LICENCEfor AS/NZS 3992:1998/Amdt 1:2000 Pressure equipment - Welding and brazing qualification Licensee: Mr John W Grono Date: 30 Jul 2004 Conditions of use: Click here for full conditions of Licence This is a licensed electronic copy of a document where copyright is owned or managed by Standards Australia International. Your licence is a 1 user personal user licence and the document may not be stored, transferred or otherwise distributed on a network.You may also make one paper copy of WEB LINKS • Check if this document is current • Find similar documents • StandardsWatch (info and login) • Visit our website International Standards on-line at www.standards.com.au 1 and 7. second line. 2000 Page 10 Table 2.1. 9. SUMMARY : This Amendment applies to Clauses 1. ISBN 0 7337 3316 6 .4. Approved for publication in New Zealand on behalf of the Standards Council of New Zealand on 3 April 2000. Tables 2. distribution or use on network prohibited.2.2 to 5.1 Item (c) delete ‘.7. 8.8.1 AMDT No. Published on 28 April 2000.1)’.4 which does not apply to prequalified procedures.2 and 7. 1 APR.1 and Appendices B and C.4. Storage.1 and 10. 5. and’. delete ‘effective’ and ‘(see Table 5. delete Note and substitute the following: NOTE: This definition is intended to include the use of prequalified welding procedures as detailed in Section 2. 2000 Page 10 Clause 2. AMDT No. 1 APR. Tables 7. AMDT No.1.4.1.2 and 9. the amendments should be inserted in the appropriate place. Clauses 7. Tables 9.AS / NZS 3992/Amdt 1/2000-04-28 STANDARDS AUSTRALIA / STANDARDS NEW ZEALAND Amendment No.12 Note. Clauses 7. Second column. 2000 Page 9 Clause 1.1. 1 to AS / NZS 3992:1998 Pressure equipment—Welding and brazing qualification REVISED TEXT The 1998 edition of AS / NZS 3992 is amended as follows.12 and 2.2.4 and 6. 1 APR. 1 user personal user licence only.2.2. Licensed to Mr John W Grono on 30 Jul 2004. and’ and substitute ‘but not Table 5.7. A2 or A1 (Note 4) Licensed to Mr John W Grono on 30 Jul 2004. distribution or use on network prohibited. 1 APR. Storage. 1 user personal user licence only. A2 or A1 C to B. 2 Delete row for material Group D2 and substitute the following: Alloy steel (3 ≤ total alloy <10) D2 2¼Cr-1Mo 5A 1 5Cr-½Mo. 4 Insert new material group following Ti 52 as follows: Zirconium AMDT No. 9Cr-1Mo. A2 to A2 (see Note 2) A1 to A2 A1 to A1. second column. B.5 Nb 62 — Page 23 Table 5. D2 to C.5) Pages 22-23 Table 5. 2000 Zr 61 Unalloyed Zr 99.AMDT No. C. 1 APR. gas metalarc welding (except short-circuiting arc transfer) and flux cored-arc welding. 1 APR. B. submerged arc. A2. A2 or A3 Nil B to B B to A2 or A1 B to A2 or A1 C to C C to B. 2000 K to any lower ferritic steel group provided nickel based alloy welding consumables are used (see Table 5. delete text and substitute the following: Single or multi-run manual metal-arc (except for Item 2).4 Item 4. A2 or A1 D1 to D1 D1 to D2 (Note 3). A1 to A2 A3 to A1. . third column.3 1 Material Group ‘A1’. 2000 Page 21 Table 5.5 Zr-2. third column. gas-tungsten arc.2 Delete Table 5. insert ‘12Cr-1Mo-V(W)’.0 Zr 61 — Zr 62 Alloyed Zr 95.2 but not Notes and substitute the following: Material group(s) of original qualified welding procedure Other material groups or combinations of steel groups (see Note 1) A1 to A1 A1 to A2 (see Note 2(b). 9Cr-1Mo-V 5B 1 1 2 3 Material Group ‘H’. D1 or D2 AMDT No. A2 to A2 (see Note 2) A2 to A2 A1 to A1. B. D1 to C D2 to D2 (Note 3) D2 (Note 2) to C. A2 K to A1. insert ‘ASTM A 106B’. 1. 1 APR. 2 Material Group ‘K’. Page 39 Clause 7. 2 Note 11. Item (a). the test temperature shall be as specified in Note 2(b) to Table 10.2.1 Delete Item (e) and substitute the following: (e) AMDT No. Page 45 Table 7. 1 APR. 1 APR.1 for location. AMDT No. Storage. AMDT No. delete Note and substitute the following: 11 AMDT No. and’.1 Insert the following at the end of Table 7. 316.1: AMDT No. 2000 Unalloyed Zr 10t Zr 62 Alloyed Zr 10t Page 42 Clause 7.2 1 Material Group ‘K’.8. 2000 AMDT No.1 1 For test specimen ‘Face bend’. delete ‘. in columns 2 and 4 delete the number ‘1’. 2000 Page 33 Table 6.7. Page 46 Clause 7. Where the transverse tensile test uses multiple test specimens to represent the full test piece and one test specimen fails. the test may be repeated with a full thickness test piece. delete ‘(except steels to Note 7)’ and substitute ‘(except steels to Note 6)’. and’ and substitute ‘or welds without filler metal are made between 304. 2000 Page 41 Table 7. 2000 Page 49 Clause 8. 2000 AMDT No. Type ‘Austenitic Cr-Ni steel (except steels to Note 7)’. 2000 AMDT No.2 After Item (b). Type ‘Austenitic Cr-Ni steel (Note 7)’.2 Note 7. delete ‘(Note 7)’ and substitute ‘(Note 6)’. 1 APR. distribution or use on network prohibited.1 Note 14. size and number of test specimens. .2 Insert new paragraph after the second paragraph as follows: Licensed to Mr John W Grono on 30 Jul 2004. 1 APR. Page 34 Notes to Table 6.AMDT No. 1 user personal user licence only. 2000 Zr 61 Where impact testing is required in accordance with Note 2(b) to Table 10.1 of this Standard. 1 APR. 304L. insert new paragraph as follows: Excess weld reinforcement or penetration shall not be cause for rejection of a welding procedure test but shall be reported. 1 APR. 2000 Refer to Figure 7. 316L. 321 and 347 materials.2 Add new Item (c) as follows: (c) A reduction in the number of layers of weld metal. delete Note and substitute the following: 14 Single-sided welds require one face bend test and double-sided welds require one bend test for each side.4. 1 APR. 1 APR. Page 44 Table 7. 1 APR.1 AMDT No.AMDT No.1 1 Second column.2(b)’ and substitute ‘Table 2. NOTE: Requalification is not required for pipe diameters greater than the welder’s test pipe. (b) 25 mm where 25 ≤ D < 73 mm.6. 2000 Page 52 Clause 9. 2000 Page 81 Paragraph B2. 2 AMDT No. Licensed to Mr John W Grono on 30 Jul 2004. 1 APR. Appendix C Delete figure and substitute the following: . add last sentence ‘Where a welding procedure is prequalified. delete ‘Testing location’ and substitute ‘Pass number’. distribution or use on network prohibited. Appendix B Note 2(b). 1 APR. test piece or production weld’. 2000 The length of weld examined in a production weld or test piece shall be at least 300 mm or the circumference of a pipe weld. Storage. 1 APR.5. 1 APR.6. 1 user personal user licence only. Page 54 Table 9.7 1 Insert new second paragraph as follows: Where the failure of a welder qualification is determined by radiographic or ultrasonic examination of a test piece or production weld. delete ‘Table 2. insert new last sentence as follows: Show the deposit thickness for each process for multiple pass process. whichever is less. after ‘the additional test’. 1 APR. D = outside diameter of the welder’s test pipe. Item 5: Second line. 2 Second column. 1 APR. 2000 Page 58 Table 10. 1 APR.2 1 Item (e). AMDT No. 2 Add new Item (f) as follows: (f) AMDT No. 2000 Second last and last paragraphs. delete ‘specimen’ and substitute ‘test piece’ and delete ‘20 mm’ and substitute ‘10 mm’ (twice). Page 53 Clause 9. (c) 73 mm where D ≥ 73 mm. 2000 Page 82 Figure B1. AMDT No. Appendix C Item (h). Appendix B AMDT No. AMDT No.2’. 2000 Page 83 Heading of Column 1 in Table. Paragraph C2. delete ‘The first production weld’ and substitute ‘Part of the first production weld or a complete pipe weld’. first line. delete Item 6 and substitute the following: Requalification is required when the pipe outside diameter is smaller than the following values: (a) D where D < 25 mm. delete ‘specimens’ and substitute ‘specimens. insert ‘prequalified’ for the welding procedure number in the last paragraph of Figure B1’. an additional test piece or production weld shall be made and examined in accordance with the requirements of Clause 9. 2000 Page 84 Figure C1. Item (o). . Heat No. . . . . . . . . .. . . . .... . . . .... . .. .. . . Max. . . . . . .. .. ..... .. . . . PT . . . . . .. . . . . . . . . . . ... . . . ... Other . . . . . . .. . . . . . . . .. . .. . ... . . .. . .. . . .. .PROCEDURE QUALIFICATION RECORD (PQR) Company name Shop Welder Address Site Date of test Welding procedure No. .. . .. . . .. . . . . . . Macro . ... .. .. .. . ... .. .. . . . . . . .. . . . Transverse tensile All-weld tensile . . . .. . .. .. . . .. . . . . . . . . . . .... . . . .. . . .. . . . . mm Shielding gas flow rate . . . .. . The test welds were prepared. (Material thickness) Pipe Plate Pipe OD mm mm mm Thickness range qualified . .. . welded and tested in accordance with the requirements of AS/NZS 3992. ... . . Pass sequence (sketch) Show deposit thickness for each process used . ... . L/min Visual RT . . . .. . . .. . .. .. . .. . . . mm Joint details Root opening .. . . . . .. . . . .. . .. . ... . . Position Date . . Electrode stickout . . . . . . . . . .. . . . .. . . ... . RECOMMENDED FORM FOR RECORDING THE QUALIFICATION OF WELDING PROCEDURE .. . . .. .. Groove angle . . .. .. Runs per Welding layer process Electrode diameter Electrode Classification Amps Travel Current Flux or speed type and shielding mm/min polarity gas Volts NDE tests and test certificate reference Additional details Arc energy kJ/mm Mechanical tests and test certificate reference Test Cert. . Hardness . .. . (signed) . . . Root face . . . . . . . . ... . . . Heating rate .. . . .. .... . .. . . Impacts . . . . . . Joint detail (sketch) Preheat . . Thermal treatment Licensed to Mr John W Grono on 30 Jul 2004. . . . Cooling rate . . . . . . .. .. . . . . . .. . . Storage.. .. Bends .. .. . .. . .. .. . . ... .. . ... .. Ref. . . . . .. .. . . .. . . . . . ...... .. . MT . . . .. .. . . . ... . . . . . .. . . mm to ... . .... . . . .. Other . . . . . . . .. . Interrun cleaning .. . . . . .. .... . . . . . . . Welding details Layer No. .. .. .. . . .. .... . Weld type Material specification Weld position Group No. . ... . .. . to .. distribution or use on network prohibited. .. °C °C °C . . . . . . . ... . . . ....... . . .. .. .. . . ... . .. . . . . ... . .. . .. .. UT ... . . . . . .. . . . . Fabricator . . . .. . . .. . .. . . interrun PWHT . Notes The statements in this record are correct.. . . 1 user personal user licence only. Plate No. . .. FIGURE C1 Organization Date . . . . ... (signed) Witnessed by . . . . ... . .