PRODUCT CATALOGUE Edition 7 - 2017/2018360° gas & welding solutions The Professional’s Choice Afrox offers a complete range of gases and welding solutions to cover every aspect of your gas and welding needs, so look no further than Africa’s leading gases and welding company. African Innovation. German Precision. Customer Service Centre: 0860 020202 Email:
[email protected] www.afrox.com Welders’ World Edition 7 - 2017/2018 1 The Afrox Offer • Afrox offers a fit-for-purpose product range of CONTACT DETAILS welding, cutting and heating solutions. Our Phone 0860 020202 retail stores and selected partners (agents Fax 0860 020201 E-mail
[email protected] and distributors) stock a core range of welding- Website www.afrox.com related PPE, gas and arc equipment and spares, Shop online www.afroxshop.co.za gas regulators, flashback arrestors, welding hoses, cutting torches and nozzles, welding PLACING AN ORDER accessories, and gas and arc welding We’ll process your order quickly and accurately. A consumables. reference number will be supplied with each order for easy tracking. • Afrox offers customer deliveries as well as a COPY DOCUMENTATION customer collect offer. We are able to deliver to We can retrieve a delivery note or invoice and fax or e-mail customers through an extensive network of you a copy on request. conveniently located branches, stores and agents/distributors nationwide. Customers may ACCOUNT QUERIES OR QUESTIONS ABOUT INVOICING also collect directly from any of these outlets. We have well trained staff that can review and resolve your account queries. • Afrox deliveries are dependent on geographical Our event tracking system will ensure fast resolution of location and the date and time the order is queries. Our multi-skilled staff are customer service experts received. Fast-track emergency deliveries can and product champions, offering specialised advice on all be arranged on request. Our Central Scheduling products and services that Afrox offers. Centre is dedicated to planning and scheduling all product deliveries to our customers, according For your convenience, the Afrox Customer Service Centre to their requirements. has an online customer interaction system giving you access to the: • We are committed to fulfilling completed core • Service Office - for orders, problems and product order requirements on time and in full. requests for information; and • Support Office - for all your account queries • With us, quality is guaranteed. (please have your 8 digit Afrox account number ready). Our national Customer Service Centre uses a computerised Our operating hours are 07h00 - 17h00 Monday to event tracking system enabling and empowering our entire Friday (excluding public holidays). service and sales organisation to meet your needs. CONTACT OUR NATIONAL CUSTOMER SERVICE CENTRE excessive noise.com. 40100 Tel: +264 65 221 853 Lusaka Kisumu Zambia Kenya Rundu Tel: +260 211 240 954 / 246 665 / Tel: +254 57 202 9271 / 202 9350 / Eugene Kakarusu Street 242 272 / 247 666 202 8267 Rundu Namibia Zimbabwe Malawi Tel: +264 66 256 050 BOC Zimbabwe (Pty) Limited Afrox Malawi Limited BOC House Johnstone Road Rosh Pinah Cnr.afrox. Afrox reserves the right to discontinue items. and a potential health not exempt the user from verifying his/her own responsibility hazard if you breathe in the emitted fumes and gases. Hull & Glasgow Roads Ginnery Corner Lood Street Southerton Blantyre 3 Rosh Pinah Harare Malawi Namibia Zimbabwe Tel: +265 1 87 1611 Tel: +264 63 274 585 Tel: +263 4 757 171-5 / 755 750-65 Lilongwe Nigeria Bulawayo Plot No 29/9 BOC Gases plc Nigeria Steelworks Road Alimaunde Apapa Shodi Expressway Westgate Kanengo P. Das Industrias 600 Nyakato. Refer to www. 7th Street Tel: +264 61 387 000 Industrial Area Kenya PO Box 28088 BOC Kenya Tsumeb Uganda 14 Kitui Road PO Box 499 Tel: +256 414 231 875/6 / 312 261 315 Industrial Area Tsumeb Nairobi Namibia Zambia Kenya Tel: +264 67 220 043 Afrox Zambia Ltd Tel: +254 20 69 44 000 / 733 687 078 Chisokone Avenue Walvis Bay Plot No 901 Mombasa PO Box 1598 Ndola Mikanjuni Road Walvis Bay Zambia Off Liwatoni Industrial Sites Namibia Tel: +260 212 611 801/5 / 621 608/9 / Mombasa Tel: +264 64 205 818 621 582 Kenya Tel: +254 41 222 5137 / 231 2304/5 Oshakati Lusaka Main Street Sheki Sheki Road Kisumu Oshakati Plot No 4278 Kibos Road Namibia Light Industrial Area PO Box 1757. PO Box 40101 Coin des Avenues Kigoma et Chemin Namibia Dar-es-Salaam Publique Numero 117 IGL (Pty) Limited Tanzania Commune Kampemba T/A Afrox Namibia Tel: +255 22 286 0741/2 Ville de Lubumbashi 131 Mandume Ndemufayo Ave Province du Katanga Southern Industrial Area Uganda Republique Democratique Du Congo Windhoek BOC Uganda Limited Tel: +243 992 651 709 Namibia Plot 73. Published stock may not be available at all stores and is subject to stock availability. . 1053 Zimbabwe Lilongwe Oshodi Tel: +263 9 634 91-5 Malawi Lagos Tel: +265 1 713 238 / 710 374 Nigeria Gweru / Electrode Factory Tel: +234 1 810 4777 Bristol Road Gweru Zimbabwe Tel: +263 54 216 24/6 DISCLAIMER WARNING Whilst great care has been taken to ensure the accuracy of Welding can give rise to electric shock.M. this does and skin burns dues to the arc rays. eye the information contained in this product catalogue. all the manufacturer’s instructions to achieve the correct welding conditions. Read involved in the application of this information.B.2017/2018 2 Angola Mozambique Tanzania Afrox Angola Limitada BOC Gases – Afrox Mozambique Limitada BOC Tanzania Limited Rua Talatona CS4 Av.2 Welders’ World Edition 7 . Industrial Area Talatona Machave PO Box 1878 Luanda Sul Maputo Mwanza Luanda Mozambique Tanzania Angola Tel: +258 21 750 336 / 752 631/4 Tel: +255 28 257 2752/3 Tel: +244 222 460 313 Beira Dar-es-Salaam DRC Tel: +258 23 354336 Changombe/Mboozi Rd RDC Gases & Welding Sprl. afroxshop. Welders’ World Edition 7 . www.za .Arc Equipment & Processes 26 Section 6 .Special Products & Chemicals 15 Section 4 .Gas Equipment 46 Section 8 .co.Welding Consumables 65 Section 9 .2017/2018 3 3 Contents Section Page Section 1 .Technical Services Department 45 Section 7 .Personal Protective Equipment 76 The 2017/2018 Welders’ World Product Catalogue prices for account holders are available on the Afrox e-shop.Arc Accessories 17 Section 5 .Industrial Gases 4 Section 2 .Hospitality Gases 11 Section 3 . 2 kg cylinder 98-IE • 11.4 kg cylinder • 15 x 12. .74 kg cylinder • 31.5 kg MCP • Dewar PVT kg 317-MR15 PortaTIG® P42 • 1. Afrox reserves the right to discontinue items.0 kg MCP 98-ME15-LAS Fuel Gases Other Gases Notes Acetylene Hydrogen Carbon Dioxide 1. as illustrated.0 kg cylinder • PortaPak® 42-SE 1.2 kg cylinder • 11. A cylinder without a label should not be used.74 kg MCP 15-MD12 54-MH15 Technical • PortaPak® • 31.9 kg cylinder • 2. which represents the characteristic of the gas.90 kg cylinder 40-RC 16-DA • 180 kg PCC 573-PA The gas contents of Afrox cylinders are identified by the labels affixed to the cylinders.0 kg MCP 3-GD High Purity 42-ME15 • 180 kg PCC • 17.3 kg cylinder 2.0 kg cylinder 98-SE • 15 x 11. and should be returned to the supplier.3 kg MCP • 220 kg PCC 13-RC 42-JE 1-MR15 556-PA • 11.0 kg PCC 554-PA 11-SE 41-PA • 15 x 17.4 kg cylinder 13-KB 42-IE C1-QD 10-SE • 8. An important part of the label is the class diamond.43 kg cylinder • 15 x 11.5 kg dry • 4.4 kg MCP • PCC 35 Bar Laser Gas 11-ME15 SECTION 1 41-PC • 15 x 11.9 kg cylinder 10-GD1 High Purity • 2.2017/2018 1 INDUSTRIAL GASES INDUSTRIAL GASES Afrox Industrial Gas Cylinder Colour Identification Atmospheric Gases Air Nitrogen Oxygen Argon Dry Technical Technical Technical • 3.4 kg cylinder • 120. Published stock may not be available at all stores and is subject to stock availability.3 kg cylinder 0. Designated cylinder colours comply with SANS Technical Technical Wet 10019 • 8 kg cylinder • 0.5 kg cylinder • 17. 4 Welders’ World Edition 7 . Numbers in grey are Afrox’s item numbers C15-DE 54-SH 40-RC-W • 12 x 8 kg MCP • 15 x 0.0 kg MCP 98-ME15 Laser Gas • 15 x 11. A label with multiple class diamonds indicates multiple associated hazards. 5 kg cylinder 25-SE 24-KE 99-SE • 17. Non-Toxic Gas Yellow / Black lettering Red / Black lettering White / Black lettering Green / Black lettering .4 kg cylinder 24-IE • 18.8 kg cylinder 24-SE-LIG C24-SE • 15 x 17.5 kg cylinder Stainshield® • 17.3 kg cylinder 87-IE 94-SE 395-SE 000187-SE-C Fluxshield® • 20.7 kg cylinder Plus • 3.6 kg cylinder SECTION 1 INDUSTRIAL GASES 26-SE 27-SE 30-SE Class Diamonds OXIDISING TOXIC GAS UNDER GAS GAS PRESSURE 2 2 2 2 Class 2.8 kg cylinder 87-SE • 12.4 kg cylinder Stainshield® Plus • 17.8 kg cylinder 28-SE • 17.3 Class 2.2 Oxidising Gas Flammable Gas Toxic Gas Non-Flammable.4 kg cylinder • 4.6 kg cylinder Universal • 19.1 Class 2. Welders’ World Edition 7 .8 kg cylinder 27-GD Stainshield® TIG Stainshield® TIG TIGshield® Alushield® Copashield® • 16.6 kg cylinder • 8.2 / 5.4 kg cylinder • 10.2017/2018 5 Shielding Gases Argoshield® Light Argoshield® Argoshield® Heavy Argoshield® 5 Stainshield® Heavy • 3.5 kg cylinder • 8.1 Class 2.8 kg cylinder Portashield® 24-ME15-LIG • 1. flame Temperature distribution within Effect of oxygen source on hardening. . providing 3 100 rapid and concentrated heating • The unique temperature distribution in an acetylene flame means that 3 000 Flame temperature (ºC) most of the energy is contained within the primary flame. air 600 postheating. It gives a rapid rise in temperature at the workpiece 1 200 Acetylene / oxygen Workpiece surface temperature (ºC) surface and causes a build-up of heat with a high temperature gradient 900 Acetylene / inside the workpiece compressed • Compressed air is used for preheating.2017/2018 Complete solutions for complex tasks Whether you are preheating. precision and accuracy Oxidising flame Neutral Reducing flame 3 200 are required. flame hardening. aspirated air) has to be selected carefully: • Oxygen is used for hot forming. The workpiece is thoroughly heated at a 2 500 2 700 2 900 3 100 lower surface temperature • Aspirated-air burners are sometimes Temperature (ºC) used for brazing. 2 700 Propane 2 600 0 1:1 1:2 1:3 1:4 1:5 1:6 Oxygen: The right selection Fuel gas/oxygen ratio (m2/m3) Flame setting In order to achieve optimal heating of the workpiece. yet intense and economical flame. The classic combination: oxygen and acetylene INDUSTRIAL GASES Acetylene: The perfect fuel gas Flame temperatures fuel gas/oxygen When efficiency. flame straightening. compressed air. producing a mild 300 and gentle. flame brazing. Methane reducing corrosion and quality Hydrogen issues. The heating of the Heating-up time (min) workpiece and the temperature gradient inside the part are less than when oxygen is employed. Afrox can help you make the right decision. They provide lower surface temperatures. increasing thermal Propylene efficiency SECTION 1 • Acetylene produces the lowest 2 800 moisture content in exhausted gases. Our complete LINDOFLAMM® flame solutions ensure that you always deliver the optimum performance with the highest possible cost efficiency. there is no better choice than acetylene: Acetylene • Acetylene produces the highest flame temperatures. Afrox reserves the right to discontinue items. postheating. the oxygen source (oxygen gas. It lowers the temperature and combustion velocity. Published stock may not be available at all stores and is subject to stock availability. allowing for precise heating Ethene • Acetylene also has the highest flame 2 900 propagation rate. a very slight temperature gradient and thorough heating. Therefore. you want to be sure you are using the appropriate gas and the best equipment. the flame properties have to be tailored to the specific application. flame brazing and flame Acetylene / suction air drying. flame cleaning and fusing an oxy-acetylene flame workpiece surface temperature of sprayed coatings. which can be better 0 controlled. 6 Welders’ World Edition 7 . fusing or hot forming. Welders’ World Edition 7 . eliminating made to fit the existing eliminating the need for the need for an PortaPak regulator.2017/2018 7 THE PORTA CYLINDER RANGE IDEAL FOR DIY & LIGHT FABRICATION PORTATIG VALVES PORTATIG VALVES PORTASHIELD VALVES PortaTIG cylinder Oxygen and acetylene Portashield cylinder valves are identical PortaPak cylinders have valves are identical to to larger similar unique valves specifically larger similar cylinders. ensuring easy change- ensuring easy change. an additional regulator. over when needed. SECTION 1 Portashield PortaTIG PortaPak INDUSTRIAL GASES A SHIELDING GAS OXYGEN & ACETYLENE AN ARGON BASED SPECIFICALLY MADE IDEAL FOR WELDING AND MIXTURE USED AS A AVAILABLE FOR TIG CUTTING OF VARIOUS SHIELDING GAS FOR WELDING THICKNESS OF STEEL GMAW (MIG) WELDING . additional regulator. cylinders. over when needed. 4 kg 99-SE 16. good arc stability in dip. reduce preheat requirements.2017/2018 Shielding Gases Stainshield® Heavy Stainshield® TIG Stainshield® TIG Plus INDUSTRIAL GASES Description Item Number Description Item Number Description Item Number 10.3 kg 000187-SE-C Stainshield® Heavy is an argon rich Stainshield® TIG is a two component Argon-helium shielding gas mixtures three component of argon-helium-CO2 mixture of argon and hydrogen are two component mixtures of argon mixture developed primarily for the developed primarily for TIG welding of and helium developed primarily for MIG MIG welding of stainless steels above stainless steels up to 10 mm thick. • All stainless steels • Tubing and pipework • All stainless steels • Tanks and vessels • Tubing and pipework • Catering equipment • Tanks and vessels. even and defect-free welds. in • Catering equipment • Sinks and benches some cases. • Electronics • Petrochemical • Power generation • Tubing and seams. Preheat can be reduced or. • Components for the petrochemical • Medical equipment industry • Knife handles • Automatic and orbital welding • Ship repair industry. speeds reduce production costs and gases will help a skilled welder to The addition of helium to the shielding reduce the amount of distortion created produce smooth. dispensed with altogether.7 kg 87-SE 12. • Thin wall process pipework • Pipework • Purging of high integrity components. Stainshield® performs well weld pool produce a decorative finish across a range of applications providing to the weld. These gases.6 kg 30-SE Stainshield® is a general formulation gas Stainshield® Plus has been formulated for welders using the GMAW process specifically for welders using the on all stainless steels. Stainshield® is particularly range of metal thicknesses. Stainshield® Stainshield® Plus Description Item Number Description Item Number 17. • Components for the petrochemical industry. Afrox reserves the right to discontinue items. This makes • All stainless steels reduction of post weld cleaning. pulse and spray transfer modes. The welding input more heat into the weld than for use with metals or processes that speeds achieved are greater than that pure argon. allowing have the ability to transfer heat more cases. even and defect-free SECTION 1 gas increases the amount of energy in the components being produced. and TIG welding of non-ferrous metals 10 mm thick. for increased welding speeds and the effectively to the weld pool. Its low is a risk of carbon contamination of oxidation potential. Stainshield® TIG was developed in the MIG welding of other metals. 8 Welders’ World Edition 7 . in some transferred into the weld. them ideal for welding thick metals • Tubing and pipework that have to be preheated before • Tanks and vessels • Food processing equipment welding. economical solution. but it also has applications of between 3-10 mm. These increased welding improves the arc stability. producing welding of copper. increases the amount of energy Mixtures with a high helium content increase deposition rates and. nickel alloys where high heat input is shielding gas increases the cleaning Stainshield® Heavy has been developed required. It offers an GMAW process on all stainless steels. copper alloys and The addition of hydrogen to the smooth. They are also suitable for TIG transferred into the weld. welds. stable arc and fluid the product. particularly suitable where minimal oxidation of where the final appearance of the weld the weld is required and where there is important to the product. . suitable for many particularly 3CR12. making it ideal austenitic stainless steel. It provides a strong applications on a wide range of metal weld and is suitable across a wide thicknesses. but the addition of argon can tolerate the presence of oxidising of argon.4 kg 27-SE 17. primarily for the manual TIG welding of Argon-helium rich shielding gases It is slightly oxidising. Published stock may not be available at all stores and is subject to stock availability. of the material being welded and to greatly improve welding speed. Argoshield® Light is easy to use. and multi-pass welds in dip. This greater than 10 mm thick.6 kg 25-SE 18. which can be used in all positions. Argoshield® 5 Description Item Number 17. sections. with its excellent arc stability. • Boiler manufacture • Structural steelworks • Shipbuilding and repair • Bridgework SECTION 1 • Heavy vehicle manufacture • Pipe and tube joining • Thick-walled pipes and pressure vessels • Vehicle manufacture/heavy trucks.4 kg 24-KE 1. spray.6 kg 24-IE 19. Together with its excellent arc stability and high speed capability for welding thin sheet. • Vehicle repair • General fabrication • Cabinets/steel furniture manufacture • Heavy engineering • General industrial products • Domestic appliance manufacture • Heavy structural steel • Light to medium-plate fabrication • Light gauge storage tanks. This applications and welding parameters.8 kg 27-GD INDUSTRIAL GASES Argoshield® 5 has been formulated specifically for welders using the GMAW process on carbon steel typically less than 4 mm thick. . for single- with its excellent arc stability and welds. allowing fast welding speeds advantages make Argoshield® Universal which reduce costs. • Automotive components manufacture poor joint fit-up. produces low heat input carbon steel good rounded penetration performance across a wide range of and narrow weld beads. oil. Combined sheet. Argoshield® Heavy is ideal for multi. boilers. produces low heat input and narrow weld beads. thereby reducing distortion and burn-through. It distortion and burn-through. Together produces consistently reliable strong can be used in any position. • Duct and sheet metal engineering industries • Automotive components manufacture • Vehicle repair • Cabinets/steel furniture manufacture • Domestic appliance manufacture • Light gauge storage tanks. grease and rust and applications. high speed capability for welding thin buildings. Argoshield® 5 is easy to use. This gas mixture.5 kg 28-SE Argoshield® Light has been formulated Argoshield® Heavy has been formulated Argoshield® Universal has been specifically for welders using the for welders using the GMAW process formulated for general fabrication of GMAW process on carbon steel on constructional steelworks typically carbon steel over the typical thickness typically less than 4 mm thick.2017/2018 9 Argoshield® Light Argoshield® Heavy Argoshield® Universal Description Item Number 17. these overall cost. giving good weld positions. which can be used for bridges. It also has the an excellent choice for quality and • Duct and sheet metal engineering advantage of tolerating contaminants economy in general engineering industries such as dirt. low provides a quality weld and minimises pass welds in spray mode on heavy spatter and broad weld profile.8 kg C24-SE 8. Its higher range 5-12 mm. pulsed or synergic mode. plant and machinery. which can be used in all carbon dioxide content gives welds in is easy to use.8 kg 24-SE-LIG Description Item Number Description Item Number 3. provides a quality weld and minimises overall cost. • Pad-eyes and lifting lugs • Earth-moving equipment. This gas mixture gas mixture. so reducing profiles that are deep and wide. Welders’ World Edition 7 . Afrox reserves the right to discontinue items. i. Fluxshield® exhibits high arc energy available. Copashield® arc. mixture is chemically inert providing or semi-automated. with stringent mechanical strength requirements. increasing • General plate fabrications penetration and minimising the need • Bus-bar manufacture • Structural steel and bridgework for preheating. • Pipework. depending on preheating can be eliminated by the a stable. Fluxshield® is also a fast welding gas with hotter arc. designed for high quality single. generates is suitable for both GMAW and GTAW automated welding processes and by good penetration profiles. . giving consistently good and metal cored wire processes. for low temperature impact toughness.4 kg 94-SE 20.8 kg 395-SE 8.2017/2018 2017 Copashield® Alushield® Fluxshield® Description Item Number Description Item Number Description Item Number 4. Published stock may not be available at all stores and is subject to stock availability. The high helium content of It is a versatile. a very welding. piping and tank • Heat exchangers • Pressure vessels manufacture • Petrochemical equipment • Chemical and petrochemical plant • Offshore drilling rigs and shipbuilding • Calorifiers. with tolerant of poor fit-up and less than Helium content provides a higher arc SECTION 1 low porosity at high productivity levels. steady and controllable the wire type.. slag detachability. mild.and capacity. Copashield® can also be used allowing faster welding speeds with smooth weld appearance with low on aluminium and aluminium alloys lower defect rates.5 kg 26-SE INDUSTRIAL GASES Copper and copper-based alloys are Alushield® is a gas mixture of argon Fluxshield® is an argon/carbon dioxide- typically characterised by a high and helium for GMAW and GTAW based shielding gas specifically thermal conductivity and high heat welding of aluminium and its alloys. In many cases. It can to be welded more readily than by penetration and bead shape. Alushield® can also be used on excellent arc stability. 10 Welders’ World Welders’ World Edition Edition 77 -. low alloy Copashield® provides a very intense suitable for welding over a range of and stainless steels using the flux cored arc which allows these materials thicknesses. high yield and UTS requirements • Ideal for HSLA. • Spirit distillation vessels • Heavy engineering type fabrications • Arc furnace electrode holders • Ship and marine superstructures • Pressure vessels. ideal joint cleanliness.e. can significantly spatter levels and promotes excellent above 6 mm and is ideal because it is reduce fabrication costs. structural and stainless steels. • Fabrications previously limited to SMAW using AWS-E7018 electrodes. energy to combat the high thermal • Copper-lined steel pressure vessels conductivity of these alloys. The be used in all positions either manually using other gases. high specification gas multi-pass welding of mild. Welders’ World Edition 7 . ales. includes Handigas for cooking and heating. Handigas Handigas represents a significant portion of the hospitality service offer to the hospitality sector (hotels.2017/2018 11 2 HOSPITALITY GASES As the leading supplier of gases to the hospitality industry in Sureserve simplifies administration. fast foods. wines and soft drinks. MSDS available from www. clutter-free promotional tool that is at the for a diverse range of cooking and heating Special mixtures for different lagers. decorative balloon inflation. gases.com. HOSPITALITY GASES Please check with your local Afrox branch or call 0860 020202. conferencing centres. lodges and B&Bs) and is mainly used for cooking and heating. Handigas. on one consolidated beer and soft drink beverage dispensing. occasion. for the beverage dispensing of events to new heights. Suremix and Partigas deliveries are carried out by specialised hospitality sales and SECTION 2 service distribution teams. *Note: Privately owned cylinder Material Description Gas Content Pressure kPa Valve Outlet Item (kg) @ 20ºC Connection Number Handipack Cyl/Cooker 6.Dark Admiralty Grey. which service of regular gas deliveries by highly experienced teams.0 ± 500 3/8” RH-F W902216 (camping) Cooker Ring and Deflector Plate Item Number W902125 Mixer Tube and Burner Item Number W902126 . Handipack Cylinder colours: - Gas withdrawal . It’s the quick. by providing a high level South Africa. Afrox provides a dedicated gases solution. resorts. pilsners. Available at all Afrox outlets. with Handigas branding. stouts and draught beers turns any bare. bleak space into a special ensure a perfect pour every time. and Partigas for account for all gases required. restaurants. efficient and economical alternative draught beers.afrox. heart of a floating balloon fantasy and applications. Handigas Suremix Partigas A clean burning liquid petroleum gas (LPG) A range of carbon dioxide/nitrogen based Afrox helium balloon gas that takes special that provides all energy users with a safe. Suremix for draught led by sales and service coordinators. In major centres. . 12 Welders’ World Edition 7 .9% Food grade Cylinder colour: White valved guard. Features Benefits Hazards Colourless and odourless gas Acts to blanket beers and soft drinks from the CO2 and N2 are asphyxiants atmosphere (do not support life) CO2 is soluble in water at moderate Acts to maintain equilibrium of the gas CO2 is toxic in high concentrations temperatures content in beverages Food grade certification Provides better control of non- refrigerated beverages Approved by beer and soft drink Enhances appearance. ales.Nitrogen (N2) Mixtures Applications • Controlled storage and dispensing of all draught beers suchas lagers.afrox. shoulder and neck Not all cylinder sizes are available at all Afrox outlets Please check with your local Afrox branch or dial 0860 020202 MSDS available from www. aroma and taste companies CO2 is heavier than air CO2 can be added to beverages in controlled conditions to increase soluble levels CO2 is slightly corrosive in the presence No hazard of moisture Suremix 100 Gas Purity Carbon dioxide >99. ivory body. Published stock may not be available at all stores and is subject to stock availability. pilsners and stouts • Controlled storage and dispensing of soda fountain soft drinks SECTION 2 • Controlled storage and dispensing of non-carbonated wines and fruit juices • Afrox recommends the use of particular percentage mixtures for specific applications in line with the requirements of each beverage supplier.com Material Cylinder Valve Outlet Item Description Size (l) Connection Number Suremix 100 large 50 No 8 Male RH 569 SE Suremix 100 small 10 No 8 Male RH 569 IE Afrox reserves the right to discontinue items.2017/2018 Afrox LPG 2 Burner Hotplate HOSPITALITY GASES Item Number W012671 Suremix Gases Carbon Dioxide (CO2) and CO2 . 9% Food grade Cylinder colour: Ivory body. ivory body.afrox. .com Material Cylinder Valve Outlet Item Description Size (l) Connection Number Suremix 60 large 50 No 3 Female 566 SE RH-F G5/8” Suremix 60 small 10 No 3 Female 566 IE RH-F G5/8” Suremix 30 Gas Purity Carbon dioxide/nitrogen >99.2017/2018 13 Suremix 60 Gas Purity Carbon dioxide/nitrogen >99. inlet 1 Suremix N Regulator W003038 stem and nut (Item Number W003082) must be fitted.9% Food grade Contains 30% CO2 and 70% nitrogen Cylinder colour: White valved guard. Welders’ World Edition 7 .9% Food grade Contains 60% CO2 and 40% nitrogen Cylinder colour: White valved guard. green shoulder and neck Not all cylinder sizes are available at all Afrox outlets Please check with your local Afrox branch or dial 0860 020202 MSDS available from www.com Material Cylinder Valve Outlet Item SECTION 2 Description Size (l) Connection Number Suremix 30 large 50 No 3 Female 564 SE RH G5/8” Suremix 30 small 10 No 3 Female 564 IE RH G5/8” Suremix N Gas Purity HOSPITALITY GASES Nitrogen >99. grey shoulder and neck Not all cylinder sizes are available at all Afrox outlets Please check with your local Afrox branch or dial 0860 020202 MSDS available from www.afrox. purple shoulder and neck Not all cylinder sizes are available at all Afrox outlets Please check with your local Afrox branch or dial 0860 020202 MSDS available from www. ivory body.afrox.com Material Cylinder Valve Outlet Item Description Size (l) Connection Number Suremix N large 50 G3/4” RH-F 567 SE Suremix N small 10 G3/4” RH-F 567 IE Suremix Regulators Content Material Description Item Number 1 Suremix 60/30 Regulator W003038 Note: For Suremix N a nitrogen (G 3/4” RH-F) valve. creating an impact or raising awareness. you can determine the most Item Number 528-SE 528-JE 528-UE appropriate cylinder for your needs. Latex balloons fitted with plastic valves and foil balloons with self-seal valves are quicker to fill.9% Balloons are the answer to making any event special. To work out the size . Talk to your nearest party balloon outlet or consult the local Yellow Pages. Latex SECTION 2 balloons will float for six to eight hours whereas self-sealing metallic foil balloons should last several days. . an inflator can be purchased or rented • Rent an inflator by paying a refundable deposit. Using balloon . Note that the diagrams Cylinder weight (kg) 76 29. you will use almost twice as much helium • Filling balloons is quick and simple with an Afrox inflator • Depending on your requirements. you need to answer a few simple questions: Diameter (mm) - What type of balloons do you want to use? Pressure (bar) - What size balloons do you want to use? - How many balloons do you want to inflate? Size Large Medium Small Using the above right diagram. and as a giveaway to customers they represent low-cost advertising for you. Approximate number Numbers will vary according to balloon manufacturer and the of balloons (300 mm) shape of the balloon. 14 Welders’ World Edition 7 .2017/2018 Partigas HOSPITALITY GASES Helium (He) Gas Purity Helium >99.air/methane <0. . They are recognised as a cost- effective way to create eye-catching and effective displays.9% Impurities . Published stock may not be available at all stores and is subject to stock availability. of the cylinder you require. It will take one person approximately two hours to inflate Cylinder size ( ) l 500 balloons. Height (mm) Partigas cylinders come in three sizes. if you inflate a 300 mm balloon to 375 mm. Useful Tips • It is very important not to over-inflate your balloons. Content Material Description Item Number 1 Balloon Inflator W101531 2 Precision Plus Inflator (For foil and latex) - Available and subject to enquiry / Quotation Afrox reserves the right to discontinue items. Partigas Cylinder Diagram Whatever your idea. Partigas (kg) clips also saves time.6 9 show the approximate number of balloons that can be filled. Afrox can offer you the solution. For instance. temperature refrigeration applications Item Number Cylinder Size Contents (kg) Valve Outlet Connection SPECIAL PRODUCTS & CHEMICALS W341079 Disposable cylinder 10.0 5/8” BSPF right hand male 578013-TC-N Drum 850.6 1/4” flare 578013-LA-N Small Cylinder 10. in air-cooled systems mousses.0 . insecticides.2017/2018 15 3 SPECIAL PRODUCTS & CHEMICALS Refrigerants Refrigerants R427A • Non-toxic. • Assigned A1 safety classification by ASHRAE Standard 34 Item Number Cylinder Size Contents (kg) Valve Outlet Connection 578042-LA-N Cylinder 10.0 R134A • Increasing use as a replacement for CFC-12 food cabinets.0 578040-LA-N Cylinder 44. water chillers and fountains. cleaning and other • Wide household use in medium temperature household products. non-flammable zero-ODP (Ozone • Can be used to replace R22 in existing Depletion Potential) refrigerant with a equipment for a wide range of temperatures lower GWP (Global Warming Potential) • Can be used to retrofit low temperature among other retrofit solutions since its GWP refrigeration units as well as air-conditioning below 2000 installations.9 1/4” flare 578040-LG-C Cylinder 44.0 5/8” BSPF right hand male 578040-TA-N Drum 738. non-flammable gas mixture at • Ozone-friendly replacement for R502 SECTION 3 atmospheric pressure with a slight ethereal • Installations designed with R404A will odour. Item Number Cylinder Size Contents (kg) Valve Outlet Connection W341045 Disposable 13. Supplied in low pressure cylinders reach the end if its life without needing a • Can be used in commercial and medium refrigeration change. which heat pumps and dehumidifiers ensures a good coefficient of performance • Blowing agent for various foams especially at high condensing temperatures • Propellant for aerosol pharmaceuticals. • Has a high critical temperature. Welders’ World Edition 7 .0 578013-LG-N Cylinder 60.0 5/8” BSPF right hand female Refrigerants R404A • Colourless.0 5/8” BSPF right hand female 578042-LG-N Cylinder 50. Supplied in low pressure cylinders • A replacement for CFC-502.2017/2018 Refrigerants R410A SPECIAL PRODUCTS & CHEMICALS • Non-flammable and non-toxic and is mostly • Small and medium commercial air- used in new equipment for small and conditioning systems. chillers and medium sized air-conditioning applications commercial refrigerations as an R22 alternative • Suitable replacement for new applications previously operating with HCFC-22. . Item Number Cylinder Size Contents (kg) Valve Outlet Connection W341080 Disposable 11.3 1/4” flare SECTION 3 Refrigerants R507A • Colourless. 16 Welders’ World Edition 7 . non-flammable gas mixture at • Commercial and medium temperature atmospheric pressure with a slight ethereal refrigeration applications odour. Published stock may not be available at all stores and is subject to stock availability.3 1/4” flare Afrox reserves the right to discontinue items. Item Number Cylinder Size Contents (kg) Valve Outlet Connection W341134 Disposable 11. Screw Type Plug .70) Description Item Number Description Item Number Description Item Number 150 A W053025 600 A TRC W054147 Socket Welding Male W033718 300 A W054146 600 A EC600 W054149 Socket Welding Female W035751 600 A W054148 Hot Box 10 kg 220 V Thermostat Controlled • 220 V thermostat controlled • Max temp 250ºC • 10 kg Item Number W052005 . Welders’ World Edition 7 .25 mm W054489 CC 18 Socket W054152 ARC ACCESSORIES Earth Clamp .Fixing Hole Cable Lugs .Welding Socket • Crocodile type 300 A • Screw type 600 A • (50 .Crimping Cable Connector • Soldering type • Crimping type • Type numbers denote amps and • 35 to 90: cable mm fixing hole size • 12 = fixing hole (mm) Description Item Number Description Item Number Description Item Number 200 A 14 mm W053021 35 x12 mm W053011 CC 20 Plug/Socket W054154 150 A 13 mm W053022 50 x 12 mm W053012 CC 20 Plug W054155 300 A 17 mm W053023 70 x 12 mm W053013 CC 20 Socket W054156 95 x 12 mm W053014 SECTION 4 Chipping Hammer Cable Connectors Cable Connector Plug • Steel heavy duty long life hammer Description Item Number Description Item Number Item Number W053020 CC 17 Plug W054151 10 .Crocodile Earth Clamp .2017/2018 17 4 ARC ACCESSORIES Accessories Cable Lugs . 18 Welders’ World Edition 7 .4 Inox Cutting Disc W053379 Superflex 125x2.Inox (Stainless Steel) Cutting Discs .0 Prof 2-in-1 Cutting Disc W053406 Superflex 115x1.0 IND 2-in-1 Cutting Disc (PO5) W053402 Afrox reserves the right to discontinue items.Carbon Steel (Professional) Description Item Number Description Item Number Superflex 350x3.Carbon Steel (Professional 2-1 / Cutting Discs .9 Prof 2-in-1 Cutting Disc W053405 Superflex 100x1.5 Inox Ultra Cutting Disc W053408 Superflex 230x3 Prof Steel Cutting Disc W053441 Superflex 150x2.0x16 IND 2-in-1 Cutting Disc W053272 Superflex 125x1. Cleaning & Preparation Products ARC ACCESSORIES Cutting Discs .6 2-in-1 Cutting Disc W053403 Superflex 115x1.5 Inox Ultra Cutting Disc W053409 Superflex 150x3 Prof Steel Cutting Disc W053443 Superflex 125x2. Published stock may not be available at all stores and is subject to stock availability.4x25.9 IND 2-in-1 Cutting Disc W053275 Superflex 115x1.5 Inox Ultra Cutting Disc W053407 SECTION 4 Superflex 115x2.Carbon Steel (Industrial 2-1 / Stainless & Carbon Steel) Stainless & Carbon Steel) Description Item Number Description Item Number Superflex 230x1.5x16 Prof Steel Cutting Disc W053448 Cutting Discs .5 Prof Steel Cutting Disc W053447 Superflex 115x2.5 Prof Steel Cutting Disc W053446 Superflex 230x2. .2017/2018 Abrasives.4 Inox Ultra Cutting Disc W053411 Superflex 180x3 Prof Steel Cutting Disc W053442 Superflex 180x2.0 Prof 2-in-1 Cutting Disc W053440 Superflex 115x1.0 IND 2-in-1 Cutting Disc W053273 Superflex 230x1.4 Inox Ultra Cutting Disc W053410 Superflex 100x2. 5 Inox Ultra Grinding Disc W053434 Superflex 230x3 IND Steel Cutting Disc W053279 Superflex 125x6 Inox Ultra Grinding Disc W053435 Superflex 350x3.Inox Description Item Number Superflex 230x7 Inox Ultra Grinding Disc W053416 Cutting Discs .6 IND Steel Cutting Disc W053274 Superflex 100x6x16 Inox Ultra Grinding Disc W053437 ARC ACCESSORIES Grinding Discs .2017/2018 19 Cutting & Ginding Disc Description Item Number Superflex 115x2. Welders’ World Edition 7 .Carbon Steel (Professional) Grinding Discs .2 IND Steel Grinding Disc W053291 Superflex 100x6x16 Prof Steel Grinding Disc W053444 Superflex 150x6.Carbon Steel (Industrial) Description Item Number Description Item Number Superflex 115x6 Prof Steel Grinding Disc W053445 Superflex 115x6 IND Steel Grinding Disc W053287 Superflex 125x6 Prof Steel Grinding Disc W053439 Superflex 230x7.5 Prof Steel Grinding Disc W053438 .2 CG-27 Cutting & Grinding Disc W053263 Grinding Discs .Carbon Steel (Industrial) Superflex 115x6 Inox Ultra Grinding Disc W053436 SECTION 4 Description Item Number Superflex 180x7 Inox Ultra Grinding Disc W053415 Superflex 115x3 IND Steel Cutting Disc W053285 Superflex 150x6. 1 Heavy Grind (Back) W053412 Superflex 115x22 AZ80 IND Flap Disc W053245 Superflex 230x7 Heavy Grinding Disc W053413 Superflex 180x22 AZ60 IND Flap Disc W053296 Superflex 230x5. Published stock may not be available at all stores and is subject to stock availability. .2017/2018 Grinding Discs . 20 ARC ACCESSORIES Welders’ World Edition 7 .Heavy Duty Flap Discs Description Item Number Description Item Number Superflex 180x7 Heavy Grinding Disc W053414 Superflex 115x22 AZ60 IND Flap Disc W053243 Superflex 230x4.2 Heavy Duty Back Grind W053417 Superflex 180x22 AZ80 IND Flap Disc W053299 Superflex 150x22 AZ60 IND Flap Disc W053271 SECTION 4 Superflex 115x22 AZ40 IND Flap Disc W053241 Superflex 115x22 AZ120 IND Flap Disc W053247 Superflex 180x22 AZ40 IND Flap Disc W053293 Superflex 180x22 AZ120 IND Flap Disc W053302 Superflex 125x22 AZ60 IND Flap Disc W053282 Spindle Mounted Flap Wheel Fibre Discs Description Item Number Description Item Number Superflex 50x25x6 P320 Flap Wheel W053229 Superflex Deerfos 125x22 P60 Fibre Disc W053424 Superflex 50x25x6 P120 Flap Wheel W053429 Superflex Deerfos 125x22 P80 Fibre Disc W053426 Superflex 50x25x6 P240 Flap Wheel W053430 Superflex Deerfos 125x22 P100 Fibre Disc W053427 Superflex 50x25x6 P80 Flap Wheel W053428 Superflex P36 115x22 Bora 9 Cer Fibre D W053423 Superflex 50x25x6 P60 Flap Wheel W053251 Superflex P36 178x22 Bora 9 Cer Fibre D W053425 Afrox reserves the right to discontinue items. 2017/2018 21 Wire Wheels Mounted Points Description Item Number Description Item Number 115x10xM14 1 Row Knotted Wire Wheel W053253 Superflex A12 HC Ruby Mounted Point W053421 Superflex 50x25x6 MW912 Mounted Wire Wheel W053257 Superflex A11 Ruby Mounted Point W053227 115x10x22.2 1 Row Knotted Wire Wheels W053265 Superflex A3 Jumbo Ruby Mounted Point W053419 Superflex A1 Ruby Mounted Point W053231 Superflex A15 Ruby Mounted Point W053235 SECTION 4 Tungsten Burrs Description Item Number Superflex CP102006-A Cyl Pl Tungsten Burr W053205 Superflex CR102006-C Cyl Rd Tungsten Burr W053220 Superflex TP102006-G Pointed Tungsten Burr W053236 Superflex TR102006-F Round Tungsten Burr W053242 Superflex TR122506-F Round Tungsten Burr W053244 ARC ACCESSORIES Superflex T103006-L Ball Nose Tungsten Burr W053246 Superflex T123006-L Ball Nose Tungsten Burr W053249 Superflex CP122506-A Cyl Pl Tungsten Burr W053210 Superflex CR122506-C Cyl Rd Tungsten Burr W053232 Superflex TP122506-G Pointed Tungsten Burr W053238 Superflex CP061606-A Cyl Pl Tungsten Burr W053200 Superflex CR061606-C Cyl Rd Tungsten Burr W053215 Superflex TP061606-G Pointed Tungsten Burr W053234 Superflex TR061606-F Round Tungsten Burr W053240 .2 1 Row Knotted Wire Wheel W053255 Superflex A3 Mini HC Ruby Mounted Point W053225 180x10xM14 1 Row Knotted Wire Wheels W053259 Superflex IPDS Point Black W053420 180x10x22. Welders’ World Edition 7 . .Spatter Off 640 NO/SI Release Aerosol (Water Based) • Spatter off (water based) • Afrox anti-spatter paste Description Item Number Description Item Number Description Item Number 400 ml W034010 400 ml W034015 400 ml W034009 Afrox reserves the right to discontinue items.Mild Steel W053003 6 Row .2017/2018 NDT .Stainless Steel W053081 5l W053576 Anti-Spatter .Ardrox HF-P Developer NDT . Published stock may not be available at all stores and is subject to stock availability.300 g Description Item Number Description Item Number Description Item Number 300 g W033570 300 g W033571 300 g W033572 SECTION 4 Wire Brush Wire Brush Afrox Torch Coolant 5 l Description Item Number Description Item Number Description Item Number 5 Row .Spatter Release Anti-Spatter TRC Spatter Anti-Spatter .Ardrox HF-P Penetrant NDT .300 g • Size .300 g • Size . 22 ARC ACCESSORIES Welders’ World Edition 7 .Ardrox HF-P Remover • Non-destructive testing for weld quality • Non-destructive testing for weld quality • Non-destructive testing for weld quality • Size . 5 x 305 mm .0 x 305 mm .50 pack W054917 8.50 pack W054918 9.100 pack W054934 .50 pack W054922 13 x 355 mm joint .50 pack W054919 16 x 355 mm joint . Welders’ World Edition 7 .5 x 355 mm joint .0 x 305 mm .4 x 305 mm .100 pack W054915 6.0 x 305 mm .50 pack W054933 5.2017/2018 23 Electrode Holders & Gouging Torches Electrode Holder Electrode Holder Electrode Holder Suhan Jaw Type Jackson Type Twist Lock • Suhan jaw type • Heavy duty construction • Twist lock • Light to medium construction • Heat resistant insulation • Heavy duty • Fully insulated • Fibre lined and heat resistant Description Item Number Description Item Number Description Item Number 300 A W053090 300 A W053097 400 A W054202 500 A W053092 500 A W053098 600 A W054204 Electrode Holder Electrode Holder Safegrip Jaw Type Optimus Type • Heavy duty construction with double • Heavy duty construction ball point cable connections • Heat resistant insulation SECTION 4 Description Item Number Description Item Number 300 A up to 4 mm W054200 300 A W053095 400 A up to 5 mm W054201 400 A W053096 500 A up to 5 mm W054203 600 A up to 8 mm W054208 Carbon Gouge TRC ARC ACCESSORIES • Fast metal removal process • Easy to control • Low equipment cost • Economical to operate • Easy to operate Description Item Number 4.50 pack W054926 9. Semi-automatic (MIG. HG) Afrox reserves the right to discontinue items. MAG. Rubber insulated cable is recommended for use outdoors and is available in different amperages and duty cycles. HG) intermittent (MMA. 24 Welders’ World Edition 7 . MIG. MIG) (MMA. .2017/2018 Welding Cable Afrox welding cable is available with a choice of rubber and PVC insulation. flux cored) MAG. Rated Area Welding current in amps for duty cycle of: Colour Item Number (mm2) 100% 85% 60% 30% 20% Natural Rubber Selection Guide 16 99 110 130 180 210 Black/Green W053009 25 130 145 170 245 295 Black/Blue W053010 35 165 180 215 305 370 Black/Grey W053007 50 210 230 275 385 470 Black/Red W053008 70 265 285 410 580 710 Black/Brown W053015 SECTION 4 95 315 345 410 580 710 Black/Yellow W053016 PVC Selection Guide 16 110 120 145 200 250 Green W053100 25 150 165 195 275 340 Blue W053101 35 185 200 240 340 415 Grey W053102 50 230 250 300 420 520 Red W053103 70 290 315 380 530 650 Brown W053104 95 355 385 465 650 800 Yellow W053105 Description Dimensions Item Number PVC welding cable 35 mm x 5 m W053107 PVC welding cable 50 mm x 5 m W053108 PVC welding cable 70 mm x 5 m W053109 PVC welding cable 35 mm x 10 m W053110 PVC welding cable 50 mm x 10 m W053111 PVC welding cable 70 mm x 10 m W053113 Classes of Automatic Manual Very Welding (Submerged arc. PVC-insulated cable is used indoors only and is also ARC ACCESSORIES available in a range of amperages. Published stock may not be available at all stores and is subject to stock availability. 6 mm W030907 Witstar TIG Tungsten (Teal tips) Witstar TIG electrodes are made from rare earth materials.2 mm ® W031032 as carbon and stainless steels.4 mm ® W031024 then improving the performance of welding.2 mm W031018 ARC ACCESSORIES Transarc® Thoriated TIG Tungsten (Red tips) Thoriated tungsten electrodes provide excellent resistance against weld pool contamination while at the same time offer the welder easier arc starting capabilities and a more stable arc. nickel alloys and titanium.6 mm W031016 .2 mm W030924 grounded. but it was the first to display a significant improvement over pure tungsten. aluminium and aluminium alloys. which results in less tungsten permeation and good corrosion resistance.2 mm W031001 Witstar TIG Tungsten 2. Resists contamination well in AC welding. Application: Zirconiated tungsten is most commonly used for AC welding of aluminium and magnesium alloys. SECTION 4 magnesium and magnesium alloys and titanium and titanium alloys.4 mm W030908 colour for its different composition of zirconium in tungsten zirconiated electrode. Application: Thoriated tungsten electrodes are generally used Description Item Number in DC electrode negative or straight polarity applications such Transarc 2% Thoriated 3. Transarc® 2% Thoriated 1. Preferred when Description Item Number tungsten contamination of weld is intolerable. especially under high load current.2017/2018 25 TIG Tungsten Zirconiated TIG Electrodes (White tips) Zirconiated tungsten electrodes exhibit good performance characteristics in AC welding. as they operate well even when overloaded with extra amperage. Wolfram 2% Zirconiated 4. unlike thoriated tungsten which is radioactive.0 mm W030925 The surface condition of zirconiated tungsten electrode is polish Wolfram 2% Zirconiated 3.4 mm W031012 Witstar TIG Tungsten 1. Displays excellent performance in high load AC welding. These electrodes can retain a balled end when welding. Not replaceable by any other electrodes. It balls up well in AC welding and has a more stable arc than pure tungsten. thoria is low-level radioactive material. Wolfram 2% Zirconiated 1. nickel and nickel alloys. They are safe to use and not harmful. It is bright and tipped with the brown and white Wolfram 2% Zirconiated 2.0 mm W031003 Witstar TIG Tungsten 3.6 mm W031014 Witstar TIG Tungsten 1. Thoriated tungsten electrodes are the most commonly used tungsten material. Transarc 2% Thoriated 2. Welders’ World Edition 7 . Description Item Number Witstar TIG Tungsten 4. alloyed and non-alloyed coppers. Witstar TIG electrodes are used for alloyed and non-alloyed metals. Item Number W034249 Miller MigMatic 250 DX Compact DC CV Three-phase 380 VAC +-15%. Published stock may not be available at all stores and is subject to stock availability. Applications include. tip adaptor/gas diffuser. Afrox reserves the right to discontinue items.8 mm & 1. 35% duty cycle. . 25% duty cycle. Package includes: • Miller MigMatic 220 DX Compact power source - Power source supplied with undergear • Drive roll kit: SECTION 5 - *Double-sided V-Groove 0. 50/60 Hz. Package DX model features easy-to-use synergic control with digital display. 26 Welders’ World Edition 7 . Package includes: • Miller MigMatic 250 DX Compact power source - Power source supplied with undergear • Drive roll kit: - *Double-sided V-Groove 0. fabrication and maintenance using the MIG. tip adaptor/gas diffuser. This makes set-up very simple and provides precise parameter settings for a variety of materials. general engineering. Additional features include a spool gun option interface port with auto-detect for reliable and economical welding of aluminium.0 mm • **Binzel MB 36 KD MIG gun • Earth clamp and welding cable • Shieldmaster® flowmeter regulator CO2/Argon • Noryl basket adaptor • 3 m inert gas hose and fittings * Drive roll kit comprises one drive roll per pack ** Binzel MIG gun includes liner.2017/2018 5 ARC EQUIPMENT & PROCESSES ARC EQUIPMENT & PROCESSES Miller Range Single-phase 230 VAC +-15%. This makes set-up very simple and provides precise parameter settings for a variety of materials. contact tip and gas shroud. MIG Power Sources DX model features easy-to-use synergic control with digital display.8 mm & 1. light engineering. Item Number W034250 contact tip and gas shroud.0 mm • **Binzel MB 25 AK MIG gun • Earth clamp and welding cable • Shieldmaster® flowmeter regulator CO2/Argon • Noryl basket adaptor • 3 m inert gas hose and fittings * Drive roll kit comprises one drive roll per pack ** Binzel MIG gun includes liner. Rated at 250 A. Rated at 220 A. 50/60 Hz. adjustable run-in control that allows for optimal arc starting and reduces possibility of wire stubbing. Package Applications include. FCAW and MCAW processes. DIY. An additional feature is a spool gun option interface port with auto-detect for Miller MigMatic 220 DX Compact DC CV reliable and economical welding of aluminium. general fabrication and light-duty manufacturing of machine tools and parts. 20 voltage step selection and adjustable run-in control that allows for optimal arc starting. Item Number W034383 Miller XPS 450 DC CV Package Three-phase 380 VAC +-15%. tip adaptor/gas diffuser. fabrication and manufacturing of mining and construction equipment. using the MIG. SECTION 5 The Miller XPS 450 with a segregated (remote) wire feeder provides greater flexibility for the operator.2017/2018 27 Miller MigMatic 380 DC CV Package Three-phase 380 VAC +-15%.2 mm • **Binzel MB 40 KD MIG gun • Earth clamp and welding cable • Shieldmaster® flowmeter regulator CO2/Argon • Noryl basket adaptor • 3 m inert gas hose and fittings * Drive roll kit comprises one drive roll per pack ** Binzel MIG gun includes liner. 35% duty cycle. The Miller XPS 450 comes standard with 40 voltage step selection for exceptional arc stability. - Please refer to the Shielding Gases and Welding Item Number W034450 Consumables section in the Product Reference Manual for detailed product specification and description. with the use of the MIG. fabrication and manufacturing of mining and construction equipment. Applications include. medium to heavy engineering. Welders’ World Edition 7 . Additional features include trigger latch option. 50 Hz. This industrial heavy-duty package comes standard with a rugged four-drive- roll wire feeder that features an adjustable run-in control that allows for optimal arc starting. Package includes: • Miller MigMatic 380 DC CV power source - Power source supplied with undergear • Drive roll kit: - *Double-sided V-Groove 1. 50/60 Hz. Rated at 350 A. FCAW and MCAW processes. ARC EQUIPMENT & PROCESSES gas purging and burn back control and multiple inductance selection ports.0 mm & 1.2 mm • **Binzel MB 40 KD MIG gun • Earth clamp and welding cable • Shieldmaster® flowmeter regulator CO2/Argon • Noryl basket adaptor • 3 m inert gas hose and fittings Please note: * Drive roll kit comprises one drive roll per pack • Shielding gas and welding consumable requirements are ** Binzel MIG gun includes liner. contact tip and gas shroud. 45% duty cycle. FCAW and MCAW processes. Additional features include spot weld timer. trigger latch option and multiple inductance selection ports. tip adaptor/gas diffuser. Package includes: • Miller XPS 450 DC CV power source - Power source supplied with undergear • Drive roll kit: - *Double-sided V-Groove 1.0 mm & 1. excluded from above packages and should be selected contact tip and gas shroud. according to customer requirements. medium to heavy engineering. . Rated at 450 A. Applications include. The heavy-duty Miller MigMatic 380 compact (built-in wire feeder) power source provides exceptional arc stability with a four-drive-roll drive system. 6 m 350 A TIG torch . 50/60 Hz. ARC EQUIPMENT & PROCESSES The Miller Dynasty 210 with its AC balance and frequency control which makes welding of aluminium an easy task. .Collet 2. AC/DC TIG CC Power Source The Miller Syncrowave 250DX power source with its squarewave technology provides arc stability when welding aluminium. HF control and a port for remote amperage control.4 mm dia SECTION 5 . Lift-arc. carbon steel and stainless steel applications. Package includes: • Miller Syncrowave 250DX AC/DC TIG CC power source Optional equipment: • Earth clamp and welding cable • TWP 26 AC/DC HF TIG KIT • Remote finger tip or foot control • Shieldmaster® flowmeter regulator CO2/Argon • Inert gas hose and fittings Item Number W030919 Afrox reserves the right to discontinue items. 40% duty cycle. As additional features the Syncrowave 250DX comes standard with AC/DC+. Rated at 250 A. CK 7.4 mm .TWP 26-25-2. 50/60 Hz.output selector switch.4 mm dia • Remote fingertip control • Earth clamp and welding cable • Shieldmaster® flowmeter regulator CO2/Argon • Inert gas hose and fittings Item Number W030201 Miller Syncrowave 250DX Single-phase 380/525 VAC +-15%.Collet body 2. Applications include. The package comes standard with HF and Lift-arc initiation as well as fingertip remote control for continuous amperage adjustment to produce the perfect weld. prevents arc rectification and eliminates tungsten erosion. Published stock may not be available at all stores and is subject to stock availability. 28 Welders’ World Edition 7 .Electrode 2% zirconiated 2. DIY.4 mm . light engineering and general light duty manufacturing for the welding of aluminium. 60% duty cycle. light engineering and general light- duty manufacturing and for the root welding of pipes with aluminium. DIY. carbon steel and stainless steel applications.Nozzle 10 mm . Package includes: • Miller Dynasty 210 AC/DC TIG power source • TWP 26 AC/DC HF TIG KIT . Applications include.Electrode 2% thoriated 2.2017/2018 TIG Power Sources Miller Dynasty 210 Series Auto-line 230 – 525VAC. Rated at 210 A. AC/DC+. - Please refer to the Shielding Gases. DIY. Package includes: • Miller Syncrowave 350LX AC/DC TIG CC power source Optional equipment: • Earth clamp and welding cable • TWP 26 AC/DC HF TIG kit • Remote finger tip or foot control • Shieldmaster® flowmeter regulator CO2/Argon • Inert gas hose and fittings Item Number W030920 Please note: • Shielding gas. SECTION 5 ARC EQUIPMENT & PROCESSES . carbon steel and stainless steel applications. As additional features the Syncrowave 350LX comes standard with pulsed TIG. light engineering and general light- duty manufacturing and for the root welding of pipes with aluminium.2017/2018 29 Miller Syncrowave 350LX AC/DC TIG CC Single-phase 380/525 VAC +-15%. Power Source The Miller Syncrowave 350LX power source with its squarewave technology provides arc stability when welding aluminium. Arc Accessories and Welding Consumables section in the Product Reference Manual for detailed product specification and description. 60% duty cycle. Applications include. Welders’ World Edition 7 . Rated at 300 A.output selector switch. HF control and a port for remote amperage control. 50/60 Hz. prevents arc rectification and eliminates tungsten erosion. Lift-arc. arc accessories and welding consumable requirements are excluded from above packages and should be selected according to customer requirements. railroad. 50/60 Hz. mining fabrication. By simply changing accessories an operator can select between the MMA. adaptive hot start and line voltage compensation. trailer fabrication. 45% duty cycle. 50/60 Hz. maintenance and repair. - Please refer to the Arc Accessories and Welding Consumables section in the Product Reference Manual for detailed product specification and description. fabrication and power generation plants. Afrox reserves the right to discontinue items. truck/trailer manufacturing. MIG. 30 Welders’ World Edition 7 . Package includes: • Miller XMT 350 DC CC/CV power source Item Number W034305 Please note: • Arc accessories and welding consumable requirements are excluded from above packages and should be selected according to customer requirements. Auto-line is a standard feature on the XMT 350 that allows input voltage selection from single. petrochemical. This power source features multiprocess selection. Miller XMT 350 comes standard with wind tunnel technology. Miller Blue-Thunder 443 DC CC Power Source Three-phase 380/525 VAC +-15%. construction.to three-phase power supplies. Rated at 350 A. 60% duty cycle. shipbuilding. structural fabrication. . Published stock may not be available at all stores and is subject to stock availability. FCAW. Package includes: • Miller Blue-Thunder 443 DC CC power source - Power source supplied with running gear Optional equipment: • Earth clamp and welding cable • Electrode holder and welding cable SECTION 5 Item Number W052420 Multiprocess Power Sources Miller XMT 350 DC CC/CV Power Source Auto-line 208 – 575 VAC +-10%. MCAW and TIG processes. Applications include. Rated at 420 A. Applications include.2017/2018 MMA Power Sources Miller Blue-Thunder Series ARC EQUIPMENT & PROCESSES The Miller Blue-Thunder MMA (stick) welding power sources with electromagnetic shunt control combine good welding performance with practicality. 100% duty cycle. Welders’ World Edition 7 . Applications include. railroad. Rated at 650 A. The Afrox range comprises two models. construction. shipbuilding. 60% duty cycle. truck/trailer manufacturing. MCAW. pipe welding. Applications include. This power source features multiprocess selection of the MMA. adaptive hot start and line voltage compensation. MCAW and TIG processes. Miller XMT 400 comes standard with wind tunnel technology. Package includes: • Miller XMT 400 DC CC/CV power source Item Number W034400 Miller Dimension Rectifier Series The Miller Dimension series features rugged multiprocess power sources capable of producing welds with the MIG. Power sources come standard with hot start and line voltage compensation. FCAW. pressure vessel fabrication. fabrication and construction. FCAW. heavy manufacturing. Rated at 450 A. 50/60 Hz. Package includes: Package includes: • Miller Dimension 562 DC CC/CV power source • Miller Dimension 812 DC CC/CV power source Item Number W034995 Item Number W034994 . 100% duty cycle. repair. maintenance. MIG. Rated at 300 A. scratch-start TIG and MMA processes with the addition of the air carbon arc gouging process. SECTION 5 ARC EQUIPMENT & PROCESSES Miller Dimension 562 DC CC/CV Power Miller Dimension 812 DC CC/CV Power Source Source Three-phase 380 VAC +-10%. Miller Dimension 562 and Miller Dimension 812.2017/2018 31 Miller XMT 400 DC CC/CV Power Source Three-phase 380 VAC +-10%. fabrication and power generation plants. 50/60 Hz. shipbuilding and earth-moving equipment manufacturing. Three-phase 380/525 VAC +-10%. 50/60 Hz. petrochemical. Package includes: • Miller Blue Star 185 DC CC engine driven power source - Power source supplied with 230 VAC auxiliary plug Item Number W052185 SECTION 5 Miller Bobcat 250 Series Engine Driven Power Sources The Bobcat 250 series features rugged multiprocess engine driven power sources capable of producing welds with the MIG. Miller Blue Star 185 is a DC petrol engine driven welding power source capable of producing welds with the MMA and scratch- TIG process. construction and as a stand-alone generator. maintenance. repair. 32 Welders’ World Edition 7 . 50 Hz. 100% duty cycle CC/DC. . maintenance.5 kVA peak and 5. 100% duty cycle CC/DC.5 kVA continuous output. FCAW. farm applications. rated at 250 A.2017/2018 Engine Driven Power Sources Miller Blue Star 185 DC CC Power Source Petrol engine driven power source. TIG (AC/DC) and MMA processes with the addition of the air carbon arc gouging process. Rated at 185 A. 50 Hz 11 kVA peak and 9. Applications include. 250 A. Applications include. Miller Bobcat 250 Petrol AC/DC CC/CV Miller Bobcat 250 Diesel AC/DC CC/CV Power Source Power Source Petrol engine driven power source. rated at cycle CC/AC. Miller Bobcat 250 Petrol and Miller Bobcat Diesel Driven power sources.5 kVA continuous output. 50 Hz Package includes: Package includes: • Miller Bobcat 250 Petrol AC/DC CC/CV engine driven power • Miller Bobcat 250 Diesel AC/DC CC/CV engine driven power source source Item Number W052250 Item Number W052251 Afrox reserves the right to discontinue items. construction and as a stand-alone generator. 7. farm applications. 100% duty cycle CV/DC. 11 kVA peak and 9. Published stock may not be available at all stores and is subject to stock availability. Rated at 250 A. 60% duty Diesel engine driven power source. 20% duty ARC EQUIPMENT & PROCESSES cycle. rated at 250 A. 100% duty cycle CC/AC. The Afrox range comprises two models. repair. Auxiliary voltage 230 VAC. Auxiliary voltage 230 VAC. rated at 250 A.5 kVA continuous output. Rated at 250 A. 100% duty cycle CV/DC. Auxiliary voltage 230 VAC. 50/60 Hz.5 kVA peak and 10 kVA continuous output.2 mm UG-2 W034613 1. 24i.2 mm VK-2 W034292 1.9 mm VG W046781 0. gas hose and fittings.2 mm VG-2 W034610 Miller 24i 4 Roll Feeder W034124 1. Auxiliary voltage 230 VAC.24i 4 Roll Feeder Drive Roll . Welders’ World Edition 7 . Rated at 600 A. Rated at 500 A.2 mm VK W034651 1. 5. Auxiliary voltage 120/240 VAC. 40% duty cycle CC/DC. Rated at 300 A. 24i.6 mm UG-2 W034612 Drive Roll .74s 4 Roll Feeder Description Item Number Description Item Number 0. 12 kVA peak and cycle CC/DC. 74s feeders exclude drive rolls. Welding power cable and gas hose not supplied with feeder • 22i. ARC EQUIPMENT & PROCESSES earth cable and clamp Wire Feeders Drive Roll . gas hose and fittings.9 mm VG-2 W034609 Miller 74s 4 Roll Feeder W034070 1. Auxiliary voltage 230 VAC.2017/2018 33 Miller Big Blue 400 Pro Power Source Miller Big Blue 500 X CC Power Source Diesel engine driven power source.SuitCase®X-TREME™12VS Description Item Number Description Item Number Miller SuitCase®X-TREME™12VS W034012 0.2 mm VG W034227 1.5 kVA peak and 4 kVA continuous output. 100% duty Diesel engine driven power source. To be ordered over and above price of feeder • W034997 inter-con kit can be used with all above feeders and includes power cable. 74s feeders supplied with 3 m 24 VAC contractor and voltage control cord with 14 pin plug.2 mm VK W034291 . 4 kVA continuous output.2 mm VG W046639 1. 50 Hz Package includes: Package includes: • Miller Big Blue 400 Pro engine driven power source • Miller Big Blue 600 CX CC engine driven power source Item Number W052400 Item Number W052601 Miller Wire Feeder SECTION 5 • 22i. 40% duty cycle CC/DC. 50 Hz Package includes: • Miller Big Blue 500 DX CC engine driven power source Item Number W052500 *Trailer optional Miller Big Blue 400 Pro Power Source Miller Big Blue 600 X CC Power Source Diesel engine driven power source. 5.2 mm UG W034225 1.9 mm VG W034228 1. 34 Welders’ World Edition 7 .220/250 DX Miller Coolmate Spool gun with auto-detect provides reliable and economical welding of aluminium. Supplied with euro adaptor and Description Item Number SECTION 5 amphenol remote plug Hydracool 1 Vertical 115V W034733 Hydracool 2 Horizontal 115V W034093 Item Number W034089 Coolmate 3 Horizontal 115V W034735 Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability.2017/2018 Optional Extras ARC EQUIPMENT & PROCESSES Miller Spool Gun . . 6. O-ring (shield cup) W007098 phase.1 m Shield cup body. Supplied O-ring (start cartridge) W007099 with power supply. cutting W007106 Tip 100 A. 50/60 Hz. Supplied with power supply. 40% duty cycle.1 m Description Item Number Rated at 40 A. Cut capacity 20 mm genuine cut. SL60 torch. max life W007100 Start cartridge W007096 SECTION 5 Item Number W007009 Tip 80 A. SL60 torch. Cut capacity 40 mm genuine cut. Supply voltage 400 V three- phase. Supply voltage 400 V three- phase.1 m leads. work cable and clamp. 6. 50/60 Hz.1 m leads. spare parts Item Number W007033 Cutmaster 40 True Series 6. 6.2017/2018 35 Cutmaster Range Plasma Power Sources Cutmaster 12 True Series 6. spare parts Item Number W007038 . SL60 torch. 40% duty cycle. spare parts ARC EQUIPMENT & PROCESSES Shield cap. 100 A W007117 Item Number W007030 Shield cap. Supplied Shield cup body. gouging W007118 Stand off cutting guide W007028 Cutmaster 25 True Series 6. 80% duty cycle. Cut capacity 12 mm genuine cut. 50/60 Hz. Supply voltage 400 V three- phase.1 m leads.1 m leads. drag. 6. deflector W007114 clamp. max life W007113 with power supply. work cable and clamp.1 m Rated at 120 A.1 m Rated at 80 A. 60% duty cycle. 50/60 Hz. SL100 torch. work cable and Shield cap. work cable and clamp. Welders’ World Edition 7 . cutting W007107 Cutmaster 20 True Series 6. spare parts Electrode. Cut capacity 25 mm genuine cut. Supplied with power supply. std W007112 Rated at 60 A. Supply voltage 400 V three. Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. - Please refer to the Shielding Gases and Welding Consumables section in the Product Reference Manual for detailed product specification and description. . • Multi-process MIG. MMA and Lift-TIG functionality • Built-in 2 roll wire feeding system • 18 kg spool capacity • Digital voltage and amperage display • Close loop current control • Inductance control • 2T / 4T • Built-in Voltage Reduction Device (VRD) • Undergear with integrated cylinder rack • Arc spot timer • Burn back control Item Number W500251 SECTION 5 Afrox Industrial MIG 313C 380 V three-phasee DC machine capable of delivering 310 A @ 60% duty cycle. MMA and Lift-TIG functionality • Built-in 4 roll wire feeding system • 18 kg spool capacity • Digital voltage and amperage display • Close loop current control • Inductance control • 2T / 4T • Built–in Voltage Reduction Device (VRD) • Undergear with integrated cylinder rack • Arc spot timer • Burn back control Item Number W500403 Please note: • Shielding gas and welding consumable requirements are excluded from above packages and should be selected according to customer requirements. • Multi-process MIG. MMA and Lift-TIG functionality • Built-in 2 roll wire feeding system • 18 kg spool capacity • Digital voltage and amperage display • Close loop current control • Inductance control • 2T / 4T • Built–in Voltage Reduction Device (VRD) • Undergear with integrated cylinder rack • Arc spot timer • Burn back control Item Number W500313 Afrox Industrial MIG 403C 380 V three-phase DC machine capable of delivering 400 A @ 60% duty cycle. 36 Welders’ World Edition 7 . • Multi-process MIG.2017/2018 Afrox Industrial Range MIG Power Sources ARC EQUIPMENT & PROCESSES Afrox Industrial MIG 251C 230 V single-phase DC machine capable of delivering 250 A @ 60% duty cyle. 8 mm . DIY. Package A versatile portable DC multiprocess power source capable of producing welds with the MIG. Rated at 185 A.9 mm - *Double-sided U-Groove 0. tip adaptor/gas diffuser. contact tip and gas shroud. DIY and light maintenance for welding of aluminium.8 mm.8 mm .1. Applications include.0 mm • **Binzel MB 25 AK MIG gun • Air-cooled Lift-TIG torch kit • Electrode holder and welding cable • Earth clamp and welding cable • S6000 Regulator 40l CO2/Argon • Noryl basket adaptor • 3 m inert gas hose and fittings * Drive roll kit comprises two drive rolls per pack ** Binzel MIG gun includes liner. Power source comes standard with frequency.2017/2018 37 TIG Power Sources Afrox Industrial TIG 185 CC Package Single-phase 230 VAC +-15%. Rated at 175 A. 50/60 Hz. 35% duty cycle. carbon steel and stainless steel applications. SECTION 5 Multiprocess Power Sources Afrox Industrial Multiprocess 175 DC CC/CV Single-phase 230 VAC +-15%. ARC EQUIPMENT & PROCESSES Package includes: • Afrox Industrial Multiprocess 175 DC CC/CV power source • Drive roll kit: - *Double-sided V-Groove 0. Package includes: • Afrox Industrial TIG AC/DC CC power source • Air-cooled CK HF-TIG torch kit • Electrode holder and welding cable • Earth clamp and welding cable • S6000 Regulator 40l CO2/Argon • 3 m inert gas hose and fittings Item Number W035186 Please note: • Shielding gas and welding consumable requirements are excluded from above packages and should be selected according to customer requirements.6 mm . - Please refer to the Shielding Gases and Welding Consumables section in the Product Reference Manual for detailed product specification and description. 35% duty cycle. Item Number W035175 . 50/60 Hz. TIG and MMA processes. 0.0. Welders’ World Edition 7 . Applications include. A lightweight AC/DC inverter power source that provides a consistent welding arc for the TIG and MMA processes.0. light maintenance and engineering. post flow and down slope control. MMA Power Sources Afrox Industrial 221S 230 V 230 V single-phase DC machine capable of delivering 220 A @ 35% duty cycle. USB port for data logging of welding parameters Item Number W500453 SECTION 5 Please note: • Arc accessories and welding consumable requirements are excluded from above packages and should be selected according to customer requirements. water recirculator unit. ARC EQUIPMENT & PROCESSES • Multi-process MIG/FCAW.2017/2018 Multiprocess Power Sources Switchable 380 V/525 V three-phase DC machine capable of Afrox Industrial 453M delivering 450 A @ 100% duty cycle. . Afrox reserves the right to discontinue items. • Incorporates a DIG (arc force) function • Anti-stick function • Lift-TIG function • Amperage digital display • Adjustable hot start • Close loop current control • Line voltage protection • Built–in Voltage Reduction Devices (VRD) Item Number W500323 Please note: • Arc accessories and welding consumable requirements are excluded from above packages and should be selected according to customer requirements. 38 Welders’ World Edition 7 . - Please refer to the Arc Accessoies and Welding Consumables section in the Product Reference Manual for detailed product specification and description. Published stock may not be available at all stores and is subject to stock availability. MMA and Lift-TIG functionality • Incorporates a DIG (arc force) function • Anti-stick function • Lift-TIG function • Digital voltage and amperage display • Adjustable hot start • Close loop current control • Line voltage protection • Built–in Voltage Reduction Device (VRD) • Inductance control • Undergear with integrated cylinder rack • Remote control functionality ** Optional extras includes a 4 roll wire feeder. undergear with cylinder rack. - Please refer to the Arc Accessoies and Welding Consumables section in the Product Reference Manual for detailed product specification and description. • Incorporates a DIG (arc force) function • Anti-stick function • Lift-TIG function • Amperage digital display • Adjustable hot start • Built–in Voltage Reduction Devices (VRD) Item Number W500221 Afrox Industrial 323S 380 V/525 V Switchable 380 V/525 V three-phase DC machine capable of delivering 320 A @ 60% duty cycle. 0 mm & 1.8 mm & 1. Applications include. 50/60 Hz. DIY. Welders’ World Edition 7 . - Please refer to the Shielding Gases and Welding Consumables section in the Product Reference Manual for detailed product specification and description. Applications include. amperage and inductance control for easy setting of welding parameters.6 mm & 0.Built-in voltage reducer for the MMA process • Electrode holder and welding cable • Earth clamp and welding cable Description Item Number ARCmate 160 W005142 ARCmate 200 W005143 Please note: • Welding consumable requirements are excluded from above package and should be selected according to customer requirements.0 mm. contact tip and gas shroud.8 mm. 0. Item Number W034181 Please note: SECTION 5 • Welding consumable requirements are excluded from above package and should be selected according to customer requirements.2017/2018 39 Afrox Transarc® Range MIG Power Sources Single-phase 230 VAC +-15%. Rated at 180 A.9 mm • **Binzel MB 15 AK MIG gun • S6000 Regulator 40l CO2/Argon • Noryl basket adaptor • 3 m inert gas hose and fittings * Drive roll kit comprises one drive roll per pack ** Binzel MIG gun includes liner. 60% duty cycle respectively. DIY (home fabricator). 1. . - Please refer to the Welding Consumables section in the Product Reference Manual for detailed product specification and description. Transarc® 180P PortaMIG DC CV Package The Transarc® 180P offers a compact (built-in wire feeder) inverter technology power source with infinitely variable voltage.2 mm - *Single-sided V-Knurled 0. light maintenance and engineering. 35% duty cycle. tip adaptor/gas diffuser. Package includes: • Afrox Transarc® 180P PortaMIG DC CV power source • PortaMIG trolley • Portashield® gas cylinder • Drive roll kit: - *Double-sided V-Groove 0. Package includes: • ARCmate MMA (160 A & 100 A) DC CC power source . MMA Power Sources ARC EQUIPMENT & PROCESSES ARCmate MMA 160 / 200 Single-phase AC 230 V ±15% 50/60 Hz. Rated 160 & 200 A. aluminium 4 mm Package includes: • Afrox Transarc® Plasma Cut 40 power source • *PT-31 plasma torch • Air control connector • Earth clamp and cable *Plasma torch supplied with first set of consumables SECTION 5 Item Number W036440 Please note: • Gas requirements are excluded from above package and should be selected according to customer requirements. Plasma Cut 40 requires air at 4 bar input pressure and features a post flow selector switch and air control connector. Applications include. 50/60 Hz. ARC EQUIPMENT & PROCESSES The Transarc® Plasma Cut 40 offers a lightweight (weighs only 8 kg) inverter technology plasma power source for the cutting of various metals. 40 Welders’ World Edition 7 . . - Please refer to the Compressed Gases section in the Product Reference Manual for detailed product specification and description. Published stock may not be available at all stores and is subject to stock availability.2017/2018 Plasma Power Sources Single-phase 230 VAC +-15%. hobby and DIY enthusiasts Cutting thickness. Rated at 40 A. stainless steel 8 mm. art sculptures. carbon steel 9 mm. Transarc® Plasma Cut 40 Power Source 35% duty cycle. Afrox reserves the right to discontinue items. 8 mm W032025 M6 MB 15 1.0 mm W032028 M6 MB 25/36 1.2 mm W032041 M6 MB 25/36 1.2 mm W032029 .0 mm W032024 MB 25/36 0.0 mm W032027 M6 HD M 1. Welders’ World Edition 7 .6 mm W032021 M6 0.2017/2018 41 MIG Torches & Consumables MB 15 AK A/C MIG Gun 3 m MB 25 AK A/C MIG Gun 4 m 180 A @ 60% duty cycle air-cooled 230 A @ 60% duty cycle air-cooled Item Number W032001 Item Number W032003 SECTION 5 Shroud Taper MB 15 Shroud Item Number W032011 Description Item Number Conical MB 25 W032030 Taper MB 25 W032031 Cylinder MB 25 W032032 ARC EQUIPMENT & PROCESSES Contact Tip Contact Tip Description Item Number Description Item Number M6 MB 15 0.9 mm W032026 M6 MB 15/2 1.8 mm W032022 M6 MB 25/36 0.9 mm W032023 M6 MB 15 0. 2017/2018 MB 36 KD A/C MIG Gun 4 m MB 40 KD A/C MIG Gun 4 m 300 A @ 60% duty cycle air-cooled 380 A @ 60% duty cycle air-cooled Item Number W032004 Item Number W032007 SECTION 5 Shroud Conical Shroud Description Item Number Description Item Number Conical MB 36 W032050 Conical MB 40 W032057 Taper MB 36 W032051 Taper MB 40 W032058 Cylinder MB 36 W032052 Cylinder MB 40 W032059 Tip Description Item Number M8 MB 36/40/501 0.2 mm W032045 RB 61 HD A/C MIG Gun 4 m M8 HD MB 36/40/5 1.9 mm W032042 M8 MB 36/40/501 1.0 mm W032043 M8 MB 36/40/501 1. .2 mm W032046 650 A @ 100% duty cycle air-cooled M8 HD MB 36/40/50 1.2 mm W032044 M8 HD MB 36/40/5 1.6 mm W032047 M8 MB 36/40/501 0.8 mm W032146 Item Number W032009 Afrox reserves the right to discontinue items. 42 ARC EQUIPMENT & PROCESSES Welders’ World Edition 7 . Published stock may not be available at all stores and is subject to stock availability. 6 m 200 A @ 100% duty cycle air-cooled W031264 .2017/2018 43 Shroud Description Item Number MB 501 D W/C MIG Gun 4 m Conical MB 501 W032078 500 A @ 100% duty cycle water-cooled Taper MB 501 W032079 Item Number W032008 Cylinder MB 501 W032080 TIG Torches & Consumables SECTION 5 ARC EQUIPMENT & PROCESSES TIG Torch Product Description Item Number TWP 17V-12-2 CK 150 A 3.6 m 200 A @ 100% duty cycle air-cooled W031262 TWP 26V-12-2 CK 200 A 3.8 m 200 A @ 100% duty cycle air-cooled W031263 TWP 26V-25-2 CK 200 A 7. Welders’ World Edition 7 .8 m 150 A @ 100% duty cycle air-cooled W031171 TWP 18-25 CK 350 A 7.6 m 350 A @ 100% duty cycle water-cooled W031182 TWP 26-12-2 CK 200 A 3.8 m 200 A @ 100% duty cycle air-cooled W031261 TWP 26-25-2 CK 200 A 7. 44 Welders’ World Edition 7 - 2017/2018 Product Size (mm) Item Number Collet Body 1,6 W031155 Collet Body 2,4 W031156 ARC EQUIPMENT & PROCESSES Collet Body 3,2 W031157 Product Size (mm) Item Number Collet 1,6 W031151 Collet 2,4 W031152 Collet 3,2 W031153 Collet 4,0 W031154 Product Size (mm) Item Number Nozzle 8,0 W031159 Nozzle 10,0 W031160 Nozzle 11,0 W031161 SECTION 5 Nozzle 12,5 W031162 Back Cap Long Adaptor Power Cable Item Number W031163 Item Number W031166 Back Cap Short Valve 26 V Item Number W031164 Item Number W031267 Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. Welders’ World Edition 7 - 2017/2018 45 6 TECHNICAL SERVICES DEPARTMENT We offer a complete professional back-up service for the full range of arc equipment supplied by Afrox. Customers can further benefit from: Torch repair shop services offered: • Professionally-equipped workshops • Repair of feeding and trigger problems • Factory-trained and qualified technicians • Replacement of damaged cables • Relationships with equipment manufacturers • Repair of gas leaks or restrictions • Exclusively original parts used in repairs • Attend to welding problems attributed to the gun or torch • Repairs to manufacturers’ performance specifications • Repair problems causing poor cutting performance of plasma • National distribution infrastructure torches • Full service torch repair facility. • Re-sleeving • Cable length changes Brands and types of equipment for which services • Adaptor changes (new torches adapted to older machines) are provided include: • Supply of specialised torches • Miller welding machines • Torch plasma torch conversions on older power sources. • Transarc® welding machines • Thermal Dynamics plasma cutting machines Equipment surveys • PXL, Binzel, CK, and Thermal Dynamics, MIG, TIG and plasma • Determine whether machines are performing to torches. manufacturers’ electrical specifications • Check insulation and general condition of equipment To keep equipment performing safely and at its peak, the • Develop and present an equipment maintenance or upgrade Afrox Technical Services Department also offers the following proposal. value-added services: SECTION 6 For enquiries, call the Afrox Customer Service Centre on Maintenance contracts 0860 020202. Afrox-managed maintenance programmes aim to minimise downtime, ensure optimum and safe machine performance and to reduce the probability of failures relating to PC boards, components and power supplies. TECHNICAL SERVICES DEPARTMENT The maintenance contracts attend timeously to potential failures caused by: • Worn/damaged cables • Poor/hot connections • Internal wiring faults • Faulty drive systems • Faulty guns and torches • Environmental factors such as dirt • Unserviceable consumables. Torch repair shop Situated within the Afrox Technical Services Department, the gun repair shop provides a fast turnaround repair service for the following guns/torches: • All Binzel MIG guns • CK range of TIG torches • K4000 gouging guns • All Thermal Dynamics plasma torches. 46 Welders’ World Edition 7 - 2017/2018 7 GAS EQUIPMENT Regulators & Flowmeters GAS EQUIPMENT Afrox SMOOTHFLO™ Regulators • Hybrid gas pressure regulator incorporating “Dynamic Quadflow Stability Control” (DQSC) • Easy to use • Innovative and compact design • Impressive levels of performance and safety • Break-off inlet stem • Robust cladding • Unique lever activation technology • Embedded pressure gauges • Piston-embedded safety valve SECTION 7 • Piston driven technology • Available for oxygen and acetylene Afrox SMOOTHFLO™ Multi-Stage Regulators Model Description Gas Used Delivery Pressure Inlet Outlet Max Inlet Item Connection Connection Pressure Number Acetylene Acetylene Acetylene 0 - 150 kPa 5/8” BSP LH 3/8” BSP LH 2 500 kPa W003137 150 kPa Oxygen Oxygen Oxygen 0 - 1 000 kPa 5/8” BSP RH 3/8” BSP RH 20 000 kPa W003139 1 000 kPa Oxygen Multi-Stage Regulator Acetylene Multi-Stage Regulator • Series 8500 • Series 8500 • For heavy duty welding, cutting and heating • 150 kPa max outlet pressure • ISO 2503 • For heavy duty welding, cutting and heating • ‘Set-and-forget’ technology for ultimate safety • ISO 2503 • ‘Set-and-forget’ technology for ultimate safety Description Item Number Description Item Number 400 kPa W003852 150 kPa W003851 1 000 kPa W003854 Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. with gauges for MIG/TIG • 400 kPa max outlet pressure welding using argon or carbon dioxide • Adequate flow rate for the full range of Afrox LPG nozzles • Max gas flow of 40 l/min and Sievert® equipment Description Item Number Description Item Number S6000 W003610 S6000 W010611 GAS EQUIPMENT Oxygen Single-Stage Regulator PortaPak® Acetylene Single-Stage Regulator PortaPak® • Suitable for all light duty cutting and welding • Suitable for all light duty cutting and welding • 200 kPa max outlet pressure • 100 kPa max outlet pressure Description Item Number Description Item Number PortaPak® Regulator W003031 PortaPak® Regulator W003034 . Welders’ World Edition 7 .2017/2018 47 Oxygen Single-Stage Regulator Acetylene Single-Stage Regulator • Series 6000 • Series 6000 • For medium duty welding and cutting • For medium duty welding and cutting • 600 kPa max outlet pressure • 150 kPa max outlet pressure • ISO 2503 • ISO 2503 Description Item Number Description Item Number Series 6000 W003903 Series 6000 W003601 LPG/Handigas Single-Stage Regulator SECTION 7 • S6000 LGS 400 Single-Stage S6000 Arc 40 Flow Regulator • Now with outlet pressure gauge • Combined regulator/flowmeter. 2017/2018 Shieldmaster® Flowmeter Single-Stage CO2/Argon • Pre-set flowmeter regulator with accurate flow setting for MIG/TIG welding using argon or carbon dioxide • Max gas flow of 30 l/min Description Item Number Flowmeter W003037 SECTION 7 Afrox Tip Cylinder pressures vary with the different compressed gases. 48 GAS EQUIPMENT Welders’ World Edition 7 . it is essential to select an oxygen regulator which allows the correct working pressure. Published stock may not be available at all stores and is subject to stock availability. Therefore. For cutting operations. . select the correct regulator for the gas type you are using as well as your application. Afrox reserves the right to discontinue items. accurate flame adjustment • Brass underslung cutting oxygen lever for comfort.2017/2018 49 Saffire® Torches & Attachments Afrox Saffire® Legend 916 Heavy Duty Cutting Torch • Tip mix principle . Welders’ World Edition 7 . It also features a press-to-cut oxygen lever Description Item Number Description Item Number Type 2 Shank W005800 Type 2 Cutting Attachment W005801 . positive tip seating and long service life • Use with screw-in F tips • Ease-on feature for cutting oxygen • Needle torch control valves for fast.maximum operator safety • Cutting capacity up to 460 mm thick steel • Robust forged brass angle head for high strength. ease of operation and positive control • Stainless steel tubes for maximum strength and corrosion resistance. Saffire® Legend 916 Heavy Duty Cutting Torch Description Gas Head Length Inlet Item Number (mm) Connection Saffire® Legend 916 Acetylene 90 degree 510 9/16” UNF W231001 SECTION 7 GAS EQUIPMENT Type 2 Shank Type 2 Cutting Attachment • Manufactured from extruded aluminium • The Afrox Type 2 Attachment has a forged brass head and • Hose connections 3/8” BSP stainless steel tubes. minimum distortion. 2017/2018 Universal® Cutting Torch 500 mm . Published stock may not be available at all stores and is subject to stock availability.90 deg Type 2 Mixer • The Afrox Universal is a versatile. . robust and well-balanced ® • The Afrox Type 2 Mixer is made of precision-machined brass torch capable of cutting steel up to 300 mm thick and weighs only 150 g • The torch may be used with acetylene or LPG depending on type of nozzle fitted SECTION 7 Description Item Number • Pre-heated oxygen and fuel gas are mixed in the nozzle for greater safety and resistance to backfire Type 2 Mixer W005802 • 3/8” BSP hose connection • Note: Special nozzles for gouging are also available Description Item Number Universal Cutting Torch ® W005803 Afrox reserves the right to discontinue items. 50 GAS EQUIPMENT Welders’ World Edition 7 . can travel all the way back into the system.2017/2018 51 Flashback Arrestors & Quick Release Couplings Flashback Arrestor F5 Flashback Arrestor F7 Torch Quick Release Coupling & Regulator Mounted Mounted Flashback Arrestor CPN-460 Description Item Number Description Item Number Description Item Number Fuel Gas W012028 Fuel Gas W012030 Fuel Gas W012089 SECTION 7 Oxygen W012029 Oxygen W012031 Oxygen W012088 Flashback Arrestor Flashback Arrestor F8 Quick Release Coupling & Regulator Mounted PortaPak® Torch Mounted PortaPak® Flashback Arrestor RF 53 NSK SANS 50730-1 approved SANS 50730-1 approved • 3/8” CPN . to the point of mixing. It can cause considerable damage to equipment and poses substantial risk to life and limb. there is a chance of one gas mixing back into the other. . there is the risk that this mixture may ignite and explode.460 (torch mount) Safety features include: Safety features include: • 3/8” RF 53 NSK (regulator mount) • Flashback arrestor • Flashback arrestor • Temperature activated • Non-return valve GAS EQUIPMENT cut-off valve • Replaceable inlet filter • Non-return valve • Replaceable inlet filter Description Item Number Description Item Number Description Item Number Fuel Gas W012016 Fuel Gas W012032 Fuel Gas W012121 Oxygen W012017 Oxygen W012033 Oxygen W012120 Afrox Tip When fuel gases are mixed with oxygen under pressure. Once the gases are mixed. Welders’ World Edition 7 . This explosion. Afrox recommends that each regulator outlet and torch inlet be fitted with a SABS-approved flashback arrestor. called a flashback. W005024 2.2 long patt.6 mm W005704 3.0 mm W005039 2. W010236 1.8 short patt.6 short patt. Published stock may not be available at all stores and is subject to stock availability.2 mm W005702 1. W005017 2.0 mm W005043 Afrox Tip The Afrox range of nozzles utilises the nozzle-mix principle.2 mm W005705 4. W005025 2.2 short patt.0 long patt. W005026 3.4 short patt.8 W005708 1. W005020 3.6 W005710 2.2 mm W005041 3. W010239 SECTION 7 2.4 long patt. W005015 1.2 mm W005038 1.6 long patt.8 long patt. W005023 1. W010237 1.2 long patt.2 W005709 2.2 short patt. W005018 2.2 short patt.2 short patt.2017/2018 Nozzles GAS EQUIPMENT Acetylene Hand Cutting Acetylene Machine Cutting LPG Cutting – A-NM6 – A-NM6 – P-NM • Hand cutting • Machine cutting • Use with Universal® and Type 2 • Use with Universal® and Type 2 torches • Long pattern torches Description Item Number Description Item Number Description Item Number 0. W005016 1.0 short patt.9 mm W005701 0.0 mm W005706 5.6 short patt. W010242 Cutting Nozzle – A-FN (PortaPak®) Type 2 Torch Welding Welding Nozzle (PortaPak®) • Acetylene cutting • Use with Type 2 torches • Use with Combi-Lite torches • Use with Combi-Lite torches Description Item Number Description Item Number Description Item Number 0. whereby the fuel gas and preheat oxygen are kept separate right up to the nozzle and are only mixed once inside the preheat orifices. W005022 1. W010238 2.0 mm W005042 4. . Always use an approved nozzle cleaner to clean nozzles to avoid nozzle damage and ensure proper cleaning.0 mm W005703 1. W010240 3.4 short patt. 52 Welders’ World Edition 7 .6 mm W005040 2.0 short patt. W005014 0. Afrox reserves the right to discontinue items.8 short patt. W005021 0.9 mm W005037 0. • Includes one spare replacement flint SECTION 7 S6000 regulators (includes dust cap) Description Item Number Item Number W012621 Description Item Number O2/AR W003080 3 pack W012622 DA/LPG/H2 W003081 GAS EQUIPMENT ‘O’ Clip Crimping Tool Industrial Cylinder Trolley • Suitable for hose ‘O’ clips • Oxy/DA cylinder trolley • Industrial strength Item Number W012580 Item Number W012035 . Welders’ World Edition 7 . S8000.2017/2018 53 Accessories Safetest Leak Detection Spray Nozzle Cleaners (Standard) Multi-Purpose Spanner • For use on gas equipment and pipelines • Suitable for one piece nozzles • Afrox approved Item Number W012172 Item Number W012590 Item Number W012045 Inlet Stem & Nut Triple Flint Spark Lighter Triple Flint Replacement Flint • Replacement part for all S8500. SECTION 7 PortaPak® Available to Purchase Separately Item Number Accessory Outfit W005772 Oxygen Cylinder 1. and can be lifted through hatches or into service vehicles. 54 Welders’ World Edition 7 . These times are for non-stop operation. The average job requires a fair amount of preparation. which in practice extends these times considerably.43 kg W005740 Acetylene Cylinder 0. Brazing and welding with No. . Published stock may not be available at all stores and is subject to stock availability.6 mm nozzle. available as optional extras. The cutting capability can be extended to 20 mm by using the AFN 1.2017/2018 Accessories & PortaPak® PortaPak® The Afrox PortaPak® is the ideal welding and cutting set for those difficult-to-get-to jobs. Because of its small size and GAS EQUIPMENT portability. The PortaPak® is ideal for fusion weld.45 minutes. silver solder. Cutting with 0. heating and cutting. 5 nozzle .94 kg W005782 Afrox reserves the right to discontinue items. Light and robust. yet still having man-sized capabilities. the set is ideal for emergency vehicles or on maintenance duty in industry where portability is a must.six hours. and welding and cutting is normally intermittent. Nozzles provided will fusion weld steel up to 4 mm and cut steel up to 6 mm thick.8 mm nozzle . it is easily moved by one person.2 mm nozzle or to ± 35 mm using the AFN 1. braze weld. Welders’ World Edition 7 . PortaPak® Combi-Lite Cutting Attachment Gas Type Item Number Acetylene W005719 . garages. laboratories and production lines • Its handy size and weight minimises operator fatigue over many hours of use.2017/2018 55 PortaPak® Light Duty Gas Cutting & Welding Portapak® Combi-Lite Shank Features • The new Combi-Lite Shank is to be used in conjunction with either the Combi-Lite Mixer or the Combi-Lite Cutting Attachment • When used in conjuction with the Combi-Lite Mixer and the DH nozzles. PortaPak® Combi-Lite Shank Gas Type Brazing Inlet Item Capacity (Steel) Connection Number Acetylene Up to 8 mm 1/4” W005716 Portapak® Combi-Lite Mixer • To be used with the Combi-Lite Shank and DH nozzles SECTION 7 Item Number W005718 Portapak® Combi-Lite Cutting Attachment Features GAS EQUIPMENT • The Combi-Lite Cutting Attachment is to be used in conjunction with the Combi-Lite Shank and can be used for cutting or welding by simply changing to the appropriate nozzle • Use the LC nozzles for welding (capable of welding and brazing materials up to 4 mm) • Use the AF-N nozzles for cutting (capable of cutting steel up to 50 mm). the Combi-Lite turns into a welding and brazing torch • Capable of welding and brazing materials up to 8 mm in thickness • Ideally suited for use in workshops. quarries. shipyards.2 ANM6 nozzle. Applications • Steel cutting of up to 300 mm with a 3. it is a unique service offer as well.2017/2018 Afrox RedBox Heavy Duty Oxy-Acetylene Kit Ideal for rugged working environments. Afrox Redbox Heavy Duty Oxy-Acetylene Kit GAS EQUIPMENT The Afrox RedBox offer is not just a product. 56 Welders’ World Edition 7 . . This service offer entails the following: • Serialised numbering of boxes and equipment for tracing and O accountability • Servicing of the equipment by specialist Afrox personnel on a pre-determined schedule as agreed with the customer I K L • Better cost control A H J • Improved safety and risk control D F • Longer lasting products G • Only ISO/SANS approved equipment is used. B M C E Features SECTION 7 • The Saffire® universal torch can cut up to 300 mm thick steel with the correct size ANM6 cutting nozzle – ISO 5172 approved N • Afrox Saffire® multi-stage regulators are ISO 2503 approved • ‘Set and forget’ technology – constant pressure delivery • Flashback arrestors are SANS 50730-1 approved • Gas hoses are SANS 3821 approved • 3/8” outlet connectors and fittings. scrap cutting yards and heavy fabrication sites. construction sites. Published stock may not be available at all stores and is subject to stock availability. such as mines. Description Item Number Afrox RedBox Heavy Duty Oxy-Acetylene Kit W230600 A Saffire® universal cutting torch I Nozzle cleaner B Saffire® S8500 acetylene multi-stage regulator J Triple flint lighter C Saffire S8500 oxygen multi-stage regulator ® K Safetest leak detection solution D Saffire® ANM6 1.6 cutting tip L Cylinder spindle key E Saffire® F5 regulator-mounted flashback arrestors M Gas welding goggles F Saffire® F7 torch-mounted flashback arrestors N Afrox red chrome leather gauntlet gloves – 20 cm G 18 m oxygen and acetylene gas hoses (SANS approved) O Plastic red box H Multi-purpose spanner Afrox reserves the right to discontinue items. Description Item Number Set W005860 J I N M B L H K O C F SECTION 7 A D G P E A Toolbox I Type 2 shank B Medium-duty welding nozzle . Welders’ World Edition 7 .400 kPa M Type 2 mixer F F5 regulator mounted flashback arrestors N Fitted hose (oxygen) G F7 torch mounted flashback arrestors O Fitted hose (acetylene) H Type 2 cutting attachment P Goggles Also included but not shown: • Operation and instruction manual Please Note: For ultimate safety. Replacement parts are available for all outfits.150 kPa L Triple flint lighter E Oxygen regulator Series 6000 .8 mm K Nozzle cleaners D Acetylene regulator Series 6000 .No.2017/2018 57 Outfits/Kits Type 2 Economy Outfit • A flexible outfit ideal for oxy-acetylene welding and cutting • Can be customised to suit your needs. 7 J Multi-purpose spanner GAS EQUIPMENT C Cutting nozzle ANM .0. . always use genuine Afrox Saffire® flashback arrestors and parts. Features • Unique Afrox encapsulated valves providing extremely stable control of gases • Type 2 shank and cutting attachment are constructed from solid brass forgings and have silver-brazed joints for extra strength. 2.6 O Type 2 mixer F Saffire® S8500 acetylene multi-stage regulator P Fitted hose (oxygen) G Saffire® S8500 oxygen multi-stage regulator Q Fitted hose (acetylene) H F5 regulator mounted flashback arrestors R Goggles I F7 torch mounted flashback arrestors S Circle cutting guide J Type 2 cutting attachment Also included but not shown: • Operation and instruction manual Please Note: For ultimate safety.No. Features • Unique Afrox encapsulated valves providing extremely stable control of gases • Type 2 shank and cutting attachment are constructed from GAS EQUIPMENT solid brass forgings and have silver-brazed joints for extra strength. 13 N Triple flint lighter E Cutting nozzles ANM . Published stock may not be available at all stores and is subject to stock availability. 1. Description Item Number Set W005861 L K B O D N C M J SECTION 7 E P I A F Q R S G H A Toolbox K Type 2 shank B Heating neck tube L Multi-purpose spanner C Acetylene heating nozzle M Nozzle cleaners D Medium-duty welding nozzles . 58 Welders’ World Edition 7 . 7. 5. heating and cutting application • Capable of cutting up to 75 mm and welds up to 5 mm.2. Replacement parts are available for all outfits.8. 1. .0.2017/2018 Type 2 Professional Outfit • A premium outfit for welding. brazing. 3. Afrox reserves the right to discontinue items. always use genuine Afrox Saffire® flashback arrestors and parts. Welders’ World Edition 7 .2017/2018 59 Hoses & Fittings Pre-Packed Hose 5 mm PortaPak® • Pre-packed lengths • Flame retardant • SANS 3821 approved Description Item Number 3 m Acetylene W002600 3 m Oxygen W002601 6 m Acetylene W002602 6 m Oxygen W002603 Picture shown with optional hose connections Pre-Packed Hose 8 mm Industrial • Pre-packed lengths • Flame retardant • SANS 3821 approved Description Item Number 6 m Acetylene W002560 6 m Oxygen W002561 12 m Acetylene W002562 SECTION 7 12 m Oxygen W002563 18 m Acetylene W002564 18 m Oxygen W002565 30 m Acetylene W002568 30 m Oxygen W002569 50 m Acetylene W002572 50 m Oxygen W002573 Picture shown with optional hose connections 100 m Acetylene W002576 GAS EQUIPMENT 100 m Oxygen W002577 Cut-to-Length Handigas Hose (Neoprene) • Flame retardant • Sold in metre lengths • SANS 1156-2 approved • SANS 3821 approved Description Item Number 5 mm (Handigas) per metre W002439 8 mm (Handigas) per metre W002440 . 10 pack W002543 5 mm 1/4” BSP L/H W002271 8 mm .10 pack W002544 8 mm 3/8” BSP R/H W002274 8 mm 3/8” BSP L/H W002275 SECTION 7 Parallel Hose Clips Fittings for Hose Joining • Comprise two nipples. 60 GAS EQUIPMENT Welders’ World Edition 7 . Published stock may not be available at all stores and is subject to stock availability. two nuts. three ‘O’ clips Description Item Number Description Item Number 5 mm 1/4” BSP R/H W002270 5 mm .10 pack W002530 5 mm W002171 8 mm .2017/2018 Hose Connection Kits ‘O’ Clips • 5 mm 3/8” also available • Comprise two nipples. .10 pack W002531 8 mm W002172 Hose Connection Nuts Description Item Number 1/4” BSP L/H W002516 1/4” BSP R/H W002517 3/8” BSP L/H W002166 3/8” BSP R/H W002167 Afrox reserves the right to discontinue items. four ‘O’ clips Description Item Number Description Item Number 5 mm . Its rugged ground-breaking design ensures a step-change in productivity and reliability.2017/2018 Handles the pressure so you don’t have to SMOOTHFLO The SMOOTHFLO hybrid gas pressure regulator represents the highest level of development in the global gas pressure arena.com www. German Precision. SMOOTHFLO “safest in its class”.afrox. Customer Service Centre: 0860 020202 Email: customer. Welders’ World Edition 7 . African Innovation.com . imbedded pressure gauges and piston driven technology.service@afrox. SMOOTHFLO boasts a unique break-off inlet stem and nut.linde. robust and fire-retardant cladding. Oxygen torch valve is open 1.2017/2018 Fault Finding Reference Guide Symptom Cause Resolution A. Trade in torch for an Afrox Servex replacement 3. Consult nozzle data chart for the correct pressures acetylene is ignited nozzle in use for the appropriate nozzles 2. Gas won’t ignite when 1. Check the nozzle and torch seats. Set correct pressures on regulator before lighting up 4. Nozzle blocked 7. Tighten nozzle nut until flame is extinguished when torch is ignited 2. Refer to nozzle data chart or Afrox experts for properly or effectively type of material being used pressure setting and flow rates Afrox Tip Use the reference guide to find out how to deal with faulty equipment or gas flow irregularities before or after using your gas equipment. Torch mount arrestors must be fitted on the torch side only. Flame around nozzle nut 1. ‘Popping’ noise heard 1. 62 Welders’ World Edition 7 . Incorrect flashback arrestors 4. Nozzle nut not tightened 1. open another 1/2 to 1 full turn 3. Nozzle not cutting 1. Flashback arrestors blocked 5. tighten the nozzle nut flashbacks 2. Replace nozzles E. Check inlet filters and replace if necessary 6. Hoses blocked 6. Crack cylinder valve slowly. Afrox reserves the right to discontinue items. torch is opened with oxygen fully shut C. replace if damaged. Purge each hose separately before use for approximately 2 seconds per 6 m length of hose D. Acetylene is the fuel gas and must be ignited first. Regulator valve not open 3. No gas in cylinder 1. Incorrect nozzle for size and 1. No gas flows when torch 1. Explosion occurs when 1. ask Afrox. Torch head seat damaged 2. Clean nozzle with approved nozzle cleaner or replace SECTION 7 nozzle if necessary B. Clean nozzle with approved nozzle cleaner to avoid damage F. Gases mixing in torch head 1. Blow out hoses with high pressure air or replace hoses if necessary 7. Check contents gauges of both cylinders and refill valves are open appropriate cylinder GAS EQUIPMENT 2. Flashback occurs 2. If you have any queries about problems concerning gas equipment. . Regulator mount arrestors must be fitted to regulator side only 5. Cylinder valve not open 2. Nozzle seat damaged 3. don’t take a chance with safety. Pressure not correct for 1. Published stock may not be available at all stores and is subject to stock availability. from torch head causing small sustained If not damaged. Afrox Tip Cylinder pressures vary with the different compressed gases. Flashback has occurred 1. Hose down with water from a safe distance 6. Welders’ World Edition 7 . Check for leaks regularly on both lines 3. Acetylene cylinder hot 1. Cylinder/s explode/s Ensure that your cylinders are always kept in good condition and ensure that flashback arrestors are connected to both the torch and regulator. ‘Garlic’ smell – Acetylene leaking dangerous when excessive amounts are vented into from gas set the atmosphere. Flashback has occurred 1. Oxygen pressure not high enough 2. 1. Cylinder burning inside 1. Trade in torch for an Afrox Servex replacement H. Call supplier (Do not use cylinder again) L. ‘Fishy’ smell – LPG leaking from gas set I. • For cutting operations it is essential to select an oxygen regulator which allows a sufficiently high rate of flow • Low pressure oxygen regulators are available for welding applications. Control produce a cutting stream (Type 2 torch only) preheat flame by oxygen valve on attachment 2. Separate acetylene cylinder from oxygen cylinder 4. Remove regulator SECTION 7 3.2017/2018 63 Symptom Cause Resolution G. welding or of gases and quenching of flames heating J. . ‘Garlic’ or ‘fishy’ smell 1. Test for leaks using Safetest leak detection fluid occurs when torch is in NB: Oxygen is odourless. Fuel gas (DA/LPG) leaking 1. select the correct regulator for the gas you are using as well as your application. Remove acetylene cylinder outdoors 5. Therefore. Flashback arrestors must be used to stop back-feeding explosion of gases and quenching of flames K. Flashback arrestors must be used to stop back-feeding when cutting. Cutting lever does not 1. All persons to evacuate immediately Paint peeling off or to explode cylinder jumping around GAS EQUIPMENT M. colourless and is use 2. Hoses burst after loud 1. Cylinder burning inside and ready 1. Ensure that correct nozzles are fitted in accordance with the fuel gas being used as fuel gas/oxygen mixtures vary when using oxy/ acetylene and oxy/LPG. Loud explosion occurs 1. Acetylene cylinder hot. Open oxygen control valve on shank fully. Close cylinder valve 2. Incorrect operation procedure 1. Consult nozzle data chart 3. Torch internally damaged 3. Published stock may not be available at all stores and is subject to stock availability. .2017/2018 Standards All gas equipment should comply with the • Under NO CIRCUMSTANCES SHALL PTFE tape be used on oxy/ following local/international standards: fuel equipment. NO soapy solutions SHALL be used on gas equipment • ONLY a spark lighter such as the Afrox triple flint lighter (Item Number W012621) SHALL be used to ignite the gas flowing from the nozzle. for example. Level to • ISO approved regulator mounted flashback arrestors consisting be determined by management of a temperature activated cut-off valve. all gas equipment SHALL be leak tested with the correct leak detection solution such as the Afrox Safetest (Item Number W012045) which is OIL-FREE. • Flashback arrestors should be fitted to both the regulator and torch • Approved torches compliant to ISO 5172 • Nozzles: 100% tested for leaks across the seats and quality of performance • Quality nozzle cleaner to ensure good and consistent quality performing nozzle • Before light-up. flame arrestor. Manufacturer uses special oil-free type • Regulators: ISO 2503 tape on gauges and.g. Afrox oxygen and acetylene lines flashback arrestors can be tested with a WITT test panel (Item Number W012212) • Correct length of hoses. if spare parts are required • Torches: ISO 5172 for maintenance. correct light-up and shutdown procedures). UNDER NO circumstances must an open flame be used Afrox reserves the right to discontinue items. if be visible at all times at every station required • Risk assessments to be conducted on a regular basis. fit-for- and other posters and data sheets provided by manufacturer to purpose and conforms to ISO 2503 with optional gauge guard. correct fitment of edges equipment and correct safe operating practices (e. equipment will be provided by manufacturer • Hoses: SANS 3821 for oxygen and acetylene with correct tape attached GAS EQUIPMENT • Hose connections: SANS 3253 • Flashback arrestors: SANS 50730-1 / EN 730-1 • Trolleys to transport oxygen/acetylene cylinders SHALL be in • Hose assemblies: SANS 8207 good working condition • Health & Safety Code of Practice: SANS 10238 • Correct PPE to be worn at all times The following guidelines. standards and products are available to assist you and your business: • Wall-mounted posters on light-up and shutdown procedures • ISO approved regulators fitted with encapsulated valves. fit-for-purpose and SABS approved • NEVER use oil or grease on any gas equipment • Approved hose connections in accordance with SANS 8207 which include ‘O’ clips fitted with correct crimping tool • Operators should be trained on the safe use and handling of gas and gas equipment before working on gas equipment • Suitable hose holders or parallel hose clips fitted in such a way that hoses can be separated easily and do not have any sharp • Training should include product training. non- SECTION 7 return valve and pressure activated cut-off valve on both • Flashback arrestors SHALL be tested or replaced annually. 64 Welders’ World Edition 7 . 0 mm 170 – 260 . Gouge Gouge/Metal Removal Gouge. WELDING CONSUMABLES Recommended Afrox Average thickness of plate Electrode diameter (mm) Vitemax® current range (A) Up to 1. housing. etc.2017/2018 65 8 WELDING CONSUMABLES Electrode Selection Chart Product Product Characteristics Application Afrox Label Product Colour Ensure that the Open Circuit Voltage (OCV) range of your welding machine is within the specified range for the selected electrode and application Vitemax® General Purpose Carbon/mild steel – fences. dies. cutting and grooving steels CR70 Hardfacing Depositing a wear resistant overlay Alumoid Aluminium Alloys Pulleys. Welders’ World Edition 7 . etc.0 mm 40 – 80 1.0 mm 4. sump pans.5 mm 60 – 95 2. etc. Transcast® 55 Cast Iron Cast iron components and cast iron to steel SECTION 8 78MR & 7018-I Hydrogen Control Structural applications.15 mm 100 – 130 5. furniture. 316L Stainless Steel Heat exchanges. pressure vessels. trailers.5 mm – 2. etc. fireplaces. chemical storage tanks. impellers. Afrolux® High Deposition High speed welding and general fabrication 312 Problem Steel Dissimilar steels – tools.0 mm 2.0 mm – 5.0 mm 3. etc.5 mm 2. springs.0 mm upwards 5.0 mm – 8.0 mm 140 – 165 8. gates Speedcraft® General Purpose Burglar bars. 0 mm 4 kg box* W075001 4 mm 5 kg W075134 2.3 mm 5 kg box* W075207 Afrox KV5 DriPac 4.2017/2018 Electrodes WELDING CONSUMABLES Transarc® 6013 • Excellent strike and restrike characteristics Vitemax® • Self-lifting slag • South Africa’s premium rutile electrode for welding mild • Produces a very stable arc steel in all positions • Can be used with AC or DC+ • Features a smooth arc action.15 mm 5 kg box* W075003 SECTION 8 4.15 mm 2 kg pack W075527 3.0 mm 2 kg pack W075484 • Recommended for high speed welding of fillet and butt joints Afrox KV2 DriPac 2. 66 Welders’ World Edition 7 .15 mm 2 kg pack W075573 Afrox KV5L DriPac 4.15 mm 5 kg W075133 2.5 mm 2 kg pack W075516 in carbon steels in the downhand position Afrox KV2 DriPac 3.15 mm 5 kg box* W075203 Afrox KV3 DriPac 4.0 mm 1 kg box W072001 2.15 mm 2 kg pack W075547 6.5 mm 4 kg box* W075202 Afrox KV3 DriPac 3. • Eliminates re-baking of electrodes. Published stock may not be available at all stores and is subject to stock availability.0 mm 2 kg pack W075528 4.0 mm 5 kg box* W075204 Afrox KV5 DriPac 2.5 mm 2 kg pack W075526 2.0 mm 2 kg pack W075548 Afrox KV5L DriPac 2.0 mm 6 kg box* W075005 2.0 mm 1 kg box W072004 introduced to offer extra protection against any moisture pick- up and to keep hydrogen levels as low as possible.5 mm 2 kg pack W075572 Afrox KV5L DriPac 3.5 mm 5 kg W075132 Description Item Number 3.0 mm 5 kg box* W075004 5.0 mm 5 kg box* W075205 Afrox KV5 DriPac 3.0 mm 2 kg pack W075518 Description Item Number Afrox KV3 DriPac 2.15 mm 2 kg pack W075483 coating which increases the amount of weld metal deposited by approximately 160% Afrox 7018-1 DriPac 4.15 mm 2 kg pack W075517 * (multi-kg box) Afrox KV2 DriPac 4.15 mm 1 kg box W072003 The Afrox DriPac range of electrodes has been specifically 4. with very little spatter and excellent restriking Description Item Number * (multi-kg box) 2.0 mm 2 kg pack W075574 Afrox reserves the right to discontinue items. . they are kept in a humidity room prior to being vacuum- packed in special aluminium foil.5 mm 2 kg pack W075546 5.5 mm 5 kg box* W075002 3. After the electrodes have undergone the normal production process.5 mm 2 kg pack W075482 • Heavily coated rutile electrode contains iron powder in the Afrox 7018-1 DriPac 3.5 mm 1 kg box W072002 DriPac 3. increasing productivity • Vacuum-packed preventing moisture absorption • 2 kg packs to ensure optimum use of electrodes • Vacuum-packed Increased shelf life • Excellent weldability Description Item Number Afrolux® Afrox 7018-1 DriPac 2. 3 mm 6 kg box* W075277 2.15 mm 4 kg box* W075283 3.0 mm 4 kg box* W075284 4. Welders’ World Edition 7 .0 mm 5 kg box* W111004 4.5 mm 4 kg box* W075282 2.0 mm 5 kg box* W075375 .0 mm 4 kg box* W075274 5.5 mm 5 kg box* W075372 3.0 mm 5 kg box* W111005 5.00 mm DriPac 2 kg box W075484 SECTION 8 WELDING CONSUMABLES Oerlikon Fincord M Oerlikon Tenacito 7018-1 • Medium coated rutile type electrode for welding mild steel • Low hydrogen basic electrode for welding in all positions medium tensile structural and fine grained steels * (multi-kg box) * (multi-kg box) Description Item Number Description Item Number 2.15 mm DriPac 2 kg box W075483 4.0 mm 6 kg box* W075285 5.5 mm 4 kg box* W075272 3.0 mm 5 kg box* W075374 5.3 mm 6 kg box* W075287 6.0 mm 6 kg box* W075275 6.5 mm 5 kg box* W111002 2.15 mm 5 kg box* W075373 4.5 mm DriPac 2 kg box W075482 3.15 mm 5 kg box* W111003 3.2017/2018 67 7018-1® Afrox 78MR® • All-position basic coated hydrogen-controlled electrode of • Formulated with a unique moisture resistant coating premium quality • Can be used with AC/DC machines and features excellent • Used for welding a variety of carbon manganese and low mechanical properties alloy steels and in the fabrication of pressure vessels pipe • Recommended for all structural applications where stringent work and general structural fabrication work mechanical properties and X-ray quality joints are required * (multi-kg box) * (multi-kg box) Description Item Number Description Item Number 2.15 mm 4 kg box* W075273 4. 15 mm 1 kg box W072934 3.25 mm 1 kg box W072783 2. .25 mm 4 kg box* W075693 3.15 mm 1 kg box W072833 3.15 mm sleeve W072933 2.5 mm sleeve W072692 2.0 mm 5 kg box* W075934 3.15 mm 5 kg box* W075833 4.25 mm 1 kg box W072683 3. Published stock may not be available at all stores and is subject to stock availability.2017/2018 Afrox 316L Afrox 312 • A low carbon 19% Cr 12% Ni and 3% Mo rutile basic coated • A low carbon 29% Cr 9% Ni rutile basic coated electrode electrode * (multi-kg box) * (multi-kg box) Description Item Number Description Item Number 2. 68 WELDING CONSUMABLES Welders’ World Edition 7 .5 mm 4 kg box* W075692 2.0 mm 5 kg box* W075834 Afrox reserves the right to discontinue items.5 mm 1 kg box W072832 3.25 mm 4 kg box* W075753 4.5 mm 5 kg box* W075832 4.5 mm 1 kg box W072682 2.25 mm sleeve W072753 SECTION 8 2.0 mm 4 kg box* W075754 Transcast 55 Ferroloid 4 • A nickel iron alloy electrode for welding cast iron and cast • A nickel cored electrode designed to produce machinable iron to steel welds in cast iron * (multi-kg box) * (multi-kg box) Description Item Number Description Item Number 3.5 mm sleeve W072752 3.15 mm 5 kg box* W075933 2.5 mm 1 kg box W072782 3.25 mm sleeve W072693 3.5 mm 4 kg box* W075752 3. Welders’ World Edition 7 - 2017/2018 69 Afrox 308L • A premium grade stainless steel electrode for welding 304/304L grade stainless steel * (multi-kg box) Description Item Number 2,5 mm 1 kg box W072701 3,25 mm 1 kg box W072703 2,5 mm 5 kg box* W075702 3,25 mm 5 kg box* W075703 4,0 mm 5 kg box* W075704 SECTION 8 Afrox 309L • A premium grade stainless steel electrode for dissimilar WELDING CONSUMABLES joints and cladding * (multi-kg box) Description Item Number 2,5 mm 1 kg box W072772 3,25 mm 1 kg box W072773 2,5 mm 4 kg box* W075772 3,25 mm 4 kg box* W075773 4,0 mm 4 kg box* W075774 5,0 mm 4 kg box* W075775 70 Welders’ World Edition 7 - 2017/2018 Wire WELDING CONSUMABLES MIG 3000 Plus (plastic spool) Coremax 71 Plus • Copper coated, carbon steel welding wire. Offers good value • Carbon steel and stainless steel flux cored wire for general for money fabrication • For best results, the product should be used with the Argoshield® range of shielding gases SECTION 8 Description Item Number Description Item Number 0,9 mm 18 kg spool W033931 1,2 mm 15 kg spool W081230 1,0 mm 18 kg spool W033942 1,6 mm 15 kg spool W081231 1,2 mm 18 kg spool W033943 MIG 6000 Afrox MIG 9000 GoldFlo • The premium quality, copper coated, carbon steel welding • Premium quality bronze coated MIG wire from high quality wire used when nothing but the best weldability will do double deoxidised rod • It is particularly favoured by high integrity manufacturers • Recommended for welding of mild and medium tensile where high speed, robot quality welding is undertaken strength steels • Designed for both single- and multiple-pass welding in all Description Item Number positions • Has excellent, smooth wire feedability 0,8 mm 15 kg spool W033900 0,9 mm 18 kg spool W033901 Description Item Number 1,0 mm 18 kg spool W033902 1,0 mm 18 kg spool W033972 1,2 mm 18 kg spool W033903 1,2 mm 18 kg spool W033972 1,6 mm 18 kg spool W033905 1,0 mm 250 kg drum W033992 1,2 mm 250 kg drum W033993 Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. Welders’ World Edition 7 - 2017/2018 71 TIG 308L Description Item Number 1,6 mm 5 kg tube W030560 2,0 mm 5 kg tube W030562 2,4 mm 5 kg tube W030561 MIG 309LSi Description Item Number 1,0 mm 15 kg spool W033227 TIG 316L 1,2 mm 15 kg spool W033228 Description Item Number 1,6 mm 5 kg tube W030550 MIG 316LSi 2,0 mm 5 kg tube W030553 2,4 mm 5 kg tube W030551 Description Item Number 1,0 mm 15 kg spool W033234 1,2 mm 15 kg spool W033232 TIG 70S-6 Description Item Number 1,6 mm 5 kg tube W030501 2,0 mm 5 kg tube W030502 SECTION 8 2,4 mm 5 kg tube W030503 WELDING CONSUMABLES MIG 6048 Duracor 59 • A premium grade high strength low alloy wire dual classified • Premium grade self-shielded flux cored wire. Used for as an AWS ER 100S-G or ER110S-G hardfacing of sugar cane hammers and knives, dipper teeth, coal crushers, etc. • 25 kg coils Description Item Number Description Item Number 1,2 mm 15 kg spool W033188 2,8 mm 25 kg spool W071728 5 mm 100 g W001055 Afrox reserves the right to discontinue items.2017/2018 Gas Brazing & Welding WELDING CONSUMABLES Flux Brazing M15 Easy-Flo (Ordinary Grade) • M15 bronze brazing flux • Flux powder • Stainless steel • Stainless steel • Aluminium • Aluminium SECTION 8 Description Item Number Description Item Number 500 g jar W001553 250 g jar W001852 Bronze Brazing M15 (Bare) Silvercoat 30 • Brazing rods • Use with M15 brazing flux Description Item Number 1.0 mm 5 kg* W000504 Silverflo 55 Description Item Number 1.2 mm 5 kg* W000500 2.5 mm 1 kg W001032 Description Item Number 3. . Published stock may not be available at all stores and is subject to stock availability.5 mm 100 g W001031 * (multi-kg box) 1. 72 Welders’ World Edition 7 . 4 mm 2 kg tube W030520 Filmax Alum 5356 (5% mg) 1.5% mg) 3.5% mg) 1.6 mm 7 kg spool W033176 TIG Alum 5356 (5% mg) 3.2 mm 2 kg tube W030521 TIG Alum 5356 (5% mg) 1.6 mm 7 kg spool W077539 TIG Alum 5183 (4.5% mg) 1.5 mm (sleeve) W001180 Afrox CR70 4 mm 5 kg box W075644 Fluxcoat 402 1.5% mg) 4. Welders’ World Edition 7 .6 mm 2 kg tube W077529 Filmax Alum 5183 (4.6 mm 2 kg tube W030522 WELDING CONSUMABLES Aluminium GMA Wire (GRADE 5183) Aluminium GTA Filler Rods (GRADE 5183) Description Item Number Description Item Number Filmax Alum 5183 (4.2 mm 2 kg tube W077532 TIG Alum 5183 (4.2 mm 7 kg spool W033156 TIG Alum 5183 (4.5% mg) 2.5 mm 1 kg tube W001297 Afrox CR70MR 4 mm 5 kg box W075648 SECTION 8 Aluminium GMA Wire (GRADE 5356) Aluminium GTA Filler Rods (GRADE 5356) Description Item Number Description Item Number Filmax Alum 5356 (5% mg) 1.0 mm 2 kg tube W077533 .5% mg) 1.2 mm 7 kg spool W033175 TIG Alum 5356 (5% mg) 2.2017/2018 73 Fluxcoat 402 CR 70 Description Item Number Description Item Number Fluxocoat 402 1.4 mm 2 kg tube W077531 TIG Alum 5183 (4.5 mm-100 g W001197 Afrox CR70 5 mm 5 kg box W075645 Fluxcoat 402 1. often copied. Customer Service Centre: 0860 020202 Email: customer.com . Vitemax has been Africa’s leading premium rutile electrode for over 40 years. African Innovation.Welders’ World Edition 7 . Delivering the perfect weld with a smooth and low spatter performance.service@afrox. but never equalled Vitemax Vitemax puts premium quality welding in your hands. arc stability and excellent slag release. Vitemax .2017/2018 Often copied. German Precision. but never equalled. ease of strikeability.afrox.linde.com www. The most common alloys of copper are SECTION 8 brasses in which zinc is the main alloying element and bronzes. chromium and molybdenum added to them to improve their mechanical properties. Copper can be used as an engineering material in its pure form Some alloying elements. and 6xxx series are alloyed with magnesium and silicon. Creep resisting steels are alloyed with chromium and molybdenum. most common are the austenitic steels such as 316. Nickel alloys are used in a wide variety of applications including marine environments. have other alloying elements such as nickel. can give problems when it is welded and keeping oxygen levels Alloy steels are carbon and carbon manganese steels which very low is of fundamental importance. aerospace and high temperature areas. Carbon steels cover a wide range of commonly used engineering which contain tin. and other materials to improve its properties. can make an alloy but is normally alloyed with other materials to improve its difficult if not impossible to weld. or high temperature number designation dependent on the main alloying element. Hastelloys® are nickel. for example 4xxx series alloys have silicon as the main alloying element. making them suitable for application such as railway lines. Alloy cast irons may most engineering applications it is alloyed with a range of be alloyed with chromium. Martensitic steels are also chrome- • Carbon steels containing but have much higher levels of carbon. chrome and iron WELDING CONSUMABLES treatment either to improve some property. Low temperature alloy steels have small amounts of nickel added. nickel. these coating materials can often create problems with Titanium is an attractive engineering material because of its low both weld and cut quality and health hazards in terms of fumes density. can be obtained through alloying. The term carbon nickels. properties. White cast iron has the same range of carbon as grey but has less than 1% Si. Another widely used alloy group is the cupro- materials including the so-called mild steels. structural steels. . In a welding and cutting context. 2 to 4% C and over 2% Si. mechanical properties. 410 and 416 • Galvanised and coated steels are examples of these materials. which are nickel-containing alloys used mainly for their steels is also taken to include carbon manganese steels. while Incoloys® normally low carbon steels. corrosion. Duplex stainless steels have a • Alloy steels mixed microstructure of ferrite and austenite and properties to • Stainless steels match. resistance or to improve its appearance. however. which have undergone a surface are nickel iron alloys. HSLA steels and Q&T steels which include HY and QT types. There are four basic categories of stainless steel of which the fabrication today. High manganese steels can contain 14% Mn giving these materials high hardness. excellent salt water corrosion properties. and 304 alloys which contain both chrome and nickel. white cast iron. Ferritic stainless Some of the most commonly used include: steels are chrome-containing alloys with low levels of carbon. Malleable cast iron Pure aluminium is a relatively soft. Galvanised and coated steels are a very specific group of Inconels® and Nimonics are nickel chrome alloys. • Nickel and its alloys malleable cast iron and alloy cast iron. Each alloy is given a four elements to give specific strength.2017/2018 75 Ferrous & Non-Ferrous Metals There are many ferrous and non-ferrous metals and alloys of Stainless steels are defined as steels containing more than 13% great importance to the manufacturing industry and used in Cr. These steels are often used in high temperature environments such as steam boilers. Grey cast iron contains • Titanium. such as corrosion alloys. • Cast irons • Copper and its alloys The main types of cast iron are grey cast iron. • Aluminium and its alloys such as 409 and 430 grades. Its reactive nature. ductile material and for is basically heat-treated white cast iron. excellent corrosion resistance and the high strengths that created as they are vapourised. Welders’ World Edition 7 . such as copper. while Monels are nickel-rich copper-containing alloys. molybdenum. Meets ANSI Z87. Large moulded-in side shield piece distortion-free polycarbonate wraparound spherical lens.1 and CE EN166 Description Item Number Smoke W053731 Clear W053732 Afrox reserves the right to discontinue items. Meets ANSI system which allows air flow to reduce and anti-fog properties. Impact. grinding and 99. fits over and polycarbonate lens is scratch resistant. Optically correct lens. One- operator comfort.1 and Meets ANSI Z87. Impact Z87.9% UV consistently secure and comfortable fit.2017/2018 9 PERSONAL PROTECTIVE EQUIPMENT SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Afrox Wraparound Vented Afrox Top Range Specs Afrox Wraparound Specs Specs Lightweight nylon frame ensures Ultra-lightweight design for comfort and Lightweight wraparound design.5 base lens provides more than 180 reflection.1 and CE EN166 heat build-up. 100% UV ray block. Frosted side-shields for protection from protection. Published stock may not be available at all stores and is subject to stock availability. Meets ANSI Z87. Fashionable balance. Interlocking temple resistance for superior operator safety. Polycarbonate lens which eliminates lens dislodging with horizontal adjustment for better lens for high impact resistance and UV on impact. Temple venting Coated lens provides scratch resistance lens and amber shade lens. Duo-flex reduces static and eliminates more than temples for non-slip pressure-free fit 99. Improved comfort and temple and nose fit. High impact 100% Withstands an impact from a 6. absorption. Fully adjustable nylon frame. . 76 Welders’ World Edition 7 . shade 2. Adjustable side arms. dust. steel ball travelling at 162 km/hr protects prescription spectacles. Withstands an impact from a 9. Available in clear shade lens and smoke Item Number W053080 Item Number W053721 shade lens. Available in clear shade peripheral vision.1 and CE EN166 CE EN166 Description Item Number Description Item Number Description Item Number Smoke W053733 Amber W053740 Clear W053135 Clear W053734 Clear W053730 Green W053136 Afrox Medium Range Specs UVEX Skyper SX Rosal Specs UVEX Wraparound Clear Specs Ultra-light and ultra-durable for a Low light and dust. Comfort fit for extra protection.9% UV protection. 99. hinge which reduces temple dislodging.5 lens. Available in clear Available in clear shade lens and green shade lens and smoke shade lens. 6.5 mm steel ball travelling at 162 km/ degrees of coverage.5 mm hr.9% of harmful UV-A and UV-B rays. 9% UV comfortably to contours of face. Withstands an impact from a Spectacles can be worn underneath. Withstands 6.9% UV protection protection. offers a wide clear 162 km/hr prescription eyewear. Soft PVC (free green shade 3 lens. Unique indirect ventilation from a 6. High impact and shade 2.2017/2018 77 UVEX Astro Clear Specs UVEX Ultravision Goggles Grinding Goggles Heavy Duty Impact. lens design offers good protection from protection. and dust resistance and 99.5 mm steel ball hr. Skylite’s sporty and simple front locks in open or closed position. dust and liquid splashes. Meets ANSI Z87.1 and CE EN166 will fit over most prescription sunglasses Item Number W053722 Item Number W012799 Item Number W053728 SECTION 9 PERSONAL PROTECTIVE EQUIPMENT UVEX Welders’ Goggles UVEX Skylite Specs Welding Goggles Gas welding and cutting. Replacement 1 000 hr Clear W012256 Lens Set 50 mm diam.5 mm steel ball travelling at liquid splashes.1 vision. Grey 50 mm lift-front goggle. Withstands an impact capped vents ensure good indirect 432 km/hr. High impact Lightweight soft PVC frame fits protection. Polycarbonate Clear shade .9% UV Polycarbonate clear lens. Coated frame. and 94% IR. Lift- dust resistance and 99. Diamond anti-fog coating and anti- travelling at 162 km/hr misting up. Meets ANSI Z87. Welders’ World Edition 7 . Fully adjustable nylon frame. will fit over most prescription and CE EN 175 sunglasses Description Item Number Description Item Number Clear W053724 Item Number W053729 Lift-Front Shade 4 W012257 Grey W053725 Set of 2 Clear & 2 Shade 6 W012255 Lenses 50 mm diam.general purpose. scratch. offers a wide clear vision.5 mm steel ball travelling at ventilation. .9% UV from cadmium). Set of 2 Clear & 2 Shade 4 W012254 Lenses 50 mm diam. Suitable for use over prevents misting up. Withstands an impact design offers protection from dust and Adjustable elastic headband.5 mm steel ball travelling at 432 km/ Impact resistant and optically correct an impact from a 6.5 sun protection and 99. Four from a 6. Unique indirect ventilation prevents lens. dust protection and 99. 26.5 cm cuff on palm knuckle. leather and working palm. Rubberised cuff.5 cm width leather glove glove Polypropelene of palm. W051001 striped cow three-piece patched length. Lock and 7 cm chrome polypropelene back stitched seams leather cuff thread Afrox reserves the right to discontinue items.5 cm width cotton hand glove winged thumb and of palm. Pig split N/A W051004 pigskin with candy stripe 12.5 cm cuff and wrist protector General Inside elastic band. 12. cotton back width of palm Thickness and canvas cuff. 26.7 mm up Polypropylene stitching. 26. Protective Rubberised fleece lining leather strap at 6. Published stock may not be available at all stores and is subject to stock availability. polypropelyne stitching. leather and 2123 split leather palm. Protective Economic polyester leather strap on laminated palm lining knuckles. light working thumb and index of palm. cotton or glove finger. Lined palm 6.5 cm width leather. 78 Welders’ World Edition 7 .67 cm Cow split N/A W051002 purpose one-piece cow split length. glove palm. leather style. Unlined. and cuff with stitching. polycotton 0. . lock and back stitched seams Short leather Chrome cow split 27 cm length.5 cm Pig split N/A W051003 working Pigskin split leather length. Lock and back stitched seams Candy striped Pigskin leather glove 26 cm length. Lined palm. Cow split N/A W051005 working leather. 0. Candy striped of palm Thickness working wrist. Wrist protector Pigskin Men’s pigskin glove. Leather winged 13 cm width cotton.2017/2018 Hand Protection Working Leather Gloves SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Replacement Item Image Material Detailed Description Size and Material Certification Material Name Length of Makeup Number Glove Candy Inside elastic back. full leather 13.7 mm up glove lining.67 cm Cow split CE EN3880. 12 cm leather. index. back and cuff. 2:1998. Winged elastic back thumb.2017/2018 79 Replacement Item Image Material Detailed Description Size and Material Certification Material Name Length of Makeup Number Glove Premium Premium cow grain 25. riggers’/ made from soft pliable 13. fit. grain cowhide 2161.4 cm A-grade full AS/NZS W051009 cow grain riggers’/drivers’ glove length. A-grade full grain and shirred cowhide leather. Provides good protection from abrasion SECTION 9 PERSONAL PROTECTIVE EQUIPMENT . Lock and back stitched. Blue 7-11 lock Rating 2123 gloves shirred elastic back lined cuff stitches provides a more secure per 25 mm. Welders’ World Edition 7 . The of palm.7 cm width leather with CE EN388 drivers’ cowhide leather. 3 mm up feel. Cow split N/A W051025 welders’ thumb strap. Stitched with fire thickness. Lock and back stitched Premium Premium yellow 40 cm length. Cuff has denim lining for strength and durabilty Classic blue High quality blue 40 cm length.5 cm width leather. thickness up. Cow split N/A W051023 and yellow butt hide gauntlet 13. EN388:4144. . welders’ with reinforced palm of palm Thickness gauntlet and knuckle bar. of palm Thickness up and split leather to 1. Cow shoulder CE W051022 yellow gauntlet. Sock 3 mm foam lining for added lining comfort and feel. 80 Welders’ World Edition 7 . Lock and back stitched TIG & MIG Straight thumb with 36 cm length. welders’ palm for added of palm 1. band on front cuff Cuff: Assorted denim lining Afrox reserves the right to discontinue items. flame retardant of palm thickness. strength and durability Sock lined split leather guantlet with reinforced palm and knuckle bar TIG welders’ High quality TIG glove 28 cm length.5 cm width split leather.5 cm width leather. Pig grain and N/A W051024 glove made from soft pig 11 cm width split leather. gauntlet lined for comfort and of palm 1. Sock lining. grain leather on palm. Fire 1.2017/2018 Welders’ Gloves Replacement Item Image Material Detailed Description Size and Material Certification Material SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Name Length of Makeup Number Glove Classic red Red split leather 40 cm length. Published stock may not be available at all stores and is subject to stock availability.3 mm glove lining. Unlined. Cow split N/A W051021 welders’ welding gauntlet. retardant stitching Polycotton provides additional sock lining.5 cm width 1. Sock 14. Polycotton lining. Cuff: Assorted polyester flame retardant denim.2 mm EN407: gauntlet strength and durability. Kevlar stitched. 413X4X Foam lining on palm 8 oz terylene and back insulates fabric plus against heat.3 mm up.1 mm cuff. retardant thread to Polycotton provide extra strength lining and durability. fully 13. All cow split leather. fleece with Wrist protector foam lining. fleece with foam lining. reinforced 13. 2017/2018 81 Replacement Item Image Material Detailed Description Size and Material Certification Material Name Length of Makeup Number Glove Kevlar Goatskin leather. unlined. leather MIG & TIG back. 30. 12.7 cm width B-grade and welders’ reinforced index finger.4 mm 10 cm chrome thickness. gauntlet Lock and back stitched of palm.2-1.5 cm width leather. 1. leather cuff Chrome leather gauntlet and cuff with polypropylene thread. Unlined.5 cm Goatskin N/A W051026 stitched split leather hand length. 12. Welders’ World Edition 7 . of palm. Unlined SECTION 9 PERSONAL PROTECTIVE EQUIPMENT . split leather glove Kevlar stitched 10 cm split leather cuff with wide opening Economic All chrome double 30 cm length. Chrome N/A W051027 welders’ leather palm. handling glove blend knitted glove Palm is foam dipped shell. Open cuff offers quick release when required Polyurethane Polyurethane coated 26 cm length. shell.5 cm width polycotton knit 4142 glove latex palm on a 10 of palm liner. . Published stock may not be available at all stores and is subject to stock availability. 420:388- assembling liner. and fingertips Knit wrist. Provides a glove PVC 4121 comfortable inside feel whilst protecting from fluids and chemicals. Comfortable fit. dexterous glove is 13 gauge oil and abrasion seamless resistant. 10 gauge CE420&388. 13 gauge nylon 11. Heavy abrasive Soft jersey lining and 10. 26 cm length. Polyurethane CE EN W051036 coated glove. dip on palm. W051033 assembling Textured natural 11. blend shell lightweight and good gripping properties Heavy Genetral purpose work 24. Latex gauge polycotton knit coated palm liner. 82 Welders’ World Edition 7 . Knitted cuff Afrox reserves the right to discontinue items. with in grey nitrile for good grey nitrile grip. length.5 cm Jersey knit EN 388: 4322 W051031 duty nitrile glove with knit wrist. Excellent grip and flexibility PVC working Red PVC fully coated PVC working Fully coated CE EN388: W051034 glove glove. Knitted cuff of palm 13 gauge 4131 glove nylon liner.5 cm width duty nitrile resistant blue nitrile coating of palm glove keeps hands warm and provides excellent abrasion resistance Latex coated Latex coated glove.5 cm width coated glove.2017/2018 Synthetic Gloves Replacement Item Image Material Detailed Description Size and Material Certification Material SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Name Length of Makeup Number Glove Nitrile foam Blue nylon blend glove Nitrile foam Blue nylon EN388: 4122 W051030 handling with knitted shell. Elasticised blue nylon knitted wrist. Comfortable. 23 dB N/A W053040 banded hearing Super soft pads rest protector outside the ear for outstanding comfort. Follows the contour of the ear canal. Lightweight and portable – designed especially for environments with intermittent noise hazards .2017/2018 83 Hearing Protection Replacement Item Image Item Description Features Noise Certification Item Number Reduction Afrox Hush Non-allergenic. non- 35 dB N/A W053702 corded earplug . Patented band design prevents ear pads from touching dirty or contaminated surfaces. Easy insertion and a comfortable natural seal. Welders’ World Edition 7 . Winged end promotes optimum insertion depth and easy grasp for removal Howard Leight QB3 Semi-aural protection. 37 dB N/A W050780 disposable uncorded irritating. De. Tapered and pre-shaped. Ideal for small of 100 ear canals. 37 dB N/A W050781 disposable corded signed for high noise earplug exposure Afrox exclusive Enhanced noise 30 dB CE EN 352 W053038 earmuff reduction and comfort. Dielectric design Afrox Hush Non-allergenic.pack allergenic. Non. Designed for earplug high noise exposure SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Laser Lite disposable Non-irritating. Flexible padded headband. protect them from molten metal spatter and typical wear. including the necessary protection against ultra-violet rays.2017/2018 Head & Face Protection Filter Lenses SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Our shaded and clear lenses are a standard size of 108 x 51 mm replacements for helmets. inserted in front of the shaded lenses. . 84 Welders’ World Edition 7 . TIG & arc welding Each Protane 8 Up to 100 A MMA Indoor/outdoor W053165 • Offers full protection and complies with EN 175 PO 5 Shade 8 100 to 200 A MMA Outdoor W053167 108 x 51 mm Description Item Number Up to 200 A MIG/MAG-CO2 Outdoor Helmet W053151 Up to 200 A MIG/MAG-MIX Outdoor Up to 15 A TIG Indoor/outdoor 15 to 100 A TIG Outdoor Protane 10 Each Protane 10 100 to 200 A MMA Indoor W053161 PO 5 Shade 10 Over 300 A MMA Outdoor W053168 108 x 51 mm Up to 200 A MIG/MAG-CO2 Indoor Over 200 A MIG/MAG-CO2 Outdoor Up to 200 A MIG/MAG-MIX Outdoor Over 200 A MIG/MAG-MIX Outdoor 15 to 100 A TIG Indoor Over 100 A TIG Outdoor Protane 12 Each Protane 12 Over 300 A MMA Indoor W053160 PO 5 Shade 12 Up to 200 A MIG/MAG-CO2 Indoor W053169 108 x 51 mm Over 200 A MIG/MAG-MIX Indoor Over 100 A TIG Indoor Protane 10 (Mirror & Golden Protane) Each Golden Protane 10 100 to 200 A MMA Indoor W053162 Shade 10 (mirror) Over 300 A MMA Outdoor Up to 200 A MIG/MAG-CO2 Indoor Over 200 A MIG/MAG-CO2 Outdoor Up to 200 A MIG/MAG-MIX Outdoor Over 200 A MIG/MAG-MIX Outdoor Note: The golden lenses 15 to 100 A TIG Indoor reduce glare and reflect heat Over 100 A TIG Outdoor for a more comfortable work environment Afrox reserves the right to discontinue items. Published stock may not be available at all stores and is subject to stock availability. Clear cover plates. They offer high quality eye protection for all types of arc welding. Uom Description Weld Current Process Process Area Item Range Number Proclear Each Clear glass All All Indoor/outdoor W053046 Protec Each 1 000 hr clear lens All All Indoor/outdoor W053157 Polytec Helmet Flip Front Each Inner clear lens All All Indoor/outdoor W053158 108 x 51 mm (impact) • Polypropylene welding helmet for Protane 8 MIG. 005 s (0. reliable lightweight protection and is also • Offers full protection and complies with EN175 extremely comfortable to wear • Equipped with a high quality shade 4/9-13 electronic auto- • Extremely flexible.2017/2018 85 Helmet Flip Front Transarc OHE410 Auto-Darkening Helmet ® 108 x 51 mm • High quality electronic welding helmet built to exacting • Polypropylene welding helmet for MIG.5 ms). 0. TIG and arc welding professional standards • Lightweight and perfectly balanced for comfort • Provides complete. moisture resistant and naturally darkening filter lens heat resistant • Switching time from clear to dark is approx. • Flip front lens holder providing quick and effective protection • Fully adjustable ratchet type headgear by push button • Powered by solar cells with an enclosed back-up lithium battery Item Number W053151 • Ability to work hands-free • Optimal protection from eye damage caused by the welding arc SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Description Item Number Transarc OHE410 comfort band PO2 W500067 Transarc OHE410 headgear incl nut bolts W500066 Transarc OHE410 inner protect lens PO10 W500065 Transarc OHE410 replacement auto lens W500064 Afrox Scull Cap with Back Flap Helmet Replacement Headgear Flip Front • Worn under helmet for head and neck protection Item Number W053152 • Applications: MIG and electrical arc welding Item Number W053033 . strong. Welders’ World Edition 7 . drilling and cutting masonry. AZ 2006/25 • Afrox disposable respirators W053714 Pack of 20 (maintenance-free) provide lightweight. coal and lead dust. AZ 2006/27 • Afrox disposable respirators W053716 Pack of 10 (maintenance-free) provide With valve lightweight. comfortable protection against a variety of hazards at an economical price • Twin elastic headband. silica. silica. 86 Welders’ World Edition 7 . glass fibre and zinc oxide Afrox reserves the right to discontinue items. AZ 2006/26 • Afrox disposable respirators W053715 Pack of 20 (maintenance-free) provide Without valve lightweight. adjustable nose bridge and a foam rubber nose seal • Suggested applications: protection against mechanically generated particulates from sawing. routing and power planning timber. comfortable protection against a variety of hazards at an economical price • Twin elastic headband. Published stock may not be available at all stores and is subject to stock availability. adjustable nose bridge and a foam rubber nose seal • High level of protection to include mechanically and thermally generated particulates up to 10 times the standard • Ideal for use when exposed to dust. concrete and bricks. coal and lead dust. stripping. Also useful when handling cement and household dust Afrox Dust Mask FF2 . . as well as grinding. glass fibre and zinc oxide Dust Mask FF2 . adjustable nose bridge and a foam rubber nose seal • High level of protection to include mechanically and thermally generated particulates up to 10 times the standard • Ideal for use when exposed to dust.2017/2018 Respiratory Protection SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Replacement Item Image Item Description Homologation Features Item Number Afrox Dust Mask FF1 . sanding. comfortable protection against a variety of hazards at an economic price • Twin elastic headband. wood-working. Description Item Number W050069 Item Number W050228 Leather Apron 90 x 60 W053076 Chrome Leather with Bib W050064 . foundries. Welders’ World Edition 7 .2017/2018 87 Replacement Item Image Item Description Homologation Features Item Number 3M 8822 Valved FFP2 N/A • Maximum use level 10 x OEL W053712 Respirator . suitable • Available in sizes M to XXL • 90 x 60 cm for welding • 60 x 90 cm Item Number W050066.Pack of 10 • Suggested applications: grinding. sanding. mining and other dusty operations Protective Clothing SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Standard Leather Spats • Full boot/shoe coverage and protection Item Number W053071 Chrome Leather Jacket Chrome Leather Apron Leather Apron • Protection against welding spatter • Chrome leather welding apron with • Furniture leather apron with bib. long sleeved bib and reinforced straps reinforced strap attachments. bagging. and radiant heat. incidents. electrical shock. Breathing apparatus should be worn when working in confined areas where exposure to toxic gases or fumes is likely. overlooked. personal injury and even death. wear goggles or all-round safety spectacles Safety in the workplace can never be taken for granted or • Always check for any damage to lenses before use. Whether it’s a minor scratch. cut or working with certain chemicals. Safety awareness is key to reducing accidents. sharp objects. • Always wear a hard hat that fits your head Choosing the right hand protection • Make sure it’s comfortable and not too tight • Wear the hard hat for the job • Know your hand size. splinter. sunlight. bright artificial light. In dusty environments. In recent years. neck flaps or earmuffs • Choose a glove recommended for the job • Always check for any damage. this is one area that should never be We generally take our hearing for granted. Personal respirators should always be worn in dusty products are generally lighter and more comfortable to wear and environments or when working with materials that are toxic at are designed to meet stringent modern safety standards. detergents or chemicals that can cause harm or damage.and long-term damage. blackouts or even death. Our ears are delicate compromised or taken for granted. The type of safety product Choosing the right eye protection you choose is dependent on the environment you intend to work in and the materials. laboratory or food processing unit. flames Choosing the right head and face protection and sparks. A variety of gloves in natural and synthetic materials are available to protect your hands from heat. prolonged exposure can lead How safe are you? to permanent lung damage and future disability. poisonous fumes can lead to headaches. chemical splashes. before use • Do not wash your gloves with solvents. skin. factory. gases and materials that have more serious injuries such as burns. and industry leader with a wide selection of specialist safety clothing splinters from wood and metal.2017/2018 Important Safety Information SECTION 9 PERSONAL PROTECTIVE EQUIPMENT At Afrox. Generally. 88 Back to content s Welders’ World Edition 7 . and Choosing the right respirator lung damage. • Always choose compatible safety accessories such as ensure that your gloves fit correctly eye/face shields. If you’re using older safety products or clothing. instruments. safety is central to everything we do and we strive to Eye damage can be caused by the simplest of things such as dust. . • Wear the right eye protection for the job • Make sure you have good and wide vision Protect yourself. Gloves can also protect against greater protection. Eye protection Your sight is one of your most important assets and is particularly Ear protection vulnerable to short. Gloves come in different sizes. tools and machinery you use. crushed or severed fingers. dangerous gases or volatile chemicals. When it comes to protecting your eyes. you may require all of these can be easily avoided. Afrox offers a comprehensive range of industry standard and high quality safety Ensure the air that you breathe is pure and not contaminated products and work wear to ensure you’re protected from head to by dust. in any industrial working environment. chemicals and dangerous power tools. high levels. If you are point in their life. Inhalation of toe. holes and rips before use. your business • If at risk of anything coming into contact with your eyes. goggles and general work wear. significant advances have been made in the Maintaining air quality can be achieved by the use of materials used in the manufacture of safety wear. • Always ensure that the respirator completely covers your Refer to our simple guide to help choose the right nose and mouth products for the job: • Ensure that supplied air respirators are airtight • Ensure you can breathe properly Head and face protection • Do not use damaged. clogged or dirty respirators • Check regularly and replace if required. Modern safety respirators. Afrox is an sparks. your safety. ensure it’s at the forefront of our customers’ minds. potential to come in contact with your face. appropriate headgear should be worn. wear and weak areas • Always check for general wear and tear. Afrox reserves the right to discontinue items. Hand protection In environments where you are at risk from falling objects or Most manual workers will have sustained a hand injury at some overhanging machinery. Professional • Always wear glasses or goggles that fit your face and are or qualified advice should always be sought prior to the purchase comfortable to wear. Published stock may not be available at all stores and is subject to stock availability. and welding helmets and lenses are ergonomically designed for comfort and are made from tough. Loud and sustained noise levels damage our hearing and can cause temporary and permanent damage. The information contained herein is intended as a guide to basic safety awareness in the workplace. not too tight or loose and use of safety products and clothing. nausea. Dust and fume protection Afrox is committed to ensuring your safety at work. you may be at greater risk of injury or long-term effects such as eye. light and durable materials. hard hats are essential. Modern safety glasses. should be selected • Always check for damage to soles and reinforced areas prior to and fitted to the person who uses it. They may have noticed things that are not obvious.2017/2018 89 Annoying afflictions such as tinnitus. e. a combination of control evaluate whether you have taken enough precautions or need to measures may be the most effective method of do more to prevent potential injuries. Wearing the appropriate industrial footwear reduces the risk of your feet being crushed when using heavy Substitution . . • Always ensure your boots/shoes fit comfortably. first aid and washing facilities for removal of contamination.look for potential electrical and advice should be sought before any action is taken in relation to mechanical hazards. or you earplugs should be worn. electrical and near traffic and roads. cleaners. If there is any working in low light such as dawn. installations: insulations and earthing checked and found sound. visitors. Identify any acceptable loss in production or less effective Industrial footwear should always be worn in the industrial process. How to assess the risks in your workplace: operating machinery or where there are high levels of combined background noises Look for the hazards • Remember that prolonged exposure to low noise can cause damage or irritation Walk around your workplace and consider what could reasonably • Noises are amplified in small and confined spaces be expected to cause harm. in low light. insurance costs increase. machinery. heat and Safer work practices .replacing the material or process with a less lifting equipment such as a pallet and fork-lift trucks or the hazardous one. etc. • Choose the correct boot/shoe for the job • Assess the risk from falling heavy objects. Choosing the right safety clothing Review your assessment and revise it if necessary • Make sure garments fit properly and are comfortable to wear Sooner or later you will aquire new machines. dusk or poor weather significant change. conditions • Check garments for wear and tear. new employees. chemicals. The aim is to make sure that controlling the risk. the public. at night. Some work boots also provide methods such as enclosing or guarding dangerous items of protection against static and electrical hazards. the worker is exposed to the hazard. Evaluate the risks and decide whether the existing electric shock. lives and affect your business by impacting on your productivity. The important thing that you need to decide is whether a hazard is significant and whether you have it Choosing the right ear protection covered by appropriate precautions so that the risk is minimised. on construction sites Write down the significant hazards and conclusions. Record your findings High visibility and reflective clothing should also be worn when working underground. Workers must be trained in wearing. The information provided is a general outline and is not intended to be a definitive statement on the subject matter. may have to go to court. Accidents and ill health can ruin the ears can be easily avoided by wearing earplugs or earmuffs. and holes prior to Training control measures* use.the job can be redesigned to remove the hazard. headaches and ringing in nobody gets hurt or becomes ill. If there is a risk of flying objects and particles entering the ear. extreme heat and cold and even ionising precautions are adequate or whether more should be done. the function and limitation of each item of PPE. flames and sparks.e. Choosing the right foot protection Engineering controls . think. • Assess the audible noise level whether using power tools. Ask your employees what they • Ensure your chosen protection adequately masks the noise. etc. Professional Hazards in the workplace .. workplace. expectant mothers. radiation. If machinery gets damaged. Industrial clothing is specifically designed to protect the wearer contractors. maintenance workers.installing additional machinery such as local exhaust ventilation to control the risk. Identify who might be harmed or is at higher risk Body protection Young workers. sunlight. Protection is also provided from chemical spills and the elements such as fire. materials and • Choose the correct class of high visibility garments if procedures that could lead to new hazards. What is risk assessment? A risk assessment is a careful examination of what could cause harm to people in the workplace. After assessment. Welders’ World Edition 7 . rips.separating the hazards from the operators by water and extreme heat or cold. not too tight and not too loose Personal protective equipment (PPE) .i. members of from hazards such as chemical splashes. risks may be controlled by: SECTION 9 PERSONAL PROTECTIVE EQUIPMENT Foot protection Elimination . trainees.g.an example of this is to reduce the time cold. Safety in the workplace Provide welfare facilities . development of sole punctures from sharp objects. add it to your original risk assessment. Risk assessments allow you to * In some circumstances. safety in the workplace. Isolation .
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