases (ISO 14175 / EN 439) MIG : M21 . WStE 255 . P295GH.P255G1TH GE240.0. used for the welding creep resistant 0.4 3.6 2.7 StE 360. It gives a weld metal that is used in operating temperatures between – 40°C and 500°C. P255NH .60 .StE 460 .28 : ER70S-A1 (ER80S-G*) (*) Nearest classification General Description It is a low alloyed GMA welding wire. X56. 20MnMoNi55 St 35. 17Mn4.15 . 19Mn6 22Mo4. heavy machinery.S460N .P460NH S275ML . It is used in the welding of steel construction applications.7 .8 X 1.0 X 1. petro-chemical. metal fabrication industry. gas pipes and turbin rotors. X60.50 Cr < 0.AS MIG Mo70 MIG/MAG Welding Wire for High Strength and Low Alloyed Steels MIG Classification EN ISO 21952-A : G MoSi ISO 14341-A : G2Mo AWS A5.085 .25 Mechanical Properties. P310GH – P235G1TH . 15NiCuMoNb5 – EN S255N .Ar + 5-25% CO2 C1 . boiler and pressure vessels.CO2 (100%) Current Type and Polarity : DC (+) Materials to be Welded DIN Fine Grained Steels Pipe Materials StE 255 . available upon request.09 Si 0. is subject to change without notice and can only be considered as suitable for general guidance.1.StE 480. Chemical Composition (w%).15 Cu < 0.L415NB L360MB .St 45. 105 . GS-60 – 17MnMoV6-4.7 TM X52.StE 415. Wire C 0.WStE 460 – StE 320. Fumes : Consult information on Welding Safety Sheet. S355M .0 2. GE260.20 Mo 0.L485MB – 16Mo3.8 .5 % Mo steels and fine grained steels. Typical. X65 (API 5LX) 15Mo3.2 X 1.2 Spool Weight 15 kg Liability : All information in this data sheet is based on the best available knowledge.7 TM . GS-52. Especially used for low temperature applications that are manufactured from Ni-Cr-Mo steels.L485MB – 16Mo3.StE 460 . Wire C 0.6 2. X56.3 StE 255 .Ar + 5-25% CO2 C1 .70 Mn 1. gas pipes.CO2 (100%) Current Type and Polarity : DC (+) Materials to be Welded DIN General Structural Steels Fine Grained Steels Pipe Materials St 52. It is used in the welding of creep resistant steels. 15NiCuMoNb5 – EN S355 S255N .L415NB L360MB . is subject to change without notice and can only be considered as suitable for general guidance.P255G1TH GE240. X65 (API 5LX) 15Mo3. ship building and petro-chemical industry. P295GH. mining. X60.7 StE 360. Typical. .0 2.7 TM X52. used for the welding low alloyed and high strength steels in operating temperatures up to 550°C. available upon request.50 Cu < 0.7 TM . bridge.StE 480.90 Ni < 0. GS-52. GS-60 – 17MnMoV6-4.28 : ER80S-D2 General Description It is a low alloyed GMA welding wire. tank and railway fabrication.AS MIG Mo80 MIG/MAG Welding Wire for High Strength and Low Alloyed Steels MIG Classification EN ISO 21952-A : G MnMo ISO 14341-A : G4Mo AWS A5.St 45.8 GS-45.S460N .25 Mechanical Properties.4 3. Industry: Transportation.P460NH L320 . boiler and pressure vessels. P255NH . P310GH – P355GH P235G1TH . WStE 255 .09 Si 0.8 .2 Spool Weight 15 kg 106 Liability : All information in this data sheet is based on the best available knowledge.15 Mo 0. GE300 G20Mo5 – 20MnMoNi4-5 Boiler and Pressure Vessel Steels Elevated Temperature Steels Cast Steels Creep Resistant Steels Packing and Diameter Informations Diameter MIG/MAG Wire 0.StE 415. Chemical Composition (w%).7 .8 X 1. 19Mn6 22Mo4. GE260. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 570 690 25 120 80 N/mm² N/mm² % J (+20°C) J ( – 20°C) Shielding Gases (ISO 14175 / EN 439) MIG : M21 . Fumes : Consult information on Welding Safety Sheet.0 X 1.15 Cr < 0.WStE 460 StE 320.2 X 1. 20MnMoNi55 – St 35. 17Mn4. Typical. Chemical Composition (w%).25 Mechanical Properties.60 Cr 0.CO2 (100%) Current Type and Polarity : DC (+) Materials to be Welded DIN Fine Grained Steels Heat Treated Fine Grained Structural Steels Pipe Materials StE 460 .2 X 1. S690QL1 – – L485MB. used for the welding fine-grained and high strength steels with a yield strength up to 680 N/mm². Especially used for low temperature applications that are manufactured from Ni-Cr-Mo steels. is subject to change without notice and can only be considered as suitable for general guidance. available upon request.25 Cu < 0.2 Spool Weight 15 kg Liability : All information in this data sheet is based on the best available knowledge.6 2. N-A-XTRA 63. X65. X80 (API 5LX) – EN S620Q .0 2.Ar + 5-25% CO2 C1 .8 X 1. tank and railway fabrication. Typical. Wire C 0.4 3.09 Si 0. Typical.0 X 1.55 Mo 0. N-A-XTRA 70 T1. P460N S550QL1. T1B X60.60 Ni 0. Fumes : Consult information on Welding Safety Sheet. 107 . X70.28 : ER100S-G General Description It is a low alloyed GMA welding wire. mining and ship building industry. Industry: Bridge.AS MIG 100SG MIG/MAG Welding Wire for High Strength and Low Alloyed Steels MIG Classification EN ISO 16834 : G Mn3NiCrMo AWS A5. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 680 770 24 110 60 N/mm² N/mm² % J (+20°C) J ( – 40°C) Shielding Gases (ISO 14175 / EN 439) MIG : M21 . L555MB Packing and Diameter Informations Diameter MIG/MAG Wire 0.StE 620 N-A-XTRA 56. T1A. S620QL1.75 Mn 1. N-A-XTRA 70 T1.2 X 1. S500N S420NL P420NH . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 770 880 21 180 70 N/mm² N/mm² % J (+20°C) J ( – 50°C) Shielding Gases (ISO 14175 / EN 439) MIG : M21 . HY 100.30 Mo 0.7 TM N-A-XTRA 56. Industry: Ship building. L555MB Heat Treated Fine Grained Structural Steels Pipe Materials Packing and Diameter Informations Diameter MIG/MAG Wire 0.65 Ni 1.50 Cr 0.WStE 500 TStE 690 V – StE 690. Bisalloy 80 X65.28 : ER110S-G General Description It is a low alloyed GMA welding wire. S690QL1 – – – – L485MB.8 1. X70. It gives a weld metal that is used in operating temperatures down to – 40°C with a high toughness value. petro-chemical.Ar + 5-25% CO2 C1 . BH70V HY 90. S620QL1.StE 500 TStE 420 WStE 420 .CO2 (100%) Current Type and Polarity : DC (+) Materials to be Welded DIN Fine Grained Steels StE 420 . Welten 80. T1A. Chemical Composition (w%). N-A-XTRA 63. Especially used for low temperature applications that are manufactured from Ni-Cr-Mo steels. T1B HSB 77V.4 3. .0 2. Weldox 700. is subject to change without notice and can only be considered as suitable for general guidance.25 Mechanical Properties.10 Cu < 0.09 Si 0.6 2.AS MIG 110SG MIG/MAG Welding Wire for High Strength and Low Alloyed Steels MIG Classification EN ISO 16834 : G Mn3Ni1CrMo AWS A5. X80 (API 5LX) – EN S420N .0 X 1. available upon request.60 Mn 1. crane and bridge fabrication industry. Fumes : Consult information on Welding Safety Sheet. Typical. used for the welding fine-grained and high strength steels with a yield strength up to 690 N/mm². construction.2 Spool Weight 15 kg 108 Liability : All information in this data sheet is based on the best available knowledge. Wire C 0.30 V 0.P500NH S690QL S690Q L690M S550QL1. Typical. available upon request.30 Mechanical Properties.7709 1. Fumes : Consult information on Welding Safety Sheet.25 % Cr. Nr.8 1.2 Spool Weight 15 kg Liability : All information in this data sheet is based on the best available knowledge. Industry: Chemical and petro-chemical industry.4 3.28 : ER80S-B2 (*) Nearest classification General Description It is a low alloyed GMA welding wire.7728 1.55 Mn 0.AS MIG CrMo1 MIG/MAG Welding Wire for High Strength and Low Alloyed Steels MIG Classification EN ISO 21952-A : G CrMo1Si* AWS A5.7218 1. Typical.20 Cr 1.7357 1.2 X 1.30 Mo 0.55 Cu < 0.08 Si 0. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 510 620 24 120 100 N/mm² N/mm² % J (+20°C) J ( – 10°C) Shielding Gases (ISO 14175 / EN 439) MIG : M21 .7350 1.7354 1. Typical.7218 1.5 % Mo) steels (boiler and pressure vessels) in operating temperatures up to 550°C.0 X 1.7131 Cast Steels Cementation Steels Packing and Diameter Informations Diameter MIG/MAG Wire 0. Also It is used in the welding cementation and nitride steels. used for the welding high temperature strength Cr-Mo (1. Chemical Composition (w%). is subject to change without notice and can only be considered as suitable for general guidance.60 Ni < 0.CO2 (100%) Current Type and Polarity : DC (+) Materials to be Welded DIN Creep Resistant Steels 15 CrMo 5 25 CrMo 4 42 CrMo 4 13 CrMo 44 22 CrMo 44 13 CrMoV 42 16 CrMoV 4 GS-25 CrMo 4 GS-22 CrMo 5 4 GS-17 CrMo 5 5 – EN – – – 13 CrMo 4-5 – – – G25CrMo4 G22CrMo5-4 G17CrMo5-5 16MnCr5 Wr.7335 1.7225 1. 109 . 1.Ar + 5-25% CO2 C1 .7205 1. Wire C 0.0 2. 0.6 2. AS MIG CrMo2 MIG/MAG Welding Wire for High Strength and Low Alloyed Steels MIG Classification EN ISO 21952-A : G CrMo2Si* AWS A5.CO2 (100%) Current Type and Polarity : DC (+) Materials to be Welded DIN Creep Resistant Steels – 10 CrSiMoV 7 10 CrV 63 12 CrSiMo 8 GS-25 CrMo 4 GS-17 CrMo 5 5 GS-18 CrMo 9 10 EN 10CrMo9-10 – – – G25CrMo4 G17CrMo5-5 G17CrMo9-10 Wr.4 3.7218 1. . thermal plant.00 Cu < 0.0 X 1. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 540 640 22 150 90 N/mm² N/mm² % J (+20°C) J ( – 10°C) Shielding Gases (ISO 14175 / EN 439) MIG : M21 . available upon request. 1.0 2. It gives a weld metal that is resistant to corrosion and sulphide materials.2 X 1. chemical and petro-chemical industry.40 Mo 1. Typical.60 Ni < 0.8 1. is subject to change without notice and can only be considered as suitable for general guidance. Chemical Composition (w%).2 Spool Weight 15 kg 110 Liability : All information in this data sheet is based on the best available knowledge.Ar + 5-25% CO2 C1 . Wire C 0.30 Mechanical Properties. Fumes : Consult information on Welding Safety Sheet. used for the welding high temperature strength Cr-Mo (2.25 % Cr.0 % Mo) steels (boiler and pressure vessels) in operating temperatures up to 600°C.28 : ER90S-B3 (*) Nearest classification General Description It is a low alloyed GMA welding wire.8075 – – 1. 1. Typical.50 Mn 0.7380 1. Industry: Oil industry.7357 1.7379 Cast Steels Packing and Diameter Informations Diameter MIG/MAG Wire 0.20 Cr 2.6 2. Nr.08 Si 0. 09 Si 0. S235J0W. S355K2G1W Patinax®-F.Ar + 5-25% CO2 C1 . S420N S255NL . Typical.40 Ni 0.2 Spool Weight 15 kg Liability : All information in this data sheet is based on the best available knowledge. 111 . Industry: Petro-chemical industry Chemical Composition (w%). available upon request. Cor-Ten®-B 9CrNiCuP3-2-4 S225NL 11MnNi5-3 13MnNi6-3 Low Temperature Steels Packing and Diameter Informations Diameter MIG/MAG Wire 0. S235J2W S355J01.6 2. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 530 610 26 120 60 N/mm² N/mm² % J (+20°C) J ( – 40°C) Shielding Gases (ISO 14175 / EN 439) MIG : M21 . Fumes : Consult information on Welding Safety Sheet.0 X 1.2 X 1. Wire C 0. Typical.40 Mechanical Properties.60 Mn 1.TStE 380 WTSt 37.2 – – – – – TTSt35 – – EN S255N . used for the welding pressure vessels and gas pipes including nickel. P275NL1 .0 2.8 X 1.4 3. It gives a weld metal that has an high mechanical properties against atmospheric environment.StE 380 TStE 255 .S380NL .28 : ER80S-G (*) Nearest classification General Description It is a low c alloyed GMA welding wire.P355NL1 S235JRW S355J2G1W.AS MIG COR-Ni MIG/MAG Welding Wire for High Strength and Low Alloyed Steels MIG Classification EN ISO 16834 : G Mn3Ni1Cu EN 440 : G3 Ni1* AWS A5. is subject to change without notice and can only be considered as suitable for general guidance. S355J2W. Patinax®-37 Cor-Ten®-A.CO2 (100%) Current Type and Polarity : DC (+) Materials to be Welded DIN Fine Grained Steels Weather Resisting Steels StE 255 .90 Cu < 0. tr 112 .Askaynak ® TIG Welding Rods TIG TIG Welding Rods www.askaynak.com. Fumes : Consult information on Welding Safety Sheet. S355 P235TR2 . S275. 113 .18 : ER70S-6 General Description AS TIG SG2 is suitable for GTA welding of un-alloyed structural steels with a tensile strength up to 540 N/mm². ship plates and fine-grained C-Mn steels.85 Mn 1.L360MB – P295GH. GS-52 EN S185. St 44-3.2 1. Typical. 19 Mn 6 HI.AS TIG SG2 TIG Rod for Mild Steels TIG Classification TS EN ISO 636-A : W 42 3 W3Si1 AWS A5. X60 (API 5LX) 17 Mn 4. St 44. C. St 60-2 C 10 . Typical.08 Si 0. Wire C 0. Kimyasal Analizi Chemical Composition (%) .EH36 GS-38.Ck 35 StE 255 . St 37. Ck 10 . GE260 Fine Grained Steels Pipe Materials Boiler and Pressure Vessel Steels Elevated Temperature Steels Ship Plates Cast Steels Packing and Diameter Informations Diameter TIG Rod 0. is subject to change without notice and can only be considered as suitable for general guidance.S420N P255NH . St 52.4 X 3. S235. E AH32 . GS-45.50 Mechanical Properties. P265GH P235G1TH .2 X Tube Weight 5 kg Liability : All information in this data sheet is based on the best available knowledge.Ar (100%) Current Type and Polarity : DC ( – ) Materials to be Welded DIN General Structural Steels St 33. X52. available upon request. D.WStE 355 StE 210-7 .Tipik (w%). E335 C10 . St 52-3 St 37-4. St 34. It gives high-strength weld metal at working temperatures varying between – 50 to 450°C.L360NB L290MB .StE 420 WStE 255 . B.C 35 . P355GH P235GH. X46. HII St 35-8.StE 360-7 StE 290-7 TM . All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 440 540 30 60 N/mm² N/mm² % J ( – 30°C) Shielding Gases (ISO 14175 / EN 439) TIG : I1 . St 44-4. St 45-8 A.P255G1TH – – GE200.0 1.0 X 2.C35 S255N .StE 360-7 TM X42.P355NH L210 . GE240.P355T2 E295. St 52-4 St 50-2.6 X 2.8 1. St 44-2. St 70-2 C 10 . It contains higher Si and Mn than AS TIG SG2 welding rod.P355T2 E295. Ck 10 . GE260 Fine Grained Steels Pipe Materials Boiler and Pressure Vessel Steels Elevated Temperature Steels Ship Plates Cast Steels Packing and Diameter Informations Diameter TIG Rod 0. E360 C10 .2 1.Ar (100%) Current Type and Polarity : DC ( – ) Materials to be Welded DIN General Structural Steels St 44. C. St 44-4. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 470 570 25 60 N/mm² N/mm² % J ( – 30°C) Shielding Gases (ISO 14175 / EN 439) TIG : I1 . St 52-3 St 37-4. Fumes : Consult information on Welding Safety Sheet. E335. B. ship plates and fine-grained C-Mn steels. . E AH32 .P355NH L210 . Kimyasal Analizi Chemical Composition (%) .P255G1TH – – GE200.EH36 GS-38. is subject to change without notice and can only be considered as suitable for general guidance.4 X 3. Typical. It gives high-strength weld metal at working temperatures varying between – 50 to 450°C. X60 (API 5LX) 17 Mn 4.70 Mechanical Properties. X46.S460N P255NH .StE 460 WStE 255 . HII St 35-8. St 44-2. 19 Mn 6 HI.C 35 . available upon request. D.Tipik (w%). St 52.00 Mn 1. GS-52 EN S275. P355GH P235GH.WStE 355 StE 210-7 . St 60-2.AS TIG SG3 TIG Rod for Mild Steels TIG Classification TS EN ISO 636-A : W 42 3 W4Si1 AWS A5.6 2.8 1.StE 415-7 X42. Wire C 0. St 44-3.0 X 2.C35 S255N . X52.Ck 35 StE 255 .18 : ER70S-6 General Description AS TIG SG3 is suitable for GTA welding of un-alloyed structural steels with a tensile strength up to 570 N/mm². St 52-4 St 50-2.08 Si 1. GS-45. P265GH P235G1TH . Typical.0 1. GE240. St 45-8 A.2 X Tube Weight 5 kg 114 Liability : All information in this data sheet is based on the best available knowledge.L415NB – P295GH. S355 P235TR2 . X65 (API 5LX) 15Mo3.0. X60.8 GS-45.0 X 2.25 Mechanical Properties. metal fabrication industry Chemical Composition (w%).20 Mo 0.60 . GS-52. GE300 G20Mo5 – 20MnMoNi4-5 Boiler and Pressure Vessel Steels Elevated Temperature Steels Cast Steels Creep Resistant Steels Packing and Diameter Informations Diameter TIG Rod 0.50 Cr < 0.StE 480.7 TM X52. WStE 255 . Fumes : Consult information on Welding Safety Sheet. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 530 640 27 150 90 N/mm² N/mm² % J (+20°C) J ( – 20°C) Shielding Gases (ISO 14175 / EN 439) TIG : I1 .L415NB L360MB .15 .P255G1TH GE240.2 1. S355M . is subject to change without notice and can only be considered as suitable for general guidance.StE 460 .P460NH S275ML . Wire C 0.2 Tube Weight 5 kg Liability : All information in this data sheet is based on the best available knowledge.StE 415.5 % Mo steels and fine grained steels.WStE 460 – StE 320.0. P295GH.70 Mn 1. power generation. It gives a weld metal that is used in operating temperatures between – 40°C and 500°C. GE260. X56. 20MnMoNi55 St 35.7 .15 Cu < 0. boiler and pressure vessels. Industry: Ship building. It is used in the welding of steel construction applications.St 45.S460N . Typical. 115 .8 . GS-60 – 17MnMoV6-4.1. petro-chemical.Ar (100%) Current Type and Polarity : DC ( – ) Materials to be Welded DIN Fine Grained Steels Pipe Materials StE 255 . available upon request.AS TIG Mo70 TIG Rod for High Strength and Low Alloyed Steels TIG Classification AWS A5. used for the welding creep resistant 0.6 X 2.L485MB – 16Mo3. gas pipes and turbin rotors. 19Mn6 22Mo4. 15NiCuMoNb5 – EN S255N . P255NH .8 1.0 1.7 StE 360.7 TM .S420M L320 .4 X 3.085 . heavy machinery.09 Si 0. P310GH – P235G1TH .28 : ER70S-A1 (ER80S-G*) TS EN ISO 21952-A : W MoSi EN ISO 21952-A : W MoSi EN ISO 636-A : W2Mo (*) Nearest classification General Description It is a low alloyed TIG rod. 17Mn4. 2 Tube Weight 5 kg 116 Liability : All information in this data sheet is based on the best available knowledge.StE 460 .15 Mo 0.3 StE 255 .L415NB L360MB .2 1. Fumes : Consult information on Welding Safety Sheet. X60. 19Mn6 22Mo4. ship building and petro-chemical industry Chemical Composition (w%). P310GH – P355GH P235G1TH .0 X 2. Industry: Transportation. WStE 255 . GS-52. 17Mn4.St 45. GE260.7 TM X52.70 Mn 1. mining.50 Cu < 0. X56. GS-60 – 17MnMoV6-4. . used for the welding low alloyed and high strength steels in operating temperatures up to 550°C. 20MnMoNi55 – St 35. bridge.8 GS-45. boiler and pressure vessels. P255NH . It is used in the welding of creep resistant steels.P255G1TH GE240.0 1.WStE 460 StE 320. P295GH.StE 480. GE300 G20Mo5 – 20MnMoNi4-5 Boiler and Pressure Vessel Steels Elevated Temperature Steels Cast Steels Creep Resistant Steels Packing and Diameter Informations Diameter TIG Rod 0. Wire C 0.4 X 3.90 Ni < 0.8 . is subject to change without notice and can only be considered as suitable for general guidance.7 StE 360.25 Mechanical Properties. gas pipes. 15NiCuMoNb5 – EN S355 S255N .7 TM .28 : ER80S-D2 TS EN ISO 21952-A : W MnMo EN ISO 21952-A : W MnMo EN ISO 636-B : W4Mo General Description It is a low alloyed TIG rod. Especially used for low temperature applications that are manufactured from Ni-Cr-Mo steels. tank and railway fabrication.8 1. Typical. X65 (API 5LX) 15Mo3.6 X 2.09 Si 0.S460N .AS TIG Mo80 TIG Rod for High Strength and Low Alloyed Steels TIG Classification AWS A5.StE 415.P460NH L320 .Ar (100%) Current Type and Polarity : DC ( – ) Materials to be Welded DIN General Structural Steels Fine Grained Steels Pipe Materials St 52. Typical. available upon request.L485MB – 16Mo3. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 570 690 25 120 80 N/mm² N/mm² % J (+20°C) J ( – 20°C) Shielding Gases (ISO 14175 / EN 439) TIG : I1 .15 Cr < 0.7 . 2 Tube Weight 5 kg Liability : All information in this data sheet is based on the best available knowledge.08 Si 0.2 1. Industry: Chemical and petro-chemical industry Chemical Composition (w%).7709 1. Wire C 0.8 1.6 X 2.7335 1.4 X 3. Nr. 0.0 X 2.60 Ni < 0. Also It is used in the welding cementation and nitride steels.25 % Cr. 117 . Typical.7218 1. Typical.7350 1.AS TIG CrMo1 TIG Rod for High Strength and Low Alloyed Steels TIG Classification AWS A5. used for the welding high temperature strength Cr-Mo (1.7218 1. Fumes : Consult information on Welding Safety Sheet.30 Mechanical Properties.28 : ER80S-B2 TS EN ISO 21952-A : W CrMo1Si* EN ISO 21952-A : W CrMo1Si* (*) Nearest classification General Description It is a low alloyed TIG rod. is subject to change without notice and can only be considered as suitable for general guidance.7131 Cast Steels Cementation Steels Packing and Diameter Informations Diameter TIG Rod 0.5 % Mo) steels (boiler and pressure vessels) in operating temperatures up to 550°C. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 510 620 24 120 100 N/mm² N/mm² % J (+20°C) J ( – 10°C) Shielding Gases (ISO 14175 / EN 439) TIG : I1 .7205 1. available upon request.20 Cr 1.7357 1.7354 1.7728 1.30 Mo 0.55 Mn 0.7225 1.55 Cu < 0.0 1.Ar (100%) Current Type and Polarity : DC ( – ) Materials to be Welded DIN Creep Resistant Steels 15 CrMo 5 25 CrMo 4 42 CrMo 4 13 CrMo 44 22 CrMo 44 13 CrMoV 42 16 CrMoV 4 GS-25 CrMo 4 GS-22 CrMo 5 4 GS-17 CrMo 5 5 – EN – – – 13 CrMo 4-5 – – – G25CrMo4 G22CrMo5-4 G17CrMo5-5 16MnCr5 Wr. 1. 40 Mo 1. Wire C 0. . Typical. thermal plants.Ar (100%) Current Type and Polarity : DC ( – ) Materials to be Welded DIN Creep Resistant Steels – 10 CrSiMoV 7 10 CrV 63 12 CrSiMo 8 GS-25 CrMo 4 GS-17 CrMo 5 5 GS-18 CrMo 9 10 EN 10CrMo9-10 – – – G25CrMo4 G17CrMo5-5 G17CrMo9-10 Wr.4 X 3.00 Cu < 0.7357 1.7218 1.8075 – – 1.7379 Cast Steels Packing and Diameter Informations Diameter TIG Rod 0.25 % Cr.2 Tube Weight 5 kg 118 Liability : All information in this data sheet is based on the best available knowledge.8 1.0 1.28 : ER90S-B3 TS EN ISO 21952-A : W CrMo2Si* EN ISO 21952-A : W CrMo2Si* (*) Nearest classification General Description It is a low alloyed TIG rod.0 X 2.2 1.60 Ni < 0.6 X 2. available upon request.7380 1. Industry: Oil industry. It gives a weld metal that is resistant to corrosion and sulphide materials.30 Mechanical Properties.20 Cr 2. 1.08 Si 0. used for the welding high temperature strength Cr-Mo (2. Typical. chemical and petro-chemical industry Chemical Composition (w%).0 % Mo) steels (boiler and pressure vessels) in operating temperatures up to 600°C.AS TIG CrMo2 TIG Rod for High Strength and Low Alloyed Steels TIG Classification AWS A5. Nr. Fumes : Consult information on Welding Safety Sheet. 1.50 Mn 0. is subject to change without notice and can only be considered as suitable for general guidance. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 540 640 22 150 90 N/mm² N/mm² % J (+20°C) J ( – 10°C) Shielding Gases (ISO 14175 / EN 439) TIG : I1 . 25 Mechanical Properties.2 Tube Weight 5 kg Liability : All information in this data sheet is based on the best available knowledge.0 1.2 1. It gives a weld metal that has creep and hydrogen resistance.4 X 3.60 Ni < 0.7363 Packing and Diameter Informations Diameter TIG Rod 0. Industry: Thermal plants.45 Mn 0.Ar (100%) Current Type and Polarity : DC ( – ) Materials to be Welded DIN Creep Resistant Steels Cast Steels 12 CrMo 19 5 GS-12 CrMo 9 5 EN X12CrMo5 GX12CrMo5 Wr.08 Si 0.6 X 2.28 : ER80S-B6 TS EN ISO 21952-A : W CrMo5Si EN ISO 21952-A : W CrMo5Si General Description It is a low alloyed TIG rod. Typical. is subject to change without notice and can only be considered as suitable for general guidance.AS TIG CrMo5 TIG Rod for High Strength and Low Alloyed Steels TIG Classification AWS A5.8 1.60 Cu < 0.70 Mo 0.0 X 2. 119 . Fumes : Consult information on Welding Safety Sheet. Wire C 0. used for the welding high temperature strength Cr-Mo (5 % Cr. Typical.20 Cr 5.5 % Mo) steels (boiler and pressure vessels) in operating temperatures up to 600°C. 0. 1. chemical and petro-chemical industry Chemical Composition (w%). available upon request. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 560 660 22 180 50 N/mm² N/mm² % J (+20°C) J ( – 20°C) Shielding Gases (ISO 14175 / EN 439) TIG : I1 .7362 1. Nr. 04 Nb 0.0 1. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 690 780 21 150 30 N/mm² N/mm² % J (+20°C) J ( – 20°C) Shielding Gases (ISO 14175 / EN 439) TIG : I1 . 1.Ar (100%) Current Type and Polarity : DC ( – ) Materials to be Welded DIN Creep Resistant Steels – – X12 CrMo 9 1 EN X10CrMoVNb9-1 X20CrMoV12-1 – Wr.2 Tube Weight 5 kg 120 Liability : All information in this data sheet is based on the best available knowledge.30 Mn 0. available upon request. With addition of “V” and “Nb”. it gives a weld metal that has corrosion and thermal oxidation resistance.2 1.0 X 2.07 N 0. Industry: Turbine and vessel fabrication.09 Si 0.50 Cr 9. It is also resistant to creep and hydrogen cracking. thermal plants.4903 1. Wire C 0. .0 % Mo) steels in operating temperatures up to 650°C. 1.4 X 3.05 Mechanical Properties. Fumes : Consult information on Welding Safety Sheet.AS TIG CrMo91 TIG Rod for High Strength and Low Alloyed Steels TIG Classification AWS A5.10 Mo 0.4922 1.25 Al 0. Nr. Typical.90 V 0.20 Cu < 0. is subject to change without notice and can only be considered as suitable for general guidance.6 X 2.7386 Packing and Diameter Informations Diameter TIG Rod 0. Especially used for hydrogen fabrication that are manufactured from Cr-Mo-V-Nb steels.8 1. chemical and petro-chemical industry Chemical Composition (w%).50 Ni 0.28 : ER90S-B9 TS EN ISO 21952-A : W CrMo9 1 EN ISO 21952-A : W CrMo9 1 General Description It is a low alloyed TIG rod used for the welding high temperature strength Cr-Mo (9 % Cr. Typical. askaynak.tr 121 .com.Askaynak ® SA Welding Wires Submerged Arc Welding Wires www. GOST.StE 355 WStE 255 . GS-45 EN S185.WStE 355 StE 210-7 .400 N/mm² Tensile Strength : 440 .StE 360-7 TM X42. St 34. St 37. TÜV ABS (3M) GL (3M) BV (A3M) LRS (3M) DNV (III M) TL (3M) Kimyasal Analizi Chemical Composition (%) .P255G1TH – GE200. All Weld Metal Yield Strength : 370 .50 1.025 0. available upon request. X46. St 52-3 StE 255 . D GS-38. P355GH P235GH. HII St 35-8. Typical.4 X 3. Steels Ship Plates Cast Steels Packing and Diameter Informations Diameter Submerged Arc Welding Wire 2. St 45-8 A.L360NB L290MB . S355 S255N . TSE. X52 (API 5LX) 17 Mn 4.AS S1 Submerged Arc Welding Wire for Mild Steels Classification EN ISO 14171 : S1 (L-860 ile S 38 2 AB S1) AWS A5. St 44-3.05 * Si 0.17 : EL12 General Description AS S1 (30 kg spool) and ASFİL S1 (320-350 kg drum) are copper coated submerged arc welding wires designed particularly for the welding of mild steels.2 X 4. Wire C 0. .P355NH L210 .30 < 0. SEPRO.S355N P255NH . S235. Typical. P265GH P235G1TH . S275.10 0. B.25 * Mn 0.L360MB – P295GH. Fumes : Consult information on Welding Safety Sheet.0 X Spool Weight 25 kg Drum Weight 350 / 650 kg 122 Liability : All information in this data sheet is based on the best available knowledge.00 * S 0.Tipik (w%). is subject to change without notice and can only be considered as suitable for general guidance. St 52. as the submerged arc welding flux compositions might vary considerably.020 * Cu < 0. St 44. C.490 N/mm² with flux LincolnWeld 860 : Yield Strength : 400 Tensile Strength : 490 Elongation (L=5d) : 34 Impact (ISO-V) : 50 N/mm² N/mm² % J ( – 20°C) Note : Tensile and Yield Strength values are given in a wide range. St 44-2.25 * *) Typical weld metal composition with flux LincolnWeld 860 Mechanical Properties.07 0. GE240 Boiler and Pressure Vessel Steels Elevated Temp. Materials to be Welded DIN General Structural Steels Fine Grained Steels Pipe Materials St 33.StE 360-7 StE 290-7 TM . Approvals (with flux LW-860) CE. 19 Mn 6 HI.0 X 2. St 37. Typical. NAKS.S355N P255NH . SEPRO. St 44-3.L360MB – P295GH. GOST. St 34.3YM) DNV (III YM) TL (3YM) Kimyasal Analizi Chemical Composition (%) . St 52-3 StE 255 . St 44-2.30 % with flux LincolnWeld 860 : Yield Strength : 430 Tensile Strength : 490 Elongation (L=5d) : 25 Impact (ISO-V) : 50 N/mm² N/mm² % J ( – 20°C) Note : Tensile and Yield Strength values are given in a wide range.440 N/mm² Tensile Strength : 450 . available upon request. X46. Materials to be Welded DIN General Structural Steels Fine Grained Steels Pipe Materials St 33.StE 355 WStE 255 . S355 S255N .3YM) GL (3YM) BV (A3YM) LRS (3M.07 0.30 < 0. C. HII St 35-8. P355GH P235GH. GE240 Boiler and Pressure Vessel Steels Elevated Temp. St 45-8 A. St 44.2 X 4. is subject to change without notice and can only be considered as suitable for general guidance. X52 (API 5LX) 17 Mn 4. TÜV ABS (3M.530 N/mm² Elongation (L=5d) : 25 .P355NH L210 . GS-45 EN S185.90 1.AS S2 Submerged Arc Welding Wire for Mild Steels Classification EN ISO 14171 : S2 (L-860 ile S 35 2 AB S2) AWS A5.025 0.20 * S 0.P255G1TH – GE200. Typical.05 * Si 0. TSE. St 52.Tipik (w%). D GS-38. Fumes : Consult information on Welding Safety Sheet. 19 Mn 6 HI.020 * Cu < 0.L360NB L290MB .StE 360-7 TM X42.15 * (*) Typical weld metal composition with flux LW 860 Mechanical Properties.4 X 3. 123 . B. All Weld Metal Yield Strength : 370 .0 X Spool Weight 25 kg Drum Weight 350 / 650 kg Liability : All information in this data sheet is based on the best available knowledge.WStE 355 StE 210-7 . Approvals (with flux LW-860) CE.17 : EM12 General Description AS S2 (30 kg spool) and ASFİL S2 (320-350 kg drum) are copper coated submerged arc welding wires designed particularly for the welding of middle and high strength steels. Steels Ship Plates Cast Steels Packing and Diameter Informations Diameter Submerged Arc Welding Wire 2. Wire C 0.3YM) GL (3YM) RINA (3Y42) with flux LW 761 : TL (3YM) with flux LW 780 : ABS (3M. P265GH P235G1TH .10 0. S235. as the submerged arc welding flux compositions might vary considerably.StE 360-7 StE 290-7 TM . S275.0 X 2.25 * Mn 0. St 52-3 StE 255 . It contains higher Si than AS S2 submerged arc welding wire.0 X Spool Weight 25 kg Drum Weight 350 / 650 kg 124 Liability : All information in this data sheet is based on the best available knowledge.30 * Mn 1. Steels Ship Plates Cast Steels Packing and Diameter Informations Diameter Submerged Arc Welding Wire 2. St 44-3.L360NB L290MB . S235. Materials to be Welded DIN General Structural Steels Fine Grained Steels Pipe Materials St 33.StE 360-7 TM X42.30 < 0. St 52. Typical. St 44. Fumes : Consult information on Welding Safety Sheet. St 37. C.13 0. Chemical Composition (w%).L360MB – P295GH. is subject to change without notice and can only be considered as suitable for general guidance.4 X 3. All Weld Metal Yield Strength : 370 .450 N/mm² Tensile Strength : 450 .05 * Si 0.AS EM12K Submerged Arc Welding Wire for Mild Steels Classification EN ISO 14171 : S2 (L-860 ile S 35 2 AB S2) AWS A5. St 44-2.P355NH L210 . S355 S255N . as the submerged arc welding flux compositions might vary considerably.P255G1TH – – GE200. D AH32 . .20 * S 0. Wire C 0. GE240 Boiler and Pressure Vessel Steels Elevated Temp. St 34.S355N P255NH .WStE 355 StE 210-7 .540 N/mm² Elongation (L=5d) : 25 .2 X 4.30 % with flux LincolnWeld 860 : Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 440 510 25 50 N/mm² N/mm² % J ( – 20°C) Note : Tensile and Yield Strength values are given in a wide range.StE 355 WStE 255 .15 * *) Typical weld metal composition with flux LincolnWeld 860 Mechanical Properties.0 X 2. available upon request.EH36 GS-38. HII St 35-8. S275. 19 Mn 6 HI. GS-45 EN S185.025 0.StE 360-7 StE 290-7 TM . B. St 45-8 A.020 * Cu < 0. P265GH P235G1TH . X46.17 : EM12K General Description AS EM12K is copper coated submerged arc welding wire designed particularly for welding of mild steels. X52 (API 5LX) 17 Mn 4. P355GH P235GH. Typical.10 0.90 1. 0 X 2.2. St 37. available upon request.530 N/mm² Impact (ISO-V) : 47 J ( – 20°C) with flux LincolnWeld 761 : Yield Strength : 430 N/mm² Tensile Strength : 560 N/mm² Impact (ISO-V) : 47 J ( – 20°C) Note : Tensile and Yield Strength values are given in a wide range. SEPRO (*) Typical weld metal composition with flux LincolnWeld 761 Mechanical Properties. as the submerged arc welding flux compositions might vary considerably.440 N/mm² Tensile Strength : 450 . NAKS.2 X 4.Tipik (w%). E360 S255N .WStE 460 17 Mn 4. P285NH P235S.4 X 3.0 X Spool Weight 25 kg Drum Weight 350 / 650 kg Liability : All information in this data sheet is based on the best available knowledge. C. St 44-2. S275.15 0. is subject to change without notice and can only be considered as suitable for general guidance. St 60.07 0. B. S235. St 44-3. 125 . St 44 St 35-8.2 StE 255 . All Weld Metal Yield Strength : 370 . P265GH. Materials to be Welded DIN General Structural Steels Fine Grained Steels Boiler and Pressure Vessel Steels Elevated Temperature Steels Ship Plates St 33.S460N P255NH . Fumes : Consult information on Welding Safety Sheet.17 : EM12K General Description AS S2 Si is copper coated submerged arc welding wire designed particularly for the welding of middle and high strength steels. E335. Typical. HIII St 37. Kimyasal Analizi Chemical Composition (%) .2.025 0.00 1.AS S2Si Submerged Arc Welding Wire for Mild Steels Classification EN ISO 14171 : S2 Si (L-761 ile S 46 2 MS S2Si) AWS A5. St 44. P310GH P235GH.65 * Mn 1. St 70. Typical.EH36 EN S185.07 * Si 0. Wire C 0. St 34.70 * S 0.P460NH P295GH. HII. S355 E295. P265S P235G1TH .StE 460 WStE 255 .2.025 * Approvals (with flux LW-761) GOST. St 45-8 A.P255G1TH – – Packing and Diameter Informations Diameter Submerged Arc Welding Wire 2. St 52. D AH32 . 19 Mn 6 HI. St 52-3 St 50. Typical. HII.StE 415-7 StE 290-7 TM . Materials to be Welded DIN General Structural Steels Fine Grained Steels Pipe Materials St 33. St 52-3 StE 255 .670 N/mm² Impact (ISO-V) : 50 J ( – 20°C) with flux LincolnWeld 223 : Yield Strength : Tensile Strength : Elongation (L=5d) : Impact (ISO-V) : 470 550 29 55 N/mm² N/mm² % J ( – 20°C) Note : Tensile and Yield Strength values are given in a wide range. TÜV (*) Typical weld metal composition with flux LW 223 Mechanical Properties.StE 460 WStE 255 . TSE. X65. P265GH.30 * Mo 0. 15 Mo 3 HI.600 N/mm² Tensile Strength : 550 . P285NH P235G1TH .00 1. S235.50 0.0 2. St 44-2. 19 Mn 5.P255G1TH Boiler and Pressure Vessel Steels Elevated Temperature Steels Packing and Diameter Informations Diameter Submerged Arc Welding Wire 2.0 X Spool Weight 25 kg Drum Weight 350 / 650 kg 126 Liability : All information in this data sheet is based on the best available knowledge.06 * Si 0. P310GH. X70.50 * Approvals (with flux LW-223) GOST. St 44-3.S460N P255NH . Chemical Composition (w%). 16 Mo 3 P235GH. X46.L485MB – P295GH. HIII St 35-8.23 : EA2 General Description AS S2 Mo is copper coated submerged arc welding wire designed particularly for the welding of high impact resistant steels.WStE 460 StE 320-7 . St 37. X56. St 34.AS S2Mo Submerged Arc Welding Wire for Low Alloyed Steels Classification EN ISO 14171 : S2 Mo (L-223 ile S 46 4 AB S2Mo) AWS A5. Fumes : Consult information on Welding Safety Sheet. St 52.2 X 4. X80 (API 5LX) 17 Mn 4. St 45-8 EN S185.10 0.4 3. available upon request. All Weld Metal Yield Strength : 460 . X60. S355 S255N .L415NB L290MB .StE 480-7 TM X42. SEPRO. St 44. X52.P460NH L320 .10 0.25 * Mn 1. Typical. . S275. is subject to change without notice and can only be considered as suitable for general guidance. as the submerged arc welding flux compositions might vary considerably. Wire C 0. Fumes : Consult information on Welding Safety Sheet.0 2. C.2 X 4.40 1. is subject to change without notice and can only be considered as suitable for general guidance. 19 Mn 5. B. X46. P265GH. X70.StE 480-7 TM X42. St 37. P310GH. St 34. 15 Mo 3 HI. Chemical Composition (w%). S275. Wire C 0.40 * Mo 0. S235. E EN S185.15 0. St 44-3. D. X52. Typical. Typical. It is used for the welding creep resistant and fine grained steels in operating temperatures up to 550 °C.S460N P255NH . St 44-2. St 52-3 StE 255 . St 52.L415NB L290MB . S355 S255N .L485MB – P295GH.StE 460 WStE 255 . X56. All Weld Metal Yield Strength Tensile Strength Elongation (L=5d) Impact (ISO-V) : : : : 490 590 29 60 N/mm² N/mm² % J ( – 40°C) Materials to be Welded DIN General Structural Steels Fine Grained Steels Pipe Materials St 33.50 0.23 : EA4 General Description AS S3Mo is copper coated and Mo-alloyed submerged arc welding wire designed particularly for welding of high impact resistant steels. 16 Mo 3 P235GH. available upon request.08 0.0 X Spool Weight 25 kg Drum Weight 350 / 650 kg Liability : All information in this data sheet is based on the best available knowledge.WStE 460 StE 320-7 .30 * Mn 1.4 3.AS S3Mo Submerged Arc Welding Wire for Low Alloyed Steels Classification EN ISO 14171 : S3Mo (LW-888 tozu ile S 46 5 FB S3Mo) AWS A5. HIII St 35-8. St 45-8 A.40 * (*) Typical weld metal composition with flux LW 888 Mechanical Properties. HII.StE 415-7 StE 290-7 TM . 127 .P255G1TH – Boiler and Pressure Vessel Steels Elevated Temperature Steels Ship Plates Packing and Diameter Informations Diameter Submerged Arc Welding Wire 2. P285NH P235G1TH . X80 (API 5LX) 17 Mn 4.P460NH L320 .06 * Si 0. St 44. X60. X65. Notes 128 . GENERAL INFORMATIONS GENERAL INFORMATIONS Conversion Tables .Hardness Values .Wire Feeding Rates .Deposition Rates .Electrode/Wire Diameters and Lengths .Stress Values EN ISO 2560-A Classification EN 1600 Classification DIN 8555 Classification ISO 14341-A Classification EN ISO 14171 Classification Heat Treatment of HSLA Steels Coated Electrodes for Dissimilar Metal Joints Calculation of Preheating Temperature Preheating Temperatures for Steels Welding Positions Schaeffler Diagram and AS P-XXX Electrodes Spools and Drum Packaging Informations Redrying and Storage for Covered Electrodes Pages 130 130 130 130 131 133 135 136 137 138 139 140 141 142 143 144 144 145 146 129 . Deposition Rates .0 14.90 1.0 2.9 2.4 12.3 1.98 5.0 5.88 11.35 6.72 3.8 16.6 1.1 17.8 Deposition Rates lb/hour 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 kg/hour 0.6 2.7 13.07 9.6 0.8 3.43 10.0 12.3 6.024 0.9 7.3 14.Electrode Length .52 9.08 4.53 4.44 5.33 130 .035 0.0 Electrode Length inch 10 12 13 14 18 mm 250 300 330 350 450 Wire Feeding Rates inch/min 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675 700 m/min 0.36 1.5 3.1 3.030 0.Conversion Tables Electrode & Wire Diameter and Length .5 10.4 5.2 4.80 7.61 9.4 2.45 0.25 7.6 15.7 6.8 11.2 15.6 8.81 2.97 10.8 4.16 8.89 6.9 9.8 0.0 6.17 3.Wire Feeding Rates Electrode and Wire Diameter .0 1.039 3/64 1/16 5/64 3/32 7/64 1/8 5/32 3/16 1/4 mm 0.1 5.2 1.2 8.Wire Feeding Rates Electrode Diameter inch 0.26 2.71 8.9 1.68 4.Deposition Rates .2 10.5 17. 4 82.4 86.8 96.4 42.4 80.0 23.9 27.6 25.Conversion Tables Hardness Values Hardness Values .0 95.6 30.4 60.4 69.2 20.1 Brinell HB (P=30D²) 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 310 320 330 Rockwell HRB 36.4 76.8 85.0 56.1 23.8 88.8 HRC Vickers HV (P=30 kgf) 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 310 320 330 Tensile Strength N/mm² 270 290 310 320 340 360 380 390 410 420 440 460 470 490 500 520 540 550 570 590 610 620 640 660 670 690 710 720 740 760 760 780 800 820 830 850 870 880 900 920 940 950 970 990 1010 1040 1080 1110 Tensile Strength kgf/mm² 28 30 32 33 35 37 39 40 42 43 45 47 48 50 51 53 55 56 58 60 62 63 65 67 68 70 72 73 75 77 78 80 82 84 85 87 89 90 92 94 96 97 99 101 103 106 110 113 131 .4 26.6 90.4 72.4 47.4 66.3 29.3 31.4 78.6 98.2 83.0 19.2 22.8 91.7 33.2 21.2 26.6 97.2 99.6 28.0 94.4 52.0 95.0 29.5 32.0 74.8 93.0 63.2 89.8 24. 5 Vickers HV (P=30 kgf) 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 510 520 530 540 550 560 570 580 590 600 610 620 630 640 650 660 670 680 690 700 720 740 760 780 800 820 840 860 880 900 920 Tensile Strength N/mm² 1150 1180 1210 1240 1270 1290 1320 1350 1380 1410 1430 1460 Tensile Strength kgf/mm² 117 120 123 126 129 132 135 138 141 144 146 149 132 .9 55.3 49.9 56.Conversion Tables Hardness Values Hardness Values .9 58.2 44.9 57.4 57.0 49.7 41.4 54.8 63.7 50.0 47.0 38.0 38.4 43.0 65.4 55.9 39.4 56.9 67.3 66.5 42.1 52.3 50.3 53.9 62.1 61.8 54.0 37.9 36.5 64.7 66.0 44.9 59.3 65.2 61.5 58.7 48.8 53.5 52.3 60.9 51.5 46.8 40.3 47.8 45.2 Brinell HB (P=30D²) 340 350 359 368 376 385 392 400 408 415 423 430 Rockwell HRB HRC 34. 7 247.2 48.8 77.4 586.4 1004 1019 1034 1050 1066 1081 1097 1112 1127 1143 1158 1174 1189 1205 1220 1236 1251 1266 1282 1297 1313 1328 1344 1359 1375 1390 1405 1421 1436 1452 1467 1483 77.3 70.2 78.7 58.8 61.1 108.4 308.4 40.2 231.8 124.2 26.9 185.0 154.6 25.2 926.Conversion Tables Stress Values Stress Values .5 85.9 324.6 3.0 12.2 111.8 633.5 834.0 23.3 122.4 725.0 988.3 1.1 540.1 818.7 803.6 88.2 141.7 6.5 107.9 602.0 710.5 695.0 149.2 109760 112000 114240 116480 118720 120960 123200 125440 127680 129920 132160 134400 136640 138880 141120 143360 145600 147840 150080 152320 154560 156800 159040 161280 163520 165760 168000 170240 172480 174720 176960 179200 181440 183680 185920 188160 190400 192640 194880 197120 199360 201600 203840 206080 208320 210560 212800 215040 133 .5 148.2 89.9 880.0 64.6 278.3 61.7 664.1 123.9 741.8 355.0 432.4 137.5 11.0 127.0 116.7 143.6 36.3 59.4 864.7 80.2 92.4 169.9 105.1 56.6 2240 4480 6720 8960 11200 13440 15680 17920 20160 22400 24640 26880 29120 31360 33600 35840 38080 40320 42560 44800 47040 49280 51520 53760 56000 58240 60480 62720 64960 67200 69440 71680 73920 76160 78400 80640 82880 85120 87360 89600 91840 94080 96320 98560 100800 103040 105280 107520 756.0 138.5 44.2 37.3 478.1 262.8 39.7 17.9 46.4 447.7 121.8 102.9 94.1 N/mm² kgf/mm² Psi N/mm² kgf/mm² Psi 15.4 115.7 69.4 74.4 126.0 293.4 52.7 911.6 99.9 9.2 4.1 401.2 509.8 494.0 53.7 47.1 130.9 31.8 772.3 7.3 81.5 973.6 66.1 97.7 386.2 787.7 942.0 86.9 146.5 118.5 22.9 463.6 139.3 339.2 370.8 216.5 33.0 75.0 571.2 100.2 15.1 34.9 20.8 91.1 119.6 129.4 30.3 144.1 45.1 957.3 200.9 72.5 556.4 63.3 617.3 133.3 18.1 67.5 55.4 103.6 417.2 648.7 525.3 29.8 50.0 849.8 28.6 140.9 83.1 679.6 151.7 132.6 14.5 96.7 108.7 110.9 42.9 135.3 92.8 113.3 895. 3 185.4 166.8 187.2 N/mm² kgf/mm² Psi N/mm² kgf/mm² Psi 1498 1514 1529 1544 1560 1575 1591 1606 1622 1637 1653 1668 1683 1699 1714 1730 1745 1761 1776 1792 1807 1822 1838 1853 1869 1884 1900 1915 1931 1946 1961 1977 1992 2008 2023 2039 2054 2070 2085 2100 2116 2131 2147 2162 2178 2193 2209 2224 152.0 179.4 178.80571 N/mm² 1 kgf/mm² = 1422.8 176.1 171.9 168.Conversion Tables Stress Values Stress Values .5 181.22 Psi 134 .1 182.2 163.6 162.8 154.2 174.8 165.7 173.3 155.1 160.5 159.0 191 192 194 195 197 198 200 202 203 205 206 208 209 211 213 214 216 217 219 221 222 224 225 227 217280 219520 221760 224000 226240 228480 230720 232960 235200 237440 239680 241920 244160 246400 248640 250880 253120 255360 257600 259840 262080 264320 266560 268800 271040 273280 275520 277760 280000 282240 284480 276720 289960 291200 293440 295680 297920 300160 302400 304640 306880 309120 311360 313600 315840 318080 320320 322560 2239 2255 2270 2286 2301 2317 2332 2348 2363 2378 2394 2409 2425 2440 2456 2471 228 230 232 233 235 236 238 239 241 243 244 246 247 249 250 252 324800 327040 329280 331520 333760 336000 338240 340480 342720 344960 347200 349440 351680 353920 356160 358400 1 kgf/mm² = 9.9 157.5 170.7 184.4 189. 2 1.2 (max. Yield Strength) Symbol Yield Strength (N/mm²) min.4 1.8 0.0.3.600 500 .4 .2 1.2 1. 355 min. 380 min.1.3 .6 .0. ml/100 g) H5 H10 H15 WELDING POSITIONS 1 2 3 4 5 All positions All positions except vertical down Flat and horizontal-vertical butt/fillet weld Flat butt and fillet weld Vertical down and Flat and horizontal-vertical butt/fillet weld 5 10 15 135 .640 530 .4 1.6 2. 460 min.720 Elongation min. 500 Tensile Strength (N/mm²) 440 .570 470 .3 .6 0. 420 min.6 0.0.EN ISO 2560-A Classification Classification of Covered Electrodes for MMA Welding of Non-Alloyed Steels Classification of Covered Electrodes According to EN ISO 2560-A MECHANICAL PROPERTIES (min.6 .4 1.2 0.1.680 560 .2.6 .4 .3 .6 other Ni 0.4 Mo 0.1. (%) 22 20 20 20 18 TYPE of COVERING A C R RR RC RA RB B Acid Cellulosic Rutile Rutile (thick) Rutilo cellulosic Rutilo acid Rutilo basic Basic 35 38 42 46 50 IMPACT PROPERTIES Temperature Required for 47 J Impact Resistance (°C) no requirement +20 0 – 20 – 30 – 40 – 50 – 60 CURRENT TYPE and RECOVERY Symbol 1 2 3 4 5 6 7 8 Electrode Recovery (%) < 105 < 105 > 105 < 125 > 105 < 125 > 125 < 160 > 125 < 160 > 160 > 160 Current Type DC / AC DC DC / AC DC DC / AC DC DC / AC DC Symbol Z A 0 2 3 4 5 6 E 46 3 1Ni B 5 4 H5 HYDROGEN CONTENT CHEMICAL COMPOSITION Symbol Mo MnMo 1Ni 2Ni 3Ni Mn1Ni 1NiMo Z Mn 2 1.8 .6 .4 1. 00 2.00 2.00 2.50 1.13 10 .20 0.00 2.00 .10 .20 17 .00 .20 1.08 0.22 18 .EN 1600 Classification Classification of Covered Electrodes for MMA Welding of Stainless and Steels Classification of Covered Electrodes According to EN 1600 CHEMICAL COMPOSITION Symbol 13 13 4 17 19 9 19 9 L 19 9 Nb 19 12 2 19 12 3 L 19 12 3 Nb 19 13 4 N L 22 9 3 N L 25 7 2 NL 25 9 3 CuN L 25 9 4 N L 18 15 3 L 18 16 5 N L 20 15 5 CuN L 20 16 3 MnN L 25 22 2 N L 7 31 4 Cu L C 0.50 1.30 0.04 0.4.50 1.13 10 .20 0.20 19 .00 1.04 0.04 0.19 24 .11 9 .04 0.00 1.20 1.27 16 .0.28 24 .5.00 1.04 Mn 1.00 1.10 6-8 7 .00 2.00 Cr 11 .18 18 .08 0.11 9 .20 17 .17 15 .18 20 .20 1.1.50 2.27 15 .00 .00 .00 .50 1.08 0.04 0.29 Ni 3-5 9 .00 .50 2.10 14 .8.04 0.5.40 .20 N 0.00 1.04 0.12 0.23 30 .00 2.20 0.27 26 .20 W 1.0.20 21 .00 5.10 .20 0.11 10 .04 0.00 2-3 2-3 2-3 3-4 2-4 1-3 2-4 2-4 2-3 3-5 4-7 2-3 2-3 3-4 Nb Nb Nb Nb Cu 1.10 8 .00 - E 19 12 3 L R 1 2 TYPE of COVERING PRODUCT TYPE E Covered Electrode A C R RR RC RA RB B Acid Cellulosic Rutile Rutile (thick) Rutilo cellulosic Rutilo acid Rutilo basic Basic CURRENT TYPE and RECOVERY Symbol 1 2 3 4 5 6 7 8 Electrode Recovery (%) < 105 < 105 > 105 < 125 > 105 < 125 > 125 < 160 > 125 < 160 > 160 > 160 Current Type DC / AC DC DC / AC DC DC / AC DC DC / AC DC WELDING POSITIONS 1 2 3 4 5 All positions All positions except vertical down Flat and horizontal-vertical butt/fillet weld Flat butt and fillet weld Vertical down and Flat and horizontal-vertical butt/fillet weld 136 .24 24 .20 17 .5.20 .21 18 .04 0.00 2.4.20 0.08 0.06 0.21 24 .14 16 .0.25 0.4.00 .04 0.12 0.33 Mo 0.50 2.14 11 .00 2.13 12 .21 18 .04 0.04 0.15 7 .27 24 .20 1.21 17 .19 17 .20 2. 175 HB 176 .4 % C or low alloy with more than 0. With a high C content and high Cr alloying content and without additional carbide forming agents. Ni in total.375 HB 376 .52 HRC 52 . Sn alloyed.5 % C and up to 3 % Ni. with the properties of high speed steels.62 HRC 62 . Carbide based (sintered. Alloyed.42 HRC 42 . cast or cored) alloys. Mn. with or without Cr. with a higher C content (about 0.325 HB 326 . with a low C content (up to about 0. Cu based.275 HB 276 .450 HB 37 . Ni based.e. Unalloyed with up to more than 0. Ni alloyed. with the properties of hot working steels. over about 600°C 2 WELD METAL HARDNESS 150 200 250 300 350 400 40 45 50 55 60 65 70 125 .57 HRC 57 .225 HB 226 . Mo. Corrosion resistant Resistant to abrasive wear Capable of work hardening Non-magnetizable Impact resistant Rust resistant Cutting ability (high speed steels etc. for temp. Alloyed with more than 5 % Cr. Al alloyed. acid and heat). Alloyed with more than 5 % Cr. Mo alloyed. Ni in total. Cr-Ni-Mn type austenitic alloys.4 % C or low alloy up to 0.) High temperature strength as for high-temperature tool steels Heat resistant (non-scaling) i. Cr-W alloyed. Alloyed.4 % C and up to a maximum of 5 % of the alloying elements Cr. Cu based. Ni based. Co based.2 to 2.2 %).0 %). Mn. Cr-Ni steels (resistant to rusting. Mn austenites with 11-18 % Mn.67 HRC > 67 HRC 3 4 5 6 7 8 9 10 20 21 22 23 30 31 32 PRODUCTION METHOD GW GO GZ GS GF UM Rolled Cast Drawn Sintered Cored Covered 137 .47 HRC 47 . Cr or Cr-B alloyed. with or without Ni and Mo. Cu based.DIN 8555 Classification Classification of Covered Electrodes for MMA Welding of Hardfacing Applications Classification of Covered Electrodes According to DIN 8555 E 9 UM 200 CZ WELDING METHOD G E MF TIG MIG UP Gas welding Manual-arc welding Flux-cored metal-arc welding Tungsten inert gas welding Metal shielding gas welding Submerged-arc welding WELD METAL PROPERTIES C G K N P R S T ALLOY GROUP Z 1 Unalloyed up to 0.4 % C and up to a maximum of 5 % of the alloying elements Cr. more than 0. Mo. 00 0.80 0.00 .0.40 .08 .70 .0.020 0.025 0.0.025 0.90 1.15 0.90 .60 0.60 .06 .40 .600 500 .15 0.70 0.025 0.02 0.14 0.15 Cr < 0.12 0.0.1.15 0.025 0. Sum of other impurity elements should not exceed % 0.1.025 0.35. 420 min.05 .50 .06 .1.30 .04 .0.02 0.640 530 .ISO 14341-A Classification Classification of Solid Wires for GMA Welding of Non-Alloyed Steels Classification of Solid Wires According to ISO 14341-A G 46 3 M G3Si1 PRODUCT TYPE G Gas Metal Arc Welding Wire SHIELDING GASES M C Gas mixtures acc.06 .30 .025 0.02 0.1.15 0.0.02 0.15 0. Yield Strength) Symbol Yield Strength (N/mm²) min.25 0.025 0.14 0.80 0.0.15 0.80 .60 0.15 0.30 1.90 .75 0.C1 (carbondioxide) MECHANICAL PROPERTIES (min.20 1.0.10 0.40 0.10 .02 0.15 0.0.90 .025 0. (%) 22 20 20 20 18 IMPACT PROPERTIES Temperature Required for 47 J Impact Resistance (°C) no requirement +20 0 – 20 – 30 – 40 – 50 – 60 Symbol 35 38 42 46 50 Z A 0 2 3 4 5 6 CHEMICAL ANALYSIS and CHEMICAL SYMBOLS of the WELDING WIRE (%) Symbol G0 G2Si G3Si1 G4Si1 G3Si2 G2Ti G3Ni1 G2Ni2 G2Mo G4Mo G2Al 0.15.02 0.0.06 .14 0.35 .15 0.15 0. 138 .1.20 0.15 0.30 1.30 C Si Mn P S Ni Mo Al Ti + Zr No specifications are stated for this standard 0.30 . Single values are maximum numbers.35 and V < 0.15 0.15 0.60 0.0.0.1.40 .00 .1.020 0.50 .020 0.0.70 . Cu < 0. 460 min.40 1.0.60 1.0.1.14 0.0.80 .08 .1.0.50 0.0.50 2.15 0.680 560 .025 0.025 0.025 0.2.0.15 0.60 0.025 0.90 0.M2 (except Helium) EN 439 .90 . to EN 439 EN 439 .15 0.025 0.020 0.14 0.15 0.15 0.025 0.14 0.0. unless otherwise stated.80 .06 .020 0. 355 min.06 .06 .1. 380 min.50 .14 0.2.1.30 .15 0.15 0.020 0.1.14 0.1. 500 Tensile Strength (N/mm²) 440 .80 0.0.15 0.70 0.15 0.30 0.0.570 470 .720 Elongation min.15 0.15 0.14 0.02 0.80 0.40 .03.05 .02 0. 65 0.50 3T 4T 5T 139 .1.2.65 0.60 0.25 0.1.25 0.60 0.05 .Basic Aluminate .80 MECHANICAL PROPERTIES (min.Silicate Calcium .80 .45 .25 0.35 .31 .31 . 420 min.65 0.1.0.21 .65 0.1.85 1.0.80 0.80 1.0.35 .80 .40 .0.0.20 1.60 0.1.0.30 1.1.0.80 .30 0.0. 600 0.600 500 .1.31 . 420 min.1.05 .70 0.25 0.25 0.40 0.25 0.1.Silicate Zirkconium .45 .15 0.0. 500 Tensile Strength (N/mm²) 440 .Rutile Aluminate .21 .5 S3Ni1Mo S3Ni1. 460 min.76 .0.0.80 . Yield Strength) Multi-Run Technique Symbol Yield Strength (N/mm²) min.25 0. 520 min.05 .75 1.15 .20 .0.05 .30 0.05 .720 Elongation min.75 1.30 1.0.1.2.25 0.25 0.30 .05 .31 .70 1.1.20 1.80 .25 0.0.30 0.05 . 380 min.80 .1.45 .80 Z A 0 2 3 4 5 6 7 8 0.EN ISO 14171 Classification Classification of Wire/Flux Combinations for SA Welding of Non-Alloyed Steels Classification of Solid Wire/Flux Combinations According to EN ISO 14171 S 46 3 AB S2 PRODUCT TYPE S Submerged Arc Welding Wire TYPE of FLUX MS CS ZS RS AR AB AS AF FB Z Manganese .45 .680 560 .0.0.Silicate Aluminate .25 0. Yield Strength) Two-Run Technique Symbol Yield Strength (N/mm²) min.0.65 0.1.60 0.76 .80 .0.86 .15 .05 .15 0.65 0.1.05 .Fluorure Basic Fluorure + Basic any other type MECHANICAL PROPERTIES (min.80 .0.Silicate Aluminate .40 0.1.5 S2Ni2 S2Ni3 S2Ni1Mo S3Ni1.0.15 .80 .15 0.30 0.40 0.2.0.05 .80 .1.80 .35 .40 2.45 .31 .1.Silicate Rutile .0. 355 min.0.81 .15 .5Mo 0.25 Si Mn Ni Mo Any other agreed composition 0.0.3.80 .30 1.40 0.25 0.2.25 0.45 . 355 min.30 1.20 .1. (%) 22 20 20 20 18 35 38 42 46 50 IMPACT PROPERTIES Temperature Required for 47 J Impact Resistance (°C) no requirement +20 0 – 20 – 30 – 40 – 50 – 60 – 70 – 80 Symbol CHEMICAL ANALYSIS of the WELDING WIRE (%) Symbol S0 S1 S2 S3 S4 S1Si S2Si S2Si2 S3Si S4Si S1Mo S2Mo S3Mo S4Mo S2Ni1 S2Ni1.05 . 470 min.25 0.81 .1.0.30 0.1.20 1.570 470 .0.640 530 .1.0. 500 Tensile Strength (N/mm²) min.05 .15 0.80 1. 300 200 .750 730 . EN ISO 3580 and EN ISO 18275 Product Name AS DA-708 AS DA-710 AS DA-731 AS DA-735 AS DA-737 AS DA-753 AS DA-771 AS DA-774 AS DA-777 AS DA-778 Preheating Temperature (°C) max. Cooled at max.191 150 .107 93 . 200 max. (2) Air-cooling. .107 163 .5 and AWS A5. 190°C/hour. 200 150 .760 Time of Heat Treatment (min) 12 12 60 60 60 60 60 60 60 60 (1) Measured 30-40 mm away from the center of weld bead. interpass temperature and heat treatment after welding. 200 max.107 93 . (b) No pre-heating.300 200 .620 570 .700 660 .191 163 . According to EN ISO 2560-A.700 690 .250 200 . 55°C/hour to 595°C at furnace.870 a 120 140 (1) Work piece heated at 65-280°C/hour up to heat treating temperature.620 560 .250 200 . air cooling. 200 max. Afterwards. According to AWS A5.Heat Treatment of HSLA Steels Heat Treatment of HSLA Steels welded with AS DA-XXX Series Electrodes Heat Treatment of High Strength Low Alloyed Steels welded with AS DA-XXX Series Electrodes The mechanical properties gained by the coated electrodes that are used for welding high strength low alloyed steels and high temperature creep resistant steels varies with respect to the amount of preheating. 250 max.107 93 .260 1 Postweld Heat Treatment (°C) 620 + 14 620 + 14 620 + 14 620 + 14 690 + 14 690 + 14 690 + 14 Time of Heat Treatment (min) 60 60 60 60 60 60 60 b 840 . Held 1 hour at that temperature. (a) Cooled at max.250 150 . 250 max.300 Interpass 1 Temperature (°C) max. 200 max.191 163 .600 660 . Fournace leaving at 320 °C. 200 125 .620 570 .4 Product Name AS DA-710 AS DA-735 AS DA-737 AS DA-753 AS DA-771 AS DA-774 AS DA-777 AS DA-778 Preheating and Interpass Temerature (°C) 93 .250 150 .300 2 Postweld Heat Treatment (°C) 250 250 570 .175 150 . Coated Electrodes for Dissimilar Metal Joints Steels, Stainless Steels, Cast Irons and Copper Alloys Electrode Selection for Joining of Dissimilar Metals AS P-308 Mn / AS P-309 L / AS P-309 Mo / AS P-312 AS P-316 L AS P-310 R Mild Steel and C-Mn Steel Stainless Steel AS P-308 Mn / AS P-310 R / AS P-316 L Low Alloyed Steel Working in High Service Temperature Stainless Steel Attention: Never use un-alloyed electrodes AS PİK-98 Süper / AS PİK-55 / AS PİK-65 Steel Cast Iron Cast Iron Nodular (Spheroid) Cast Iron AS PİK-55 / AS PİK-65 Steel Nodular (Spheroid) Cast Iron Nodular (Spheroid) Cast Iron Malleable Cast Iron AS BRONZ Steel Copper Alloys Cast Irons 141 Calculation of Preheating Temperature How to Calculate the Preheating Temperature? Calculation of Pre-heating Temperature Tpre-heat (°C) = 350 [ Ceq ] - 0.25 [ Ceq ] = [ Cc ] ( 1 + 0.005 x E ) [ Cc ] = C + Mn Cr + Mo + V Ni + Cu + + 6 5 15 [ Ceq ] = Chromium equivalent (%) [ Cc ] = Carbon equivalent (%) = Workpiece thickness (mm) Tpre-heat = Pre-heating temperature (°C) E Example: Preheating temperature required for 25 CrMo 4 steel of 12 mm thickness. [ Cc ] = C + Mn Cr + Mo + V Ni + Cu + + 6 5 15 0.8 1 + 0.25 + 0 0+0 + + 5 15 6 [ Cc ] = 0.25 + = 0.63 [ Ceq ] = [ Ck ] ( 1 + 0.005 x E ) [ Ceq ] = [ 0.63 ] ( 1 + 0.005 x 12 ) = 0.67 Tpre-heat (°C) = 350 Tpre-heat (°C) = 350 [ Ceq ] - 0.25 [ 0.67 ] - 0.25 = 220 - 230 °C 142 Preheating Temperatures for Steels Preheating Temperatures for Steels Most Commonly Used DIN 8555'e göre Pre-heating Temperatures Örtülü Elektrodlara for Steelsait Most Sınıflandırma Commonly Used Material Group Material (Wr.) Number Ceq Pre-heating Temperature (°C) no pre-heating no pre-heating 150 - 200 200 - 250 300 - 350 200 - 250 200 - 250 250 - 300 no pre-heating 200 - 250 200 - 250 250 - 300 300 - 350 325 - 350 400 - 450 400 - 450 200 - 250 300 - 350 250 - 300 350 - 400 100 - 150 250 - 300 300 - 350 350 - 400 500 200 - 250 300 - 350 Carbon Steels 1.1141 1.0402 1.1172 1.1186 1.1248 1.1165 1.1167 1.0912 1.3401 1.5415 1.5419 1.7218 1.7220 1.7225 1.7360 1.7362 1.6523 1.6565 1.6577 1.6747 1.7015 1.7006 1.7035 1.7176 1.3505 1.5713 1.5736 1.4301 1.4571 1.4845 Ck 15 C 22 Cq 35 Ck 40 Ck 75 30 Mn 5 36 Mn 5 46 Mn 7 X 120 Mn 12 15 Mo 3 22 Mo 4 25 CrMo 4 34 CrMo 4 42 CrMo 4 31 CrMo 12 5 12 CrMo 19 5 21 NiCrMo 2 40 NiCrMo 6 22 NiMoCr 47 30 NiCrMo 16 6 15 Cr 3 46 Cr 2 41 Cr 4 55 Cr3 100 Cr 6 13 NiCr 6 36 NiCr 10 X6 CrNi 19 10 X6 CrNiMoTi 17 12 2 X6 CrNi 25 20 0.28 0.33 0.48 0.58 0.95 0.63 0.69 0.78 0.50 0.50 0.70 0.80 0.90 1.25 1.45 0.60 1.00 0.75 Carbon Steels Molybdenum Steels Chromium-Molybdenum Steels Nickel-Chromium-Molybdenum Steels Chromium Steels 0.42 0.62 0.84 0.92 1.47 0.52 0.90 - Nickel-Chromium Steels Stainless Steels no pre-heating Attention ! The preheating temperatures for the steel types mentioned in this table are determined mathematically and are listed to give the user a basic idea. These values might change with respect to the welding process and the dimensions of the welded component. 143 5 x % Si + 0.5 x % Nb 10 ferrit 20 ferrit 308Mn 307 316L 318 308Mo 309L 309Mo 312 40 ferrit 308L 347 80 ferrit 144 .Schaeffler Diagram Welding Positions According to ASME and ISO 6947 Welding Positions Butt and fillet welding in flat/downwards position Butt and fillet welding in overhead position 1G/PA Fillet welding in horizontal/vertical position 4G/PE Butt and fillet welding in vertical upwards position 2F/PB Butt welding in horizontal position 3G/PF Butt and fillet welding in vertical downwards position 2G/PC 3G/PG Schaeffler Diagram and Askaynak AS P-XXX Electrodes 26 24 Nickel Equivalent = % Ni + 30 x % C + 0.5 x % Mn 310R 5 ferrit 22 20 18 16 14 12 10 8 16 18 20 22 24 26 28 30 32 Chromium Equivalent = % Cr + % Mo + 1.Welding Positions . 5 0 435 maks 300 DIN 8555'e Drums for Automatic göre Örtülü Welding Elektrodlara Applications ait Sınıflandırma D D ASFİL Drum (250 kg) H H ® ASFİL Drum (350/650 kg) ® 250 kg 350 kg 650 kg D H D H D H (mm) ~ 500 20 (mm) 20 (mm) 20 ~ 800 ~ 650 20 ~ 650 ~ 650 20 ~ 1000 20 145 .5 W D 300 5 d1 d2 (mm) A 0.5 0 10 0 44.5 +2.5 +2.Spools and Drum Packaging Informations Plastic Spools and Basket Spools .5+2.5 KS300 Basket Spool (require no adapter) (15 kg) W K300 Basket Spool (15 kg) W K435 Basket Spool (25 kg) W D d1 d D d D d D 300 5 d (mm) d1 2 W 100 3 D 300 5 d (mm) 180 2 W 100 3 D d (mm) 5 W 100 3 180 50.Drums DIN 8555'e Basket Spools göre and Örtülü Plastic Elektrodlara Spools forait Manual Sınıflandırma and Standard Welding Applications D300 Spastic Spool (15 kg) D100 Spastic Spool (1 kg) W D200 Spastic Spool (5 kg) W d2 W d2 D d1 D d1 A D d1 A D 100 2 d1 (mm) 16.5 0 10 0 55 – 0 3 +1 50.5 0.5+1 0 W 0 45 – 2 D 200 3 d1 d2 (mm) A 44.5 W 0 103 – 3 +1 50. rutile and cellulosic type of electrodes are not as sensitive as basic electrodes but they will all pick up moisture if left unprotected. It can cause porosity in the welds. The electrodes should be protected against rain. e.3-2. The boxes should be kept on shelves or pallets avoiding to contact directly the floor and the walls. As a source of hydrogen it is the main cause for hydrogen cracking in the welds. Electrodes and their coverings can be damaged through absorption of moisture. Basic and Cellulosic Type Covered Electrodes Manufacturing : Covered electrodes are manufactured by extruding different materials on a core wire. Basic and Alloyed Electrodes: If the electrodes are stored in recommended storage conditions (15°C/40% relative humidity) and in original packages there is generally no need for redrying. which can damage the electrodes but also condensation. damp and dew. 146 . Unfortunately porosity is not always visible to the naked eye but radiography reveals at once. actually baked at higher temperatures up to 500°C and the final moisture content is very low. The electrodes are dried at different temperatures depending on kind of the electrode. Specially on high relative humidity levels and at large temperature differences between day and night condensation can occur. Acid. rutile and cellulosic type of electrodes are dried up to a moisture content of 0. Humidity of the Coating : Covered electrodes must be handled carefully. Unless stored in appropriate conditions coated electrodes will remain unaffected and provide satisfactory welds. (*) These storing conditions are necessary for basic type of coverings. The moisture limits actually have a large safety margin in moisture content when they leave the factory. Humidity in the coverings of the electrodes can cause severe damage to the weld.g. which varies according to the type. Cellulosic Types: Cellulosic type of electrodes are not very sensitive to moisture pick-up. Basic and alloyed types of electrodes are dried. Storage Conditions: (*) The electrodes must be kept in their original packages. The temperature of the storage should be constant and above 15°C. At higher relative humidity levels. Electrodes should not be taken out of the store in quantities greater than necessary for daily or two days consumption. In case of high moisture redrying at 100-150°C for 1-2 hours is recommended. All of Askaynak covered electrode boxes are tightly wrapped in polyethylen. When the plastic wrappings of basic type of electrodes are opened the electrodes ought to be put into a heating cabinet at about 50°C. Plastic boxes are used for stainless steel type of electrodes. At lower drying temperatures electrodes should be kept longer. For sensitive welds tin-can boxes are available. which is very dangerous. Redrying must be made very carefully otherwise the coating can get cracks.Redrying and Storage for Covered Electrodes Redrying and Storage of Rutile. Moisture content of the covering of Askaynak electrodes is controlled strictly before they leave the factory. There is the danger of underbead cracking in the heat affected zone of the parent material. When welding outside loose packets of electrodes should not lie about unprotected on the site. As binder for the coating materials silicates are used which contain 60 % water. In general redrying is not recommended for cellulosic electrodes. All electrode coverings are hygroscopic and absorb moisture from the air depending on the relative humidity of the air. Basic and Cellulosic Type Covered Electrodes Redrying and Storage of Rutile. If the boxes are opened and exposed to open air for more than two hours redrying is recommended. Too high a moisture content in the electrode covering can be dangerous and therefore must be avoided. All the electrodes have a certain moisture content. Redrying: Rutile Types: Redrying is not necessary. Basic and alloyed electrodes are dried for 2-3 hours at 250-400°C.0 %. The dew wets the packages and this moisture is gradually absorbed by the electrode covering. The relative humidity level at the storage place should be 40 % and less. It is not recommended to redry the same electrodes more than three times. 90 % the covering of basic electrodes absorbs moisture so quickly that after exposure for one day the electrode cannot be used anymore. A limited moisture content is normal and has no effect on weld quality. Acid. In case of a necessity the drying temperature should not exceed 70°C. It is not only direct moisture in the air. Packing : Because of the danger of moisture pick-up the packages of the electrodes should be suitable to avoid this danger. In case of rutile and cellulosic type of electrodes the conditions are not as tough as for basic type of coatings. Notes 147 . Notes 148 . 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