Ankur Scientific Energy Technologies Pvt. Ltd.Biomass to Energy Ankur Scientific, Baroda, India Ankur Scientific Energy Technologies Pvt. Ltd. What we are – About Ankur Scientific Ankur Scientific Energy Technologies Pvt. Ltd. Founded by Dr.B.C.Jain In 1986 Located in Vadodara 12 National Associates 4 Regional Offices 8 International Associates 125 Employees Extensive Mfg. Facilities GoI recognised R&D World wide leader In Small & Medium scale Gasifiers Senior Management Well known Nationally & Internationally for expertise In Gasifier Technology Installed more than 900 gasifiers worldwide Ankur Scientific Energy Technologies Pvt. Ltd. Vision We want to provide Energy that is Green, Clean, Sustainable & Convenient at costs that enable all to use it Achievements ISO:9001.Ankur Scientific Energy Technologies Pvt. DSIR approved R&D Department Granted many research projects by the GoI . Ltd. 14001 and OHSAS: 18001 certified Won National Award for Technology Development in 1990 Twice won the FGI award for Excellence in Science and Technology Won the FGI award for Best SSI Unit. . Simple System . Ltd.Strengths One stop shop .‘Ankur’ makes more gasifiers than all other manufacturers cumulatively.We do at least 10 international assignments an year. Ankur . Organizational ability to handle large international projects . making downstream cleaning systems simple.Ankur Scientific Energy Technologies Pvt. Largest field experience .designing to servicing done in house unlike competitors.Extremely clean gas generated from the gasifier. . Development and Commercialization of Biomass to Energy equipment. Both Wet and Dry fermentation technologies are offered to convert various biomasses to Biogas. What we do? At Ankur Scientific we are engaged in Research.Ankur Scientific Energy Technologies Pvt. Ankur is today seen as a world leader in the field of Biomass Gasification. Ltd. Gasification . Ltd.Ankur Scientific Energy Technologies Pvt. Ltd. What is Biomass Gasification? Basic Process Chemistry • Conversion of solid fuels into combustible gas mixture called producer gas (CO + H2 + CH4) • Involves partial combustion of biomass • Four distinct process in the gasifier viz.Ankur Scientific Energy Technologies Pvt. • Drying • Pyrolysis • Combustion • Reduction . Gasification – Basic Process Chemistry Schematic . Ltd.Ankur Scientific Energy Technologies Pvt. Composition? Particulars CO H2 CH4 N2 CO2 Gas C.Ankur Scientific Energy Technologies Pvt.5 . (kcal/Nm3) Gas generated in Nm3/kg of biomass Rice Husk 15-20% 10-15% Upto 4% 45-55% 8-12% Above 1050 2 Woody Biomass 15-20% 15-20% Upto 3% 45-50% 8-12% Above 1100 2.V. Producer Gas . Ltd. Ltd.Ankur Scientific Energy Technologies Pvt. Ankur – Gasifiers Product Portfolio The WBG Series: Fuel : Woody Biomass What we Offer The FBG Series: Fuel : Fines (Rice Husk) The Combo Series: Fuel : Both of the above . corncob.Ankur Scientific Energy Technologies Pvt.500 – 4.000 kCal/hr. • Uses wood. Ankur – Gasifiers Product Portfolio WBG Series – • 5 kWe to 2200 kW. . bamboo pieces as the fuel. coconut shells. FBG Series – • 40 kWe to 700 kW. • Thermal output 12. Ltd.500. mustard stalk.000 – 1. • Thermal output 100. as fuel.000 kCal/hr .000 kCal/hr COMBO Series – • 40 kWe to 700 kWe.) – • Uses rice husk.Ankur Scientific Energy Technologies Pvt. Ltd. • Multi Fuel capability (woody as well as fines) • Thermal output 100. coconut stalk etc.650. Ankur – Gasifiers Product Portfolio FBG Series (contd.650.000 – 1. Ankur Scientific Energy Technologies Pvt. Applications Power Generation o Irrigation Pumping o Village Electrification Thermal Applications o Hot Air Generators o Dryers o Boilers o Thermic Fluid Heaters o Ovens o Furnaces & Kilns o Captive Power (Industries) o Grid-fed Power from Energy Plantations on Wastelands o Simultaneous Charcoal and Power Production . Ltd. Indicative Schematic – Power Gen . Ltd.Ankur Scientific Energy Technologies Pvt. Ltd.Ankur Scientific Energy Technologies Pvt. Indicative Schematic – Thermal . Air . Occasional ph adjustment and simple treatment may be needed.Ankur Scientific Energy Technologies Pvt. Combustion in user equipments (connected to gasifier) is much cleaner compared to liquid fuels. Environmental Aspects Water Package Used in re-circulation mode with zero discharge. Gasifier does not release gas to the atmosphere. Ltd. Noise Biomass materials contain negligible Sulphur .e. In case of major user equipment i. Biological ash can be returned to the soil. genset.) Charcoal can be sold as fuel. Environmental Aspects Solid Waste Package (contd.Ankur Scientific Energy Technologies Pvt. noise level is lower than with 100% liquid fuels. Ltd. Ltd.Ankur Scientific Energy Technologies Pvt. Some Case Studies . – All their plants now work with Ankur Gasifiers. Thermal Application – Granule Drying Khaitan – One of the leading chemical manufacturers in the country – WBG-500 is replacing 110 liters of FO per hour – Payback in less than 8 months – Recently installed `Ankur’ 1 X WBG-850 gasifier and 2 X WBG-700. .Ankur Scientific Energy Technologies Pvt. Ltd. A 2nd WBG-1100 is replacing 450 kgs of coal per hour – The company had also applied for VERs and has been able get a buyer for 6 Euros per tonne . Thermal Application – Calcination Kiln Calchem – One of the leading Calcium Carbonate manufacturers in the country – WBG-850 (in Hot Gas Mode) is replacing 350 kgs of coal per hour. Ltd.Ankur Scientific Energy Technologies Pvt. Captive Power – Largest Carpet Mfr. Based in the Indian state of Uttar Pradesh.Ankur Scientific Energy Technologies Pvt. Biggest carpet manufacturer in the country Use Diesel gensets for their power needs due to acute power shortage. Installed ‘Ankur’ FBG-250 along with recommended Diesel engines to replace 75% of their Diesel use. Ltd. ‘Ankur’ FBG-500 + 2 X Greaves engines being installed . Ltd. Tea Company . Engine Jacket and After Cooler.Ankur Scientific Energy Technologies Pvt.Cogen Two orders received from Finlays. . UK – Muzizi Factory – GAS-250 – Ankole Factory – WBG-200 in Ultra Clean Gas Mode Muzizi Factory – Complete co-generation system being offered – Heat recovery from Engine Exhaust. – Synchronization panel to synchronize the GAS-250 system with existing 250 KVA genset. Engine Genset modified to operate on Producer Gas . From top left to right – Exhaust Cooler. Remote Radiator. Gasifier.Ankur Scientific Energy Technologies Pvt. Ltd. . Ltd.Ankur Scientific Energy Technologies Pvt. USA • The whole gasifier system is mounted on a trailer • The gasifier is coupled to three turbines of 30 kW .Ankur Scientific Energy Technologies Pvt. Ltd. EERC. Ankur Scientific Energy Technologies Pvt. Ltd. Italy . GAS-60. Ltd.Ankur Scientific Energy Technologies Pvt. 4 kWe Power Plant .Colombia . 11 kWe Power Plant .NZ . Ltd.Ankur Scientific Energy Technologies Pvt. Memari.Dual Fuel Power Gen Partial List . U. Pilibhit. Shreema Rice Mill More than 200 systems working in Dual Fuel Mode . Burdwan M/s Jai Baba Bakreshwar Rice Mill.Domestic Maa Rice Mill. U. Burdwan LNC Rice Mill and Sabita Rice Mill. Partial LoI . Birbhum M/S Balaji Industries.P. Burdwan Prem Rice Udyog. Ltd.Ankur Scientific Energy Technologies Pvt.. Ltd. Sree Brijuka Agro Products Pvt.P. Ltd. Dhordo. Thanjavur – 1 X GAS-200 Adi Chunchinagiri Medical College – GAS-250 Sringeri Mutt – GAS-120 More than 20 large rating 100% Gas systems supplied . Goraj – 1 X GAS-40 Periyar Maniammai College for Women. Partial LoI -100% Gas Power Gen Agrocel.Ankur Scientific Energy Technologies Pvt. Bhuj – GAS-180 Muni Seva Ashram. Ankur Scientific Energy Technologies Pvt. Partial LoI – Rural Electrification 15 X GAS-11 with CII & World Bank 3 X GAS-22 with N. for village water supply GAS-11 & GAS-22 with World Bank for Cambodia GAS-22 & GAS-103. Sri Lanka (ordered by UNIDO) GAS-11 orderded by UNIDO for Uganda . 60 GAS-9 systems with Tamil Nadu Govt. Ltd. 15 X GAS-11 & 1 X GAS-22.T.C. Maharashtra Govt.P. Orissa Govt. 5 X GAS-11. 2 X GAS-11. Sri Lanka WBG-850. 1 X GAS-70. South Korea GAS-250. Russia .Exports 1 X GAS-11. 1 X GAS-22. Ltd. Poland 1 X WBG-500.Ankur Scientific Energy Technologies Pvt. 3 X GAS-70 + 1 X GAS-500. Partial LoI . 1 X GAS-40. 1 X GAS-4. 9 X GAS-250. Italy 1 X GAS-120. Germany 2 X GAS-11. 1 X GAS-103. 8 X FBG-200. 1 X GAS-22. 1 X WBG-150. Cambodia 1 X WBG-80.Ankur Scientific Energy Technologies Pvt. Ltd.Exports 1 x WBG-40. New Zealand 2 X WBG-1800. 1 X GAS-11. Madagascar . Uganda 1 X FBG-100. Malaysia 1 X GAS-11. Mozambique GAS-200 Finlay’s Group. Partial LoI . Australia 1 X GAS-11. 1 X FBG-150. 1 X WBG-100. Bangladesh GAS-28. Biogas .Ankur Scientific Energy Technologies Pvt. Ltd. . What is a Biogas Plant Basically Methane & CO2 Gas Producer. excreta. Methane – Odorless. Colorless.Ankur Scientific Energy Technologies Pvt. etc. Animal Manure & Excreta contributes around 16 % of the total global methane emission. kitchen waste. Ltd. Industrial Chemical Processes. Green House Gas Sources : Animal Manures. Good Calorific Value. Sea Water Bed. Ankur Scientific Energy Technologies Pvt. Schematic of a typical Biogas Plant . Ltd. Ankur Scientific Energy Technologies Pvt. Kitchen waste based 3. Organic effluent based . Dry Crop residues based 5. Ltd. Cattle dung based 2. Biogas Plants Offered Ankur Scientific offers plants on the following feeds : 1. Vegetables & fruit waste based 4. . Ltd.Ankur Scientific Energy Technologies Pvt. Ankur Scientific Energy Technologies Pvt. . Ltd. Benefits of Biogas Plants Contributes substantially in reducing Global Warming. This Smoke Free gas emits less carbon dioxide as compared to other fuels. Cost effective replacement for Fossil Fuels. A very efficient and environmentally friendly solution for disposing off various organic matter. . Biogas Plants – Reduction in Global Warming METHANE Contributes largely in Global Warming Traps 21 times more heat than CO2 Over the 100 years – 25 times more temperature impact than that by CO2 -------------------------------------------------------------------------------------------------------- Biogas Plant Traps Methane Fuel Carbon Dioxide.Ankur Scientific Energy Technologies Pvt. Ltd. Ltd. Thank You .Ankur Scientific Energy Technologies Pvt.