Agarvanshi Aluminium Ltd

Agarvanshi Aluminium Ltd.Company Profile Established : 1997 Location : Plant at Narapally, 20 km from Hyderabad which is centrally located city in India. An ISO 9001:2008 Certified Company Turnover : Year 2010 -11 – Rs. 950 Million Year 2011 -12 – Rs. 1050 Million Year 2012-13 – Rs.1150 Million (Domestic 84% , Export 16%) No. of Employees : 300+ Major Business : Manufacturer of Aluminium Extrusion Profile Company Profile Sister Concern Companies:  Karnataka Metal Company – ( Trading Aluminium Rolled products – NALCO & BALCO ).  Hyderabad AluFab – ( Aluminium Doors & Windows manufacturing Unit).  Agarvanshi Housing Pvt. Ltd. – ( Real Estate Development & Construction).  Agarvanshi Mines & Minerals – ( Mining & Trading of various mineral & ores).  Member of Indian Green Building Council .Awards & Certificates  Won several Export Excellency Awards from various Indian Government Organization including EEPC. Policy & ISO 9001:2008 Certificate Quality Policy “AGARVANSHI ALUMINIUM LIMITED” is committed to strive for providing flawless products to the complete satisfaction of the customer in every aspect of its business by continual quality improvement. . accurate process measurement and intensive employee involvement at all levels. 1450 US Ton and 880 US Ton imported extrusion presses synchronised with PLC controlled puller for twist free products and superior yield. backed by lab facilities equipped with spectrometer for alloy testing. Fully automated PLC controlled gas fired Hot Log Shear with furnace to pre heat the billets to required temperature & cut them in exact length as per requirement.Manufacturing Facilities  2500 US Ton imported extrusion press equipped with double puller     and specially designed automatic quenching system suitable for hard alloys. Full-fledged in-house tool room for die manufacture supported by Auto-CAD design department with latest version of CNC wire cut machine and EDM spark erosion machine for intricate machining jobs. . Foundry with hot-top continuous billet casting machine for billet production as per client specified alloys. conductivity testing machine. UTS machine. semi-finished and finished products. Rockwell hardness tester and other instruments. punching.Manufacturing Facilities  Full-fledged sophisticated lab equipped with spectrometer. notching etc. .  Automated Anodising plant offering anodised extrusion in various finishes & colours. supported with a chemical lab for conducting various tests on the raw-materials.  In house fabrication facility for providing value added services like cutting. For industrial requirements. World Class Manufacturing Facility A 2500 US Ton imported extrusion press with Dual PLC Controls equipped with Hot Log Shear and specially designed Quenching System. . World Class Manufacturing Facility A 1450 US Ton imported extrusion press synchronised with PLC controlled puller for twist free products and superior yield. . World Class Manufacturing Facility A 880 US Ton imported extrusion press synchronised with PLC controlled puller for twist free products and superior yield. . World Class Manufacturing Facility Double Puller for twist free profiles . World Class Manufacturing Facility Specially Designed Automatic Quenching System . 8 E-Al99.7 AI99.5 AIMgSi1 E-AIMgSI0.8 E-AI99.Alloys Offered International Internatinal registration AA (USA) ISO Canada Alcan Abbreviation Europe As Abbreviated in EN-AW Std Germany Abbreviation as per DIN UK Abbreviation as per BS Italy Abbreviation as per UNI India As per New BIS 1050 1070 1080 1350 Al99.7 Al99. GS10 B51S D50S EN-AW 6005 EN-AW 6005A EN-AW 6060 EN-AW 6061 EN-AW 6063 EN-AW 6082 EN-AW 6101 E.5 (H10) H9 H20 H19 H30 91E P-AIMgSI P-AIMg1SiCu P-AISi0.5 AIMg1SiCu AIMgSiO.5 P-AIP99.5 1S 99.5Mg 62400 63400 65032 63400 64430 63401 .AI.Mg.80 C1S EN-AW 1050A EN-AW 1070A EN-AW 1080A EN-AW 1350 AI99.4Mg P-AIMgSi P-AISi0.70 99.5 1B 1A 1E P-AIP99.7 AIMgSiO.5 AI99.7 P-AI99.Si05 AIMgSiO.5 Al99.8 - 19500 19700 19800 19501 6005 6005A 6060 6061 6063 6082 6101 AI-SiMg AI-MgSi AI-Mg1SiCu AIMgSi AI-Si1Mg - C51S (51S) 50S 65S. 99.Raw Material / Specification MAJOR RAW MATERIAL INGOTS (99.0. HINDALCO.20 (Max) Si . IS : 5082-1981 BS : 1474 -1987.0.8% MIN) SPECIFICATION INGOTS Fe .15 (Max) Other . ASTM – B221-02/B-308 Sources NALCO.8 (Min) BILLETS BILLETS IS : 733-1983. BALCO.0. . Imports from various LME Registered Warehouses.05 (Max) Aluminium . Packing 100% Visual inspection of each piece is done before packing. QC 2 Casting Alloys quality is controlled by controlling Chemical Composition. QC 3 Billets Are subject to Ultrasonic Testing to avoid the usage of internally cracked billets. . Spectro Analysis is conducted to make sure desired quality of alloy is manufactured. QC 4 Die Are scrutinized to make sure Tolerances are according to customer specifications.Quality Check Process QC 1 Raw Material Spectro Analysis is done for all the raw material. QC 5 Profiles Are rigorously examined to meet dimension & visual inspect along with all mechanical properties are tested after aging. For EN-24 Nickel 1% to 2% max by mass. Al Logs (Purchased) : As per IS:733/1983.8% to 5. Molybdenum 1. Aluminium Ingots : The Fe.5% max.8% max. 7.Incoming Inspection Checks 1.17%.S:1474. Magnesium Ingots : Magnesium Content min 98%. ASTM-B221-02 & B. Carbon 0. ASTM-B221-02 & B.3% by mass. Silicon Metals : Silicon Content min 97%. 5. 6.5% max by mass. 3. Molybdenum 1.S:1474. Vanadium 1. Chromium 0. Vanadium 1. Hot Die Steel: For H-11 Chromium 4.S : 2047-1992. Al Scrap : As per IS : 733-1983. Si & Al percentage of EC & CG grade ingots shall confirm to IS:4026 .5% max tolerance 2%. Imp. For H-13 Chromium 4.5% max.1987 & IS:2590-1987 Resp.2% max.5% max.70% to 5. Carbon 0. . 2. Master Alloy : Confirming to I. 4. In Process Inspection Foundry Department: • • Billet Surface Quality : Surface free from casting defects like blow hole/gas, holes/scars, scans surface defects shall be rejected. Cast Composition : Confirming to the specification of major alloying elements as per IS:733-1983, IS:5082-1981, BS:1474-1987 & ASTM-B221-02/B-308. • LM6 : Si-9.5 to 12.0% by mass. Extrusion Department: • Dimension of Section : As per sectional drawing specification or / and as per IS:2673-1979, IS:6477-1983 and BS:1474-1987, ANSI-H35-2(M)-2003 and ENAW. • Flatness • Weight : As per IS: 6477-1983,IS:2673-1979 & BS:1474-1987, ANSI-H35-2(M) -2003, ENAW unless & otherwise as suitable for end use. : Dealer item: -7% to +7%. OEMs items only as per dimension. Exports: As per customer requirement. • Angularity : As per IS:6477-1983, BS:1474-1987, ANSI-H35-2(M)-2003and ENAW. Final Inspection & Testing  UTS, Elongation, 0.2%, Proof Test  Conductivity Test  Bend Test  Hydrostatic Pressure testing for Irrigation Pipe  Anodizing Coating  Colour : As per the relevant IS, BS, DIN & ASTM Standards. : As per IS:5082-1992 : As per customer requirement. : As per customer requirement. : Minimum micron thickness as per customer requirement. : As per customer sample. BIS Certified Lab Test Report BIS Certified Lab Test Report . Aluminium Extruded Products for following application:             Transport HVAC Heat sinks Formwork Scaffolding Ladders Hardware Handrail / Balusters Solar Panel Modular Furniture Industrial Clean Room . Aluminium Extruded Products for following application: Architectural  Structural Glazing  Curtain Wall  Doors & Partitions  Sliding Windows  Casement Windows  ACP Frames  Ceiling Panel  Venetian  Louver .  Central Public Works Department ( C.P. Ltd.C. Kanpur .P.W.  Defense Metallurgical Research Laboratory (DMRL).O.I.D).L.  A.  Andhra Pradesh State Road Transport Corporation (APRTC).Registered by Various Government Dept. (BEL).  Northern Power Distribution Company of A.  Hindustan Aeronautics Limited (HAF).  South Central Railway (SCR). (NPDCL).M.  Bharat Electronics Ltd.  Hindustan Shipyard Limited (HSL).  Electronics Corporation of India Limited (ECIL). Our Prestigious Customers . ) Flying Plate .Alucon System (Subsidiary of Agarvanshi Aluminium Ltd. .0m Maximum 7. • Light weight plate as 40 kg per m2 (including ply). • Very minimum loose parts as accessories.Salient Features • Just 6 extrudes used only in flying plate.0m x 13. • Plate areas possible : 8 m2 to 100 m2 • Plate size range – Minimum 2.2m. • Plate height adjustability : 2.80m.7m x 3.5m to 4. • More than 40 repetitions can be done. No more additional items for beam. Beam depth upto 1.50m. • 15-20 minutes only for shifting to next location. • One time making only.Salient Features • • • • Slab thickness 350mm to 650mm. Flying table versatility for slab & beams. . . Agarvanshi Window System . Compatible with Euro Groove Type 1 for wide range of hardware choices. Easy to Fabricate & Install. Complete Solutions & Technical Support. Excellent Aesthetics. . Luxury at Economical Price. Easy to Maintain. Enhanced Security. Versatility in Elevation. Wind Resistance.Salient Features           Designed as per ASTM & EN standards. Water. Superior Insulation against : Air.  3 Track seal width 85.  Sealed on track by Woolpile (8mm overlap). .  Latching: Single or Multipoint.System Information Agarvanshi – AS50  “Ride-Over” Type 50mm Sliding system.  Glass Choices from 5 mm to 20 mm.  Sealing overlap 8 mm.8 mm. sash depth 29 mm.  2 Track seal width 50 mm.  Single / Double bearing with the possibility of height adjustment for Sash alignment.  Latching: Single or Multipoint.System Information Agarvanshi – AC50  Casement Aluminium System for Windows & Doors. 50 mm (50 mm system depth).  Glass choices: 5 mm to 24 mm.  Sealing by double gaskets.  Tilt & Turn possible.  Sealing overlap of 6 mm.  Max sill depth required. . Few On going Projects… . . . . . . . . . . . . . . . Mahaavir Ikon Mumbai . IT Park Mumbai . V Times Square Mumbai . Business Bay Mumbai . Business Bay Mumbai Fleet House Mumbai . Business Bay Mumbai Solitaire Office Building Mumbai . Business Bay Mumbai Amara Raja Hyderabad . Godrej Genesis Kolkata . Business Bay Mumbai Hiranandani Business Park Mumbai . Business Bay RBMumbai House Mumbai . Business Bay Urmi Mumbai Mumbai . Business Bay Mumbai Khubchandani Hospital Mumbai . .Thank You We look forward for your association….