1/48Final Documentation Hyundai SAMHO Heavy Industries Hull No. S505-S514 Sauer Order-No. 41006759 2x Main air compressor WP400 1x Topping up air compressor WP200 with cw pump 1x Service air compressor SC31 Please be informed that parts which where marked as “option” are not included in the scope of supply as long as the word “option” has not been canceled. Thank you for your kind understanding in advance. Note: Please let us have your esteemed comments before 01-March-2010. Later comments will effect the delivery time. Please let us have all your comments at the same time in electronic format as word, excel or pdf file format sent back by e-mail. Please avoid split or multiple comments. This will save working time and reduce errors and costs on both sides. Revision 0 Changes initial issue Date 03-Aug-2009 Sign BKL 0 issue of working documentation 07-Sep-2010 BKL LVVXHRIILQDOGRFXPHQWDWLRQ -DQ%./ 2/48 Sauer water-cooled piston compressor WP400 3/48 17418, HHI Samho S 505-514 Technical specification Sauer water-cooled compressor unit type WP400 2 design according attached drawing KR WP400oP Fill up capacity (0 – 30 bar): Operation pressure: Speed: Required power: Stages / Cylinders: Cooling: Min. cooling water required for delta T 10K: Heat dissipation to cooling water: Heat dissipation to ambient: Drive: Max. ambient temperature: Permissible inclination each direction: Noise level at 1 m distance: Lub. oil content crankcase: Color for S505/S507/S509/S511/S513 S506/S508/S510/S512/S514 Regular equipment: - 390 m³/h 30 bar 1770 rpm 81,5 kW 2/3 fresh water (max 38°C, 5 bar) 116.0 l./min abt. 78 kJ/s abt. 17 kJ/s direct drive + 5°C up to + 55 ° C 22,5 ° 92 dB(A) 13,5 ltr. RAL6021 RAL5015 Sturdy rigid and weight saving design with flanged motor, no bedplate necessary flexible coupling, fully covered inside compressor flange air intake and silencing filter oil- and water separators after 1st and 2nd stage, mounted intercooler and final recooler pressure oil lubrication with lifetime filtration by sieve resilient mounts for the unit flex. hp-hose for cooling water in-and outlet, drainage, air-outlet (mounted non return valve) all hoses type approved by class safety valves after each stage air thermometer after each stage, cooling water thermometer Oil pressure gauge, stage pressure and final pressure gauge, glycerine filled name plates (symbols) for all gauges and thermometers solenoid valves 230 V/50/60 Hz for automatic and periodic drainage of the separators starting relief integrated in condensate drain automation (unloaded start) oil pressure control switch for “alarm + stop” temperature switch at air outlet for supervision of compressor cooling, “alarm + stop” threephase motor size 280 S with suitable marine cable glands (brass) rated output acc ISO B: speed: voltage/frequency: starting current: nominal current: efficiency/ starting time DOL weight: protection/ ISO class 90.0 1770 440/60 abt. 963 abt. 146 abt. 94 abt. 745 IP 55/ F kW rpm V/Hz A A % / 2-3 sec kg 4/48 17418, HHI Samho S 505-514 Additional equipment for each WP400: - 1x junction box, incl. cabling from sensors (mounted) flange connection for all hoses (mounted) automatic cooling water stop valve (mounted) 1x shut off valve between non return valve and flange for air outlet (mounted) root valves for the pressure gauges (mounted) cooling water safety valve (mounted) cooling water sight glass (mounted) 1x extra air filter for yards work No.: 036395 (supplied loose) 1x pressure switch start/stop with test cock No.: 063026 (supplied loose) - 1x spare part set “B+A” per vessel as per regulation DNV No.: 065606 (supplied loose) Test and certificates: - test and certificate for the compressor as per regulation DNV workstest and certificate for the motor 5/48 P&I-diagram and cooling water plan 400 . 6/48 . 7/48 Principal wiring diagram . 8/48 . I . - - Reserveteile “B+A“ Spare parts range “B+A“ 064 367 1 2 Rechteckring R-ring 002 716 2 1 Gleichfasenring G-ring 035 962 3 2 Rechteckring R-ring 033 571 4 1 Nasenring N-ring 002 634 5 1 Ölschlitzring S-ring 002 605 7 1 Konzentrisches Ventil Concentric valve 037 134 Bemerkungen remarks Ä.9/48 Reserveteilliste Spare parts list “B+A” WP400 Sach-Nr. Item Stk. Benennung Designation Sach-Nr. 2-0009 Seite/page: 1 Von/of: 3 Pos. 064 367 Code-Nr. Qty.-No. Ref. Benennung Designation Sach-Nr. Qty. 064 367 Code-Nr. 2-0009 Seite/page: 2 Von/of: 3 Pos. Ref.I . 8 1 Lamellenventil Lamellar valve 036 959 9 1 RD-Ring o-ring 035 970 10 1 Brechplatte Bursting plate 061 942 11 1 Dichtring gasket 003 493 12 2 Dichtring gasket 005 001 13 10 Dichtring gasket 005 009 14 15 Dichtring gasket 005 023 Bemerkungen remarks Ä.-No. Item Stk.10/48 Reserveteilliste Spare parts list “B+A” WP400 Sach-Nr. Item Stk.-No. 15 2 Dichtung packing 063 748 16 1 Dichtung packing 051 530 17 4 RD-Ring o-ring 030 131 18 4 RD-Ring o-ring 036 962 19 1 RD-Ring o-ring 036 963 20 1 RD-Ring o-ring 030 912 21 1 RD-Ring o-ring 037 151 Bemerkungen remarks Ä. Benennung Designation Sach-Nr.11/48 Reserveteilliste Spare parts list “B+A” WP400 Sach-Nr.I . Qty. 064 367 Code-Nr. Ref. 2-0009 Seite/page: 3 Von/of: 3 Pos. -no. 035222 .12/48 Ref. 32bar 035222 1 Receiver pressure switch 3 . Pointer adjustment by manometric comparison 3 G3/8 Advice for installation: The pressure switch must be installed at the pressure vessel (to avoid pulsation) Protection Qty.13/48 Receiver pressure switch Technical drawing: for 035221 and 035222 1 4 for 035223 Connection diagram: 2 Change over contact Adjustment: First set upper switching-pressure by means of adjusting screw 1 Pointer 2 will indicate. Set lower switching-pressure by means of adjusting screw 4 The upper switching-pressure remaining unchanged.16bar 035221 1 Receiver pressure switch 2 . 1 Receiver pressure switch 1 . Technical data’s: Rated service current: 6A at 220V AC 11 class: IP65 Designation Pressure range Sauer reference No.60bar 035223 . 14/48 Sauer water-cooled piston compressor WP200 . 15/48 17418. “alarm + stop” threephase motor size 225 S with suitable marine cable glands (brass) rated output acc ISO B: speed: voltage/frequency: starting current: nominal current: efficiency/ starting time DOL weight: protection/ ISO class 43.5 ° 89 dB(A) 11. 547 abt. 91 abt. 5 bar) 57 l/min abt. cooling water required for delta T 10K: Heat dissipation to cooling water: Heat dissipation to ambient: Drive: Max. stage pressure and final pressure gauge. hp-hose for cooling water in-and outlet. 39 kJ/s abt. mounted intercooler and final recooler pressure oil lubrication with lifetime filtration by sieve resilient mounts for the unit flex.5 ltr. cooling water thermometer Oil pressure gauge. HHI Samho S 505-514 Technical specification Sauer water-cooled compressor unit type WP200 1 in design according attached drawing KR WP200mP Fill up capacity (0 – 30 bar): Operation pressure: Speed: Required power: Stages / Cylinders: Cooling: Min. fully covered inside compressor flange air intake and silencing filter oil. 9 kJ/s direct drive + 5°C up to + 55 ° C 22. RAL6021 RAL5015 Sturdy rigid and weight saving design with flanged motor no bedplate necessary flexible coupling. 400 IP 55/ F kW rpm V/Hz A A % / 2-3 sec kg 3 . air-outlet (mounted non return valve) all hoses type approved by class safety valves after each stage air thermometer after each stage. oil content crankcase Color for S505/S507/S509/S511/S513 S506/S508/S510/S512/S514 Regular equipment: - 150 m³/h 30 bar 1770 rpm 39. 72 abt.0 1770 440/60 abt. ambient temperature: Permissible inclination each direction: Noise level at 1 m distance: Lub. glycerine filled name plates (symbols) for all gauges and thermometers solenoid valves 230 V/50/60 Hz for automatic and periodic drainage of the separators starting relief integrated in condensate drain automation (unloaded start) oil pressure control switch for “alarm + stop” temperature switch at air outlet for supervision of compressor cooling. drainage.6 kW 2/2 fresh water (max 38°C.and water separators after 1st and 2nd stage. IP55 max prepressure 2.16/48 17418. cabling from sensors flange connection for all hoses automatic cooling water stop valve 1x shut off valve between non return valve and flange for air outlet root valves for the pressure gauges cooling water safety valve cooling water sight glass (mounted) (mounted) (mounted) (mounted) (mounted) (mounted) (mounted) - attached electric driven cooling water pump 1.1 kW 440V.5 bar (mounted) - 1x extra air filter for yards work No. HHI Samho S 505-514 Additional equipment for WP200: - 1x junction box.: 036395 (supplied loose) 1x spare part set “B+A” per vessel as per regulation DNV No.: 063026 (supplied loose) Test and certificates: - test and certificate for the compressor as per regulation DNV workstest for the motor certificate for motor 4 .4 A 3410 rpm ISO F.: 064007 (supplied loose) 1x pressure switch start/stop with test cock No.60 Hz Y-connected 2. incl. 17/48 P&I-diagram and cooling water plan WP200 / WP240 26 . 18/48 26 Air temperatur switch . 19/48 Principal wiring diagram . 20/48 . Qty. - - Reserveteile ”B+A” Spare parts range ”B+A” 064 007 1 2 Rechteckring R-ring 002 716 2 1 Gleichfasenring G-ring 035 962 3 2 Rechteckring R-ring 033 220 4 1 Nasenring N-ring 034 213 5 1 Ölschlitzring S-ring 033 221 7 1 Konzentrisches Ventil Concentric valve 037 134 Bemerkungen remarks Ä. 2-0009 Seite/page: 1 Von/of: 3 Pos.-No.21/48 Reserveteilliste Spare parts list “B+A” WP200 WP240 Sach-Nr. 064 007 Code-Nr.I . Benennung Designation Sach-Nr. Item Stk. Ref. -No. 2-0009 Seite/page: 2 Von/of: 3 Pos. 8 1 Lamellenventil Lamellar valve 036 959 9 1 RD-Ring o-ring 035 970 10 1 Brechplatte Bursting plate 061 942 11 1 Dichtring gasket 003 493 12 2 Dichtring gasket 005 001 13 10 Dichtring gasket 005 009 14 15 Dichtring gasket 005 023 Bemerkungen remarks Ä. Ref. Item Stk.22/48 Reserveteilliste Spare parts list “B+A” WP200 WP240 Sach-Nr. Benennung Designation Sach-Nr. Qty.I . 064 007 Code-Nr. 2-0009 Seite/page: 3 Von/of: 3 Pos. Item Stk. Benennung Designation Sach-Nr. 064 007 Code-Nr. 15 2 Dichtung packing 063 748 16 1 Dichtung packing 051 530 17 4 RD-Ring o-ring 030 131 18 4 RD-Ring o-ring 036 962 19 1 RD-Ring o-ring 036 963 20 1 RD-Ring o-ring 030 912 21 1 RD-Ring o-ring 037 151 Bemerkungen remarks Ä. Ref.-No. Qty.I .23/48 Reserveteilliste Spare parts list “B+A” WP200 WP240 Sach-Nr. 24/48 Ref.-no. 035222 . 1 Receiver pressure switch 1 . Pointer adjustment by manometric comparison 3 G3/8 PG13.32bar 035222 1 Receiver pressure switch 3 .25/48 Receiver pressure switch Technical drawing: for 035221 and 035222 1 4 for 035223 Connection diagram: 2 Change over contact Adjustment: First set upper switching-pressure by means of adjusting screw 1 Pointer 2 will indicate.5 Advice for installation: The pressure switch must be installed at the pressure vessel (to avoid pulsation) Protection Qty.60bar 035223 . Technical data’s: Rated service current: 6A at 220V AC 11 class: IP65 Designation Pressure range Sauer reference No. Set lower switching-pressure by means of adjusting screw 4 The upper switching-pressure remaining unchanged.16bar 035221 1 Receiver pressure switch 2 . 26/48 Sauer screw compressor SC15 to SC52 . The oil passes the by-pass line or the oil controller (14) and flows through the oil filter (15) back into the compressor stage (04). . which collects the oil. The working temperature of the oil is optimized by the oil temperature controller (13).27/48 General hint: Please note that the transport and installation instructions are a extract of the manual. The residual separation of the oil will be carried out by the oil separator (08).air recooler (09) the compressed air temperature reduces to 9-13°C above ambient temperature and leaves the machine through the compressed air outlet (10). The oil will be separated from the air up to 98% by our special design of the oil tank (11). The electric motor is always cooled by its own ventilator fan. The – place according the regulations – safety valve(12) protects the machine against excess pressure. The oil separator (08) decreases the residual oil to 2-4mg/m³.The oil leaves the compressor stage (04) mixed with the compressed air. Cooling The compressed air after-cooler of the cooling fluid heat exchanger is cooled either by • a built-in cooling air ventilator or • water cooling. In the compressed. a fresh air ventilator additionally ensures sufficient fresh intake air for the removal of radiated heat. In the case of water-cooled compressors. The relief valve (07) closes and the suction valve (06) opens at st ar delta and the reverse way at upper pressure point into the idle running phas e. which compresses the air. The oil curcuit Cooling and sealing lube oil flows int o t he compressor stage (04) by the produced pressure into the oil tank (11). Sauer screw compressor general informations The drive The electric motor (01) drives the compressor stage (04) through the v-belt pulleys (02) and the v-belts The air path Air flows into the suction filter (05) and the suction valve (06) into the compressor stage (04). recommended to install a shut off valve in the compressed air line. The cross section of the feed line and the fuses are to be dimensioned in accordance with the local prescriptions! Condensate trap The condensate collected in the condensate trap is oily and must not be fed into the sewage system without further treat. A non return valve between piping system or receiver tank and machine is not required. It is. because this device is already installed in the screw type compressor. In order to avoid that condensate collected in the compressed air recooler (09) is fed into the piping system or into the downstream receiver tank. Electric connection Electric connection is only to be carried out by skilled electricians. The connection from the compressed air outlet (10) to the piping system must only take place through a tape – sealed flexible hose. if possible in direct vicinity of the compressed. Check if current. if necessary. however. a condensate trap with automatic separator is to be installed in the discharge line. The pipe end of the piping system is to be roughly secured. . voltage and frequency is according to the nameplate data.28/48 Pneumatic connection Screw type compressors will be delivered complete an ready for connection. so that no forces can be transmitted between the comp ressed air piping system and the compressor unit. so that the comp ressor is able to be disconnected from the piping system .air outlet (10). 20078 CSP 5 .spare part set seagoing DNV .9. HHI Samho S 505-514 Technical specification Sauer air cooled screw compressor SC31. start/ stop push button resilient mounts incl.29/48 17418.1 additional cyclone separator incl. pressure and maintenance intervals potential free contact for remote alarm indication. indication of pressure. compressed air temperature.08-M60w.flange connection for the hoses .c 1 as per enclosed drawing KR-CH-SC31wk Capacity as per ISO 1217 Operation pressure: Required power: Cooling: Heat dissipation: Drive: Ambient temperature up to: Lub.9 kJ/sec v-belt driven 50 °C 9 ltr. automatic Cooling water shut off valve 24. star-delta start.and air temperature. RAL6021 RAL5015 air intake filter compressor rotors with asymmetric profile final air cooler non-return valve mounted on the compressor oil separator oil recooler safety valve starting relief self induced pressure lubrication with oil filter sound proof canopy automatic control unit ALUP AIRCONTROL AC1(microprocessor control and monitoring unit) combined load/unload and start/stop control by integrated pressure-transmitter. 40 IP 55/ F kW rpm V/Hz A A (mounted) (supplied loose) Test and certificates: - test and certificate for the compressor as per regulation DNV workstest for the motor 10. running hours supervision of oil. oil content: Color: S505/S507/S509/S511/S513 S506/S508/S510/S512/S514 Standard Equipment: - - 200 m3/h 7 bar 22 kW watercooled 22.7 3545 440/60 abt. flexible hose for airoutlet threephase electrical motor size 200 L: rated output acc ISO B: speed: voltage/frequency: starting current: nominal current: protection/ISO class Additional equipment for the SC31: . 100 abt. . Please refer to the technical specification. In case of a air cooled version these parts can be ignored.30/48 Hint: Pos 18-21 are just in use in case of a water cooled screwcompressor version. 00222 172.31/48 Spare part set seagoing Anlagentyp Compressor type Keilriemensatz V-Belt set SC15-8 MA SC15-10 MA 163.00012XPA1207 163. No.00072XPA1429 SC52-8 MA SC52-10 MA 163.01247 172.51002 172.04545 167.01249 167.00127XPA1207 No.03291 SC51-76 2 x 172. No.01250 .00012XPA1207 SC51-8 MA SC51-10 MA 163.00033XPA957 SC22-8 MA SC22-10 MA 163.08787 172.08786 172.11105 172.00032XPA930 163.08789 Ölabscheidepatrone Oil seperator cartridge Ölfilter Oil filter Verschlußschraube plug screw No.08788 173.58111 172.00128XPA1480 163.00002XPA1215 163.00032XPA930 SC26-8 MA SC26-10 MA 163.11103 SC61-76 ab F0502977 165.00017 167.08787 173. No.58112 172.00060XPA1207 SC42-8 MA SC42-10 MA 163.00019XPA1282 163.00006XPA1180 163. consists of: Ansaugfilterpatrone und Schelle Suction filter cartridge and clamp 172.00033XPA957 163.08786 173.00002XPA1215 163.00058XPA1180 SC31-8 MA SC31-10 MA 163.00133XPA1307 SC76-8 MA SC76-10 MA 163.00013XPA1232 SC61-8 MA SC61-10 MA 163. 172.00221 165.58111 172. 07 Name GKL Check. GKL Stand.3 63 30 3 4 . 3 cover page from 238. .11.32/48 2 1 3 4 5 6 7 8 Cover Page A A P ult C a b in e t: P ro te c tio n : IP 5 4 C o lo u r: RAL 7035 B V D E : B 0113 S C 31-42 M A50 S C 31-42 M A60 W irin g : C C u s to m e r: C M a in c u rre n t: black C o n tro l c urrent 230V : red C o ntrol current D C : d a rk blue P ro te ction line: g reen/yellow P ot. K ie l D D 400/440 R a te d v o lta g e : 230 C o n trol voltage: R a te d p o w e r: E F Status Change 1 Date Name Date 15.free contacts: o ra nge S S M . 2 (k W ) V F r e q u e n c y :5 0 / 6 0 Hz V C u s to m e r's fu s e s : (A ) 50Hz 60Hz 22 2 5 .00207MA-00 from 4 5 6 7 Page of 8 0 10 Ps.5 80 E F SC 31-42 MA Orig. 2 compressor motor delta contactor star contactor F s u p p ly SC 31-42 MA Orig.4 6 2 4 6 10mm 2 1 2 25mm 6mm 1 3 5 2 4 6 -3K2 /3.1 /2.1 A 2 25mm L l -1T1 -1P1 A 100/5A 100/5A K k B B 2 2 10mm /3.00207MA-00 from 4 5 6 7 Page of 8 1 10 Ps.07 Name GKL Check.3 C 1 3 5 2 4 6 3 5 1 -3K1 3 5 -3K3 2 4 /3. 3 m a in from current 238.1 -W001 1 -X1 D 2 3 gr/ge 4 5 6 D U V W PE PE W1 W2 Supply M V1 3x400V/PE 50Hz MA50 3x440V/PE 60Hz MA60 U1 E line contactor Status Change 1 Date Name P TC V2 E -1M1 option with mainswitch without supply terminal F U2 3 Date 15. GKL Stand.3 C mains switch option -1Q1 PE /2.1 /2. .33/48 2 1 3 4 5 6 7 ameter option 8 L1 L2 L3 A /2.11. 6 230V /1.1 /3.8 L4 PE PE /3.1 /3.8 /1.1 D D -X1 1 PE 1.45-0.3 -optionheater 440V/600W F Status Change 1 Date Name Emergency stop Date 15.07 Name GKL Check.5 2 4 4 0 0 V + /- 5 % 4 4 0 V + /- 5 % B -2T2 6 230V -2F5 10 V 18 V 0V -2F6 1A N5 10V 1A L5 0V C -2S1 11 N6 18V L6 0V 12 N4 /3.1 A control trafo primer side -2Q2 4A /2.1 C /3.1 1 gr/ge 2 -W002 -2R1 E E T for option mainswitch without emm. stop button KTY /4. 3 h e a ter from 238.1 I> 0.11.1 5 -2F2 4A /2. . 2 F c o n tro l v o lta g e SC 31-42 MA Orig.63A I> 2 I> 4 400V for MA50 440V for MA60 6 0.8 3 4 5 6 7 8 L1 L1 L2 L2 L3 L3 1 -2F1 3 /2.34/48 2 1 /1.1 /3. GKL Stand.8 A /1.53A B 1 3 5 -3K4 /3.1 /3.00207MA-00 from 4 5 6 7 Page of 8 2 10 Ps.1 /4. 1 /2.8 L6 /3.3 22 D PE PE -3K1 -3K2 A1 /6.4 21 4 14 22 /1.8 N4 N4 1. .2 8 /6.2 1 1.2 5 6.8 N5 /3.4 22 D /3.1 N6 A /3.35/48 2 1 A 3 4 5 6 7 8 /2.8 /2.6 5 13 6 /3.2 6 /2.8 7 8 9 13 12 15 14 L4 L4 21 -3K2 /3.1 A1 -3K4 A2 A2 A2 A2 E E /2.2 3 2 1.6 1 /1.1 21 -3K3 /2.5 3 2 /1.5 ALU P A C 1 C C 6 /2.3 21 4 -W003 2 1 A1 14 22 1 -X1 3 PE 3 2 gr/ge 5 7 -3Y1 13 2 /2.6 3 2 /1.1 PE -3F5 -3F6 1A B 1 2 1A 4 3 B 5 -A3.8 /2.2 21 22 /1.8 L5 /3.11. delta contactor SC 31-42 MA Orig.1 -X1 4 5 6 14 A2 line contactor F Status Change 1 Date Name Date 15. 3 -optionsolenoid valve heater collect error F o u tp u t s ig n a ls from 238.1 /2.07 Name GKL Check.5 5 13 6 /3.00207MA-00 from 4 5 6 7 Page of 8 3 10 Ps.8 11 10 -3K3 A1 A1 /6. GKL Stand. 2 star cont.5 1 /1.6 13 6 4 14 7.2 4 /2. GKL Stand.4 22 A1 -X1 C -W004 C -W005 Schirm 16 br we 17 sw 19 18 gr we 20 21 - + KTY D B bridge for mainswitch -4R2 22 23 24 25 +24V 4 -20m A -A3.11.Press. 2 F in p u t s ig n a ls SC 31-42 MA Orig. pressure switch A +24 /5. temp 4 5 Pressure sensor temp.00207MA-00 from 4 5 6 7 Page of 8 4 10 Ps.sensor in oil heater A 6 lead-lad load-no load local remote 7 Emergency stop 8 Diff. option: ext.5 D ALU P A C 1 E E F Status Change 1 Date Name Date 15. . 3 from 238.3 21 13 22 14 8 10 P -2S1 21 /2.36/48 2 1 3 Compr.1 -X1 7 -4R3 9 A2 -4U1 B T KTY T KTY P /2.07 Name GKL Check. 07 Name GKL Check. 3 in p u t s ig n a ls from 238.11.Option - r o t a t io n .5 ALU P A C 1 E E F Status Change 1 Date Name Date 15.37/48 2 1 se n se o f 3 o v e rp re s s u r e 4 5 6 PTC M1 o v e r lo a d 7 8 RS485-interface . 2 F SC 31-42 MA Orig.8bar -X1 -W008 C C -X1 PE 21 26 27 29 28 30 31 +12V +24V 32 33 34 35 D D -A3. .8 A M -X1 RxD (B-) 27 TxD (A+) -5R3 B B Schirm -5B1 T P TC 4 2 -X1 -W006 P 1 2 11 12 32 33 34 PE 1 0-4bar 0.00207MA-00 from 4 5 6 7 Page of 8 5 10 Ps.option - A connection to PC or to next compressor Schirm TXD M RXD +24 /4. GKL Stand. 1 13 -3K1 -6K6 -6K5 -6K5 A2 D 43 A2 D 14 44 3.1 14 6 7 8 E E IM C S Remote on F Status Change 1 Date Name Date 15.1 /5. GKL Stand. 2 Local -B P Remote ext.38/48 2 1 /6.1 /6.1 A O p tio n : lo c a l re m o te sw itch -X1 re m o te start / stop 7 9 13 -6S2 13 13 remote start/stop -6K5 -6K6 14 param. pressure switch Remote start/stop running signal F lo c a l-re m o te SC 31-42 MA Orig.2 6.4 21 6. 008 = 2 param.07 Name GKL Check.1 3 4 5 6 7 8 L4 L4 +24 A /7.5 14 14 B B -X1 8 10 C C A1 A1 -6K5 21 6.2 22 /6.4 13 14 22 32 44 -X3 2 1 4 3 5 /7.00207MA-00 from 4 5 6 7 Page of 8 6 10 Ps. .4 43 4.1 /7. 3 s w itc h e r from 238. 018 = 1 7.11.3 31 6.2 N4 PE N4 PE 13 4. 11. GKL Stand.1 /7. .8 3 4 5 6 7 L4 8 L4 /7. 2 supply Bekomat condesate drain supply condensate drain F s p a c e h e a te r SC 31-42 MA Orig.00207MA-00 from 4 5 6 7 Page of 8 7 10 Ps.8 /3.39/48 2 1 /3. 3 c o n d e n s a te p o rt from 238.07 Name GKL Check.1 A option: space heater on/off A option: terminals for condesate drain option: terminals for Bekomat 13 -7S3 Heater On/Off 14 B B 21 -3K1 22 C C -option- -7H1 D /3.1 PE E E 1 L1 N PE L1 N PE -7R2 (-1M1) Ultramat /Bekomat 2 space heater -1M1 F Status Change 1 Date Name Date 15.8 Heater On lamp on D N4 PE N4 PE X1 15 16 PE 17 18 PE 19 20 /7. 5m m ² A B B B C C 32 R S -2 32in te rface D PC 33 34 PE 32 33 34 PE RS485in te rface RS485in te rface b o th cables p arallel b o th cables p arallel lead-lag s e lector sw . com pressor 1 32 w irin g o f R S 4 8 5 -in te rfa c e s to 34 PE RS485in te rface D c o m pressor 2 adress 1 E 33 adress 2 E P C (re f.40/48 2 1 3 4 5 6 7 8 A A in te rface R S -232/R S -485 to Compressor 3 cable: LiY C Y 3x0.11. GKL Stand.00207MA-00 from 4 5 6 7 Page of 8 8 10 Ps. 3 w irin g from 238. 2 F s e r. in te rfa c e SC 31-42 MA Orig. .07 Name GKL Check. to page 5) F Status Change 1 Date Name Date 15. 5 m m a t b o th e n d s 719 B B 6 . 3 c o n s tru c tio n from 238. 2 F SC 31-42 MA Orig.00207MA-00 from 4 5 6 7 Page of 8 9 10 Ps. 5 + 0.07 Name GKL Check.41/48 2 1 3 4 5 6 7 8 A A m o u n tin g r a il T S 3 5 719m m d r ill h o le 6 .1 15 344. GKL Stand.11. .5 344.7 5 E E F Status Change 1 Date Name Date 15.5 C C 6K6 6K5 3F6 2T2 2Q 1 3F5 3K4 2F5 3K2 2F2 3K3 2F1 3K1 2F6 15 X 1 1T 1 EDI1 6 D P U V WP E E D 1 . 42/48 2 1 3 4 5 6 7 8 A A 90 B 145 B X3 C C b a c k p la n e c a b in e t D D E E F Status Change 1 Date Name Date 15.00207MA-00 from 4 5 6 7 Page of 8 10 10 Ps.11. 2 F SC 31-42 MA Orig. . 3 c o n s tru c tio n from 238.07 Name GKL Check. GKL Stand. 3 7.4 5.5 -A3.4 2.4 7.5 -A3. Stand.4 7. no.5 -A3.1 7.7 5.5 PE PE 6 1 -1Q1 W supply PE -1M1 4 -1Q1 26 V -A3.00207MA-00 Page 1 of Ps.3 4.6 5.5 -2S1 -A3. 2 .6 4.5 -W007 Ölflex 3x1mm² -W008 Ölflex 3x1mm² -SST LIYCY 3x0.5 A2 2 pressure switch -5B1 supply pressure switch -5B1 pressure switch -5B1 PE 19 Bekomat condensate drain condensate drain condensate drain 20 PE 17 18 PE 16 15 1.3 7.2 7.5mm² functional text Change Date Name Date Name Check.1 5. gr/ge internal function description heater -X 1 5.2 1.2 1.6 4.07 s trip 238.5 3.7 3.6 1.5 -A3.5 5.5 4.2 7.5 3. SC 31-42 MA from 2 space heater -1M1 space heater -1M1 from te rm in a l -5B1 we gn br RS-485 shield RS-485 TXD RS-485 M RS-485 RXD 34 PE 32 33 shield -A3.2 1 Page page/line heater external function c o n n e ction line: 43/48 15.5 -2S1 -A3.5 -A3.5 solenoid valve description -2R1 connection 1 conn.5 3.3 7.2 2.2 2. 3x1.2 5.5 -A3.11.7 3.5 supply 2 2 21 27 1 -1Q1 -5B1 -5B1 PE 21 22 6 30 29 23 21 22 21 15 14 13 10 U 1 2 gr/ge N4 -3K1 -3K1 -3K4 -A3.1 1.4 1.5 -A3.5 -W006 Ölfl.5 5.6 3.4 7.5 -A3.1 Bekomat 2 1 12 11 10 9 Bekomat gr/ye 1 heater space heater -1M1 -6R2 -6R2 14 remote control 2 13 remote control PTC 14 lead lag selector 1 7 13 lead lag selector PTC 6 8 5 -2R1 3 PE collect error A1 collect error 2 -3Y1 -3K3 2 4 gr/ge A2 -3K4 -2T1 1 bridges PE collect error solenoid valve -3Y1 ??? connection solenoid valve 1 -W002 SINF-JB 3x1.description external cable Status -W003 Ölflex 3x1. 2 GKL GKL Orig.2 5. from te rm in a l from s trip 238.00207MA-00 Page 2 fr.07 GKL GKL SC 31-42 MA Orig.4 6. 2 Ps. .6 6. 2 -3K1 -3K1 -6K6 -6K5 -6K5 -6K5 -6K5 description 1 13 14 A1 43 44 21 22 connection Local internal function 6.3 1 Page page/line Local description external cable 44/48 bridges 15. 6 7 8 remote start/stop Running Running 4 5 remote start/stop Remote 3 connection Remote conn. no.5 6.5 6.Status external function c o n n e ction line: -X 3 description functional text Change Date Name Date Name Check. Stand.11.3 6.6 6.4 6. 16 control transformer 440/230/18/10V 160VA EMB MA60 1 136.15KW.AC230V50/60Hz Siemens 3RT1015-2AP01-1AA0 3TG1010-0AL2 contactor type S00. .08647 17 18 2 137.00120 STV0.00223 MC1.00224 MSTB2.00601 137. connector 6-pol.00221 1 134.08666 136.11. connector 10-pol. Part. Blatt : 1 -2F1. Mini-Combicon fem.45-0. connector 3-pol.00054 MC1.63A Mini-Combicon fem. connector 5-pol.5 -A3.00278 auxiliary relay 230V 50/60Hz 2NO 2 NC Siemens Option -6K5 21 1 key-operated switch 1NO 22 136.00603 132. from -3Y1 material list from 238. -X3 -2S1 -2T2 14 1 15 16 2 3 137.00207MA-00 Blatt 1 von 2 Ps.81 Mini-Combicon fem. 15.05009 8WA2011-2DG20 19 3 1 two-tier terminal 4mm² interposing relay 1S AC/DC230V Siemens Siemens Option -6K6 20 1 132.5 -A3. AC230V 50/60Hz 1NO relay 4.1 NC rd. 22/30mm 1 NC Ref.5 Sauer Phoenix Siemens Siemens fuse 6.No.5/5-ST/3. Siemens -2Q2 1 132.81 MC1.pol. -3K3 -2R1 Siemens Helios Jumo Siemens -4R2 -2S1 Siemens 12 1 136.01217 STV0.16 control transformer 400/230/18/10V 160VA EMB MA50 EDI16 8WA1011-1PM00 pressure sensor 0-16bar 4-20mA Condor -4U1 8WA1205 PE terminal 35mm² terminal 35mm² Siemens Siemens -X1 -X1 -X1.AC230V50/60Hz contactor type S2 3Ph.3x32mm Maker fuse terminal f.81 circuit-breaker 0. Quant.07 GKL GKL SC 31-42 MA Orig.11KW.3x32mm 4A time-lag 132. Stand. fuse 5x20mm fuse 5x20mm 1A time-lag Siemens 3RT1026-3AL20-1AA0 3RT1034-3AL20-1AA0 contactor type S0 3Ph.01251 13 1 136.5 31 1 135.5/7-ST Combicon fem.00173 1 132.08671 137.5/6-ST/3. sensor KTY G1/4 emergency stop button 40mm.06339 1229 3SB1202-2AB01 solenoid valve 230V AC 50/60Hz knob-operated switch 1S Bürkert Siemens Option -7S3 signalling light 230V white Siemens Option -7H1 32 33 1 1 3SB1212-6BG06 Date Stat. Change Date Name Name Check.08940 1 132. Phoenix -A3.00185 137. Phoenix 30 1 134.00225 MSTB2.08323 136.08668 8WA2011-1PG30 PE terminal 4mm² 3 connection Siemens 137. 134.00220 Phoenix -A3.5 26 1 134. 3-ph.00602 7 2 8 1 1 2 132. connector 4-pol.5 29 1 1 Mini-Combicon fem.22mm switch element. fuse 6.00401 132.820-F06-4Mf 3SB12031AC01 3SB14000C heater 600W 440V KTY temp. connector 7-pol. -2F2 -2F6 -3K2 -3K1.5/4ST/3. 27 28 Phoenix Phoenix -A3.45/48 Material list No.00604 9 10 11 1 1 136.00090 136. No.00103 1 Art. 1 2 3 1 2 2 136.5/3-ST Combicon fem. -3K3 Siemens MA60 -3K4 MA50 -3K1.00462 136. -A3.81 Phoenix -A3.5/10-ST/3.5 134.01250 Name Air-Control 1 fuse terminal f.00377 132. -X3 -X1.00455 134.08314 3RH1122-2AP00 3SB12022LB01 VqE48 EC48 Ammeter 100/5A Siemens Peterreins Option Option Microtherm Option 23 1 1 24 1 25 3TX7002-2AF00 current transformer 100/5A -6S2 -1T1 -1P1 3RV1011-0GA10 MC1.00196 4 5 6 1 137.00416 136. 50/60Hz Siemens Siemens 3RH1921-1DA11 auxiliary switch for relay S0-S3 1NC 1NO 8WA2011-1SG20 90. 11.00389 3LD2704-0TK53 mains switch 37 kW 100A Siemens opt. from material list from 238. Part.00207MA-00 Blatt 2 von 2 Ps.46/48 Material list No. Change Date Name Name Check. 35 36 Art.09131 1 136. SC 21-52 SC 42 Date Stat. 15. Stand. Name Blatt : 1 Maker mounting rail 35mm 719mm Ref.00378 3LD2504-0TK53 mains switch 22 kW 63A Siemens opt. SC 31 1 136. No. Quant. 1 137. mains sw.No. . mains sw.07 GKL GKL SC 31-42 MA Orig. 47/48 242 . 48/48 .