AquaTrol[1]

ELECTROLYTIC CHLORINE GENERATORBASIC POOL MAINTENANCE REQUIREMENTS Free Chlorine 1.0 - 3.0 ppm pH 7.2 - 7.8 Alkalinity QUARTERLY WEEKLY IDEAL RANGE MONTHLY TEST ADJUSTMENT REQUIRED ® Aqua Trol Raise desired output % to increase, lower desired output % to decrease -OR- increase or decrease pump filtration time. Too high - add muriatic acid Too low - add soda ash. Salt 80 - 120 ppm Add baking soda to increase. Add acid as required to decrease. 2700 - 3400 ppm Add salt as required to increase. Stabilizer 60 - 80 ppm Add cyanuric acid to increase. Calcium 200 - 400 ppm Add calcium to increase. Drain and add water to decrease. Electrolytic Cell inspect & clean Refer to section in manual. Questions? Refer to www.goldlinecontrols.com for latest manual revisions, additional information and helpful service. Above Ground Pool Chlorine Generator Operation and Installation Manual AQ-TROL-RJ AQ-TROL-RJ-TL AQ-TROL-HP AQ-TROL-HP-TL 620 Division St. Elizabeth, NJ 07207 092016K RevL Copyright © 2010 Hayward Inc. www.haywardnet.com IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment, basic safety precautions should always be followed, including the following: • READ AND FOLLOW ALL INSTRUCTIONS • Disconnect all AC power during installation. • Warning - To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. • A green colored terminal marked "Earth Ground" is located inside the wiring compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment. • One bonding lug for US models (two for Canadian models) is provided on the external surface. To reduce the risk of electric shock, connect the local common bonding grid in the area of the swimming pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US / 6 AWG Canada. • All field installed metal components such as rails, ladders, drains, or other similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG Canada. • SAVE THESE INSTRUCTIONS 16 ................ external water.. These warranties are applicable from the initial date of installation on private residential swimming pools in the US and Canada............ For more information on authorized service centers please contact the Hayward/Goldline Technical Service Support Center (61 Whitecap Road.... please contact the place of purchase or the nearest Hayward/Goldline authorized warranty service center.. NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE...... negligence....... war or acts of God................ EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. 3...... Hayward/Goldline warrants all the above-identified pool automation and chlorination products installed on commercial swimming pools and on swimming pools outside of the US and Canada for a period of one (1) year........... 5.. FOR THE ABOVE-IDENTIFIED CHLORINATION PRODUCTS... WARRANTY EXCLUSIONS: 1.. AND YOU MAY ALSO HAVE OTHER RIGHTS OF EQUIPMENT..... North Kingstown RI.......... DEALER.......... abuse..................... Material supplied or workmanship performed by others in process of installation.......... SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU......goldlinecontrols.......... AND OTHER ADDITIONAL EXPENSES........ the manufacturing date code will be the sole determinant of the date of installation of the product.... YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED....10 Wiring............. 02852) or visit the Goldline web site at www. 15 Table of Contents OPERATION The Aqua Trol ......1 Controls....... THE EXPRESS LIMITED WARRANTIES ABOVE CONSTITUTE THE ENTIRE WARRANTIES WITH RESPECT TO THE ABOVE-IDENTIFIED HAYWARD/ GOLDLINE POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES......... SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES.... If written proof of purchase is not provided.........................6 Maintenance...9 Plumbing........ for a period of three (3) years. fire................. Damage resulting from improper installation including installation on pools larger than the product rating.................15 .... lightning................... DISCLAIMER.. Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship.. Hayward/Goldline warrants all accessories and replacement parts for the above-identified pool automation and chlorination products for a period of one (1) year........ THESE WARRANTIES ALSO ARE VOID IF.. 4.. freezing........... EXPRESS OR IMPLIED.... Each of these warranties is not transferable and applies only to the original owner.......................... flood................. Problems resulting from tampering....... SUPPLEMENT OR MODIFY ANY WARRANTY ON BEHALF OF HAYWARD/GOLDLINE.. COSTS OF RENTING REPLACEMENTS.................. Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual(s)..........13 WARRANTY Warranty.......... YOU STILL MAY PURCHASE SERVICE AND/OR TELEPHONE TECHNICAL SUPPORT AT THE THEN CURRENT TIME AND MATERIAL RATES..................... Problems resulting from failure to install................... To obtain warranty service or repair.......... LOST PROFITS OR REVENUE.. Aqua Rite Pro................ operate or maintain the product(s) in accordance with the recommendations contained in the owners manual(s)..... under normal use and service............................haywardnet.................. AGENT................................. INSTALLATION Mounting... Likewise............8 .................................................. CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO PROVIDE....................... DURING THE WARRANTY PERIOD...com or the Hayward website at www.................. 2.... degradation of natural stone used in or immediately adjacent to a pool or spa..1 ® Water Chemistry.................. THESE WARRANTIES GIVE YOU SPECIFIC LEGAL RIGHTS...... unauthorized repairs or alternations............. Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship........ IF A WARRANTY BECOMES VOID................ under normal use and service for a period of one (1) year..... INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.............. Proof of purchase is required for warranty service..... THESE WARRANTIES ARE VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY... accident. NO WHOLESALER.LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Rite....11 TROUBLESHOOTING Troubleshooting....com............. No salt test is completely accurate and the test results may vary from the salt level on the Aqua Trol display. .Salt level too low (below 2500 ppm. . "Inspect Cell" LED flashing Inspect and clean cell according to directions on page 8. and the pool's cleanliness. the electrical connections may be made via 120V/15A "straight blade" linecord and receptacle (standard Aqua Trol version. If salt level is too high. "High Salt" LED illuminated Check salt level in pool/spa. This timer insures that the proper daily filtration and sanitization occurs. "Test Salt Level" LED illuminated or flashing Take a sample of your pool water to your local Authorized Aqua Rite Dealer and have the salt level tested. add salt according to chart on page 4.Low stabilizer (Cyanuric Acid). temperature. sealant (if any) and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances. . Possible causes of little or no free chlorine residual . 7.Operation The Aqua Trol® is an automatic chlorine generation system with a built-in filter pump timer designed specifically for above ground pools. control unit and that the wire is not cut or damaged. 6. lower salt level by draining some of the pool water out of the pool and replace with fresh water. a qualified stone installation specialist should be consulted regarding the appropriate type. If salt level is low. Because chlorine will revert back to sodium chloride after killing the bacteria. .1¼" (38-32mm) flexible hose AQ-Trol-HP-TL "Twist lock" 120/20A linecord/receptacle. 11.Desired Level % adjustment setting is too low. A possible Printed Circuit Board fault has been detected. The Aqua Trol is designed to handle the purification needs of the average residential above ground swimming pool of up to 18. Dry acid can cause a buildup of byproducts that can damage your chlorinator cell.000 gallons (67. When done. Continue until the salt concentration is at recommended levels. . draining. follow the directions on page 8 for cell cleaning. press the "diagnostic" button for 3 seconds to stop the "Inspect Cell" LED flashing. the cell may be worn and need replacement."Yellow Out" or similar treatment recently used. adapters for return jet mounting AQ-Trol-RJ-TL "Twist lock" 120V/20A linecord/receptacle. The Aqua Trol automatically sanitizes your pool by converting the salt into free chlorine which kills bacteria and algae in the pool through a process called electrolysis.Cold water (below 50F) causes Aqua Trol to stop generating (Generating LED flashing). . 1 14 . or the cell may be mounted directly to the pool return jet when the -RJ version is ordered.Very warm pools increase chlorine demand--increase Desired Level % or filter run time.500 liters). The actual amount of chlorination required to properly sanitize a pool varies depending upon bather load.High level of Nitrogen in pool water. NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged especially in arid regions where pool water is subject to excessive evaporation and is not commonly diluted with fresh water.Salt level too high (High Salt LED on). "Inspect Cell" LED illuminated Remove and inspect the cell for scale.Excessive scaling on cell. Make sure you have at least 12" of straight pipe before the flow switch.1¼" (38-32mm)flexible hose AQ-Trol-RJ "Straight blade" 120V/15A linecord/receptacle. Similarly.Aqua Trol switch in OFF position.1¼" flexible hose or to 2" rigid PVC pipe when the -HP option is ordered. The only time you may need to add more salt to the pool is when water is replenished due to backwashing. "-Pcb-" displayed and all 4 red/yellow LEDs are illuminated. Low Salt LED on).Filter pump switched off or filter pump time too short (8 hours for average size pools. If the pool has the proper amount of salt and the "Inspect Cell" LED is still illuminated. If the cell is scaled. . . 9. If there is adequate flow and the LED is still on. AQ-Trol-HP "Straight blade" 120V/15A linecord/receptacle. . more for large pools) . rainfall. 2" (51mm) rigid PVC piping or 1½ . The operation requires a low concentration of salt (sodium chloride) in the pool water at levels low enough that it normally will not be tasted. 10. Some yellow algae treatments will use chlorine at a very high rate and deplete the residual free chlorine. no option designation) or may be made via a 120V/20A "twist lock" linecord and receptacle when the -TL version is ordered. installation. The Aqua Trol is available with several different options to allow for easy installation on a wide variety of above ground pools. or splashing (not evaporation). It still may be a matter of days before the pool returns to "normal" and chlorine tests will show the desired 1-3ppm free chlorine reading. Manually shock the pool if indicated in the directions on the algae treatment. 2" (51mm) rigid PVC piping or 1½ . adapters for return jet mounting NOTE: Before installing this product as part of a saline water purification system in an above-ground pool with an immediately adjacent natural stone patio/decking. 8. check that the arrows on the flow switch (on top of hex) are pointing in the direction of flow. these reactions will continuously recycle virtually eliminating the need to add sanitizing chemicals to your pool. The cell may be connected with 1½" . The Aqua Trol incorporates a built in timer to control the pool filter. "Generating" LED flashing The temperature of the pool water is too high or low to operate.6 2. Be sure to tell the pool store that you are using an Aqua Trol chlorine generator. The Aqua Trol will run at maximum output for the remainder of the current pump cycle or 24 hours. 3.2 SCALING OK 13 Ai 2 .1 250 300 2. Insert values of pH. 4. Check that the flow switch is plugged into the connector on the bottom of the Saturation index The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool water "balance". 5.8 . Use the chart above to determine Ti. Product name sent to the display ("AL-6" signifies "Aqua Trol" (STD). ("AL-7" signifies "Aqua Trol Return-Jet") 7.3 16 60 .12. Your local pool store can provide you with the chemicals and procedures to adjust the water chemistry. the main switch is in the "AUTO" or "SUPER CHLORINATE" position.2 0 CORROSIVE . and none of the red fault LEDs are illuminated. Cell voltage (typically 22.2 or less corrosion or irritation may occur. Test your water periodically.2. If in "auto". Verify input voltage with a voltmeter. then check that the time is correct (check am/pm by using the 24 hour indicator located near the 2 o'clock position) and that the trippers are in the "out" position. Filter pump not running Check that the time clock manual switch is in the "auto" (center) position or in the "on" (top) position. the fuse may have blown.9 75 100 125 150 200 1. if the button is not pushed for 30 seconds.6 1.2.3 250 300 2. If Si equals .5 800 2.5 . You can override this by switching the main switch to SUPER CHLORINATE. whichever comes first.4 2. If there is input power.7 1.and Ai from your measurements. The only special requirement for the Aqua Trol is the salt level and stabilizer.5 24 76 .2 or more.4 400 600 2. scaling and staining will occur. Ci and Ai into the above equation. otherwise 0 amps) 4. 1. 2."100P" depending on knob position ) 5. Common Problems and Solutions 1. -.8 1. Pool temperature (xx degrees Fahrenheit or Celsius) 2. temperature.0 2.4 19 66 .6 29 84 . If the Si is below -0. Cell current (typically 2. Desired Output % ("0P" -.9 2.2 2.1 2.Troubleshooting Diagnostic Displays Sequential pushes of the small "diagnostic" button next to the LCD display will cause the Aqua Trol to display the following information: Water Chemistry As with any pool. "No Flow" LED illuminated The Aqua Trol® has sensed a no flow condition and has stopped generating chlorine. "Generating" LED not on The Aqua Trol only generates chlorine when the filter pump is running. Instant salinity ( -xxxx ppm or -x. calcium hardness.0 volts when chlorine is being generated.7 34 94 39 103 How to use: Measure pool pH. The table on page 2 summarizes the levels that are recommended by the National Spa and Pool Institute (NSPI). scaling and staining may occur.00 amps when chlorine is being generated.xx) On the 8th push of the button the display will revert back to the default salt display.9 800 2.0 2.5 1. the display will revert back to the standard salt display. It is important to maintain these levels in order to prevent corrosion or scaling and to ensure maximum enjoyment of the pool.9 ºC ºF Ti 12 53 . Software revision level (r1. If the Si is above +0. Your water is properly balanced if the Si is 0 ±. otherwise 30-35V) 3.2 2. it is important that you maintain chemical makeup of the pool water. If Si equals -.xx grams/Liter) 6.50 to 4. Ci.2. and total alkalinity. Si = pH + Ti + Ci + Ai . The Aqua Trol is protected by a 20 amp mini ATO fuse located on the circuit board above the cell connector. "Power" LED not on Check to make sure 120VAC input power is connected to the Aqua Trol control.0 to 26.1 Calcuim Hardness Ci Total Alkalinity 75 100 125 150 200 1. the water is corrosive and plaster pool walls will be dissolved into the water.8 400 600 2. Also. Ti. Use the equation and chart below to determine the saturation index. Electrolytic Cell and Flow Switch The cell and flow switch plug into connectors on the Aqua Trol electronics unit. salt with more than 1% yellow prussiate of soda. salt with more than 1% of anti-caking additives. Run the filter pump for 24 hours with the suction coming from the main drain (use the pool vacuum if there is not main drain) to allow the salt to evenly disperse throughout the pool. Do not use rock salt. 15 A max. Type of Salt to Use It is important to use only sodium chloride (NaCl) that is 99% pure. The salt in your pool is constantly recycled and the loss of salt throughout the swimming season should be small. or iodized salt.5 Length x Width x Average Depth x 1000 Round Diameter x Diameter x Average Depth x 5.Salt Level Use the chart on page 4 to determine how much salt in pounds (or Kgs) needs to be added to reach the recommended levels. the salt will begin to be tasted at a level of about 3500-4000 ppm). 3 12 . The salt display may take 24 hours to respond to the change in salt concentration. Note that return jet units (-RJ option) will NOT have a flow switch. The 120 VAC standard or twist lock pump receptacle is located outside. A low salt level will reduce the efficiency of the Aqua Trol® and result in low chlorine production. backwashing or draining (because of rain). Use the equations below (measurements are in feet/gallons and meters/liters) if pool size is unknown. The only way to lower the salt concentration is to partially drain the pool and refill with fresh water. Check the electrical rating marked on the pump motor. Brush the salt to speed up the dissolving process--to not allow the salt to sit in a pile on the bottom of the pool. OUTPUT POWER INPUT POWER 120 VAC receptacle Bonding lug to 120 VAC linecord to pool pump pool bonding system to GFCI receptacle/breaker How to Add or Remove Salt Turn the filter pump on and add the salt directly into the pool. determine the number of gallons in the pool and add salt according to the chart on page 4. however. This loss is due primarily to the addition of water because of splashing. Connecting a pump with a higher amperage rating may result in permanent damage to the Aqua Trol. bags at your local Hayward/ Goldline dealer. It is also acceptable to use water conditioning salt pellets. on the bottom of the enclosure. Liters Gallons (pool size in meters) (pool size in feet) Length x Width x Rectangular Average Depth x 7.9 Diameter x Diameter x Average Depth x 785 Oval Length x Width x Average Depth x 6. See diagram below. it will take longer for them to dissolve. Pump Output The Aqua Trol's filter pump output is rated at 120 VAC. Connect to the pool bonding system using minimum 8AWG copper wire if required by code. A high salt level can cause the Aqua Trol to shutdown and may begin to give a salty taste to your pool (generally. If the level is low.7 Length x Width x Average Depth x 893 Bonding A lug used for bonding is attached to the bottom of the Aqua Trol enclosure. This is common food quality or water softener salt available in 40-80 lb. Phone jack to flow switch Cutout for cell cable The ideal salt level is between 2700-3400 ppm (parts per million) with 3200 ppm being optimal. Salt is not lost due to evaporation. the Aqua Trol must be properly grounded and bonded.000 (22.000 16.000 8. Be sure to follow Local and NEC/CEC electrical codes. See diagram below.Wiring Power must be shut off at the circuit breaker before performing any wiring.500) (45000) (52. Twist lock models should be plugged into a twist lock receptacle wired to a GFCI circuit breaker. To provide safe operation.000 18.000 12.000) (67. For Canadian installations: Connect to a circuit protected by a Class-A ground fault interruptor.000) (37. Input Power Models with the standard 120 VAC line cord should be plugged into a GFCI receptacle.000 10. POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Gallons and (Liters) of Pool/Spa water Current salt level ppm 0 200 Aqua Trol AQUA TROL (AQ-TROL-XX) 400 600 NEUTRAL GROUND SUBPANEL 800 BONDING LOOP GFCI OUTLET 1000 1200 PUMP 1400 1600 TWIST-LOCK PLUGS (L520) AQUA TROL (AQ-TROL-XX-TL) BONDING LOOP SUBPANEL PUMP 11 320 373 427 480 (121) (145) (170) (194) (218) 150 200 250 300 350 400 450 (69) (91) (114) (136) (159) (182) (205) 140 187 233 280 327 373 420 (64) (85) (106) (127) (148) (170) (191) 130 173 (59) (79) 120 160 200 240 280 320 360 (55) (73) (91) (109) (127) (145) (164) 110 147 183 220 257 293 330 (51) (67) (83) (100) (117) (133) (150) 100 133 167 200 233 267 300 (46 (61) (76) (91) (106) (121) (136) 217 (98) 260 303 347 390 (118) (138) (158) (177) 90 120 150 180 210 240 (41) (55) (68) (82) (95) (109) 80 107 133 160 187 213 240 (36) (48) (61) (73) (85) (97) (109) 210 (123) 93 117 140 163 187 (53) (64) (74) (85) (95) 60 80 100 120 140 160 180 (27) (36) (45) (55) (64) (73) (82) 50 67 83 100 117 133 150 (23) (30) (38) (45) (53) (61) (68) 40 53 67 80 (18) 93 107 120 (24) (30) (36) (42) (48) (55) 2600 30 40 50 60 (14) (18) (23) (27) 2800 20 27 33 40 47 53 60 (9) (12) (15) (18) (21) (24) (27) 3000 10 13 17 20 23 27 30 (4) (6) (8) (9) (11) (12) (14) 2200 2400 TWIST-LOCK OUTLET (L520) 267 (97) (42) NEUTRAL GROUND 213 (73) 70 2000 Aqua Trol 160 (32) 1800 GFCI CIRCUIT BREAKER 6. The Aqua Trol has been designed to easily wire into typical above ground pool systems.000 14.500) (32) 80 90 (36) (41) 3200 Ideal Ideal Ideal Ideal Ideal Ideal Ideal 3400 OK OK OK OK OK OK OK 3600+ Dilute Dilute Dilute Dilute Dilute Dilute Dilute 4 .500) (30.500) (60. 2 9.0 2. in its place. etc.Plumbing Stabilizer (Cyanuric Acid) Always check stabilizer (cyanuric acid).4 6.8) (.2) (.91) (1.0 (1.7) (3.7 0.0 8.3) (4. Tighten all union nuts BY HAND for a watertight seal.9 6.7 7.1) (1. An overview of the Aqua Trol system with the hose/pipe installation (HP) is shown on the previous page.3 1. When using the hose adaptors.6) (4.68) 80 ppm 0.0 (5.2) (1. Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm. RETURN JET FROM FILTER 5 10 .0 0.8) 3.2) 6.3) (2.0) (3.5 (1.0 (.0 4.4) 40 ppm 2.000 10.0 7.2) (3. heater.2) 2.5 (.0 (3. Note that this installation does NOT require a flow switch--however it is very important that the cell be mounted vertically directly below the return jet in order to allow the gases produced in the cell to naturally dissipate in the pool.0 5.5) (.2 5. POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM Gallons and (Liters) of Pool/Spa water Current 6.7) (.0) 60 ppm 1.4) (1.7 5.5) (1.3 4. screw in the right-angle cell mounting adaptor.4 2.5 3.1) (1.5 4.000 8.0 0. see below for detail on the return jet mounting.0 1.7) (4.0 2.8) (2.0 9.5 0.000 Stabilizer Level (ppm) (22500) (30000) (37500) (45000) (52500) (60000) (67500) 0 ppm 10 ppm 20 ppm 30 ppm 4.000 12.0) (3.9) (2.1) (1.0 4.4) (.1) (2.8) (2.0 5.5 3.1¼" (38-32mm) flexible hose installation.4) (1.5 2.).000 16.5 (1.000 18. Tighten all union nuts BY HAND for a watertight seal.0 0. remove the o-ring from the pipe union tailpiece and install them in the hose tailpieces. when checking salt.0 7.4) 70 ppm 0.64) (.8) (2.7 3.2) (1. solar.6) (2.3) (.2 1.4 10.3) (4.000 14.0 9.6) (.0 1. Hose/Pipe installations (-HP option): Install the cell and flow switch as shown in the diagrams below. Install after (downstream) all the pool equipment (filter.0 4.1) (2.4) (2. Always make sure that the flow switch is downstream from the cell.4 1.5) (1.0 2.6) (1.0 (.6) (3.3 4.5 (.0 0.0 FROM PUMP TO POOL Hose Assembly FROM PUMP TO POOL Pipe Assembly Return Jet installation (-RJ option): Unscrew the the hose adaptor from the pool return jet fitting and. The cell and flow switch (not used on -RJ systems) are plumbed in the return line to the pool.9) 12.0 3.45) (.8 8.54) (.4) (3.7 8.3 6.8) (2.7 3.4 10.9) (1.5 4.7 (1. The kit included in the Aqua Trol provides the necessary plumbing components for either 2" (51mm) rigid PVC piping installation or 1½ . Attach the cell to the union and then use the fittings supplied to attach the lower end of the cell to either the hose or rigid PVC pipe coming from the pools filtration system. These levels will most likely decline together.7) (3.6) (2.0 0.0 0.7) 50 ppm 1.7 2.9) (1.8 1.7 5.4) 3. The control is designed to mount vertically on a flat surface. When flashing. "1" (up) .timer controls pump "0" (down) . put the Main Switch in the SUPER CHLORINATE position. Each tripper controls a 15 minute interval. Set the Aqua Trol's timer by rotating the clock hands in a clockwise direction. NOTE: To service any of the pool equipment or the Aqua Trol. the pool water is too hot or cold to operate. (2 meters) horizontal distance (or more if local codes require) from the pool. The arrow (positioned approximately 2 o'clock on dial) points to the current time. OFF . This ensures a quick. See description above. per manufacturers instructions. GENERATING This LED is on steady during normal operation. Because the enclosure also acts as a heat sink (disperses heat from inside the box). Aqua Trol OFF: The OFF position prevents the Aqua Trol from energizing the electrolytic cell. Raise this setting to increase chlorine level and lower it to decrease chlorine level. add 1 quart (1 liter) of metal remover and 1 quart (1 liter) of non-copper based algaecide to the pool. Controls Timer The pool filter pump should run long enough to circulate the entire volume of pool water each day.pump OFF Main Switch AUTO: For normal operation. SUPER CHLORINATE Illuminates during Super Chlorination.Push trippers IN (toward center) ON . NOTE: If the pool does not have new water.pump ON " " (center) .Installation Installation must be performed in accordance with Local and NEC codes.Pull trippers OUT (away from center) Manual Control There is a switch on the timer (located at approximately the 4 o'clock position) that allows the pump to be manually turned on or off. The internal "hands" show time at a glance. be sure to put the switch back into the AUTO position. whichever comes first. The pool's chemistry must be balanced BEFORE activating the Aqua Trol. Indicator LED's POWER When illuminated. or any other condition which needs a large amount of purification to be introduced. turn the power off at the circuit breaker. a cloudy water condition. Set the trippers for the desired run time. In this position there is no chlorine generation. SUPER CHLORINATE: When you have an abnormally high bather load. there are a series of small slide trippers. In this position the Aqua Trol® will produce chlorine according to the "Desired Level %" adjustment setting for the entire filtering/pumping cycle. a large amount of rain. it is important not to block the four sides of the control. the Main Switch should be left in the AUTO position. pool plumbing and pool size. This will vary depending on pump size. Preparing Pool Water Refer to page 2 for recommended chemical levels. "Desired Level %" adjustment knob This setting is used to control the amount of chlorine the Aqua Trol generates. Do not mount the Aqua Trol in a panel or tight enclosed area. This electronically “super chlorinates” (shocks) the water for 24 hours (filter pump must be on during this time) or until the power has been turned off. Mounting the Aqua Trol Control The Aqua Trol is contained in a raintight enclosure that is suitable for outdoor mounting. the Aqua Trol has input power. Consult a local pool store to help determine the appropriate run time for your pool. troublefree transfer to the Aqua Trol system. At the end of the super chlorinate time. 9 6 . On the outside of the timer. The control must be mounted a minimum of 5 ft. If Metric units (grams per liter) are preferred. If deposits are seen. Pressing the "diagnostic" button next to the display for 3 seconds will stop the flashing LED. use a plastic or wood tool (do not use metal as this will scratch the coating off the plates) and scrape deposits off of the plates. If any deposits are still visible. the cell may require periodic cleaning. until the pool water chemistry has been brought to the proper levels. ALWAYS POUR ACID INTO WATER . Because the production of chlorine is affected by water temperature.NO FLOW When illuminated. The "Inspect Cell" LED will indicate if cell efficiency is decreased and servicing is necessary. Servicing and Cleaning the Aqua Trol cell Turn off power to the Aqua Trol before removing the electrolytic cell. to compensate for differing salt levels due to splashing. TEST SALT LEVEL When flashing. Before adding large quantities of salt. turn off power to Aqua Trol. it should only take minor adjustments. The level of the solution in the container should just reach the top of the cell so that the wire harness compartment is NOT submerged. you'll be sure to use it more effectively for maximum convenience and performance. The Aqua Trol electrolytic cell has a self cleaning feature incorporated into the electronic control’s logic. use a high pressure garden hose and try to flush the scale off. the flow switch has detected no flow and the Aqua Trol® has stopped generating chlorine. cell efficiency is greatly reduced and the Aqua Trol has stopped producing chlorine. filter time each day (hours) 2. Salt Display The Salt Display shows the current salt concentration of the pool water. Assuming that the water chemical levels are in the recommended range. The Aqua Trol will remind you to do this by flashing the "Inspect Cell" LED after approximately 500 hours of operation. Spring Start-up DO NOT turn the Aqua Trol on. Note that a buildup on the cell indicates that there is an unusually high calcium level in the pool (old pool water is usually the cause). it is important to check chlorine levels during periods of unusually high or low pool water temperatures. filter. The display will now show the pool water temperature in degrees Fahrenheit. It may be helpful to coil the wiring before immersing the cell. With the temperature displayed. If this is not corrected. Be sure to wear rubber gloves and appropriate eye protection. start at a fairly high setting and work downward. Replace cell and inspect again periodically. NOTE: After the ideal "Desired Output %" setting has been found. reinstall. The cell should soak for a few minutes and then rinse with a high pressure garden hose. it is advisable to have your salt level professionally checked. It will take a few days of adjustments to find the ideal setting for your pool/spa. mix a 4:1 solution of water to muriatic acid (one gallon of water to one quart of muriatic acid). The factory default display is in English (ppm). you must chlorinate manually. The simplest way to avoid this is to bring the pool chemistry to the recommended levels as specified. be sure to drain all water from the pump. inspect the cell and clean if necessary. The temperature display will instantly change to degrees Celsius and the salt display will switch to grams/liter. the salt level is low (below 2700ppm) and Aqua Trol is generating at low efficiency. HIGH SALT When illuminated. Once determined. backwashing. rain. and supply and return lines before any freezing conditions occur. After you inspect the cell (and clean. When illuminated steady. Mild Acid Washing: Use only in severe cases where flushing and scraping will not remove the majority of deposits. push the "diagnostic" button next to the display once. In either case.NEVER POUR WATER INTO ACID. The electronic control is capable of withstanding any winter weather and should not be removed. Winterizing The Aqua Trol electrolytic cell and flow detection switch will be damaged by freezing water just as your pool plumbing would. In a clean plastic container. In most cases this self cleaning action will keep the cell working at optimum efficiency. Remove cell from piping. when there is higher than normal bather load or when your chlorinator cell ages. the amount of salt in the pool 3. When illuminated steady. move the main switch from AUTO to SUPER CHLORINATE to AUTO. Repeat this process to switch back to English units (ppm and Fahrenheit). In areas where water is hard (high mineral content) and in pools where the water chemistry has been allowed to get "out of balance". 8 . If your pool will be below this temperature for any length of time. Once removed. If the "Inspect Cell" LED remains on after a thorough cleaning. etc. To acid wash. Inspect. This information can be found on page 2. repeat soaking and rinsing. If no deposits are visible. the cell may be worn and require replacement. the salt level is too high and Aqua Trol has shut down. INSPECT CELL A flashing indicator signifies that either the cell efficiency is reduced or that it is time for regularly scheduled cell inspection. A flashing LED indicates a 15/60 second time delay period. you can expect to have to periodically clean the cell. the "Desired Level %" setting To find the optimum "Desired Level %" setting. If this is not successful. The Aqua Trol control will not produce chlorine at temperatures below 50º F. look inside the cell and inspect for scale formation (light colored crusty or flaky deposits) on the plates and for any debris which has passed through the filter and caught on the plates. you may need to raise the setting when the pool water temperature increases significantly. clean or replace if necessary. You may need to lower the setting when the pool water temperature decreases significantly or there are long periods of inactivity. if necessary) press the small "diagnostic" button next to the display for 3 seconds to stop the flashing "Inspect Cell" LED and start the timer for the next 500 hour inspection period. the salt level is too low and Aqua Trol has shut down. if at all. there are three factors that you can control which directly contribute to the amount of chlorine the Aqua Trol will generate: 1. Operation By understanding how the Aqua Trol operates. Readings are in ppm (parts per million). Refer to the Water Chemistry section for recommended salt levels as well as how to add/remove salt. it is recommended that you open and visually inspect the cell every 3 months or after cleaning your filter. In areas of the country which experience severe or extended periods of freezing temperatures. 7 Maintaining the Aqua Trol® System To maintain maximum performance. The simplest way to avoid this is to bring the pool chemistry to the recommended levels as specified. when there is higher than normal bather load or when your chlorinator cell ages. The level of the solution in the container should just reach the top of the cell so that the wire harness compartment is NOT submerged. you can expect to have to periodically clean the cell. In areas where water is hard (high mineral content) and in pools where the water chemistry has been allowed to get "out of balance". You may need to lower the setting when the pool water temperature decreases significantly or there are long periods of inactivity. cell efficiency is greatly reduced and the Aqua Trol has stopped producing chlorine. The factory default display is in English (ppm). be sure to drain all water from the pump. it is recommended that you open and visually inspect the cell every 3 months or after cleaning your filter. Refer to the Water Chemistry section for recommended salt levels as well as how to add/remove salt. look inside the cell and inspect for scale formation (light colored crusty or flaky deposits) on the plates and for any debris which has passed through the filter and caught on the plates. the "Desired Level %" setting To find the optimum "Desired Level %" setting. Salt Display The Salt Display shows the current salt concentration of the pool water. the salt level is too high and Aqua Trol has shut down. mix a 4:1 solution of water to muriatic acid (one gallon of water to one quart of muriatic acid). The Aqua Trol will remind you to do this by flashing the "Inspect Cell" LED after approximately 500 hours of operation. Servicing and Cleaning the Aqua Trol cell Turn off power to the Aqua Trol before removing the electrolytic cell. it should only take minor adjustments. if at all. to compensate for differing salt levels due to splashing. Remove cell from piping. If Metric units (grams per liter) are preferred. HIGH SALT When illuminated. The electronic control is capable of withstanding any winter weather and should not be removed. When illuminated steady. Replace cell and inspect again periodically. The cell should soak for a few minutes and then rinse with a high pressure garden hose. backwashing. In most cases this self cleaning action will keep the cell working at optimum efficiency. If this is not successful.NO FLOW When illuminated.NEVER POUR WATER INTO ACID. When illuminated steady. turn off power to Aqua Trol. If the "Inspect Cell" LED remains on after a thorough cleaning. Readings are in ppm (parts per million). In a clean plastic container. If this is not corrected. if necessary) press the small "diagnostic" button next to the display for 3 seconds to stop the flashing "Inspect Cell" LED and start the timer for the next 500 hour inspection period. filter. To acid wash. the cell may be worn and require replacement. use a high pressure garden hose and try to flush the scale off. INSPECT CELL A flashing indicator signifies that either the cell efficiency is reduced or that it is time for regularly scheduled cell inspection. until the pool water chemistry has been brought to the proper levels. With the temperature displayed. the flow switch has detected no flow and the Aqua Trol® has stopped generating chlorine. Because the production of chlorine is affected by water temperature. It will take a few days of adjustments to find the ideal setting for your pool/spa. clean or replace if necessary. The Aqua Trol control will not produce chlorine at temperatures below 50º F. the salt level is low (below 2700ppm) and Aqua Trol is generating at low efficiency. Before adding large quantities of salt. In either case. filter time each day (hours) 2. It may be helpful to coil the wiring before immersing the cell. reinstall. Once determined. The Aqua Trol electrolytic cell has a self cleaning feature incorporated into the electronic control’s logic. you'll be sure to use it more effectively for maximum convenience and performance. Spring Start-up DO NOT turn the Aqua Trol on. it is advisable to have your salt level professionally checked. push the "diagnostic" button next to the display once. rain. the amount of salt in the pool 3. Be sure to wear rubber gloves and appropriate eye protection. Winterizing The Aqua Trol electrolytic cell and flow detection switch will be damaged by freezing water just as your pool plumbing would. NOTE: After the ideal "Desired Output %" setting has been found. the cell may require periodic cleaning. move the main switch from AUTO to SUPER CHLORINATE to AUTO. Operation By understanding how the Aqua Trol operates. 7 Maintaining the Aqua Trol® System To maintain maximum performance. If no deposits are visible. The "Inspect Cell" LED will indicate if cell efficiency is decreased and servicing is necessary. 8 . This information can be found on page 2. you may need to raise the setting when the pool water temperature increases significantly. etc. In areas of the country which experience severe or extended periods of freezing temperatures. use a plastic or wood tool (do not use metal as this will scratch the coating off the plates) and scrape deposits off of the plates. repeat soaking and rinsing. Note that a buildup on the cell indicates that there is an unusually high calcium level in the pool (old pool water is usually the cause). Assuming that the water chemical levels are in the recommended range. the salt level is too low and Aqua Trol has shut down. it is important to check chlorine levels during periods of unusually high or low pool water temperatures. After you inspect the cell (and clean. A flashing LED indicates a 15/60 second time delay period. ALWAYS POUR ACID INTO WATER . The temperature display will instantly change to degrees Celsius and the salt display will switch to grams/liter. Pressing the "diagnostic" button next to the display for 3 seconds will stop the flashing LED. Mild Acid Washing: Use only in severe cases where flushing and scraping will not remove the majority of deposits. TEST SALT LEVEL When flashing. there are three factors that you can control which directly contribute to the amount of chlorine the Aqua Trol will generate: 1. If deposits are seen. inspect the cell and clean if necessary. start at a fairly high setting and work downward. Inspect. The display will now show the pool water temperature in degrees Fahrenheit. If any deposits are still visible. Repeat this process to switch back to English units (ppm and Fahrenheit). and supply and return lines before any freezing conditions occur. Once removed. you must chlorinate manually. If your pool will be below this temperature for any length of time. or any other condition which needs a large amount of purification to be introduced. Do not mount the Aqua Trol in a panel or tight enclosed area. turn the power off at the circuit breaker. add 1 quart (1 liter) of metal remover and 1 quart (1 liter) of non-copper based algaecide to the pool. The pool's chemistry must be balanced BEFORE activating the Aqua Trol. Preparing Pool Water Refer to page 2 for recommended chemical levels. GENERATING This LED is on steady during normal operation. Mounting the Aqua Trol Control The Aqua Trol is contained in a raintight enclosure that is suitable for outdoor mounting.Pull trippers OUT (away from center) Manual Control There is a switch on the timer (located at approximately the 4 o'clock position) that allows the pump to be manually turned on or off. Indicator LED's POWER When illuminated. (2 meters) horizontal distance (or more if local codes require) from the pool. Consult a local pool store to help determine the appropriate run time for your pool. Set the Aqua Trol's timer by rotating the clock hands in a clockwise direction. SUPER CHLORINATE: When you have an abnormally high bather load. In this position the Aqua Trol® will produce chlorine according to the "Desired Level %" adjustment setting for the entire filtering/pumping cycle. troublefree transfer to the Aqua Trol system. On the outside of the timer. In this position there is no chlorine generation.timer controls pump "0" (down) . the Main Switch should be left in the AUTO position. NOTE: To service any of the pool equipment or the Aqua Trol. SUPER CHLORINATE Illuminates during Super Chlorination. This electronically “super chlorinates” (shocks) the water for 24 hours (filter pump must be on during this time) or until the power has been turned off. Each tripper controls a 15 minute interval.Installation Installation must be performed in accordance with Local and NEC codes.pump ON " " (center) . "1" (up) . This ensures a quick. pool plumbing and pool size. This will vary depending on pump size. The internal "hands" show time at a glance. See description above. a large amount of rain. the Aqua Trol has input power. there are a series of small slide trippers. a cloudy water condition.pump OFF Main Switch AUTO: For normal operation. Aqua Trol OFF: The OFF position prevents the Aqua Trol from energizing the electrolytic cell. the pool water is too hot or cold to operate. Because the enclosure also acts as a heat sink (disperses heat from inside the box).Push trippers IN (toward center) ON . it is important not to block the four sides of the control. Set the trippers for the desired run time. 9 6 . OFF . At the end of the super chlorinate time. be sure to put the switch back into the AUTO position. whichever comes first. Controls Timer The pool filter pump should run long enough to circulate the entire volume of pool water each day. put the Main Switch in the SUPER CHLORINATE position. The control must be mounted a minimum of 5 ft. Raise this setting to increase chlorine level and lower it to decrease chlorine level. The control is designed to mount vertically on a flat surface. NOTE: If the pool does not have new water. per manufacturers instructions. "Desired Level %" adjustment knob This setting is used to control the amount of chlorine the Aqua Trol generates. When flashing. The arrow (positioned approximately 2 o'clock on dial) points to the current time. 6) (4.5 2.000 18.7 0.7 (1.1) (1.7 2.5) (1. When using the hose adaptors.9) (1.0 0.0 4.0 0.0) (3.54) (.0 2.1) (2. Tighten all union nuts BY HAND for a watertight seal. in its place.6) (2.0 2. solar.3 4. screw in the right-angle cell mounting adaptor.4 2.6) (3.0 9.5) (1. POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM Gallons and (Liters) of Pool/Spa water Current 6.4) 70 ppm 0.9 6.0 4.5 0.0 (1.4) (1.0 4.5 (1.0 FROM PUMP TO POOL Hose Assembly FROM PUMP TO POOL Pipe Assembly Return Jet installation (-RJ option): Unscrew the the hose adaptor from the pool return jet fitting and.7) (3. The kit included in the Aqua Trol provides the necessary plumbing components for either 2" (51mm) rigid PVC piping installation or 1½ .0 0.8 1.8) (2.4) (1.). Attach the cell to the union and then use the fittings supplied to attach the lower end of the cell to either the hose or rigid PVC pipe coming from the pools filtration system.1) (1.3 4.0 (3.0 0.2) (3.0 (.7) (4.000 12.000 14.45) (.000 8.2) (1.000 Stabilizer Level (ppm) (22500) (30000) (37500) (45000) (52500) (60000) (67500) 0 ppm 10 ppm 20 ppm 30 ppm 4.0 7.7 8.0 5. The cell and flow switch (not used on -RJ systems) are plumbed in the return line to the pool.7 5.0 0.64) (.0 (5.0 7.6) (. RETURN JET FROM FILTER 5 10 .0 5.7) (.8) 3. An overview of the Aqua Trol system with the hose/pipe installation (HP) is shown on the previous page.4) (.0) (3.3 6.5 (1.6) (1.2) (1.0) 60 ppm 1.4) (2.8 8.3) (4.3) (2.0 1. heater.4) 3. remove the o-ring from the pipe union tailpiece and install them in the hose tailpieces.68) 80 ppm 0. Install after (downstream) all the pool equipment (filter.000 10.0 0.4 10. Tighten all union nuts BY HAND for a watertight seal.8) (2.2 9.6) (2.91) (1.0 2.4 10.Plumbing Stabilizer (Cyanuric Acid) Always check stabilizer (cyanuric acid).2) 6.3) (.7) 50 ppm 1.0 3. etc.5 (.2 1.000 16. Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm.1) (1.5) (. These levels will most likely decline together. when checking salt.8) (.2) 2.7) (3.7 7. see below for detail on the return jet mounting.4 1.7 3.1¼" (38-32mm) flexible hose installation.2) (.3 1.3) (4.1) (2.9) (2. Hose/Pipe installations (-HP option): Install the cell and flow switch as shown in the diagrams below.5 (.5 3.0 1.4 6.9) (1. Always make sure that the flow switch is downstream from the cell.0 8. Note that this installation does NOT require a flow switch--however it is very important that the cell be mounted vertically directly below the return jet in order to allow the gases produced in the cell to naturally dissipate in the pool.8) (2.0 (.7 3.0 9.5 4.2 5.5 3.8) (2.7 5.4) (3.4) 40 ppm 2.9) 12.5 4. Input Power Models with the standard 120 VAC line cord should be plugged into a GFCI receptacle. the Aqua Trol must be properly grounded and bonded. POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Gallons and (Liters) of Pool/Spa water Current salt level ppm 0 200 Aqua Trol AQUA TROL (AQ-TROL-XX) 400 600 NEUTRAL GROUND SUBPANEL 800 BONDING LOOP GFCI OUTLET 1000 1200 PUMP 1400 1600 TWIST-LOCK PLUGS (L520) AQUA TROL (AQ-TROL-XX-TL) BONDING LOOP SUBPANEL PUMP 11 320 373 427 480 (121) (145) (170) (194) (218) 150 200 250 300 350 400 450 (69) (91) (114) (136) (159) (182) (205) 140 187 233 280 327 373 420 (64) (85) (106) (127) (148) (170) (191) 130 173 (59) (79) 120 160 200 240 280 320 360 (55) (73) (91) (109) (127) (145) (164) 110 147 183 220 257 293 330 (51) (67) (83) (100) (117) (133) (150) 100 133 167 200 233 267 300 (46 (61) (76) (91) (106) (121) (136) 217 (98) 260 303 347 390 (118) (138) (158) (177) 90 120 150 180 210 240 (41) (55) (68) (82) (95) (109) 80 107 133 160 187 213 240 (36) (48) (61) (73) (85) (97) (109) 210 (123) 93 117 140 163 187 (53) (64) (74) (85) (95) 60 80 100 120 140 160 180 (27) (36) (45) (55) (64) (73) (82) 50 67 83 100 117 133 150 (23) (30) (38) (45) (53) (61) (68) 40 53 67 80 (18) 93 107 120 (24) (30) (36) (42) (48) (55) 2600 30 40 50 60 (14) (18) (23) (27) 2800 20 27 33 40 47 53 60 (9) (12) (15) (18) (21) (24) (27) 3000 10 13 17 20 23 27 30 (4) (6) (8) (9) (11) (12) (14) 2200 2400 TWIST-LOCK OUTLET (L520) 267 (97) (42) NEUTRAL GROUND 213 (73) 70 2000 Aqua Trol 160 (32) 1800 GFCI CIRCUIT BREAKER 6.500) (30.000 14.500) (45000) (52.000 12. Twist lock models should be plugged into a twist lock receptacle wired to a GFCI circuit breaker. For Canadian installations: Connect to a circuit protected by a Class-A ground fault interruptor.500) (60.500) (32) 80 90 (36) (41) 3200 Ideal Ideal Ideal Ideal Ideal Ideal Ideal 3400 OK OK OK OK OK OK OK 3600+ Dilute Dilute Dilute Dilute Dilute Dilute Dilute 4 .000 (22.000 18.000) (37.000 10.Wiring Power must be shut off at the circuit breaker before performing any wiring.000 16.000) (67. Be sure to follow Local and NEC/CEC electrical codes.000 8. To provide safe operation. See diagram below. The Aqua Trol has been designed to easily wire into typical above ground pool systems. A low salt level will reduce the efficiency of the Aqua Trol® and result in low chlorine production. A high salt level can cause the Aqua Trol to shutdown and may begin to give a salty taste to your pool (generally. Salt is not lost due to evaporation. 15 A max. Run the filter pump for 24 hours with the suction coming from the main drain (use the pool vacuum if there is not main drain) to allow the salt to evenly disperse throughout the pool. Use the equations below (measurements are in feet/gallons and meters/liters) if pool size is unknown. Electrolytic Cell and Flow Switch The cell and flow switch plug into connectors on the Aqua Trol electronics unit. Do not use rock salt. 3 12 . salt with more than 1% of anti-caking additives.5 Length x Width x Average Depth x 1000 Round Diameter x Diameter x Average Depth x 5. Connecting a pump with a higher amperage rating may result in permanent damage to the Aqua Trol. Phone jack to flow switch Cutout for cell cable The ideal salt level is between 2700-3400 ppm (parts per million) with 3200 ppm being optimal. Brush the salt to speed up the dissolving process--to not allow the salt to sit in a pile on the bottom of the pool. or iodized salt.Salt Level Use the chart on page 4 to determine how much salt in pounds (or Kgs) needs to be added to reach the recommended levels. on the bottom of the enclosure. Connect to the pool bonding system using minimum 8AWG copper wire if required by code. The only way to lower the salt concentration is to partially drain the pool and refill with fresh water. Note that return jet units (-RJ option) will NOT have a flow switch. OUTPUT POWER INPUT POWER 120 VAC receptacle Bonding lug to 120 VAC linecord to pool pump pool bonding system to GFCI receptacle/breaker How to Add or Remove Salt Turn the filter pump on and add the salt directly into the pool. The salt display may take 24 hours to respond to the change in salt concentration. it will take longer for them to dissolve. The 120 VAC standard or twist lock pump receptacle is located outside. Check the electrical rating marked on the pump motor. determine the number of gallons in the pool and add salt according to the chart on page 4. This is common food quality or water softener salt available in 40-80 lb. See diagram below. Pump Output The Aqua Trol's filter pump output is rated at 120 VAC. It is also acceptable to use water conditioning salt pellets.7 Length x Width x Average Depth x 893 Bonding A lug used for bonding is attached to the bottom of the Aqua Trol enclosure. Liters Gallons (pool size in meters) (pool size in feet) Length x Width x Rectangular Average Depth x 7. The salt in your pool is constantly recycled and the loss of salt throughout the swimming season should be small.9 Diameter x Diameter x Average Depth x 785 Oval Length x Width x Average Depth x 6. backwashing or draining (because of rain). bags at your local Hayward/ Goldline dealer. If the level is low. salt with more than 1% yellow prussiate of soda. Type of Salt to Use It is important to use only sodium chloride (NaCl) that is 99% pure. the salt will begin to be tasted at a level of about 3500-4000 ppm). This loss is due primarily to the addition of water because of splashing. however. Check that the flow switch is plugged into the connector on the bottom of the Saturation index The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool water "balance".5 1. Use the chart above to determine Ti. then check that the time is correct (check am/pm by using the 24 hour indicator located near the 2 o'clock position) and that the trippers are in the "out" position. "Power" LED not on Check to make sure 120VAC input power is connected to the Aqua Trol control.5 800 2. 2. Use the equation and chart below to determine the saturation index. scaling and staining will occur. Desired Output % ("0P" -. Cell current (typically 2.7 1.xx) On the 8th push of the button the display will revert back to the default salt display.6 2.Troubleshooting Diagnostic Displays Sequential pushes of the small "diagnostic" button next to the LCD display will cause the Aqua Trol to display the following information: Water Chemistry As with any pool.0 2. If in "auto". the display will revert back to the standard salt display. Ti. Also. 3.2 SCALING OK 13 Ai 2 . Si = pH + Ti + Ci + Ai . the fuse may have blown. otherwise 30-35V) 3.2 2.3 16 60 . the main switch is in the "AUTO" or "SUPER CHLORINATE" position.8 400 600 2. ("AL-7" signifies "Aqua Trol Return-Jet") 7. "No Flow" LED illuminated The Aqua Trol® has sensed a no flow condition and has stopped generating chlorine.7 34 94 39 103 How to use: Measure pool pH. 5. If Si equals -.12.50 to 4.2. Instant salinity ( -xxxx ppm or -x. If the Si is below -0.2 2. Product name sent to the display ("AL-6" signifies "Aqua Trol" (STD).9 75 100 125 150 200 1.0 volts when chlorine is being generated.5 24 76 . If there is input power.1 2. The Aqua Trol is protected by a 20 amp mini ATO fuse located on the circuit board above the cell connector. The only special requirement for the Aqua Trol is the salt level and stabilizer. 1.9 800 2. Verify input voltage with a voltmeter. Test your water periodically.2 0 CORROSIVE . If Si equals . "Generating" LED not on The Aqua Trol only generates chlorine when the filter pump is running. Cell voltage (typically 22. if the button is not pushed for 30 seconds. Software revision level (r1. Be sure to tell the pool store that you are using an Aqua Trol chlorine generator.6 29 84 . and none of the red fault LEDs are illuminated. Your water is properly balanced if the Si is 0 ±.4 19 66 .2 or less corrosion or irritation may occur.2. Ci and Ai into the above equation. and total alkalinity.2. it is important that you maintain chemical makeup of the pool water.00 amps when chlorine is being generated. the water is corrosive and plaster pool walls will be dissolved into the water. scaling and staining may occur.8 1. It is important to maintain these levels in order to prevent corrosion or scaling and to ensure maximum enjoyment of the pool.1 250 300 2. Filter pump not running Check that the time clock manual switch is in the "auto" (center) position or in the "on" (top) position.9 2. Insert values of pH.0 2. calcium hardness. "Generating" LED flashing The temperature of the pool water is too high or low to operate.0 to 26. The Aqua Trol will run at maximum output for the remainder of the current pump cycle or 24 hours. Pool temperature (xx degrees Fahrenheit or Celsius) 2. Common Problems and Solutions 1. Ci.8 .5 . Your local pool store can provide you with the chemicals and procedures to adjust the water chemistry. 4.2 or more. If the Si is above +0. The table on page 2 summarizes the levels that are recommended by the National Spa and Pool Institute (NSPI).xx grams/Liter) 6.6 1.4 2. -. You can override this by switching the main switch to SUPER CHLORINATE. temperature."100P" depending on knob position ) 5.3 250 300 2.9 ºC ºF Ti 12 53 .1 Calcuim Hardness Ci Total Alkalinity 75 100 125 150 200 1. otherwise 0 amps) 4. whichever comes first.4 400 600 2.and Ai from your measurements. The actual amount of chlorination required to properly sanitize a pool varies depending upon bather load. If the pool has the proper amount of salt and the "Inspect Cell" LED is still illuminated. "Inspect Cell" LED flashing Inspect and clean cell according to directions on page 8. the cell may be worn and need replacement. adapters for return jet mounting NOTE: Before installing this product as part of a saline water purification system in an above-ground pool with an immediately adjacent natural stone patio/decking. "High Salt" LED illuminated Check salt level in pool/spa. press the "diagnostic" button for 3 seconds to stop the "Inspect Cell" LED flashing. The Aqua Trol automatically sanitizes your pool by converting the salt into free chlorine which kills bacteria and algae in the pool through a process called electrolysis. 6.Desired Level % adjustment setting is too low. A possible Printed Circuit Board fault has been detected. NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged especially in arid regions where pool water is subject to excessive evaporation and is not commonly diluted with fresh water.Very warm pools increase chlorine demand--increase Desired Level % or filter run time. Similarly. a qualified stone installation specialist should be consulted regarding the appropriate type. If salt level is too high. lower salt level by draining some of the pool water out of the pool and replace with fresh water. sealant (if any) and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances. Manually shock the pool if indicated in the directions on the algae treatment. If salt level is low. 10. or the cell may be mounted directly to the pool return jet when the -RJ version is ordered. check that the arrows on the flow switch (on top of hex) are pointing in the direction of flow. control unit and that the wire is not cut or damaged.Operation The Aqua Trol® is an automatic chlorine generation system with a built-in filter pump timer designed specifically for above ground pools. The operation requires a low concentration of salt (sodium chloride) in the pool water at levels low enough that it normally will not be tasted. 8. It still may be a matter of days before the pool returns to "normal" and chlorine tests will show the desired 1-3ppm free chlorine reading. rainfall. If the cell is scaled.1¼" flexible hose or to 2" rigid PVC pipe when the -HP option is ordered. follow the directions on page 8 for cell cleaning. installation.Aqua Trol switch in OFF position.1¼" (38-32mm) flexible hose AQ-Trol-HP-TL "Twist lock" 120/20A linecord/receptacle.Cold water (below 50F) causes Aqua Trol to stop generating (Generating LED flashing)."Yellow Out" or similar treatment recently used. . draining. . AQ-Trol-HP "Straight blade" 120V/15A linecord/receptacle. Some yellow algae treatments will use chlorine at a very high rate and deplete the residual free chlorine. 2" (51mm) rigid PVC piping or 1½ .Salt level too high (High Salt LED on). Continue until the salt concentration is at recommended levels. Low Salt LED on). When done. 7.000 gallons (67. The only time you may need to add more salt to the pool is when water is replenished due to backwashing. Because chlorine will revert back to sodium chloride after killing the bacteria.1¼" (38-32mm)flexible hose AQ-Trol-RJ "Straight blade" 120V/15A linecord/receptacle. "Test Salt Level" LED illuminated or flashing Take a sample of your pool water to your local Authorized Aqua Rite Dealer and have the salt level tested. these reactions will continuously recycle virtually eliminating the need to add sanitizing chemicals to your pool. more for large pools) . The Aqua Trol incorporates a built in timer to control the pool filter. 9. 2" (51mm) rigid PVC piping or 1½ .500 liters). . "-Pcb-" displayed and all 4 red/yellow LEDs are illuminated. No salt test is completely accurate and the test results may vary from the salt level on the Aqua Trol display. . or splashing (not evaporation). The Aqua Trol is designed to handle the purification needs of the average residential above ground swimming pool of up to 18. Dry acid can cause a buildup of byproducts that can damage your chlorinator cell. "Inspect Cell" LED illuminated Remove and inspect the cell for scale. . the electrical connections may be made via 120V/15A "straight blade" linecord and receptacle (standard Aqua Trol version. and the pool's cleanliness. Make sure you have at least 12" of straight pipe before the flow switch. 11. adapters for return jet mounting AQ-Trol-RJ-TL "Twist lock" 120V/20A linecord/receptacle. add salt according to chart on page 4. .Excessive scaling on cell. . .Filter pump switched off or filter pump time too short (8 hours for average size pools. Possible causes of little or no free chlorine residual . If there is adequate flow and the LED is still on.Low stabilizer (Cyanuric Acid).High level of Nitrogen in pool water. The cell may be connected with 1½" . .Salt level too low (below 2500 ppm. The Aqua Trol is available with several different options to allow for easy installation on a wide variety of above ground pools. temperature. 1 14 . no option designation) or may be made via a 120V/20A "twist lock" linecord and receptacle when the -TL version is ordered. This timer insures that the proper daily filtration and sanitization occurs. .......... operate or maintain the product(s) in accordance with the recommendations contained in the owners manual(s). Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship.... fire... 5........ 4. Each of these warranties is not transferable and applies only to the original owner.................................... under normal use and service for a period of one (1) year...... SUPPLEMENT OR MODIFY ANY WARRANTY ON BEHALF OF HAYWARD/GOLDLINE.. INSTALLATION Mounting........6 Maintenance........................... LOST PROFITS OR REVENUE................ These warranties are applicable from the initial date of installation on private residential swimming pools in the US and Canada...... 2............ 02852) or visit the Goldline web site at www........ For more information on authorized service centers please contact the Hayward/Goldline Technical Service Support Center (61 Whitecap Road. unauthorized repairs or alternations..... EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES........... EXPRESS OR IMPLIED.......goldlinecontrols. Hayward/Goldline warrants all accessories and replacement parts for the above-identified pool automation and chlorination products for a period of one (1) year...LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Rite.. THE EXPRESS LIMITED WARRANTIES ABOVE CONSTITUTE THE ENTIRE WARRANTIES WITH RESPECT TO THE ABOVE-IDENTIFIED HAYWARD/ GOLDLINE POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES..... under normal use and service...... Material supplied or workmanship performed by others in process of installation..........haywardnet. CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO PROVIDE...com or the Hayward website at www........................ 15 Table of Contents OPERATION The Aqua Trol .. Problems resulting from tampering.........................1 Controls...... Problems resulting from failure to install.. AND OTHER ADDITIONAL EXPENSES.... NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE... AGENT........ lightning....................... Damage resulting from improper installation including installation on pools larger than the product rating........... accident........1 ® Water Chemistry...15 ........................................11 TROUBLESHOOTING Troubleshooting............ Likewise................... SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES............ AND YOU MAY ALSO HAVE OTHER RIGHTS OF EQUIPMENT.......... THESE WARRANTIES ALSO ARE VOID IF. flood......... YOU STILL MAY PURCHASE SERVICE AND/OR TELEPHONE TECHNICAL SUPPORT AT THE THEN CURRENT TIME AND MATERIAL RATES........... freezing........ Proof of purchase is required for warranty service... for a period of three (3) years...........13 WARRANTY Warranty.................................. WARRANTY EXCLUSIONS: 1...... INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE..... Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual(s)........... FOR THE ABOVE-IDENTIFIED CHLORINATION PRODUCTS.......... external water..............9 Plumbing.................... degradation of natural stone used in or immediately adjacent to a pool or spa....... NO WHOLESALER. COSTS OF RENTING REPLACEMENTS...... If written proof of purchase is not provided................. the manufacturing date code will be the sole determinant of the date of installation of the product..... DISCLAIMER.. negligence. SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.................... war or acts of God.... 3....... YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED......................... Aqua Rite Pro............ THESE WARRANTIES GIVE YOU SPECIFIC LEGAL RIGHTS......com...........................10 Wiring......... THESE WARRANTIES ARE VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY......... abuse.... North Kingstown RI. please contact the place of purchase or the nearest Hayward/Goldline authorized warranty service center......... To obtain warranty service or repair............. Aqua Plus and SwimPure chlorination products to be free of defects in materials and workmanship.... IF A WARRANTY BECOMES VOID...........8 ................................ DEALER............... Hayward/Goldline warrants all the above-identified pool automation and chlorination products installed on commercial swimming pools and on swimming pools outside of the US and Canada for a period of one (1) year. DURING THE WARRANTY PERIOD..... To reduce the risk of electric shock.To reduce the risk of injury. • SAVE THESE INSTRUCTIONS 16 . • One bonding lug for US models (two for Canadian models) is provided on the external surface. or other similar hardware within 3 meters of the pool. do not permit children to use this product unless they are closely supervised at all times. To reduce the risk of electric shock. connect the local common bonding grid in the area of the swimming pool. ladders. spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG Canada. • A green colored terminal marked "Earth Ground" is located inside the wiring compartment. • Warning . basic safety precautions should always be followed. spa. including the following: • READ AND FOLLOW ALL INSTRUCTIONS • Disconnect all AC power during installation. • All field installed metal components such as rails. drains.IMPORTANT SAFETY INSTRUCTIONS When using this electrical equipment. this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment. or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US / 6 AWG Canada. Questions? Refer to www. Too high .3. www. Stabilizer 60 . Salt 80 .8 Alkalinity QUARTERLY WEEKLY IDEAL RANGE MONTHLY TEST ADJUSTMENT REQUIRED ® Aqua Trol Raise desired output % to increase. additional information and helpful service. Above Ground Pool Chlorine Generator Operation and Installation Manual AQ-TROL-RJ AQ-TROL-RJ-TL AQ-TROL-HP AQ-TROL-HP-TL 620 Division St.add soda ash. Calcium 200 .0 .80 ppm Add cyanuric acid to increase.7.400 ppm Add calcium to increase.add muriatic acid Too low .increase or decrease pump filtration time.com . Drain and add water to decrease.haywardnet. 2700 . Electrolytic Cell inspect & clean Refer to section in manual. NJ 07207 092016K RevL Copyright © 2010 Hayward Inc.com for latest manual revisions.goldlinecontrols.120 ppm Add baking soda to increase. lower desired output % to decrease -OR.3400 ppm Add salt as required to increase.0 ppm pH 7. Elizabeth. Add acid as required to decrease.2 .ELECTROLYTIC CHLORINE GENERATOR BASIC POOL MAINTENANCE REQUIREMENTS Free Chlorine 1.