Technical DataBulletin 160 “Series C” Smart Speed Controllers A Step Above the Rest… Bulletin 160 Smart Speed Controller (SSC™) with Sensorless Vector Performance The Bulletin 160 Smart Speed Controller is available in models rated between 0.37 to 4 kW (0.5 to 5 horsepower) with voltage ratings 200-240V and 380-460V three-phase input and 0.37 to 1.5 kW (0.5 to 2 horsepower) 200-240V single phase input. When the Bulletin 160 SSC was first introduced in the market, its innovative design helped set the standard for future microdrives. With the Series C design, expanded power ratings (through 5 HP, 4 kW), increased functionality and an enhanced hardware design place the Bulletin 160 SSC a “Step Above the Rest” for small drive applications! 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Catalog Number Description . 5 Operator Interface & Communication Devices . . . . . . . . 17 Display Parameter Descriptions . . . . 11 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 18 Standard Drives Program – 160Z Catalog Number Description . . . . 24 Factory Installed Enclosure Options . . 20 Specifications . . . . . . . 25 Option Rules . . . . . . . . . . . . . . . 25 Approximate Dimensions for 160 NEMA Type 4/12 & 4X Stainless Steel Enclosures . . . . . . . . . . . . . . . . . . . . . . 17 Program Parameter Descriptions . 10 Branch Circuit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Product Selection . . . . . . . . . . . . . 19 Operator Interface➀ & Communication Devices . . . . 21 Approximate Dimensions . . . . . 5 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Communication Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bulletin 160 “Series C” Smart Speed Controller with Sensorless Vector Performance Technical Data TABLE OF CONTENTS Standard Drives Program Description Page Catalog Number Description . . . . . . . . . 24 Custom Configured Drives Program . . 6 Accessories . . . . . . . . . . . . . . . . . . 8 Bulletin 160 Block Diagram . . . 23 Standard Packaged Drive Program Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Specifications . . . . . . . . . . . 26 3 . . . . . . . . . . . . . . . . . . . 24 Product Selection . 7 Accessories and Repair Parts – Field Installed . . . . . . . . . . . . . 2) • CE➀ EMC Directive (EMC: EN61800-3. catalog number of any accessories and/or factory installed options. EN50082-2) Low Voltage Directive (LVD: EN50178.0 kW (0.5-5 HP) • Very Compact Design • Feed Through Wiring • IGBT Technology • PWM Control • Quiet Operation • Programmable Standard Drive Configurations: • IP20 (Open Style) • Chassis Mount • 160Z (IP 65/NEMA 4X) Standard Packaged Drives Available: • IP66 (NEMA 4/12) • IP66 (NEMA 4X) Approvals: • UL (UL 508C) • C/UL (CSA 22. EN50081-1. Standard Features Include: • Ratings of 0.Standard Drives Program The 160 SSC (Smart Speed Controller) is a compact variable speed drive for use on three-phase induction AC motors. Refer to the 160 User Manual for details. Your order must include • Catalog number of the drive • If required. It is microprocessor controlled and fully programmable for a variety of applications.37-4. 4 . EN6024-1) • C-Tick AS/NZS2064 ➀ External components and proper guidelines must be followed. BA10NPS1 Drive Ratings Input Voltage Rating 200-240V 50/60 Hz Single-Phase kW 0. add suffix “P1” to the catalog number.75 1.3A 3.BA03NSF1 160 .55 0.0A 6.5 2.AA12NSF1 160 .55 0.AA08PPS1 160 .AA18NPS1 160 .AA03PPS1 160 .BA04PPS1 160 .0 HP 0.5A IP 20 (Open Style) Analog Signal Follower Model Catalog Number ➀➂ 160S .5 0.AA12NPS1 160 .5 0.AA12PSF1 160 . 5 .75 1.BA04PSF1 160 .AA03NSF1 160S .AA02NSF1 160 .AA03NPS1 160 .75 1.0A 4.AA04PPS1 160 .3A 3.BA02NSF1 160 .AA03NSF1 160 .75 1.3A 4.37 0.BA01NPS1 160 .2A 1. For example: Catalog Number 160-AA02NSF1 becomes 160-AA02NSF1P1 ➁ Meets IP54/65/66 (NEMA 12/4/4X) when installed in suitable enclosure.BA02PPS1 160 .AA03PPS1 160S .BA02PSF1 160 .5A 8.BA06PPS1 160 .AA03PSF1 160 .BA01PPS1 160 .AA12PPS1 160 .0A 18.BA06NPS1 160 .AA08PSF1 160 .AA02NSF1 160S .AA08NSF1 160 .AA08PPS1 160 .0A 10.BA04NPS1 160 .0A 1.0A 1.5A 200-240V 50/60 Hz Three-Phase 380-460V 50/60 Hz Three-Phase Preset Speed Model Catalog Number ➀➂ 160S .0 0.2A 1.AA04NPS1 160S .BA03PSF1 160 .5A 8.75 1 2 3 5 0.AA18PSF1 160 .AA04NSF1 160 .3A 3.55 0.AA04PPS1 160S .0A 4.AA02PSF1 160S .0A 4. To order a drive with a Program Keypad Module installed.AA08NSF1 160 .BA10PSF1 200-240V 50/60 Hz Three-Phase 380-460V 50/60 Hz Three-Phase Preset Speed Model Catalog Number ➀➂ 160S .75 1 2 3 5 0.AA02NPS1 160 .5 0.AA04PSF1 160 .AA02PPS1 160 .AA18PPS1 160 .5 0.BA06PSF1 160 .2 4.0A 12.BA03NPS1 160 .5 0.37 0.BA01PSF1 160 .55 0.7A 2.75 1 2 3 5 Output Current Rating 2.5 0.BA02NPS1 160 .55 0.37 0.37 0.2 4.0 HP 0.5 0.0A 10.0A 4.75 1 2 0.0 0.AA04NSF1 160S .BA10PSP1 ➀ The Bulletin 160 comes standard with a Ready/Fault indication panel.BA10NSF1 IP 20 (Chassis Mount) ➁ Analog Signal Follower Model Catalog Number ➀➂ 160S .5A 8.37 0.37 0.AA03NPS1 160S .AA02NPS1 160S .75 1.75 1 2 0.5 2. ➂ For pricing information refer to the Bulletin 160 Price Sheet.5A 8.Standard Drives Program Catalog Number Description 160 Bulletin Number – AA02 Drive Rating (must be specified) N Enclosure Rating (must be specified) SF1 Control Model (must be specified) P1 Programmer (optional) Product Selection Drive Ratings Input Voltage Rating 200-240V 50/60 Hz Single-Phase kW 0.AA02PPS1 160S .0A 2.3A 4.5 2.AA08NPS1 160 .5 0.BA03PPS1 160 .AA02PSF1 160 .75 1 2 3 5 Output Current Rating 2.AA18NSF1 160 .AA08NPS1 160 .0A 12.0A 6.BA04NSF1 160 .5 2.BA01NSF1 160 .55 0.75 1.AA03PSF1 160S .2 4.0A 2.3A 3.2 4.7A 2.AA08PSF1 160 .AA04PSF1 160S .0A 18.AA04NPS1 160 .BA06NSF1 160 . Connects the Remote Programming Adapter to either the Remote or CopyCat Keypad Module. Footnote 1.Allows control and monitoring of parameters via the networks listed below. ➀ For pricing information refer to the Bulletin 160 Price Sheet.Provides the ability to program or monitor individual drive parameters or upload and download all drive parameters.Provides a simple interface connection for the Remote and CopyCat Keypad Modules. See page 5.Provides the ability to program and/or monitor all drive parameters as well as provide local keypad control (start. 160-RPA Cables . 160-P2 CopyCat Keypad Module . 6 . stop and reverse functions). Program Keypad Module .Windows“ based software package that provides an intuitive means 9306-4KS0EFF for monitoring or configuring Allen-Bradley drives and communications adapters. for information on how to order this option factory installed. 160-P3 FAULT READY Remote Programming Adapter Remote Programming Adapter . This module is provided as “standard equipment” when no other factory installed options are ordered.Standard Drives Program Operator Interface & Communication Devices Catalog Number ➀ 160-B1 Accessory FAULT READY Description Ready/Fault Indicating Panel . Communication modules are as follows: • DeviceNet • RS232 Serial Communications • Profibus • Interbus 160-DN2 160-RS1 160-PD1 160-IB1 DriveExplorer™ Software .85 in. See page 8 DeviceNet FAULT COMM READY Communications Module .) to the overall depth of the drive. A Remote Programming Adapter (160-RPA) and cable must be ordered separately. Several different cable lengths and types are available.Provides the ability to mount the operator interface remote from the drive. A Remote Programming Adapter (160-RPA) and cable must be ordered separately.Indicates if the drive is READY for operation or if a FAULT condition has occurred. These modules add 21. 160-P1 Remote Keypad Module .4 mm (0. See page 16 for dimensional information. See Page 8 See Publication 1204-5. Parameter 52 (DB Enable) must be set to 5% to achieve this performance level.Allows use of 24V DC “sink logic” control.and DC+. Capacitor Module . or reflected wave protection when installed on the load side of the drive. The 24V DC interface attaches directly to the drives' control terminal block. Consult the 160 Drive User Manual for recommendations on when to use this device. When used for reflected wave protection.1 24V DC Interface Module .Reduces conductive emissions to meet EMC compliant installations. Consult the 160 Drive User Manual for recommendations on when to use this device.Provides extended ride through capability and increases inherent braking performance. one for preset speed models and one for analog signal follower models. See Page 9 See Page 14 Line Filter Module .Provides external dynamic braking capability for applications with a duty cycle rating not exceeding 5%. See Page 8 See Page 15 RWR Module . See Page 9 See Page 15 Line Reactor . For applications greater than 5%.Provides input power conditioning when installed on the line side of the drive. a resistor package must be properly sized to avoid overheating. 7 .Standard Drives Program Accessories Ordering Information See Page 8 Dimension Information See Page 14 Accessory Description Dynamic Brake Module . This module connects to the load side power terminals marked DC. the reactor should be mounted close to the motor. The line filters are designed so that the drive can be mounted on top (piggyback) of the line filter module to help reduce overall enclosure size. See Page 8 No added panel space is necessary with this device. This device is designed for installation close to the output terminals of the drive. Two versions are available.Reduces potentially destructive reflected wave spikes that can occur in applications with long cable distances between the drive and motor. 75 1 2 3 5 0.5 2.75-2.3 ft. Three-Phase 380-460V.5 0.0 HP 0.2 kW (1-3 HP) for Series A or B drives Fan Replacement Kit.37 0. NEMA Type 1 and 5% impedance reactor types are also available.4 ft.0 m (16.75-2.37 0.0 m (9.2 4.75 1 2 3 5 Catalog Number ➅ – – 160-BMA1 160-BMA2 – – 160-BMA1 160-BMA2 160-BMA2 160-BMA2 ➂ – – 160-BMB1 160-BMB2 160-BMB2 160-BMB2 ➂ Catalog Number ➁➅ – – – – 1321-3R4-B 1321-3R4-A 1321-3R4-A 1321-3R8-A 1321-3R12-A 1321-3R18-A 1321-3R2-B 1321-3R2-A 1321-3R2-A 1321-3R4-B 1321-3R8-B 1321-3R18-B Catalog Number ➃➅ – – – – – – – – – – 1204-RWR2-09-B 1204-RWR2-09-B 1204-RWR2-09-B 1204-RWR2-09-B 1204-RWR2-09-B 1204-RWR2-09-B ➄ ➀ ➁ ➂ ➃ Series B 24V Interface Modules are required for use with Series C Drives. refer to publication 1321-2. Catalog numbers listed are for 3% impedance open style units. 0.) Cable Ferrite core (unwound) Ferrite core (wound) Repair Parts Catalog Number 160-FRK1 160-FRK2 160-FRK3 Description ➅ Fan Replacement Kit. 8 .) Cable 3.55 0. 4 kW (5 HP) for Series C drives Drive Ratings Dynamic Brake Module Line Reactors . TWO UNITS MUST BE USED.3 ft.75 1 2 0. ➄ The 1204-RWR2-09-B may be used at a 10.5 0.Standard Drives Program Accessories and Repair Parts – Field Installed Accessories Catalog Number 160-DM-SF1➀ 160-DM-PS1➀ 160-C10R 160-C10 160-C30 160-C50 1321-M001 1321-M009 Description ➅ 24V DC Interface (Analog Model) 24V DC Interface (Preset Model) 1.75 1.55 0.2 kW (1-3 HP) for Series C drives Fan Replacement Kit. Single-Phase 200-240V.1 for dimensional information on RWR Devices. 0.5 Amp current rating providing the cable length from drive to motor is less than 122 meters (400 feet).Open Style RWR Module Input Voltage Rating 200-240V. 50/60 Hz.0 m (3.) Cable w/ right angle connector 1.5 2.0 0.0.2 4.5 0.0 m (3.) Cable 5.75 1. 50/60 Hz.5 0. Three-Phase kW 0.8 ft. ➅ For pricing information refer to the Bulletin 160 Price Sheet. Refer to Publication 1204-5. 50/60 Hz. wired in parallel.55 0.75 1.37 0. 75 1. Three-Phase 380-460V.5 0. 9 . 50/60 Hz. 50/60 Hz.55 0.Standard Drives Program Accessories and Repair Parts – Field Installed Drive Ratings “LF” Line Filter Module “RF” Line Filter Module Capacitor Module Input Voltage Rating 200-240V.5 0.75 1. ➁ The 160RF type filters have been tested with a maximum motor cable length of 25 meters (82 feet) for both 230V and 460V units. ➂ For pricing information refer to the Bulletin 160 Price Sheet.15) for detailed installation considerations.75 1 2 3 5 0. Three-Phase kW 0.37 0.5 2. Single-Phase 200-240V.55 0.55 0. 50/60 Hz.2 4. Refer to the 160 User Manual (publication 0160-5.37 0.37 0.5 2. ➅ Must be used with Series C drives.75 1 2 3 5 Catalog Number ➀➂➃ 160S-LFA1 160S-LFA1 160S-LFA1 160S-LFA1➄ 160-LFA2 160-LFA2 160-LFA2 160-LFA2 160-LFA2 – 160-LFB1 160-LFB1 160-LFB1 160-LFB1 160-LFB1 – Catalog Number ➁➂➃➅ 160S-RFA-9-A 160S-RFA-9-A 160S-RFA-9-A 160S-RFA-16-B 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-14-A 160-RFB-14-A 160-RFA-22-B 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-14-A 160-RFB-14-B Catalog Number ➂ 160-CMA1 160-CMA1 160-CMA1 160-CMA1 160-CMA1 160-CMA1 160-CMA1 160-CMA1 160-CMA1 160-CMA1 160-CMB1 160-CMB1 160-CMB1 160-CMB1 160-CMB1 160-CMB1 ➀ The 160LF type filters have been tested with a maximum motor cable length of 75 meters (246 feet) for 230V units and 40 meters (131 feet) for 460V units.5 0.0 HP 0. ➃ Bulletin 160 Series C drives (with proper filter) meet: – Overall EMC requirements of EN61800-3 for Second (Industrial) Environments – High frequency conducted and radiated emissions of EN61800-3 for (First) Residential Environments – High frequency conducted and radiated emissions of EN55011 for (Second) Industrial Environments ➄ Must mount separately when used with Series C drives.0 0.2 4. Refer to the 160 User Manual for more detailed installation considerations.75 1 2 0.5 0.75 1. CE conformance. Branch Circuit Protective Devices (Consult the 160 User Manual) Input Power Conditioning – See Line Reactor on page 7 Line (EMC) Filter – See page 7 Dynamic Brake Module – See page 7 R/L1 S/L2 T/L3 BR– BR+ Operator Interface or Communication Module –See page 6 ESC SEL 1 2 3 4 5 6 7 8 9 10 11 U/T1 V/T2 W/T3 DC– DC+ Capacitor Module – See page 7 Reflected Wave Protection – See Line Reactor or RWR Module on page 7 Motor Cable Type and Length Recommendations – (Consult the 160 User Manual) Class 10 Overload Protection – provided by the 160 drive Motor – See publication 1329R-1.Standard Drives Program Bulletin 160 Block Diagram Brake Module Capacitor Module BR+ L1/R L2/S L3/T BR– DC+ DC– T1/U T2/V T3/W Motor Frequency Reference Preset Speed Model TB3 -1 TB3 -2 TB3 -3 TB3 -4 GND/PE TB3-1 TB3-2 TB3-3 (Common) TB3-4 Analog Model –10V to +10V or Potentiometer or 4-20 mA Reverse Start Programmable Input Common Control Power Bus Voltage Circuitry GND/PE Current Circuitry Fault Feedback CPU Program Keypad Module TB3-5 TB3-6 TB3-8 TB3-7 Opto Isolator Relay Circuitry TB3-9 TB3-10 TB3-11 User Programmable Output Branch Circuit Block Diagram Short circuit and overload protection are requirements of any motor branch circuit. Input power conditioning.0 10 . motor cable length and motor cable type (reflected wave and capacitive current coupling considerations) are important considerations of drive applications. SW2 Input impedance 250 ohms Input impedance 100k ohms 1k to 10k ohms.7 4.75 1 2 3 5 0. 50/60 Hz 200 .0A 18.7 7.Standard Drives Program Specifications Drive Ratings IP20 Catalog Number Single-Phase Input.460V – – – – – – Three-Phase Input. setting 8 provides 4 preset speeds and 2 accel/decel times 11 .75 1.5A Input Ratings Operating Voltage Range 180-265V 180-265V 180-265V 180-265V 180-265V 180-265V 340-506V 340-506V 340-506V 340-506V 340-506V 340-506V kW 0.3A 3.5 0.2.37 0.0 7. 50/60 Hz 160-AA02 160-AA03 160-AA04 160-AA08 160-AA12 160-AA18 160-BA01 160-BA02 160-BA03 160-BA04 160-BA06 160-BA10 Output Ratings Output Current 2.55 0.4 2. Configurable inputs for 2 or 3 wire control IP 20/IP66 (NEMA Type 12/4/4X) 0 to 50 degrees C (32 to 122 degrees F) 0 to 40 degrees C (32 to 104 degrees F) –40 to 85 degrees C (–40 to 185 degrees F) 0 to 95% (non condensing) 1.5 2.0A 6. Stop.240V 160S-AA02 160S-AA03 160S-AA04 160S-AA08 – – 380 .drive has an internal 12V power supply that provides10mA (typical) current.6 1.0A 10.0 HP 0.1 12.8 2.300 feet) without derating Adjustable from 0V to input voltage 0 to 240 Hz .0A 12.75 1 2 3 5 kVA 1.1 10.0A 4.000 meters (3.0A 1.5% (Typical) Standard 6kV (Series C drives) Start.5 0. Also accepts open collector/solid-state input with maximum leakage current of 50µA.37 0.5 2.0 2.2 4.0 0.0 G Operational .5 G Non-operational 15 G Operational .3A 4.55 0.7A 2.5A 8.2A 1.75 1. Optional 24V DC interface allows use of 24V DC “sink logic” inputs. Forward/Reverse Control Inputs (Analog Signal Follower Model Only) Analog Input (4 to 20mA) Analog Input (-10 to +10V DC) External Speed Potentiometer PI Control SW1.7 4.3 Dynamic Braking Torque Without With External External Resistor Resistor 100% 100% 100% 50% 50% 20% 100% 100% 100% 50% 50% 20% – – 200% 150% 115% 100% – – 200% 150% 115% 100% Power Dissipation IP20 (Open Style) 20W 25W 35W 74W 107W 137W 25W 30W 37W 50W 77W 120W IP 20 (Chassis Mount) 4W 5W 10W 15W 20W – 4W 5W 8W 15W 20W – Input/Output Ratings (All Drive Ratings) Output Voltage Output Frequency Efficiency Transient Protection Environmental Specifications (All Drive Ratings) Enclosure Ambient Temperature IP 20 IP 66 (NEMA Type 12/4/4X) Storage Temperature Relative Humidity Vibration Shock Altitude Control Inputs Control Input Type For dry contact closure input .2 4.Programmable 97. 2 Watt minimum Parameter 46.30 G Non-operational 1.4 1. setting 9 provides PI Control function Parameter 46. 2 line.Select from a family of boost curves Trip free operation. and DIRECTION controls 200% hardware limit.1A at 230V AC. I2t overload protection . 16 character LCD display SPEED. 0.1 to 600 seconds Stops all PWM output Applies DC voltage to the motor for 0 to 25 seconds Applies DC voltage to the motor for 0 to 25 seconds with Auto Shutoff Resistive Rating: 0. Overvoltage trip occurs at 800V DC bus voltage (equivalent to 575V AC incoming line voltage). 2A at 30V DC Inductive Rating: 0. 300% instantaneous fault Embedded temperature sensor trips if heatsink temperature exceeds 95 degrees C (203 degrees F) DC Bus voltage is monitored for safe operation Overvoltage trip occurs at 400V DC bus voltage (equivalent to 290V AC incoming line voltage). SW3 Control Output Programmable Output (form C relay contact) Control Features PWM Algorithm Switching Device (3-Phase Output) V/Hz Ratio Carrier Frequency DC Boost Current Limiting Motor Protection Overload Pattern #0 Overload Pattern #1 Overload Pattern #2 Acceleration/Deceleration Time(s) S-Curve Accel/Decel Time(s) Stopping Modes Ramp to Stop Coast DC Injection Brake DC Injection Braking w/ Auto Stop Protective Features Overcurrent Excessive Temperature Over Voltage Drive Rated Input = 200-240V AC Drive Rated Input = 380-460V AC Under Voltage Drive Rated Input = 200-240V AC Drive Rated Input = 380-460V AC Control Ride Through Ground Fault Faultless Ride Through Output Short Circuit Programming Programmer / Display Type Program Keypad Module .5 seconds . Undervoltage trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line voltage).typical value 2 seconds Protection in both Start and Run Mode 100 milliseconds Any output phase to phase short Sine weighted PWM with harmonic compensation IGBT (Insulated Gate Bipolar Transistor) Programmable Adjustable from 2 kHz to 8 kHz in 100 Hz increments (factory default is 4 kHz) Adjustable .1 to 600 seconds 0 to 100% of accel/decel time . RUN. 0. Continued Control Inputs (Preset Speed Model Only) SW1. DC Bus voltage is monitored for safe operation Undervoltage trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line voltage). coordinated for drive and motor protection. Programmable from 1% to 180% of drive Output Current.4A at 125V AC.Standard Drives Program Specifications. STOP.150% for 60 seconds.not to exceed 60 seconds 4 modes (programmable) 0.6 character LED display Remote Keypad Module . SW2. Minimum ride through is 0.2A at 230V AC. 200% for 30 seconds (Provides Class 10 overload protection) Flat response over speed range (no speed compensation) Speed compensation below 25% of base speed Speed compensation below 100% of base speed 0.4 character LED display CopyCat Keypad Module . 1A at 30V DC Programmable for eleven different functions Configurable inputs for control of 8 preset speeds and 2 accel/decel times Local Controls 12 .2A at 125V AC. 0 (2.Standard Drives Program Analog Signal Follower and Preset Speed Models .Approximate Dimensions Dimensions are shown in millimeters (inches).1 (1. No clearance is required between drives with the exception of the 2. 200-240V AC & 380-460V AC 1.01) 4.5 (0.19) 60.23 lbs.9 (4.4 mm (0.36) Approximate Weight is 2.0 (3.) Mounting Holes 4.0 (2.5-3 HP).0 (2.36) 130.61) 129.5-1 HP).4 Places 81.0 (3.3 (7.54) 60.5 (0.5 (7.11) 60.28) 1 2 3 4 5 6 7 8 9 10 11 U/T1 V/T2 W/T3 DC– DC+ 28.0 (2.07 lbs.3 (3.37 kW-0.5 (4.) is required around the top.2 kW (3 HP) rating which requires 8.94 kg (2. Single-Phase.2 kW (0.2 (1.0 (3. 0.8 (5. 13 .5 kW (2 HP).4 (6.00) ESC SEL 83.09) 192.0 kW (5 HP).51) Approximate Weight is 0.1 (7.37 kW-2.33 in.75 kW (0.39) 1 2 3 4 5 6 7 8 9 10 11 U/T1 V/T2 W/T3 DC– DC+ 39.37 kg (5.62) Mounting Holes 5.0 (5.50 in. 200-240V AC 92.0 (6. Three-Phase.58) ESC SEL 111.4 Places R/L1 S/L2 T/L3 BR– BR+ 60.) 193.36) 101.36) * NOTE: 12.12) 152.7 mm (0. 200-240V AC 80. 200-240V AC & 380-460V AC 0.15) 60. Single-Phase.36) 165. Dimensions are not to be used for manufacturing purposes.11) R/L1 S/L2 T/L3 BR– BR+ 180.18) .0 (2.22) . bottom and front of all drives.). Three-Phase. 0 (8.0 (8.78) 96 (3.2 kW (3 HP) Rating Phase Width Depth 0.94) DANGER + – GND BR BR 27.15) 54. -BMB2 334.51) 130.1 (7.5-1 HP) 0.1 (7.1 (8.68) R/L1 S/L2 T/L3 BR– BR+ 179.5 kW (2 HP) 4.5 kW (2 HP) and 7.12) 114.) through 1.0 (6.0 (0.0 (1.6 Places Dynamic Brake Module 71.00) Approximate Lead Length 225.23) Dia.57) 4.18) Dia.) for 2.55) 86.1 (4.7 (2.41) 140.0 (13.84) 175. -BMB1 245.9 (1.27) 210.8 (0.0 (5.97) 40.15) 63.4 Places 110. All Ratings Width 130.47) A B 254.37-.14) 5.61) Depth 54.83) 48.86) 314.0 (9.05)* ESC SEL 210.12 (2. 4 Places Catalog Number 11.48) 96 (3.9 (4.36) 160-BMA1.84) 195. Continued Dimensions are shown in millimeters (inches).78) 112.5 (0.0 (5.0 (6.2 kW (3 HP) 1. Dimensions are not to be used for manufacturing purposes.37-1.5-2 HP) 2.0 (3.32) 13.75 kW (0.Standard Drives Program Approximate Dimensions.0 (5.9 (0.1 (5.97) WARNING Capacitor Module 8.86) Approximate Weight is 7. .4 (3.51) w/DeviceNet Module 97.61) 244 (9.0 (12.2 (1.15) 14 .5 (0.26 kg (16 lbs.0 (0.37) A B 140.5 (3. Chassis Mount.27) 1 2 3 4 5 6 7 8 9 10 11 U/T1 V/T2 W/T3 DC– DC+ *Cutout Dimension Customer Panel 5.49)* 98.64) 160-BMA2.5 kW (0.30) 50.0 (4.9 (5.71 kg (17 lbs.89) 244 (9.0 (10.0 kW (5 HP) 1 3 3 1 3 175.0 (1.9 (0.11) 150.2 (2.61) 244 (9.40) 7.7 (2.20) Diameter . 0 (1. Dimensions are not to be used for manufacturing purposes.5 (0.10) 104 (4.0 (7.48) E 37 (1.25) 133 (5.3 7.26 x 0.44) 51 (2.10) 104 (4.3 (0.17) 160-RFB-14-B 227 160-RFA-22-B (8.44) 37 (1.5 (0.18) 50.95) 75 (2.95) 75 (2.00) 51 (2.5 (2.5 (0.21) E Three-Phase filter shown (single-phase filter is the same size) 15 .18 x 0.40) 112 (4.18 x 0.40) 112 (4.0 x 5.87) Approximate Lead Length F A B Catalog Number A 160S-RFA-9-A 182 (7.98) 53 (2.42) 163 (6.10) 51 (2.00) 63 (2.26) M4.98) 50 (1.10) 104 (4.18) 2 Places 6.00) 76 (3.00) 127 (5.87) 55.0 (2.00) 51 (2.00) 79 (3.26 x 0.5 (0.6 x 4.18) 2 Places 6.40) D 50 (1.40) 112 (4.9 x 5.00) B 104 (4.85) B 163 (6.98) 50 (1.5 x 6.00) 127 (5.18) F 6.42) C 37.6 x 4.94) 160-RFA-16-B 160S-LF (All) 174 160-LF (All) (6.95) E M4.00) 76 (3.5 x 6.5 (0.36) C 200.18) 2 Places 6.5 (0.95) 87 (3.26 x 0.00) 152 (6.27 x 0.5 (0.5 x 6.35) 163 (6.6 x 4.28 x 0.00) 133 (5.26) M4.98) 50 (1.47) 37.90) 74 (2. Line Reactor Catalog Number 1321-3R2-A 1321-3R2-B 1321-3R4-A 1321-3R4-B 1321-3R8-A 1321-3R8-B 1321-3R12-A 1321-3R18-A 1321-3R18-B A B E D C A 112 (4.6 x 4.47) 47.10) 53 (2.10) 127 (5.5 (0.00) Line Filter Module D 60.10) 86 (3.44) 37 (1.25) C 74 (2.21) (0.5 (1.17) 160-RFB-14-A 182 (7.00) 51 (2.44) 37 (1.00) 152 (6.00) 152 (6.42) 163 (6.10) 53 (2.18 x 0.17) 160-RFB-5-A 182 (7.5 (1.42) 212 (8.00) 152 (6.43) 75 (2.00) 76 (3.26 x 0.00) 51 (2.97) D 75 (2.40) 152 (6.18) 2 Places 6.Standard Drives Program Approximate Dimensions. Continued Dimensions are shown in millimeters (inches).26) M4.00) 76 (3.5 (1.90) 76 (3. 5 (5. Continued Dimensions are shown in millimeters (inches). DeviceNet and RS-232 Module 70.5 (2.1 (1.A.0 (3. 35.09) ESC SEL 140.5 (0.85) FAULT COMM READY MADE IN U.94) 7.0 (3.68) ➁ 21.0 (5.76) 135.0 (2.32) 129.0 (0.0 (0. ➁ Module adds this dimension to the overall drive depth.16) diameter. Dimensions are not to be used for manufacturing purposes. RS232 Serial Comm 67.76) ➀ 17.0 (0.34 (0.0 (2.20) 100.0 (5.4 (0. 6 places 16 .06) 160-RS1 CAT ➀ Required for module removal.68) SER Remote Keypad Module 128.4 (0.1 (6.51) 3.45) 5.62) PROGRAM RUN FORWARD REVERSE 70.12) maximum thickness 4.30) 90.S.3 (5.38) 11.54) 168.Standard Drives Program Approximate Dimensions. forward. 2.300 feet) without derating RS232 (160-RS1) Supplied by drive 1.1 Hz 1 Volt 0. 2400.0 G Operational.300 feet) without derating Profibus (160-PD1) Supplied by drive 1.5 G Non-Operational 15.1 Hz Numeric Value 1 Degree C Binary Number Numeric Value Numeric Value Binary Number 0.5 G Non-Operational 15. 30. 30.1% Numeric Value Numeric Value Numeric Value 17 .5 G Non-Operational 15.25 watts maximum NA Autobaud 9.25 watts maximum NA 500Kb NA Interbus S DRIVECOM 20 (21) NA NA NA NA No Yes Yes 0 to 50 degrees C (32 to 122 degrees F) –40 to 85 degrees C (–40 to 185 degrees F) 0 to 95% non-condensing 1.0 to 240.0 to 240.000 meters (3.1 Degrees Numeric Value Binary Number 0.01 kW 1 Volt 0.000 meters (3.0 G Operational. 4800.0 to 90.0 G Operational. and reverse discrete inputs 0. 250.0 G Operational.0 G Operational.0 G Operational. 9600 BPS BCC or CRC DF1 Point to Point.0 G Non-Operational 1. 0V to 815V for 460V controllers 0. 2. accelerating. decelerating Used by Rockwell Automation field service personnel Displays firmware version Displays the status of start.000 meters (3. DF1 Multidrop NA NA NA NA NA NA NA 0 to 50 degrees C (32 to 122 degrees F) –40 to 85 degrees C (–40 to 185 degrees F) 0 to 95% non-condensing 1.5 G Non-Operational 15.Standard Drives Program Communication Module Specifications Specification Electrical Supply Voltage Power Consumption Network Input Current DeviceNet (160-DN2) Network Supply Voltage 11-25V DC 1 Watt 40 mA Maximum 125.0 degrees Used by Rockwell Automation field service personnel Displays the status of preset speed discrete inputs Displays the analog input as a percent of full scale Stores the last fault that occurred Stores the second most recent fault that occurred Stores the third most recent fault that occurred Units 0.0 Hz Retains faults for troubleshooting 69 to 150 degrees C (156 to 302 degrees F) Running. 30. 30.25 Watts Maximum NA 1200.0 Hz 0 to max voltage 0 to 2 times drive rated output current in units of 0.01 Amps 0.0 G Non-Operational 1.01A 0 to 2 times drive rated output power in units of 0. stop.01kW 0V to 410V for 230V controllers.0 G Operational. 2.0 G Operational.0 G Non-Operational 1.Kb to 12Mb NA Profibus -DP NA NA NA NA No Yes Yes 0 to 50 degrees C (32 to 122 degrees F) –40 to 85 degrees C (–40 to 185 degrees F) 0 to 95% non-condensing 1. 500 KBPS NA DeviceNet No No Yes Yes No Yes NA 0 to 50 degrees C (32 to 122 degrees F) –40 to 85 degrees C (–40 to 185 degrees F) 0 to 95% non-condensing 1.000 meters (3.300 feet) without derating Communications Baud Rates CheckSum Protocol Explicit Peer-to-Peer Messaging I/O Peer-to-Peer Messaging Configuration Consistency Value Faulted Node Recovery Master/Scanner I/O Slave Messaging Slave Telegram Environmental Ambient Operating Temperature Ambient Storage Temperature Relative Humidity Vibration Shock Vibration Display Parameter Descriptions Parameter Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Parameter Name Output Frequency Output Voltage Output Current Output Power Bus Voltage Frequency Command Last Fault Heatsink Temperature Controller Status Controller Type Control Version Input Status Power Factor Angle Memory Probe Display Preset Status Analog Input Fault Buffer 0 Fault Buffer 1 Fault Buffer 2 Description 0. 2.300 feet) without derating Interbus (160-IB1) Supplied by drive 1.0 G Non-Operational 1. 0 0 Three-wire 0 0 4.0 Disable 0 0 0 0 0 60 External 0 3 20 30 40 45 50 55 60 20 20 50 2 0 0 0 100 0 0 0 0.0 10.0 seconds 0.0 to 240.0 kHz 0 to 9 0.Standard Drives Program Program Parameter Descriptions Parameter Number 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 78 79 80 81 82 83 84 Parameter Name Accel Time 1 Decel Time 1 Minimum Frequency Maximum Frequency Stop Mode Select Base Frequency Base Voltage Maximum Voltage Boost Select Skip Frequency Skip Frequency Band Motor Overload Select Motor Overload Current Current Limit DC Hold Time DC Hold Voltage Input Mode Output Configure Output Threshold PWM Frequency Restart Tries Restart Time DB Enable S-Curve Clear Fault Memory Probe Address Reset Functions Program Lock Internal Frequency Frequency Select Zero Offset Preset Frequency 0 Preset Frequency 1 Preset Frequency 2 Preset Frequency 3 Preset Frequency 4 Preset Frequency 5 Preset Frequency 6 Preset Frequency 7 Accel Time 2 Decel Time 2 IR Compensation Slip Compensation Reverse Disable Analog Select Analog Input Minimum Analog Input Maximum Compensation Software Current Trip Stall Fault Time PI Proportional Gain PI Integral Gain PI Process Reference PI Dead Band Description 0.0 to 240. DC Injection w/ auto shut off 10 to 240 Hz 20 to 230V for 230V drives.0 to 240.0 seconds 0.Ramp.0 to 240.0 Hz 0. Max derating 25 to 200% of drive rated current in units of 0.0 to 600.0 Hz 0.0 Hz 0.01 0 0 18 .01 0.0 Hz 0.1 to 600.1 to 600. 4 fan/pump curves 0 to 240 Hz 0 to 30 Hz Three settings .0 to 240.0 seconds 0 to 240 Hz 0 to 240 Hz Four settings .0 to 240.0 seconds Used to set percent duty cycle for external dynamic braking 0 to 100% accel/decel smoothing Resets faults Used by Rockwell Automation personnel Used to reset drive to factory default settings or update input mode Protects user settings 0. 20 to 510V for 460V drives 8 boost settings.0 seconds 0 to 150% 0. Coast.0 Hz 0.0 Hz 0.5 to 300.0 to 5.0 to 8.0 Hz 0.0 Hz 0.No derating.0 Hz Selects source of frequency (internal or external) Used to add or subtract any system offset to analog input 0. Min derating.0 0 10.0 to 240.0 to 240. 20 to 460V for 460V drives 20 to 255V for 230V drives. DC injection braking.0 Hz Disables Reverse Input Used to select between unipolar and bipolar inputs Sets the percent of analog input to represent Minimum Frequency Sets the percent of analog input to represent Maximum Frequency Compensates for Motor Instability or Resonance Software instantaneous current trip Selects amount of time the drive is in a stall condition prior to a fault occurring Proportional Response of PI Regulator Integral Gain of PI Regulator PI will regulate to this setpoint value PI will ignore errors less than this value Factory Default 10.0 0 60 Ramp 60 230/460 230/460 2 240 0 No derating 115 150 0.01 amps 1 to 180% of drive rated current 0 to 25 seconds 0 to 115V Configurable terminal block provides 10 different control schemes 11 different settings for a variety of drive status conditions 0 to 815 2.0 to 240.0 to 600. 37 0.5A 8A 12A 1. See page 20.3A 3A 4.75 1 2 3 5 Output Current Rating 2. 19 . communication modules should be ordered as separate options. Three-Phase kW 0.Standard Drives Program – 160Z Catalog Number Description 160Z – Bulletin Number AA02 Drive Rating (must be specified) F Enclosure Rating (must be specified) S Control Method (must be specified) N Filter Option (must be specified) N➀ Communication (Future Option) N Motor (Optional) Product Selection Drive Rating Input Voltage Rating 200-240V.5 0. Three-Phase ➀ When using 160Z as wall mount.75 1.5 2.2 0.55 0.2A 1. 50/60 Hz. 50/60 Hz.55 0.5 2.75 1 2 3 0.75 1.2A 8.1A Catalog Number without Motor➁ 160Z-AA02FSNNN 160Z-AA03FSNNN 160Z-AA04FSNNN 160Z-AA08FSNNN 160Z-AA12FSNNN 160Z-BA01FSNNN 160Z-BA02FSNNN 160Z-BA03FSNNN 160Z-BA04FSNNN 160Z-BA06FSNNN 160Z-BA10FSNNN with Integral CE Filter — — — — — 160Z-BA01FSFNN 160Z-BA02FSFNN 160Z-BA03FSFNN 160Z-BA04FSFNN 160Z-BA06FSFNN 160Z-BA10FSFNN 380-460V. consult factory.7A 2.37 0.2 4 HP 0. ➁ For 160Z drives mounted on motors.5 0.3A 4A 5. ➀ ➁ ➂ ➃ ➄ 20 .RS232 Communication Terminal Block .2 HP ➃ .7 kW ➄➅ Hardware . severe duty.1 meter cable. 3 . For mounting with Allen-Bradley 1329RS motors. IEC Motor. Remote Keypad Module 160-P2 Module for remote mounting.7 kW at 35°C and 2 kHz. 0. CopyCat Keypad Module Hand held module with upload/download capability to program.5 . motor mount . 0. Has program.3 meter cable. wall mount .DeviceNet™ .0 kW at 40°C and 4 kHz. These modules can be mounted inside the 160Z.Motor cable glands. 160-RPA circuitry is included as standard. 3. Maximum continuous output is 3. cast iron.Profibus Communication Terminal Block .Profibus .NEMA motor. wall mounting only . Includes 10 pin DeviceNet Connector. .Power cable glands .Interbus In/Out Communication Terminal Block . locking each end Communication Modules and Accessories Allow control and monitoring of parameters via the networks listed below.SEW. 160-P3 CopyCat Keypad Module 160-P3 160Z-C10 160Z-C30 160Z-C50 DeviceNet FAULT COMM READY DeviceNet Communication Module 160-DN2 160-DN2 ➂ 160-RS1 160-PD1 160-IB1 160Z-RTB 160Z-PTB 160Z-ITB 160Z-ISM 160Z-ABN1 160Z-ABN2 160Z-SEW1 160Z-SEW2 160Z-SEW3 160Z-G25 160Z-G20 160Z-G16 160Z-DC 160Z-DCW 160Z-FRK 160Z-GSK 160Z-WMK 160Z-WMA See Publication 9306PL001A-EN-P. 160-RPA is not required with 160Z drives. locking each end . For mounting with SEW. Cables ➁ Connects the 160Z to either the Remote or CopyCat Keypad Module.Wall mount adapter DriveExplorer™ Software Windows based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communication adapters.SEW. monitor and operator interface capability. RS232 Serial Comm FAULT COMM READY RS-232 Serial Communication Module 160-RS1 FAULT COMM READY Profibus Communication Module 160-PD1 Profibus-DP CC BA TR FLT RD Interbus Communication Module 160-IB1 InterBus ➅ 160-P1 is not compatible with 160Z drives. locking each end .Interbus Side Metal plate (5 holes) Motor Adapters .NEMA motor.5 HP ➃ .Fan replacement kit .Spare gasket kit (includes all gaskets) . IEC Motor.37-1.SEW.Wall mounting kit (includes one 160Z-G20) . D-Type IEC motors.5 kW ➄ .Interbus . IEC Motor.Debris cover. . 2.Communication and I/O cable glands Accessories . 3.Debris cover.RS-232 Serial Communication .Standard Drives Program – 160Z Operator Interface➀ & Communication Devices Accessory Remote Keypad Module 160-P2 Catalog No.5 meter cable. monitor and control drive.2 kW ➄ . 5 2.5 0.7 7. 2 Watt minimum Parameter 46. Stop.Programmable 97.4 1.75 1.55 0.0A 12. 24V Inputs Start.5A 8.7 4.0A 1.Drive has an internal 12 volt power supply that provides 10 mA typical current flow.2 0.5% (Typical) Standard 6kV (Series C drives) Configurable inputs for 2 or 3 wire control 21 .75 1 2 3 5 Output Current 2.0A 5.75 1 2 3 0.300 feet) without derating Adjustable from 0V to input voltage 0 to 240 Hz .3A 4.2 4.0 7.37 0.0A 4.0 G Operational .2.37 0.1A Input Ratings Operating Voltage Range 180-265V 180-265V 180-265V 180-265V 180-265V 340-506V 340-506V 340-506V 340-506V 340-506V 340-506V kVA 1.7A 2.5 0.2A 1. setting 9 provides PI Control function Parameter 46.1 1.55 0.5 G Non-operational 15 G Operational . Dropping Water. Forward/Reverse Control Inputs Analog Input (4 to 20mA) Analog Input (-10 to +10V DC) External Speed Potentiometer PI Control SW1.8 2.0 2.2A 8. 50/60 Hz 200 .Standard Drives Program – 160Z Specifications 160Z Drive Ratings IP20 Catalog Number Three-Phase Input.3A 3.4 2.3 Dynamic Braking Torque Without External With External Resistor Resistor 100% 100% 100% 50% 50% 100% 100% 100% 50% 50% 20% – – 200% 150% 115% – – 200% 150% 115% 100% Input/Output Ratings (All Drive Ratings) Output Voltage Output Frequency Efficiency Transient Protection Environmental Specifications (All Drive Ratings) Enclosure Ambient Temperature IP 20 IP 66 (NEMA Type 12/4/4X) Storage Temperature Relative Humidity Vibration Shock Altitude Control Inputs Control Input Type Dry Contact Inputs .460V 160Z-BA01 160Z-BA02 160Z-BA03 160Z-BA04 160Z-BA06 160Z-BA10 Output Ratings kW 0. IP 65 (NEMA Type 4X) 0 to 50 degrees C (32 to 122 degrees F) 0 to 40 degrees C (32 to 104 degrees F) –40 to 85 degrees C (–40 to 185 degrees F) Condensing. Hose Down for maintenance with water.000 meters (3.75 1.1 12.5 2.30 G Non-operational 1. SW2 Input impedance 250 ohms Input impedance 100k ohms 1k to 10k ohms.7 4.0 HP 0.240V 160Z-AA02 160Z-AA03 160Z-AA04 160Z-AA08 160Z-AA12 380 . setting 8 provides 4 preset speeds and 2 accel/decel times 24V DC interface on Regulator Board (selectable through jumpers) allows use of 24V DC sinking inputs. soaped water or acid agents 1. 1A at 30V DC Programmable for eleven different functions 22 . coordinated for drive and motor protection. 0. 300% instantaneous fault Embedded temperature sensor trips if heatsink temperature exceeds 95 degrees C (203 degrees F) DC Bus voltage is monitored for safe operation Overvoltage trip occurs at 400V DC bus voltage (equivalent to 290V AC incoming line voltage).1 to 600 seconds Stops all PWM output Applies DC voltage to the motor for 0 to 25 seconds Applies DC voltage to the motor for 0 to 25 seconds with Auto Shutoff Resistive Rating: 0.2A at 125V AC. 2A at 30V DC Inductive Rating: 0. Overvoltage trip occurs at 800V DC bus voltage (equivalent to 575V AC incoming line voltage).Standard Drives Program – 160Z Specifications.4A at 125V AC.2A at 230V AC.5 seconds . Undervoltage trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line voltage).External Keypad Module Two Digit Parameter Number and Four Digit Value Speed.not to exceed 60 seconds 4 modes (programmable) 0. DC Bus voltage is monitored for safe operation Undervoltage trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line voltage). 0. I2t overload protection . Stop and Direction 200% hardware limit. Run. Continued Control Output Programmable Output (form C relay contact) Control Features PWM Algorithm Switching Device (3-Phase Output) V/Hz Ratio Carrier Frequency DC Boost Current Limiting Motor Protection Overload Pattern #0 Overload Pattern #1 Overload Pattern #2 Acceleration/Deceleration Time(s) S-Curve Accel/Decel Time(s) Stopping Modes Ramp to Stop Coast DC Injection Brake DC Injection Braking w/ Auto Stop Protective Features Overcurrent Excessive Temperature Over Voltage Drive Rated Input = 200-240V AC Drive Rated Input = 380-460V AC Under Voltage Drive Rated Input = 200-240V AC Drive Rated Input = 380-460V AC Control Ride Through Ground Fault Faultless Ride Through Output Short Circuit Programming Programmer Display Type Keypad Controls Optional . Programmable from 1% to 180% of drive Output Current.150% for 60 seconds.Select from a family of boost curves Trip free operation.1A at 230V AC. 200% for 30 seconds (Provides Class 10 overload protection) Flat response over speed range (no speed compensation) Speed compensation below 25% of base speed Speed compensation below 100% of base speed 0.1 to 600 seconds 0 to 100% of accel/decel time .typical value 2 seconds Protection in both Start and Run Mode 100 milliseconds Any output phase to phase short Sine weighted PWM with harmonic compensation IGBT (Insulated Gate Bipolar Transistor) Programmable Adjustable from 2 kHz to 8 kHz in 100 Hz increments (factory default is 4 kHz) Adjustable . Minimum ride through is 0. 5 (8.5 (7.30) 130.25) 23 .70) 185. Wall Mount 42. Dimensions are not to be used for manufacturing purposes.0 (9.28) Diameter .46) 235.12) 7.Standard Drives Program – 160Z Approximate Dimensions Dimensions are shown in millimeters (inches).5 (1.4 Places 207.0 (8.0 (0.17) 215.0 (5. Select Enclosure Options and follow the Option Rules.3A 4. If the "EMC" option is not selected.BA03SF1-AF 160 . Select basic Catalog Number based on application requirements (i. Catalog Number Description 160 – AA02SF1 – Bulletin Number Drive Rating and Control Model Type (must be specified) AF Enclosure Rating (must be specified) – DS-D17 Options (specify as needed) Product Selection Drive Ratings Input Voltage Rating 200-240V 50/60 Hz Single-Phase 200-240V 50/60 Hz Three-Phase Output Current Rating 2.5 0.BA02PS1-AS 160-BA03SF1-AS 160 . enclosure and all required options.5 2.BA10PS1-AS 380-460V 50/60 Hz Three-Phase kW 0.0A 18.AA03PS1-AS 160-AA04SF1-AS 160 .AA03PS1-AF 160S .55 0.AA12SF1-AF 160 .5A 8.AA02PS1-AF 160S .1 Important: When the "EMC" option is selected.AA12PS1-AF 160-AA18SF1-AS 160 .0A 1.BA04PS1-AF 160 .0A 4.5 0. Voltage.AA03SF1-AF 160S .AA08PS1-AF 160 .AA04SF1-AF 160 . & Canada) UL508C CAN/CSA C222 No.BA06SF1-AF 160 .AA08SF1-AF 160 .AA02PS1-AF 160 .55 0.BA04SF1-AF 160 .AA02SF1-AF 160S .5 0.BA03PS1-AF 160 .AA02PS1-AS 160S-AA03SF1-AS 160S .37 0.AA18SF1-AF 160 .55 0.0A 6.AA03PS1-AS 160S-AA04SF1-AS 160S .75 1.5A Catalog Number IP66 (NEMA 4/12) Analog Signal Follower Model 160S .7A 2. etc.37 0. 14 EMC Directive 89/336/EEC EN 61800-3 EN 50081-2 EN 50082-2 C-Tick (Australia) AS/NZS2064.DS-D17.AA03PS1-AF 160 .AA03SF1-AF 160 . 2.BA10PS1-AF 24 .0 0. A complete drive package may be specified by assembling a single catalog number string that includes a base drive.75 1 2 3 5 Preset Speed Model 160S . CE (Europe) Low Voltage Directive 73/23/EEC EN60204-1 EN50178 Compliance certifications include: UL/cUL (U.5 HP).BA01PS1-AS 160-BA02SF1-AS 160 .5 2.AA02SF1-AF 160 .AA18PS1-AF 160 .AA12PS1-AF 160 .AA04SF1-AF 160S .AA18PS1-AS 160-BA01SF1-AS 160 .AA08PS1-AF 160 . The catalog number is: 160-AA02SF1-AF.75 1 2 0.AA04PS1-AS 160S-AA08SF1-AS 160S . three-phase.BA01SF1-AF 160 .3A 3.BA01PS1-AF 160 .BA02PS1-AF 160 . wire type.AA08PS1-AS 160-AA12SF1-AS 160 .75 1 2 3 5 0.37 kW (0. For example: a 200-240VAC.3A 3.e.BA04PS1-AS 160-BA06SF1-AS 160 . 0.BA06PS1-AF 160 .BA10SF1-AF IP66 (NEMA 4X .0A 12.75 1.37 0.75 1.AA02PS1-AS 160-AA03SF1-AS 160 .2 4.BA02SF1-AF 160 .0A 10.Standard Packaged Drives Ordering Instructions The Standard Packaged Drive Program allows users to create drive packages based on their specific needs.AA08PS1-AS 160-AA02SF1-AS 160 . terminal blocks.AA08SF1-AF 160 .AA04PS1-AF 160S .AA04PS1-AF 160 . Ordering Instructions: 1. reference the Bulletin 160 Series C User Manual for proper installation instructions.0A 4.2A 1. For example: the catalog number with a fused disconnect switch and Start-Stop pushbuttons is: 160-AA02SF1-AF.5A 8.0 HP 0.S. Horsepower.0A 2.5 0.BA03PS1-AS 160-BA04SF1-AS 160 .BA06PS1-AS 160-BA10SF1-AS 160 . Custom Configured Drives Program Drive packages that cannot be ordered via a catalog number can be customized to meet customer requirements for specific options such as special enclosure sizes and colors.AA04PS1-AS 160-AA08SF1-AS 160 . Control Model and Enclosure Ratings).2 4. analog signal follower model and a IP66 (NEMA Type 4/12) enclosure.304 Stainless Steel) Analog Signal Follower Model Preset Speed Model 160S-AA02SF1-AS 160S . the product will ship with an RFI "RF" type filter. RS1C. RS1C. D33. 24V powered off DeviceNet Option) .37-4. 3 HP 9.D13. -P2C. P2C.D32➈ . the drive is supplied with a factory installed “Ready/Fault” indicating panel as standard.D33 . DN2C DN2C. All Analog Models DMPS1C. D36. MX19 . DNBC2. P1C. PIC. enclosure type and options. P1C. D32.44W x 17H x 9. P2C. RPAC.DN2C .D35 . P1C. DMSF1C DNSC2. DNBC2. RPAC. For pricing information refer the Bulletin 160 Price Sheet. Remote Keypad Module option includes the RPA and cable. RPAC. build the catalog string in the following manner: Bulletin number. P2C. RPAC. D33. Factory Installed Enclosure Option Catalog Configuration 0.IB1C . RS1C. RPAC.D17 . DNBC1. RS1C.2-4 kW (3-5 HP) w/o a disconnect or Remote Keypad Module and all drives with a disconnect. See page 27 for connector locations. DNBC1.DNRC➆ -➁ . MX14. P1C.D36 . (-DN2C).MX12.5-2 HP 8.DMSF1C 24V DC Interface Card for Preset Speed Drive .D13. DN2C option must be selected. DNBC1.MX12. (RS1C). DNBC2. P2C. MX12. -D17 DN2C.D61 “Local/Remote” & “Local Control Off/Run Forward” 800T Selector Switches . i.0 kW (3-5 HP) with the Remote Keypad Module is 3. RS1C. D33. MX19 . -P2C DN2C. Note: Options are to be configured in alpha-numeric sequence. 120V AC Separate Control Power Required. STD READY FAULT DNSC1. D35. D61.P1C .37-1. RS1C.PDIC . RPAC. AS DMPS1C. drive rating. RPAC. MX12. P1C. Ready/Fault. D17. D32.DNBC1➅ Nema 4/12 5 pin connector bottom mounted . D35. 45. STD READY FAULT -LTN120 D35. P2C. DN2C. Ready Fault Includes 10 point DeviceNet Connector. RPAC.D17. RPAC. Ready/Fault. Female connector #1A5000-34 User supplied.RPAC . -D17 DN2C.D13. RS1C. D36. RS1C. P1C. RS1C.5-2 HP) without a disconnect or Remote Keypad Module or MX14 or EMC is 4. RPAC. MX19 . DNSC2. STD READY FAULT DNSC1.MX19 Control Interface Cards: 24V DC Interface Card for Analog Drive .DNSC2➅ Nema 4x 5 pin connector side mounted . Ready Fault. -P2C. If a (-P1C).D13. LTN120. PR1C.Standard Packaged Drives Factory Installed Enclosure Options Description Operator Interface DeviceNet Module➀ Serial Communication Module Profibus Module (Drive Mounted) Interbus Module (Drive Mounted) DeviceNet I/O Relay 24 DC Input / Replay Output with 5 point DeviceNet Connector Option Code ➉ . AS. RS1C. D33.EMC➆ Motor Brake Option: Motor Brake Contactor and Surge Supressor (100M cont.LNT120➇ DeviceNet Enclosure Mounted Connector Options➄: . D32 must be used with D33 or except with option P2C. P1C. MX19 . P1C.D35. 5 pin DeviceNet Connectors are Brad Harrison type.61W x 16. P2C. -P2C. 2.RS1C . -D17 DN2C. RPAC. RS1C.D36. Option Rules Option Maximum Number of Cover Devices Description 0. must be used with D13. MX19 . Ready/Fault. RS1C. 25 . P1C. MX14 or EMC is 5. D17 DN2C. Ready/Fault. MX19. MX12. D17. P2C. IB1C P1C. P2C .5H x 9.DNBC2➅ Nema 4x 5 pin connector bottom mounted Electro Magnetic Compatibility . RPAC. DNSC2. MX19.P2C➃➆ .DNSC1➅ Nema 4/12 5 pin connector side mounted . STD READY FAULT DNSC1. All Preset Speed Models DMFS1C. D36.D13 . D17. control model. LTN120. MX19 .DS Cannot be used with P1C. D17.DMPS1C 120V AC Interface Module for Analog and Preset Speed Drives .MX14➅➆ ➀ ➁ ➂ ➃ ➄ ➅ ➆ ➇ ➈ ➉ . MX19.15D. Ready/Fault. -D17.O.46D Option is not CE/C-Tick. MX12. D61.e. When used with option P2C. Start-Stop (D17) = 2 Cover Devices Forward-Reverse (D32) = 1 Cover Device White Run Pilot Light (D35) = 1 Cover Device = 4 Total When ordering. Interposing Relay . MX12. (RPAC) or (P2C) is not specified. D17.MX12 “Local/Off/Remote” 800T Selector Switch with One N. Ready Fault. All Preset Speed Models . See Dimensions/locations page 27. RPAC. When catalog string contains a communication module. MX12. D33 Ready/Fault Panel Program Keypad Module (Drive Mounted) Remote Programming Adapter Remote Keypad Module Fused Disconnect Switch (Class J Fuses) Cover Mounted Devices: “Hand-Off-Auto” Selector Switch “Start-Stop” Push Buttons “Forward/Reverse” Selector Switch “Local/Remote” Selector Switch White “Drive Run” Pilot Light➂ Red “Drive Fault” Pilot Light➂ “Speed” Potentiometer . PIC.5 kW (0. Enclosure dimensions with or without disconnect: 0. RS1C. P2C. 2 (1.6 (2.88) 160.79) 27.43) (1. LTN120.8 (17.0 (5.15) 190.22) Diameter .8 (7. LTN120.00) 12. 7. 200-240V AC and 380-460V AC (without DS.37 kW-0. P2C.82) 175.22) Diameter .46) 38.25) 244. 214.59) 406. Single-Phase.7 (0.4 (1.05) 40.30) 40. P2C.37 kW-0.1 (0.75 without the following options: DS.50) Position 1 Position 2 Window Bulletin 160 5.4 12.1 (11.57) 36.7 (0.6 (0.50) 431.6 (7.00) 12.4 (1.0 (7.2 kW (3 HP).37 KW-1.50) Position 1 Position 2 190.1 (16.6 (2.75 kW (0.0 (7. LTN120.5-1 HP). Single-Phase.27) Enclosure Door 6.75 kW (0.23) 142.4 (1.61) 229.50) 183.1 (0.0 (5.4 Places Position 3 Position 4 Enclosure Door Figure 2 0.1 (1.5-2 HP).37 -.1 (0.0 (6.5 kW (0.1 (1.75) 157.18) 54.22) Diameter .48) Window 210.25) (0. MX14 or EMC) with the following options: DS.27) 292.5-2 HP).0 (6.1 (8.28) 6.4 Places 6.9 (9. 200-240V AC (without DS.5 kW (0.8 (6.1 (1.50) 20. 200-240V AC (without DS.6 (0.3 46.44) 174.1 (8.7 (0. LTN120.30) 14.00) Position1 Position2 Window 210.50) Figure 3 2.89) 160.4 (8. MX14 or EMC) 7.1 (8.5 (2.59) 419.15) 38.37 KW-1. LTN120.5-1 HP). P2C. P2C. MX14 or EMC) . P2C. Three-Phase. P2C.08) 177.50) 62. Three-Phase.0 (6. 200-240V AC and 380-460V AC (without DS.6 (0.5 (0. MX14 or EMC) 0.0 (5. 200-240V AC and 380-460VAC (with and without DS or with P2C.59) 54.50) 142.6 Places Enclosure Door 26 .1 (16. MX14. MX14 or EMC) 0.4 (16. Three-Phase.9 (0.1 (9.59) 177.27) Position 3 Position 4 Position 5 5.50) 5.8 (7. MX14.27) Position 3 Position 4 Position 5 38.0 (6.30) 146.6 (0. LTN120.48) 210.Standard Packaged Drives Approximate Dimensions for 160 NEMA Type 4/12 & 4X Stainless Steel Enclosures Figure 1 0.00) 419. LTN120. 8 (7.2 (7.00) 81.00) 157.4 (8.0 (6.37) 177.79) Ø 22.8 (5. LTN120.5 kW (2 HP).4 (0.4 (0. MX14 or EMC) 4 kW (5 HP).18) 454.88) 50. Single-Phase.0 (6.9 (2.1 (11.8 (7. LTN120.3 (3.37) 81.00) Ø 22.4 (0.20) 107.8 (7. Figure 4 1. P2C.4 (17.Standard Packaged Drives Approximate Dimensions.2 214. MX14 or EMC) DeviceNet Connector Option Locations Figure 5 DNSC1 and DNSC2 187.88) 259. 200-240V/380-460V AC (with DS.4 (0.00) Ø 22.11) 177.00) 292.88) 177.8 (2.3 (3.8 (10.00) 85.18) 70. Continued Dimensions are shown in millimeters (inches).89) 406.4 (16.5 (7.23) Ø 22.8 (7.4 (0. 200-240V AC (with DS.4 (0.75) 27 . Three-Phase. Dimensions are not to be used for manufacturing purposes.1 (5.38) 129.38) 85.6 (3.88) DNBC1 and DNBC2 187.9 ( (2.44) 157.79) ) Ø 22.88) 146.20) 70. P2C.50) 177.88) Ø 22.9 (3. Fax: (49) 6261 17741 Asia Pacific: Rockwell Automation.com/support/abdrives Publication 0160-TD001F-EN-P — August 2003 Supercedes 0160-TD001E-EN-P — November 2002 Copyright ® 2003 Rockwell Automation.rockwell. Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation. 55 Newton Road.2000. Allen-Bradley Drives Technical Support Tel: (1) 262. 27/F Citicorp Centre. Fax: (1) 864. there are specialists at local sales offices and distributor locations across North America and around the world.382. We also offer global technical services. Our capabilities enable us to become your “Complete Automation™” partner. SSC.512.2222.297. Tel: (1) 864. Brühlstraße 22. Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation.S. Rockwell Automation is committed to helping you meet everchanging customer demands for more. www. Tel: (852) 2887 4788.5201 Headquarters for Allen-Bradley Products. Fax: (1) 414. Fax: (65) 6356-9011 U. Greenville.2433 Europe/Middle East/Africa: Rockwell Automation.212. integration and maintenance of your automation system. 1201 South Second Street. Tel: (65) 6356-9077. Vorstlaan/Boulevard du Souverain 36.rockwellautomation. Its simplistic design will help save time and money in set-up.5200. Milwaukee. #11-01/02 Revenue House. specializing in a full spectrum of value-added services and expertise to help simplify maintenance and enhance productivity.4800. . 777 East Wisconsin Avenue. Tel: (1) 414. All rights reserved. Germany. WI. Fax: (1) 414.212. Causeway Bay. 53202-5302 USA. 6040 Ponders Court. D-74834 Elztal-Dallau. 1170 Brussels.com Corporate Headquarters Rockwell Automation. Hong Kong. Belgium. Printed in USA.512. SC 29615-4617 USA. DriveExplorer. Inc.8176. Email: [email protected]. 18 Whitfield Road.com. Tel: (49) 6261 9410. Milwaukee. WI 53204-2496 USA. Fax: (1) 262. Windows is a registered trademark of the MicroSoft Corporation.ab. Complete Automation and the Complete Automation graphic are trademarks of Rockwell Automation. For Allen-Bradley drives support. Singapore 307987. DeviceNet is a trademark of the Open DeviceNet Vendor Association. Tel: (32) 2 663 0600. Online: www. Suite 1400. Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation.The Allen-Bradley Bulletin 160 Smart Speed Controller (SSC) is a world class product that provides the application flexibility needed to meet today’s changing plant floor environment. less expensive product in less time.4444 Europe/Middle East/Africa: Rockwell Automation SA/NV. Tel: (1) 414.