Ahlstar_pp_E00545.pdf

AHLSTAR™ Process Pumps Attention to detail and plants are strategically located ment to quality is unrelenting. In addition we offer the pump industry's most extensive network of Customer Service Centers to support and service our products.Sulzer Pumps – Striving to Serve You Better! For over 135 years Sulzer Pumps has been providing innovative pumping solutions for a number of different industry segments. Our 14 manufacturing our pumps are made. Today we are a leading global supplier of pumps to these targeted markets. throughout the world. Through our commitment to under- standing the customers' process and specific needs. and our produc- mount to all phases of our operations. A Reputation for Excellence Sulzer Pumps has earned its reputa. we have consistently been at the leading edge of technical developments in providing pumping solutions. tion processes are ISO 9001 and ISO . Through having our own foundries. application. Each and every pump tion for providing advanced pumping we are able to ensure optimum pump is rigorously tested before shipment. material selection for each particular and regardless of where in the world mands of our customers and busi. We strive to meet your ap- plication requirements through the use of state-of-the-art technology and ad- vanced research & development facil- ities. an insistence on quality are para. solutions that meet the critical de. 14001 certified. the commit- ness partners. reliability and the quality of the right pump. tions. by qualified. We support our customers with an extensive range of pumping services. experienced technicians using state-of-the-art equipment. Additionally we offer various types of service agreements in which spare parts and service solutions can be combined. Pumps Online. from spare parts to remote monitor- ing. All service work is carried out pump base at the mill.Lifetime Service Solutions for the AHLSTAR™ Pump High pumping performance comes as a result of the availability. This pumps. PumpsOnline Spare Part Solutions Service Solutions Customers can benefit from our new We offer an exchange unit service To maintain and improve the high eBusiness solution. electronic or. Genuine spare parts and proper main- tenance ensure the high performance of AHLSTAR™ process pumps in com- plex production operations. enables fast and easy servicing and wide range of available service solu- dering of spare parts and installed reduces downtime. . customers can select from a product documentation. and newly developed service kits for performance of AHLSTAR™ process This enables instant online access to all AHLSTAR™ process pumps. Dyna- Wear resistant pumps guarantee mic seals and ready fitted me- reliable pumping when the liquid is chanical seals fit all requirements. ROTOKEY impeller mounting pro- vides strong. top centerline ca- sing prevents air-lock in the top of the casing. ROTOKEY facilitates the installation and re- moval of the impeller. A Hydraulics Designed for pumping clean.Expanded AHLSTAR™ Process Pumps Features and Benefits A double volute casing in larger AHLSTAR™ pumps reduces radial forces and shaft deflection. It is not sensitive to axial loads created N Hydraulics during pump operation Non-clogging process pumps are the right solutions when the liquid A wide selection of shaft seals is contains large or long particles. . available to meet the needs of W Hydraulics each specific application. The self-venting. reliable power trans- mission. very corrosive and/or abrasive. It is self-locking and re- verse rotation safe. abra- sive or corrosive liquids especially stocks of various kinds. The sideplate is adjusted external- ly to maintain a constant impeller clearance and continuous high effi- ciency. High strength duplex stainless steel is standard shaft material. trial processes where the system plicable for pumping gas contain. 1 Others Strong and rigid bearing support AHLSTAR™ hydraulics are uti- foot improves mounting stability and lized also in NVP Non-Clogging maintains solid support. Lipseal protects in standstill posi- tion. deflector and lipseal. pressure is high and pressure or ing liquids. Jackscrews for 1 simple disassembly.temperature of pumped liquid max. 120 °C Oil Lubrication .temperature of pumped liquid max. self priming purposes and to pump gas containing liquids. Air Separating R Air separating pumps with external EPP Hot Liquid Pumps for indus- vacuum pump are particularly ap. Self Priming S Bearing Unit Self priming pumps with internal Simplified heavy-duty bearing unit vacuum pump are designed for design ensures reliability. Non-contacting bearing protection 1 for the combined advantages of labyrinth ring. 180 °C (EPP 210°C) 1 1 Heavy-duty shaft. temperature strokes occur.05 mm. Deflection at stuff- ing box less than 0. Vertical Process Pumps and NKP/WKP Non-Clogging Canti- lever Pumps. Grease Lubrication . . It is ges do not accumulate in the pump. therefore. Particles in slud. Stocks are Balance holes in the impeller are used pellers on the APP. to use the same or slurries are effectively channelled plugged to optimize the shaft seal casing covers for all impellers. .Standardization AHLSTAR™ All AHLSTAR™ pumps have the same Volute Impeller Casing Adapter Bearing Interchangeability casing cover unit basic design using the same compo- of main parts nents. chamber. the area between the impeller and smooth flow and helps to avoid spin- antee minimum power consumption. S self priming and R air NSP separating construction A. The balance holes can be possible. the casing cover clean. lers are designed to optimize fluid The reverse sides of same size im- handling capabilities. W and E indicate the WPP basic hydraulics WRP Common parts shown in columns. the axial load on the bearings. APP • 246 pumps ARP • 80 casing covers • 6 common bearing units ASP • 6 common shaft seal sizes • common sealing water equipment • common coupling and coupling guard EPP • common baseplates NPP __P P metric dimensioning NRP P basic horizontal pump. WSP Hydraulic Design The AHLSTAR™ product line offers a The back vanes of the impeller keep The impeller hub design ensures a wide range of hydraulic sizes to guar. required. to stabilize the pressure in the seal pumps are of equal dimensions. N. Pump hydraulics. casings and impel. NPP and WPP pumped like water. should the application reduces the number of spare parts demand it. environment. and reduce ning and plugging. This so as not to cause wear. long solid particles or abrasive li- taining big solid particles. abrasive liq- ing solid particles. abrasive liquids or stock up to 8 % consistency. quids. abrasive liquids or stock ger solid particles and long fibers. Impeller is suitable for liquids containing big or nimize pressure pulsations. lid particles. particles and long fibers. WPP WPP WRP WRP WSP WSP . APP APP APP EPP ARP ARP ASP ASP EPP Low Pulse Impeller Non-clogging Closed Vortex Impeller is designed and manufactured to mi. is suitable for liquids containing big- liquids containing some impurities. is used for sludges or slurries con. up to 8 % consistency. APP NPP NPP NRP NRP NSP NSP WPP WRP WSP Wear Resistant Closed Wear Resistant Open Impeller Impeller is used for pumping both erosive and is suitable for liquids with bigger solid corrosive liquids or slurries contain.An Impeller Tailored to Each Liquid Closed Impeller Open Impeller Special Open Impeller is used for pumping clean liquids or is designed for liquids containing so. uids or stock up to 8% consistency. 4%. the These are situations where conven. tional centrifugal pumps fail.. for use where the inlet pipe is empty. However.4% ciency is greatly increased.Gas Handling Systems AHLSTAR™ Gas Removal The Effect of Gas Content in The Effect of Weakly Bound Pumps for Various Conventional Centrifugal Gas Content in the Applications Pumps AHLSTAR™ Gas Removal The patented AHLSTAR ™ Self Prim.. these gas bubbles are removed point varies heavily and excessive content 0. head will be reduced. With standard centrifugal pumps.. Gas containing liquid pumping. 100% from BEP (Best bubbles formed in the impeller eye Efficiency Point).. HEAD 30% 20% 10% 0% CAPACITY 4% 0% 3% 2% 1% CAPACITY Self priming application.. By removing the gas bubbles BEP form the impeller. the For strongly bound gases it is up to duty point remains approximately 70%. With the AHLSTAR™ Pumping is unstable since the duty has stable operation with gas pump. Pump ing gas removal pumps are designed • Almost all impeller types can to pump liquids containing gas. absolute maximum value is 40 %. the operation of the Conventional pump has unstable 40% pump system is stabilized and effi. gas 10 . • At gas content level above 4% . Water separator application. or through sufficient inlet pres. the capacity and • For weakly bound gases. by an internal or external vacuum over-dimensioning of the pump HEAD pump. . AHLSTAR™ Gas Removal Pump impair pumping. becomes necessary..40%. and operate with a gas content below • Pump operation is stable. sure. operation with gas content 0. For difficult appli. and low or occasionally high liquid level pump suction and even light vacuums. With the latest construction. . cations “ready-fitted” seals are espe. we are able to enlarge its operational limits. A gland packing with external flush- for fibrous liquids such as paper stock tions are available. precipitating into the sealing housing. ing prevents the pumped liquid from and other difficult liquids. For extremely The flushing liquid is mixed with the water. New Options for the Dynamic Seal The well proven and highly successful Dynamic Seal has been given a new generation of additional properties. can now be handled. corrosive applications. mic Seal requires no external sealing cially recommended. It is essentially maintenance. The Dyna. Alternatively the ex- free and offers outstanding reliability.Shaft Sealing Dynamic Seal Mechanical Seals Gland Packings Dynamic Seal is specially designed Various mechanical seal configura. a ready-fitted pumped liquid. seal can be selected with the same ternal flushing has an outlet connec- exact construction material as the tion. pump casing itself. This new development permits pumping liquid temperatures in excess of boiling point. 5 2.03 24.0 1.0 ..+150 °C FKM 96 Used in temperature range -20.0 4.0 3.07 14.0 3. 3.0 . 1.0-3.0 9.0-20.5 max.025 23.1 Chromium Iron*) A532 IIIA 5B 2.+240 °C and pH 0-14 O-ring material EPDM 92 Used in temperature range -50.5-26.5 max.7 0. - ASTM A743 Grade CN-7M 43 0.0-8. options from our own steel foundries.55 Martensitic SS ASTM A747 Grade CB7Cu-2 4E 0. liquid can be produced from the same construction material as the • Additionally. 0. 0. stainless steel can be pump casing...0-27. .0 4. 2.75-2.5-5.0 7.5 4.0-5.03 18.0-30.75-2.25 2.04 24..Materials Standard Material Combinations Stainless Steel Design Nominal Chemical Composition % C max.0 2.+210 °C Other corrosion resistant cast steels available on special request.5-1.75-6.25 - ASTM A890 Grade 5A 4T 0.5 0. 4G.0-15. Material alternatives for other parts Gasket material Klinger SIL C-4430 83 Used in temperature range -40.06 24. 4U and 4J operating life in corrosive environments.0 - 1) AVESTA 654 SMO 4U 0.3 23..0 max.0-25.0 . .50 .1-7.25 ASTM A890 Grade 1B 4L 0.0-4.0-13. 4L.0-3.2 - Other Design C max. - Cast Iron Design C Cr Ni Mo Cu Si Cast Iron ASTM A48 CL 35 B 53 3.0-21.1-3.10-0.15-0.4 . 0. 4T. *) For W-construction Corrosion Resistant Thinking To ensure maximum reliability against • All stainless steel structure for ex- corrosion we offer material selection tremely corrosive situations. Cr Ni Mo Cu N Duplex SS ASTM A890 Grade 3A 41 0.2 max.0 balance 17..0-22. .0 27.0-4. All parts including the adapter and bearing unit are made of stainless • All parts in contact with the pumped steel. selected for the bearing unit Materials available for this option auxiliary equipment to give longer are 41.0-23.0-26.0 21. 1..0 1.+160 °C and pH 2-12 PTFE/Glass 84 Used in temperature range -190.07 19.3-0.00 1. Cr Ni Mo Cu N Nickel Alloy A494CW-6M 4J 0..5 4.45-0.0-20. 43.5-30.5-3.0 6. 1) AVESTA 654SMO is a trademark owned by AVESTA Sheffield which has granted Sulzer Pumps licence to produce this material.0-6.5 .5-2.07 17.75-3.30 Austenitic SS ASTM A743 Grade CG-3M 4G 0. dimensions for biggest IEC-motor required in standard operation 55-300 400 300 1160 1645 2870 250 845 1700 2) With biggest steel baseplate and coupling but without motor. 61-600 600 600 1340 2280 3180 420 1100 3185 AHLSTAR™ is available with both metric and US standard dimensions with compatible fasteners and fittings.Main Dimensions AHLSTAR™ Series Dimensions ISO 2858 (up to size 44–200) Specifications ISO 5199 Stuffing box ISO 3069 Flange drilling Several flange drilling options according to valid standards. NOTE! Dimensions not to be used for construction. Size DN1 DN2 B21) H 1) L 1) A H1 Weight Size DN1 DN2 B21) H 1) L 1) A H1 Weight kg 2) kg 2) A 11-32 50 32 500 480 1240 80 300 125 E 31-65 100 65 755 780 1790 140 465 390 11-40 65 40 500 480 1260 100 300 125 31-100 150 100 795 820 1830 160 465 400 S 11-50 80 50 630 540 1330 100 340 160 S 32-100 150 100 875 965 1910 175 555 480 E E 21-65 100 65 630 640 1580 100 415 230 41-150 200 150 940 1000 2010 195 590 530 R R I 21-80 125 80 630 665 1600 125 415 240 I 41-200 250 200 1010 1105 2070 200 640 600 E E 42-150 200 150 1010 1100 2100 195 640 600 22-32 50 32 630 620 1490 100 395 230 S S 22-40 65 40 630 670 1710 100 445 250 42-200 250 200 1050 1155 2520 200 640 650 22-50 80 50 630 640 1600 125 415 235 42-250 300 250 1150 1230 2640 220 657 760 22-65 100 65 720 730 1820 125 480 275 43-100 150 100 1010 1100 2040 175 640 660 22-80 125 80 720 760 1820 125 480 280 43-150 200 150 1050 1150 2510 195 640 690 23-40 65 40 630 740 1700 125 460 280 52-350 400 350 1600 1950 3160 355 1100 2560 23-50 80 50 720 800 2020 125 520 350 53-100 200 100 1200 1240 2870 195 740 1000 31-100 125 100 730 835 2290 140 555 420 53-200 250 200 1200 1305 2870 220 740 1030 31-125 150 125 730 910 2290 140 555 430 53-250 300 250 1200 1360 2870 220 740 1100 31-150 200 150 630 840 1670 160 465 340 53-300 350 300 1350 1420 3040 220 800 1300 32-65 100 65 730 835 2270 125 555 420 54-300 350 400 1480 1590 3080 270 870 1550 32-80 125 80 730 870 2270 125 555 410 54-500 500 500 1600 1980 3180 355 1100 2960 32-100 125 100 730 915 2400 140 600 480 55-300 400 300 1480 1620 3090 270 870 200 32-125 150 125 730 955 2400 140 600 500 61-500 500 500 1800 2260 3260 400 1200 3550 33-100 125 100 720 820 1780 140 465 370 N 21-50 80 50 720 680 1820 125 480 260 33-125 150 125 720 900 1860 140 500 400 21-80 100 80 720 705 1865 160 480 270 41-200 250 200 730 980 2100 200 530 510 S 22-50 80 50 720 705 1830 125 480 275 E 41-300 300 300 730 1175 2150 225 615 630 R 22-80 100 80 630 715 1785 160 465 260 42-150 200 150 730 930 2100 160 530 460 I 31-100 150 100 720 745 1835 180 465 310 42-200 250 200 730 980 2100 180 530 500 E 32-80 100 80 720 760 1875 160 480 335 S 43-250 300 250 830 1175 2600 225 615 660 32-100 150 100 730 870 2365 180 555 440 43-300 350 300 880 1365 2700 250 735 870 33-80 100 80 730 910 2140 160 555 480 44-150 200 150 830 1005 2350 160 555 570 33-100 150 100 730 910 2355 180 555 480 44-200 250 200 880 1175 2650 180 675 740 42-150 200 150 880 1070 2710 200 670 680 51-250 300 250 880 1295 2850 200 735 840 42-200 200 200 880 1120 2710 210 670 720 51-300 350 300 1160 1440 2900 250 770 1060 44-150 200 150 880 1070 2710 200 670 710 52-350 400 350 880 1645 2900 280 845 1190 44-200 200 200 880 1125 2710 210 675 740 52-400 400 400 1160 1770 2900 280 920 1420 53-250 250 250 1160 1370 2950 240 770 1125 53-100 200 100 880 1185 2700 180 685 740 W 22-32 80 50 630 640 1600 125 415 265 53-150 250 150 880 1185 2800 180 685 780 22-50 80 50 630 640 1600 125 415 265 53-200 250 200 1160 1330 2800 180 770 1000 S 23-50 80 50 720 800 2020 125 520 390 E 53-250 300 250 1160 1400 2850 200 770 1060 R 32-80 125 80 730 870 2270 125 555 460 53-300 350 300 1160 1590 3100 250 920 1110 I 32-100 125 100 730 915 2400 140 600 535 54-400 500 400 1160 1850 3000 355 1000 1600 E 32-125 150 125 730 955 2420 160 600 555 S 54-500 500 500 1160 2000 3000 355 1000 1780 33-100 125 100 720 820 1780 140 465 435 55-100 200 100 1160 1330 2850 250 770 1130 44-150 200 150 830 1005 2350 160 555 655 55-200 300 200 1160 1415 2820 200 785 1250 44-200 250 200 880 1175 2650 180 675 840 55-250 300 250 1160 1495 2850 225 785 1330 53-100 200 100 880 1185 2700 180 685 845 55-300 400 300 1160 1645 2870 250 845 1410 53-150 250 150 880 1185 2800 180 685 895 61-500 500 500 1340 2100 3180 400 1100 2350 53-200 250 200 1160 1330 2800 200 770 1150 61-600 600 600 1340 2280 3180 420 1100 2350 53-250 300 250 1160 1400 2850 225 770 1230 62-400 500 400 1340 1960 3135 355 1010 2020 54-400 500 400 1160 1850 3000 355 1000 1910 1) Max. . RIGBASE baseplates are steel or con. spacer for quick service. EPP centerline mounted. Foundation Screws Grouted Welded A smaller pump and motor can be installed with adjustable support feet. and easy access when servicing. coupling. .Design Features and Installation Advantage Various options are available for paint. Grinding of the pump interior and Safety coupling-guard is designed special cleaning offered for specific according to stringent safety applications where surface quality or regulations. Distor. Removable adjusting screws permit Riser blocks allow the installation of crete with 3–point fastening. tion-free and easy to install. cleanliness is essential. fast and simple alignment of the the next frame size of motor. Back pull–out design facilitates fast Flexible coupling with ing the pump. Special materials to take into account corrosive environ- ments ensure reliable operation in extreme circumstances. All general pumping solu. Belt drive construction is also avail- grouted at site. ing beams. able. Non Pressurized Pressurized Fluid in/out Fluid in ment meets all the requirements de- manded by the pumped liquid or the shaft seal. A short baseplate is ed on rubber sheeting.Baseplates Steel baseplate Concrete baseplate Belt Drive A steel baseplate for pump and motor The concrete baseplate can be mount. A A tions can be covered by just four FI FI different options. etc. Sealing Water Equipment The concept for sealing water equip. vibration dampers. also available. various mount. Flowing Pressurized Non Flowing Pressurized Fluid in/out Fluid in (out) PI A PI A FI FI . 180 °C. Operating frequencies 50 or 60 Hz. Temperature max. Capacity up to 1700 l/s. E Performance Head up to 140 m. Pressure up to 2. depending on material and size. Operating frequencies 50 or 60 Hz. Pressure up to 1.6 MPa.Wide Hydraulic Coverage A Performance Head up to 160 m. 210 °C. . Temperature max.5 MPa. Capacity up to 2000 l/s. 180 °C.6 MPa. Pressure up to 1. Operating frequencies 50 or 60 Hz.6 MPa. depending on material and size. Pressure up to 1. Capacity up to 2000 l/s. Temperature max.N Performance Head up to 90 m. Capacity up to 550 l/s. . 180 °C. Temperature max. depending on material and size. Operating frequencies 50 or 60 Hz. W Performance Head up to 110 m. 2002 (7000). . Directions for use and safety will be given separately. All information herein is subject to change without notice.Check our worldwide offices at www. Please. Copyright © Sulzer Pumps Finland Oy This brochure is a general presentation. contact us for a description of the warranties and guarantees offered with our products.sulzerpumps.com E00545 en 1. It does not provide any warranty or guarantee of any kind.