ANPQP 2.3 - Phase Diagram

Project Milestones related to each PhaseANPQP version 2.3 Phase diagram Matrix for Nissan; High Assessment Level Part approval Supplier selection Vehicle project VC TGA ABPT1 MA SOP PPC Supplier selection Explanation of the Matrix Powertrain project CVA TGA ABPT MA SOP PPC 1 Document completed by supplier and submitted to Renault/Nissan for signature. 2 Document completed by supplier and submitted to Renault/ Nissan. Supplier selection 3 Document completed by supplier. Submitted to Renault/ Nissan only by request. Tooling Release Part Approval S-Lot S-Lot process PT1 V3-P α process ( ) Document completed by supplier if necessary. PT2 SOP SOP Document Submission Timing V3-P β process VC-Lot PT Activity timing (document to be submitted again if up-dated or requested by Renault / Nissan.) V3-P γ process VC-Lot PT Category Element Activity Company Specific Requirement *DCI: Document Completion Instruction Documents Name *DCI 1. CONTRACT REVIEW 1.1 Product & Process Concept Study Phase 1 Requirements Review and Planning ANPQP Output Documents Format Example Phase 2 Design Completion SOP PT SOP Phase 4 Phase 3 Off-Tool Off-process Part Submission Warrant Phase 5 Ramp-up and Mass Production H H H H H Phase1 Phase2 Phase3 Phase4 Phase5 ISO/TS 16949 Product and Process Concept Proposal 2 7.2 Product Quality Targets Study Plan 2 5.4, 7.1 Product Reliability Targets Study Plan 2 5.4, 7.1 1.2 Product Quality and Reliability Management Phase1 2. SUB-SUPPLIER MANAGEMENT 2.1 Sub-supplier Management 3.1 Identification of Project Team 3.2 Project Planning and Production Preparation Monitoring 3.3 Project Risk and Concern Management Phase1 Phase2 Supplier Contact Directory 2 Design Assurance Plan 2 Supplier Master Schedule (including Details) 2 Supplier Production Preparation Monitoring Plan/Status Report 2 Production Capacity Plan 2 Phase4 2 Phase3 4.3 Product and Process Design Review 4.4 Engineering Product Specifications / Drawing Study and Completion 4.5 Special Characteristics Management (Control of Product and Process) 7.4 2 Phase4 Phase5 5.1, 7.1 Phase1 Phase2 System Structure Diagram 2 Function Block Diagram 2 Design Potential FMEA 2 2 2 3 3 Phase3 7.1, 8.5 Phase4 4.1 Analysis of Design Potential Failures and Effects 4.2 Identification and Deployment of Special Characteristics and Key Features Phase5 7.1, 7.3, 7.5, 8.1 Project Development Record 4. PRODUCT DEVELOPMENT Phase3 2 Component Supply Chain Chart (CSCC) 3. PROJECT MANAGEMENT Phase2 Phase5 7.3 Fault Tree Analysis (FTA) (2) QA table A (2) QA table B Special Characteristics and Key Feature Diagram (SC & KFD) 3 Suppliers Internal Design Review Record 3 Full Process DR Record (Full Process DR) 2 Engineering Product Specifications & Engineering Drawings / CAD data 1 (2) (2) 2 2 2 3 3 7.2, 7.3 7.3 Related Documents - Nissan 7.2, 7.3 See Company Specific 7.2, 7.3, 7.5 6 Activities during Ramp-up 7.3.5 (1) 7.3 Environmental requirements Material Investigation Report (2) 2 2 2 TOP Copyright © Renault / Nissan . 8.2 Manufacturing Process Design 7.1 Production Part Approval Phase1 Phase1 Phase1 (2) 2 Phase2 Phase3 Phase2 Phase3 (2) (2) Phase2 Phase3 (1) 9.6 5.2 Process/ Facility Site Change Management Process/ Facility Site Change Request Phase1 10.SOP Category ANPQP Output Documents Company Specific Requirement Element Activity *DCI: Document Completion Instruction Documents Name *DCI 5.3 Tooling.5. 7.1 Design Change Management Design Change Request 9.3. CHANGE MANAGEMENT 11.5 Confirmation of Full Volume Conditions 2 Full Volume Confirmation Audit Results – Self audit 3 Ramp-up Activity Plan 2 2 3 7.3. PRODUCT CONFIRMATION Inspection Report 7.2 5. 7.5 Phase5 (1) 7. 7.3.2 Identification and Traceability 7. 7.3.1.2 See Company Specific Phase1 11. 8.1 Design Verification and Product / Process Validation ISO/TS 16949 See Company Specific 2 11.1.5 Phase5 (2) (2) Phase4 (1) Phase4 Phase3 8.5. Gauges and Facility Management 3 7. LOGISTICS & PACKAGING Phase2 Related Documents 10.4. PRODUCTION PART APPROVAL Phase2 (2) Supplier Digital Test Report 6. 7. 8. 8.1 Logistics & Packaging 2 2 2 2 Phase4 Phase2 Phase5 7.4 Process Capability Study and Improvement 7.5 Ramp-up Activity Concern and Countermeasure Report (2) Phase1 6.5 Floor Plan Layout Work Instructions 5.3.2 Phase5 7. MANUFACTURING PROCESS DEVELOPMENT 5. COMPANY SPECIFIC REQUIREMENT Phase5 1 8D Concern and Countermeasure Report Summary 9.5 Phase4 Phase5 (1) Related Documents IMDS Data Phase4 Phase3 Appearance Approval Report 11. 7. 8. NON CONFORMING PRODUCT MANAGEMENT 8.1 Appearance Approval Phase4 Part Submission Warrant (PSW) 8.3.1 Non Conforming Product Management Phase3 2 Supplier Test Plan and Report 7.1 Analysis of Process Potential Failure Mode Format Example Phase 1 Requirements Review and Planning Phase 2 Design Completion Phase 3 Off-Tool H H H H H Phase1 Phase2 Phase3 Phase4 Phase5 Process Potential FMEA Phase 4 Off-process Part Submission Warrant Phase 5 Ramp-up and Mass Production 2 Control Plan (2) 2 1 2 Process Flow Chart (2) 2 2 2 3 3 Gauge Specification and Approval Sheet 2 1 Process Capability Study Plan 2 5. 7.2 2 Process Capability Study Results 5.