Alegria AnalyserService Manual Legal & warranty..............................................................................4 Safety Information...........................................................................5 References to other documentation ....................................................................................... 6 Intended Use..........................................................................................................................7 References to other documents ............................................................................................. 8 Tools required ........................................................................................................................ 9 General description ........................................................................10 Block Diagrams (overview) ............................................................11 General Theory of operation...........................................................12 ID Module ............................................................................................................................12 Dispensing Module...............................................................................................................12 Wash and Soak Module ....................................................................................................... 13 Analyse module ................................................................................................................... 14 Turning plate module ........................................................................................................... 14 Climate module .................................................................................................................... 14 User interface module ..........................................................................................................15 Printer module...................................................................................................................... 16 Mechanics............................................................................................................................ 16 Teleca Instrument Platform ..................................................................................................17 Hardware .............................................................................................................................18 Service Software on PC .......................................................................................................18 Maintenance...................................................................................19 Preventive Maintenance....................................................................................................... 19 Basic Function test instruction and record............................................................................ 20 Annual preventive maintenance instruction and record ........................................................21 Service, Trouble shooting...............................................................22 Initial information:................................................................................................................. 22 Symptoms ......................................................................................23 Service & Adjustment/replacement procedures.................................................................... 25 Error codes and actions ....................................................................................................... 26 Service centers...............................................................................37 Instruction: how to remove the front air filter ...............................38 Instruction: how to exchange dispense needles............................. 46 Instruction: how to exchange wash needles ..................................50 Instruction: how to exchange filter in bottles ................................54 Instruction: how to replace rear ventilation filter .......................... 57 Instruction: how to replace the fuses.............................................60 Instruction: how to adjust the tension of the dispense unit belt .... 63 Instruction: how to adjust the tension of the turning table belt.....66 Instruction: how to replace the printer .......................................... 69 Instruction: how to cut and assemble fluid lines and assemble couplings .......................................................................................................72 2(101) Instruction: how to remove the covers ..........................................76 Instruction: how to replace the OD module.................................... 91 3(101) on defective material and assembly. However. the warranty will be considered invalid. 4(101) . If the above points are not strictly observed. the system package contains this manual and a service manual and may contain one or more amendments to the manuals. as modifications may have been carried out since the production of this manual. Any reproduction in whole or in part is strictly prohibited. before using the device. The device must be used in accordance with the intended use and the instructions put forth in the Safety Information section (instruction for use and this manual). not wear of parts. ORGENTEC Diagnostika GmbH is not responsible for any personal injury or any damage resulting from incorrect use or incorrect performed service of the analyser. from the day of purchase.LEGAL & WARRANTY The content of this manual are the property of ORGENTEC Diagnostika GmbH. This manual including the service manual and any amendments must be thoroughly read. At the time of printing. ORGENTEC Diagnostika GmbH offers one-year warranty. repairs and modifications. ORGENTEC Diagnostika GmbH is only responsible for the reliability and performance of the device if the following are strictly observed: Authorized personnel (see back of manual for authorized service centres) carry out all service. this manual correctly described the device and its functions. ORGENTEC Diagnostika GmbH is only responsible for replacement of defective parts. The warranty does not cover damage resulting from incorrect use or user maintenance or from authorized software modification. Do not connect the power connector or any anything other than the appropriate input on the device. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). The analyser conforms to IEC/EN 61326 and shall not be exposed to higher levels of disturbance. These may affect the performance of the device. Do not attempt to open the device or any cover unless it is described within this manual. wash buffers 1 and 2). If the analyser shall be transported and the transport conditions is to be less than 0 degrees Celsius (32 Degree Fahrenheit) Then the analysers liquid system must be emptied to avoid equipment damage. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. The device has connections to mains supply e. Do not immerse the device in water or any other liquid (See the Maintenance/Cleaning section for specific details). Adhere to the following recommendations for safe and proper operation of the device: Follow the packaging/ un-packaging procedure to avoid personal injuries. CB radios or other forms of radio communication. Use only ORGENTEC Diagnostika GmbH spare parts. Do not run the device without having the fluid bottles connected (waste. and/or electromagnetic fields. Never use the device near mobile telephones. Failure to do so could result in equipment damage or personal injury.g. Unplug the power connector from its power source before cleaning or servicing. Do not attempt to open the device or any cover unless it is described within this manual. The analyser shall not be exposed to direct sunlight nor be placed in a draught environment. distilled water. Handling of samples shall follow laboratory infection risk procedures. 5(101) . Do not refill the fluid container(s) while the container(s) are in the device or when in use. Failure to do so can result in equipment damage. equipment damage or property damage. Ensure that the power cord does not become pinched between mechanisms during normal operation. accessories and consumables. All service shall be performed by ORGENTEC Diagnostika authorized personnel.SAFETY INFORMATION This product is CE marked in conformity with the requirements of the IVD Directive 98/79/EC. Consumables and spare part list Symbols Installation Power on/off procedure General operation Overview descriptions Setup diagram Software description Shutdown Replacement procedures How to load and exchange sample plates/ samples How to empty waste fluid and load buffers How to load printer paper How to remove Transport locking Calibration Software upgrade Maintenance Cleaning Waste disposal Technical specifications Measures and weights Classification Operation conditions Storage and transport conditions 6(101) .References to other documentation The below topics are described in Instructions for use (Use the Instructions for use together with this service manual). Basic Information Packaging/un-packaging Procedure Packaging. Intended Use The Alegria analyser is intended for use by trained personnel to process and read IVD test strips supplied by the ORGENTEC. i. References to other locations. The manual will describe certain or common parts or procedures of interest and not all details. the most common foreseeable issues that can be of interest. The Alegria analyser by it-self is not diagnostic. All service of the Alegria analyser is to be carried out by authorized service personnel. The instrument is to be used in medical laboratories. This manual and the other manuals such as Intended Use shall be consulted for an overview. 7(101) . The results obtained shall be used only in conjunction with other medical evidence to diagnose conditions of the human body. such as manuals drawings or part lists are to follow.e. The intention of this service manual is to give an overview of the main parts and systems in the instrument. if the referred document is not amended to the manual you may need to contact you representative. References to other documents The below documents are of engineering type and require specific knowledge to comprehend. Title Content Instructions for Use Description of normal operation and technical data Quick Guide A quick reference on how to get started using the instrument Service software manual Description of Service software 8(101) . if there are questions do not hesitate to contact your representative for assistance. LAN Win 2000 / XP Pro.Tools required The table below gives an indication on the required tools for servicing the instrument.5 mm + 7 mm 1 set 6 Torque wrench (adjustable torque) X-XX 1 7 USB memory stick USB 1.1/2.0 compliant Serial port. Modem. Mouse/pointing device 10 Service PC cable Null modem cable 1 11 USB – Serial Adapter 1 11 Tension meter ContiTech VSM-1 1 12 Tube cutter 1 13 USB Keyboard 1 14 USB Hub 1 9(101) . # Type Size /type Qty 1 Allen key(s) 2-8 1 set 2 Screwdriver PH2 2 3 Screwdriver POZ 2 4 Screwdriver STD 1 5 Spanner 6-16 + 5. 256 Mb Ram CD.1 compliant 1 8 Service Software 9 Service PC Laptop/notebook. 12-15” TFT 1 P4. USB 1. 800Mhz. TFT-display. discreet and active components. To accomplish these things there are a need for different modules (see general description). Most of the modules contains hardware. tubing solenoids. fasteners. Optics: LED’s. embedded software. optical receivers. sheet metal structure and chassis OEM components: Power supply. valves. regulation electronics Fluid system: pumps. 10(101) . and fluid containers. Mix and Analyse according to a test protocol (the user defines the protocol). The general functionality of the instrument is best described as an instrument that can be loaded with test strips containing different fluids that the instrument will: Collect. structural components) Electronics: Printed Circuit Boards. These modules are interconnected and controlled by the instruments software. electronics Climate system: fans. Wiring: Connections and wiring harness Enclosures: Plastic covers. Display. software and mechanics.GENERAL DESCRIPTION The Alegria analyser is built up by a large number of different modules. The results are presented on display and printed. connectors etc. The Instrument is divided into different modules such as: ID module Dispensing module Wash and soak module Analysis module Turning plate module Climate control module User Interface module Printer module Teleca Instrument Platform Service PC module Motorized Sample bay These modules are supported or contains the following: Mechanics: custom made details (machined parts. connections. Printer Software: Operating system and application. BLOCK DIAGRAMS (OVERVIEW) All block diagrams are electronically appended: Electronic connections diagram Connection diagram for IO Board Connection diagram for Motherboard Fluid system diagram Fluid system overview diagram Wiring diagram Internal cables diagram Note: Click the link and the document will be shown. 11(101) . GENERAL THEORY OF OPERATION The Alegria analyser different modules are described in the following sections (list of modules). ID Module The ID module consists of two barcode readers, one internal and one external. The external is optional for the end user to use. The module is responsible for linking patient data with a sample strip by reading the bar code attached on the strip (CODE 128) with an external bar code reader. The module also handles the identification and positioning of the test strips in the instrument with an internal bar code reader (fixed). The internal barcode reader is mounted to the chassis in a fixed position. The external barcode reader is mounted to a holder on the right side of the instrument. It is connected to a COM port on the back of the instrument and can be removed for customers that do not wish to use it. Dispensing Module The Dispensing module should dispense sample and the liquids that are already pre- filled in the strip (conjugate, substrate, cut-off, sample buffer) into other wells in the strip. It moves in radial direction compared to the turning plate and in vertical direction. The Dispensing module consists of a precision pump and two separate needles, one for use of dispensing conjugate and one for use of dispensing the other liquids (programmed by process developer with the Alegria Developer SW). The separate needle for conjugate is to ensure that there is no risk for cross contamination of conjugate with the other liquids. The precision pump is set to dispense volumes in a range of 10-200 µl and smallest step is 1µl, (The volumes to dispense are programmed by process developer with the Alegria Developer SW). Each needle can move independently of the other down into a well and up above the strip so the carriage can reposition itself over the next well. Radially the distance between the two needles is fixed so when one needle has to be moved in this direction the other one will follow. The whole needle feed tubing is filled with hydraulic fluid (distilled water) to achieve as high accuracy as possible. All tubing’s and needles for the dispense system can be washed with either distilled water or wash buffer. 12(101) Wash and Soak Module This Wash and Soak module actually consists of three separate stations, two identical “wash & soak” stations and one dry suction station. The “wash & soak” stations main task is to put wash buffer solution inside the two reaction wells on the strips. The stations do not perform the actual cleaning of the wells. This is done chemically by the wash buffer solution. The station only removes whatever liquid present in the wells and thereafter fills it with wash buffer. The reason that there are two identical stations is that the cleaning procedure should be performed twice. The turning plate positions a strip under the first station that sucks the reaction wells dry and fills them with wash buffer. Then the turning plate moves on until the strip ends up underneath the other station. The wells are sucked dry and filled once more. The “drier” station main task is to remove wash buffer solution inside the two reaction wells on the strips. The turning plate positions a strip under the station that sucks the reaction wells dry. All tubing’s and needles for the wash and soak system can be washed with either distilled water or wash buffer. Wash and Soak station The wash and soak stations consists of two pair of needles, one pair for each reaction well in the test strip. A pair of needles consists of one aspiration needle and one dispense needle. The functionality of the wash and soak stations is that first it shall aspirate the contents of the reaction well and then dispense wash buffer into the reaction wells. In order to ensure a complete aspiration of the liquids in the wells the aspiration needle is longer than the dispensing needle and is also damped by a spring. This solution facilitates the aspiration needles to always ensure contact with the bottom of the strip to achieve the best performance when aspirating. Dry suction station The dry suction station consists of two aspiration needles, one for each reaction well. The dry suction stations purpose is the aspirate the reaction wells completely dry before the next liquid is dispensed into the reaction well. These aspiration needles are damped with a spring to always ensure contact with the bottom of the strip to achieve the best performance when aspirating. Placement of stations The three stations are placed inside the instrument so that there are two “empty” rotation steps between each station, this means that if each step takes 30 seconds it will take a strip 1 minute to pass from the “end” of one station to the “start” of the next station. This is since when the strip is filled with wash buffer it shall react for at least 30 seconds in the well. 13(101) Analyse module This Analyse module measures the optical density of the test samples. It has two channels, positioned over two adjacent wells. The measurements are made at 650 nm and the range is 0 to 2,0 OD (Optical Density). LED´s are used as light source and before each measurement a reference voltage is measured and the same voltage is then used when measuring. This leads to a very accurate and self-calibrating system. Turning plate module This Turning plate module shall position each sample strip to its right position between the different stations. A stepper motor drives the turning plate. A sensor records where the home position is for the turning plate. The turning plate is a rotating table inside the climate module, on the turning plate three individual sample plates can be loaded. Each sample plate can hold up to 10 test strips. The three sample plates are individually keyed to the turning plate so the user cannot put them in the wrong position. Climate module The functionality of the Climate module is to keep a steady and controlled environment around the test strips heating or cooling dependent on what’s needed. It is designed as a closed compartment with the inner volume as small as possible to facilitate an efficient temperature control. The compartment is designed as round “thick” plate with enhanced insulation on all sides. In the middle of the “roof” of the climate chamber a peltier element with a heat sink and a small fan is placed to evenly spread the heat/cooling in the climate chamber. Below the heat sink there is a “collector” in case there will be humidity drops, this will then be collected an lead out through a hole in the engine shaft of the turning plate module. The temperature in the controlled environment around the test strips shall be 26 2 °C during the analysis run. The ambient conditions are specified to a temperature of 20- 32°C and a relative humidity of 25 – 75% this in combination that the dew point shall not exceed 23°C. 14(101) Level sensors The fluid bottles used in the instrument are: Two 1L bottles for wash buffer. i. external USB printer and external barcode reader are located at the back of the instrument. The lid is of the same material as the rest of the climate chamber. One 2. The opening and closing is done by pushing a “Open” or “Close” button on the touch screen. 15(101) . If these sensors are disconnected from the instrument the instrument will warn for low level in the bottles. ON/OFF switch The mains power ON/OFF switch is located at the back of the instrument in the lower right corner when standing in front of the instrument. The motor is current controlled so in case that something gets stuck in the opening when opening/closing the lid the motor will stop to avoid damage on person or material. Lid for printer paper The printer is located below the touch screen but inside the lid for the fluid bottles.e. If this sensor is disconnected from the instrument the instrument will warn for high level in the bottle. Therefore the lid for the fluid bottles must be opened in order to open the printer lid to change printer paper. When opening the lid the bottles are located inside the lid but separate from the rest of the instrument. any spillage of fluids when handling the bottles will not reach into the rest of the instrument. The wash buffer and distilled water bottles are each equipped with a level sensors that will warn if there is not enough liquid in the bottle to perform a analyse with 30 test strips.User interface module The user interfaces are defined to parts that the user can interact with. the lid for paper is mounted on the internal printer. One 5 L bottles for waste. such as: Touch screen A 10-inch colour touch screen is used for the instrument. External connections Connections for modem.5 L bottle for distilled water. service PC. The lid for paper is mounted on the internal printer Lid for fluid bottles In the front of the instrument the lid for the fluid bottled are located. Door for loading sample plates The door for loading sample plates is opened and closed mechanically by a DC motor. The waste bottle is equipped with a level sensor that will warn if there is not enough space in the bottle to perform a analyse with 30 test strips. 16(101) . Climate Module. ID-Module (Internal Identification). This is to facilitate easy mounting and module verification. top cover and two identical side covers The front lid is mounted to a sheet metal structure. external and internal: External Mechanics The covers consists of four items made from PU. Internal Mechanics Waste pump: This pump disposes of unwanted fluids. The side covers are mounted to a sheet metal structure. Wash and Soak module. Dispensing module. An external printer can be connected to the USB port of the instrument and the result will then be printed on this. lifting it free from the underlying structure. front lid. The touch display is mounted on a “tower” that connects with the back panel and stabilizes it. Mounting mechanics for PCBs: The PCB´s are mounted on sheet metal parts that also act as parts of the supporting structure. The robot is adjusted relative to the top cover to reduce the tolerance chain. Mechanics The mechanics has been divided into two categories. Turning Plate Module. Cabling and cable clips: Routing of cables and tubes for the purpose to make sure that the cabling does not disturb any of the movements. Robot structure: The main inner mechanics part is the robot structure where most off the modules are built up. The printer paper is fed out through the printer compartment door and the fluid bottle lid/door. Analysis Module (Light source and Analysis). The screws are covered by screw caps. open the lid and the printer compartment door. The pump can be used simultaneously by several components and hence runs until the last component turns it off. After the analyse sequence is finished the results are automatically printed The printer is placed in the right front corner of the instrument. fastened to the bottom plate by hinge bolts and held closed by a magnetic lock. The top cover is mounted to a sheet metal plate fastened to the bottom of the base plate. which is fastened to the bottom plate. integral skin foam. To replace the printer paper. When built up the modules can be test run on the robot level before the robot is actually built into the instrument.Printer module The instrument is equipped with an internal thermo-printer with a paper width off 112 mm. the back plate and indexed to the side covers. The display is screwed up against the top cover. A four channel UART for serial communication. for driving a loudspeaker. A connector for a JTAG emulator. The Alegria version of TIP consists of three different parts: The motherboard The I/O-board The analysis board The motherboard is equipped with: A 200-pin connector for fitting a Teleca CPU module. One quadrature sensor.Teleca Instrument Platform Teleca Instrument Platform (TIP) is designed to be a flexible foundation for a wide range of products. A socket for a SOCKET-MODEM. The I/O-board is equipped with: A LocalBus slave connector. One ON/OFF low side driver. The analysis board is equipped with: A LocalBus slave connector. Low-level stereo sound input and output. Backup battery for the real time clock. Two LocalBus master connectors. Four PWM low side driver outputs. optical or mechanical. with support hardware. 17(101) . Each TMS320 processor controls: Two 2-phase or 3-phase stepper motors. Four position sensors. An audio amplifier. with a main processor communicating with slave processors via a serial link. ISDN or GSM/GPRS. RAM and FLASH memory. Two USB ports. One SD-card memory socket. one for each processor. The TIP is based on distributed processing. built-in to the processor. A connector for a JTAG emulator. with a S3C2410X processor. An MSP430 mixed mode processor. A thermometer. “Local Bus”. Supporting hardware for measuring optical density. analogue. An Ethernet controller. Five TMS320 signal processors. Three serial ports. host and device. Five connectors for JTAG emulators. The main board handles communication. pumps and valves are located on the stepper board together with corresponding sensor inputs for home sensors. The analysis module has its own hardware that also measures the chamber temperature for the climate module. display interface and high-level logic. High power drivers for motors. End user The end user can download a copy of the patient archive Service technician Same as end user and test run the different modules Process developer Same as service technician and create and download new analyse files to the instrument.Hardware The hardware architecture spans over the modules and each electronics board handles functionality for several modules. There are three different types of PC SW for three different users. 18(101) . Service Software on PC From an external PC the user can connect to the instrument to download and test run the different modules on the instrument. quadrature encoders etc. Also check to see that none of the instrument components have been removed or modified. See Basic Function test instruction and record Preventive Maintenance The ORGENTEC Diagnostika instrument needs to be maintained properly. If in doubt replace the relevant parts. Follow the annual preventive maintenance instruction and document the maintenance in the record field. If in doubt.MAINTENANCE On a weekly basis. Check each item according to the instruction and make necessary adjustments. Additional Preventive maintenance is required according to the Service manual (see preventive maintenance). See Annual preventive maintenance test instruction and record 19(101) . test the device for proper function (basic function test) and inspect cables for cuts and other damage. If so replace with original parts. replace the relevant parts. Preventive maintenance and testing needs to be performed annually to ensure proper function of the instrument and to ensure a long operational life. Monthly Perform the monthly cleaning of all instrument tubing cleaning with the Alegria flush routine solution. TFT Display Check for visual abnormalities. Wipe the instrument dry with a dry cloth. if not clean (empty and dismantle and clean and refill) Accessories Check all accessories for proper fit and function. (Monthly Mandatory) Performance Perform a run with Positive Control (ORG 310) and test / QC test Negative Control (ORG 311) test devices. Fluid system Check for leakage. Check bottom of device for fluid. if found verify from where and if there is a leaks Check fluid containers: levels and if the bottles are clean. Controls Check touch screen.Basic Function test instruction and record Model: Serial number: Date: Function Procedure Result General Clean the instrument if needed (use a damp cloth with mild soap detergent). Date: Maintenance performed by: OK Inspected/checked/tested ok RA Repaired NOK Inspected/checked/tested Not ok RL Replaced C Cleaned NA Not applicable A Adjusted 20(101) . Replace dispense Check the dispensing (volume 100 µl) of both dispensing needles. If signs of turning plate drive deformation/wear then replace. needle Inspect for wear. if leakage or cracks then replace. if broken or has low performance then replace. Check the liquid level in cavities after washing. Date: Maintenance performed by: OK Inspected/checked/tested ok RA Repaired NOK Inspected/checked/tested Not ok RL Replaced C Cleaned NA Not applicable A Adjusted ORGENTEC Diagnostika GmbH Postfach 100352 D-55134 Mainz / Germany FD4. dispensing and turning plate motor. Replace the filter once a year. clean. Also check dispensing and suction motors. oil spindles. Accessories Check all accessories for proper fit and function. and check OD with ORG 3OD. Performance test / Perform a run with Positive Control (ORG 310) and optional QC test Negative Control (ORG 311) test devices. wear or breaks and replace if needed. Air filters Clean instrument with vacuum cleaner for dust. Check all tubes and valves for contamination. conjugate needle every 3 years).25F Maintenance Checklist. if found saturated replace (minimum once a year). But keep the Y-connection. please replace. Barcode scanner Clean barcode scanner and window. Analyse module and Check for contamination. Check dispense and Check drive belts for correct tension and wear. Date and time Check for date and time. Fluid system Check tubing and connections for leakage. Version 3 valid from 2012-01-02 Page 1/1 . Check for visual abnormalities. belt Frequency dispense belt 50 – 80 Hz (Target 65 Hz) Frequency motor belt 138 – 179 Hz (Target 158. Motors Check motor mounting screws for tightness. obstruction and cracks.5 Hz) Rotation plate Calibrate the rotation plate of the Alegria. Clean and wash. Waste tube Replace the whole waste tube. If damages larger than 1 x 1 cm. climate chamber Results: Strip 1 Strip 2 Strip 3 Strip 4 Check washing Verify that washing of reaction wells and washing of needles function function properly. TFT display Check touch screen and calibrate if needed. Replace both pump heads of waste pump once a year. Beginning from the pump head to the waste container. Check the rear ventilation filter for dust and obstruction. Bottom filter Check the filter in the fluid containers. Inspect the needles for wear. if broken or has low performance then replace (standard needle once a year. Institution: Date: Model: Serial number: Annual preventive maintenance instruction and record Function Procedure Result Cables Inspect the power cable and the other cables (cord and plug) for cuts. Check bottom of device for fluid. if found verify from where and if there is a leak. Temperature Double check the internal temperature inside the climate chamber against a calibrated external thermometer. Change the battery on the mother board every 3 years. Note: After any corrective action the preventive maintenance instruction should be performed. if so look up the error code and appropriate measure Check the error log for possible information about the problem If you have a Instrument or spare part you can interchange a part to verify the problem. Start by asking the operator about the issue to make it easier to find the problem. WARNING Follow the removal procedure if replacing any part. and to verify the problem. equipment damage or property damage. Troubleshooting by unauthorized personnel could result in personal injury.SERVICE. 22(101) . If the problem persists then see the symptom section and its corrective actions. WARNING Only facility-authorized personnel should trouble shoot the ORGENTEC Diagnostika Alegria Analyser. equipment damage or property damage could occur. TROUBLE SHOOTING Initial information: Begin gathering information about the problem. otherwise serious injury. Start by checking the obvious things first: Is the mains cable connected in both ends (wall outlet-Analyser) is the mains power on? Are the connections set as describes in the setup? Is there any physical damage to cables? Are there any parts obstructing the movement of the carousel? Are there any physical damage to mechanical parts? Is there fluid in the required containers Is there any error messages on the display Is there any user related problem Is there any Error code reported. find the one(s) that is most similar to the problem experienced with the instrument and follow the instruction(s). see How to change dispense needles Wash(and soak) needles are jammed If or for some reason the needle has been bent. see How to change wash needles The dispense unit will not move: Correctly How to adjust the tension of dispense unit belt Check that home sensor works properly. Check that the needle can move freely in z- direction as descried in How to change dispense needles. Incorrect volumes when dispensing. See How to replace fluid bottle(s) filters Air bubbles in system. Not at all How to adjust the tension of turning table belt If belt drive is broken –replace and follow the how to adjust the tension instruction Check in error log if encoder works properly. remove it and replace. The turning table will not rotate: Correctly How to adjust the tension of turning table belt Check that home sensor works properly. 23(101) . if the spring is worn out replace the needle and spring Dispense needles are jammed If or for some reason the needle has been bent. Ensure that fluid bottle filters are in the right position in bottles (close to bottom of bottle and not on surface of fluid). How to cut and assemble fluid lines The dispense unit will not move: Check that the transport locking is removed.SYMPTOMS Below is a list of fault symptoms. Not at all How to adjust the tension of dispense unit belt If belt drive is broken –replace and follow the how to adjust the tension instruction Check in error log if encoder works properly. Symptom Instruction Printer quality is degraded or printout How to replace the printer fails Fluid line leaks How to cut and assemble fluid lines Fluid is not distributed. in z direction for needles and in x-direction for carriage. see instructions for use Dispense needles are not moving Check that the needle can move freely as descried in How to change dispense needles. Check the fluid bottle filters and if saturated –Replace. remove it and replace. Note these symptoms are the most anticipated. Check for air leakage. How to cut and assemble fluid lines Flush system to remove bubbles. Could it be condense water from heat sink? Check that drainage from heat sink is not clogged. clogging in hoses. use an alcohol dilution if air bubbles in precision pump remains. programmed to read. No: Barcode reader not assembled in correct position. Internal barcode reader fails to read Check that the sample barcode is of type barcodes. Check wash and soak stations feed needles that position the yet inside the reaction strips. Also check that heat sink collector is not bent or damaged. precision pump. Yes: Is the sample holder within correct tolerances. Check waste pump functionality. 24(101) . If not check needles are bent? Check calibration of carousel. If none of the fault symptoms corresponds to the problem experienced with the Instrument then perform the “Preventive maintenance instruction” to locate the fault. How to cut and assemble fluid lines Check that back valves are working correctly After any repair work on the Instrument the “Preventive maintenance instruction” must be completed this to ensure the safe operation of the instrument.Symptom Instruction (continue) Incorrect volumes when Check if there are air bubbles in hoses or in dispensing. Ensure that connections are correctly tightened to prevent air leakage See. Check if it’s possible to read the specified barcode in another position in instrument. If problem still persists please contact your local ORGENTEC Diagnostika representative. Check that barcode is not damaged or destroyed. External barcode reader fails to read Check what standards the barcode reader are barcodes. Check if needles are clogged. Check wash and soak stations aspiration needles that they aspirate in correct speed. Flooding inside climate chamber. CODE 128. How to cut and stations when feeding fluid into assemble fluid lines reaction wells or wash cups. Droplets on needles. Check for air leakage. motor functional. Unstable yet on wash and soak Check for air leakage. Service & Adjustment/replacement procedures The table below describes the adjustment and replacement procedures that may be required. Procedure How to remove instrument covers How to cut and assemble fluid lines How to replace the printer How to change the fuse How to replace fluid bottle(s) filters How to replace rear air filter How to replace front Air filter How to change dispense needles How to replace wash needles How to adjust the tension of dispense unit belt How to adjust the tension of turning table belt How to replace the Optical Density module 25(101) . Failed to delete file. Failed to write Procfile in procfilePath. Failed open new procfile for writing. 3000 General exception errors Not available 3001 Assertion failed Not available 3002 Check expression failed Not available 3003 Index out of bounds Wrong position setting where the strip is located. The first strip position holds the first position where a scanned strip is placed. 5000 Dispense initerror The system failed during the dispense initialization. the archive and every file manipulation procedure. Following parameters are involved: Compensation table CommonNeedleFlushTime ConjugateNeedleFlushTime pumpOffset flushVolume needleWashtime 26(101) . It may be in use. Error Explanation: Description / Solution: Code: 0 General errors Not available 1 General errors Not available 2000 File access errors Not available 2001 File: Read error File is empty so no bytes can be checked. 4000 Stepper motor errors The system failed to calibrate the stepper motors. Falied to open file 2006 File: Close error Not available 2007 File: Remove error Not available 2008 File: Is full Not available 2009 File: Get size error Not available 2010 File: Set comm port mask error Not available 2011 File: Line read error Not available 2012 File: Failed to delete file The procedure is not able to delete a file. Failed to write file 2003 File: Set file pointer error Not available 2004 File: End of file encountered Not available 2005 File: Open error Files will be opened in the calibrate system procedure.Error codes and actions The table below describes the error codes that the instrument can generate and appropriate measures. 2002 File: Write error Files will be written in the cleanup system. The first strip position has to be in the range from 1 till 30. ini file 5001 The Dispense process description has ERROR: To or from well >8 or <1 && wrong values or format != 9 5002 DispCRVAPIError The system cleaning procedure has failed to: get Digitalotput set Digitalotput get Digitalinput getActive The system dispense procedure has failed to: pumping with DC motor get Disp_pip_choice Digitalotput set Disp_pip_choice Digitalotput to active. Drier station failed pumping with D Failed going down with the drier z- 27(101) .ini file Failed to read Timeslot from performance description. xSpeed xRamp zFastSpeed zSlowSpeed zFastRamp zSlowRamp pumpSpeed pumpRamp stationPosition ConOffset zWashNeddlePos wellZpos Failed to read Shake from performance description. Zmotor- >moveAbs(%d) dispense Wash Needle. 7000 Wash1CRVAPIError The setting of the valves in position wash failed to get an Digitalotput 7001 Wash1InitError Not available 8000 Wash2CRVAPIError The drier process is involed.Pump- >moveAbs(%d) get Digitalotput (dispWaterFeed) set DODispWaterFeed Digitaloutput Dispensing Failed CRVAPI Error The lid movement procedure has failed to: Radial to the door open position The performance test and start test run failed: Make sure washing the needles with distilled water Failed to get Digitalotput 6000 TimeSlotError / AnalyteError One step has taken to long time. dispense Wash Needle Radial- >moveAbs dispense Wash Needle. Failed During Wash2 Init 9000 Wash2InitError The close valve “InDry” process was failed. Failed to get Digitalotput The going down to rinse position process including the going down with drier Z motor failed. Failed to get Digitalotput The dry station process was failed. The going up with the needle process including the going up with the drier Z motor to home position failed. motor 8001 Wash2InitError The drier process was failed to initialize. Failed to get Digitalotput The drier station process was failed. Failed to open valve The open. Failed to set valve The open valve “InDry” process was failed. close. 9001 DrierInitError Not available 10000 OpticalCRVAPIError These errors describe the full range of the optical measurement procedure: ActivateODError Error setting DO_OD_MEASURE_REF active ODMeasError Error CRV_TIME_OUT waiting on DO_OD_MEASURE_REF Error %d waiting on DO_OD_MEASURE_REF ReadLedAndRefValues // Read reference measurements from OD module Error reading AI_OD_LED1 value Error reading AI_OD_LED2 value Error reading AI_OD_REF1 value Error reading AI_OD_STD_REF1 value Error reading AI_OD_STD_REF2 value Error reading AI_OD_STD_REF2 value ReadSensorValues // Read Sensor measurements from OD module Error reading AI_OD_SENSOR1 value 28(101) . Failed Drier Init The wash process was failed to initialize. cleaning and drieing process was failed. Could not find value in section %S in file '%S'". m_stationPosition m_delayODMeasStart m_timeoutRefMeasurement m_timeoutODMeasurement m_minLEDValue m_maxLEDValue m_minRefValue m_maxRefValue Failed during Optical Analyte Init 10002 OpticalQCFileError Failed during reading QC ini file 10003 OpticalLEDValueError Not available 10004 OpticalRefValueError Not available 11000 RotateCRVAPIError These errors describe the full range of the motion procedure with including motor movement: StartFlushWash Failed When rotating to the flush position StartWashWash1 Failed when rotating to the flush position StartCleanWash2 Failed when rotating to the flush 2 position StartRinseWash1Drier Failed When rotating to the flush position trStartRinseWash2 Failed when rotating to the flush 2 position WashOfWash2Needles Failed when rotating to the flush 2 position inLifeTimeOpen Failed Rotate plate sm-motor moveabs 29(101) . Error reading AI_OD_SENSOR2 value Analyse2Completed // Reading result from OD module Error reading AI_OD_RESULT1 value Error reading AI_OD_RESULT2 value DoODMeasurement Error setting DO_OD_MEASURE_REF active Starting OD Measurement (ref) DoRefMeasurement Starting OD Ref Measurement Error setting DO_OD_MEASURE_REF active 10001 OpticalInitError The optical initialization failed. inlLifeTimeMove MoveOneStripStep itsRotatorMotor- >moveRel(%d) trMoveOneStripStep MoveOneStripStep itsRotatorMotor- >move(%d) Error=%d trRotateOneCake Failed to sync encoder and Position counter on the rotate motor"). CRVApiError=%d trCloseLid Failed Sync rotate position trOpenLid Failed Rotate plate sm-motor moveabs CRVApiError=%d inLidRotate() { // Move the rotating plate one strip step RotateOne Cake itsRotatorMotor- >move(%d) Error=%d". trShake Shake itsRotatorMotor->move(%d) 30(101) . inMoveNofStripSteps "MoveOneStripStep itsRotatorMotor->moveRel(%d) Error=%d".m_stepsBetweenStrips.2 * // Move the rotating plate one strip step. retval).m_stepsBetweenStrips. retval). retval). inServiceReadBarcode // Start Barcode reader " ReadBarcode itsRotatorMotor- >move(%d) Error=%d". inMoveMicroSteps // Move the rotating plate one strip step RotateOne Cake itsRotatorMotor- >move(%d) Error=%d".offset. // Move the rotating plate one strip step RotateOne Cake itsRotatorMotor- >move(%d) Error=%d".Reduce the step between the strips with amount that are moved with bar code scanner active ReadBarcode itsRotatorMotor- >move(%d) Error=%d" inSyncPosition Failed to sync encoder and Position counter on the rotate motor").retval).m_stepsBetweenStrips. Error=%d".m_stepsBetweenStrips.retval).calibratorA).retval).m_stepsBetweenStrips.ini" . ShakeAndMoveOneStripStep Shake itsRotatorMotor->move(%d) Error=%d". Shake itsRotatorMotor->STOP(%d) Error=%d".calcMethod). calibratorD=%d".m_shakeSteps.retval). "borderlineMin=%d".ret val).calibratorD). MoveAbs itsRotatorMotor->moveAbs() Error=%d" 11001 RotateInitError The movement initialisation failed: m_flushStationPos m_stripOnePos m_stepsBetweenStrips m_uniqueBarcode m_servicePath m_barcodeOffset m_barcodeHalfAngle m_shakeSteps m_shakeSpeed m_shakeRamp Failed During Rotating Init 11002 RotateBarcodeWarning (internal This should happen if one or many barcode reader) strips has an expired date 11003 Incompatible Performance numbers Failed to open or find " + barcode- >inGetTestDefinition()+".borderlineMin) .unitStr).ret val Shake itsRotatorMotor->moveAbs() Error=%d". 11008 RotatePerfFileError Failed reading test definition calcMethod=%d". calibratorD=%d". 31(101) . calibratorD=%d".calibratorB). calibratorD=%d".calibratorC).m_shakeSteps. calibratorD=%d". Shake itsRotatorMotor->STOP(%d) Error=%d".calibratorD). 11004 The Performance Description has inLifeTimeTestInit wrong format Failed initialise procesdescription class // m_firstStripPos is calculated in prCalculateNoSteps() 11005 RotateBarcodeError trScanStrips Barcode Error 11006 A strip has changed place between The strip has changed place according different scans to first scan 11007 No strips found when scaning GotoPosition Rotation plate: Failed to go positio=%d The else case is taken care of inside prSetAnalyseProcessAttr method No Strips found"). unitStr=%S". Illegal print density for the 32(101) . since it has the reader) hardest requirements on syntax. Illegal font size for the printer").12000 Log Not available 12001 Log: Corrupt or does not exist Not available 12002 Log: Write failed Not available 12003 Log: Bad file descriptor Not available 12004 Log: End of log entries Not available 12005 Log: Length error Not available 13000 Self monitoring errors Not available 13001 Sem: Intialisation error SemInitError Failed during Temperature Monitoring Init Illegal value for cfg parameter 'ADCScaleP' in ini-file Illegal value for cfg parameter 'ADCScaleI' in ini-file Illegal value for cfg parameter 'RegulatorPeriod' in ini-file Illegal value for cfg parameter 'TemperatureTolerance' in ini-file Illegal value for cfg parameter 'TargetTemperature' in ini-file Illegal value for cfg parameter 'LogInterval' in ini-file Illegal value for cfg parameter 'TempArrayLength' in ini-file 13002 Sem Crv API Error SemCrvApiError Error reading AI_SENSOR_CLIMA_TEMP_LEVEL Error writing AO_PELTIER_CLIMA_TEMP_CONTR OL 14000 Bar Code Reader: Initialization Error The internal and external Could not find value in section %S in file %S". Illegal character spacing for the printer"). Illegal line spacing for the printer"). 14002 Strip expired (external barcode Check strip ID first. Illegal beeper intensity for the bar code reader Illegal start marker for the bar code reader Illegal stop marker for the bar code reader Illegal code marker for the bar code reader 14001 Bar Code Reader: COM Port Error "Could not initialize COM port"). Check if strip is valid and can be used // Legal strip ID 15000 Printer: Initialization Error Could not find value in section %S in file %S". Could not initialize printer"). Failed to write all data to COM port. Could not initialize external printer port").retval LID: Failed reading DI_SENSOR_DOOR_OPEN LID: Failed turn climate fan on LID: Failed turn climate fan off Faild open lid sm-motor moveabs CRVApiError=%d" LID: Failed reading DI_SENSOR_DOOR_OPEN 17001 Failed close or open the climate door Not available 17002 LidInitError Failed Lid Init 17003 LidOpenError Failed to open lid. Failed to write to COM port"). Failed to write all data to COM port. Failed to write ESC E to COM port"). Failed to write to COM port. Could not initialize external printer port"). printer"). Failed to open LPT1: with error %d". The format for the second line will be long for the printer"). self test and monitoring Not available 16001 Startup: Error during application start Not available up 17000 Lid sensor driver trCloseLid trOpenLid Faild open lid sm-motor moveabs CRVApiError=%d". The 33(101) . Failed to write all data to COM port"). 15001 Printer: COM Port Error Could not initialize external printer port"). 15002 Printer: Printing Error Failed to write to COM port"). 15003 Printer: Out of Paper Error INTERNAL ONLY Printer out of paper 15004 Printer: Door open Error INTERNAL ONLY Printer door is open 16000 Start up. The format for the first line will be long for the printer"). Failed to write all data to COM port"). errorcode: %d". Could not initialize external printer port"). err). err). Failed to write to COM port"). Failed to write all data to COM port"). Could not initialize external printer port"). wrote %d of %d". wrote %d of %d". The DI_SENSOR_DOOR_OPEN is not Active 17004 LidCloseError Failed close lid sm-motor moveabs CRVApiError=%d 17005 Read from SSW Falied to read DigitalInput (DI_SENSOR_DOOR_CLOSED) on request from service PC 18000 Liquid levels To low level in WashBuffer 1 bottle To little WashBuffer 1"). 18002 DestWaterLevelError "To low level in destilled water bottle"). 19000 Self test:@Success Not available 19001 Self test:@General failure Not available 20000 Calibrate errors Failed During Calibration Init 20001 CalNoValuesAboveThreshold Calibrate: The values under the threashold value are less then number of points for accept (pointsForAccept Calibrate: No values threshold. To much liquid in the waste"). DI_SENSOR_DOOR_OPEN is not Active LID: Failed to open lid. Analyse has been aborted 21001 Temperature Calibration error Not available 22000 AnalyseInitError Failed init Analyse class (m_maxTempWait 23000 SSW specific Falied to read AnalogInput Falied to set Analog Output Falied to set Teperature Permanent 23001 SSWDigitalInputError Falied to read DigitalInput 24000 FAN errors Failed reading ini file Failed Fan Init parameters 25000 OD Calibration error Failed During ODCalibration Init 25001 ODCalibCRVAPIError Error reading AI_OD_VALUEODCAL1 value Error reading AI_OD_VALUEODCAL2 value Error setting AO_OD_CALIBOD1TMP value Error setting AO_OD_CALIBOD2TMP value 34(101) . No new homeposition 20002 Reference measurement failed during Calibrate: OD reference measurement plate calibration 21000 TempOutOfRange Temperature out of range. To little DestWater 18003 WasteContainerLevelError To high level in waste bottle"). 18001 WashBuf2LevelError To low level in WashBuffer 2 bottle To little WashBuffer 2"). 25002 Failed to write permanent to flash Error setting AO_OD_CALIB_PRM memory value 25003 Failed to calibrate Failed to calibrate OD module 30000 Not available 30001 Config Handling:@EEPROM Read/Write Not available error 40000 ServUnknownCmd Unknown Service Command\n 50000 ComBegin Not available 50001 ComSocketConnectErr ComSocket: Could not read port number 50002 ComSerialPortOpenErr Not available 50003 ComSocketDisconnectErr Not available 60000 SocketBegin Not available 60001 SocketReceiveError Not available 70000 LisBegin Not available 70001 Already connected Not available 70002 Time out error when waiting for ACK Not available 70003 Time out error when waiting for frame Not available ACK 70004 NAK received when waiting for ACK Not available when sending 70005 Time out error when sending. waiting Not available for ack to send next line 70006 Time out error when receiving test Not available orders 70007 Received unexpected EOT Not available 70008 Received unexpected ENQ Not available 70009 Connection lost error Not available 35(101) . Notes: 36(101) . D-55129 Mainz .orgentec.0 Fax +49 .(0)6131 / 92 58 . +49 .com Authorized Service representative: Manufactured by: Orgentec Diagnostica GmbH.(0)6131 / 92 58 58 http://www.0 Fax +49 . +49 .(0)6131 / 92 58 58 http://www.orgentec.SERVICE CENTERS Germany ORGENTEC Diagnostika GmbH Carl-Zeiss-Straße 49 D-55129 Mainz Germany Tel. November 2011 37(101) . Germany Tel.(0)6131 / 92 58 .com/ Printed in Germany. Carl-Zeiss-Straße 49. It must be completed. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). References: Comments: 38(101) .INSTRUCTION: HOW TO REMOVE THE FRONT AIR FILTER What to do This instruction is made up of four parts: Information (safety. perform the pre requisite instructions and then start the step-by-step procedure.g. use the drawings as a guide. Failure to do so could result in equipment damage or personal injury. Information Safety precautions: The device has connections to mains supply e. Note: If none of the replace/ removal procedures solves the problem. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). this is to ensure the safe and proper operation). At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”. accessories and consumables. Use only ORGENTEC Diagnostika GmbH spare parts. Unplug the power connector from its power source before cleaning or servicing. Please contact your local ORGENTEC Diagnostika representative. Step by step procedure Drawings Start by reading the information section and if not performed. Handling of device parts that has the possible risk of sample contamination shall always be performed with protective gloves. All service shall be performed by ORGENTEC Diagnostika authorized personnel. Handling of samples shall follow laboratory infection risk procedures. references and comments) Things to be done in advance (pre-requisite). 2 Remove the power cord. 39(101) . 3 Disconnect the fluid containers (cables and tubing) and remove the containers from the device.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order: # Instruction/manoeuvre 1 If possible shut down the instrument. see instructions for use. The following pages describe the parts that are to be removed or replaced. # Part description 1 Top Cover 2 Rear panel (stainless steel) 3 Left side cover 4 Door Cover 5 Right side cover 40(101) .Overview drawing (1) The drawing below shows the general components of the external casing. remove: Required/tools/etc.Removal sequence The covers and parts shall be removed in the following order (re-assembled in the reverse order). Note: Reverse the order to assemble. # 1 Remove the doorstop wire (left side). See also the views on the following pages for reference and identification. 4 Remove the Allen screws located at the pivot points of the door (one on each side). 2 Open the door and disconnect the fluid lines and level sensors then remove the fluid containers. Remove Door cover The table below describes how to remove and replace the part. Caution: When starting to remove covers locate a free surface to place the covers without damaging them. # To do. 1 If not done shut down the instrument and remove the power cord. # 2 structure then remove the four screws that attach the door to the structure. 3 Place a cloth on the table under where the door opens See drawing 1. Door cover Inner dividing wall Air filter The following pages shows how to remove the air filter. 5 If the door cover itself needs to be removed from the metal See drawing 1. fold the door onto the cloth. collect the bushings. 41(101) . preferably a desk with some protective cloth. 1 2 42(101) . Drawing (1) The Pictures below describe the parts that are to be removed or replaced. Note: Reverse the order to assemble. (Replace with a new air filter). # 1 and # 2 remove the 13 screws as shown and remove the dividing cover. remove: Required/tools/etc. See drawing 2. # To do. 2 Remove the air filter as shown (attached with See drawing 3 adhesive) remove any residues of the adhesive. 43(101) . See also the views on the following pages for reference and identification.Remove dividing wall/ cover The table below describes how to remove and replace the part. 1 Remove the fluid compartment dividing cover. Drawing (2) The Pictures below describe the parts that are to be removed or replaced. 1 2 44(101) . 45(101) .Drawing (3) The Pictures below describe the parts that are to be removed or replaced. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”. References: Comments: Not holding the parts correctly may result in bending. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. use the drawings as a guide. this is to ensure the safe and proper operation). Use only ORGENTEC Diagnostika GmbH spare parts. perform the pre requisite instructions and then start the step by step procedure. Note: If none of the replace/ removal procedures solves the problem. kinking of the fluid lines/ tubes and as a consequence leakage can be the result. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled).INSTRUCTION: HOW TO EXCHANGE DISPENSE NEEDLES What to do This instruction is made up of four parts: Information (safety. references and comments) Things to be done in advance (pre-requisite). accessories and consumables. All service shall be performed by ORGENTEC Diagnostika authorized personnel. Failure to do so could result in equipment damage or personal injury. Handling of samples shall follow laboratory infection risk procedures. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). It must be completed. Step by step procedure Drawings Start by reading the information section and if not performed. 46(101) . Please contact your local ORGENTEC Diagnostika representative. Unplug the power connector from its power source before cleaning or servicing. Information Safety precautions: The device has connections to mains supply e.g. step 1- Remove the “holder plate”. 7. Un-screw the two screws on the front of the needle block. 47(101) . Gently remove the needle and the spring by pressing the See drawing 2. 10. 8. and that the needle is position in the needle guide. 3. See also the View’s on the following pages for reference and identification. 1. Replace with a new needle and a new spring. Ref To do. 2. Test run the new needles with SSW and ensure that there See Service software is no air in the system and that the dispensing is working instructions correctly (dispense the right amount). Ensure that the needle can move within the “holder plate”. i. that the screws are not too tight. see instructions for use 2 Remove the instrument top cover. Disconnect the needles from the hoses by loosing the See drawing 1 step 1 coupling (hold where indicated and loosen the coupling). step 5 - spring slightly down as at the same time removing the 6 needle in the arrow direction (out from the needle block). See drawing 2. 11. remove: Required/tools/etc. 4. Disconnect the needles from the hoses by loosing the See drawing 1 step 2 coupling (hold where indicated and loosen the coupling). Check the coupling /fluid line and if correct assemble See How to Cut and assemble fluid lines instruction 12. Re-attach the “holder plate” with its two screws. When inserting the needle ensure that the needle and spring are in its correct position. Inspect the tube /fluid line to see is there are any damage See drawing 1 step 4 or if the tune fluid line is not flush with the surface if the ferrule 5. see How to remove covers Remove/Replace The table below describes how to remove and replace the part.e. Disconnect the needles from the hoses by loosing the See drawing 1 step 3 coupling (hold where indicated and loosen the coupling). 4 6. 9.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument. Drawing (1) The Pictures below describe the parts that are to be removed or replaced. 48(101) . Drawing (2) The Pictures below describe the parts that are to be removed or replaced. 49(101) . references and comments) Things to be done in advance (pre-requisite). accessories and consumables.INSTRUCTION: HOW TO EXCHANGE WASH NEEDLES What to do This instruction is made up of four parts: Information (safety. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. Please contact your local ORGENTEC Diagnostika representative. Note: If none of the replace/ removal procedures solves the problem. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Information Safety precautions: The device has connections to mains supply e. Use only ORGENTEC Diagnostika GmbH spare parts. Unplug the power connector from its power source before cleaning or servicing. perform the pre requisite instructions and then start the step by step procedure. this is to ensure the safe and proper operation). 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). References: Comments: 50(101) . At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”.g. Failure to do so could result in equipment damage or personal injury. Handling of samples shall follow laboratory infection risk procedures. Step by step procedure Drawings Start by reading the information section and if not performed. It must be completed. use the drawings as a guide. All service shall be performed by ORGENTEC Diagnostika authorized personnel. step 3 - Remove the “holder plate”. remove: Required/tools/etc. step 11 remove the needles 6. Gently remove the needle and the spring by pressing the See drawing 1. 51(101) . Un-screw the two screws on the front of the needle block. 2. step 9 – needles.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument. Remove the needle from the metal fork by sliding it out through the fork hole. 7. Ref To do. See also the View’s on the following pages for reference and identification. locate the two screw and unscrew them 10 5. Disconnect the needles from the hoses by loosing the See drawing 1 step 1 & 2 coupling (hold where indicated and loosen the coupling). 1. see instructions for use Remove the instrument top cover See. On the backside of the station a metal fork holds the fixed See drawing 2. See drawing 1. Tests run the new needles with the service software and See Service software ensure that there is no air in the dispensing system and instruction that the dispensing and aspirating are working correctly. Hold the metal fork and the needles and gently pull up to See drawing 2. step 7 - spring slightly down as at the same time removing the 8 needle in the arrow direction (out from the needle block). How to remove covers Remove/Replace The table below describes how to remove and replace the part. 6 3. 4. Replace the needles and reverse order to assemble 8. 52(101) .Drawing (1) The Pictures below describe the parts that are to be removed or replaced. Drawing (2) The Pictures below describe the parts that are to be removed or replaced. 53(101) . All service shall be performed by ORGENTEC Diagnostika authorized personnel. accessories and consumables.INSTRUCTION: HOW TO EXCHANGE FILTER IN BOTTLES What to do This instruction is made up of four parts: Information (safety. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”. Unplug the power connector from its power source before cleaning or servicing. Handling of samples shall follow laboratory infection risk procedures. Please contact your local ORGENTEC Diagnostika representative. It must be completed. Failure to do so could result in equipment damage or personal injury. Use only ORGENTEC Diagnostika GmbH spare parts. use the drawings as a guide. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). perform the pre requisite instructions and then start the step by step procedure. references and comments) Things to be done in advance (pre-requisite). References: Comments: 54(101) . All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Note: If none of the replace/ removal procedures solves the problem. this is to ensure the safe and proper operation). Information Safety precautions: The device has connections to mains supply e.g. Step by step procedure Drawings Start by reading the information section and if not performed. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. see instruction for use (how to disconnect the bottle(s)). Remove the screw 3. Ref To do. 4. See also the View’s on the following pages for reference and identification. Reverse the order to assemble 55(101) . Remove/Replace The table below describes how to remove and replace the part. Hold the plastic hose and the top part (where the arrows indicate) and gently pull the filter out (replace the filter).Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument. see instructions for use 2 Open the front cover and disconnect the appropriate bottle to replace the filter in. 1. remove: Required/tools/etc. Unscrew the screw (securing the filter holder) 2. 56(101) .Drawing (1) The Pictures below describe the parts that are to be removed or replaced. Information Safety precautions: The device has connections to mains supply e. Failure to do so could result in equipment damage or personal injury. Note: If none of the replace/ removal procedures solves the problem.INSTRUCTION: HOW TO REPLACE REAR VENTILATION FILTER What to do This instruction is made up of four parts: Information (safety. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. Use only ORGENTEC Diagnostika GmbH spare parts. Unplug the power connector from its power source before cleaning or servicing. Handling of samples shall follow laboratory infection risk procedures. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). accessories and consumables. use the drawings as a guide. perform the pre requisite instructions and then start the step by step procedure. Step by step procedure Drawings Start by reading the information section and if not performed. References: Comments: 57(101) .g. It must be completed. Please contact your local ORGENTEC Diagnostika representative. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”. this is to ensure the safe and proper operation). references and comments) Things to be done in advance (pre-requisite). All service shall be performed by ORGENTEC Diagnostika authorized personnel. See also the View’s on the following pages for reference and identification.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument. Remove the filter 4. 1. Locate the filter cover and the nuts holding the cover. remove: Required/tools/etc. see instructions for use Remove/Replace The table below describes how to remove and replace the part. Replace the filter 5. Appropriate spanner unscrew the nuts 2. Reverse order to assemble 58(101) . Remove the cover 3. Ref To do. Drawing (1) The Pictures below describe the parts that are to be removed or replaced. 59(101) . g.INSTRUCTION: HOW TO REPLACE THE FUSES What to do This instruction is made up of four parts: Information (safety. references and comments) Things to be done in advance (pre-requisite). At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”. Handling of samples shall follow laboratory infection risk procedures. accessories and consumables. Use only ORGENTEC Diagnostika GmbH spare parts. Unplug the power connector from its power source before cleaning or servicing. Failure to do so could result in equipment damage or personal injury. perform the pre requisite instructions and then start the step by step procedure. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). All service shall be performed by ORGENTEC Diagnostika authorized personnel. Please contact your local ORGENTEC Diagnostika representative. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). this is to ensure the safe and proper operation). Information Safety precautions: The device has connections to mains supply e. use the drawings as a guide. Step by step procedure Drawings Start by reading the information section and if not performed. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. Note: If none of the replace/ removal procedures solves the problem. References: Comments: 60(101) . It must be completed. Pull out the fuse holder.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 If possible shut down the instrument. 1. remove: Required/tools/etc. replace the fuses (fuses according to technical specification. see instructions for use Remove/Replace The table below describes how to remove and replace the part. Use a thin tip screwdriver and gently twist the fuse holder Thin tip screwdriver out 3. See also the View’s on the following pages for reference and identification. 61(101) . see instructions for use. Remove the power cord (at the rear of the instrument) 2. Ref To do. 62(101) .Drawing (1) The Pictures below describe the parts that are to be removed or replaced. References: Comments: 63(101) . references and comments) Things to be done in advance (pre-requisite). At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Step by step procedure Drawings Start by reading the information section and if not performed. Handling of samples shall follow laboratory infection risk procedures. Information Safety precautions: The device has connections to mains supply e. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. Note: If none of the replace/ removal procedures solves the problem. Failure to do so could result in equipment damage or personal injury. use the drawings as a guide. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). perform the pre requisite instructions and then start the step-by-step procedure.g. All service shall be performed by ORGENTEC Diagnostika authorized personnel. this is to ensure the safe and proper operation). accessories and consumables. Please contact your local ORGENTEC Diagnostika representative. Unplug the power connector from its power source before cleaning or servicing.INSTRUCTION: HOW TO ADJUST THE TENSION OF THE DISPENSE UNIT BELT What to do This instruction is made up of four parts: Information (safety. Use only ORGENTEC Diagnostika GmbH spare parts. It must be completed. Check the tension a final time. 8. See also the View’s on the following pages for reference and identification. 4. Slightly loosen the motor bolts (bolts placed at number 4 & Spanner. See drawing 5). see instructions for use 2 Remove the power cord 3 Remove the covers. 2. according to How to remove the covers Remove/Replace The table below describes how to remove and replace the part. Loosen the (adjustment) tension bolt and nut (number 2 & Allen key and spanner 3).15 Tension meter (1) Hz). if not re adjust until correct. Use a tension meter (1) to set the tension to (65 +/. 5. Adjust the tension with the bolt (number 3). if the tension is correct then Tension meter (1) the adjustment is concluded.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument. Tighten the motor bolts (4 & 5) Spanner 7. 3. When correct re assemble the instrument 64(101) . remove: Required/tools/etc. When the tension is correct lock the adjustment bolt with Allen key and spanner the nut (2) 6. Ref To do. 1. 65(101) .Drawing (1) The Pictures below describe the parts that are to be removed or replaced. Unplug the power connector from its power source before cleaning or servicing. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). accessories and consumables.g. Use only ORGENTEC Diagnostika GmbH spare parts. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”.INSTRUCTION: HOW TO ADJUST THE TENSION OF THE TURNING TABLE BELT What to do This instruction is made up of four parts: Information (safety. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Step by step procedure Drawings Start by reading the information section and if not performed. References: Comments: 66(101) . All service shall be performed by ORGENTEC Diagnostika authorized personnel. Handling of samples shall follow laboratory infection risk procedures. references and comments) Things to be done in advance (pre-requisite). Failure to do so could result in equipment damage or personal injury. Please contact your local ORGENTEC Diagnostika representative. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. It must be completed. Information Safety precautions: The device has connections to mains supply e. perform the pre requisite instructions and then start the step by step procedure. Note: If none of the replace/ removal procedures solves the problem. use the drawings as a guide. this is to ensure the safe and proper operation). See drawing (4 bolts placed at number 1). When correct reassemble the instrument 67(101) . according to How to remove the covers Remove/Replace The table below describes how to remove and replace the part. When the tension is correct tighten the motor bracket bolts Allen key 6. See also the View’s on the following pages for reference and identification. see instructions for use 2 Remove the power cord 3 Remove the covers. Check the tension a final time. if not re adjust until correct. Use a tension meter (1) to set the tension to (158.5 Hz). 7. Tension meter (2) 20. 1.5 +/. Adjust the tension by moving the motor bracket Allen key 3. remove: Required/tools/etc. Ref To do. 2. 5. Slightly loosen the motor bracket bolts Allen key.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument. if the tension is correct then Tension meter (2) the adjustment is concluded. Secure the motor bracket bolts Allen key 4. 68(101) .Drawing (1) The Pictures below describe the parts that are to be removed or replaced. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”.INSTRUCTION: HOW TO REPLACE THE PRINTER What to do This instruction is made up of four parts: Information (safety. Use only ORGENTEC Diagnostika GmbH spare parts. Information Safety precautions: The device has connections to mains supply e. references and comments) Things to be done in advance (pre-requisite). It must be completed. References: Comments: 69(101) . accessories and consumables. All service shall be performed by ORGENTEC Diagnostika authorized personnel. Handling of samples shall follow laboratory infection risk procedures. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Please contact your local ORGENTEC Diagnostika representative. use the drawings as a guide. Failure to do so could result in equipment damage or personal injury. perform the pre requisite instructions and then start the step-by-step procedure. this is to ensure the safe and proper operation).g. Note: If none of the replace/ removal procedures solves the problem. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. Step by step procedure Drawings Start by reading the information section and if not performed. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). Unplug the power connector from its power source before cleaning or servicing. Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument, see instructions for use 2 Remove instrument covers (top cover) Remove/Replace The table below describes how to remove and replace the part. See also the view’s on the following pages for reference and identification. Ref To do, remove: Required/tools/etc. 1. Open the printer door, by pressing the lever down 2. Locate the 4 screws at the front of the printer (and the Allen key and nuts on the inside of the chassis) unscrew the screws and appropriate spanner remove the printer 3. Follow the cable and disconnect the printer cable 4. To assemble reverse the order 70(101) Drawing (1) The Pictures below describe the parts that are to be removed or replaced. 71(101) INSTRUCTION: HOW TO CUT AND ASSEMBLE FLUID LINES AND ASSEMBLE COUPLINGS What to do This instruction is made up of four parts: Information (safety, references and comments) Things to be done in advance (pre-requisite). Step by step procedure Drawings Start by reading the information section and if not performed, perform the pre requisite instructions and then start the step-by-step procedure, use the drawings as a guide. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”, It must be completed; this is to ensure the safe and proper operation). Note: If none of the replace/ removal procedures solves the problem. Please contact your local ORGENTEC Diagnostika representative. Information Safety precautions: The device has connections to mains supply e.g. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). Unplug the power connector from its power source before cleaning or servicing. Failure to do so could result in equipment damage or personal injury. Use only ORGENTEC Diagnostika GmbH spare parts, accessories and consumables. All service shall be performed by ORGENTEC Diagnostika authorized personnel. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Handling of samples shall follow laboratory infection risk procedures. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. References: Comments: Never bend, kink or twist fluid lines, always ensure 90 degree cuts and ensure coupling surface is flush with ferrule and fluid line 72(101) Check that the fluid line/tube is aligned correctly (MUST BE See Drawing PLAIN!) If not leakage will occur! And can cause other problems. Open the tube/fluid line cutter and check that the knife Tube cutter edge is sharp 2. Fold the tube cutter knife down (cutting the fluid line See Drawing /tube) 4.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument. Gently pull/push the fluid line and ferrule back into the See Drawing coupling 8. the cut shall be nice even and in 90 degree in both horizontal and vertical plane (if not re cut) 5. Pull push the ferrule and fluid line into the coupling See Drawing 9. see How to remove covers Remove/Replace The table below describes how to remove and replace the part. See also the View’s on the following pages for reference and identification. Pull out the tube /fluid line and Inspect the cross section See Drawing cut. 73(101) . 1. Insert the tube/ fluid line into the coupling See Drawing 6. see instructions for use 2 Remove the covers. Load the fluid line into the tube (cutters appropriate hole See Drawing fitting the diameter of the tube) 3. Ref To do. Place the ferrule onto the tube fluid line See Drawing 7. remove: Required/tools/etc. Drawing (1) The Pictures below describe the parts that are to be removed or replaced. 74(101) . Drawing (2) The Pictures below describe the parts that are to be removed or replaced. 75(101) . Step by step procedure Drawings Start by reading the information section and if not performed. this is to ensure the safe and proper operation). Handling of device parts that has the possible risk of sample contamination shall always be performed with protective gloves. accessories and consumables. Information Safety precautions: The device has connections to mains supply e. Unplug the power connector from its power source before cleaning or servicing. All service shall be performed in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Note: If none of the replace/ removal procedures solves the problem. References: Comments: 76(101) . references and comments) Things to be done in advance (pre-requisite). Please contact your local ORGENTEC Diagnostika representative. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). Failure to do so could result in equipment damage or personal injury. perform the pre requisite instructions and then start the step by step procedure. Use only ORGENTEC Diagnostika GmbH spare parts. All service shall be performed by ORGENTEC Diagnostika authorized personnel.g. Handling of samples shall follow laboratory infection risk procedures. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”.INSTRUCTION: HOW TO REMOVE THE COVERS What to do This instruction is made up of four parts: Information (safety. use the drawings as a guide. It must be completed. 3 Disconnect the fluid containers (cables and tubing) and remove the containers from the device.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order: # Instruction/manoeuvre 1 If possible shut down the instrument. 2 Remove the power cord. see instructions for use. 77(101) . The following pages describe the parts that are to be removed or replaced.Overview drawing (1) The drawing below shows the general components of the external casing. # Part description 1 Top Cover 2 Rear panel (stainless steel) 3 Left side cover 4 Door cover 5 Right side cover 78(101) . Note: Reverse the order to assemble. level sensors and remove the fluid containers. # 2 structure then remove the four screws that attach the door to the structure. # 1 Remove the doorstop wire (left side). fold the door onto the cloth. preferably a desk with some protective cloth. 1 If not done shut down the instrument and remove the power cord. remove: Required/tools/etc. 3 Place a cloth on the table under where the door opens See drawing 1.Removal sequence The covers shall be removed in the following order (re-assembled in the reverse order). Door cover Inner dividing cover Top cover Left side cover Right side cover The following pages show how to remove the covers. 2 Open the door and disconnect the fluid lines. # To do. See also the views on the following pages for reference and identification. 4 Remove the Allen screws located at the pivot points of the door (one on each side). Caution! When starting to remove covers locate a free surface to place the covers without damaging them. Remove Door cover The table below describes how to remove and replace the part. collect the bushings. 5 If the door cover itself needs to be removed from the metal See drawing 1. 79(101) . Drawing (1) The Pictures below describe the parts that are to be removed or replaced. 1 2 80(101) . 1 Remove the 13 screws as shown and remove the See drawing 2. See drawing 7 Note: There are to guiding pins at the front of the case.Remove top cover (and inner dividing cover) The table below describes how to remove and replace the part. easiest access way shown. Note: Reverse the order to assemble. # 1 and # 2 fluid compartment dividing cover. See drawing 3 3 Locate the three screws. Hold the display frame and remove the hand screws and gently lower the display and the frame into a resting position inside the instrument. See also the views on the following pages for reference and identification. remove: Required/tools/etc. See drawing 4 The two lower hand screws (at the bottom of the display) are accessed from the front of the instrument and the top screw is accessed from the rear through the inspection cover entrance. 81(101) . 4 Remove the 4 rear screws of the top cover as See drawing 5 shown. 2 Remove the inspection panel at the rear panel. 5 Remove the two screws located in the fluid See drawing 6 compartment ceiling and the 2 screws located in each of the side covers. 6 Have two persons gently lift off the top cover. # To do. Drawing (2) The Pictures below describe the parts that are to be removed or replaced. 1 2 82(101) . Drawing (3) The Pictures below describe the parts that are to be removed or replaced. 83(101) . 84(101) .Drawing (4) The Pictures below describe the parts that are to be removed or replaced. 85(101) .Drawing (5) The Pictures below describe the parts that are to be removed or replaced. Drawing (6) The Pictures below describe the parts that are to be removed or replaced. 86(101) . Drawing (7) The Pictures below describe the parts that are to be removed or replaced. 87(101) . # To do. right side shown) The table below describes how to remove and replace the part. focus shown.Remove side covers (left and right. See also the views on the following pages for reference and identification. remove: Required/tools/etc. See drawing 8 2 Lift the side cover “up and out” (the cover is latched by 3 See drawing 9 and key hole slots). Note: The same procedure is used for the left side cover. 1 Loosen the 3 screws from the inside of the instrument. Reverse the order to assemble. 88(101) . Drawing (8) The Pictures below describe the parts that are to be removed or replaced. 89(101) Drawing (9) The Pictures below describe the parts that are to be removed or replaced. 90(101) INSTRUCTION: HOW TO REPLACE THE OD MODULE What to do This instruction is made up of four parts: Information (safety, references and comments) Things to be done in advance (pre-requisite). Step by step procedure Drawings Start by reading the information section and if not performed, perform the pre requisite instructions and then start the step-by-step procedure, use the drawings as a guide. At last re-verse the procedure and test the instrument (according to the “Preventive maintenance instruction”. It must be completed; this is to ensure the safe and proper operation). Please also have a look into the technical bulletin TB 0907 – How to exchange the Transmitterboard and check its functionality. Note: If none of the replace/ removal procedures solves the problem. Please contact your local ORGENTEC Diagnostika representative. Information Safety precautions: The device has connections to mains supply e.g. 110-240V~ and special caution shall be taken when working with the instrument (lethal current is possible from most electronics). Unplug the power connector from its power source before cleaning or servicing. Failure to do so could result in equipment damage or personal injury. Use only ORGENTEC Diagnostika GmbH spare parts, accessories and consumables. All service shall be performed by ORGENTEC Diagnostika authorized personnel. All service shall be performed by in an ESD safe environment (minimum requirement is to use wrist strap and ESD conductive surface where the instrument is handled). Handling of samples shall follow laboratory infection risk procedures. Handling of device parts that has the possible risk of sample contamination shall Always be performed with protective gloves. Comments: Never bend, kink or twist fluid lines. 91(101) Remove screws around the perimeter of the climate See drawing 7 module (8 screws). Remove the 2 screws holding the OD module to the plane See drawing 9 (opposite diagonal position). Remove the climate module (straight up). Ref To do. remove them and. See drawing 6 9. see instructions for use 2 Remove the covers. 4. Remove the dividing (remove the 13 screws as shown and See drawing 2 remove the dividing wall/cover). Remove the 4 screws See drawing 9 (corners) to loosen the lid of the OD module. Remove the rotating door / lid (lift it straight up). collect the bushings. 7. 12. remove: Required/tools/etc. 3. Note: Reverse the order to assemble. Remove the turning plate by removing the screws around See drawing 8 the center and the center of the turning plate. Place a cloth on the table under where the door opens See drawing 1 remove the doorstop wire (left side). fold the door onto the cloth. 5. 1. 11. 10. 92(101) . Remove plane (Locate the three screws. 2. See drawing 4 disconnect any cabling/couplings to be able to lift of the plane with the dispense/wash/soak stations) Caution Note! When lifting the plane. 8. Locate the OD module from beneath. see How to remove covers Remove/Replace The table below describes how to remove and replace the part. 13. Remove the Climate hose (from climate unit to rear filter) See drawing 3 6. Remove the flat ribbon connector cable from the circuit - board. See also the View’s on the following pages for reference and identification. Remove the Allen screw located at the pivot points of the See drawing 1 door (one of each side). ensure to lift it straight up to avoid needles bending. Remove the trim by removing the screws around its See drawing 5 perimeter (8 screws). When all covers are removed (see instruction to do so). the - door cover and the dividing wall must be removed.Pre-requisites Removal/replacement procedures (required to be done prior to this specific procedure) listed in order # Instruction/manoeuvre 1 Shut down the instrument. 93(101) .Drawing (1) The Pictures below describe the parts that are to be removed or replaced. Drawing (2) The Pictures below describe the parts that are to be removed or replaced. 94(101) . 95(101) .Drawing (3) The Pictures below describe the parts that are to be removed or replaced. Drawing (4) The Pictures below describe the parts that are to be removed or replaced. 96(101) . 97(101) .Drawing (5) The Pictures below describe the parts that are to be removed or replaced. Drawing (6) The Pictures below describe the parts that are to be removed or replaced. 98(101) . 99(101) .Drawing (7) The Pictures below describe the parts that are to be removed or replaced. Drawing (8) The Pictures below describe the parts that are to be removed or replaced. 100(101) . Drawing (9) The Pictures below describe the parts that are to be removed or replaced. 101(101) . 2011 Filename: 20100-3ME003-02 Connections. DI_SENSOR_DOOR_OPEN SM_MOTOR_DISP_Z_MOVE QE_SENSOR_DISP_RAD_MOVE_POS SM_MOTOR_DISP_CON_Z_MOVE DI_SENSOR_DISP_RAD_MOVE_HOME AO_FAN_CABINET DI_SENSOR_WB_WB2 DC_PELTIER_FAN DI_SENSOR_DOOR_CLOSED DO_VALVE_WB_MEDIA_SELECTION_1 SM_PUMP_DISP_LARGE_DISP DO_VALVE_WB_MEDIA_SELECTION_2 DO_VALVE_WB_MEDIA_SELECTION_3 DC_PUMP_WASTE DI_SENSOR_DRAIN_WATER_LEVEL DI_SENSOR_DISP_CON_Z_MOVE_HOME DI_SENSOR_WB_WB1 DO_VALVE_WB_MEDIA_SELECTION_4 DI_SENSOR_HATCH_OPEN DI_SENSOR_DISP_Z_MOVE_HOME DI_SENSOR_ROT_MOVE_HOME DI_SENSOR_DRIER_Z_MOVE_HOME DI_SENSOR_WS2_Z_MOVE_HOME QE_ENCODER_ROT_MOVE_POS DI_SENSOR_WB_DEST_WATER DI_SENSOR_WS1_Z_MOVE_HOME VALV_CLEAN_DRY_SUCTION_NEEDLE DC_PUMP_WS2_WASH_BUFFER_FEED VALVE_DRIER_SUCTION DC_PUMP_DRIER_SUCTION VALVE_WS1_WASH VALVE_WS2_WASH SM_MOTOR_WS1_Z_MOVE SM_MOTOR_DISP_RAD_MOVE SM_MOTOR_ROT_MOVE SM_MOTOR_WS2_Z_MOVE SM_MOTOR_DOOR_MOVE SM_MOTOR_DRIER_Z_MOVE DC_PUMP_DISP_PIP_WASH_FEED VALVE_DISP_PIP_WATER_FEED DC_PUMP_WS2_SUCTION DC_PUMP_WS1_WASH_BUFFER_FEED VALVE_DISP_PIP_CHOICE DC_PUMP_WS1_SUCTION Author: MS1 Date: 12.09.doc . OBS! Separate GND for 12V and 24V To Internal Printer To IO Board To Analysis Module POWER TO IO BOARD 24V.5V To Bar Code To L CD Mains in Battery AC/DC 24V To TouchScreen AC/DC CPU Module 12V. no.5V. Date: Page: 20100 Carnival Confidential 2006-11-07 2(3) .-12V SD Card To I2C Thermometer Modem To Loudspeaker 220V Power to external Bar Code Reader Customer: Document: Confidential DP1 Connections Project: Doc.12V. Fluid handling Dry Suction 2 Valve_Drier_Suction 3 1 Pump_Drier_Suction Needle Wash Cup Dispensing Wash and Soak 2 Pump_Disp_Large_Disp Wash and Soak 1 3 2 Valve_Disp_Pip_Choice Valve_Disp_Pip_Wash_Feed 3 Valve_WS2_Wash 2 1 3 1 1 Valve_WB_Media_Selection _4 Valve_WS1_Wash Pump_WS2_Wash_Buffer _Feed 3 Pump_Disp_Pip_Wash_Feed 1 2 2 1 2 3 3 1 2 Pump_WS1_Wash_Buffer _Feed Valve_Clean_Dry_Suction_Needle Pump_WS1_Suction Pump_WS2_Suction 3 Pipette Wash Cup Valve_WB_Media_Selection _2 Needle Wash Cup 2 1 Needle Wash Cup 3 3 Valve_WB_Media_Selection _3 Valve_WB_Media_Selection _1 2 1 2 1 Pump_Waste Wash Waste Wash Distilled Buffer Buffer Solution 2 Water Solution 1 20100-1SA002-07 Product outline.pdf 2009-09-08 Empty Refill Refill Refill . Added fixes for FLEX-card.Cable lengths are still approximate. C C B B A A Title Top Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Tuesday.Cable lengths are approximate. 2004 Sheet 1 of 17 5 4 3 2 1 . 5 4 3 2 1 D D Revision history: Rev 01: 2004-08-26 BPn First Release . Rev 02: 2004-11-30 BPn Error fixes . November 30. September 09. 2004 Sheet 2 of 17 5 4 3 2 1 . 5 4 3 2 1 D D To J3 on Motherboard J1 J2 1 3 2 4 Flat Cable 1 3 2 4 5 6 5 6 7 9 8 10 L = 1000 mm 7 9 8 10 11 12 11 12 13 14 13 14 C Mico MaTch 14 pole male CONN RCPT 7x2 C To J2 on Analysis Processor board To J1 on Analysis Receiver board B J3 J4 B 1 3 2 4 Flat Cable 1 3 2 4 5 6 5 6 L = 120 mm Mico MaTch 6 pole male Mico MaTch 6 pole male To J2 on Analysis Processor board A A Title Analysis Size Document Number Rev A4 20100-3SC009-02-Internal cables 02 Date: Thursday. 22 mm2 Twisted cable B B A A Title External scanner power Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Tuesday.1 mm DC-plug 2. 2004 Sheet 3 of 17 5 4 3 2 1 .1 mm Area = 0. November 30. 5 4 3 2 1 D D L = 100 mm J5 Red 1 To J9 on Motherboard C C J6 2 2 To external scanner 1 Black DC-plug 2. 22 mm2 J12 Molex KK 3 pole 2 1 Push-On 2. 2004 Sheet 4 of 17 5 4 3 2 1 .8 mm C J10 C L = 600 mm 1 Push-On 2.22 mm2 J15 Molex KK 3 pole 2 1 Push-On 2.8 mm 1 J14 + DC_PUMP_WASTE MG3 Blue 1 White 2 J32 on IO-board B A DC-MOTOR 3 B - Area = 0.8 mm A A Title DC-motors 1 Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Thursday.22 mm2 J9 Molex KK 3 pole 2 1 Push-On 2. 5 4 3 2 1 D D J7 L = 600 mm 1 1 Push-On 2. September 09.8 mm 1 J11 + MG2 Blue 1 DC_PUMP_WS2_SUCTION White 2 J28 on IO-board A DC-MOTOR 3 - Area = 0.8 mm J13 L = 1200 mm 1 Push-On 2.8 mm J8 + MG1 Blue 1 DC_PUMP_WS1_SUCTION DC-MOTOR White 2 J27 on IO-board A 3 - Area = 0. 8 mm 1 J20 + MG5 Blue 1 C DC_PUMP_WS1_WASH_BUFFER_FEED White 2 J34 on IO-board C A 3 DC-MOTOR - Area = 0.8 mm 1 J17 + MG4 Blue 1 DC_PUMP_DISP_PIP_WASH_FEED White 2 J33 on IO-board A 3 DC-MOTOR - Area = 0.22 mm2 J24 Molex KK 3 pole 2 1 Push-On 2.8 mm B B J25 L = 600 mm 1 Push-On 2.22 mm2 J21 Molex KK 3 pole 2 1 Push-On 2. 2004 Sheet 5 of 17 5 4 3 2 1 .8 mm 1 J26 + MG7 Blue 1 DC_PUMP_DRIER_SUCTION White 2 J36 on IO-board A DC-MOTOR 3 - Area = 0.8 mm A A Title DC-motors 2 Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Thursday.8 mm 1 J23 + MG6 Blue 1 DC_PUMP_WS2_WASH_BUFFER_FEED White 2 J35 on IO-board A 3 DC-MOTOR - Area = 0. 5 4 3 2 1 D D J16 L = 850 mm 1 Push-On 2.8 mm J19 L = 600 mm 1 Push-On 2. September 09.22 mm2 J18 Molex KK 3 pole 2 1 Push-On 2.22 mm2 J27 Molex KK 3 pole 2 1 Push-On 2.8 mm J22 L = 600 mm 1 Push-On 2. 5 4 3 2 1 L = 300 mm J28 CON1 D D 1 R_7 1 2 VCC1 R_6 2 3 VCC2 R_5 3 4 R_4 4 5 PIXCLK R_3 5 6 DISPEN R_2 6 7 VSYNC GND1 7 8 HSYNC 8 9 GND1 G_7 9 10 R_2 G_6 10 11 R_3 G_5 11 12 R_4 G_4 12 13 R_5 G_3 13 R_6 G_2 To LCD 14 15 R_7 GND2 14 15 To CON8 on 16 GND2 16 Motherboard 17 G_2 B_7 17 18 G_3 B_6 18 19 G_4 B_5 19 20 G_5 B_4 20 21 G_6 B_3 21 22 G_7 B_2 22 23 GND3 GND3 23 24 B_2 24 25 B_3 VSYNC 25 26 B_4 HSYNC 26 27 B_5 PIXCLK 27 28 B_6 28 C 29 B_7 DISPEN 29 C 30 30 VCC1 31 VCC2 32 JAE-FI-X30M CON REC 2x16 2. September 09.14 mm2 1 1 2 2 3 3 To CN1 on 4 5 4 5 To CON9 on Backlight 6 6 Motherboard 7 7 Power Supply 8 8 9 9 B B 10 10 MOL51021-1000. 10P MOL51021-1000.00 mm L = 300 mm CON2 CON3 Area = 0. 10P L = 330 mm J29 J30 Flat cable 1 1 To Touch Screen 2 3 2 3 To CON7 on 4 4 Motherboard CON4 Male REC4 Female A A Title Display Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Thursday. 2004 Sheet 6 of 17 5 4 3 2 1 . September 09.14 mm2 White 1 2 2 To CN6 3 4 3 4 To J7 on on Printer 5 5 Motherboard 6 6 GND Black AMP Quick 6 pole Molex KK 6 pole L = 480 mm B B J33 To Power 4 +5V Red terminal 1 2 To J8 on on Printer 3 0V Black Motherboard Molex KK 2 pole Area = 0. 5 4 3 2 1 D D L = 330 mm C J31 J32 C 1 Area = 0.22 mm2 A A Title Internal_printer Size Document Number Rev A4 20100-3SC009-02-Internal cables 02 Date: Thursday. 2004 Sheet 7 of 17 5 4 3 2 1 . 2004 Sheet 8 of 17 5 4 3 2 1 . 5 4 3 2 1 D D C C J34 J35 1 6 1 6 2 3 7 8 Flat Cable 2 3 7 8 4 9 4 9 5 10 L = 480 mm 5 10 CONN REC 5x2-R CONN REC 5x2-R B To J2 on To J5 on B I/O-board Motherboard A A Title Local Bus Size Document Number Rev A4 20100-3SC009-02-Internal cables 02 Date: Thursday. September 09. September 09. 5 4 3 2 1 D D C L = 200 mm C J36 J37 White 1 1 To CON13 on LS1 + 2 Motherboard Push-On 4.8 mm Black Molex KK 2 pole J38 SPEAKER 1 Area = 0. 2004 Sheet 9 of 17 5 4 3 2 1 .22 mm2 Push-On 2.8 mm B B A A Title Loudspeaker Size Document Number Rev A4 20100-3SC009-02-Internal cables 02 Date: Thursday. September 09.22 mm2 A A Title Peltier element and fans Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Thursday.75 mm2 L = 1600 mm J40 Red 1 2 DC_PELTIER_FAN Black J3 on IO-board C C Molex KK 2 pole Area = 0.22 mm2 B B L = 600 mm J43 J44 1 Red 1 AO_FAN_CABINET 2 2 J22 on IO-board Black 3 Terminal block Molex KK 3 pole Area = 0. 5 4 3 2 1 D L = 1600 mm D J39 Red 1 2 J64 on IO-board AO_PELTIER_CLIMA_TEMP_CONTROL Black 3 Molex KK 3 pole Area = 0.22 mm2 L = 1600 mm J41 J42 1 Red 1 2 2 AO_FAN_CLIMA_COOLING Black 3 J21 on IO-board Terminal block Molex KK 3 pole Area = 0. 2004 Sheet 10 of 17 5 4 3 2 1 . 2 mm J46 +24V 1 C +24V 2 C GND 2 1 GND 3 4 To J1 on To TB2 on +12V GND 5 I/O-board Fork 3.2 MM HOLE A3 20100-3SC009-02-Internal cables 02 Date: Thursday.75 mm2 J47 Fork 3. 2004 Sheet 11 of 17 5 4 3 2 1 .2 mm L = 130 mm Area = 0.96. 13P +5V = Red +12V = White L = 300 mm -12V = Blue J45 Area = 0. September 09.96.3 mm J53 J52 Brown To L2 on To N on 1 1 mains conn PSU2 Fork 3.2 mm Push-On 6.96 8 pole Fork 3.2 mm 6 PSU2 +5V GND 7 J48 8 4 1 Molex KK 3.2 mm Push-On 6.3 mm J55 J54 To E on 1 Green/Yellow 1 To PG on PSU2 mains conn Fork 3.2 mm J49 5 1 Fork 3.75 mm2 CON5 D D 1 2 -12V 1 3 +5V 2 4 +5V 3 5 +5V 4 To CON1 on 6 GND 5 PSU1 7 8 GND 6 7 To CON2 on 9 GND +12V 8 Motherboard 10 9 11 GND 10 12 GND 13 AMP_MTA156_3. 10P GND = Black AMP_MTA156_3.75 mm2 +24V = Green 1 1 L = 350 mm Area = 0.2 mm Push-On 6.3 mm L = 130 mm J56 5 Blue To P1 on 4 3 Brown A PSU1 2 Green/Yellow A 1 Molex KK 3.75 mm2 J51 J50 To L on 1 Blue 1 To L1 on B B PSU2 mains conn Fork 3.96 mm J57 Title Green/Yellow Power To chassis 1 Size Document Number Rev EYELET 4. 5 4 3 2 1 L = 440 mm CON4 Area = 0. 14 mm2 Molex KK 4 pole L = 150 mm L = 850 mm J65 J66 J67 U6 1 3 Red 4 4 Red 1 White 3 3 White 2 DI_SENSOR_DISP_Z_MOVE_HOME Black 2 2 Black 3 J56 on IO-board 2 4 Green 1 1 Green 4 OPTO-FORK Molex KK 4 pole Molex KK 4 pole Area = 0.14 mm2 Molex KK 4 pole C C L = 600 mm J62 U3 1 3 Red 1 White 2 DI_SENSOR_ROT_MOVE_HOME Black 3 J43 on IO-board 2 4 Green 4 OPTO-FORK Area = 0.14 mm2 Molex KK 4 pole L = 1200 mm J61 U2 1 3 Red 1 White 2 DI_SENSOR_DRIER_Z_MOVE_HOME Black 3 J41 on IO-board 2 4 Green 4 OPTO-FORK Area = 0.14 mm2 Molex KK 4 pole L = 1200 mm B B J64 U5 1 3 Red 1 White 2 DI_SENSOR_WS2_Z_MOVE_HOME Black 3 J63 on IO-board 2 4 Green 4 OPTO-FORK Area = 0. 2004 Sheet 12 of 17 5 4 3 2 1 .22 mm2 Molex KK 4 pole D L = 1200 mm J60 U1 1 3 Red 1 White 2 DI_SENSOR_HATCH_OPEN Black 3 J47 on IO-board 2 4 Green 4 OPTO-FORK Area = 0.14 mm2 Molex KK 4 pole J3 on FLEX-board A A Title Sensors 1 Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Tuesday.14 mm2 Molex KK 4 pole L = 1200 mm J63 U4 1 3 Red 1 White 2 DI_SENSOR_WS1_Z_MOVE_HOME Black 3 J61 on IO-board 2 4 Green 4 OPTO-FORK Area = 0. 5 4 3 2 1 L = 600 mm J59 J58 1 1 White 2 DI_SENSOR_WB_WB1 Blue 3 J46 on IO-board 4 2 BNC D Area = 0. November 30. 14 mm2 Molex KK 4 pole L = 1200 mm J75 J74 1 1 White 2 Blue 3 DI_SENSOR_WB_WB2 4 J52 on IO-board 2 BNC Area = 0.14 mm2 Molex KK 4 pole L = 150 mm L = 850 mm J77 J78 J79 U10 1 3 Red 4 4 Red 1 White 3 3 White 2 DI_SENSOR_DISP_CON_Z_MOVE_HOME Black 2 2 Black 3 J58 on IO-board 2 4 Green 1 1 Green 4 OPTO-FORK Molex KK 4 pole Molex KK 4 pole Area = 0.14 mm2 Molex KK 4 pole A J4 on FLEX-board A Title Sensors 2 Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Tuesday.14 mm2 Molex KK 4 pole L = 1200 mm J73 U8 1 3 Red 1 White 2 DI_SENSOR_DOOR_CLOSED Black 3 J53 on IO-board 2 4 Green 4 OPTO-FORK Area = 0.22 mm2 Molex KK 4 pole B B L = 600 mm J76 U9 1 3 Red 1 White 2 DI_SENSOR_DISP_RAD_MOVE_HOME Black 3 J51 on IO-board 2 4 Green 4 OPTO-FORK Area = 0. 2004 Sheet 13 of 17 5 4 3 2 1 .22 mm2 Molex KK 4 pole L = 1200 mm J72 U7 1 3 Red 1 DI_SENSOR_DOOR_OPEN White 2 Black 3 J49 on IO-board 2 4 Green 4 C OPTO-FORK C Area = 0.22 mm2 Molex KK 4 pole L = 1000 mm J71 J70 1 1 White 2 Blue 3 DI_SENSOR_DRAIN_WATER_LEVEL 4 J54 on IO-board 2 BNC Area = 0. November 30. 5 4 3 2 1 L = 1000 mm J69 J68 1 DI_SENSOR_WB_DEST_WATER 1 White 2 J57 on IO-board D Blue 3 D 4 2 BNC Area = 0. 14 mm2 Molex KK 4 pole Title 2 phase stepper motors Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Tuesday.14 mm2 Molex KK 4 pole J1 on FLEX-board L = 150 mm L = 850 mm MG13 J87 J88 J89 1 Red 4 4 Red 4 SM_MOTOR_DISP_CON_Z_MOVE 2 Green 3 3 Green 3 3 White 2 2 White 2 J14 on IO-board 4 Yellow 1 1 Yellow 1 MOTOR STEPPER 2-PHASE Molex KK 4 pole Molex KK 4 pole Area = 0.14 mm2 Molex KK 4 pole L = 1400 mm MG10 J82 1 Red 4 SM_MOTOR_WS1_Z_MOVE 2 Green 3 3 White 2 J15 on IO-board 4 Yellow 1 C C MOTOR STEPPER 2-PHASE Area = 0. 5 4 3 2 1 L = 1400 mm MG8 J80 1 Red 4 SM_MOTOR_DRIER_Z_MOVE 2 Green 3 3 White 2 J10 on IO-board 4 Yellow 1 D MOTOR STEPPER 2-PHASE Area = 0.14 mm2 Molex KK 4 pole L = 1400 mm MG11 J83 1 Red 4 SM_MOTOR_WS2_Z_MOVE 2 Green 3 J16 on IO-board 3 White 2 4 Yellow 1 MOTOR STEPPER 2-PHASE Area = 0.14 mm2 Molex KK 4 pole J2 on FLEX-board L = 1000 mm MG14 J90 1 Black 4 SM_MOTOR_DISP_LARGE_DISP 2 Red 3 3 Green 2 J11 on IO-board A 4 Blue 1 A MOTOR STEPPER 2-PHASE Area = 0. November 30.14 mm2 Molex KK 4 pole L = 150 mm L = 850 mm MG12 J84 J85 J86 1 Red 4 4 Red 4 SM_MOTOR_DISP_Z_MOVE 2 Green 3 3 Green 3 3 White 2 2 White 2 J13 on IO-board 4 Yellow 1 1 Yellow 1 B B MOTOR STEPPER 2-PHASE Molex KK 4 pole Molex KK 4 pole Area = 0.14 mm2 Molex KK 4 pole D L = 600 mm MG9 J81 1 Red 4 SM_MOTOR_DOOR_MOVE 2 Green 3 J12 on IO-board 3 White 2 4 Yellow 1 MOTOR STEPPER 2-PHASE Area = 0. 2004 Sheet 14 of 17 5 4 3 2 1 . 22 mm2 Molex KK 3. 2004 Sheet 15 of 17 5 4 3 2 1 .22 mm2 Molex KK 3.96 SM_MOTOR_DISP_RAD_MOVE QE_ENCODER_DISP_RAD_MOVE_POS J95 J96 5 Red 1 B B 4 White 2 3 Green 3 J50 on IO-board 2 Black 4 1 Area = 0. 5 4 3 2 1 L = 600 mm D D MG15 J91 1 Yellow 1 2 Blue 2 J37 on IO-board 3 Red 3 MOTOR STEPPER 3-PHASE Area = 0. November 30.14 mm2 Molex KK 2.54 AMP 103686-4/640442-5 A A Title 3 phase stepper motors Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Tuesday.14 mm2 Molex KK 2.54 AMP 103686-4/640442-5 C C MG16 J94 R1 1R/5W R2 1R/5W 1 Yellow 1 2 Blue 2 J38 on IO-board 3 Red 3 R3 1R/5W MOTOR STEPPER 3-PHASE Area = 0.96 SM_MOTOR_ROT_MOVE QE_ENCODER_ROT_MOVE_POS J92 J93 5 Red 1 4 White 2 3 Green 3 J40 on IO-board 2 Black 4 1 Area = 0. 8 mm 1 J101 + MG18 Blue 1 VALVE_CLEAN_DRY_SUCTION_NEEDLE White 2 J20 on IO-board A 3 DC-VALVE - Area = 0. November 30.54 2 1 Push-On 2.22 mm2 J105 Molex KK 2.54 2 1 Push-On 2.54 2 1 Push-On 2.54 2 1 Push-On 2.22 mm2 B J108 Molex KK 2.8 mm 1 J98 + MG17 Blue 1 VALVE_DRIER_SUCTION White 2 J19 on IO-board A 3 DC-VALVE D - Area = 0.8 mm J100 L = 1200 mm 1 Push-On 2.8 mm A A Title Valves 1 Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Tuesday.8 mm 1 J107 + MG20 Blue 1 VALVE_WS2_WASH White 2 J18 on IO-board A 3 DC-VALVE B - Area = 0.22 mm2 J102 Molex KK 2.8 mm 1 J110 + MG21 Blue 1 VALVE_DISP_PIP_WATER_FEED White 2 J25 on IO-board A 3 DC-VALVE - Area = 0.22 mm2 J111 Molex KK 2.8 mm J106 L = 1200 mm 1 Push-On 2. 2004 Sheet 16 of 17 5 4 3 2 1 .8 mm J103 C L = 1200 mm C 1 Push-On 2.8 mm J109 L = 600 mm 1 Push-On 2.22 mm2 D J99 Molex KK 2.54 2 1 Push-On 2. 5 4 3 2 1 J97 L = 1200 mm 1 Push-On 2.8 mm 1 J104 + MG19 Blue 1 VALVE_WS1_WASH White 2 J17 on IO-board A 3 DC-VALVE - Area = 0. 8 mm J124 L = 600 mm 1 Push-On 2. November 30.8 mm 1 J122 + MG25 Blue 1 VALVE_WB_MEDIA_SELECTION_3 White 2 J31 on IO-board A 3 DC-VALVE - Area = 0.22 mm2 J123 Molex KK 2.8 mm J118 L = 600 mm 1 Push-On 2.8 mm 1 J113 + MG22 Blue 1 VALVE_DISP_PIP_CHOICE White 2 J26 on IO-board A 3 DC-VALVE - Area = 0.54 2 1 Push-On 2.8 mm Title Valves 2 Size Document Number Rev A3 20100-3SC009-02-Internal cables 02 Date: Tuesday.54 C 2 1 Push-On 2. 5 4 3 2 1 J112 L = 500 mm D 1 D Push-On 2.8 mm 1 J125 + MG26 Blue 1 VALVE_WB_MEDIA_SELECTION_4 White 2 J68 on IO-board A 3 DC-VALVE - Area = 0.54 2 1 Push-On 2.22 mm2 J120 Molex KK 2.54 2 1 Push-On 2.22 mm2 J114 Molex KK 2.8 mm J121 L = 300 mm 1 B B Push-On 2.22 mm2 C J117 Molex KK 2.8 mm 1 J119 + MG24 Blue 1 VALVE_WB_MEDIA_SELECTION_2 White 2 J30 on IO-board A 3 DC-VALVE - Area = 0.8 mm J115 L = 600 mm 1 Push-On 2.54 A 2 1 Push-On 2. 2004 Sheet 17 of 17 5 4 3 2 1 .8 mm 1 J116 + MG23 Blue 1 VALVE_WB_MEDIA_SELECTION_1 White 2 J29 on IO-board A 3 DC-VALVE - Area = 0.22 mm2 A J126 Molex KK 2.