CUTTINGMACHINES EQUIPMENT 44° 25˙ 46¨ N - 8° 51˙ 34¨ E - altitude 19m asl www.albacut.com 50 YEARS, AND WE’RE STEEL YOUNG 100% RELIABLE TORC 350 strands for billet and bloom TCM 18 strands for slab TCM 800 strands with billet and bloom cutting equipment Argentina Australia Belgium Bosnia Brasil Bulgaria Canada China Chile Colombia Cuba Czech Republic Ecuador Egypt Finland France Germany Greece Guatemala Holland Hungary India Indonesia Iran Italy Korea Malaysia Marocco Mexico Myanmar Poland Qatar Romania Russia Saudi Arabia Slovak Republic South Africa Spain Sweden Switzerland Taiwan Thailand Turkey U.A.E. U.K. U.S.A. Ukraine Venezuela Vietnam After more than 50 years of experience in different countries. VOD. We also feel that we are part of the great family of steel and. TECHINT. . Aside from the close co-operation with all the major OEM suppliers like DANIELI. contribute to its constant growth. we are also proud to include some of the world’s leading steelmakers as our prestigious customers: .Riva group . thanks to our extensive experience in the sector backed by the professional skills of a young and dynamic team.Gerdau group . We are ready to meet new global challenges every day.Lucchini group . with the requested sizes and shapes. are produced and placed on the market around the globe every single day. . slab deburring machines 15 control stations for AOD.US Steel corp.Tenaris group .Mittal group . in our own small way.Duferco sa and many others. burner plants for EAF subdividing TCM Thanks to our modern and efficient cutting systems. We thank them all very much.Tata Steel Ltd. CONCAST. Our company operates in accordance with quality standards and is UNI EN ISO 9001:2000 certified.Thyssenkrupp group .Posco . bloom. we are proud to consider ourselves a real part of this complex production process.CH CUTTING MACHINES FROM ITALY TO EVERYWHERE ELSE 50 countries around the world with: 18 30 8 water-cooled oxygen lances 40 strands for billet. SMS-DEMAG.Corus group . thousands of tons of steel.Mechel Steel group . LF s p e c i a l s l i t t i n g .Arcelor group . . s c r a p . SIEMENS-VAI. technicians and engineers generate the driving force needed to ensure constant growth: personal and. . while always focusing on constant improvement. We believe that our personnel. but the next minute. But we also have an open mind along with farsighted vision.INNOVATIVE COMPANY NEXT-MINUTE ORIENTED A company that looks toward the future has a fundamental goal: to constantly seek innovative solutions. Our experience and background help us look toward the future every day. to constantly develop new ideas and new strategies for our customers in order to more effectively satisfy the demands of the constantly changing world of iron and steel. In other words. We are next-minute oriented. professional growth. the future isn’t tomorrow. that’s for sure. naturally. Rapid turnaround and the right solutions are just some of our strong points. In addition to business aspects. Because. for us. We know quite well that sometimes just one call and one immediate answer are all that’s needed to solve a big problem. People are our company’s main strength. and always ready to tackle the most difficult problems head on: these are the strengths of being an Italian company. Always. and on real solutions to the problem. “We never say no” is a philosophy that permeates all levels of the company: from managers to engineers and from the sales office to the technical department.FLEXIBLE AND CUSTOMER ORIENTED WE NEVER SAY NO Flexible with regard to customer needs. Our work is always focused on results. But if a new problem should crop up. once again. Our company has made flexibility its forte: every day we forget about the bureaucracy in order to improve and streamline communications Could a sector giant always say yes? . between departments. providing a detailed and specific project to produce. our technical department will be ready to develop ad hoc solutions. a positive answer. Many times the company already has the answer to a customer’s request: 50 years of experience have allowed us to acquire extensive know-how and to provide rapid and feasible solutions. That’s because we’re convinced that this is the best approach to each new project: to support the customer over time and to create a solid and long-lasting relationship. . The project is a fundamental step in our work process. above all.strict schemes as far as safety is concerned. Each plant has its own history and everyone has their own ideas. . . intelligent design. . but also makes cutting operations simpler and safer. . to avoid wastes. and our all-Italian approach to the iron and steel sector leads to creative yet exacting solutions.outstanding results in terms of service life.constant cost controls to always offer the best at the best price.excellent results in terms of performance. being Italian means: . . For us.optimisation of systems developed in relation to customer demands.maintenance costs reduced to a minimum: everything is analysed and planned down to the smallest details.extreme creativity during the engineering stage with a beautiful and. We constantly focus on plant reliability while always considering operator safety. This always guarantees excellent results in terms of performance. .use of select and high-quality materials and components. But excellent ideas are what generate superior results. . while reducing routine maintenance to an absolute minimum.ITALIAN DESIGN A NEW STYLE IN STEEL CUTTING A Made in Italy cutting plant means first and foremost an important project. Our philosophy is a new style in steel cutting. and all while reducing maintenance requirements to a minimum. but they must be followed up by perfect development. must always look ahead. is our goal. we consider and analyse all potential future problems. Maximum in terms of quality. day in and day out. it is natural to develop the best solutions in order to reach the highest possible satisfaction. And we do so with passion: reducing management costs and. During the engineering stage. PERFECT ENGINEERING 1000 LITTLE REQUIREMENTS A 1000 AND 1 BIG SOLUTIONS . like us. works in the world of steel.We do create major projects. Our plants shall not generate any surprises or unforeseen circumstances. foreseeing and working out the right solutions. Many factors must be taken into consideration to achieve what we call the “right solution”. to find the right solutions. that’s a must for us. That’s why our entire technical staff works with down-to-earth enthusiasm. performance and productivity. Because who. for us. But we also lower management costs and extend the service life of the entire system. There are many requirements during the engineering phase to which. thanks to our future outlook. post-sales service and assistance .preliminary 3D/2D engineering .dismantling and shipment . . That’s our little secret. We apply the real craftsmanship of the Made in Italy manufacturing industry.personnel training .“ -toface ”d face iti efin on w ur ith o cus tom e f pla rs o 2 ng De nt ty pe inee ring ng s imin prel ary 3D/ plan mbl yi gin t en eeri rw n ou orks rica hop prod i test ucti o n an se d as ng o f al ch l me anic al a lect nd e l pa rts ent sion train ing ista nce sup ply dism ass e a ds g an ntlin nd s tart- hipm up up s pers ervi ya mbl el onn ea pos t-s se ales rvic ss nd a s s part pare RELIABLE MANUFACTURING SELF-MADE PROCESS Our main objectives are reliability over time.plant engineering . That’s because in a complex and dynamic market like the iron and steel industry.“face-to-face” definition with our customers of plant type . We are a small company and that’s why we can allow ourselves the luxury of focusing on even the smallest details. maintenance reduced to a minimum and extended plant service life. Our company can develop the cutting plant in house and monitor the entire cycle. And this is just what we keep in mind while we design and develop our plants. produce. engineer.spare parts supply.production and assembly in our workshops . while using modern production processes. production can’t afford to slow down.testing of all mechanical and electrical parts . To design. assemble and test according to a specific plan based on 10 fundamental steps: . And neither can we.assembly and start-up supervision . from design engineering to production and full-capacity operation. The machine structure.in-line oxygen deburring system mod.B. . .’s torch cutting machine designed to be used in CC plants for cutting billets.C.second torch for in line sample cutting with pneumatic up/down system. if required: . They can work in full automatic. beam blank and rounds are well known for their reliability. .up/down system for torches automatic high adjustment for different billet thickness. cooling system and all the other necessary equipment and safety devices. TCM FOR BILLETS UP TO 160 mm .A. clamping system and torches are water-cooled by a controlled flow and protected against sparks by heat shields and provided with automatic centralized greasing system for easy maintenance.L. SPECIAL FEATURES The machine could also be equipped with the following special features as an option. .BILLET & BLOOM TORCH CUTTING MACHINES A. S. ruggedness and short cutting times. fluid control system.A. blooms.measuring rolls for billets length detection.iron powder injection system for stainless steel cutting. Each oxy-cutting car is equipped with 1 high performance high speed water-cooled torch type ALBACUT with integrated pilot flames and contain the granulating system. semi-automatic or manual mode achieving the best performances as well as cutting results. Designed and manufactured considering all the necessary conditions in order to avoid risks for personnel and plant during the use and maintenance of the machine.31 51 5. In this way synchronous running of the machine is guaranteed. After termination of the cut. The machine is based on a proven technology with high reliability and low maintenance and is specifically developed to offer high performances in heavy industrial environments.O2T O2R O2T O2R PR O2T O2R O2T O2R PR O2T O2R O2T O2R PR GR GR FP TR TR GR GR FP TR TR GR GR FP TR TR 440 440 440 62x12 5.81 51 5.81 5.31 51 5.81 21 5.81 21 62x12 Under the sequence.31 51 5.81 21 5.81 5.31 51 5. the cars will be released from the strand opening the clamp.81 51 21 21 5.81 51 5.81 51 21 21 5.31 51 5.81 5. the cutting cars are clamped onto the strand by a pneumatic clamping device. it will be equipped with all the required safety devices according to all international standards.81 51 21 21 5.81 21 5. The billet/bloom torch cutting machine is CE certified and developed according to the UNI EN ISO 9001:2000 quality standard.31 51 5.81 5.81 21 62x12 62x12 5. They return with an independent motor into the starting position to be ready for the next cut.81 5. 5-STRAND TCM FOR BILLETS UP TO 160 mm 6-STRAND TCM FOR BILLETS UP TO 150 mm 6-STRAND TCM FOR STAINLESS STEEL ROUND BARS UP TO 500 mm 5-STRAND TCM FOR BLOOMS UP TO 190X247 mm .81 51 5. Then. the cutting cycle will start with the heating phase and cutting.81 5.81 21 62x12 62x12 5. . 6-STRAND TCM FOR STAINLESS STEEL ROUND BARS UP TO 500 mm 5-STRAND TCM FOR BILLETS UP TO 160 mm . 2 torches for in line sample cutting. if required: . granulating system.iron powder injection system for stainless steel cutting.B.SLAB TORCH CUTTING MACHINES A. ruggedness and short cutting times.’s torch cutting machine designed to be used in CC plants for cutting slabs are well known for their reliability.mechanical deburring system. . . SPECIAL FEATURES The machine could also be equipped with the following special features as an option. .up/down system for torches automatic high adjustment to different slab thickness. They can work in full automatic.A.L. torch holding trolleys and torches are water cooled by a controlled flow and protected against sparks by heat shields and provided with automatic centralized greasing system for easy maintenance. semi-automatic or manual mode achieving the best performances as well as cutting results. measuring system and all the other necessary equipment and safety devices. fluid control system. . clamping system. The machine structure.measuring rolls for slabs length detection. The machine is equipped with 2 high performance high speed water-cooled torches type ALBACUT with integrated pilot flames for normal cutting. Under the sequence the cutting machine is clamped onto the strand by means of TCM FOR SLABS UP TO 170x1550 mm . The machine moves on 4 wheels (2 loose wheels + 2 driven wheels). Designed and manufactured considering all the necessary conditions in order to avoid risks for personnel and plant during the use and maintenance of the machine. It returns with independent motors into the starting position to be ready for the next cut. the cutting cycle will start with the heating phase and cutting. The slab torch cutting machine is CE certified and developed according to the UNI EN ISO 9001:2000 quality standard.a pneumatic clamping device. After termination of the cut. the machine will be released from the strand opening the clamp. TCM FOR SLABS UP TO 240x1350 mm TCM FOR STAINLESS STEEL THIN SLABS UP TO 60x1550 mm TCM FOR STAINLESS STEEL SLABS UP TO 250x1300 mm TCM FOR SLABS UP TO 270x2100 mm . The machine is based on a proven technology with high reliability and low maintenance and is specifically developed to offer high performances in heavy industrial environments. Then. it will be equipped with all the required safety devices according to all international standards. In this way synchronous running of the machine is guaranteed. . STROKE .7000 TORCH UP/DOWN SYSTEM MAIN TORCH SKF 6012-2RS1 SKF 6008-RS2 ETA SDV1 112 ETA SDV1 112 CASTING DIRECTION SKF 6005-2Z SAMPLE TORCH MAIN CABLE CHAIN MEASURING ROLL SAMPLE CROP BOX PASS LINE TO BE DEFINED GND LEVEL TCM FOR SLABS UP TO 300x2200 mm TCM FOR SLABS UP TO 170x1550 mm . 5 18.STROKE-1200 COND. GUAINA ELE.5 13.L.’s special scrap torch cutting machine designed in order to cut scrapped slabs.5 12 13.STROKE-2500 VERT.5 18.A. semi-automatic or manual mode achieving the best performances as well as cutting results with very high hourly productivity.5 13. 27x33 12 12 12 13. scrapped rolls and various scrap material into any required dimension and suitable to be charged into EAF are well known for their reliability. MAIN TECHNICAL CHARACTERISTICS: Type: Temperature: Max thickness: Dimensions: Number of torches: Average dimensions: Stroke: FLUID CONTROL PANEL AIR CONDITIONED OPERATOR CABINET SECONDARY CABLE CHAIN scrapped slabs / ladles / tundishes / slag pots scrapped coils / scrapped rolls / various scrap environment 2000 mm variable 1 or 2 according to scrap dimension ~ 10000 mm OXYCUTTING TORCH WITH IRON POWDER INJECTION AND UP-DOWN DEVICE MACHINE STROKE-6500 TRANSV.5 12 13. ARIA OSS. 27x33 12 12 13. 27x33 max. 27x33 ETA SDV1 112 12 12 13.5 SKF TVN 210 A 1500 INA NUTR 35 INA NUTR 35 INA NUTR 35 FIAMMA PILOTA H2O IN CANNELLO ARIA COMPRESSA ARIA COMPRESSA ARIA COMPRESSA GAS RISCALDO ARIA COMPRESSA ARIA COMPRESSA ARIA COMPRESSA GUAINA ELE. RISCALDO GAS RISCALDO MACHINE RAILWAYS (ALBA SUPPLY) ETA SDV1 112 max.5 13. ARIA MAIN CABLE CHAIN COND. 27x33 max.5 H2O OUT CANNELLO FIAMMA PILOTA H2O IN CANNELLO H2O OUT CANNELLO max.518.5 13. GAS RISCALDO O2 RISCALDO O2 RISCALDO O2 TAGLIO O2 TAGLIO TUNDISH SCRAP 1325 1500 LADLE SCRAP CUTTING BENCH (CUSTOMER SUPPLY) RAILWAY SUPPORT STRUCURE (ALBA SUPPLY) CUTTING BENCH (CUSTOMER SUPPLY) WATER FOUNDATION (CUSTOMER SUPPLY) 2 TORCHES CUTTING UP TO 2000 mm INA NUTR 35 . tundishes.5 12 13.SPECIAL SCRAP TORCH CUTTING MACHINES A. ruggedness and short cutting times.518. scrapped coils. 27x33 max. GUAINA ELE. 27x33 max. GUAINA ELE.5 18. TAGLIO FIAMMA PILOTA OSS.518. ladles.5 max. 27x33 12 12 12 13. slag pots.5 18.5 max.5 12 13. They can work in full automatic.518.B. . . The fluids (oxygen.incredibly high cutting possibility with very high flexibility. gas. with A. it will be equipped with all the required safety devices according to all international standards. SPECIAL FEATURES The machine could also be equipped with the following special features as an option.on board air conditioned control cabin for better operator control.a dog-house equipped with guillotine door. . . nitrogen) and the electrical supply will be fed through a cable chain. compressed air.a fume de-dusting system.incredibly high productivity. . AUTOMATIC TCM FOR SCRAP AND MILL ROLL UP TO 2000 mm . The machine is based on a proven technology with high reliability and low maintenance and is specifically developed to offer high performances in heavy industrial environments. . completely isolated in a dog-house equipped with guillotine door and special noise isolating panels to reduce the outside noise level under normal acceptable values (85 dB). Designed and manufactured considering all the necessary conditions in order to avoid risks for personnel and plant during the use and maintenance of the machine.B. . of any type of steel. The material to be cut will be placed on a supporting grid and the machine moves on top of it by means of rails placed beside. NEW TARGETS IN SCRAP CUTTING PROCESS ACHIEVED Thanks to the specific design and to our special heavy thickness water-cooled torch type ALBACUT/G2 and ALBACUT/ VK we are able to achieve the following amazing results: .TORCHES GROUP AUTOMATIC TCM FOR SCRAP AND MILL ROLL UP TO 2000 mm AUTOMATIC TCM FOR SCRAP AND MILL ROLL UP TO 2000 mm CUT SLAG POT SCRAP . The special scrap torch cutting machine is CE certified and developed according to the UNI EN ISO 9001:2000 quality standard. in comparison with the traditional manual cutting process. .2 special heavy thickness water cooled torch for 2 contemporaneous cuts. . water. The only operator required per shift could control the cutting operation through a well dimensioned window with appropriate protection and armed glasses and work in safety in very good environmental conditions.saving in time. All the necessary facilities will be also included.movable torch arm for all purpose all shape cut.always in compliance with all the new and more and more severe environmental and anti-pollution rules.saving in oxygen consumption. .Machines will be manufactured in heavy electro welded carpentry.working 24/24h continuously. more cutting machines and more cutting torches working together and controlled by one operator only. A fume aspiration connected with a filtering system could be also included. with about 80% reduction in nr. . higher speed cutting technology and making the scrap preparation process quicker and easier with the possibility to have more cutting stations.special noise isolating panels. of personnel required. Cutting thickness up to 2000mm. The air conditioned control cabin will be placed on board the machine structure and includes the operator panel and the electrical board containing the PLC.L. .A. . The machine will be able to cut scrap pieces up to 2000 mm thickness in a longitudinal or crosswise movement. machined where necessary.iron powder feeding system. The machine will move away from the cutting area for scrap charge/discharge operations performed by crane. pig-iron and slag formation with the use of iron powder if necessary.saving in labour cost.close water cooling system with own chilling system. if required: . . TWIN AUTOMATIC TCM FOR SCRAP UP TO 2000 mm CUT USED MILL ROLL Ø 1500 mm . SPECIAL ALL PURPOSE TORCH CUTTING MACHINES LENGTHWISE-CROSSWISE SUBDIVIDING AND SAMPLE CUTTING MACHINE FOR SLABS UP TO 300 mm THICKNESS LENGTHWISE-CROSSWISE SUBDIVIDING MACHINE FOR SLABS UP TO 300 mm THICKNESS . close water cooling system with own chilling system. emergency. The machine is based on a proven technology with high reliability and low maintenance and is specifically developed to offer high performances in heavy industrial environments. gas. water.a fume de-dusting system. All the necessary facilities will be also included. nitrogen) and the electrical supply will be considered in the machine design. it will be equipped with all the required safety devices according to all international standards. .close and air conditioned operator cabin. if necessary. blooms. slitting. 3 or even more cutting torches according to productivity requirements and cutting purpose.A. . In this case the operator could control the cutting operation through a well dimensioned window with appropriate protection and armed glasses and work in safety in very good environmental conditions. ruggedness and short cutting times. beam blank and various profile material into any required dimension for sample cutting.iron powder feeding system. The special all purpose torch cutting machine is CE certified and developed according to the UNI EN ISO 9001:2000 quality standard.A. subdividing. SAMPLE CUTTING MACHINE FOR BLOOMS UP TO 500 mm THICKNESS SAMPLE CUTTING MACHINE FOR 5-STRAND BILLETS UP TO 200 mm THICKNESS TCM FOR STAINLESS STEEL THIN SLABS UP TO 70 mm THICKNESS LENGTHWISE-CROSSWISE SUBDIVIDING AND SAMPLE CUTTING MACHINE FOR SLABS UP TO 300 mm THICKNESS . semiautomatic or manual mode achieving the best performances as well as cutting results in or out of the casting line or anywhere else that may be required. performing any of the required movements and cutting any type of steel or pig-iron with the use of iron powder. .special noise isolating panels. SPECIAL FEATURES The machine could also be equipped with the following special features as an option.independent automation system. billets. . Designed and manufactured considering all the necessary conditions in order to avoid risks for personnel and plant during the use and maintenance of the machine.’s special all purpose torch cutting machine are specifically designed in order to cut slabs. Any of these will be completely customized machines and designed to respond to very specific requirements.B. The fluids (oxygen. They can work in full automatic.2. cross cutting. The machine will be able to cut pieces of the defined dimension. . compressed air. if required: . during the whole casting process and are well known for their reliability. If possible and on request the operator control cabin could be placed on board the machine structure and includes the operator panel and the electrical board containing the PLC.L. . . 00 SLAB RAILWAYS MAIN CABLE CHAIN CUTTING BENCH EMERGENCY TCM FOR THIN SLABS UP TO 20x1560 mm BILLET SAMPLE CUTTING MACHINE .CUTTING STATION N°1 UP-DOWN SYSTEM STROKE-75 FLUID CONTROL PANEL STEADY FRAME STROKE-11000 4 CUTTING STATION N°2 SLAB + 0. according to the weight. . A .an isolated cover box to keep the noise level under control. semi-automatic or manual mode achieving the best performances as well as deburring results. blades are lifted and lowered and moved forward and backward (casting direction) cleaning the head & tail of the bar while it is moving on the roller table.DEBURRING SYSTEMS A . a water cooled pinch roll could be installed to keep the bar in a right position during the deburring process. N°22 BLADES SLAB MECHANICAL DEBURRING MACHINE FOR SLABS UP TO 2100 mm WIDTH CASTING DIRECTION .B. .L. Blades could work in both directions with an inclination angle reducing the contact force required and making the deburring process easier. MECHANICAL DEBURRING MACHINE The mechanical deburring machine suitable for blooms. placed underneath the roller table is made of water-cooled electro welded carpentry. machined where necessary and consists of a main movable structure on which the deburring blades are placed. ruggedness and short deburring times. and well known for their reliability. rounds and slabs are specifically designed in order to take the burr generated by the cutting process completely out. if required: . SPECIAL FEATURES The machine could also be equipped with the following special features as an option.a slag conveying system to be placed underneath the deburring machine.’s deburring systems for billets. Controlled by a set of light barriers. rounds and slabs. blooms. dimension and length of the bar.They can work in full automatic. ’s deburring systems are CE certified and developed according to the UNI EN ISO 9001:2000 quality standard.A. ADVANTAGES OF SAC SYSTEM . A.L.B.B.SAC The “SAC” system allows to remove the slag as soon as it forms under the billet or the bloom during cutting operations and is designed to be installed in A.L.A.lower cost compared with mechanical systems.SIDE VIEW MECHANICAL DEBURRING MACHINE FOR SLABS UP TO 2100 mm WIDTH “SAC” OXYGEN DEBURRING SYSTEM FOR BILLETS AND BLOOMS . . The “SAC” system works in combination with the main oxy-cutting torch and blows a “laminated” flow of oxygen under the lower surface of the billet while it is cut. When the cut is finish the head and tail of the bar is cleaned and with a perfect shape ready to be laminated.easier maintenance. it will be equipped with all the required safety devices according to all international standards. The deburring torch could move automatically and be kept in a safety position when not in operation. “SAC” OXYGEN DEBURRING SYSTEM FOR BILLETS AND BLOOMS . .lower consumption.’s torch cutting machines. Deburring systems are based on a proven technology with high reliability and low maintenance and are specifically developed to offer high performances in heavy industrial environments.FRONT VIEW . Designed and manufactured considering all the necessary conditions in order to avoid risks for personnel and plant during the use and maintenance of the machine.OXYGEN DEBURRING SYSTEM . FLUID CONTROL STATIONS FLUID CONTROL STATION FOR AOD OXYGEN CONTROL STATION FOR VOD . flashback arrestors. nitrogen.A.’s fluid control stations are developed according to the UNI EN ISO 9001:2000 quality standard. and they can be equipped with all necessary special devices such as pressure reducers. on/ off valves. methane.L. etc. burners systems and for any purpose in the steel industry. oxygen blowing systems. safety valves. dryers. pressure switches.’s fluid control stations are designed and manufactured in order to allow every kind of fluid control for Torch Cutting Machines. They can be produced for all most common gases. such as oxygen. A.A.A . acetylene. etc.L. compressed air. propane.L. final work site conditions and comply with all standards and regulations in force. argon.A.B. mass/flow-meters. impurity catcher filters. checked and tested in our facility. 290 20 2000 130 30 9 2 900 200 kPa Psi Bar GAS-OXYGEN CONTROL PANELS FOR 5-STRAND TCM FLUID CONTROL STATION FOR AOD . A .B.’s fluid control stations are specially engineered to satisfy all customer needs.B. solenoid valves. They are supplied with the right steel supporting structure and they are completely assembled. cabled. OXYGEN LANCES WATER-COOLED OXYGEN LANCE FOR EAF WATER-COOLED OXYGEN LANCE FOR AOD-CONVERTERS . A. water-cooled copper lance tips easy replaceable with standard welding practice. SEZ SEZ SEZ WATER-COOLED OXYGEN AND CARBON LANCES FOR EAF .A.A.A. shortening of melting time and acceleration of decarburization and steel refining process. The oxygen blowing water-cooled lance can be also coupled with a parallel carbon injection lance. in order to allow both furnace temperature increasing and slag foam production. The complete system consists of a fluid control unit. complete fluid control unit. and flexible hoses for lance feeding.L. AOD or VOD refining units.B. CD converters.L.’s oxygen lances and oxygenblowing systems are developed according to the UNI EN ISO 9001:2000 quality standard.B. They allow a remarkable increase of furnace temperature.B. A.L. the manipulator for lance advancing.A. can supply both consumable lances and water-cooled reusable lances. flexible hoses for lance feeding and a loose lance or a watercooled lance.’s oxygen lances allow to inject oxygen directly in Electric Arc Furnaces. depending on the melting process requirements. DIFFERENT TYPES .BURNERS FOR EAF WATER-COOLED “SUPERMACH” SUPERSONIC BURNER FOR EAF WATER-COOLED SUPERSONIC BURNERS FOR EAF . They produce an oxidizing and external mixing combustion with thermal capacity from 3 up to 5 MW.L.B.A. A. They have a gas/oxygen crown outlet and they produce a long and very concentrated flame which allows to improve scrap cutting-down and electric arc stability. The water-cooled ALBASUN series burners are engineered to be installed on slag removal doors or on furnace walls and to be operated by a manipulator. The water-cooled SUPERMACH series burners are engineered to be installed on furnace walls. They have a supersonic gases outlet speed in order to avoid any possible flashback and to reduce tip obstruction caused by the slag.L.’s burners for EAF can be supplied in different thermal capacities. WATER-COOLED “SUPERMACH” SUPERSONIC BURNER FOR EAF AIR-COOLED SUPERSONIC BURNER FOR EAF .’s burners for EAF are developed according to the UNI EN ISO 9001:2000 quality standard. A. lengths. The high thermal capacity (from 2 up to 9 MW) and the very large flame size for wide surface heating allow a high heat supply to electric furnaces. the safety devices. special flexible hoses and the control board. fluid inlet connections in order to meet the characteristics of each single furnace.A. The complete system includes the fluids regulating station.A.’s burners for EAF are designed and manufactured in order to improve scrap cutting-down (ALBASUN series) and to supply additional heat to the electric furnace (SUPERMACH series).B.B.L.A. surface inserts or junctions. etc.L. ladles. flameproof and self-extinguishing flexible hoses.B. A. Burners for manifolds have a high thermal capacity working with a mix of air and combustible gas (methane or propane) and a reducing flame.HEATING SYSTEMS A. and safety devices.B. control panel. flanges. TUNDISH HEATING SYSTEM .A.B. They use “manifolds” modular burnersholders assembled by means of a fulcrumpin that allows to set up polygons adapting to the profile of the piece to be heated. manifolds in different quantity and length according to customer needs. The system can be also equipped with an electronic control device in order to automatically check and regulate the desired heating temperature. quick couplings for fast and easy assembling/ dismantling.’s special heating systems are designed and manufactured in order to allow heating of large pipes components. safety valves and flashback arrestors.A.’s heating and drying systems are developed according to the UNI EN ISO 9001:2000 quality standard. which include steel supporting structure. complete fluids regulating station.A.L.B. A. feeding hoses. also designs and manufactures heating and drying systems for tundishes. plates prepared for welding process. A.L.L.A. can supply the complete heating system which includes a regulating panel for air and combustible gas. TUNDISH MANIFOLDS FOR LARGE PIPES HEATING . . S.r.r. . microfilm or any other means.L.A.B. by print.L. photoprint. A.MAY 2007 EDITION The company reserves the right to make changes to the information contained in this publication without prior notice.l.l.A. without permission from A. reserves the right to publication. No part of this catalogue may be reproduced in any form. s.B. Fax.com STOCKHOLM MOSCOW LONDON BERLIN VIENNA WARSAW PARIS TURIN MILAN BUCAREST GENOA MADRID ROME ATHENS ISTANBUL BARCELONA .r.A s. @ Web +39 010 6511253 +39 010 6512008 alba. Via Borzoli 87/r 16153 Genova .L.l.Italy Ph.CONTACT [email protected] www.albacut. CUTTING MACHINES EQUIPMENT .