Name OF Group:- ChemicalName of Item :- Venturimeter, orifice meter and rota meter test rig Technical Specification: Trade :- A.O.C.P Trade Syllabus No. :- 1 CHARECTERISTICS: 1. Recirculating type/closed Circuit 2. U tube manometer 3. FRP treated powder coated water tanks 4. Easy to handle and reliable 5. High quality and non-rusting tank with foundation arrangement. 6. Base frame with foundation arrangement. SPECIFICATION: Herschel type venturimeter with 1:3 convergent divergent ratio and 15mm throat diameter with U-tube closed body acrylic manometer with graduated scale SS orifice meter with 15mm diameter and U-tube closed body acrylic manometer with graduated scale, Annular section rotameter of 1200 LPH, acrylic body and calibrated rotameter with steel float. Sump tank of 100 liter with FRP treated, Measuring Tank : 28.3 lit with FRP treated and piezometer, Branded centrifugal pump with 0.5 HP capacity, 1” G.I. piping with independent flow control valves, Mounted on rigid stand, powder coated. By pass arrangement for maintaining specific pressure in apparatus. Electrical panel box attached on frame with cam switch as starter switch and LED indicator. Instruction manual. UTILITIES REQUIRMENT: For the verification of venturimeter, orifice meter, rotameter combine test rig requires electrical connection for motor (single phase) and water connection. Estimated Cost:45000/Prepared By:(S.I/ F.I) Sign of Committee Member :- (Principal) Name OF Group:- Chemical Trade :- A.O.C.P Name of Item :- Gear Pump Trade Syllabus No. :- 5 Technical Specification: Sump Tank: MOC: SS – 316 Capacity: 100 litres With 1” drain valve of ball type. Measuring Tank: MOC: SS – 316 Capacity: 60 litres With self-graduated glass tube level indicator & 1” drain valve Pump: Type: Gear Pump Power: 1.0 H.P., 2800 RPM, A.C. Motor Suction Pipe: 25 mm Delivery Pipe: 25 mm Flow Rate: 10 LPM Pressure: Tested up to 5 kg/ cm2 Pressure Gauges: Type: Bourdon Tube Type Quantity: 2 nos. Purpose: Compound (vacuum-pressure) gauge (0 -760 mmHg) on the suction to measure the suction head and Pressure gauge (0 - 5 kg/cm2) on the delivery pipe to measure the delivery head Control Panel: On/ off switch, Mains Indicator Lamp, MCB for overload protection, Digital Energy Meter and Necessary piping, valves and fittings should also be incorporated in the unit. The well designed setup should be having suitable MS framework with good Quality paint to house the setup without the need of any foundation. Estimated Cost:65000/Prepared By:(S.I/ F.I) (Principal) Sign of Committee Member :- Name OF Group:- Chemical Name of Item :- Reynolds’s Apparatus Trade :- A.O.C.P Trade Syllabus No. :- 6 Technical Specification: Stilling Tank: MOC : Borosilicate glass/ Acrylic, Dimensions: 225 mm x 400 mm height Filled with stilling media and provision for continuous supply of working fluid. A Mouth entry SS 304, designed to uniformly accelerate the fluid without any spurious initial effects. Test Pipe: MOC : Borosilicate glass/ Acrylic, Dimensions : 25 mm * 700 mm long Dye Réservoir: MOC : SS 316 Capacity : 2 liter. With dye injection rate controlling needle valve and needle The dye injection system should be readily removed for cleaning and Maintenance Measuring Cylinder: MOC: Plastic Capacity: 2 liter max. The whole apparatus is mounted on painted MS framework. Stop Watch: Electronics Estimated Cost:30000/Prepared By:(S.I/ F.I) (Principal) Sign of Committee Member :- Name OF Group:- Chemical Name of Item :- Shell and Tube Heat Exchanger Trade :- A.O.C.P Trade Syllabus No. :- 7 of Technical Specifications: The setup should consist of 1-1 Shell and Tube Heat Exchanger with a cold-water tank fitted with Pump, Rotameter and a hot water tank with thyristorized heater to heat the water. The temperature of the heated water should be sensed by the thermocouple (RTD Pt-100 type). The leaving temperature of hot water and entry and exit temperatures of Cold water should also measure with the help of Thermocouple. Temperature Transmitter: Type : RTD Pt-100 Mounting : Head Mounting Wire : 2 wire PID Controller: Input : RTD Output : 4 - 20 mA Communication : RS 485 ASCII/ Modbus communication Features : Auto tuning, Auto/ Manual Mode Facility Range : Field Settable Display : Digital Front Keypad : Membrane Type Power Supply : 230 V AC, 5 amp. Control Valve: Body Type : Globe Valve Nominal Size : 15 mm Stem Diameter : 10 mm I/P Converter: Input : 4 - 20 mA Output : 3 -15 psig Air Supply : 1.4 bar Connection : ¼” NPT (F) Rotameter: Service : Water Range : Suitable Connection : ½” Metering Tube : Borosilicate Glass Float : SS Valve : Needle type, integrated Heat Exchanger: Construction : Shell & Tube type – BEM Type Material : SS 304 Service : Water Shell Dia. : 100 mm Exchanger Length: 500 mm Tubes : 10 - 14 nos. seam less minimum Cold Water Sump Tank: Service : Water Capacity : 100 liters MOC : SS-304 Hot Water Tank: Service : Water MOC : SS-304 Heaters : 2 kW, immersion type mounted on tanks of Pump: Type : Monoblock MOC : SS body Nos. : 2 Air Regulator: Service : Air Max. Input Pressure: 10 kg/ cm2 Hose Connection: ¼” Current Meter: To indicate & measure Temperature Transmitter Output (0 - 20 mA) To indicate & measure I/P Converter Input (0 - 20 mA) Pressure Gauge: To indicate & measure supply air pressure to I/P Converter. Thyristor Drive: Rating : 2000 W Operating Voltage: 230 V AC Input Signal : 4-20 mA Output : to Heater of Hot water tank Heater Controller: Type : PID Input : RTD/ TC Output : 4 - 20 mA Display : Digital Power Supply : 230 V AC, 5 amp. Temperature Indicator: Input : Thermocouple of Shell and Tube Heat Exchanger No. of Channel : minimum 6 Power : 220 V AC, 50 Hz With selectable switch. The unit should also consist of necessary piping, fittings. Standard pneumatic lines and connections wherever necessary should be provided. 3 meter long braded type flexible pipe should be provided to connect air compressor with the control trainer. A 2.5 meter long insulated cable should be provided with necessary plug ready to connect control panel to the power supply board. Software:-The software package offered contains necessary hardware and software required to Interface the setup to a personal computer thus creating full software controlled experimental and instructional environment. The package should enable students to investigate and understand the principles of process control in a laboratory environment with the minimum technical support. Windows compatible software package has been developed using SCADA software.This provides direct control of the processes (control trainer) used, including open and closed loop control, plus multi loop configurations associated with remote set point control (as appropriate). Comprehensive laboratory sheets for all the experiments are included in the manual with setting up information, background theory, operational procedures and all other relevant information. Industrial SCADA software. User friendly Windows interface. Two way communication for control and data acquisition. Auto-configuration with multi-port selection option. Manual (Open Loop) and automatic control (Closed Loop).Selectable P, P+I, P+D and P+I+D mode. Bump less transfer between open and closed loop operation. Live mimic diagrams of the process including set point, process variable and. output. Dynamic multi-colour data display capability (tabular, chart or graphical form). Powerful graphics and trend chart capabilities with customization. Computer & peripherals: MINIMUMDUAL CORE 3.0GHZ PROCESSOR OR HIGHER VERSION ORIGINAL MOTHERBOARD INTEL OR OTHER Chemical Name of Item :.C.A. 27 .O.Packed Distillation Column Trade :. :.I) (Principal) Sign of Committee Member :- Name OF Group:.10.MINIMUMDDR3 2GBRAM DYNET OR IRVIN MINIMUM 15” LCD OR LED MONITOR MINIMUM250GB HARD DISK SEAGATE OR OTHER CABINET WITH SMPS KEYBOARD AND MOUSE SET LOGITECH OR OTHER DVD WRITTER SPEAKER SET Estimated Cost: 150000/Prepared By:(S.P Trade Syllabus No.I/ F. Level Transmitter: Quantity: 1 Range: 0 – 300 mm WC Service: Chemicals Output: 4-20 mA DC . Pressure gauge.40 to 70 °C Power Supply: 11. Drain valve. 230V AC Insulation: 25 mm thick glass wool insulation and SS 316 cladding Liquid level indicator. 15 nos.Shell and Tube type. manual feeding valve etc.45 V DC Output: 4-20 mA DC Conduit Connection: ½” / ¼” NPT Diaphragm Material: Stainless Steel It displays pressure difference across the column. Liquid level transmitter. drain valve. Vapour Condenser: MOC: SS 316 Type: Horizontal .Technical Specification: Packed Bed Distillation Column: MOC: SS 316 Size: 80 mm diameter & 1400 mm high Sight Glass: Three to five sight glass Insulation: 25 mm thick glass wool insulation and SS 304 cladding peristaltic pump should be provided to control feed flow to column. of electric heater: 2 kW (Total capacity). of tube approx. Random Packing: MOC: Glass/SS 316 Type: Ranching ring Packing height: 1000 mm Approx. Distillate tank: MOC: SS 316 Capacity: 15 litter Bottoms tank: MOC: SS 316 Capacity: 10 litter Reflux Drum: MOC: SS 316 Capacity: 6 litter Glass: Toughened glass on one side for visualization. Spring loaded Safety relief valve. Insulation: 25 mm thick glass wool insulation and SS 316 DP Transmitter: Quantity: 1 Measuring Principle: Pies Resistive Range: 0 – 2500 mm WC Ambient Temperature: .S Powder Coated with 25 mm thick glass wool insulation Capacity: 30 litter Heater: 1. 1-1 pass Size: 150 mm diameter and 600 mm length Tube: 12 mm diameter.5 kW Liquid level indicator. Overflow line with valve. One Level switch & one Solenoid valve should be provided for level control in reflux drum & two Peristaltic pumps for reflux ratio control. Outer Body-M. BEM. Rebuilder with Electric Heaters: Size: 300 mm diameter and 250 mm length Heater: 2 nos. Feed tank (with pre-heater): MOC: Inner Body-SS 316. 5-15 LPH Bottoms: 1-10 LPH Reflux: 1-10 LPH Cooling Water: 1-10 LPM Temperature Scanner: Type: Digital Channel: 8 channel Display: Dual type Input type: Universal input No. Single phase MOC: SS body Rotameter: Quantity: 5 nos. Accuracy: +/. MOC: Acrylic & SS float & Needle valve Feed: 3-30 LPH Distillate: 1. and Reflux & Distillate) External input: 4-20 mA Flow rate: As suitable Cold Water Supply Tank: MOC: SS 316 Capacity: 50 litter Drain valve Cold Water Supply Pump: Type: Mon block Power: 1/2 HP motor. 2A (AC) : + 30V.Count Serial communications: RS 232/ RS 485 Protocols supported: MODBUS ASCII & RTU Thermistor Drive: Rating: 3000 W Operating Voltage: 230 V AC Input Signal: 4-20 mA Output: To Heater of Hot water tank Control Valve: Body Type: Globe Valve Nominal Size: 15 mm Stem Diameter: 10 mm For control cooling water flow rate to condenser. (For Feed.Peristaltic pump: Quantity: 4 Nos. of Input: 8 nos.0. Bottom.0) Frequency: 50Hz / 60Hz range +/.4% of nominal current.4 bar Connection: ¼” NPT (F) Energy meter: INPUT Nominal voltage: 240V Nominal current: 1 Amp or 5 Amp (factory settable) Starting current: 0. I/P Converter: Input: 4 . 2A (DC) .5. (Class 1.1 of Span +/.20 mA Output: 3 -15 psig Air Supply: 1.0Hz System: Single phase OUTPUT RELAY Type: Watt/VAR/VA Range : 250. 5 to 22 mA Accuracy (@ 25C): ± 20μA Short circuit current : >22mA Open circuit current : <0. Sufficient power must be supplied to the rack based PSU to power all interconnected I/O modules. With built in compatibility to the open controller and Field Controller families.7mA ±0.5mA Operating temperature: -20° to 70°C DIGITAL OUTPUT Number of channel: 8 Max o/p DC voltage range: +24VDC Output response: 10ms Operating temperature: -20° to 70°C DIGITAL INPUT Number of channel: 8 Operating temperature : -20° to 70°C HMI: Data transmission: RS 232/485 with Ethernet connection Power supply : 24 V DC Display : Touch screen type colour display Screen type : TFT 65.536 colours/STN 4. 486 The Field Controller is a compact and feature-rich controller designed for remote area installations or small systems distributed control solutions. and with seamless integration to the Modular I/O range. Powerful 32-bit 486 Processor 32 MB CPU RAM High speed 10/100 Ethernet port two user-configurable RS232/RS485 serial ports Expand with Remote I/O ANALOG OUTPUT Number of output: 8 individually isolated Nominal signal Range (span) : 4 to 20 mA Full signal : 1 to 22 mA Accuracy (@ 25°C): ± 20μA Voltage to load: 13 V min. Rack based Modular I/O modules provide the necessary field connectivity in conjunction with optional serial or Ethernet I/O devices. An external 24VDC power supply rated to 50W (or higher) is recommended. PC Data logging and Publishing to web page Download/Print in Excel sheet format. 32-bit.2mA Operating temperature: -20 to 70° C ANALOG INPUT Number of input: 8 Nominal signal (span): 4 to 20 mA Full range signal: 0.COMMUNICATION Serial port: RS485 Multidrug Protocol: MODBUS-RTU Working temperature: 0 to 55°C Display: 2×16 Backlight LCD module with 5. @ 20mA Load resistance: 0 to 750W Open circuit detected Threshold : 0.56 mm character height Mounting: Panel mounting PROCESSOR CPU-01 module. . the Field Controller completes the entire range of Intelligent Automation products designed and manufactured.096 colours Fonts : Up to 40 Seamless Data Transfer Unit This unit should able to transfer the data to the web server without cable. All Channels accept 4-20mA inputs. Graphical displays of the process variables and controller output should be provided. A wide range of sampling frequencies and extents should be selected. P+D and P+I+D. Piping: Necessary piping of SS 304 and breaded flexible having suitable size should be supplied. User friendly Windows interface. Two way communication for the purpose of control and data acquisition. The software should be provide a familiar Windows environment to the user and should allow both manual and automatic control of the process. Bump less transfer should available when switching between open loop and close loop control. monitoring and controlling plant start-up/shut down for continuous operation. Manual (Open Loop) and automatic control (Close Loop). Sensor data should be displayed on the schematic (mimic) diagram and should also available in graphical.g. Continuous distillation with temperature control of Reboiler heater and reflux ratio (two loop control system) Individual PID control of feed temperature and Reboiler level. P+I. if required. Internet connection should be provided by consignee. ON-OFF mode. Selectable P. display and manual adjustments of: Electrical power to the Reboiler heater Reflux ratio setting Feed temperature and rate Reboiler level/ Bottoms rate Reflux drum level Reflux temperature Continuous distillation with PID control of Reboiler heater from column temperature Continuous distillation with PID control of top temperature with cooling water inlet to Condenser. Software: Window compatible software package should have developed using SCADA software.Type: Controller based & Programming Type Nos. Computer Control: On-line mimic diagram Data logging and subsequent analysis of captured data including use of spread sheets Alarm functions Monitoring. The automatic mode should incorporate a fully functioning PID controller with easy manipulation of the control variables. Logged data should be read into most general purpose spreadsheets such as Microsoft Excel for further analysis. Bump less transfer between open and close . Individual On/off control of reflux drum level Continuous monitoring of process dynamics e. Control Panel: Temperature scanner Energy meter Touch screen type HMI Necessary display meters for instrumentation input and output indication MCB for heaters ON/ OFF switches and indicator lamps for all the electrical Items The whole equipment should be situated on sturdy MS powder coated framework. Facilities include rescaling of graphs and data. of channel: 5 Input Impedance: 100 Ohms Input: 4-20mA/Pulse Parameter setting: Through key pad Interface Output: RJ45 / RS232 Power Supply: 230V AC Security: Password Protection Data Retention: 3 years This unit should capable to connect with existing suitable set-up at consignee. Industrial SCADA software. saving graphs and log data to the hard disk. chart or graphical form).I) (Principal) Sign of Committee Member :- Name OF Group:.A. Runs on any modern general purpose computer. process variable and output. Event recording functions. No additional software required for future additions.P Trade Syllabus No. Trade :. Data exportable to general purpose spreadsheets.11 .C. Dynamic multi-color data display capability (tabular.loop operation. Adjustable data sampling time. Computer & Peripherals with latest configurations. Dual monitor support SIMULATION: It should be provided with software based simulator to learn process behaviour and various control strategies. Alarm functions. Estimated Cost:1450000/Prepared By:(S.I/ F.O.Chemical Name of Item :.Packed Tower of glass for flooding velocity exp. :. Live trends of the process including set point. Data logging and storage to the hard disk. Powerful graphics and trend chart capabilities with customization. Plate and Frame Filter press Trade :. socket & switch for Air Compressor.5 H. With ½” draining facility Water Pump: Power : 0.I) (Principal) Sign of Committee Member :- Name OF Group:.A.12 . Air Compressor: Power : 0.MS framework painted with good quality paint to house the assembly.P Trade Syllabus No.C. caps. Estimated Cost: 90000/Prepared By:(S. Water Tank: Capacity : 45 liter MOC : SS. Control Panel with Indicator lamp & MCB for Water Pump.Technical Specification: Column: MOC : Glass Length : 1200 mm Diameter: 50 mm Thickness : 3 mm Packing : Rasching Ring (8 mm) Mounted on suitable size wooden board. Sparger type Air and Ring type Water Distributor made of SS. Flush out arrangement for column with top and bottom SS.I/ F.O. With Single phase Motor and Storage tank With Pressure Gauge. Pressure Relief Valve and Pressure Switch.P. :.Chemical Name of Item :.5 HP MOC : SS Body Type : Mon block type Pre calibrated Glass tube Rotameter to measure air and water flow rate. Interconnecting piping network (1/2” piping and wire braded plastic pipe) with suitable valves. :.P.A.I/ F. Control Panel: On/ off switches and Indicator Lamps for Slurry Pump and Water pump & Stirrer. Power : single phase Type : Slurry pump (Gear Type) Washing Pump: Type : Mon block MOC : SS body Power : 0. Single Phase Stirrer: Motor : FHP Stirrer to ensure proper mixing of slurry. Slurry Feed Pump: Motor : 0. Estimated Cost: 135000/Prepared By:(S.O.Technical Specification: Filter Press Structure: Cast Iron Size : 305 mm * 305 mm Nozzle : PP Closing Device: Capstan Filter Element: PP. Inform of a DVD should also be supplied. Recessed Chamber PP Plates: 2 nos.5 H.Chemical Name of Item :. 3 nos.C. of PP non-wash plates.5 HP. Water Tank: MOC : SS 316 Capacity: 50 litters With drain valve & Bypass valve. : 95 co. Slurry Tank: MOC : SS 316 Capacity: 40 litters With drain valve & Bypass valve. Animation: Colourful animation showing construction and working principle of Plate and Frame Filter Press.Bottom Driven Centrifuge Trade :.13 . of PP Wash plates with drain cocks and end plate Of 60 mm thick. Cake Trays: Size : 350 * 350 * 50 mm MOC : SS 316 Quantity: 2 Nos.I) (Principal) Sign of Committee Member :Name OF Group:. Draining Surface: PP – Piped Delivery: Open Washing: Counter Current wash Type Working Pressure: 7 kg/ cm2 Working temp. Filter Media: PP filter cloth of standard mesh size.P Trade Syllabus No. Screw jack arrangement for fighting and removing frames. Complete experimental set up with suitable painted MS framework. Technical Specification: Size : 450mm Dia.32 SQ. (18 “X 9 “ ) Type : Bottom driven bottom discharge Capacity : 25 Ltrs / Batch MOC: Basket Shell : SS 304 Basket Bottom : MS: + SS LINED Monitor Cage : MS. Mechanical Brakes . Finish : MS parts painted in synthetic enamel.I/ F. Estimated Cost: 2.O.1 Set. The complete Basket is dynamically balanced. RPM):1350 RPM Release valve: 1 No. Bearing housing: Made of C. of Basket Shell: 450 mm Height of Basket Shell: 225 mm Basket Capacity: 25 Lars / Batch FilterArea of Basket: 0. provided todischargethe material after Centrifuging. MTRS. Casting Shaft : Made of EN-9 round& machined to close Tolerances.A.P Trade Syllabus No. Suitable starter. Basket: It is perforated and consists of ample holes for Speedy retraction of water/solvent. Squirrel Cage Induction Motor.C.3 mm thick Release Valve : SS body Shaft : EN 9 + SS LINED Dia. Basket Speed (Maximum. TEFC.37. Drive motor : 5 HP. Animation: Colourful animation showing construction and working principle of Top Driven Centrifuge Column.I) (Principal) Sign of Committee Member :- Name OF Group:. Clutch Pulley – 1 No.Chemical Name of Item :. Inform of a DVD should also be supplied.000/Prepared By:(S..I. 50 Hz. :.14 . Nozzle : At the bottom to collect mother liquor.Rotary Vacuum Filter Trade :. X 225 Mm Ht. 1440 RPM. partial drying and discharge of cake should take place automatically. Inform of a DVD should also be supplied. Gear motor of drum. The cloth should separate from the drum by a course metal gauge. Slurry Tank: MOC: SS 316 Capacity: 45 litters. . Vacuum Pump: Suction capacity: 150 LPM Motor : 2 H. Washing should be carried out by spraying the filter cake after it leaves the slurry and the wash liquid then leaves the filter through the rotary valve.P. Vacuum pump.Technical Specification: The Rotary vacuum filter should be of continuous suction filter type. Inter connecting piping network should be provided. Slurry Mixing Arrangement with gear motor and gearbox arrangement. Filtrate/ Vacuum Receiver: Quantity: Two with spare facilities. Control Panel: ON/ Off Switches and Indicator Lamps for agitator. which are submerged. Animation:Colourful animation showing construction and working principle of Rotary Vacuum Filter. so that the effective area of filtration should be maximum. Air compressor. It should consist of a horizontally mounted cylinder having perforated outer surface with a filter cloth.5 H. washing. The cylinder should be divided in to a number of sections and separate connection should be made between each section and a special rotary valve.P. MOC: SS 316 Size: 200 (D) * 300 (L) mm With inlet vacuum gauge and glass tube level indicator. With regulated stirrer and motor. Air Compressor: Motor: 0. Vacuum: 760 mm Hg at sea level Vacuum line. The special valve should be consisting of three main components. Generally 1/3 cycle should be used for filtration & 1/2 cycle for washing as well as air drying & remaining 1/6 cycle for the removal of the cake. RPM regulator for agitator. The first two components should be rotating with the drum and the third component should remain stationary. The drum should be immersed to the required depth in the slurry and vacuum should be applied to those sections of the drum. With storage tank. Max. Rotary Drum: MOC: SS 304 Size: 500 (L) * 400 (D) mm Cake Tray: 150 (W) * 500 (L) mm 5 Nos. Moisture Trap: MOC: SS 304 Size: 200 (D) * 300 (L) mm With Barometric Seal Leg and water tank. Spray Water Tank: MOC: SS 304 Capacity: 45 liter With glass tube level indicator and drain valve. Complete experimental set up with suitable painted MS framework. in which operations like Filtration. Estimated Cost: 3.I/ F.20.I) Sign of Committee Member :- (Principal) .000/Prepared By:(S. Energy consumption for the drying should be monitored using a digital energy meter provided on the control panel.15 Technical Specification: The setup should consist of a drying chamber (400 (H) * 400 (D) * 1000 (L) mm. These temperatures should be indicated on a digital temperature indicator on the control panel.Name OF Group:. The control panel should consist of a Digital Energy Meter. The whole assembly should be mounted on suitable MS angle framework with good quality paint. Air velocity through the test tray dryer should be measured with the help of digital anemometer (Range: 0 . Wet and Dry bulb thermocouples should be mounted at entry and exit ends of the drying chamber to measure humidity of entering and leaving air. Temperature of the air should be controlled by a digital PID type temperature indicator-controller and indicated on a digital display. digital display.5 HP. 230 V AC power supply) mounted directly over the heating chamber.C. DC. Resolution 0.O.Chemical Trade :.A.1 m/sec. Accuracy: 3 % Full Scale. a Digital Temperature Controller-Indicator. Power Source: 9 V battery. Wet bulb thermocouple should be provided with water storage facility in the back portion. a Digital Temperature Indicator with Selector Switch. with protective carrying bag). Sensitive for low/ high velocity. on/off switches and Indictor lamps for Heaters and fan.I/ F. 5 gm. Heating elements and axial flow fan (0. accuracy. SS 304. Hot air to the drying chamber should be drawn with the help of an axial flow fan (variable speed) and before entering the drying chamber it is heated by finned type heaters.. data hold function. The control panel should be mounted over the fan and heater housing. SS 304) should be hanged. Estimated Cost:90000/Prepared By:(S.. Loss of moisture from the test material should be continuously monitored with the help of a digital weighing machine (5 kg cap.45 m/sec.Tray Dryer Trade Syllabus No.P Name of Item :. 2 m coiled cable/ back mounting screw for long extension. The drying chamber should be provided with toughened glass door (300 (H) * 400 (L) mm) and a handle. LED display. operating temperature 10 C – 50 C). :. Single Phase and Variable Speed) should be mounted in separate housing. thick) insulated with glass wool (25 mm thick) and covered with powder coated MS sheet in which a tray rack (SS 304) &a tray (1 Nos.I) Sign of Committee Member :- (Principal) . C.I/ F. screen holder.Hammer Mill Trade Syllabus No. 3 Phase. Grinding Chamber: 150 mm dia.17 .P Name of Item :.P Trade Syllabus No.I) (Principal) Sign of Committee Member :- Name OF Group:. face block. :.000/Prepared By:(S.Ball Mill Trade :. No. Estimated Cost: 70. NOTE: Suitable Conveyor belt system should be provided for Feeding Particles.Belts V.A.C. of Hammers: 6 Feed Size : Up to ¼” Feed Particles: All kinds of nonabrasive materials Product Discharge Size: 60 to 250 mesh Approx. 440 volts & 50 Hz Supply With Suitable Starter Energy Meter V . Approx.Pulleys Cotton Bag with balloon 12 SS Sieving Screens of different mesh A set of Allen keys Animation: Colourful animation showing construction and working principle of Hammer Mill. six hammers.Chemical Name of Item :. and rotor shaft. :.O.Name OF Group:.O.A.Chemical Trade :. HAMMER MILL: MOC : MS Capacity : 15 – 20 kg/ hr. Inform of a DVD should also be supplied. All contacting parts of the machine are made up of Stainless Steel like standard size feeding liner. ROTOR SHAFT: Fitted on the Ball Bearing ELECTRICAL PARTS: 2 HP AC motor.16 Technical Specification: The small capacity fine particle mill is fabricated with flanged side and provided with bearings. 2800 RPM. The unit should be supplied complete in all respect with coat of red oxide and one coat of paint. Chamber Size: 300 (D) * 350 (L) mm Speed : 65 RPM With step pulley arrangement Electrical Parts: Motor : 1 HP AC motor. Estimated Cost: 35000/Prepared By:(S. Set of step pulleys and suitable belt. 220/ 230 volts & 50 Hz supply with Step pulleys to give 3 different speed of drum. 50 Nos. Inform of a DVD should also be supplied. NOTE: Suitable Digital Timer should be provided for Automatic On/Off system of ball mill. Ball Mill: MOC: MS.I) Sign of Committee Member :- (Principal) . Motor RPM : 1440 RPM Power : Single phase. Animation: Colourful animation showing construction and working principle of Ball Mill. 25 mm diameter porcelain balls/ MS balls 1 no.Technical Specification: The small capacity mill is fabricated with flanged side and provided with bearings and suitable size opening to feed the material and balls. 5mm thickness.I/ F. Digital Tachometer Energy Meter. of product collection tray of suitable size of MS with painted. Name OF Group:.A.Black Jaw Crusher Trade Syllabus No. Product Size: 5 – 25 mm adjustable Capacity: 150 kg/ hr. A combination of forward and downward stroke with sufficient stroking action exerts pressure on the coarse material. The Jaw Crusher is ruggedly constructed for general laboratory use. A convenient hand wheel provides an easy means of adjusting the jaw opening without the use of a wrench or shims. Animation: Colourful animation showing construction and working principle of Blake Jaw Crusher. ‘V’ pulley ‘V’ belt Feed hopper Product collection box The unit should be supplied complete in all respect with coat of red oxide and one coat of paint.I) Sign of Committee Member :- (Principal) . :. Jaw Crusher: Type: Black MOC: MS Jaw Size: 4” * 6” Feed Size: 2” max. Working: The removable jaw hits two blow every revolution thus reducing over size to Minimum.18 Technical Specification: The high capacity laboratory Jaw Crusher is designed to speed up the crushing of aggregates like hard coke or coal and lime stone. Yet permits the finished material to pass down through the steel jaws. 440 volts. Estimated Cost: 75000/Prepared By:(S.Chemical Trade :.O. Inform of a DVD should also be supplied.P Name of Item :. 50 Hz Suitable starter Energy meter.I/ F. Electrical Parts: Electric motor 3 Phase. Smooth jaws insure a more uniform product and easy cleaning.C. :.Mixer-Settler Type Extractor Trade Syllabus No. Single phase With Protection Cover of MS. Woven Mesh SS (Nonmagnetic. Alternate Agitating sections: 3 Nos. Solvent/ Water Tank: MOC : SS-316 (Nonmagnetic.5 HP. Agitation: Low speed gear motor with speed regulating facility and RPM indicator. & Calming Sections: 4 Nos. Head: 2. 1. Liquid level adjuster for maintaining interface at the desired level Feed Tank: MOC : SS-316 (Nonmagnetic. Top and Bottom caps of SS with Ring Type Heavy and Light Liquid Distributor of SS and draining facility. Rustproof). The apparatus is constructed from Stainless Steel and Glass. Water Pump: Type : Mon block MOC : SS Power : 0.4 m With Protection Cover of MS.19 Technical Specification: This unit introduces students to the operation of an industrial type of Liquid-Liquid Extraction system.Name OF Group:. Feed Pump: Type : Non Metallic Seamless. Agitator of SS (Nonmagnetic. Rustproof). Rustproof) Capacity: 35 litters Nos.5 mm thick Capacity: 35 litters With draining facility. Product Collection Tank: MOC : SS-316 (Nonmagnetic. Feed Rotameter: Range : 0.P Name of Item :. Max.3 – 3 LPM MOC : Borosilicate Glass Tube Float : SS-316 . Length : 900 mm. : 2 (Extract & Caffeinate Collection) With Graduated Glass Tube Level Indicator. later being employed where students benefit from visual observation of the process.C.O. Extraction Column: MOC : SS-316 Diameter: 100 mm. Rustproof) Capacity: 35 litters With draining facility. Draining facility.A. dual head MOC : Polypropylene Drive : Magnetic Capacity: 15 LPM.Chemical Trade :. Rustproof). Mounting Stand. O. Animation: Colourful animation showing construction and working principle of Mixer Settler.Spray Extraction Column Trade :.000/Prepared By:(S. Detail operating manual is provided with supply at the time of demonstration. Estimated Cost: 2. Control Panel consisting of ON/ OFF switches and indicator lamps for Feed Pump.I/ F.20 . Inform of a DVD should also be supplied.3 – 3 LPM MOC : Borosilicate Glass Tube Float : SS-316 Valve : Integral Type Inter connecting piping network (1/2” GI and wire braded plastic tubes) with necessary valves. The entire unit is mounted on MS framework with good quality painted MS powdered coated panel. Water Pump and Stirrer.P Trade Syllabus No.Chemical Name of Item :.I) (Principal) Sign of Committee Member :- Name OF Group:. :.A.10.Valve : Integral Type Solvent/ Water Rotameter: Range : 0. Also Digital RPM indicator and Speed Regulator for stirrer is provided.C. Water Pump. Control panel consisting of Switches and Indication Lamps for Feed Pump. Mounting Stand. Animation:Colourful animation showing construction and working principle of Spray Extraction Column. Liquid level adjuster for maintaining interface at the desired level. Solvent/ Water Tank: MOC: SS-316 (Nonmagnetic. Product Collection Tank: MOC: SS-316 (Nonmagnetic. Length: 750 mm. Feed/ MIBK Rotameter: MOC: Borosilicate Glass Tube Float: SS-304 Valve: Integral Type Solvent/Water Rotameter: MOC: Borosilicate Glass Tube Float: SS Valve: Integral Type Inter connecting piping network with necessary valves. Feed Pump: Type: Non Metallic Seamless. dual head MOC: Polypropylene Drive: Magnetic Capacity: 15 LPM. Max. Draining facility. 220 V. . The liquid interface should be maintained at a suitable height from the bottom for regulating the flow rate of extract. Feed/ MIBK Tank: MOC: SS-316 (Nonmagnetic. The whole assembly should be mounted on suitable MS framework with good quality painted MS powdered coated panel. Water Pump: Type: Mon block MOC: SS Power: 0. Rustproof) Capacity: 35 litters With draining facility. When spray extraction column is in operation on the continuous counter current mode Feed/MIBK should be pumped to flow from the tank through the calibrated Rotameter. Rustproof). Spray Extraction Column: MOC: Borosilicate Glass Diameter: 70 mm. AC With Protection Cover of MS.5 HP. Head: 2.5 mm thick Capacity: 35 liter With draining facility.4 m Power: Single Phase. Rustproof) Capacity: 35 liter No’s: 2 (Extract & Caffeinate Collection) With Graduated Glass Tube Level Indicator. Inform of a DVD should also be supplied. 1. The dispersed phase should be metered through a Rotameter. The glass column should be filled with continuous phase up to a height such that the tips of the distributor openings should wetted to the continuous phase. With suitable Transparent Acrylic Protection Cover. Top and Bottom caps of SS with Ring Type Heavy and Light Liquid Distributor of SS and draining facility.Technical Specification: The set up should be operated in a semi-batch wise mode also. Single phase With Protection Cover of MS. Chemical Name of Item :.I/ F.I) (Principal) Sign of Committee Member :- Name OF Group:.Estimated Cost: 95000/Prepared By:(S.A.O.digital Viscometer Trade :. :.P Trade Syllabus No.21 .C. Selected speed . Temperature. Common Specifications .I) (Principal) Sign of Committee Member :- Name OF Group:. Printer Temperature display & Computer Interface .A. Selected Spindle.C.3 to 60 No of speed :8 Temperature Monitoring : yes Measurement Accuracy : +/-1 %( FS) Repeatability : +/-0.Multistage Compressor fitted with inter cooler and after coolers Trade :. Data Displayed . Auto Range function . :.O.000 No of standard Spindle :4 Speed : 0.5 %( FS) Power Supply : 220 Ac / 50 Hz Big Ultra Bright Backlight LCD Display. Direct reading on display. Viscosity Reading .Chemical Name of Item :. Rotational Digital Direct Reading Viscometer to measure absolute viscosity of Newton liquids as well apparent viscosity of non – Newton liquid featured by high flexibility reliable Test result.24 . Digital Direct Reading Rotational Viscometer .P Trade Syllabus No.Technical Specification: DIGITAL VISCOMETER (Rotational Measuring Range mpas : 20-2.I/ F. Torque Percentage.. easy operations and good appearance. Estimated Cost:130000/Prepared By:(S.000. an U-tube Manometer connected to the orifice. The compressor should be driven by a three phase. 440 volts AC. Air receiving tank of approx. air out of the second stage and air to the air receiving tank.P Trade Syllabus No.15.000/Prepared By:(S.I) (Principal) Sign of Committee Member :- Name OF Group:.O.25 .I/ F. The tank should be hydraulically tested for leakage at the operating pressure and should be provided with all like safety valve.Sieve Shaker And Sieves Trade :. Design Pressure: 200 psi approx. The control panel should consist of a Digital Temperature Indicator. Estimated Cost: 1. air in to the second stage.C.Total 5 nos. a Digital Energy meter. Two nos. respectively. Suitable MS structure should also be provided to house the Assembly.Chemical Name of Item :. 200 liter capacity made of Mild Steel should also be included in the scope of supply.Technical Specification: The unit should consist of a two stage reciprocating air compressor with second stage connected via a finned type air cooled intercooler to the first stage as well as an after cooler leading air to the air receiving tank. Cooling in this intercooler should be made effective by providing a fan blade type of pulley. air out of the first stage. 3 HP motor connected to the compressor via a belt.A. of thermocouples should also be supplied to measure the temperature of air in to the first stage. pressure switch (operating range 5-12 kg/cm 2 (atm). Working Pressure: 175 psi approx. of Pressure Gauges (one after every stage). Pressure gauge and drain valve. :. Air flow to the compressor to be measured with the help of an orifice meter of 10 mm ID and Utube manometer with water/ color liquid filled. an On/ Off starter and Indicator Lamp for the compressor. or 12 kg/ cm2 approx. or 14 kg/ cm2 approx. 220 volts A.C. Sieve Shaker should be operated by an electric motor (single-phase 220 volt AC. Single Phase. 50 Hz).P Trade Syllabus No.O.27 .Technical Specification: The Ro-tap sieve shaker should be able to provide both circular and tapping motion to test sieves.P. The sieve shaker should be able to accommodate 8 sieves of 200 mm. The machine should be easily installable without the need of special foundation Electrical Parts: 1/4 H.PLC Kit Trade :. This uniform mechanical action ensures accurate and effective screening.I/ F. standard set of 28 nos.Chemical Name of Item :. :. Estimated Cost: 48. 50 Hz Supply. dia. dia.600/Prepared By:(S. Running parts should operate in oil. Set of lid and pan made of brass joint less frame should be provided. during the operation.A.I. Electric Motor. Sieves made of brass joint less frame 200 mm. The shaker should have heavy duty base made of C. of test sieves of different ISS mesh no.C..I) (Principal) Sign of Committee Member :- Name OF Group:. i0 and i1 – above 6 mA : .24 sink/ source Commons :. The instrument should work such that predefined sized object can stamped by It Stamping system should work such that only predefined size Object stamps.100 timers. Isolation :. terephthalate Power supply Voltage 24 V Screen Type LCD Size Width in mm . C. D.up to 1500V AC. depends on model and output required Max.for remaining – above 7 mA Input Impedance :. Windows XP Input characteristics: No. per common Min. I/O modules Communication: RS 485 serial port. 1 min between output terminal and internal circuit Specification for HMI Mounting and fixing Mounting on 1. per channels 8A min. separation system with object pickup And place it into the proper bucket according to size. fixed by 4 screwed Material Enclosure Polycarbonate /polyethylene.70 minimum Touch-sensitive zone: analog.Non-removable screw terminal block Expandable I/O modules: 4 Nos.400 Standard functions blocks: . B.10 Commons: .working environment under Windows 98 SE. 2 to 40 microseconds depends on input channel no.128 bits Internal words: . stamping Arrangement with size verification system. switching load: .1 V DC Dielectric strength : .14 Rated input voltage : .5…10 mm thick panel.Technical Specification: Discrete I/O Basic: 24 (14 sink source & 10 relay outputs) Type of connection: .500 instructions minimum Internal bits: . 100 counters Software: . of output channels: .min. Programming: Application memory: .min.photo coupler isolated internal circuit Output characteristics: No. Load currents: . A.100 minimum Height in mm .no isolation between inputs : . PLC based Stamping machine with Object Separator The instrument should consists of object conveyor system.0. Turn off time: .one to four.1A min.for remaining i/ps – up to 4 kilo ohms Turn on time: .1 mA/ 0. of input channels :. If size of object is .One for input Rated input current :. suitable resolution Connection Power supply: Screw removable terminal block Communication: Serial port or RJ45 connector or USB connector PLC TRAINER SUPPLIE WITH FOLLOWING SETUP A.i0 and i1 – 2 to 4 kilo ohms : . 16 to 150 microseconds depends on input channel no. Variable frequency drive: for drive the elevator Elevator: plate connected to driving chain which is driven by the motor connected to VFD The speed of the elevator is controlled by the VFD which is connected to PLC. W: 75mm Conveyor motor : Single motor Proximity Sensors: Quantity : 5 nos.not as per requirement stamping should not done. Finally separating arrangement should separate all objects in two different buckets as per size defined.1 Type : Pneumatic Valves Operating voltage : 24 VDC . stamping Arrangement & elevator.1 : 5/2 valve . Conveyor system: Belt material : Nylon rubber Dimension of conveyor system: L: 1600mm. The separation arm should move in two different directions and normally in centre position. minimum Type : Inductive Operating voltage : 24 VDC Mounting : Threaded Solenoid valves: Quantity : 5/3 valve . W: 75mm Conveyor motor : Single motor Proximity Sensors: Quantity : 5 nos. The instrument should work such that all the jobs are stamped by the stamping machine and then collected at the end of the conveyor belt such that 1 block is placed on 2nd block and then 3rd one is placed on 2nd then after the elevator transfer it from conveyor to trolley so that it should move at another place. minimum Type : Inductive Operating voltage : 24 VDC Mounting : Threaded Solenoid valves: Quantity : 5/3 valve . The instrument should consist of object conveyor system.1 : 3/2 valve . PLC based palletizer with stamping machine. This separation mechanism should work such that pick and place. Pressure regulator : 0-10kg/cm2 Pressure gauge : 0-10kg/cm2 Conveyor system: Belt material : Nylon rubber Dimension of conveyor system: L: 1600mm.2 Type : Pneumatic Valves Operating voltage : 24 VDC Cylinders: Type : Pneumatic Quantity : Single acting cylinder-1 : Double acting cylinder-1 B. Supply: 230 V AC. MOC: MS It should be made from 1” square pipe and painted with good quality paint. With suitable drain valve. Solenoid valve Size : 1/4” Supply: 24 V. PLC BASED COUNTER Proxy sensor : optical NPN-NO/ PNP-NO Motor : stepper motor with reveres and forward direction. High level sensor 2. Level sensor Type : conductive type MOC : SS 316/316.H. 50 Hz. . D. PLC based level control system Sump tank MOC : Acrylic/Perspex Capacity: 30 liters. Low level sensor Necessary piping should be provided with instrument. MCB lamps Push button Air filter regulator Pressure manifold HMI Electrical components: SMPS : 4. Support table: Dimension: L: 1400mm. 1. Pump Type : F.P. W: 400mm approx.Cylinders: Type : Pneumatic Quantity : Double acting cylinder-1 C. With suitable drain valve. Measuring tank MOC : Acrylic/Perspex Capacity: 10 liters. H: 900mm. Rotor fan : for counting RPM Electrical system Control panel: Control panel should consist of following items.5 AMP Relay card : 8 channel minimum Strip : for holding the wires in sufficient quantity All the necessary wiring diagram should be provided with system for creating the User friendly environment. Estimated Cost:600000/Prepared By:(S.I/ F.I) Sign of Committee Member :- (Principal) . C. of I/Os. Technical Specifications: Level transmitter: Range: 300 mm Supply: 24 V DC Output: 4-20 mA Connection: 1 ½” BSP male connection Working parts: SS 304 Enclosure: Cast Al. Supply: 230 AC. weather proof Pressure transmitter: Range: 0-1 bar Measuring technique: Pies resistive type Mounting: threaded Output: 4-20 mA Process tank: Jacketed body for proper insulation and temperature control.P.H. Approx. And all the necessary data can be seen from the communication software and that can be seen on any general purpose computer with minimum software support.P Name of Item :.O.A. 50 Hz Type: magnetic / P.P. 50 Hz.Name OF Group:. Capacity: 20 letter Approx.DCS Trade Syllabus No.Chemical Trade :. :.S Control valve: Connection: ½” Type: globe valve . All the loops are controlled by the single DCS controller with suitable nos. MOC: Stainless steel Insulation: glass wool Upper case for closing: made up of transparent sheet with thickness of more than 10mm With “I” bolt wing nut. Sealing: silicon gasket Bottom: dish end Drain valve: ½” Baffles: 4 nos. Heater: 2 kW with Thermistor drive Air distributor to make process fast.28 Technical Specification: The following loop study can be carried out in system: Flow control loop Level control Temperature control Ratio control Pressure control All control action is done by the PID control action. Temperature transmitter: Temperature sensor: pt-100 with 4-20 mA transmitter. Heater: 1 KW each Insulation: glass wool Heater control: thermostat Mon block Pump: Power: F. Feed tank with cover: MOC: Stainless Steel Capacity: 30 letter. Supply of heater: 230 V AC. Pump / S. All loops are works independently in SCADA. Sensor data should be displayed on the schematic (mimic) diagram and should also available in graphical. Logged data should be read into most general purpose spreadsheets such as Microsoft Excel for further analysis. Bump less transfer between open and close loop operation . The automatic mode should incorporate a fully functioning PID controller with easy manipulation of the control variables. The unit should consists of necessary piping. Bump less transfer should available when switching between open loop and close loop control. ON-OFF mode . Event recording functions . . if required. Facilities include rescaling of graphs and data. Simulation: It should be provided with software based simulator to learn process behaviour and various control strategies without hardware loops. standard pneumatic lines and electrical connections provide wherever necessary. A wide range of sampling frequencies and extents should be selected. Data exportable to general purpose spreadsheets . Two way communication for the purpose of control and data acquisition . saving graphs and log data to the hard disk. Data logging and storage to the hard disk . User friendly Windows interface . chart or graphical form) . process variable and output . Runs on any modern general purpose computer .Nominal Size: 15 mm Stem Diameter: 10 mm Characteristics: Equal Percentage Rotameter: Range: Suitable Connection: ½” Metering Tube: Borosilicate Glass Float: SS Valve: Needle type. The software should be provide a familiar Windows environment to the user and should allow both manual and automatic control of the process. Dual monitor support . Graphical displays of the process variables and controller output should be provided. Manual (Open Loop) and automatic control (Close Loop) .: As per requirement Flow transmitter: Output: 4 to 20 mA Supply: 24 V DC Temperature: ambient Air compressor: Supply: 230 V AC. P+D and P+I+D. Selectable P.5 HP Motor: foot mounted Air tank: 30 liter Type: reciprocating type Pressure gauge: 0-10 kg/cm2 With safety valve and drain plug. integrated I/P Converter: Input: 4 – 20 mA Output: 3 – 15 psig Air Supply: 1. Industrial SCADA software .1 bar Protection: IP-54 Connection: ¼” NPT (F) Qty.4 ± 0. fittings. P+I. Powerful graphics and trend chart capabilities with customization . Alarm functions . Software: Window compatible software package should have developed using SCADA software. Adjustable data sampling time . No additional software required for future additions . The setup should be mounted on suitable structure MS framework. Dynamic multi-colour data display capability (tabular. 50 Hz Power: 0. Live trends of the process including set point. Low : Velocity & Deviation : Hysteresis : Bypass : Output Open B. Selector : Low : High : Mean Value : Median : Override 12 Self Diagnostic Tests I. 50 Hz ±1 Hz. Operating History Log. Alarm Check Functions : Input/output Open Check : High. Monitor. Hot Swappable Controller Sub-System (Din Rail Mounted Type) 1 Microprocessor Based : 32 Bit Processor 2 Capacity of the Controller (8 Loops & 6ksteps per Controller) No of Closed Loops : 8 No of Open Loops : 128 No of D/I And D/O : 32 3 Controller Scan Time Close Loop Scan Time (For All Loop): 8 Loops in 500 sec Open Loop Scan Time: < 1 Sec Scan Time for All Interlocks: < 1 Sec 4 Processor And Word Length: 32 Bit Processor 5 Power Outage Retention : 20msec 6 Sequence Control Functions: required. Output Processing Function: High/Low Alarm : High/Low Limiter C. 6 K steps per controller 7 Control Modes : Run/Halt/Error 8 O/P Status on Controller Failure: Configurable 9 Program Capacity : 64 POU 10 Programming Language : Compliance to IEC 61131-3 Standard 11 Algorithms Required As a Minimum A. Transmission Log) Communication Sub-System for DCS 1 Architecture : Multidrug 2 Transmission Speed : 375 Kbps 3 Transmission Mode : Based On IEEE802. High. Log (Error Log.DCS SYSTEM SPECIFICATION General Specification: Total No. Of System / Marshoulding Cabinets : One System Power Supply : 240VAC ±10%. Low. Maintenance Function : On-Line Tracing. Control Algorithm : Proportional Control : PI. High : Low.4 4 Maximum No. Single Phase Card Replacement with Power on: required. PID. Operation Log. PD : Dual Cross Limit Control : Ratio Control : PID with Dead Band : Cascade Control : Split Range Control : Advanced Feed Forward Control D. Of Nodes on the Highway: Up to 16 . 0GHZ PROCESSOR OR HIGHER VERSION ORIGINAL MOTHERBOARD INTEL OR OTHER MINIMUMDDR3 2GBRAM DYNET OR IRVIN MINIMUM 15” LCD OR LED MONITOR MINIMUM250GB HARD DISK SEAGATE OR OTHER CABINET WITH SMPS KEYBOARD AND MOUSE SET LOGITECH OR OTHER DVD WRITTER SPEAKER SET . 512 MB RAM . of channel: 5 Input Impedance: 100 Ohms Input: 4-20mA/Pulse Parameter setting: Through key pad Interface Output: RJ45 / RS232 Power Supply: 230V AC Security: Password Protection Data Retention: 3 years This unit should capable to connect with existing suitable set-up at consignee.MV.Historical Trending: Min.No. . PC Data logging and Publishing to web page Download/Print in Excel sheet format. 18 per page 11 Storage Facility : Min. 3 Nos.With CD Read and Writer . 2 Nos. of Parameters: 128 . 14 mV Output : 4-20mA DC.With LCD Monitor & Speaker . All Channels accept 4-20mA inputs. 1000 Alarms E. of Alarms per page : Min.5 Isolation : Between Power Supplies.Sampling Time: User Definable (Min 10 sec) . Type: Controller based & Programming Type Nos.Monitor Mounted In Control Panel 4 New Display Call Time : Will not be > 1 Sec 5 Display Update Time : Will not be > 1 Sec 6 Display Call Up Time : Will not be > 1 Sec 7 Trending Function: Trend Assign Parameters as Min: PV. 3 Nos. Remote Input / Output Sub –System Loop Module 12 Analogue Input : 1-5 VDC.SV Etc. 17 Channel To Channel Isolation: Required between AIO and DIO or AIO And power supply Seamless Data Transfer Unit This unit should able to transfer the data to the web server without cable. Computer & peripherals: MINIMUMDUAL CORE 3. 1 No. Configurable 7 Logging Functions : Log Format : User Definable 8 Alarm Display Function: 9 Last 3 alarm always appear on bottom of screen regardless which page is being seen 10 No. 15 Analogue Output : 1-5 VDC. 20GB. Sample 10 sec. Logic Circuits & Other Ports 6 Transmission Length : 100 meters 1 Operating System : Windows XP /2000/2007 2 Processor Word Length : 32 Bit 3 Processor : Pentium IV. 16 Digital Output : FET Open Drain. Internet connection should be provided by consignee. 4 Nos. 13 Digital Input : Potential Free.Stud QWERTY & Functional Keyboard . Estimated Cost:2200000/Prepared By:(S.I/ F.I) Sign of Committee Member :- (Principal) . C. :. Estimated Cost:8000/Prepared By:(S.Gate valve Trade Syllabus No.: Cast Steel Actuator : Hydraulic Cylinder Above mention specification is for Cut Section of Gate Valve (Hydraulically Operated).29 Technical Specification: Body Type : 2 way Size : 2” Body Material: Cast Iron End Connections: Flanged Bonnet : Standard Gland Packing: PTFE Gaskets : PTFE Characteristics: Equal Percentage/ Linear Gate.Name OF Group:.Chemical Trade :.I) Sign of Committee Member :- (Principal) .P Name of Item :.I/ F.A.O. Chemical Name of Item :.I) (Principal) Sign of Committee Member :- Name OF Group:.Name OF Group:.O.Chemical Name of Item :.A.P Trade Syllabus No.C. :.30 Above mention specification is for Cut Section of Globe Valve (Pneumatically Type) Estimated Cost:10000/Prepared By:(S.32 .A.Glob Valve Technical Specification: Body Type: 2 way Size: 2” Pressure Class: ND -16 Body Material: Cast Iron End Connection: Flanged Bonnet: Standard Guiding: Bottom Guide Gland Packing: PTFE Gaskets: Metallic Black Asbestos. :. Seat Rig: Screw Type Plug: Large diameter stem/V-port Characteristics: Equal Percentage/Linear Trade :.I/ F.O.P Trade Syllabus No.C.Butterfly Valve Trade :. Above mention specification is for Cut Section of Butterfly Valve (Electrically Operated) Estimated Cost:10000/Prepared By:(S.A.Chemical Name of Item :. :.C. 304 Seat Material: Teflon Gland Packing: Teflon "V" Rings.P Trade Syllabus No.34 .Ball Valve Trade :.I) (Principal) Sign of Committee Member :- Name OF Group:.Technical Specification: Valve Size : 2" Body: 2 way Bonnet: Standard Body Material: Cast Iron Disc : S. End Connection: Flange.I/ F.O.S. Characteristic: Equal percentage/Linear Range ability: Suitable. C.Diaphragm Valve Trade :.50/60 RPM Gear Ratio-100:1 O/P Speed-<30 sec.36 . +/. per 1/4 Revolution.I/ F.I) (Principal) Sign of Committee Member :- Name OF Group:. :.Technical Specification: Body Type : 2 Way Size : 2" Pressure Class: ANSI #150 Body Material: Cast Iron /SS304 End Connections: Flanged Gland Packing: PTFE Gaskets : PTFE Ball : SS 304 Characteristics: Equal Percentage/ Linear Actuator : Motorized Motor : Synchronous motor.O. 50 Hz. Reversible with R C Network Supply 220 V.Chemical Name of Item :. Above mention specification is for Cut Section of Ball Valve (Electrically Operated) Estimated Cost:12000/Prepared By:(S.P Trade Syllabus No.10% Motor Speed.A. I) Sign of Committee Member :- (Principal) .: Metallic Black Graphite Sheet.: Anti acidic/Non corrosive Actuator: Pneumatically Operated Spring Cylinder. Gland. Stroke: ID-65mm Stroke-> 20mm length-100mm Air Pressure: above 3kg/ cm2 Above mention specification is for Cut Section of Diaphragm Valve (Pneumatically Operated) Estimated Cost:12000/Prepared By:(S.: PTFE Packing. Stem.I/ F.Technical Specification: Body Type: Weir with Diaphragm Seat Size: 2” End Material: Cast Iron End Connections: Flanged Seat: Weir seal by Rubber Bonnet: Standard. . A.Name OF Group:. Technical Specification: Trade :. Pedestal Grinding Machine.Chemical Name of Item: .I. Pedestal heavy Cast iron vibration free stand for D.E.D.O. Estimated Cost:32000/Prepared By:(S. .P Trade Syllabus No. .I/ F. . Each machine provided with rotary switch. casting of high grade quality. Construction of the machines are made sturdy and robust to offer vibration free performance.C. Grinder ½ HP & 3 phase.I) Sign of Committee Member :- (Principal) .81 C. . . Use of best quality stamping and cast rotor.E. Motor winding are specially insulated and ensure smooth running. :. 2800 RPM with 200 mm x 20 mm x 20 mm. . 000/Prepared By: Sing of Committee Member: (Principal) . o Stop Watch : Electronic o Control Panel : On / Off Switch. Capacity 40 Ltrs.5 x 0. Mains Indicator etc.75 m TECHNICAL SPECIFICATION: o Pitot Tube : Material Copper / SS of compatible size fitted with Vernier Scale o Test Section : Material Clear Acrylic. Compatible to 1” Dia. Flow rate of water is measured with the help of measuring tank and stop watch.55. provided with a sump tank and a centrifugal pump etc. EXPERIMENTS: To find the point velocity at the center of a tube for different flow rates of water and calibrate the Pitot tube To plot velocity profile across the cross section of pipe UTILITIES: o o Water Supply & Drain Electricity Supply: Single Phase. Present Set-up is self-contained water recirculating unit. Flow control valve and by-pass valve are fitted in water line to conduct the experiment on different flow rates. 0. o Tanks will be made of Stainless Steel o The whole Set-up is well designed and arranged in a good quality painted Structure Estimated Cost: Rs.Name of Group: CHEMICAL Name of Item: Pitot tube setup Trade: IMCP Trade Syllabus No:63 A U-tube manometer is provided to determine the velocity head. 220 VAC. Crompton / Sharp make o Flow Measurement : Using Measuring Tank.5 kW Floor Area 1. o Sump Tank : Capacity 70 Ltrs. Pipe o Water Circulation : FHP Pump. SS 304 Sing of Committee Member: (Principal) . Drain Valve ½” Size.Name of Group: CHEMICAL Name of Item:Sight Glass Level Indicator Specification: Housing: Metal Cover for glass protection Gauge Glass: Heavy Walled Borosilicate 10 mm Size: 0 – 400 mm Scale: marked linearly for level values in mm Isolating Valve. Name of Item: Variable Capacitance type Level Indicator Specification: Electronic Level Transmitter: Service: Water Measuring Principle: Capacitance type Range: 0 – 500 mm WC Accuracy: +/. The setup should be mounted on MS structure having good quality paint. . Sump Tank: Service : Water Capacity : 80 liters MOC : SS-304 Pump: Voltage : 220 V AC Power : ½ HP Measuring Tank: Service : Water Capacity : 30 liters MOC : Transparent Acrylic Range : 0 – 500 mm WC Necessary piping and fittings should be provided.3 % Output: 4-20 mA DC Probe: fully insulated rod probe with preamplifier Mounted on probe head generates RF signal and converts detected capacitance signal to current Signal. The instrument should be equipped with another switch controlling the sensitivity or shortcircuiting the galvanometer. 10. 1. This set should be entirely self-contained with a dry battery and a Galvanometer. Series Arm: Four decades in steps of thousands.1% accuracy Ratio Arms: The ratio arm of bridge are to be capable of selecting multiplying factors of 0. 100 and 1000 for conductive resistance measurements and for varley loop test Null Detector Galvanometer: Ri 20 ohms. Range: 0. Arrangement should be provided to use the extra galvanometer or high source voltage for increasing the sensitivity of the bridge.075 %.001 ohm to 11. R 20 size . tens and units ohms using manganian coil which can be used as a series resistance box also with + 0.01.5 V. 11 megohms. 0. 1mm/ µA sensitivity Battaery: 3 cell of 1.Name of Item:RTD Resistance-bulb Wheatstone Bridge Thermometers Specification: Resistance Bulb Thermometer: Pt – 100 Accuracy: Class A Insulation: Mineral insulated Terminal Block: 4 wire termination in ceramic terminal Block provided in cast Aluminium Block Length: 200 mm The construction drawing. Portable Wheatstnebridge This set should be designed to provide an accurate and sensitive instrument of resistance and locating faults in cables by adopting the Varley Loop Circuit for tests.001. Temperature Vs Resistance Table & calibration Checking procedure along with portable wheatstone bridge (having inbuilt Galvanometer & battery) to measure resistance of Resistance Bulb Thermometer having measurement accuracy + 0. The assemble is kept on round shape electric heater with separate temp. flash point apparatus electric heated with energy regulator oil test jet. P. The assembly rests in air bath which is covered with dome shape metal top. The cup is fitted with insulated handle and locking Arrangement near cup flange.M.21) and IS 1209-1953 method B. The instrument having oil test jet/Gas test jet flame device.Name of Item: Apparatus for determination of flash point Specification: This apparatus is made as per IP 34. ASTMD-93 and IS 1448 (Part I) 1270 (P. Name of Item: Sparkler Filters Specification: . Regulator. Suitable for operation on 220 volts 50 cycles Ac circuits. It is used for finding out flash point above 70°C and below 300°C. stirrer with flexible shaft. paints.O. Flameproof Motor. 316L and optional with PP. Sight Glass on outlet offered on request. SS-304. 8. resins. Stainless steel filter elements. PTFE (PFA). washing and maintenance of filter cloth. hazardous and explosive liquids. Ideal for filtration in sugar. 18. 24 and 33 sizes with n no. Filtration rates are 2-3 times higher on same filter area of plate and frame type filter. halar. Complete filtrations of batch without any holdup of unfiltered liquid. The top dome structure ensures fast and easy removal of cartridge assembly and cleaning of cake. GMP model with complete unit mounted on SS trolley. . Automatic cake discharge with mechanical or pneumatic vibrator and optional spray nozzle for wet cake discharge. perfumes. 14. Back wash facility for cleaning the filter without opening the assembly. hence no repetitive cost. edible and nonedible oils.Sparkler Filters Zero Hold up models in M. dyes. chemicals. filter aid and solids remain totally enclosed allowing filtration of toxic. 316.C. Name of Item: Leaf Filters Specification: Pressure Leaf Filters 1-100m2 filtration area offered in vertical and horizontal models. pharmaceuticals. beverage. PVDF coating/lining on all wetted parts. activated carbonetc. SS 304 Jacket for hot filtration. The cake. of plates. Simple and economical bottom opening with 100% opening and optional butterfly valve for vertical PLF Closed pressurized operating system hence no spillage and loss of liquid.0.022 m (For pipe ¾”) B. • Measuring tank. of pipe . .Ideal replacement for plate and frame filter.5H.P.. low retention of oil.295 X 345 X 345 mm • Sump tank. Dia. Pressure leaf filter can be completely automated with no human intervention.900 X 350 X 350 mm • Greaves motor for recalculating type unit. less occupancy of space etc.0. no maintenance due to SS filtration mesh. Dia.016 m (For pipe ½”) • Transparent pizometer tube with scale to measure measuring tank discharge. • Two Pipes – (Length of pipe between two pressure tapings 1 mtr. Closed system. Very low % of unfiltered liquid retention in cake. which helps in handling volatile / inflammable liquids and clean working environment.0.) A. Name of Item: Apparatus for determine Frictional losses in straight pipe. pipe fitting Specification: RANGE OF EXPERIMENT:To determine the friction factor (major losses) for Darcy –Weisbach equation. Self-Priming • Stop clock. of pipe . SPECIFICATION:• Block Type Acrylic Differential Manometer (250-0-250 mm) • Flow control valve to change Discharge. a 10" diameter flanged steam inlet. Name of Item: Evaporator rising falling film evaporator Specification: Stainless steel industrial vapor liquid separator. Vapor liquid separator has a 50" straight side. • 15 amps Single Phase Electrical Connection. Separator has a 4" diameter flanged liquid discharge.SERVICE REQUIRED:• Suitable Water supply. The flange on the top sight glass is broken and the hinge to top opening is bent . an 18" cone. and a 22" diameter. • Suitable floor space to mount apparatus. Shell is rated for vacuum 400° F. The separator has a 16" diameter hatch with a 6" diameter sight glass on the side and a 6" diameter sight glass on top. and a 6" diameter flanged steam outlet. 39 ℃ out.Name of Item: Triple effect evaporator Specification: Tech Data: Three-effect falling film evaporator Rated evaporation: 50L / h Installed power: ~ 6. pressure of the steam inlet: not less than 7bar Cooling water consumption: ~ 1000Kg / h 25 ℃ income. Pressure of inlet water : not less than 2bar First-effect evaporation temperature: 75 ℃ Second-effect evaporation temperature: 62 ℃ Third-effect evaporation temperature: 48 ℃ System Compose Warm-up plate，4×Pump，Vacuum pump，Heater，Evaporation chamber，Tube condenser，Raw material tank .05KW feed temperature: room temperature. the material temperature <48℃ Steam consumption: 22KG / h. 86 (m2) Vacuity MIN:10mbar(depend on the nature of material and vacuum pump& vacuum pump not included) Floor area length*width*height=1000*800*2700 (mm)(without vacuum pump) Power 4KW (without pump) Estimated Cost: Prepared By: . Specification: Material stainless steel 304 Temperature Room temp~260 ℃(Electric heating included) Column size DN50*1200mm Internals Sieve tray columns.Name of Item: Sieve plate distillation column. Reboiler 10L or 20L Receiver size&quantity 10L*2 Condenser HTA 0. three pin socket with switch for heater . single phase electric supply with proper earthing. three pin socket with switch for weighing scale. The feed/mother liquor is prepared in the crystallizer vessel itself using heater and stirrer. Necessary instrumentation is done for temp measurement Features Superb Painted structure Simple to operate & maintain Compact & stand alone set up Utilities Required Electric supply Provide 230 +/. a pump and a rotameter.10 VAC. Arrangement for Cooling water circulation and flow measurement in jacket is made by using storage type water tank. 5A. The hot super saturation solution in the crystallizer is then cooled by circulation of cooling water and crystals are formed. jacketed and conical bottom vessel fitted with a low RPM agitator and a heater.Name of Item: Batch type tank crystallizer Specification: The setup consists of an open. 15A. 50 Hz. Name of Item: Mechanical seal (multiple spring) Specification: Specifications: Shaft diameter: 1/2" to 6" Pressure Unbalanced: Vacuum to 10 bar Pressure Balanced: Vacuum to 35 bar Speed: Up to 2900 rpm Temperature: -50 oC to + 300 oC . seals and bearings visible. impeller and exterior surfaces using contrasting colors. Crating for shipment via motor freight. powder-coated. Color-coding of cutaway surfaces. All gaskets. Cleaning. seat and closurel elements. Replacement.Name of Item: pump cut model Specification: Specifications: Sectioning of an actual ANSI pump. . where necessary. plated hardware. (A Goulds-brand pump is used in the circumstance). priming and painting using a high-durability urethane coating. with provision for tabletop mounting and mounting on related workstation and storage products. baseplate. 7-Gauge. formed-steel.