ManualOrder number Order part Doc-ID Language 229983 WS ADS--229983#1--00 EN Table of contents Instructions: Worldwide Service Centers Safety instructions: ELGUIDER DRS, ELROLLER SRS, ELTURNER VW... Instructions: Waste disposal Instructions: EMC Info sheet Form: RMA (Return Merchandise Authorization) HIN--250139 SHS--251076 HIN--250468 HIN--234556 FOR--250764 A Systems - Operating instruction: Digital web guider WSS Guiding by edg... ANL--250945 B Operating instruction: Infra-red edge sensor FR 5001 / FR 5021 BEA--220874 D Operating instruction: Reel station WS with DC actuator AG 2571 / AG ... BEA--250206 H Operating instruction: Command station DO 2000 / DO 2001 / DO 8101... BEA--250732 H Operating instruction: Command station DO 2000 / DO 2001 Function "... BEA--250622 J Operating instruction: Control card RK 4004 BEA--250482 BEA--209283 MAS-FR_5001-057785 MAS-VA_6122-157256 MAS-AG_2671-157259 MAS-DC_03..-157872 MAS-DO_2001-157248 ERS--250372 BLO-DC_9142-002 SPM-DC_9142-001 SPM-DC_0340-005 SPM-AG_257.-001 SPM-DO_2000-001 V Operating instruction: CAN bus, serial bus Dimensioned drawing: Sensor Dimensioned drawing: Adjusting device Dimensioned drawing: Positioning drive Dimensioned drawing: Digital controller Dimensioned drawing: Operator panel X Spare parts list: Drive Unit AG 2671 Block diagram: Web guider 0-160W Circuit diagram: Web guider Circuit diagram: Web guider 0-160W Circuit diagram: Positioning drive Circuit diagram: Operator panel Important: This documentation is part of the delivery package and must be read through carefully before beginning assembly, installation or operation of the equipment or maintenance work. Important note Worldwide Service Centers When making queries about E+L devices, the Var.-Nr. / Com-Nr. must always be quoted. The Var.-Nr. / Com-Nr. is found in the following places: - on the cover of the operating manual - on the actuator typeplate - on the address stickers of the electrical components. Typeplate Address sticker en Var.-Nr. / Com-Nr. Europe, Africa, Middle East: All countries with the exception of England, France, Italy Erhardt+Leimer GmbH, Augsburg, D TCC - Technical Customer Care: Phone: +49/821/24 35-5 99 Fax.: +49/821/24 35-5 98 e-mail:
[email protected] England: Erhardt+Leimer Ltd., Bingley, GB Phone: +44/8707/55 97 73 Fax.: +44/8707/55 97 74 e-mail:
[email protected] France: Erhardt+Leimer France SARL, Mulhouse, F Phone: +33/3/89 32 92 96 Fax.: +33/3/89 60 21 92 e-mail:
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[email protected] Service region 1 HIN--250139-EN-17 D-86136 Augsburg GERMANY Phone +49 (0)821 2435-0 Telefax +49 (0)821 2435-666 Internet http://www.erhardt-leimer.com E-mail
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[email protected] Documentation Intended use User groups Explanation of symbols Safety instructions 2 2 3 3 4 SHS--251076-EN-02 . 5.Safety instructions ELGUIDER DRS ELROLLER SRS ELTURNER VWS ELWINDER WSS Web guiding system EN 1. 2. 4. 3. W). The web guiding system is built to the state-of-the-art. The web guiding system is not allowed to be modified. . Intended use The web guiding system is only allowed to be used for the correction of the position of moving textile. Proceed in accordance with the instructions in the system description. Nevertheless. The web guiding system is only allowed to be installed in the customer's machine as defined by E+L. In the block diagram you will find a schematic illustration of your system. statutory and customary safety regulations as well as the regulations for the prevention of accidents. reference is made to the descriptions of the individual components. All important processes are described in the system description. operation or maintenance work.Safety instructions 1. The documentation for an E+L system essentially comprises the higher level system description (A). spare part lists (X) and the circuit diagrams (Z). – with due attention to safety and hazards while observing the locally applicable. during operation – Hazards to the user's health or – Damage to property may occur. C. The documentation is part of the scope of delivery and must be read carefully prior to starting assembly. This action can result in additional hazards which the safety features may not be sufficient to guard against. page 2 SHS--251076-EN-02 . Where necessary. the individual descriptions of the components (B. Documentation Keep the documentation for the E+L system/device in a safe place and accessible for personnel at all times.. film or paper webs. the block diagram also contains the address settings. For digital components configured by E+L.. 2. Only use the web guiding system – when it is in correct working order. SHS--251076-EN-02 page 3 . industrial mechanics. maintenance.Safety instructions 3. CAUTION! Signifies that minor injury may occur if the related safety measure is not taken. Instruction by the operating organization trainees 4. Jobs to be performed. commissioning. Electrical connection only by electricians Transport/assembly. WARNING! Signifies that death or serious injury may occur if the related safety measure is not taken. unskilled personnel. User groups All the activities in the documentation of the E+L system/device are only allowed to be undertaken by the user groups listed in the following with the stated qualifications. fitters etc. Explanation of symbols DANGER! Signifies that death or serious injury will occur immediately if the related safety measure is not taken. Activities User groups Qualification Technicians. disassembly Installation. disassembly Operation Specialist personnel Specialist personnel. Specialist personnel troubleshooting/repair. NOTICE Signifies that a malfunction or damage may occur if the related measure is not taken. Never touch the edges of running webs.Safety instructions 5. WARNING! Falling parts! Falling parts can cause injuries. Safety instructions DANGER! Risk of entanglement! There is a risk of entanglement at rotating parts. Never reach between rotating and fixed parts. DANGER! Cuts! Edges of moving webs can cause cuts. WARNING! Pulsed ultrasound! People sensitive to ultrasound may find the pulsed ultrasound disturbing. WARNING! Electric shock! Live parts can cause an electric shock. Wear hearing protection. Never reach between moving and fixed parts. Never touch live parts. WARNING! Risk of crushing! Moving parts may cause crushing. Never touch or reach between moving parts. Only transport E+L control systems as described in the documentation. Only remove transport safety devices after assembly. page 4 SHS--251076-EN-02 . Never stand under suspended loads. Safety instructions WARNING! Defective pneumatic lines! Defective pneumatic lines can cause injury. Do not look straight into the beam. Regularly check pneumatic lines for damage. CAUTION! High intensity light! Camera flashes and light transmitters can temporarily affect your sight. Wear safety glasses. CAUTION! Hot surface! In operation the light transmitter can become very hot. Wear protective gloves. SHS--251076-EN-02 page 5 . Erhardt + Leimer GmbH Postfach 10 15 40 D-86136 Augsburg Phone +49 (0) 821 / 2435-0 Internet http://www.erhardt-leimer.com E-Mail
[email protected] Wichtiger Hinweis Entsorgung Alle bei Reparatur, Wartung oder Verschrottung anfallenden Gefahrstoffe wie z.B. Altöl, Ölschlamm oder Filter müssen vorschriftsmäßig nach den gesetzlichen Bestimmungen der jeweils zuständigen Landesbehörde entsorgt werden. de Waste disposal Hazardous material such as used oil, sludge or filters occur whenever equipment is being repaired, serviced or scraped. This material must be disposed of in accordance with the official local regulations. en Elimination de résidus Tous les matières dangereuses résultants de réparation, d’entretien ou de mise aux déchets, comme par exemple, l’huile usée, la boue d’huile ou les filtres doivent être éliminés de manière conforme aux réglementations de chacune des autorités nationale concernée. fr Smaltimento Tutte le sostanze pericolose risultanti da lavori di riparazione, manutenzione o rottamazione, come p. es. olio residuo, morchia dell’olio o filtri, devono essere smaltite secondo quanto prescritto dalle norme di legge emanate dallle autorità competenti del rispettivo Paese. it Eliminación Todas las sustancias peligrosas que se liberen durante los trabajos de reparación, mantenimiento o destrucción y desecho, tales como aceite viejo, fangos de aceite o filtros deberán ser eliminados de acuerdo con las disposiciones reglamentarias de las respectivas autoridades regionales competentes. es HIN--250468-DE/EN/FR/IT/ES-01 Postfach 10 15 40 D-86136 Augsburg Telefon (0821) 24 35-0 Telefax (0821) 24 35-6 66 Internet http://www.erhardt-leimer.com E-mail
[email protected] Erhardt + Leimer GmbH Please contact E+L if you have any further queries on the electromagnetic compatibility of E+L systems. switch inserts. All E+L components (command parts. On screwed connections.EMC info sheet Many requirements must be satisfied in order to assure electromagnetic compatibility. Metallic cable ducts protected signal line disruptive line HIN--234556-EN-03 . Link the ground connections on the housing of E+L components to the machine frame via grounding leads (cross-section > 4 mm2).. connect the sensors also to the machine ground via their own ground wires (cross section> 4 mm2). Paint may also isolate and thus prevent connections being conductive. Grounding lead Screwed connection with toothed lock washer(s) Toothed lock washer EN Cross section > 4 mm2 Command device DO . actuators and sensors) must be connected to the same chassis ground as the entire machine. It is essential that conductive connections permitting low and high frequency equipotential bonding between the individual machine parts and/or cable ducts be installed.g. This info sheet is restricted to the principle rules that must be observed at all cost. controller. controller Establish a grounding contact for the actuators via the support surfaces and screw components.... Cables not provided by E+L must correspond to the E+L cables... set the toothed lock washer(s) so that a conductive connection is formed between the indented teeth and the unvarnished surface. If necessary. For the sensors. Cable paths It is essential that signal lines (sensitive to disturbance) be run separately to any potentially disruptive lines (e. Grounding and chassis ground connections It is essential that grounding and chassis ground connections be performed exactly as specified in the wiring diagrams. establish a good electrical connection to the machine ground via the sensor holder. mains or motor cables. in desktop housing Machine chassis DC . Variant 2 Variant 4 . The shield must have a good conductive connection to the machine chassis via the metallic cable screw fitting. The shield must provide a good conductive connection to the machine chassis via the cable clamp. Any insulating foil featured may not be caught between the shield and cable sheath. metallic cable screw fitting with a good grounding contact Variant 2: Variant 3: Variant 4: Single-sheath cable Double-sheath cable Cable with window in the cable sheath Screw the cables as shown in the respective figure. mat or foil. Push the plastic insert into the guiding grooves of the cable screw fitting. In variant 4 it is important to note that the strands are always separated from the shielding by a sheath. Optionally. a self-adhesive copper strip can be wrapped around the shielding: Fold the shielding back over the cable (only in variants 2/3).���������������� ������� ����������������������� �������������������������������������� ������������������������������ ������������������� Protection with cable clamps lacquer-free (conductive) Establish an all-round protection contact to the relevant cable clamp. Tighten the cap of the cable screw fitting. The shielding must have a good electrical connection to the machine ground via the metallic spring. Wrap a self-adhesive copper strip around the shielding. Cable clamp with a good grounding contact Protection with cable screw fittings Shield over plastic insert lacquer-free (conductive) Variant 1 (see figure on left): Fit the shield over the cable screw fitting plastic insert. the ID numbers or type labels have been removed. please call our hot line on +49-821-2435-599 or your usual contact at E+L. If the problem is still unresolved than please complete the Return Merchandise Authorization form. It is our intention to provide equipment that is reliable and exactly meets your requirements. please give a detailed description and indicate what kind of problem you have and when it occurs. please check the operating instructions and make sure there is a defect or malfunction. mishandling or transport damage. FOR--250764-EN-03 Werkanschrift: Leitershofen.00 € (plus freight and packing charges. Please return the goods “free house”.erhardt-leimer. 86391 Stadtbergen Internet http://www. Please refit transport screws etc. not an operating error. the equipment does not function correctly. if the defective equipment is returned to you). For any further help. Please note: To make sure your complaint can be treated promptly. Only forms filled in correctly can be dealt with! Transport/postage: Please return the equipment in the original package or equivalent to your responsible subsidiary or affiliate. in the case of warranty we will send them back “postage paid”. despite our efforts.com . we would ask you to proceed as described below to make sure your problem can be solved quickly. If the equipment is not repaired then the charge for the estimate is 80. where appropriate.Erhardt + Leimer GmbH RMA (Return Merchandise Authorization) Postfach 10 15 40 86136 Augsburg DEUTSCHLAND Telefon +49 (821) 24 35-0 Telefax +49 (821) 24 35-324 Returns / Repairs Dear E+L Customer. which accompanies the original documentation. First check: Before returning a part or equipment. Returns: For returns beyond the warranty period we reserve the right to deduct handling costs from the credit note of a minimum of 15 % of the invoiced value of the goods. Albert-Leimer-Platz 1. If. We cannot grant any credit for equipment that is not considered as new. Repairs: For repairs beyond the warranty period we will issue a non-binding cost estimate.com E-mail info@erhardt-leimer. As a matter of principle we cannot grant warranty where the equipment has been tampered with by a third-party. 4. "Out of order" is not an adequate or helpful explanation. 5. Reason for return wrong parts ordered (customer) wrong parts delivered (E+L) equipment on trial basis Return (parts stay with E+L Augsburg) If you have any questions. Doris Helminger Tel. please briefly explain the defects of each item concerned. FOR--250764-EN-03 Date Completed by Print Thank you for filling out the form carefully and legibly and sending it with the equipment concerned. +49 (821) 24 35 . . if available equipment on loan basis warranty replacement spare parts for service over delivery delivery was cancelled transport damage equipment defective If the reason for return is "equipment defective". No. Qty Mat.649 Fax. 3. City Contact name Telephone.C. please contact Ms. fax.324 E-mail rma@erhardt-leimer./ Delivery note/ Invoice Number of exchange Order/ Delivery note/ Invoice Repair (repaired parts will be returned to customer) The following parts will be returned: Pos. Designation 1.com ID No. 2.RMA (Return Merchandise Authorization) Customer No. +49 (821) 24 35 . Company Address Zip Code. e-mail Number of original O. / DC 23. 6. Operation with command device DO 200. 7.Operating manual Digital web guider WSS Guiding by edge... 3. 1. 5. 2. serial bus Service manual (optional) Spare parts Parameter lists Diagrams B D H I J U V W X Y Z ANL--250945-EN-01 . Function Assembly Installation Setup mode Commissioning with command station DO 200. and command device DO 200. line or color contrast with manual sensor positioning with position controller DC 03. Optimization Maintenance Technical data 3 5 5 7 9 17 21 23 23 en Component descriptions: Sensor Actuating element Command stations Digital interfaces (optional) Control card Electrical components (optional) CAN bus. 4. 8. 9. Proceed according to the operating manual instructions. All important operating procedures are explained in the manual. See "Setup editor" section 4 for procedure on checking/changing parameters. spare parts lists (X). W)... Where necessary. reference is made to the individual component descriptions. individual component descriptions (B. The block diagram also includes the address settings in the case of web guiders designed by E+L. C. Operating manual structure The E+L web guider manual consists of a general system description (A).Operating instruction notes Explanation of symbols jobs to be performed important information and instructions sections of the manual due particular attention to assure the safe operation of the web guider. . parameter lists (Y) and diagrams (Z).reel station WS A page 2 . Type overview The operating manual applies for web guiders with the following actuating elements: . See the parameter lists for explanations of the individual setup parameters. The block diagram includes a schematic of your system. an actuating element (reel station) with actuator and return to center switch .. the web is guided. center the actuating element and move the sensor manually to its outer position.. DC 23.. The sensor scans the position of the guiding criterion (edge. . The position controller ensures that the guiding criterion is returned to its set position. a printed line or contrast in color. . CAN INTERBUS) 1. If the guiding criterion deviates from its set position (sensor zero point) the sensor will transmit the size and direction of the deviation to the digital controller for evaluation. KAP--250944-EN-01 A Page 3 .. DC 13. position the sensor manually at the web edge. If the web guider is set to automatic and the guider stop contact enabled. CAN PLC.2 Design Unwind station Wind station Example: web guider WSS with reel station and sensor Actuating element Sensor Actuator Actuating element Sensor Actuator The web guider consists of the following components: . optionally . . Oscillating the web around the sensor set position is possible.command station NT . 1..3 Operating principle To insert the web. CAN ARCNET.a digital controller DC 03.1 Purpose The web guider positions the web in reference to the web edge. line or color contrast).g. via the actuating element...digital interface DI .command station DO . .web offsetting command station RE . (e.. It corrects deviations from the set position and prevents running off to the side.. Once the web is inserted. Function 1.Function 1.a sensor for recording the actual position . Path-dependent oscillating is specified by the customer (reel station control).3. A Page 4 . Use command station or setup parameters to set the oscillation time and stroke. The web is still guided during oscillation.Function 1.1 Oscillating function Use the oscillating function to offset the web to the left or right of the web set position. 3 Support beam (optional) 2. The support beam must be mounted so that the sensors are located immediately after the actuating element.2 Support beam (optional) KAP--250504-EN-01 A page 5 . Assembly 2.g. 3. see sensor and actuating element descriptions. if the distance is between 3 m and 10 m then the motor lead and the lead of the incremental encoder MUST run seprately. Installation Please observe the locally applicable and professional safety and accident prevention regultions ! Run electrical leads according to the attached wiring diagram.1 Sensor No installation work is requried for compact systems. The digital controller is either mounted on the actuating element or designed for mounting in a control cabinet on-site. positioning drive can run in one line up to a length of 3 m.Assembly / Installation 2.2 Sensors 2.4 Digital controller 2. In exceptional cases. 3. In exceptional cases. The support beam is pre-mounted on the actuating element. application instructions section. application instructions section. See the description "Suppor beams" for exceptions. See also dimensioned or set-up drawing. The connection between control board and D.C.5 Command stations (optional) The command stations should be mounted in such a way that the operator actually sees the equipment he is controlling (e. No installation work is required for compact systems. see also actuating element description. see support beam description.1 Actuating element Please observe the locally applicable and professional safety and accident prevention regulations! Mount actuating element according to attached description. See the sensor description for exceptions. However. the support beam). The sensors are pre-mounted on the actuating element (sensor support beam). 3. 2. Assembly / Installation A page 6 . KAP--250211-EN-01 A page 7 . Setup mode 4. To change a parameter. Select the required option via the "Increase/Decrease value" keys. Press "F2" to select each individual place. Then press the "Acknowledge" key. In setup mode. The parameter value may be changed via the "Increase/ Decrease value" keys Select the required parameter via the "Increase/ Decrease value" keys. With round brackets () only one menu option may be selected. + + Enter the password via the "Increase/Decrease value" keys. To quit setup mode you must select the "Keyboard" menu option. is documented in the following diagram. the parameter values may be displayed and modifiable parameter values also changed by each device featured in the CAN network. setup mode may only be started once the password has been entered . A tick is set via the "Acknowledge" key . Setup mode iis started via the "Acknowledge" key and. the latter must be opened via the "Acknowledge" key . If a password is requested in the display. Basic operation in setup mode on how parameters are displayed and changed. with square brackets [] several. Press "Decrease value" to select the "Show Cannet" menu option.1 Basic operation in setup mode Setup settings should be performed by qualified personnel only. Select the required device via the "Increase/Decrease value" keys . the "Increase value" key. at the same time.Setup mode 4. To assure that no unauthorised persons may enter setup mode. 2.Setup mode 4. regardless of where one is. A page 8 .3 Allocate password All settings in setup mode may be protected by a freely selected password. 4. Should unauthorised persons attempt to establish the password by entering numbers. the device is not featured (is not identified via CANMON). If parameter value "0" is entered. " Center mode" or "Manual mode" keys. Switch off the power briefly on command station DO 200. no password will be requested (status on delivery). either via the CANMON program or command station DO 200. Select the "customer PIN" parameter in the device (*ZC 4070*) and enter a five-place numerical password. If the device designation flashes. Device address Device designation CANMON may only be called up once. a commentary entered in the error memory. after the third entry of an incorrect password. setup mode is inhibited and in addition. Quit setup mode.2 Important additions The following two options are available to quit setup mode: 1. Settings in setup mode are only possible following password entry. The password may be freely selected between 1 and 32767. to re-enable it. Setup mode is quit by pressing one of three "Automatic". we recommend that a password is defined as follows: Start setup mode.1 "Basic operation in setup mode"). . Jump back in the menu to the start window (as described in section 4. A flashing device address means that two devices are featured in the CAN network with the same device address. see sensor description. The light emitting diodes for the CAN bus connections on the web guider and the command stations illuminate green.Commissioning with command station DO 200. as well as the correct CAN addressing of the individual components.).e. If a light emitting diode illuminates red. There must not be anybody present in the web guider's danger area during commissioning or operation. Press "Acknowledge" key and also "Increase value". 5. ready. Position selection bar on "Rescan Cannet". 5. Check CAN bus connections. Check the individual connecting cables are correct. there is a malfunction on this CAN connection. Check device and CAN cabling. Commissioning with command station DO 200. Connect all the web guider's equipment to the operating voltage. check and set if necessary (e. Position sensor. the value in the parameter "arrow direction" in the command station must be inverted as follows: HELP F1 F 2 F 3 F 4 + System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply Start Setup mode. Please observe the locally applicable and customary safety and accident prevention regulations. Press "Acknowledge" key. If the arrow points in the opposite direction. This setting defines the allocation of the keys.1 Setting direction of web travel on the command station Direction of web travel on the overall machine The direction of web travel arrow in the display on the command station must match the direction of web travel in the overall machine.g. adjustment etc. i. A prerequisite for continued commissioning is complete mechanical assembly. KAP--250943-DE-01 A Page 9 . 1(FR5001) 0. Press "Acknowledge" key.2(FR5001) 0. Press "Acknowledge" key. Press "Acknowledge" key.A (*ZC4071*) ZC 4071 keyboard settings keyboard usage arrow direction used sensor values used add. A Page 10 .8(AK 4022) 0. Invert parameter value.A (*ZC4071*) ZC 4071 keyboard settings width user parameter special keys Position the selection bar on the command station "*ZC 4071*".Commissioning with command station DO 200..B(LK4203) 0. CAN 0. The actual state of the parameter is marked by a " * " in the parameter. The direction of web travel has been changed on the command station. The " * " changes to the parameter value selected.. values width 0.) (Center Switch) 0. Position the selection bar on the parameter heading "keyboard settings". Press "Acknowledge" key. Press "Center mode" key. 0. Position the selection bar on the value that is not in use. Leave Setup mode.5(RK4.A(*ZC4071*) arrow direction ( * ) Normal ( ) Inverted Position the selection bar on the parameter "arrow direction".A(*ZC4071*) 0. 1". If two or more guiders are connected together on a network. The actuator should therefore be in the required center position before the initialization run. These positions are saved in the guider. 1 support calibration save back parameter save parameter device reset Position the selection bar on the master device.1(FR5001) 0.) camera cal..5 (RK 4. Leave Setup mode. Position the selection bar on "Service Functions". Position the selection bar on "Rescan Cannet". at this point the required guider must be selected.A(*ZC4071*) 0.5(RK4.. A Page 11 . + System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply CAN 0.B(LK4203) 0.. Press "Acknowledge" key. Position the selection bar on "actuator calibr.5 (RK 4.5. Start Setup mode.. The actuator's initialization run is performed.8(AK 4022) 0. standard camera cal. Press "Acknowledge" key and also "Increase value". Press "HELP" key. 5. pattern actuator calibr. Press "Acknowledge" key..2 Actuator initialization run During the initialization run the guider detects the two mechanical end points (actuator stop) and the actuator limit switches.. this chapter must be undertaken for each guider installed. Press "Acknowledge" key. Press "Center mode" key.2(FR5001) 0.Commissioning with command station DO 200. address X.) Set Address Set Default Error List Possible Errors Properties Service Functions Reset 0.) (Center Switch) 0. In addition the actuator's start position is saved as the center position. If two or more digital guiders are connected together on a network. address X. If two or more guiders are connected together on a network.1(FR5001) 0.. at this point the required guider must be selected.Commissioning with command station DO 200.5. controller Position the selection bar on the master device.2(FR5001) 0. Press "Acknowledge" key. Press "Acknowledge" key and also "Increase value". 5..) RK 4004 webedge offsets webedge controller servo configurate Pos. CAN 0...5 (RK 4.A(*ZC4071*) 0. Press "Acknowledge" key..) (Center Switch) 0.8(AK 4022) 0.. Press "Acknowledge" key. the direction of rotation of the motor must be inverted: HELP F1 F2 F3 F4 ESC + System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply Start Setup mode. 0.5 (RK 4.) reserved 21 defect range ± servo configuration motion direction motion range total positionrange + positionrange - Position the selection bar on parameter "motion direction". If the actuator moves in the opposite direction.5(RK4. Position the selection bar on the parameter heading "servo configurate".3 Checking effective direction for manual mode In the "manual" operating mode the actuator must move in the same direction as the symbol on the key that is pressed. A Page 12 . Press "Acknowledge" key.B(LK4203) 0. Position the selection bar on "Rescan Cannet". If the effective direction for the manual mode has been inverted.0 1.2 must be performed again. Press "Center mode" key.0 Invert parameter value.Commissioning with command station DO 200.) motion direction nb : min : def. : max : 24 0. chapter 5. If two or more digital guiders are connected together on a network. this chapter must be undertaken for each guider installed. Leave Setup mode. or Change "1" to "0" 0 The effective direction has been changed.0 0... 0.5 (RK 4. A Page 13 . Change "0" to "1". On a winder. dir. If the sensor's field of view is covered. the reel moves in the direction of the sensor when the sensor is clear. the reel moves in the direction of the web if the sensor is clear. On an unwinder. Position the selection bar on "Rescan Cannet". The sensor is therefore positioned with the reel. If the sensor's field of view is covered. Check the setting: + System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply Start Setup mode. the parameter value for "P13 prop range ±" on the control card must have a positive sign (no sign). dir. In the automatic operating mode.5 Effec. for automatic mode on an unwinder For an unwinder it is not necessary to make any settings for the automatic mode. the actuator movement is reversed. Press "Acknowledge" key. for automatic mode on a winder On a winder the sensor is mechanically linked to the reel.Commissioning with command station DO 200. the parameter value for "P13 prop range ±" on the control card must have a negative sign (no sign).4 Effec. A Page 14 . Press "Acknowledge" key and also "Increase value". In the automatic operating mode. 5. 5. the actuator movement is reversed. 0 10.0 mm 0.) prop range ± nb : min : def. controller Position the selection bar on the master device. 13 -2000. at this point the required guider must be selected.5 (RK 4.. Press "Acknowledge" key.) RK 4004 webedge offsets webedge controller servo configurate Pos. Press "Acknowledge" key.. Note parameter value displayed. Position the selection bar on the parameter heading "webedge controller". If two or more guiders are connected together on a network.0 10. e..) webedge controller prop range ± dual-rate width dual-rate level velocity auto velocity pos velocity jog 0. : max : -10. A Page 15 .0 mm Press "Decrease value" key until the original value with a negative sign is displayed.A(*ZC4071*) 0..0 2000.1(FR5001) 0.2(FR5001) 0..5(RK4. Leave Setup mode. The parameter value is displayed...0 The effective direction for the winder has been changed.5.) (Center Switch) 0.g.8(AK 4022) 0.5 (RK 4. : max : Position the selection bar on the parameter "prop range ±".5 (RK 4.0 mm 13 -2000. this chapter must be undertaken for each guider installed.0 10. address X. CAN 0.0 2000..Commissioning with command station DO 200. Press "Acknowledge" key. If two or more digital guiders are connected together on a network.B(LK4203) 0. 0.. 10..5 (RK 4. Press "Center mode" key.) prop range ± nb : min : def. The web guider is now ready. In the majority of cases a good result will be obtained with this setting.6 Special settings If necessary.Commissioning with command station DO 200. automatic mode Actuating speed. manual mode Actuating speed reduction on a web fault Sensor emergency guiding Adaptive gain End position pre-warning Programmable digital inputs Run-up ramp in manual mode Dynamic motor current increase A Page 16 . see chapter "Optimization". various settings can be optimized. Should this not be the case. Commissioning is then complete for standard applications. the settings for the following functions can be referred to in the description for the control card RK 4004: Step size for web offset using keys Oscillation Proportional range (control loop gain) Actuating speed. 5. F4 KAP--250276-EN-01 A page 17 . A tick displayed in front of a group indicates that the latter has been selected for subsequent operation.2 Actuating element operation HELP F1 F2 F3 Select center mode The web control is switched off. F2 F3 F4 Select group Via the "Decrease value" key each group may now be selected by the selection bar. 6. Quit multi-operation menu Press "Acknowledge" to quit the multi-operation menu. All groups featured will be displayed. before operation each individual control loop for which the following operation sequence is to be applicable must be selected via the "multi-operation" function. The remaining numbers indicate the groups selected. press "F 4" and press again to remove ticks. Operation with command device DO 200. Before inserting a new web always set the actuating element to "center" mode first. 6. Enable web guider operating voltage 6. the web guider positions itself at the set center position. Risk of injury! If two or more digital guiders are networked. Select the individual groups one after another via the "Decrease value" key and make your selection. Only insert web when the web guider and processing machine are switched off. To set a tick.1 Multi-operation (if featured) HELP F1 Select multi-operation menu Press "F 4" to start the multi-operation menu. User group The group selected by the selection bar prior to quitting the menu is now selected as user group.Operation with command device DO 200. The first number indicated in the "Group" display represents the user group. is documented in the sensor description of the coloured line sensor. center position or manual mode. light up.Manual mode: the actuating element may be positioned at the required location via the "Increase/Decrease value" keys. Select required actuating element operating mode Automatic. LEDs 1 and 7. dark line. F2 F3 F4 HELP F1 F2 When using a coloured line sensor. the web guider will go into automatic mode immediately. colour contrast). A page 18 . set the edge sensor at the web/line so that only the two LEDs in the center. By pressing "F 1" the actuating element is always switched to "manual". HELP F1 Set web offset to "0" Press the "Increase/Decrease value" keys at the same time. use "F 1" to switch between light line. set the edge sensor so that the center of the scanning range is located at the web/line set position.Automatic mode: if the guider block is not connected. F3 F4 HELP F1 F2 F3 F4 Set web offset Use the "Increase/Decrease value" keys in automatic mode to set a web offset. If the web/line is not located at its set position or no web/line is available. dark line and colour contrast. F3 F4 HELP F1 F2 . F3 F4 HELP F1 F2 . How a guiding criterion is taught (light line. Set the sensor manually to its outer position (away from the web) Insert web Positioning the sensor manually If the web/line is located at its set position.Operation with command device DO 200. HELP F1 F2 F3 F4 A page 19 . Enter time Press the acknowledge key again to enter the time (oscillation time for a cycle) via the "Increase/Decrease value" keys. the switch status is indicated on the display. Switch oscillation ON/OFF Press "Increase/Decrease value" to switch oscillation ON/OFF.3 Oscillation HELP F1 F2 F3 F4 Select oscillation menu Press "F 3" to start the oscillation menu for entering the oscillation stroke and time. 7.Operation with command device DO 200. Press the "Increase/Decrease value" keys to enter the required amplitude (oscillation stroke). Quit the oscillation menu Press "Acknowledge" again to quit the oscillation menu. Enter amplitude To enter the amplitude (oscillation stroke) the acknowledge key must be pressed. A page 20 .Operation with command device DO 200. 6. velocity auto 20 mm/s Set position (sensor measuring range center ) Control deviation of 1.1. If the position controller is set with too great a degree of sensitivity.5 15 mm/s 8 mm/s control deviation Positioning velocity .6. the greater the amplification of the web guider will be.3. KAP--250547-EN-01 A page 21 . prop range ± 2. The steeper the characteristic curve the greater the positioning velocity will be in the case of a control deviation and the system thus more sensitive.1 Optimization premises Amplification too high Amplification right Amplification too low Amplification is correctly set if. The level-out behavior of the web guider provides further data on the amplification. the effective direction is thus inverted in automatic mode.). Optimum amplification may be determined with a characteristic curve tracer.1. Optimization 7. velocity auto") is.) will become steeper. Velocity correction established correction positioning velocity depending on proportional range Proportional range .5 mm By reducing the proportional range the characteristic curve (see fig.Optimization 7. A change of the web position will change the web path. after brief overshooting the error is corrected. The positioning velocity of the actuator may be determined on the basis of the characteristic curve regardless of the control deviation.1. The smaller the set proportional range at a constant maximum positioning velocity (Parameter ". A negative proportional range causes negative amplification. In practice. In the case of too little amplification the control loop will be too slow. the guider will overshoot as well.0 3. amplification may also be determined by trial and error: While the web is controlled in the automatic mode it is necessary to shortly cover up the sensor measuring range (with a piece of cardboard for ex. 6. Select parameter ". A page 22 .5 mm the following positioning velocity will result: 15 mm/s for a proportional range of 2 mm 8.6 mm/s Reduce the proportional range by small steps only. see chapter "Setup-Editor".5 mm The values may also be calculated arithmetically: Amplification (G) = parameter . prop range ±" .71 1/s VK = 8.2 Optimizing the proportional range Select operational mode "Automatic" .1. If two or several digital controllers are networked it is necessary to select the equipment address of the relevant web guider before selecting the parameter.Optimization In this example a proportional range of 2 mm or 3.5 = 5.71 1/s VK = 1. 7.3. Modify parameter value as required.5 mm * 10 1/s VK = 15 mm/s Example 2: G = 20/3.1.6 mm/s for a proportional range of 3. Following each change of the parameter value a web deviation should be produced manually in automatic mode so that oscillation may be detected immediately. Smaller value = web guider more responsive Bigger value = web guider less responsive Each time the parameter value is changed the web should be deviated so that oscillation is detected immediately. Leave the setup mode after setting the proportional range.1.3. Reduce the proportional range until the guider starts to oscillate.5 mm * 5. If the control deviation is 1. Correction velocity (VK) = control deviation * amplification (G) Example 1: G = 20/2 = 10 1/s VK = 1. / Parameter .5 mm has been assumed at a maximum motion speed of 20 mm/s. The increase the proportional range again until no more oscillation may be observed. KAP--224104-EN-01 A page 23 . Maintenance 8. See support beam description.1 Sensor 8.4 Converter (optional) Maintenance may only be performed when the web guider and processing machine are switched off .3 Actuating element 8. Technical data subject to modification without notice.2 Support beam (optional) 8. See converter description. See actuating element description. Technical data The technical data depend on the devices implemented and are specified in the relevant descriptions.Maintenance / Technical data 8. See sensor description. 9. com E-mail
[email protected] 10 15 40 D-86136 Augsburg Phone (0821) 24 35-0 Telefax (0821) 24 35-6 66 Internet http://www.erhardt-leimer.com Erhardt + Leimer GmbH . 6.Description B Infra-red edge sensor FR 5001 / FR 5021 Software: 1. 4. ZC 3202-0001F_ZB ZC 3202-8001F_ZD 2 2 3 5 6 7 8 11 12 en General instructions Function Assembly Installation Commissioning Operation Parameters Maintenance Technical data BEA--220874-EN-10 . 2. 8. 3. 9. 5. 7. Function 2. 1. All jobs listed in this description should be performed by qualified or suitably instructed personnel only.1 Intended usage The E+L infra-red edge sensor FR 5001/FR 5021 scans the edges of opaque materials (threads/stripes/mesh) such as paper. The manual is part of the package supplied and should be read carefully prior to assembly. 2. - in accordance with the operating instructions.2 Design Lens LED strip display Socket Membrane keyboard „Operational“ LED Securing drill holes B page 2 BEA--220874-EN-10 . 2. General instructions 1.1 Explanation of symbols jobs to be performed important information and instructions 1. carpets or tightly knit textiles without touching.2 Operating manual Please keep the above in a safe place and make accessible to personnel at all times. operation and maintenance. The Infra-red edge sensor should only be used - in perfect technical condition.Infra-red edge sensor FR 5001/FR 5021 1. - for use as intended.3 Safety instructions Never touch the edges of running webs. The web must run at a 90° angle to the edge sensor (see fig.1 Edge sensor with reflector bracket Mount the edge sensor on the first third of the web guider exit path (see actuator description). If the LED beside the strip of LEDs lights up green. This infra-red LED projects light onto the micro-prism reflector located behind the web via a mirror. reliable web edge (narrow thread) detection is limited. Edge sensor measuring range The edge sensor measuring range is ±10 mm and has a resolution of 512. At the same time.Infra-red edge sensor FR 5001/FR 5021 2. This output value can be used to e. depending on how far the web covers the measuring range.g. The reflected light is reflected onto the CCD array via the telecentric optical unit. Web Edge sensor Edge sensor Reflector bracket The web height during travel may change to any degree with edge sensor FR 5001 but must not however touch the edge sensor or reflector. The edge sensor outputs the web edge position value for this range. At a distance of 0 - 140 mm. Assembly 3. the edge sensor is signalling that it is operational. below). BEA--220874-EN-10 B page 3 . trigger a digital web controller. The signal is converted in the microprocessor into an output value proportional to the position of the web edge and conveyed to the CAN bus. The CCD elements can cope with a higher signal level when thus illuminated. Edge sensor measuring range Measuring range ±10 mm 3.3 Operating principle The edge sensor operates on a light-sensitive barrier principle and uses an infra-red LED as light source. With edge sensor FR 5021 the web should be 140 -160 mm (as measured from the lens) away from it. the current web position in the measuring range is indicated on the LED strip display. The reflector reflects back the light according to a retroreflecting principle. 3.Infra-red edge sensor FR 5001/FR 5021 3. The optimum web position is a clearance of 180 mm.2 FR 5021 mounting clearances Thread(stripe) or mesh-type web edge The distance between the edge sensor lens and the reflector must be 240 to 320 mm.1 FR 5001 mounting clearances Flat. The height at which the web travels between the edge sensor and reflector may vary to any extent but must not touch the edge sensor or reflector.2 Separate edge sensor and reflector Mount the edge sensor and reflector on the first third of the web guider exit path (see actuator description). Reflector Edge sensor parallel to the reflector Reflector 3. The web should not be located outwith this range as otherwise reliable web edge (narrow thread) detection is limited.2. The reflector must not be mounted in the 0 - 240 mm area. The web height during travel may change to any degree in the shaded grey area (140 - 240 mm). Mount the reflector parallel to the edge sensor. B page 4 BEA--220874-EN-10 . The web must run parallel to the reflector .1). homogenous web edge The distance between the edge sensor lens and the reflector may be 20 to 500 mm. To avoid any self reflection caused by the web.2. the edge sensor must be tilted towards the reflector by 10° to 15°. Mount the edge sensor so that the web runs at a 90° angle to the edge sensor. This dimensional restriction does not apply to permanently mounted E+L reflector brackets (section 3. Installation Protect signal leads and run apart from heavy current-carrying leads. If the web is subject to a high degree of static charging we recommend you link the edge sensor housing to the machine frame. These ensure that the edge sensor housing and the signal lead insulation are conductively connected.Infra-red edge sensor FR 5001/FR 5021 3. Pull off the union nut on the sensor cable. BEA--220874-EN-10 B page 5 . The service unit must meet the following conditions: - Oil-free - Operating pressure 2 bar - Pore size < 5µm Clearing device If the clearing device is mounted at the customer. Secure the signal lead with a cable clamp.3 Clearing device (optional) The optional clearing device must be connected to the customer’s compressed air supply using a service unit with a submicron filter. the nozzle openings must be aligned with the sensor and reflector. Nozzle openings 4. see block diagram). unit number „2“ Direction of web travel = Processing direction for the entire system The group number depends on the digital controller (identical to the group number of the web guider to which it belongs.1 and 5.Infra-red edge sensor FR 5001/FR 5021 5.2.1 Setting group and device numbers Edge sensor on right in web direction of travel. Commissioning On compact units. a further 20 seconds the edge sensor switches into setup mode. 20 seconds. Press the "GRP" and "DEV" buttons on the edge sensor at the same time. Set the controller to "center position" mode. unit number „1“ Edge sensor on left in web direction of travel. the group and device numbers are stored and setup mode quit again. After approx. 5. The LEDs stop flashing and stay on permanently and the group number (GRP button) and unit number (DEV) can be changed. no adjustment to the edge sensor is needed on first-time commissioning. Edge sensor on left of web direction of travel Unit number 2 Group number 0 Processing direction for the entire system Group number 0 Unit number 1 Edge sensor on right of web direction of travel Example: setting the group and unit numbers B page 6 BEA--220874-EN-10 . If you have ordered these control components separately and wish to construct your own operable control loop or if edge sensors are supplied but not pre-mounted you must perform the steps described in section 5. After about 6 seconds the group and unit numbers on the LED display will start to flash. If the „GRP“ and „DEV“ keys are not pressed for longer than approx. the edge sensor can be manually positioned at the web edge. If the web is not in its set position or no web is available. The edge sensor calibrating process is initiated by changing parameters. 1 and 7. no web or reflector joints should be located in the sensor visual range . Set the web offset on the digital controller to „0“. locate the edge sensor on the web so that only the LEDs in the middle. locate the edge sensor so that middle of the scanning range is on the web edge set position. During calibration.2 Calibrating the edge sensor Please observe the following when calibrating the edge sensor: - - - the sensor must be mounted mechanically correctly. If the "Operational" LED lights up red there must have been a error during calibration. 6. clean the lens and reflector with a soft dry cloth. Position the edge sensor manually: If the web is in its set position.9. Web edge set position BEA--220874-EN-10 B page 7 . . Operation LEDs 7 and 1 are on Positioning the edge sensor With the help of the row of LEDs on the receiver. Enter the edge sensor group and device numbers on the command station. Select parameter 4. only light up. repeat calibration and check the error message in parameter . When calibration is finished the "Operational" LED will light up green and the yellow strip LEDs 0-7 will go on..Infra-red edge sensor FR 5001/FR 5021 5. Select parameter 3 and enter value 10. the yellow strip LEDs 0-7 and 1-8 will flash in alternation and the "Operational" LED will light up red. 00 10.. You can see which CAN data protocol is used from the number in parameter ". . or RT . .3....00 -10..1 Parameter list In setup mode setup parameters can be displayed and to a certain extent. .. • . The parameter numbers are listed in the No. start service 0 0 199 - X X .. To enter setup mode from the edge sensor. you will need a command device DO .1 0..X 0 Max X. Parameters 7. The parameter list applies for the CAN data protocols PR 1 and PR 2.3 1 - X X X X "1" = scanning direction turned (edge sensor turned by 180°) . the value of which cannot be changed. • .0 4.5. Name edit device edit group reset settings Default X.Infra-red edge sensor FR 5001/FR 5021 7. The Default field indicates the standard settings. The fields indicate whether each parameter is used in the related CAN data protocols.4. • resolution abs.0 0 1.2.4. No..6.1 4. If a dot (•) comes after the parameter number this indicates that it is a display parameter.. • .. are the permissible limit values respectively...X 2 Unit hex hex - PR PR Description 1 2 X X X X X X Device number (see block diagram) Group number (see block diagram) Works setting 0 = no function 1 = E+L basic settings 2 = internal value specification (default) Starting a function 0 = no function 1 = reset 2 = save parameters 10 = perform sensor calibration Software version Software version Edge sensor mounting "0" = standard ..F 7.0..8. • . The Description explains the parameter function. FR 5001 FR 5001 mounting norm/rev 1. changed.X 0 Min X.4.7..00 1024 10. and Max. The unit is indicated in the Unit field. Min.3 0 1.00 0 1024 10. field of the table.1.00 mm mm X X X X X X Available sensor measuring range in pixels Available sensor measuring range in mm Actual edge position in mm B page 8 BEA--220874-EN-10 .. range +/position 1024 10. in the Name field the abbreviation.1 4. FR 5001".X X. 1.8 0..1.4. • .1. Entry for the support address The position of the support is inverted and added to the sensor signal.1. (invalid state signal is emitted by the CAN) Distance between sensor and reference point Entry for the support address The position of the support is added to the sensor signal and the value sent over the CAN bus..” = sensor not calibrated Display brightness 0 = minimum brightness 15 = maximum brightness Display mode 0 = normal display (web edge is displayed as deviation from the sensor center) 1 = web edge is displayed as illuminated band Edge sensor interior temperature in °C Transmitter brightness 0 = maximum brightness 255 = minimum brightness Infra-red diode 0 = ON 1 = OFF Reverse sensor signal 0 = normal 1 = reversed Maximum brightness value Infra-red edge sensor FR 5001/FR 5021 0 = Flat.3" = edge sensor over-exposed (direct sunlight on lens) ".8.1..1.4.9.9.0" = no error ".1. invert support pos 0 0 1 - - X BEA--220874-EN-10 B page 9 .. invalid state flag 0 0 1 - X X . ." = error during saving (send in sensor) “1.1.1. 0 0 0 0 255 1 - X X X X .2.5.1.0. • temperature transm.0 3276. • Name error code Default 0 Min 0 Max 299 Unit PR PR Description 1 2 X X Error messages ". homogenous web edge 1 = Thread(stripe) or mesh-type web edge Sensitivity of thread detection 10 = sensitive 100 = insensitive Note! High sensitivity level also means a high level of sensitivity to soiling.3. • . and the value sent over the CAN bus.2. Web guider blocking 0 = blocking OFF 1 = blocking ON.2" = edge sensor under-exposed (lens or reflector soiled) ". display brightness display mode 8 0 15 - X X . • 0 0 1 - X X . mount position use supportadr 0 0.." = dark threshold too high (send in sensor) "..2. Dirt deposits are detected as a web edge.7 F.F mm hex - X X .1.5.1. . 30 10 100 - X X . - limit 0 0 1 - X X .0. 0 0 1 - X X .4" = CCD chip error ". position norm/rev maximum pixel thread detection diff.2.2. brightness IR LED on/off 0 0 -60 0 150 255 - X X X X ..6.5" = operating temperature exceeded or not attained (temperature < 0 °C or > 60 °C) Calibration errors: ".1" = lens or reflector damaged or soiled ".Infra-red edge sensor FR 5001/FR 5021 No. .6.7.0 -3276." = white threshold too low (repeat calibration) ". The web guider is blocked if there is no web edge in the scanning range.. plastic splinter etc... If the degree of brightness is less than 2/3 of the total brightness (<67 brightness value) and brightness contrast exceeds a width of more than 3 pixels. What to do: clean the edge sensor lens and reflector. Error message: .2. .. Brightness values Pixel Alien object Error message 1 Brightness values Pixel Error message: .g.2 "Edge sensor under-exposed" The transmitter brightness is regulated so that the receiver elements that are not covered by the web reach an approx. The main error messages are listed below.. What to do: shield the edge sensor from external light (e. Every second LED on the illuminated LED band flashes. Error message 2 and 3 B page 10 BEA--220874-EN-10 . artificial lights). Error message .2" is output. 7.. Error message: .. a ". brightness value of 100. error ". grain of sand.. Error code (parameter 9) Any edge sensor errors that may occur are displayed in parameter 9. error ".Infra-red edge sensor FR 5001/FR 5021 No.3 "Edge sensor over-exposed" If a brightness value of 100 (parameter 16) is exceeded given minimum transmitter brightness (parameter 13 = 255).3" is output.9. .1" error shall be emitted. If a brightness value of 100 (parameter 16) given maximum transmitter brightness (parameter 13 = 0) is not achieved.3. thread.g.) located in the edge sensor scanning range in addition to the web edge is represented as a dark spot on the scan. Name disable expos ctrl Default 0 Min 0 Max 1 Unit PR PR Description 1 2 X X Deactivate the exposure controller If this value is set there is no automatic exposure control. This parameter will not be saved and must be set if required.1 has no function for edge sensor FR 5021. Every second LED on the illuminated LED band flashes.1 "Lens/reflector soiled" An alien object (e.2 Error messages . sunlight. What to do: clean the edge sensor lens and reflector. error 5 s must be available and the web edge positioned within a range of 0 % to 80 % of the sensor measuring area. Maintenance Maintenance work should only be performed when the processing machine is switched off. clean the lens and reflector regularly with a dry or damp cloth.Infra-red edge sensor FR 5001/FR 5021 Output range for error messages Brightness values Pixel The following applies to all error messages: For error messages to be output. BEA--220874-EN-10 B page 11 . Output range for error messages 8. Damaged reflectors must be replaced. Depending on the ambient conditions. 2 mm Ambient temperature +10 °C to +50 °C Storage temperature -20 °C to +80 °C Cable length max. 8 m Reflector to edge sensor distance FR 5001 20 - 140 mm / 240 - 500 mm FR 5021 240 - 320 mm Protection class max. 300 g Dimensions see attached dimensioned drawing Operating pressure clearing device 2 bar Pore size <5 µm Technical data subject to modification without notice . Technical data Operating voltage Nominal value 24 VDC Nominal range 20 - 30 V DC (incl.02 mm (64 pixels x 16 subpixels) Fabric and stripe thickness FR 5001 - FR 5021 min. 0. IP 65 with suitable connector inserted Weight ca. residual ripple) Current input approx.com E-mail info@erhardt-leimer. 80 mA Scanning frequency 200 Hz Measuring range ±10 mm Measuring range resolution 0.erhardt-leimer.com 9.Erhardt + Leimer GmbH Postfach 10 15 40 D-86136 Augsburg Telephone (0821) 24 35-0 Internet http://www. Description D Reel station WS with DC actuator AG 2571 / AG 2671 / AG 4571 / AG 4671 en 1. 3. General instructions Function Assembly Installation Maintenance Technical data 2 2 3 5 5 6 BEA--250206-EN-03 . 2. 4. 6. 5. and a threaded ball screw Threaded ball screw DC actuator Articulated joint 2. The DC actuator consists of the following components: . 2.2 Explanation of symbols Keep the above in a safe place.DC gear motor . accessible to personnel at all times.2 Design Reference switch Incremental encoder Mounting bracket D page 2 BEA--250206-EN-03 .1 Description 1. the reel is positioned correctly for feeding (unwinding) or taking off (winding) the web at the right place for the process.two mounting brackets . The actuator should not be used for hoisting the batch.articulated joint .Reel station WS 1.reference switch . Function The E+L reel station WS may only be used for web guiding on winds and unwinds.1 Purpose 2. By axially offsetting the reel station.incremental encoder . General instructions 1. The only purpose of the reel station is to move the batch horizontally. jobs to be performed important information and instructions sections of the text particularly worthy of note to guarantee the safe operation of the reel station. types differ in size and technical data only. On unwinding processes. 3.Reel station WS 2. The incremental encoder has a resolution of 32 pulses per revolution. The sensor is mechanically secured at the machine infeed for this purpose. the DC actuator is switched off before the end positions are reached. The sensor must be mechanically secured to the reel station for this purpose. The various AG .. During normal operation.3 Operating principle On winding processes.. The reference switch is needed as a reference point for the digital controller and is used to re-calibrate the incremental encoder on the DC actuator. In the event of a malfunction the DC actuator is automatically switched off via the current controller when it reaches the mechanical end position.. the reel station and thus the web are adjusted to the set position. the reel station is subsequently positioned according to the changing the web position. the end positions of the DC actuator are electronically limited by the incremental encoder (position transmitter). Assembly 3.1 Layout configuration Unwinding Figure 1 Please observe the locally applicable and professional safety and accident prevention regulations during assembly! Winding Figure 2 Figure 3 Figure 4 LR Direction of production from left to right RL Direction of production from right to left RL Direction of production from right to left LR Direction of production from left to right BEA--250206-EN-03 D page 3 . 2 Application instructions 1 2 3 4 Guide path DC actuator Guide roller Platform 5 6 7 Sensor Machine guide roller Reel 7 1 6 6 5 1 7 3 5 3 2 Unwind station 4 4 2 Wind station 3.4 Sensor (5) Unwinds: on unwinds. To achieve a stable control loop. Winds: on winds.Ι .5 DC actuator (2) Assemble the DC actuator according to the dimensioned or setup drawing. the reference number shows A/B.LR Direction of production (LR/RL) Drive on side (Ι/ΙΙ) Sensor on side (A/B) Figure No.3 Guide path (1) The guide path is that from the guide roller (3) to the machine guide roller (6). To achieve a stable control loop. the longer the guide path should be. the sensor or sensors must be secured to the reel station. See sensor description.25 and 0.B . (1/2/3/4) If two sensors are used.5 x web width. Depending on the sensor used. the sensor or sensors must be secured to the machine. the scanning point should be as close as possible to the machine guide roller. The stiffer the web. 3. further aspects must be taken into account during assembly. which is mentioned in the order confirmation. is set-up as follows: 1 . 3. D page 4 BEA--250206-EN-03 .Reel station WS The mounting reference number. the scanning point should be as close as possible to the reel station guide roller. 3. The length of the guide path should be between 0. 6 Reference switch (8) The reference switch reports the position of the actuator to the controller. The DC actuator must therefore be in perfect parallel alignment with respect to the servo component.. The actuator should be mounted as follows: when the servo component (batch) is in its center position the DC actuator should also be in its center position (center of the traverse). . The reference switch is works set to half the traverse. There is no movement possible along axis 2. If the DC actuator has to be replaced the following should be observed: Disconnect the reel station and the entire web guider from the power Loosen plugs/clamps on DC actuator AG .. If the actuating elements of the reference switch touch the customer's machine mechanically. the entire reference switch with the actuating element may be turned along its axis. Run the leads according to the attached wiring diagram. 4. BEA--250206-EN-03 D page 5 . See "Digital web controller" operating instructions. 5. Reference switch Actuating rod 3. Adjust the control rod so that it covers half the reference switch when the servo component (batch) is in its center position. Depending on its mounting location. the effective direction of the DC actuator may have to be reversed on commissioning. Axis 2 Parallel Linear guide 3.Reel station WS Axis 1 The maximum traverse of the actuator must be reached without the batch being set in motion mechanically. Alternatively. Installation Please observe the locally applicable and professional safety and accident prevention regulations.. The DC actuator can be moved along axis 1 only. If the limit switches are retrofitted ask Erhardt + Leimer for the connection diagram. Maintenance The DC actuator does not require maintenance. the traverse may be limited mechanically by limit switches.7 Limit traverse The traverse of the DC actuator may be limited electronically (see description chapter "Commissioning"). For this purpose loosen the fastening screws. 9 24 1000 8:1 32 0 .9 20 2400 11. Incremental encoder resolution pulses per revolution Nominal traverse. Perform initialization run (i.e. mechanic in ± mm 6.50 DC actuator AG 4571 24 2.50 DC actuator AG 4671 24 4. Proceed in reverse order to re-assemble.50 DC actuator AG 4671 24 4.9 10 2500 20.9 7.50 Subject to technical modifications without notice Protection class in IP 54 54 54 54 54 54 54 54 Rated current in A Transmission .50 Nominal positioning force in N DC actuator AG 2571 24 2.Postfach 10 15 40 D-86136 Augsburg Telephone (0821) 24 35-0 Telefax (0821) 24 35-6 66 Internet http://www.9 25 50 75 100 25 50 75 100 25 50 75 100 150 25 50 75 100 150 25 50 75 100 25 50 75 100 25 50 75 100 150 25 50 75 100 150 23 48 73 98 23 48 73 98 23 48 73 98 148 23 48 73 98 148 23 48 73 98 23 48 73 98 23 48 73 98 148 23 48 73 98 148 24 1000 8:1 32 DC actuator AG 2571 24 2. see "Digital web controller" operating instructions.9 10 2500 20.50 DC actuator AG 2671 24 4.1:1 32 0 .erhardt-leimer.9 7 5300 25. Technical data Operating voltage in V DC Nominal follow-up speed in mm/s Nominal traverse limited electronically in ± mm Ambient temperature in °C 0 .25:1 32 0 .5 5300 28:1 32 0 . adjust the center position.25:1 32 0 .50 DC actuator AG 4571 24 2.14:1 32 0 . Now remove the DC actuator.50 DC actuator AG 2671 24 4.com E-mail
[email protected] 15 3000 16:1 32 0 .com Erhardt + Leimer GmbH Loosen the DC actuator securing screws. 4. 5.Description H Command station DO 2000 / DO 2001 / DO 8101 General part en 1. 2. Function Assembly and installation Setup mode Commissioning Parameters Special applications Technical data 2 2 3 5 7 25 33 BEA--250732-EN-01 . 7. 3. 6. shielded and run away from heavy current-carrying leads. It comprises a housing and command unit RT 4071. 1. command station DO 2001 / DO 8101 with desktop housing for field mounting. All relevant settings that are the same for all versions are listed in this description.Command station DO 2000 / DO 2001 / DO 8101 Explanation of symbols = jobs to be performed = important information and instructions Due to the versatile application sectors of command station DO 200. Function Command station DO 2000 / DO 2001 / DO 8101 is intended for the operation of a digital guider. H Page 2 BEA--250732-EN-01 .. Please ensure that insulation is not damaged. Shield and run signal lines. Command station DO 2000 with hood is for mounting in a control console or cabinet. leads are properly secured. Connect CAN bus lines and power supply to the command station. As far as possible mount the command station in view of the web guider. 2. the overall description comprises a "General part" and the appropriate "Chapter description". The total length of the CAN bus line must not exceed 160 meters. Assembly and installation Please observe the locally applicable and professional safety and accident prevention regulations. Select "Keyboard" to quit setup mode. A cross is set via the "Acknowledge" key. In setup mode the parameter values may be displayed by any device in the CAN network and the modifiable parameter values also changed. tens. can be selected using the "F 2" key. The following diagram documents basic operation in setup mode how parameters are displayed and changed. The parameter value may be changed via the "Increase/decrease value" keys F2 To enter large numbers. Select the required parameter via the "Increase/decrease value" keys To change the parameter the latter must be opened via the "Acknowledge" key. In the case of round brackets () only one menu option may be selected. hundreds digit etc. setup mode may only be started once the password is entered. Setup mode is started by pressing "Acknowledge" and "Increase value" at the same time. If a password request is indicated on the display. Setup mode 3. Select the required device via the "Increase/decrease value" keys .1 Basic operation in setup mode Setup settings should be performed by qualified personnel only. with square brackets [] several. F2 Use key "F 2" to select each individual place. Select the "Show Cannet" menu option via the "Decrease value" key. + + Enter the password via the "Increase/decrease value" keys. H Page 3 BEA--250732-EN-01 . Select the required option via the "Increase/decrease value" keys. Then press acknowledge. the units.Command station DO 2000 / DO 2001 / DO 8101 3. 2. A flashing device address means that two devices are featured in the CAN network with the same device address. . either via PC Canmon program or command station DO 200.A(*ZC4071*) H Page 4 BEA--250732-EN-01 .1(FR5001) 0. 2. ESC 1. If the entire device designation flashes then the device is not featured (is not recognized via Canmon). Via key "ESC a stage may be jumped back by one level.6(RK4003) 0.2(FR5001) 0.2 Important additions Jump back to setup mode: During operation in setup mode one may "jump back" step-by-step or stage-wise. Device address Device designation Access to parameters may only be performed by one device.Command station DO 2000 / DO 2001 / DO 8101 3. ESC ESC ESC Quit setup mode: The following options of quitting setup mode are available: 1. "Center position" or "Manual mode" keys.7(RK4003) 0. Step-by-step jumping back as described in chapter 3.5(RK4004) (CenterSwitch) 0. Jump back in the menu to the entry window (as described in chapter 3. CAN 0.1 "Basic operation in setup mode". Setup mode is quit regardless of position via one of the three "Automatic".1 "Basic operation in setup mode"). press "Acknowledge" twice to quit the "Set Address" menu. 4.A(*ZC4071*) Set Address Set Default Error List Possible Errors Properties Service Functions Reset All devices in the system must be connected for commissioning purposes (supply voltage / CAN bus) and be connected to the power.A(*ZC4071*) 0. Select parameter "keyboard address 1" and enter the device address of the virtual command station in group 1. Commissioning 4.1(FR5001) 0. Set the selection bar on command station (∗ZC 4071∗) and press "HELP"...8(AK 4022) 0. Quit setup mode..1 Address setting System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply CAN 0. Select the appropriate "keyboard address 2 . On compact systems (those planned by E+L) the address of command station DO 200.g.5(RK4004) (Center Switch) 0. Should the command station be ordered separately (e. 1..A HEX BEA--250732-EN-01 H Page 5 . Quit setup mode. is preset. Select the "Set Address" menu and press "Acknowledge". 7" parameters one after the other and enter the device addresses of the virtual command stations in groups 2 .1) until the "SystemMenu" window. Press "Acknowledge" to quit the "Set Address" menu.B(LK4203) 0.2(FR5001) 0. Position the selection bar to "Rescan Cannet" then press "Acknowledge". as a spare part). Press "Acknowledge". the device address must be checked/set as follows: Work through setup mode (see section 3. The set command station device address is now displayed.8 virtual command stations must be entered in the command station parameter field as follows: Start setup mode. otherwise set the device address as follows: Set the group number (Group) via the "Increase/Decrease value" keys. 7 (if featured).Command station DO 2000 / DO 2001 / DO 8101 4.2 Device addresses of virtual command stations (with multi-command only) virtual keyboards keyboard address 1 keyboard address 2 keyboard address 3 keyboard address 4 keyboard address 5 The device addresses of the 2 . If the set address is identical to the address in the block diagram. Enter the device number (Device) via the "Increase/Decrease value" keys. after the third entry of an incorrect password. no password will be requested (status on delivery).Command station DO 2000 / DO 2001 / DO 8101 4. To assure that no unauthorized persons may enter setup mode. to re-enable it. If parameter value "0" is entered. a commentary entered in the error memory. Switch off the power briefly on command station DO 200. The password may be freely selected between 1 and 32767.3 Allocate password All settings in setup mode may be protected by a freely selected password. Settings in setup mode are only possible following password entry. H Page 6 BEA--250732-EN-01 . Select the "customer PIN" parameter in the device (∗ZC 4071∗) and enter a five-place numerical password. Should unauthorized persons attempt to establish the password by entering numbers. Quit setup mode. we recommend that a password is defined as follows: Start setup mode. setup mode is inhibited and in addition. 1.. . Details written in italic in the parameter lists (Description field) are texts indicated in the command station display field. .7.5. Name ZC 4071 keyboard settings keyboard usage Default 1. used sensor values 0 0 FFFF BEA--250732-EN-01 H Page 7 . The texts are always displayed in English. Min and Max are the respective permissible values.8. Parameters The parameter abbreviation is listed in the Name field.1 7 Unit E +L Description Software version Parameter title Operating mode keyboard usage 0 = Web guider Webguider 1 = Support Keyboard Support 2 = Tension Keyboard Tension 3 = Prepositioning Keyboard Prepositioning 4 = ELSTRETCHER Keyboard ELSIS 5 = ElectroPalm Keyboard ELSTRETCHER 6 = ELSIS Keyboard 7 = Set value monitoring Target Control display direction of web travel 0 = normal (direction of web travel to right) Normal 1 = invers (direction of web travel to left) Inverted HEX Devices used (error monitoring) Support / Webguider . . The Default field indicates the standard settings.. parameter list No. The unit is indicated in the Unit field. 5. The Description explains the parameter function. regardless of the operating language selected.Command station DO 2000 / DO 2001 / DO 8101 5.. 1.Keyboard: 0x0001 = Right Sensor 0x0002 = Left Sensor 0x0004 = Right Sensor1 0x0008 = Left Sensor1 0x0040 = Pivoting Frame 0x0080 = Right Support 0x0100 = Left Support 0x0200 = Right Support1 0x0400 = Left Support1 / Lengthmeter ZC5000 0x0010 = Line Sensor 0x0020 = Line Sensor1 Tension-Keyboard : (DC 6000) 0x0001 = Velocity 0x0002 = Tension Right 0x0004 = Tension Left 0x0008 = Speed 0x0020 = Sum 0x0010 = Sum1 0x0040 = Controller Output 0x0080 = Diameter Actual Tension-Keyboard : (ZC 4081) 0x0001 = Tension Right 0x0002 = Tension Left 0x0004 = Tension Right1 0x0008 = Tension Left1 0x0020 = Sum 0x0010 = Sum1 .0 0 Max... arrow direction 0 0 1 .6.1 0 Min.1 Command station DO 200.4. FF) .0 0. . cameras VS 35X..6 in own group CAN address of the left support beam X.0 0.7F) PPP -> Parameter number (04.7F) PPP -> Parameter number (04.1.4 0.5.FF HEX . 1 = Web width.2.F 2 .3.1. Left 0x0002 = Mount Pos Right 0x0004 = Web Offset 0x0008 = Guide Target 0x0010 = Guide Position 0x0020 = System Mode 0x0040 = Width 0x0080 = Prepositioning 0x0100 = Web Speed Parameter title 0 0 2 Web width output 0 = no output No Width 1 = output activated Show Width 2 = inverted output Inverse Width 3 = display actual value Width Control Value HEX HEX HEX HEX CAN address of the right sensors X.. FFFF Unit HEX Description Used devices (error monitoring) 0x0001 = Mount Pos.4 0.1.7F) PPP -> Parameter number (04. X..0 0.0 0.2.1 .4.7 in own group Display resolution (decimal points) 0 = no decimal point No Point 1 = one decimal point One Point 2 = two decimal points Two Point Display selection 1 = only for VS 352.0 0.6 . number of motors 2 1 2 . X.CAN-Camera mm m Web width offset mm Web width offset m Display selection 0 = Support beam position Support Beam Pos.0 7F.1. width offset width offset big use sensors 0.0.0 ->X.0 7F.PPP) DD -> Device address (01.1.FF HEX Device parameter that may be adjusted on the operator level.0 7F. ...9. values Default 0 Min.. . parameter 4 0.FF) Device parameter that may be adjusted on the operator level..2.2.8.0 0.F 7.1 .1. X. parameter 2 0.0 0 1 -999.1.1 in own group CAN address of the left sensor X. right sensor adr left sensor adr right support adr left support adr display resolution 0. .0..0 ->X.2 in own group CAN address of the right support beam X.. Only VS 352.FF) Device parameter that may be adjusted on the operator level.PPP) DD -> Device address (01.F 7.0 7F.0 0.PPP) DD -> Device address (01. 0 Max.0 0.1.0 0 7. .4.9.0 0 0.0 0.7.7F) PPP -> Parameter number (04.0 0..PPP) DD -> Device address (01.FF HEX H Page 8 BEA--250732-EN-01 . edge position Web Width 2X = Use mount position values Use Mount Position 4X = Monitor support beam values Check Supports 8X = Change set value Change Target Value Parameter title 0..1. .6 .6.2.3.FF HEX .Command station DO 2000 / DO 2001 / DO 8101 No. width output mode .1.7 0. (DD.9 30000 1 . 2 = all other support beams. Name used add.2.9 -30000 0 999. parameter 3 0. (DD.1..2. .1.F 7..5. user parameter parameter 1 . .0 ->X. X.0 ->X.FF) Device parameter that may be adjusted on the operator level.2. . (DD. (DD..7 0. PPP) DD -> Device address (01.FF HEX .7F) PPP -> Parameter number (04.0 Max. (DD.7.FF HEX ..0 7F.FF HEX .1. (DD. (DD. service mode 0 0 FFFF HEX .PPP) DD -> Device address (01.7F) PPP -> Parameter number (04.2.FF Unit HEX Description Device parameter that may be adjusted on the operator level. parameter 9 0. (DD.2. .4...FF) Device parameter that may be adjusted on the operator level.0 7F.7F) PPP -> Parameter number (04.0 7F.0 7F. .0 0.7F) PPP -> Parameter number (04.3.2. 7F.2. parameter 8 0.2..7F) PPP -> Parameter number (04.3. 0. parameter 6 0.PPP) DD -> Device address (01..FF) Device parameter that may be adjusted on the operator level.6.PPP) DD -> Device address (01.8. special keys key Mode BEA--250732-EN-01 H Page 9 . Error 0x0010 = Service Functions 0x0020 = Show Properties 0x0040 = Device Reset 0x0080 = Set Default 0x0100 = Restore Param Parameter title 0 0 FFFF HEX Special key transmit mode XXX0 send to MCP channel Mcp Channel XXX1 send to edit channel Edit Channel XXX2 send to host channel Host Channel XXX3 send to service channel Service Channel XX1X Application command for Enter Auto CMD on Auto Key XX2X Application command for Enter Center CMD on Center Key XX4X Application command for Enter Manual CMD on Manual Key XX8X Application command for Enter HELP CMD on HELP Key X1XX Application command for Enter F1 CMD on F1 Key X2XX Application command for Enter F2 CMD on F2 Key X4XX Application command for Enter F3 CMD on F3 Key X8XX Application command for Enter F4 CMD on F4 Key If the application command is not activated the key value is transmitted to the key channel.0 0.FF) Device parameter that may be adjusted on the operator level.FF HEX . Name parameter 5 Default 0.3.9...3.3. parameter 7 0.0 Min.0.Command station DO 2000 / DO 2001 / DO 8101 No.3.PPP) DD -> Device address (01.PPP) DD -> Device address (01.0 0.. (DD.FF) Device parameter that may be adjusted on the operator level.. .FF) Service activation for user parameters 0x0001 = Set Address 0x0002 = Show Scan 0x0004 = Show Error List 0x0008 = Show pos..0 0. (DD..0 0..FF) Device parameter that may be adjusted on the operator level. parameter 10 0.0 7F.FF HEX .7F) PPP -> Parameter number (04. 3... enter HELP Key 0 0 FFFF HEX . F transmitted key code for Enter F2 Application command activated: Value -> DCCP D : Target device 0 .1. Name enter Auto Key Default 00A9 Min... FFFF Unit HEX Description transmitted key code for Enter Auto 00A9 -> SetPhoto 006F -> Trace Web 0-> Disabled Application command activated: Value -> DCCP D : Target device 0 . F CC: Application command 00 .6.3. enter F2 Key 0 0 FFFF HEX ..4. F transmited key code for Enter Manual Application command activated: Value -> DCCP D : Target device 0 . enter F4 Key 0 0 FFFF HEX H Page 10 BEA--250732-EN-01 . F .FF P : Parameter 0 .7.0..8....4.4.. F transmitted key code for Enter Center Application command activated: Value -> DCCP D : Target device 0 .FF P : Parameter 0 . enter Center Key 0 0 FFFF HEX . 0 Max...5.. enter F1 Key 00A9 0 FFFF HEX ..3... F transmitted key code for Enter F1 00A9 -> SetPhoto 006F -> Trace Web 0-> Disabled Application command activated: Value -> DCCP D : Target device 0 . F CC: Application command 00 .Command station DO 2000 / DO 2001 / DO 8101 No.FF P : Parameter 0 .9. F CC: Application command 00 . .FF P : Parameter 0 . F transmitted key code for Enter HELP Application command activated: Value -> DCCP D : Target device 0 . F CC: Application command 00 . F transmitted key code for Enter F4 Application command activated: Value -> DCCP D : Target device 0 ...3.... enter Manual Key 0 0 FFFF HEX .FF P : Parameter 0 .. F CC: Application command 00 .. enter F3 Key 0 0 FFFF HEX . F CC: Application command 00 .. F CC: Application command 00 .3.FF P : Parameter 0 . F CC: Application command 00 . F transmitted key code for Enter F3 Application command activated: Value -> DCCP D : Target device 0 .FF P : Parameter 0 .2.FF P : Parameter 0 . 0. .0 -> Keyboard deactivated Address of sixth virtual keyboard 0. .9. .4. HEX HEX HEX HEX HEX HEX HEX Parameter title Address of first virtual keyboard 0. virtual keyboards keyboard address 1 keyboard address 2 keyboard address 3 keyboard address 4 keyboard address 5 keyboard address 6 keyboard address 7 global settings keyboard mode 0.F 7. key filter 2 0 0 FFFF .4.0 0.4.F 7.0 -> Keyboard deactivated Address of fifth virtual keyboard 0.8.key 0x0002 = Cursor Up . .0 0.0 0.5.7.5. Name special Settings key filter 1 0 0 FFFF Default Min. . .4.5.0 -> Keyboard deactivated Address of third virtual keyboard 0.5.5.0 0.0 0.0 -> Keyboard deactivated Address of seventh virtual keyboard 0. . .0 0.F 7.0 0.0 0. key inhibiting 0x0001 = HELP .0 -> Keyboard deactivated Address of second virtual keyboard 0.F 7.5.4.1.6.4.3. key inhibiting 0x0001 = Edit PrePos 0x0002 = Set PrePos 0x0004 = Tension Mode 0x0008 = Edit Te Value 0x0010 = Fast Stop 0x0020 = Tension Auto 0x0040 = Tension Manual 0x0080 = Start Material 0x0100 = Stop Material 0x0200 = Toggle inspec.0 0. Unit Description Parameter title Key filter.0 7. .0 -> Keyboard deactivated Address of fourth virtual keyboard 0.F BEA--250732-EN-01 H Page 11 . Max.5.0 0.4.4.F 7. .2. . .0 0.5.0 -> Keyboard deactivated Parameter title 4 0 7 Operating mode of virtual keyboard 0 = Virtual keyboard (with own CAN address) Virtual Keyboard 1 = Software keyboard (without own CAN address) Software Keyboard 2X = User-defined group designation active Keyboard Name 4X = Parameter fields are closed on opening the parameter list Closed Folder 8X = Check CAN 10X = No Group Menu 20X = Slow Scan 40X = No Param Descr.0 0.F 7.key 0x0004 = Cursor Down key 0x0008 = Select Sensor 0x0010 = Select Support 0x0020 = Change Keyboard 0x0040 = Search Edge 0x0080 = Sensor Free 0x0100 = Oscillating 0x0200 = Change Group 0x0400 = Multi Keyboard 0x0800 = Web guider Auto 0x1000 = Web guider Center 0x2000 = Web guider Manual 0x4000 = Support Manual Key filter.Command station DO 2000 / DO 2001 / DO 8101 No.0 0.4.3. Command station DO 2000 / DO 2001 / DO 8101 No.0 7. . 0 Max.0.2.0 0.3.6..6.4.6.6. .8.4. .1.F 7.5.0 0.0 5 0. H Page 12 BEA--250732-EN-01 . 7 Unit Description User language 0 = English English 1 = German German 2 = French French 3 = Spanish Spanish 4 = Portuguese Portuguese 5 = Italian Italian 6 = Japanese Japanese 7 = Dutch Dutch Display contrast Key acknowledgement via acoustic tone 0 = tone off Off 1 = tone on On Display switching between mm and inch 0 = display in mm mm 1 = display in inch inch mm Arrow display range in web guider keyboard = 0 sensor scanning range (+/. running time meter software 00 0 00 65364 0F h .5.0.6. Group 7 -> Bit 7 Running time meter Activated software module 0x0001 = Multi-command Multi Keyboard 0x0002 = Prepositioning Prepositioning 0x0004 = Web tenson Tension 0x0008 = ELSIS ELSIS 0x0010 = Paper Paper (ELSTRETCHER + ElectroPalm) 0x0020 = Set value monitoring Target Control Mainloop-runs per second V HEX HEX HEX Operating voltage Not assigned at present Not assigned at present Parameter title 0.6. to .5. .2. .1. . .7.0 0.7. .0 100 7.7.8. . .5. arrow range 10 0 10000 ..6.6.5.00 - 65364 33.7.4.ranges) <> 0 absolute value Customer password 0 = Password deactivated Inhibit basic functions 0x0001 = Edit parameter Parameter Edit 0x0002 = Edit parameter in extended setup mode Extended Parameter 0x0004 = Set device address Set Address 0x0008 = Set default values Set Default Values 0x0010 = Start service functions Service Functions 0x0020 = Save Can network backup Cannet Backup 0x0040 = Edit user parameter Edit User Param 0x0080 = Prepositioning parameter Preposition Para 10 ms HEX Timeout period for Canmon functions Digital output device CAN address (group lamps) -> IO Usage = 4 /0 -> function deactivated Group 0 -> Bit 0 .) are identical to those of the command station.9.0 0.6.F CAN address of the first SPI module CAN address of the second SPI module CAN address of the thrid SPI module .4..9.6.7.6.F . . customer PIN disable services 0 0 0 0 32767 FFFF . Name language Default 0 Min.6.7. brightness sound off/on 60 1 0 0 140 1 .7.0 0.00 - The parameters of a virtual command station (parameter . scan time *10ms digout device 12 0. main loops Input Voltage reserve 69 reserve 70 spi card address sub address 1 sub address 2 sub address 3 - 0 0.F 7. mm/inch 0 0 1 . .5.3. 2 1. ZC 4071 The current version of the command station software is displayed. arrow direction The web direction of travel arrow on the command station display must match the web direction of travel of the entire machine. keyboard settings Parameter block for setting the operating mode. If not operating mode is selected the command station will start with "Webguider" mode.5 etc. Software version A B C D E F . the left LED on the "HELP" key will flash.A(*ZC4071*) used sensor values [ * ] Right Sensor [ ] Left Sensor [ ] Right Sensor 1 [ ] Left Sensor 1 [ ] Pivoting Frame [ ] Right Support .0 1.1 1. For this purpose the components to be monitored must be selected here. 0.7.4. The no. after the dot indicates the software version. actuator. . Error monitoring is possible for the following devices: BEA--250732-EN-01 H Page 13 .3 1.) is possible with the command station.4 1.8.. Use this parameter to determine which operating mode will be displayed once operating voltage is supplied. keyboard usage On switching on.Command station DO 2000 / DO 2001 / DO 8101 5... . If an error occurs on one of the components that is output on the appropriate device via the "error code" parameter. support beam etc. used sensor values Error monitoring of certain components (sensor.5.A(*ZC4071*) arrow direction ( * ) Normal ( ) Inverted 0. If the arrow is pointing in the opposite direction the parameter value must be inverted...2 Explanation of parameters Parameter value 1.A(*ZC4071*) keyboard usage ( * ) Webguider ( ) Support ( ) Tension ( ) Prepositioning ( ) ELSIS ( ) ELSTRETCHER .6. the command station automatically detects which devices are connected and selects appropriate operating modes. Web direction of travel for entire machine HELP F1 F2 F3 F4 0. Actuator/Support beam Right Sensor Left Sensor Right Sensor 1 Left Sensor 1 Pivoting Frame Right Support Left Support Right Support 1 Left Support 1/ Lengthmeter ZC 5000 Line Sensor Line Sensor 1 Monitoring of the right sensor Monitoring of the left sensor Monitoring of right sensor 1 Monitoring of left sensor 1 Monitoring of the actuator Monitoring of the right support beam Monitoring of the left support beam Monitoring of the right support beam 1 Monitoring of the left support beam 1 Monitoring of the length meter (ELSIS only) Monitoring of the line sensor Monitoring of the line sensor 1 .Web tension (ZC 4081) Tension Right Tension Left Tension Right 1 Tension Left 1 Speed Sum Sum 1 Monitoring of the right web tension Monitoring of the left web tension Monitoring of the right web tension Monitoring of the left web tension Monitoring of the reel speed Monitoring of the sum signal of the right and left web tension Monitoring of the filtered sum signal of the right and left web tension H Page 14 BEA--250732-EN-01 .Web tension (DC 6000) Velocity Tension Right Tension Left Speed Sum Sum 1 Controller Output Diameter Actual Monitoring of the web velocity Monitoring of the right web tension Monitoring of the left web tension Monitoring of the reel speed Monitoring of the sum signal of the right and left web tension Monitoring of the filtered sum signal of the right and left web tension Monitoring of the positioning signal Monitoring of the reel diameter .Command station DO 2000 / DO 2001 / DO 8101 . The display is inverted (positive ↔ negative) via "inverted width" .1. Left [ ] Mount Pos.6. values Internal device processes may be monitored as required.1. The following signals may be monitored: Mount Pos.A(*ZC4071*) output mode ( ) No Width ( * ) Show Width ( ) Inverse Width . right support adr .1.5. output mode "Show width" must be set in order to indicate the web position/web width on the command station display. Here it is checked whether certain signals are transmitted to the CAN bus. Right Web Offset Guide Target Guide Position System Mode Width Prepositioning Web Speed Left mounting position Right mounting position Web offset Actuator target position Actuator actual position Operating mode Web width Pre-positioning Web speed .1.3. width Parameter block for setting web width recording. used add.1.A(*ZC4071*) used add. If the sensor/support beam is located in a different device group to that of the command station.1.4. the device and group must be set in the appropriate parameter. Left Mount Pos. left support adr On standard applications the sensor/support beam is in the same device group as the command station. There is no output for "No Width". display resolution The display resolution may be set to a maximum of two places after the decimal point. In this case no settings are required in these four parameters. right sensor adr . left sensor adr .1.0.Command station DO 2000 / DO 2001 / DO 8101 0.9. 0. If a monitored signal is no longer transmitted the left LED on the "HELP" key will flash. . values [ * ] Mount Pos.2.1. . 0.A(*ZC4071*) display resolution ( * ) No Point ( ) One Point ( ) Two Points BEA--250732-EN-01 H Page 15 .. Right [ ] Web offset [ ] Guide Target [ ] Guide Position [ ] System Mode . VS 352. 1 or 2 camera/s. On a support with only one drive but two positioning carriages (e. With these two parameters "width offset" / "width offset big" the web width display may be harmonized or the position value calibrated to a required value. number of motor This parameter determines what type of support beam is concerned. 1 camera for scanning only one edge..9. width offset .Command station DO 2000 / DO 2001 / DO 8101 0.. in the case of only one sensor a required position value is displayed. is used instead of a support beam "VS 35X.) please note that each of the two web edges is centered exactly in the middle of the respective sensor scanning range. the menu option "VS 35X.. The web may have to be offset a little to left or right.. H Page 16 BEA--250732-EN-01 . 1 broadband sensor FE 80.A(*ZC4071*) number of motor ( ) Only VS 352.g. CAN-Camera" must be selected. for all other types. width offset big When scanning a web with two sensors the web width is displayed.) the menu option "Only VS 352" must be selected.g. To calibrate the position value (1 sensor. For a support beam with one drive but two positioning carriages (e.1. . VS 352. To calibrate the web width display (2 sensors.1. If a camera or broadband sensor FE 80.7. ( * ) VS 35X.8. CAN-Camera" must be selected. CAN-Camera ..) the edge of the simulated web must be located exactly at the position to the value of which the display is to be calibrated. 2 broadband sensors FE 80.1.. When using a motor-driven support beam the sensors must be positioned at the web edge in "Search edge" mode.) a web must be simulated in the positioning/scanning range by a template with a pre-specified width. 0 + 5015.) only the position of the positioning carriage or distance between two positioning carriages is displayed. ( * ) Web Width [ ] Use Mount Position [ ] Check Supports BEA--250732-EN-01 H Page 17 .display = 0 + 0. In the case of the edge position (Web Width) the sensor signal is incorporated in the display.3 mm 0.. Web width 1 broadband sensor FE 80.2 The offset is calculated usign the following formula: Parameter "width offset big" + parameter "width offset" + web width/position value .4 mm).3 = 4907.4 .. In the case of the support beam position (Support Beam Pos.. no value is displayed.8 Note: If the offset exceeds the value 999. 0.3 -108.2 + 325.2.8 Important! "Inch" values must be converted into mm (1 inch = 25. Position value .0 Position value: Display on DO: Offset: 325.Command station DO 2000 / DO 2001 / DO 8101 If the display deviates from the required value (simulated web width/ position value) the offset must be corrected as follows: Example: Web width: Display on DO: Offset: 5015.A(*ZC4071*) use sensors ( ) Support Beam Pos.8 mm 229. Sensor: Display type: 1 or 2 camera/s Web width/position value 2 broadband sensors FE 80.4 mm 365. This means that a change of web position is displayed even if there has been no change in the location of the positioning carriage.0. Entry in "width offset big" parameter: 4 Entry in "width offset" parameter: 907.0 Entry in "width offset big" parameter: 0 Entry in "width offset" parameter: 188. When using the following sensors calibration also to the web width/position value. use sensors The support beam or edge position may be displayed via command station DO 200.365. If no web is in the scanning range.9 mm the value is entered into parameter "width offset big" from the 5th place onwards.0 = 0 + 229.3 mm 108.8 = 188. 4.: Web Width.1. A quicker method is for the machine operator to be able to change certain parameters using a few keys so that he does not need to use the setup mode.6. Support beams are monitoring by "Check Supports". width offset" + parameter ". in order to change a parameter value.2. parameter 1 . width offset big" Support Beam Pos. In the case of "Use mount position" the mounting position values are incorporated in the display. parameter 5 .1. parameter 7 .2.3. parameter 8 . .3.7. .2. parameter 3 . parameter 6 .3.2.Command station DO 2000 / DO 2001 / DO 8101 The web width is calculated according to the following equations: SR = LR = PR = PL = MR = ML = Offset = right sensor left sensor right support beam left support beam right mounting position value left mounting position value parameter ". In this way the risk of an unintentional parameter change can be reduced. H Page 18 BEA--250732-EN-01 . parameter 9 .1.8.2.2. parameter 10 Normally.0.2.5.: (PR-PL)+offset+(MR-ML) (SR-SL)+(PR-PL)+offset+(MR-ML) The two "Use mount position" and "Check Supports" menu options are designed for special applications. Several steps must be performed to access the required parameter. parameter 2 .2.8. parameter 4 . the appropriate parameter must be selected in the setup editor.9.2.2.1. user parameter Parameter block for the user parameters.8. starting with "parameter 1". The parameter is automatically stored in the first vacant place (from parameter ". to . Set Address Show Scan Show Error List Show Pos. Error Service Functions Show Properties Device Reset Set Default Restore Param Swift addressing of certain components Display of the sensor or camera scan Display of the command station error messages Display of all error messages concerning the command station Call up of certain service functions Display of device properties Trigger reset Load default values Reloading of parameter values stored following a backup command [ [ [ [ [ [ 0.Command station DO 2000 / DO 2001 / DO 8101 display resolution number of motors width offset use sensors user Parameter parameter 1 3A.3.2. Select the required parameter (to be determined) as in the "Basic operation in setup mode" chapter.2.) in particular should be assigned here.2. Parameters required during production (e.3.1.2. Error ] Service Functions ] Show Properties .2. the parameter number after.3. Should a parameter assignment be changed or deleted the parameter value of the relevant parameter must be set to "0". special keys Parameter block for setting key assignments. to . Press "HELP".1E HEX Group number "3" (3) Device number "A" (10) 020 Any 10 parameters may be defined via parameters .2.g.1. may be directly called up via "HELP". subsequently. The 10 parameters are assigned in sequence. Press "Acknowledge".3. service mode Similarly to parameters . error messages. that may be called up as required by push button and changed.A(*ZC4071*) service mode ] Set Address ] Show Scan ] Show Error List ] Show Pos. parameter") in the user parameter list. the following functions may be selected that. guider optimization parameters etc. The group and device number is displayed in front of the dot.2. Each number is specified as a hex number! Parameter number "1E" (30) Even easier than entering in the parameter is the following method. BEA--250732-EN-01 H Page 19 . Select the "Set User Param" menu option. .3. 5. keyboard address 3 .2. H Page 20 BEA--250732-EN-01 .4. .A(*ZC4071*) key filter 1 ] HELP Key ] Up Key ] Down Key ] Select Sensor ] Select Support ] Change Keyboard [ [ [ [ [ [ 0.6.4.4. Each virtual command station features its own parameter record.1. The following functions may be disabled: Edit PrePos Set PrePos Tension Mode Edit Te Value Fast Stop Tension Auto Tension Manual Start Material Stop Material Toggle Inspec. key filter 1 Each command station DO 200.4.8. enter F4 key For service personnel only. The 2nd to 8th command stations are thus virtually created.Command station DO 2000 / DO 2001 / DO 8101 . keyboard address 2 . keyboard address 5 .3.3. special settings Parameter block for inhibiting keys and functions.0. keyboard address 7 The command station features a "multi-command" function which permits the operation of a maximum of 8 groups via only one command station.4.4. keyboard address 1 .5. .3. The keys to be disabled must be selected one after the other and marked.2.7. virtual keyboards Parameter block for setting virtual command stations. Change pre-positioning values Start pre-positioning command Operating mode switch-over (web tension) Change web tension values Fast stop (web tension) Automatic (web tension) Manual (web tension) Start new material (ELSIS) Stop current material (ELSIS) Inspection interruption (ELSIS) .4. keyboard address 4 .4.4.4.5. .A(*ZC4071*) key filter 2 ] Edit PrePos ] Set PrePos ] Tension Mode ] Edit Te Value ] Fast Stop ] Tension Auto . [ [ [ [ [ [ 0. key mode to .5. Setup mode may be started even when all keys are disabled. key may be disabled. key filter 2 Keys are not disabled directly but certain functions that may be triggered by keys.9.5. keyboard address 6 . The list is thus shortened and the search for parameters facilitated. keyboard address 1".8. 0.4.5. Here the address assigned the virtual keyboard is enabled. To do so menu item "No Param Descr. Only the parameter value will then be shown for parameters requiring value inputs. The virtual keyboard occupies a fixed address in the CAN network and may not be assigned a second time. The 2nd virtual command station is entered in parameter ".5. the net will be readin at reduced speed.7. The menu option must not be selected in normal operation. global settings Parameter block for general settings. The "Keyboard Name" menu option permits displaying of a freely selected group designation. If the selection bar is located on the required parameter block the latter is opened by pressing "Acknowledge". keyboard address 2" etc." must be selected. Problems might occur during read-in in connection with large CAN networks. In the case of special applications. If menu item "Slow Scan" is selected. of this description for how to establish an on-site designation. the "Software Keyboard" menu option is selected. The parameter limit values which are shown on the display for the 10 freely selectable user parameters may be blanked if necessary. keyboard mode The two "Virtual Keyboard" and "Software Keyboard" menu options are only relevant in the "Multi command" function whereby for all standard applications the multi-command of the "Virtual Keyboard" menu option is selected. Instead of displaying "Group" a designation entered on-site is then indicated. In the event of command station malfunctions (possibly in conjunction with a large CAN network) the "Check CAN" menu option should be selected. . In case of a multiple control station use menu item "No Group Menu" to switch from one group to the other with key "F 4" . It is therefore possible to address a further device to the pre-assigned address of the virtual keyboard.1.A(*ZC4071*) keyboard mode ) Virtual Keyboard ) Software Keyboard ] Keyboard Name ] Closed Folder ] Check CAN . As such a maximum of 7 further addresses are available for other devices.5.Command station DO 2000 / DO 2001 / DO 8101 To create a virtual command station the device address of the 1st virtual command station must be entered in parameter ". ( ( [ [ [ BEA--250732-EN-01 H Page 21 .4. Please refer to chapter 6. To shorten the parameter list the menu option "Closed Folder" may be selected in which only individual parameters and parameter titles are displayed.4. If the web edge is at the target position the two LEDs in the center will light up.9. User-relevant displays and the help menu are displayed in the selected language. the value 4 is entered. web offset. all values in parameters (e.8.1. ±10 mm each block will indicated 1 mm If a number value is entered. Regardless of the display.6. The further away the web edge is from the target position the more LEDs will light up. The service level is only available in English.) must be entered in mm. offset for web width display etc. language Various languages are available for operation purposes. If. If required the acoustic tone function may be switched off. mm/inch All command station DO 200. If parameter value "0" is entered no password is requested (delivery status). .5. The LED bar resolution may be set here.5. The number specifications refer to mm.5. The password may be freely selected between 1 and 32767. . a web edge offset of ±2 mm will effect full activation of the LED segments. customer pin All settings in setup mode may be protected by a freely selectable numerical password. 0.A(*ZC4071*) language ( ) English ( * ) German ( ) French ( ) Spanish ( ) Portuguese ( ) Italian . .7. the 20 LED segments will be divided according to this value. We recommend the specification of a password to prevent unauthorized persons accessing setup mode.6.A(*ZC4071*) sound off/on ( ) Off ( * ) On 0. Given a sensor measuring range of e.5. brightness The contrast may be adjusted if the display is difficult to read. . arrow range The web actual position is represented in the display as a LED bar. H Page 22 BEA--250732-EN-01 .g. If only inch values are available these must be converted into mm prior to entry.g.0. Setup mode settings are then only possible once the password has been entered.6.) length displays may be indicated in mm or inch. (web width.Command station DO 2000 / DO 2001 / DO 8101 0.A(*ZC4071*) mm/inch ( * ) mm ( ) inch . If value 0 is set the sensor measuring range will be uniformly divided over the 20 LED segments. oscillating stroke etc. for instance. sound off/on On key assignment an acoustic tone is sounded in acknowledgement. 6. . running time meter Running time meter . . . software Display of activated software module. reserve 70 Not assigned at present.0. disable services The following basis functions may be disabled: Parameter Edit Extended Parameter Set Address Set Default Values Service Functions Cannet Backup Edit User Param PrePosition Param Change parameters Change parameters in extended setup mode Component address setting Load default values Service functions Storing of CAN network (backup) Change user parameters Change pre-positioning parameters [ [ [ [ [ [ 0.8.4. input voltage The current operating voltage is displayed.6.6.9.3.7.6. BEA--250732-EN-01 H Page 23 .5.6. . reserve 69 Not assigned at present.A(*ZC4071*) disable services ] Parameter Edit ] Extended Parameter ] Set Address ] Set Default Values ] Service Functions ] Cannet Backup . scan time *10 ms For service personnel only.6.6. digout device Special application .6. .7.2. Disabling is cancelled again by switching off the command station operating voltage briefly.6.Command station DO 2000 / DO 2001 / DO 8101 Attempts to guess the password by entering number will be terminated after the third incorrect password entry by disabling setup mode and entering a comment in the error memory. . main loops Display for service personnel only. It is possible to connect up to 3 modules (e.7.4. sub address 3 The command station has an SPI bus connection. The addresses of these 3 modules must be entered in these parameters.) in series using this SPI bus.1. H Page 24 BEA--250732-EN-01 .7. sub address 1".2.g. The addresses must be entered one after the other starting in the parameter ". sub address 2 . etc.3.2. .7. LK 4203. spi card address Parameter block for setting the device addresses for SPI modules. sub address 1 .7.Command station DO 2000 / DO 2001 / DO 8101 .7. AK 4014. AK 4022. new software) a rescan should be performed.g. BEA--250732-EN-01 H Page 25 .1 Global settings System-Menu Keyboard Canmon E+L By "global" is meant settings that apply not just for a single device but for all devices in this group. The following menu options are started according to the following example: Work through setup mode (see chapter 3. additional device. An arrow beside a menu means that after this point. The special applications may be divided into the following two groups: 6. The following settings are not directly necessary for machine operation but some displays and settings are recommended. The window is opened. If a change has been performed on the CAN network (e.2 Global settings Specific device settings 6. all the remaining menu options will be opened. System-Menu Keyboard Canmon E+L System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply General introductory menu when parameters are to be displayed or changed (see also "Setup mode" chapter).1) until the "SystemMenu" is reached. Position the selection bar to the required menu position then press "Acknowledge". Special applications In this chapter all important setting options and control settings for the command station are described. System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply Same function as "Show Cannet" menu option only additionally a rescan of the entire network is performed.Command station DO 2000 / DO 2001 / DO 8101 6. By selecting the appropriate menu point and then acknowledging. further menu options are featured. Jump back to user menu (quit System-Menu).1 6. internal CAN counter for reception errors. Errors Bus Off Overruns REC TEC : : : : : System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply To assure perfection command station function the operating voltage must be within a certain range. incoming messages to the command station have been lost. The scan is continuously updated. The following messages are hereby differentiated: Warnings : transmitting/receiving messages from command station was difficult and transmission was only possible on a further attempt. a command station message could not be transmitted/ received. Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply Extended Info This menu option is only intended for service engineers. the bus system was switched off due to a serious error.Command station DO 2000 / DO 2001 / DO 8101 System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply Once all settings are completed on the command station the settings should be stored in the "EEProm". the lowest and highest measured voltage is saved and displayed in the top section. System-Menu Keyboard Canmon Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply The "CAN Status" menu indicates whether any interference errors have occurred during message transmission. H Page 26 BEA--250732-EN-01 . Following selection of the required group and actuation of the "Acknowledge" key all values and messages transmitted for this group on the CAN bus are indicated. Via the "Check Power Supply" menu power supply behavior may be indicated as a scan on the display. This assures that settings are saved when the operating voltage is switched off and available again on restarting. In addition. internal CAN counter for transmission errors. BEA--250732-EN-01 H Page 27 . Use key "F 2" to select place by place.Command station DO 2000 / DO 2001 / DO 8101 Show Cannet Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply Extended Info E+L Language Various language options are available for operation purposes. In the event of problems or queries arising the required E+L branch may be contacted. Keyboard Names Group 0 Press "Acknowledge" and position the selection bar behind the appropriate group for which the name is to be assigned. a freely selected name may be assigned for each existing group. Once "Acknowledge" is pressed the "Increase value" or "Decrease value" keys may be selected to assign a required name whereby letters are defined one after the other. The service level is only possible in English. Rescan Cannet Save Cannet EEProm CAN Status Check Power Supply Extended Info E+L Language Keyboard Names A group is indicated by the name "Group" in the display as standard. The set name is saved by pressing "Acknowledge". Save Cannet EEProm CAN Status Check Power Supply Extended Info E+L Language Keyboard Names Service In the "Service" menu all important telephone numbers and e-mail addresses are listed according to country. If required. Userrelevant displays and the help menu are then displayed in the required language. The most recent error to have occurred is displayed first. The following list indicates all possible menu options that may be displayed. For the device selected via this menu the CAN LED will light up red. Specific device settings depend on the devices implemented. This device address setting is not possible for devices with a DIP switch for the device address. 0.2 Specific device settings CAN 0. Depending on which device has been selected.A(*ZC4071*) The following settings are only relevant for service personnel.A(*ZC4071*) Set Address Set Default Error List Possible Errors Properties Service Functions Reset All error messages theoretically possible for this device are displayed whereby a differentiation is made between the following error messages: Global: Errors that may occur on any device Local: Specific device errors H Page 28 BEA--250732-EN-01 .Command station DO 2000 / DO 2001 / DO 8101 6. 0. Any settings in the parameters of this device are thus lost during this process! 0. When the menu is closed a gain. the CAN LED will light up green again.6(AK4215) 0. In this case the device address must be checked/set directly on the DIP switch.A(*ZC4071*) Set Address Set Default Error List Possible Errors Properties Service Functions Reset This menu permits the fast checking/setting of the device address. various menu options are featured.A(*ZC4071*) Set Address Set Default Error List Possible Errors Properties Service Functions Reset Errors occurring in this device may be viewed. The settings are only possible for the selected device. 0.A(*ZC4071*) Set Address Set Default Error List Possible Errors Properties Service Functions Reset Default values are loaded for the selected device. First of all the required device must be selected in the "Show Cannet" menu and then "HELP" pressed. Exception: if the device address 0 is set on the DIP switch the device address may be set. The errors are displayed in reverse order.5(ZC4081) 0. set device avail redraw keyboard user defind Function Standard camera calibration Camera pattern calibration Actuator initialization run Support beam initialization run Reload saved parameter record Save parameter record This device is reset Parameter saving Parameter saving in the backup list Start error monitoring Test function for screen refresh Numerical service input Only triggering of the actual process may be accomplished via this menu option. It applies in principle that the entire "Commissioning" chapter for the relevant device must always be worked through. The parameter record of this device is overwritten. Parameter changes are stored. pattern piv frame calib. support calibration save back parameter save parameter device reset save parameter save back param.A(*ZC4071*) Set Address Set Default Error List Possible Errors Properties Service Functions Reset General device properties (ID number. as explained in the appropriate descriptions. BEA--250732-EN-01 H Page 29 .A(*ZC4071*) Set Address Set Default Error List Possible Errors Properties Service Functions Reset Use the "Service Functions" menu option to call up certain unique actions. standard camera cal.Command station DO 2000 / DO 2001 / DO 8101 0. The following list shows the most common menu options. Menu option camera cal. e. . 0. software number etc.A(*ZC4071*) Set Address Set Default Error List Possible Errors Properties Service Functions Reset The "Reset" menu option may be used to reset the guider. "calibrate camera". The preliminary work.) are displayed. Set Address Set Default Error List Possible Errors Properties Service Functions Reset Restore Parameters Use the "Restore Parameters" menu to reload the originally stored parameter values of the selected device. must be performed separately.g. Prerequisite to the restore command is that a "Save Cannet EEProm" has been performed once during commissioning. "actuator/support beam initialization run" etc. 0. "Power-Supply" The power supply must lie within the tolerance range (see technical data). at" internal RAM.k. On extinguishing of the alarm display the self test is completed and the command station resumes normal operation. of EEProm memory bytes. 6. The display darkens briefly whereby it may be detected whether one or several pixels are defective or not. After the display test the display indicates the following test results: ** system-check ** EEProm-Size: 32767 Power-Supply: 24. Reconnect power supply. The scan is continuously refreshed. If several sensor scans are possible use the "F 1" key to switch back and forth between the individual scans. the display will indicate "Memory ok" at the end. "boot" basic software. First of all a display test is performed then all display pixels are triggered. Release "Manual mode" key. All LEDs on the command station light up.1(OL 80XX) Set Address Set Default Show CCD-Scan Properties Service Functions Reset Main Menu The signal progression (actual position value) of certain sensors may be indicated on the display as a scan. Press "Manual mode" and hold down. 0. Press all command station keys (also keys "F 1" to "F 4"). Once all keys have been pressed the alarm display will also go out. "soft" program software. H Page 30 BEA--250732-EN-01 . Perform self test as follows: Switch off command station operating voltage. "test. If the memories are o. On pressing the appropriate LED on the key goes out. at 0x027FFF 128k ext.34 V boot: ZC4071-0001F_ZC soft: ZC4071-0003F_ZB test mem. Finally a push button and LED test is performed. mem.3 Self test During the self test a full command station hardware and software test is performed. Memory ok "EEProm-Size" no.Command station DO 2000 / DO 2001 / DO 8101 Set Default Error List Possible Errors Properties Service Functions Reset Restore Parameters Main Menu On completion of setting work use the menu option "Main Menu" to jump back to the main menu. The key actuation sequence is important as otherwise saving will not take place.4 Activate error monitoring . used sensor values" and ".A(*ZC4071*) service mode keyboard usage In addition. Error monitoring is deactivated when no device is selected in either parameter. The network structure is now stored. values".. once the address is selected an option is available whereby after pressing "HELP" certain service functions may be called up that have been defined in the ".(0.3.2.5 Direct parameter selection . The devices to be monitored are selected in parameter ". Position selection bar on the line. Perform required parameter change and acknowledge the change by pressing "Acknowledge".8. Press "Acknowledge".(0. used add. parameter 1" to ". 6.9.2. Press and hold down "Acknowledge" and additionally press "Automatic". User parameters 0. BEA--250732-EN-01 H Page 31 . First release the "Acknowledge" key and then "Automatic". parameter 10".A)ZC4071 Service User parameters Group 0 By directly selecting parameters 10 parameters may be determined in parameters ". Error monitoring is triggered as follows: Press "HELP".A)ZC4071 Service User parameters Group 0 If the error monitoring function is activated the alarm display will optically signal the presence of an error.. Position selection bar to "User parameters". Select the required parameter and open via "Acknowledge". service mode" parameter.3.8(RT4019) brightness 0.Command station DO 2000 / DO 2001 / DO 8101 6. The required parameters are called up according to the following procedure: Press "HELP".8(RT4019) brightness 0.2.1. called up swiftly and changed (see also appropriate parameter explanation).A(*ZC4071*) service mode keyboard usage User parameters 0. "Automatic". In this example "Group 0" flashes. 6. A list of all devices monitored in this group is displayed. Press "HELP" again to return to the text display. Select the flashing device group via the selector bar and press "Acknowledge". The error is displayed in text form behind the arrow. H Page 32 BEA--250732-EN-01 . The device group in which one/several errors have occurred flashes. In this case an "E" for emulation is indicated after the terms "right support beam" and "left support beam" during error interrogation. 1 second both keys may be released. Press one of three keys. Run through the list with the "Increase/decrease value" keys until a flashing arrow (>) is indicated after a device.6 Error interrogation via HELP key If an error occurs in the system that is detected by the command station the alarm display will light up. For width measuring purposes the positions of the right and left support beams together with the respective sensor signals are evaluated. The error features may be interrogated as follows: Press "HELP". Press "Acknowledge" and "F1" at the same time.7 Guiding criterium photo color line sensor The color line sensor guiding criterium may also be learned automatically. After approx. Instead of the text an error number is displayed. The sensor description should be reread at the appropriate places with regard to this point. If a camera or broadband sensor is used no support beam is featured. The guiding criterium that is to be scanned must be located at the center orange light spot (target position). The position values of the right and left support beams are therefore emulated.Command station DO 2000 / DO 2001 / DO 8101 6. "Center position" or "Manual" to quit the help menu. The prerequisite is that "Automatic learning" is selected in the appropriate color line sensor parameter. If necessary the flashing arrow may be selected by the selector bar and "HELP" pressed. Technical data Operating voltage Nominal value Nominal range (incl. 0.Command station DO 2000 / DO 2001 / DO 8101 7.25 °C to +80 °C 5 V (potential-free) 250 kBaud approx. ripple) Power input Ambient temperature Storage temperature CAN bus level CAN baud rate Weight Dimensions Protection class Command station in housing Command station as mounting kit (in built-in condition) Operation language 24 V DC 20-30 V DC 200 mA 10 °C to +50 °C .5 kg see dimensioned drawing IP 54 IP 54 German English French Italian Spanish Portuguese Japanese Dutch English Parameter setting language Technical data subject to modification without notice BEA--250732-EN-01 H Page 33 . Postfach 10 15 40 D-86136 Augsburg Telephone (0821) 24 35-0 Telefax (0821) 24 35-6 66 Internet http://www.com E-mail
[email protected] Erhardt + Leimer GmbH . Function 2.Description H Command station DO 2000 / DO 2001 Function "actuating element" Function "support beam" Function "oscillation " Function "multi operation" en 1. Operation 2 2 5 BEA--250622-EN-03 . Keys and displays 3. oscillation operation . If the green LED lights up in the key. command station DO 2001 with desktop housing for mounting in the field. press the "HELP" key to start the online help function. Text display The text display can display letters. in the required foreign language. H Page 2 BEA--250622-EN-03 . Special settings. to some extent. Keys and displays "HELP" key If necessary. 2.multi operation The command station consists of a housing and command unit ZC 4070. the alarm display lights up and the error may be queried via the "HELP" key (see "Operation" section).support beam operation . Command station DO 2000 with cover is for mounting in a control console or cabinet. A flashing yellow LED indicates a warning. the "HELP" key should be pressed to initiate an error query. are also started using this key. numbers and symbols.g. temperature error. address setting. e.g. The following operations are possible with command station DO 2000 / DO 2001: . defective CAN line etc.Command station DO 2000 / DO 2001 Explanation of symbols = jobs to be performed = important information and instructions 1. Menu guidance is performed. Alarm display If a system error occurs (e. although the guider is still operational.actuating element operation . Function Command station DO 2000 / DO 2001 is designed to operate a digital guider.). a help request or special setting is possible. "F 4" Depending on the devices used. F 3 Oscillation The oscillation stroke (amplitude) and time are set here. On the operating panel for the support beam it is possible to switch between left drive. web width etc. BEA--250622-EN-03 H Page 3 . the display in the appropriate key flashes. right drive and both drives. once the actuating element reaches its end position. Simultaneous pressing effects a reset of the web offset to "0" in automatic mode. may be changed. right sensor and both sensors on the operating panel for the web guider.Command station DO 2000 / DO 2001 Function keys "F 1". it is comparable to the ENTER key on a PC. "Increase value" / "Decrease value “key A web offset may be set via these keys in automatic mode. "Acknowledge" key The entered values are adopted (stored) via the "Acknowledge" key. "F 2". the actuating element or positioning carriage may be shifted to the left/right. Shortly before reaching the end position. . When using a colored line sensor. F 2 Switch between operating panels The "F 2" key can be used to switch between the existing operating panels. up to 8 control loops may be operated by just one command station DO 200. dark line and color contrast. use "F 1" to switch between light line. key "F 4". Variable numbers. parameters. In manual mode. the parameter value will be set to 0. the display lights up. With regard to the function of the key. the following functions may be selected via the "F 1" to "F 4" keys: F 1 Switch between sensors or between drives Switches between left sensor. e.) may be displayed by one of these selected groups. parameter values etc. F 4 Multi-operation Using the multi-operation function. "F 3". a jump back to the start of the parameter list or in the parameter itself. The groups that are to be operated simultaneously are selected in menu "F 4". Values (web offset.g. >operatorkey config" and ". the green display will light up on the key. Guiding by the web center. the web is moved in parallel to the left and right. In "Support beam" mode the positioning carriage may be moved to the left/right via the "Increase/Decrease value" keys. the actuating element may be moved to the left or right via the "Increase/Decrease value" keys. trigger mode" in the master device address X.Command station DO 2000 / DO 2001 "Automatic" key If the "Automatic" key is pressed.1. H Page 4 BEA--250622-EN-03 . Hybrid (machine center) If the automatic key is pressed.1. the guider block signal is supplied and automatic mode inhibited. the web guider controls according to the machine center (automatic hybrid mode).5 and may be selected in addition to operating modes a. the actuating element moves itself to the stored center position.1. "Manual mode" key If the "manual mode" key is pressed. b. Oscillation The "Oscillation" function must be set in parameter ". If the display flashes.9.5 (master device). trigger mode" of device X. all support beams and sensors are selected. automatic mode may mean: a. and b. the display on the push button lights up. >osc. the display on the push button lights up. c. >osc. "Center mode" key If the "center mode" key is pressed. Once the center position is reached..9. Both sensors must be selected for guiding by the web center. an edge. Amongst others. While advancing to the center position. The function of the "Automatic" key depends on the setup settings in parameters ". In oscillation mode.1. the display flashes. the web guider controls according to the signals of the selected sensors. line or colour contrast If the automatic key is pressed. 1 Multi-command (if featured) Select multi-operation menu Press "F 4" to start the multi-operation menu. Select the individual groups one after another via the "Decrease value" key and make your selection. The first number indicated in the "Group" display represents the user group. User group The group selected by the selection bar prior to quitting the menu is now selected as user group. acknowledge by pressing key "Acknowledge" and the command station will change to the normal operating mode.1. Detailed system operation is specified in the system operating manual. To set a tick. Enable web guider operating voltage If the message (can net load error bad device list) is being displayed when the device is switched on. If only one controller is featured. Only insert the web when the web guider and processing machine are switched off. The procedure as listed in sub-chapter "Storing parameter values" of commissioning should now be repeated. operation section. 3. The renewed storing of the parameter values should keep the device from displaying this message when it is switched on. omit section 3. BEA--250622-EN-03 H Page 5 . All groups featured will be displayed. Operation Operation depends on applied equipment combination and is described in basic terms only below. The remaining numbers indicate the groups selected. Risk of injury! When networking two or more digital controllers each individual control loop for which the following operation sequence is to be valid must be selected via the "multi-command" function prior to operation.Command station DO 2000 / DO 2001 3. Select group Via the "Decrease value" key each group may now be selected by the selection bar. A tick displayed in front of a group indicates that the latter has been selected for subsequent operation. press "F 4" and press again to remove ticks. Quit multi-operation menu Press "Acknowledge" to quit the multi-operation menu. use "F 1" to switch between light line. Set operating mode . If only the left/right web edge is to be specified as set position. When using a coloured line sensor. . first of all press "F 1" to select the required web edge (left/right) and then press "Acknowledge" and "F 1" at the same time. the web guider positions itself at the set center position. dark line and colour contrast. Both sensors (web center) Left sensor Right sensor By pressing "F 1" the actuating element is always switched to "manual". Web direction of travel The specification of the set position in the case of camera/wide band sensors is performed by pressing "Acknowledge" and "Automatic" at the same time. (actuating element) is Select center mode The web control is switched off.2 Actuating element Select actuating element menu Press "F 2" until the following symbol displayed beside the key. The web edge (left/right edge sensor) depends on the direction of web travel. Before inserting a new web always set the actuating element to "center" mode first. H Page 6 BEA--250622-EN-03 .Manual mode: the actuating element may be positioned at the required location via the "Increase/Decrease value" keys. Select guiding mode Use "F 1" to switch from web edge (left/right edge sensor) to web center (both sensors).Center mode: the actuating element moves into the stored center position.Command station DO 2000 / DO 2001 3. Set web offset to "0" Press the "Increase/Decrease value" keys at the same time. 3 Support beam Select support beam menu Press "F 2" until the following symbol played next to the key.Command station DO 2000 / DO 2001 . Once the sensors have found the web edge they will follow it. Direction of web travel Manual mode Once manual is selected the positioning carriage (s) may be moved to the left/right via the "Increase/Decrease value" keys. The frame of the "Search edge" symbol. flashes while the sensors are being parked.Automatic mode: if the guider block is not connected. (support beam) is dis- Both support beam drives Support beam drive left / right Select support beam drive Use "F 1" to select both drives or the left/right drive after one another. Set web offset Use the "Increase/Decrease value" keys in automatic mode to set a web offset. The sensors are parked. Park sensors To park the sensors "Center position" mode must be selected. 3. located next to the key. the web guider will go into automatic mode immediately. The frame around the "Park sensor" symbol. located next to the "Increase value" key. Insert web Edge search Use the "Automatic" key to start the edge search. flashes while the edge search is being performed. BEA--250622-EN-03 H Page 7 . The left/right drive depends on the direction of web travel. center position or manual mode. the switch status is indicated on the display. Enter amplitude To enter the amplitude (oscillation stroke) the acknowledge key must be pressed. Enter time Press the acknowledge key again to enter the time (oscillation time for a cycle) via the "Increase/Decrease value" keys. an edge search is performed without first parking the sensors. during the actuating element automatic mode. Switch oscillation ON/OFF Press "Increase/Decrease value" to switch oscillation ON/OFF. Edge searching remains active until an operating mode is selected for the actuating element. H Page 8 BEA--250622-EN-03 . The selected "Automatic" mode is resumed. Quit support beam menu Press "F 2" until the following symbol displayed next to the key. the actuating element operating mode selected is cancelled. the actuating element will be blocked during the search routine. Once the sensors have found the web edge. Exception: if. Quit the oscillation menu Press "Acknowledge" again to quit the oscillation menu. the edge search is stopped and the actuating element re-enabled.4 Oscillation Select oscillation menu Press "F 3" to start the oscillation menu for entering the oscillation stroke and time.Command station DO 2000 / DO 2001 By triggering the edge search. (actuating element) is Select required actuating element operating mode Automatic. Press the "Increase/Decrease value" keys to enter the required amplitude (oscillation stroke). 3. together with the relevant sensor signals. "Center" or "Manual" mode keys to quit the help menu. the positions of the right and left support beam. are evaluated. an "E" for Emulation is indicated after the terms "right support beam" and "left support beam" in the error request display. Position the selection bar to "user parameter". The error may be queried as follows: Press "HELP".Command station DO 2000 / DO 2001 3. In this example.6 Error query via the “HELP” key If a system error occurs that is identified by the command station. Press "Acknowledge". If necessary. the 10 parameters specified during commissioning may be quickly retrieved and edited. The position values of the right and left support beams are therefore emulated (created artificially). The error is displayed in text form behind this arrow. The device group in which one/several errors have occurred flashes. an error number is displayed. A list of all the monitored devices in this group is displayed. Select the required parameter and open via "Acknowledge". Press "HELP" again to switch back to the text display.5 Direct parameter selection Using the direct parameter selection option. Perform the required parameter editing. Press "HELP". Press one of the three "Automatic". BEA--250622-EN-03 H Page 9 . the alarm display will light up. 3. In this event. Scan the list via the "Increase/Decrease value" key until a flashing arrow (>) is displayed behind a device. Select the flashing device group via the selection bar and press "Acknowledge". "Group 0" flashes. Parameter editing is identical to that described in the "Basic operation in setup mode" section. When width measuring. Instead of the text. the flashing arrow may be selected via the selection bar and the "HELP" key pressed. When using a camera or wide band sensor no support beam is featured. 7 Guiding mode adoption colour line sensor Additionally. Press the "Acknowledge" and "F1" keys simultaneously. At this point. The prerequisite here is that "Automatic teaching “is selected in the relevant colour line sensor parameter. the guiding criterion of the colour line sensor may be automatically taught. the relevant points in the sensor description should be reread.erhardt-leimer. . 1 second both keys may be cancelled.com E-mail
[email protected] 10 15 40 D-86136 Augsburg Telephone (0821) 24 35-0 Telefax (0821) 24 35-6 66 Internet http://www. After approx. The guiding criterion to be scanned must be located at the middle orange light spot position (set position).com Erhardt + Leimer GmbH 3. Technical data BEA--250482-EN-21 .3 "Three position controller" upgrade 6. 4. 2.2 Setup operation 5.4 RK 4004-8403 F_ZC V 4. Parameters 5. 3.2 Explanation of parameters 5. RK 4004-0403 F_ZD V 1. Setting values 7.1 Terminal assignments X 1 to X 21 4.1 Parameter list 5.2 2 7 7 8 9 10 13 13 22 62 64 67 en Function Type overview Assembly Installation 4.Description J Digital controller RK 4004 Software: 1. decrease value) Segment displays Keys: "Setup" "Decrease value" "Increase value" Green LED Red LED JST plug sockets Data memory JST plug sockets JST plug sockets Terminals J Page 2 BEA--250482-EN-21 . Function 1. position controller and motor output stage are integrated on the card. For this purpose a current controller. Appropriate sensors may be attached via a CAN bus for the position controlling of running webs and following-up of tools. 1. speed controller. Operation is via a command device with text display and/or a digital input-output card. increase value.1 Purpose Controller card RK 4004 is used to control a DC actuator with speed and position feedback.2 Design The controller card consists of the following modules: - a processor with data memory - several JST plug sockets - several terminals - a green LED for "output stage on stand-by" - a red LED for the "overcurrent" display - three segment displays - and three keys (setup.Digital controller RK 4004 Explanation of symbols = jobs to be performed = important information and instructions 1. Park sensor: When using a support beam the positioning carriage along with the sensor/tool located on it are moved (outwards) to the outer end position. Guider lock in automatic mode: Guider inhibiting is only effective in automatic mode and may be activated on controller card RK 4. The speed may be set in the appropriate parameter. A web offset means that the set position value may be changed positively or negatively. Prerequisite to guiding is that guider lock is released... On the remaining applications with support beams the web offset may be extended to include the entire support beam position range.3 Operating principle The operating principle depends on the mode selected. In the case of fixed sensors oscillation is only possible within 75 % of the measuring range. Actuator center position: The actuator is positioned at the set center whereby first of all it is moved to the reference switch and the internal position controller is adjusted. In the case of fixed sensors or a single motor support beam with two positioning carriages. The actuator is then moved to the set center position. The following operating modes are possible: Actuator manual: In manual mode the actuator may moved to the left or right to a required position. Web offset: A web offset may be set in automatic mode. or via an interface. The reference switch should be mounted so that when the actuator is in its center position the switching point of the reference is crossed thus assuring that the actuator may be center-positioned without any major positioning movement. Automatic mode: In automatic mode the web or tool is guided to the set position. web offsetting is limited to 75 % of the sensor measuring range. The oscillating mode.Digital controller RK 4004 1. period and path may be set in the appropriate parameters or via a command station. Oscillation: In automatic mode an oscillating set value is additionally added to the set position value. BEA--250482-EN-21 J Page 3 . it is transmitted to a P position controller as a control difference. WSS winding station. web center) Web offset Oscillation generator Current controller J Page 4 BEA--250482-EN-21 . 1.g. The resultant set speed value is compared with the actual speed value and transmitted to the PI speed controller. VWS turning rod.4 Control structure with constant controlling for proportional actuators In a control structure for proportional actuators the web or tool actual position value is compared with the required set position value and. left web edge. The latter emits a pulse width-modulated signal at the output stage. variable actuating speed in automatic Memory command at stop Right edge sensor Left edge sensor Sensor selection (right web edge. SRS steering roller. e. The following are available as proportional actuators: DRS pivoting frame. Control structure legend 1 Operating mode 2 Actuator position controller 3 Max. a guider enable. SVS push roller SVS and VSS positioning and follow-up controller.Digital controller RK 4004 Search for edge: The sensor searches for and follows the web edge until the operating mode is changed by. in the event of a deviation. variable actuating speed in manual 4 Speed controller 5 Variable current controller 6 Power output stage 7 Gearing with spindle 8 Right end position 9 Center position 1 0 Left end position 1 Right offset 1 1 2 Left offset 1 3 Actual position memory 1 4 Actual speed value recording 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 23 24 25 Counter Incremental encoder Web position controller Max. Digital controller RK 4004 1. The latter emits a pulse width-modulated signal at the output stage. Available as proportional actuator: Support beam VSS Control structure legend 1 Operating mode 2 Sensor 3 Counter 4 Web offset 5 Edge sensor position controller 6 Support beam speed controller 7 Power output stage 8 Sensor zero point detector 9 Memory for edge position 1 0 Park position 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 Support beam position controller Actual speed value recording Incremental encoder Max. variable actuating speed in search for edge mode Variable current controller Current controller Variable actuating speed during positioning Oscillation generator BEA--250482-EN-21 J Page 5 . The resulting set speed value is compared to the actual speed value and transmitted to the PI speed controller.5 Control structure with constant controlling for support beams In a control structure for a support beam a set speed value is determined on the basis of the sensor signal via the P position controller that is transmitted to the speed controller. In "search for edge" or "hybrid" modes the sensor is driven to follow-up the web edge. variable actuating speed in manual 4 Speed controller 5 Variable current controller 6 Power output stage 7 Gearing with spindle 8 Right end position 9 Center position 1 0 Left end position 1 Right offset 1 1 2 Left offset 1 3 Actual position memory 1 4 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 Actual speed value recording Counter Incremental encoder Web position controller Max. the difference being fed to the PI speed controller which emits a pulse width-modulated signal at the output stage. The latter generates the set speed value which is compared to the actual speed value. left web edge. The current actual actuator position value is compared to the required set position value and transmitted as a control difference to the actuator position controller.Digital controller RK 4004 1. The latter provides the necessary set position value for the actuator. variable actuator speed in automatic Memory command at stop Right edge sensor Left edge sensor Sensor selection (right web edge. Available integral actuators: SWS segmented roller guider. VGA pivoting roller. BCS edge and width spreader Control structure legend 1 Operating mode 2 Actuator position controller 3 Max.6 Control structure with constant controlling for integral actuators In the case of a control structure for integral actuators the web actual position value is compared to the required web set position value and. in the event of a deviation. web center) Web offset Oscillation generator Current controller J Page 6 BEA--250482-EN-21 . it is transmitted as a control difference to a P position controller. If the controller card is supplied on its own it should be mounted in a control cabinet away from heavy current-carrying modules.. etc.). Assembly Controller card RK 40. is usually mounted in a sheet steel housing or E+L device.Digital controller RK 4004 2. Type overview The following table provides an overview of the most common digital controllers.. The individual digital controllers (DC) are listed in the vertical column. The maximum distance to the DC actuator must not exceed 10 m. The crosses mark the components belonging to them (AK . LK ..... AK 4002 X X X X X X X X X X X X X LK 4203 RT 4019 DO 2000 AK 4014 Type DC 0310 DC 0311 DC 0340 DC 0341 DC 0360 DC 0361 DC 1310 DC 1340 DC 2340 DC 2341 RK 4004 X X X X X X X X X X 3... BEA--250482-EN-21 J Page 7 .. or signal for path-dependent oscillation X 4 Reference switch...2 m. The guider lock is intended for on-site requirements where the actuator is to be stopped in its current position. guider lock and end position signal X 20 End switch RK 40. The connection line between the controller card and DC actuator may be run in one lead up to a length of 3 m.Digital controller RK 4004 4.. Shield and run signal lines away from heavy current-carrying leads.. J Page 8 BEA--250482-EN-21 . terminal assignments The wiring diagram indicates which connectors are assigned. Installation Connect electrical leads according to the attached wiring diagram. From a distance of 3 m to 10 m the motor and incremental encoder lines must be run separately. X 5 X 15 Fan Right digital sensor X 6 Left digital sensor X 12 CAN connection without LED display for internal device networking X 7 CAN connection with LED display for CAN device connector X 21 Supply voltage for further E+L modules X 13 Supply voltage for further E+L modules X 1 Operating voltage X 11 SPI bus X 9 serial bus X 8 Analogue card AK 4002 (only when analogue sensors are used) X 14 External configuration adapter X 10 Optical incremental encoder X2 DC actuator and incremental encoder X 3 Command station for web offset RE . The CAN bus must not exceed a total maximum length of 160 m and the SPI bus a total maximum length of 0. If the guider lock is closed (make contact) the actuator remains in this position until the contact is open again. 1 2 3 1 2 3 4 5 6 1 2 Input X X X X X X X X Output Assignment +24 V DC supply voltage 0 V Ground DC actuator DC actuator Incremental encoder on DC actuator track A Incremental encoder on DC actuator track B +24 V DC 0 V +24 V DC Programmable input (default "Web offset or path-dependent") or ("Oscillation signal") or ("automatic mode signal (for minimum operation only)") 0 V Sensor range limit or range limit for D. actuator (possible only in combination with web offset RE 1721) Programmable input (default "Guider lock") 0 V potential 0 V for controller lock +24 V DC reference switch Programmable input (default "Reference switch signal") 0 V reference switch +24 V DC Programmable input (default "Actuator end position signal") 0 V CAN High CAN Low LED + LED GND (0 V) (Index) Track A +5 V Track B CAN High CAN Low free free +24 V / I max 1.0 A GND 0 V +12 V Switch output for additional fan +24 V Programmable input (default "Actuator 2nd end position signal") 0 V Programmable output (default “System on stand-by”) +24 V / I max 1.Digital controller RK 4004 4.C.0 A 0 V X 2 X X X 3 X 3 4 X 4 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 5 1 2 3 4 1 2 1 2 1 2 3 4 1 2 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 7 X 10 X X X X X - X 12 X 13 X15 X 20 X 21 BEA--250482-EN-21 J Page 9 .1 Terminal assignments X 1 to X 21 Terminal X 1 No. Digital controller RK 4004 4. Press both keys "decrease value" and "increase value" at the same time. 4 seconds the device address will start to flash. The group number is indicated via the "decrease value" key and the device number via the "increase value" key.2. 20 seconds have elapsed and a software reset is triggered. J Page 10 BEA--250482-EN-21 .2. If the device address deviates from the required address it may be changed via the keys.3 Setting parameters 4. If none of the keys are actuated the device address will be saved after approx.2.1 Setting the controller card device address 4. decrease/increase value) is indicated in the illustration opposite. The following applications are possible: 4.1 Set controller card device address Prior to commissioning the device address of controller card RK 4004 must be checked and changed as necessary.2 Current error display 4. If both keys are held down for longer than approx.2.2 Setup operation The three keys and the displays are used as the setup control panel. The key assignment (setup. If several errors are present at the same time.4 In the case of certain errors (see table) output X 20. If this error is no longer present.2. motor protection Output at terminal X 20. end position proximity switches incorrectly configured ext.2 Current error display In normal circumstances the display on the controller card indicates only three dots. the error with the highest priority will be indicated. Below is a list of possible errors: No. The following circuit variants are recommended: Lamp "ON" = system on stand-by Lamp "OFF" = error PLC "1" = system on stand-by PLC "0" = error BEA--250482-EN-21 J Page 11 . The number indicates the error code.5 V DC operating voltage not attained 30.Digital controller RK 4004 4.4 is switched to "0". supply voltage overloaded.3 Output X 20. & n = 0) Attention! output is set after 5 seconds only several reference switch errors detected. A flashing number signals an error. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 23 Error display in CANMON UDC-power low UDC-power high I motor high Temp case high encoder fault encoder invers sensor R fault sensor L fault gearconstant fault Motorline fault powerstage defect Motor blocked ref. These three dots signal that no errors are present. fault motor protect Description 19.5 V DC operating voltage exceeded set maximum cut-off current exceeded heat sink over 70 oC incremental encoder motor fault incremental encoder motor inverted no message from right sensor no message from left sensor calculated gear constant produces impermissible value motor line interrupted motor power stage defective motor blocked due to overloading (I = max. The internal switch on the controller card that furnishes a connection to ground is opened.4 0 0 0 0 0 0 0 0 4.2. the display will indicate the next error. switch error end switch error 24 V ext. 5.Digital controller RK 4004 4. then press and hold down the setup key and select parameter 3 by pressing the increase value key. Release the setup key again. Release the setup key again and enter the group number via the increase or decrease value keys (group number is specified in the block diagram) Select and change parameters: press and hold down the setup key and select the required parameter via the increase value key. Enter device number: press and hold down the setup key and select parameter 0 via the increase value key.2.4 Parameter setting All parameters in the CAN network may be selected and changed by the three keys. Incorrect parameter changes may impair the function of the entire system ! Enter device number + or Enter group number + or Select parameter Change parameter value + or May parameter value be changed no Select expanded setup mode: select device number X. Release the setup key again and enter the required parameter value via the increase or decrease keys.Parameter meter value Start setup mode + Start setup mode: press the setup and additionally the increase value key (press the setup key first). The green LED on the setup key will flash . Release the setup key again and enter parameter 1 by pressing the increase or decrease value key.5. + Quit setup mode or + X is used as a place retainer J Page 12 BEA--250482-EN-21 . Press and hold down the setup key and press the increase value key once. Release the setup key again and enter parameter value 42 via the increase or decrease value keys. then press and hold down the setup key and select parameter 3 by pressing the increase value key. yes + Expanded setup mode or Select further parameters no yes Quit setup mode: select device number X. Release the setup key again and enter the device number via the increase or decrease value keys (device number is specified in the block diagram) Enter group number: press and hold down the setup key and select parameter 1 via the increase value key. The following flow diagram illustrates basic operation with the setup editor: Basic operation in setup mode: Para. The Default field indicates the standard settings.1... The unit is indicated in the Unit field. . the value of which cannot be changed. If a dot (•) comes after the parameter number this indicates that it is a display parameter.. field of the table. .1 Parameter list 5. start service" - special section on command station DO 2000 resp. You can see which CAN data protocol is used from the number in parameter ". are the permissible limit values respectively. The Description explains the parameter function.4. and Max.3.1 Parameter list "Standard" No.. Name edit device edit group reset settings Default 5 0 0 Min. The fields indicate whether each parameter is used in the related CAN data protocols... standard display is a reduced parameter record only. To make reading easier. a operating panel RT . 5. The parameter numbers are listed in the No.Digital controller RK 4004 5.2.. The following options are available for displaying all parameters: - enter value 42 (extended setup mode) into parameter ". or an E+L CANMON program is required.. Parameters In setup mode parameters may be displayed and to some extent changed as well. Min. In order to access the controller card setup mode a command station DO ..0. in the CANMON-Programm. in the Name field the abbreviation. F 7 2 Unit hex hex PR PR Description 1 2 X X X X X X Select device number See block diagram for device number Select group number See block diagram for group number Works settings 0 = no function 1 = perform customer settings 2 = perform internal default setting BEA--250482-EN-21 J Page 13 .. RK 4004". .1. The bold faced parameters are part of this reduced parameter record.. 1 0 0 Max. The parameter list applies for the CAN data protocols PR 1 and PR 2. . 0 3. triggermode 2 0 7 X X .3.7.0 mm X X X X J Page 14 BEA--250482-EN-21 . time 1.00 0..1.5) 11 = support beam initialisation run (device x. . ..5. parameters 34 = preset for support beam VS 50.0 700 mm mm mm sec.01 0. Name start service Default 0 Min.00 0. • .0 2000.Digital controller RK 4004 No. >osc. 0 Max...0. osc.1..1. x.0 5.00 10.9...5 X X X X X X X X 0. ...11) 12 = actuator initialisation run. webedge controller prop range +/10..0 20 -325.0 4.. x.1.8.2.8. RK 4004 RK 4004 webedge offset weboffset step width osc. amplitude osc.4.4 4. .10.0 -2000. with specification of the gear constants (device x. Decrease value in case of inaccurate guiding! Increase value in case of uneven guiding! . x.5) 13 = actuator guiding criterion photo (for integral con- troller only) 15 = calibrate system offset 20 = calibrate the zero point for the motor current measurement 22 = save application parameters 23 = save the calibration data from the RK 4004 30 = preset for general web guider parameters 31 = preset for sensor support beam VS 35 parameters 32 = preset for 3-position controller parameters 33 = preset for DR 11.7. 199 Unit PR PR Description 1 2 X X Starting a function 0 = no function 1 = reset controller 2 = save parameter 10 = actuator initialisation run (device X. • . x.9. .00 500. • ./DR 12.3.10 0. wave form 95 5 95 % X X . cycl.0 1 325.4.6. X X X X .2 1.6. x.1. parameters 42 = select expanded setup 44 = save customer settings 55 = delete reset counter and running time meter 56 = delete maximum temperature 57 = set calibration values to default 98 = delete error memory 99 = delete data memory Software version Software version Parameter title Web offset Step width for web offset Oscillation amplitude +/Oscillation cycle time cycle-dependent = sec/ cycle path-dependent = pulse/ cycle Oscillation progression 5% = square wave 50% = trapezoidal wave 95% = delta wave Oscillation operation 0 (4) = operation via keyboard 1 (5) = operation via AUTO key 2 (6) = oscillation OFF 3 (7) = oscillation ON Values in () for path-dependent oscillation Parameter title Guider proportional range Web offset in mm at which the DC actuator runs at maximum speed. motion range total positionrange + positionrange alarm limit % hybrid offset 0. • .0 0.8. Motor gear constant Encoder resolution Entry of rev encoder resolution pulse/rev (without 4-fold evaluation) Gear transmission on motor Entry of gear transmission .0.2.0 -3270.0 mm mm mm % mm X X X X X X X X X X .1.5. • .0 8 0.0 3270.3. .1.1.0 9999 Imp/ mm Imp/ U X X X X .0 0.0.3.5.0 0.4. total resolution encoder resolution rotation gear 0. 8. Max.0 -3270.0 mm X X .8.9.1.Digital controller RK 4004 No.2. Name dual-rate width Default 30 Min.3.1 100. . . velocity auto velocity pos velocity jog velocity defect derated velocity reserved 21 defect range ± 20 50 10 1 0 0 1 1 1000 1000 1000 1000 1000 mm/ s mm/ s mm/ s mm/ s mm/ s mm X X X X X X X X X X X X X 10.2.0 0 100 3270.3.0 0 -3270.0 2000.1.0 3270. • .0 0. . . Positioning velocity reduction This value is used to determine % motion speed at the switch-over point.0 3270. . system offset 0.0 0. positioning velocity speed in automatic mode Positioning velocity speed in positioning mode Positioning velocity speed in jog mode Positioning velocity when exceeding the set threshold Display of velocity limited by internal functions (only active for selecting in parameter 1.0 mm X X . Reference switch offset Distance between reference switching point and AG- positioning range center Centring offset Distance between actuator positioning range center and required actuator 0-position in „center position“ mode.3.4. 0.2." This value is used to establish the switch point for determining the dual rate characteristic curve.0 8 3270. dual-rate level 100 0 200 % X X .0 0.3.6.3.1.0 -3270. 90 Unit % PR PR Description 1 2 X X Window width in % related to proportional range ".0 X X BEA--250482-EN-21 J Page 15 .7.0 75 0.9.5. . reference offset center offset 0.6.3.0 mm X X .2. Is set in device X.0 3270.0 -3270.1.g.4. 10 Max.8. System offset Distance between set actuator 0-position and the reference point (e. .3. . machine center).) Not assigned at present Range for detecting a web fault If not attained switching to the set "velocity defect" speed will be performed Parameter title Motion effective direction 0 = normal 1 = inverted Depends on mounting position and web direction of travel Total motor position range on calibration AG positioning path must be entered prior to calibration Positive motor position range Negative motor position range Limit value for end position early warning Hybrid support beam offset Adjustment of hybrid support beam center to machine center. . servo configuration motion direction 0 0 1 X X X X .7.2.1.0 X .2.7.2.2.2.2.0 3270.1.2.1. .3.0 00 0 -2000. . limited current act. • . currentfactor therm.0 7F 2000.5.0 0. Parameter title Motor speed characteristic value Value is required for speed limiting Current motor speed (display only) P component for speed controller I component for speed controller Acceleration time Current I-PWM-value (display only) Current motor set speed (display only ) Parameter title Cut-off current of motor output stage Max.5.4.0 1.3.0 50.6. 1250 100 4000 U/ min U/ min X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X J Page 16 BEA--250482-EN-21 .00 0.0 7.5. • . timeconst.0 3270.00 100.7.5.0. Only if function is activated via „Configuration SYS“.00 5. • mech.5.8.9.0 0.0.0 Min.00 0.5. • . .Digital controller RK 4004 No.0 mm mm mm mm mm mm X X X X X X X X X X X X X X X PR PR Description 1 2 X X Linear gear transmission Entry of transmission ratio from rotational to linear movement Mechanical ratio Filtering of encoder impulses Parameter title Position controller dead zone Position controller proportional range Actual position (display only) Set position (display only) Master address Address from which the master set position is received Actuator correction path in the event of a web fault of (.4. . motor speed act.3.00 0.0 0.4.1 10.6. • . • .4.6. • . . speed controller max. Name linear gear Default 4. . time I-PWM set speed current controller cut-off current motorcurrent dyn.7. .01 0.5.3.8. . . speed speed_P speed_I accel.3. .4.00 10.10 0.5.4. • .0 -3270.0 0.5.6 0.1 -3270.6. prop range +/-) Actuator offset between set center and set operating point during automatic mode is set for <SETUP>+<AUTO>. .6.0 200 200 7.4. component for minimizing the breakaway torque .5.5.00 A 8.8.00 20.0 100 1 -7.4.3. .5.4 0. 0.0 Unit mm/ U X 0.1 Max.c. 250.4.0 10.0 0. controller death zone ± pos prop ± act position set position pos source adress prop stroke ± foto auto offset 1.0 200.3.6.2.5.2.1.0 sec.4.00 16 X X .2.0 0.00 -20.6. • .1.0 200. .4. .6. A A U/ min 2.0. current current_P current_I set current reserved 65 current dither 0.3.10 2 5.6.6.4.9.7. • . permissible nominal motor current Dynamic motor current rise Motor is overloaded briefly by the variable factor Thermal time constant for brief motor current excess Current permissible motor current Actual measured motor current P component for current controller I component for current controller Set motor current display Not assigned at present Superimposed a.0 150 60 2. .0 00 100 0 0. . . .4.00 1.00 4 0.0 A A % sec.0 5.0 3270.1.01 0.6.9. • . • .1. gearfactor encoder filter pos.0 2000. 7.7. • . . • .5.6.1.0.4 >usage input X4.0.Digital controller RK 4004 No.1 >usage input X4. • .6.7. case max.7. .8. . .7 Use of input X20.8.2 guide config.7. I/O configuration >digi input status >usage output X20.4.7. .4 Use of input X4. • .7.3.7. . • . 0 Max.3. 1 2 3 4 00 0 -10 -10 -10 -10 -10 FF 7 23 23 23 23 23 hex 0 32000 Hz x xx.6. proximity switches incorrectly configured 16 = external voltage output overloaded 23 = motor protection Not assigned at present Reset counter Running time meter Operating voltage Heat sink temperature Maximal heat sink temperature reached Not assigned at present Not assigned at present For internal evaluation only Parameter title Display of current digital inputs Use of output X20. .2 >usage input X.1 Use of input X4.2.7. 200 Unit ms PR PR Description 1 2 X X X X X X Dither cycle time The reciprocal value corresponds to the frequency Parameter title Error display 1 = supply voltage < 20 V DC 2 = supply voltage > 30 V DC 3 = cut-off current exceeded 4 = heat sink temperature > 70 °C 5 = incremental encoder defective 6 = incremental encoder inverted 7 = no message from right sensor 8 = no message from left sensor 10 = motor line interrupted 12 = motor output stage defective 13 = motor blocked 14 = reference switch has several switching points 15 = end pos.9.9.x xx xx h V °C °C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X BEA--250482-EN-21 J Page 17 . . • Name dither cycletime diagnostics system error xx Default 0 Min.2 Parameter title .3.8.8.8.7.7.1. . .6.2 Use of input X3. • .8.4.7.7 >usage input X20. reserved 76 reserved 77 mainloops/sec.4 >usage input X4. • .8.2.5. . • .4 Use of input X4.7.8.8. . • reserved 70 reset counter running time meter supplyvoltage 24DC temperature case temp.8.6. 2 2 = setting of the sensor addresses to those set in parameters .9.Digital controller RK 4004 No.8.2.1/x.0 0000 7. >function config 2 0040 0000 FFFF X X System configuration 2 (*) no Controler output ( ) N-target -> CAN ( ) delta N -> CAN ( ) Pos-target -> CAN ( ) delta Pos -> CAN ( ) I-target -> CAN [ ] disable I-controle [ ] Pos-TXD: targetpos [ ] lock webspeedlim [X] AUTO: start slow [ ] AUTO: Clear I-part [ ] Pos-TXD: 50->10ms [ ] AG-Foto with sens.0 0. err. controller operate >auto address 0 0 0 0 99 2 X X X X .95. Name guide target reserved 89 reserved 90 system config.96.8. .0 Max. > Center [ ] MCP active [ ] Apl.0 0.F FFFF X X X X X X 0x0001 0x0002 0x0004 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 0x1000 0x2000 0x4000 0x8000 0x0000 0x0001 0x0002 0x0003 0x0004 0x0005 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 0x1000 0x2000 0x4000 0x8000 .9. 3000. -3000.9. [ ] deselect all sen.7.4. .1.9. CAN connector Right CAN connector Left >function config 1 0.9.9. .9. and .9.0.6.8.3.8.0 Min.5. • . .9.F 7. deactive [ ] support 2 motor [X] weboffset 1/10 mm [ ] weboffset invers [ ] defect detection [ ] ext. Address of the sensor at the right slot Address of the sensor at the left slot System configuration1 [X] framelimit Check [ ] N~ / M control [ ] Center direct [ ] ref on Power on [ ] watch webedge R [ ] watch webedge L [ ] enable AG-Foto [ ] sens. . . system mode [ ] RE 1721 invers . . >controller type 0 0 3 Default 0.9.0 Unit PR PR Description 1 2 X X X X X X X X X X Display of the set web position via an external data master (CoGuideTarget) Not assigned at present Not assigned at present Parameter title Controller type 0 = proportional actuators 1 = integral actuators 3 = 3 position controller Control mode Automatic setting of the sensor addresses to 0 = display only of sensor addresses 1 = automatic setting of the sensor addresses to x. [ ] pos-CMD: no photo [ ] trigger control [ ] high prior Manual [ ] no weboffset limit [ ] list-res 0.0 0801 0.1 mm -> 1 mm J Page 18 BEA--250482-EN-21 . 0.0 1.• adaptive control BEA--250482-EN-21 J Page 19 . 1.2. direct [ ] emergency sensor L [ ] emergency sensor R [ ] Foto @ Auto [ ] Foto @ Auto + Setup [ ] Foto @ host command [ ] no Foto @ Centered [ ] unused sup. 1.6.0. 1.80 -50 0. FFFF Unit PR PR Description 1 2 X X Operatorkey [ ] Auto: sel. 1.1.9.6.0 1.1.00 0. UDC offset.1.0.4. webspeed constant webspeed max.80 -3270.0 7F 7F 7F 7F s s hex hex hex hex X X X X X X X X X X X X X X X X X X X X X X Delay time 1 (for switching to emergency sensor) Delay time 2 (for switching to main sensor) Serial bus card 0 address Serial bus card 1 address Serial bus card 2 address Serial bus card 3 address Parameter title Operating voltage calibration Motor current measurement offset Motor current measurement calibration Absolute edge position for a system offset calibration Parameter title Normalization of web speed recording Value corresponds to the input pulse figure per running meter of the web Maximum web speed Web speed limit Current measured web speed Parameter title 1.7. 1.0.0 0. free [ ] sens sel.0. 0 0 0 0 0 0 4000 4000 4000 m/ min m/ min m/ min X X X X X X X X 1.9.1.0 0. search (*) lost web: ---- ( ) lost web: Center ( ) lost web: Manual System configuration 3 [ ] desel.3.1. valid sensor [ ] force support free [ ] Center -> sup.9.0 00 00 00 00 FFFF 10.0. webspeed limit 10 10 1000 I/m X 1.Digital controller RK 4004 No.0. I-act template position 0000 1. 1.0. 0000 Max.4. VSxx to sensor 0x0001 0x0002 0x0004 0x0008 0x0010 0x0020 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 0x1000 0x2000 0x0000 0x4000 0x8000 0x0001 1. free [ ] unused sup.0.20 3270. Name >operatorkey config Default 0000 Min.1. 1. 1.• calibration 1.2.00 0 1. all sens [ ] sel.1.5. 1.3.1. . 1.1. >function config 3 delaytime 1 delaytime 2 subsystem 0 adress subsystem 1 adress subsystem 2 adress subsystem 3 adress calib. free [ ] no edge -> sup. I-act calib.8.0.• webspeed config.0 mm X X X X 1.20 50 1.0. 1.0 00 00 00 00 0000 0.5.0.• actual webspeed 1.1. 1.0 10.7. 2. max webspeed ratio lim webspeed ratio reserved 122 reserved 123 position I-Part service off/on >service mode 0 0 0 0 0 0 409.6.7.9.2.1.2.5.Digital controller RK 4004 No.2. 1.1.6 409.00 Test value 1 for service mode ! For service personnel only! Test value 2 for service mode ! For service personnel only! Test cycle time for service mode ! For service personnel only ! J Page 20 BEA--250482-EN-21 .000 0 0 1.2. testvalue 1 testvalue 2 testcycletime 0 0 0.4.0.6 409.0. 1.2.000 0 0 0.2.8.2.3. 3 Unit PR PR Description 1 2 X X Selection of the adaptive amplification functions 0 = no intervention in the proportional range 1 = proportional range depends on an external CAN signal 2 = proportional range depends on the web speed 0 = no intervention in the positioning velocity 4 = positioning velocity depends on an external CAN signal 8 = positioning velocity depends on the web speed 0 = no intervention in the positioning path 16 = the positioning path depends on an external CAN signal 32 = the positioning path depends on the web speed Display of the current control loop amplification Adaptive factor in % at maximum web speed Adaptive factor in % at web speed limit Not assigned at present Not assigned at present 0.8. 1. 1. Name adaptive function Default 0 Min.01 -100 -100 0.1. 1. 1.3.9.• !! Service !! 1.• adaptive ratio 1.2. 1.2.6 % % % 1. 0 Max. 1. 1.2.000 1 9 1/s Additional I-part for integral actuator Parameter title Switching on service mode ! For service personnel only ! (*) Square current controller test ( ) Delta current controller test ( ) Square speed controller test ( ) Delta speed controller test ( ) PWM square bridge signal ( ) PWM delta bridge signal ( ) Square position set value ( ) Delta position set value % % s 2 3 4 5 6 7 8 9 1.01 100 100 10. 1 0 0 The following parameters can only be edited using a CANMON program.5 FFFF .7.0 120 mm mm mm/s Limit for reference variable during lamination If the following sign ">" is set in front of the parameter it may be edited with the help of a parameter value list (selection list) in CANMON or DO 200..: Select the required parameter value via the "increase value"/ "decrease value" keys..2. F 7 2 Unit hex hex Description Select device number See block diagram for device number Select group number See block diagram for group number Works settings 0 = no function 1 = restore customer settings 2 = restore internal basic settings Software version hex Configuration [ ] check workspace [ ] emergency guide Limit for web offset Rate of change of reference variable 0x0001 0x0002 .. Editing with Canmon: Select the "Value" field and open the parameter list via the enter key. to mark the parameter value press the acknowledge key...0 0 -3250.0 -3250. . . .0.2 Parameter list "Extended DCS" (only on RK 4004-8003) No.1.0 0 3250..Digital controller RK 4004 5. . .4. DCS Config. Add. Select the required parameter value with the cursor keys.8. • ..6.0 3250.0 0000 5. Parameter value list (selection list) BEA--250482-EN-21 J Page 21 .1 0000 4.. Max. Name edit device edit group reset settings Default 5 0 0 Min. to mark the parameter value press the space bar .1.5. . Editing with command station DO 200. >function config 4. mid target limit auto offset limit target change speed 0.0 0. edit group The device address consists of the device and group numbers.2. edit device .. The setting values are thus reloaded. . The device and group numbers are specified in the block diagram for each device with a CAN address. center offset". In order for a specific device to be addressed in the control loop the device number must be set in parameter ". start service Use this parameter to start various processes that are particularly required on commissioning the system.2 Explanation of parameters 5. The actuator initialization run is started by entering the value 10. reset settings In the event of incorrect functioning or parameter entries.0. Every time parameter values are changed setup mode should always be quit via 1 to assure that all changed parameter values are saved.5. J Page 22 BEA--250482-EN-21 . 10 = Actuator initialisation run (with specification of the motion path) Prior to the initialization run the actual positioning path must be established and entered in parameter ".2... The default values are however only loaded for the currently selected device. 2 = perform basic settings.. total motion range".1.3. The latter may also be corrected manually at any time via parameter ".1.1 Explanation of parameters "Standard" . The following functions are possible: 1 = Reset guider In this reset all parameter values for the selected device are saved and a restart performed. No parameter values are changed on the remaining devices. This customer setting is only possible on compact systems set by E+L prior to delivery where all parameter settings were saved in a backup list. The following settings are possible: 1 = perform customer settings. .1. the only difference is that no restart is performed for the selected device.Digital controller RK 4004 5.0. the E+L basic settings or default values may be reloaded.2... Each device with a CAN connection (serial or parallel) possesses its own device address that may only be assigned once in the entire CAN network . 2 = Save parameters Function 2 is identical to function 1.3. Prior to starting the actuator should be located in its center position for this start position is saved as the new center position. edit device" and the group number in parameter ". edit group". The default values specified in the parameter list are loaded. 5.9. / DR 12.3.3. / . / . support beam basic parameter setting The device-specific parameters are preset for the specified devices by entering the appropriate value. The offset determined during this process is saved in parameter 1.0. 23= Save the calibration data for the controller card RK 4004 The values saved are displayed in parameter 1. template position" must be set before the calibration can be performed.6. While the actuator guiding criterion photo is being taken. / .8.9.) the maximum positioning path is established and entered in parameter "./.7.4.9. 13 = Capture of guiding criterion photo On follow-up control systems the position of the actuator/tool is controlled according to the detected web position./.3.2. / . .3.1. a guiding criterion photo of the actuator must be taken.3.5.8. the support beam position is calibrated to the middle of the machine (reference line). 12 = Initialisation run actuator (with specification of motor and gear data) In this initialization run by first entering the motor and gear data (parameter . The parameter "1. / . to 1.1.Digital controller RK 4004 11 = Initialisation run support beam By entering value 11 the initialization run for all support beams featured in this group is performed.6. 30 = general web guider basic parameter setting 31 = VS 35 . the actuator is moved to the required location manually. the offset is calculated on the basis of the current actuator position and the web position and entered in parameter ".9. 22= Save system parameters The parameter values of certain parameters are additionally stored and not deleted in the case of possible data memory deletion.8.8.1.4. 34 = VS 50. BEA--250482-EN-21 J Page 23 . The following parameters are saved: .9.2.. the system offset must be calibrated.. 15= Calibrate system offset (only with data protocol PR 2) If the control card is used for a support beam. . During the calibration of the system offset.0.. and . 20 = Calibrate the zero point for the motor current measurement A zero calibration for the motor current measurement is performed.7. / .5.2. foto auto offset".6.8.9. / . In order to calibrate the offset..0. and . support beam basic parameter setting 32 = 3 position controller basic parameter setting 33= Basic parameter setting for DR 11.4.8. total motion range".8. To this end. 98 = Delete error memory This command should only be used by E+L service personnel. No commands are performed until a parameter change has been executed! J Page 24 BEA--250482-EN-21 . The protected parameters may only be changed once value 42 has been entered. 44 = Save customer settings In this form of saving all parameter settings are stored in a backup list. 55 = Delete reset counter and running hours meter The internal reset counter and running hours meter are reset to zero. all customer-specific settings may be reloaded using parameter ".Digital controller RK 4004 42 = Expanded setup-mode In setup mode all existing parameters may be selected and the parameter values viewed. Some of the parameter values may be changed immediately. Once the controller card is switched on the default values are automatically loaded. may be changed. The entire data memory of the controller card is deleted. The controller card can store up to 100 errors that have occurred. This entry furnishes access to what is known as "expanded setup-mode". 99 = Delete data memory This command should be used by E+L service personnel. 56 = Delete maximum temperature The maximum heat sink temperature saved is deleted. 57 = Set calibration values to default The calibration values are reset to the default values.. the error messages are pushed out at the back of the error memory and are thus deleted.2. In expanded setup mode all parameters that can be changed. If the number of errors exceeds the 100 mark. reset settings" . If necessary. .X to 3.7. The offset is set directly in this parameter by a command station or via a digital interface. webedge offset Parameter block for setting the web offset. until a new entry is saved. step width The step width of the web offset per key push may be set in 1/ 100 mm.1 etc. step width". The step width for web offsetting may be set in parameter ". CAN data protocol PR 1 PR 2 PR 1 + PR 2 Software version A B etc. The oscillation stroke may be entered directly in this parameter or via a command station with oscillation feature. weboffset The web offset permits the displacement of the set web position to the left or right during automatic mode. RK 4004 The actual CAN data protocol and the software version are displayed.Digital controller RK 4004 Number 1. ..9 2.X to 9. even when the operating voltage is switched off. The number before the point indicates the CAN data protocol used by the software.7. . osc. amplitude During the oscillation stroke it is determined by how far to the left and right the actuator will swing in oscillation mode. Oscillation stroke Sensor zero point Web offset to the right in the direction of web travel In the case of fixed sensors or a single motor support beam with two positioning carriages the oscillation stroke is limited to 75 % of the sensor measuring range.. The number after the point indicates the software version...X Number 1.8. ..X 7.5. BEA--250482-EN-21 J Page 25 .1 etc. The offsetting of the set position is displayed on the command station in mm.4. For the remaining applications with support beams and cameras the web offset may be increased to the maximum parameter value .0 2.X 4.. The web offset is changed by this set value by pressing a key on the command station. A set web offset is preserved. .6. 1. J K L etc. Entering is performed in 1/10 mm.X to 6. In the case of fixed sensors or a single motor support beam with two positioning carriages the web offset is limited to 75 % of the sensor measuring range.0 1. the slower the actuator oscillates. Establish maximum oscillation frequency fc max = s x 60 Vmax fc max = maximum oscillation frequency (1/s) Vmax = maximum web speed (m/min) s = web length per oscillation period (m) 3. Dimensioning of the external pulse generator may be determined as follows: n fa max = s fa max = maximum pulse generator output frequency (Hz) s = web length per oscillation period (m) n = no.. The oscillation period is divided up into n-sections.9.Digital controller RK 4004 . Establish path length per oscillation period n-sections web length s s s = web length per oscillation period 2. J Page 26 BEA--250482-EN-21 . Oscillation time tc Path-dependent: In path-dependent oscillation the oscillation period is determined by path-dependent. The maximum number of pulses must not exceed 20 pulses per second. cycl. Establish no. The number of pulses to be set may be calculated as follows: 1. of pulses per period The no. of pulses per period The external pulse generator must emit the calculated no. of pulses The maximum number of pulses per period is limited by the maximum input frequency of fe max 20 Hz. of pulses fa max at maximum web speed. fe max n = fc max fe max = maximum input frequency 20 Hz fc max = oscillation frequency (Hz) n = no. time Cycle-dependent: The cycle time (oscillation time tc) for an oscillation period is established here. of pulses n is entered in the parameter. The longer the period. Entry may be directly in the parameter or via a command station with oscillation function. osc. external pulses. The following table illustrated the various setting options: Parameter value: Cycle dependent 0 1 Path dependent 4 5 Oscillation is switched on together with automatic mode or off via a command station with oscillation key or digital interface (command code). On switching-off oscillation the cycle in progress is continued to the next zero pass. Oscillation is always active. Even if an oscillation key is featured. Oscillation is started together with automatic mode! Explanation: 2 3 6 7 . webedge controller Parameter block for setting the web guider.9. In the case of path-dependent oscillation the corresponding pulses must be supplied up to the zero pass.0. oscillation may be started in different manners. osc. oscillation may in this case be switched on or off via the automatic key. osc. by pressing the automatic key oscillation is started or stopped while the actuator always remains in "automatic" mode. independently of the automatic key.1. By entering a value of between 5 and 95 oscillation progression may be changed from square to delta wave. the differentiation must be made of whether cycle or path-dependent oscillation is concerned.2. If no command station with oscillation key is featured. >osc. triggermode Depending on the command station featured. Oscillation is generally switched off.1.2 must be programmed to "web speed measuring" (see parameter .1. For path-dependent oscillation the digital input X 3.6. After starting automatic mode.. cycl. long dwelling period in the oscillation end position 95 = Delta-wave (shallow rise/drop of the oscillation signal. Automatic mode without oscillation is not possible. oscillation cannot be started. In the case of cycle-dependent oscillation the duration of an oscillation cycle depends on the set time and in the case of path-dependent oscillation on the external pulses (see parameter ". BEA--250482-EN-21 J Page 27 .Digital controller RK 4004 . wave form s "5" s "95" s t Oscillation mode determines the oscillation course.1. short dwelling period in the oscillation end position .). In addition. time"). 5 = Square-wave (steep rise/drop of the oscillation signal.8. 6. prop range ± 2. velocity auto") is.3. prop stroke".1.5 15 mm/s 8 mm/s Control deviation Positioning velocity .3. Velocity correction established correction velocity depending on proportional range Proportional range . Amplification too high Amplification right Amplification too low Amplification is correctly set if.Digital controller RK 4004 . Prop range ±" and ".5.6. In practice. On integral actuators amplification is set via the two parameters ".0 3. In the case of too little amplification the control loop will be too slow. the greater the amplification of the web guider will be.3.1. prop range +/ On proportional actuators the amplification of the position controller is set via the two parameters ". With regard to the following considerations please always take into account that a change to one of the two parameters will always influence amplification. velocity auto 20 mm/s Set position (sensor measuring range center) Control deviation of 1. velocity auto".1. after brief overshooting the error is corrected. A negative proportional range causes negative amplification.6.3. the guider will overshoot as well. If the position controller is set with too great a degree of sensitivity. the effective direction is thus inverted in automatic mode. Prop range ±" and ".1.1. Proportional actuator: The smaller the set proportional range at a constant maximum positioning velocity (Parameter ".5 mm J Page 28 BEA--250482-EN-21 .4.1. Optimum amplification may be determined with a characteristic curve tracer.1. amplification may also be determined by trial and error. ) will become steeper. Example 2: G = 20/3. / Parameter . Reduce the proportional range until the guider starts to oscillate.6. Given a control deviation of 1. In this example a proportional range of 2 mm or 3.6 mm/s BEA--250482-EN-21 J Page 29 .5 = 5.0 mm/s for a proportional range of 3.5 mm the positioning velocity is 15 mm/s for a proportional range of 2 mm and 8. The steeper the characteristic curve the greater the positioning velocity will be in the case of a control deviation and the system thus more sensitive.5 mm.3.5 mm has been assumed at a maximum motion speed of 20 mm/s.5 mm * 10 1/s VK = 15 mm/s Proportional actuator optimisation: Reduce the proportional range by small steps only. Following each change of the parameter value a web deviation should be produced manually in automatic mode so that oscillation may be detected immediately.1.1.71 1/s VK = 1.71 1/s VK = 8. The increase the proportional range again until no more oscillation may be observed. Correction velocity (VK) = control deviation * amplification (G) Example 1: G = 20/2 = 10 1/s VK = 1.5 mm * 5.Digital controller RK 4004 By reducing the proportional range the characteristic curve (see fig. The values may also be calculated arithmetically: Amplification (G) = parameter . The positioning velocity of the actuator may be determined on the basis of the characteristic curve regardless of the control deviation. the greater the amplification of the web guider. prop stroke ±").3. prop range ± 2. J Page 30 BEA--250482-EN-21 . 10.4. The correction path of the actuator may be established on the basis of the characteristic curve independently of the control deviation.5.5 mm . Given a control deviation of 1.5.5 mm the correction path amounts to approx.) becomes steeper.5 mm By reducing the proportional range the characteristic curve (see fig. The steeper the characteristic curve the greater the positioning path of the actuator given a control deviation and the more sensitive the system becomes.5 mm approx.5 18 mm 10.5 mm has been assumed with a correction path of 25 mm.5 mm Control deviation Correction path .Digital controller RK 4004 Integral actuator: The smaller the set proportional range is for the maximum correction path of the actuator (parameter ". A negative proportional range causes negative amplification.0 3. In this example a proportional range of 2 mm or 3. 18 mm with a proportional range of 2 mm and with a proportional range of 3. prop stroke ± 25 mm Set position (Sensor measuring range center) Control deviation of 1. the effective direction in automatic mode is thus inverted. Correction positioning path established correction path depending on proportional range Proportional range .1.4. /. the correction velocity of the actuator is reduced in the case of proportional guiders. Following each change of the parameter value the a web deviation should be produced manually in automatic mode so that oscillation may be detected immediately. The positioning velocity reduction is set in parameter ". If the edge error exceeds the set window width range the positioning velocity is increased (see fig. the actuator would normally try to correct the deviation according to the broken line.3.6.3.5 mm * 12. dual-rate width .1. dual-rate width" the positioning velocity is reduced in the case of a control deviation.5 SK = 1.5 mm * 7. Set position Error of uneven edge .).1. dual-rate level". given a deviation from the set position. Both parameter values are % entries and are related to the set values of parameter ". dual-rate width Positioning velocity reduction .5.1. The actuator would only oscillate and the control result would not be satisfactory.1. Given a web edge progression as illustrated opposite.1.1. Reduce the proportional range until the guider starts to oscillate. Correction path (SK) = control deviation * amplification (G) Example 1: G = 25/2 = 12.4.0 mm 20 mm/s BEA--250482-EN-21 J Page 31 . / parameter . velocity auto" Example: The following values are set in the parameters.14 VK = 10.5 VK = 18.71 mm If the web edge is subject to certain fluctuations (uneven edges) these two parameters may be used to determine a range in which.4. velocity auto : : 10.Digital controller RK 4004 The values may also be calculated arithmetically: Amplification (G) = parameter .5 = 7.4. .6.5.3.1.3. dual-rate level Window width .1. dual-rate level Example 2: G = 25/3.14 SK = 1.1.1. prop range ± .5.75 mm Integral actuator optimisation: Reduce the proportional range by small steps only.1. on left).5. The increase the proportional range again until no more oscillation may be observed. prop range ±" and ". Within the set window width ".1. The broken line represents the controller amplification (parameter . Potential oscillation due to edge errors may thus be reduced.6.1.4. dual-rate width : . J Page 32 BEA--250482-EN-21 .3. The steeper the characteristic curve the greater the positioning velocity will be given a control deviation and the more sensitive the system will become.1. velocity auto 15 mm/s 20 mm/s Set position (Sensor measuring range center) Control deviation of 1.1.3.).1. velocity auto The greater the set maximum positioning velocity is given a constant proportional range (parameter ". prop range ±").Digital controller RK 4004 .1. prop range ± 2.1.1.0 15 mm/s 11 mm/s Control deviation Positioning velocity . dual-rate level". The positioning velocity with which the actuator tries to correct the error may be deduced from the characteristic curve. This function is being deactivated when value "100" is entered into parameter ".0 mm * 50 % / 100 Reduced pos.5. dual-rate level : 50 % 70 % = 5 mm = 14 mm/s Window width = 10. Correction velocity established correction velocity depending on the positioning velocity Proportional range .4.5.6.1. velocity = 20 mm/s * 70 % / 100 Within ±5 mm of the set web position a web error is corrected at a maximum motion speed of 14 mm/s.5 mm By increasing the maximum positioning velocity the characteristic curve becomes steeper (see fig. the greater the amplification of the web guider will be in automatic mode. .6. Given a maximum positioning velocity of 15 mm/s the positioning velocity amounts to approx.1. The values may also be calculated arithmetically: Amplification (G) = parameter .7. yet must not exceed the nominal positioning velocity the DC actuator.5 mm * 7.3. velocity jog The positioning velocity with which the actuator or support beam is positioned in "manual" mode may be set in this parameter with a step width of 1 mm/s.5 1/s VK = 1.0 1/s VK = 15.0 mm/s If the positioning velocity is too high the web guider will begin to oscillate. velocity pos The positioning velocity is determined in this parameter for the following operating modes: - actuator "center position" - support beam "park sensor" - actuator / support beam “positioning commands" The step width of the speed setting is 1 mm/s. .1.6. 11 mm/s with a control deviation of 1.1.5 mm * 10.5 mm and approx. / parameter .Digital controller RK 4004 In this example a maximum positioning velocity of 15 mm/s or 20 mm/s has been assumed with a proportional range of 2 mm.5 1/s VK = 11.0 1/s VK = 1.8. . Correction velocity (VK) = control deviation * amplification (G) Example 1: G = 15/2 = 7. BEA--250482-EN-21 J Page 33 .25 mm/s Example 2: G = 20/2 = 10. The maximum positioning velocity must be set higher than the maximum error velocity.1. 15 mm/s with a maximum positioning velocity of 20 mm/s. the positioning velocity may be reduced to a required value. defect range ± If the set value is exceeded.2.1.9.3. derated velocity Not assigned at present. Web edge progression in the sensor . In the case of a support beam this velocity setting is determined in "search for edge" mode. .2.2. in the event of a web displacement (e. defect range ±" .1. This parameter is only active if "defect detection" is selected in parameter . velocity emergence" Value of the reduced positioning velocity So that.2. . must be set in parameter ". .2.0.9.1.9.7.7.2.9.2.9.2. In the event of a sudden web displacement (seam joint) this prevents the actuator following up at maximum positioning velocity which might lead to a web tear. velocity defect". the positioning velocity will be reduced to the value set in parameter ".. defect range ±" Switching threshold for reducing the positioning velocity ". seam joint) the actuator no longer follows up at maximum positioning velocity in "automatic" mode. .1. reserved 21 Not assigned at present.2. servo configuration Parameter block for setting the motor data. velocity defect ". This parameter is only active if "defect detection" is selected in parameter .g.Digital controller RK 4004 . J Page 34 BEA--250482-EN-21 . From which degree of control deviation (web offset) onwards the reduction is activated. 6. positionrange Via the position range limit the DC actuator drive is prevented from reaching its mechanical spindle stop or the actuator its mechanical stop. The mechanical ratio (". triggers the output of a limit alarm. The warning is output for both sides (positive and negative). For the safety of persons or appliances the end position limits must be fitted with additional limit switches or a suitable mechanical stop.6. gear factor") is determined via this setting during the initialization run and the motor gear constant calculated.5.2. These position range limits must not be used as safeguards for persons or appliances. The positioning path must entered for both sides (right/left) of the center position in parameter . 2 mm.7.2. positionrange -". On compact systems the maximum actuator positioning path (see parameter ". The limit for "End position early warning" always relates to the center of the actuating range set. mech. If the actuator exceeds this calculated value the "End position early warning" message is output. As on certain actuators (e.7. The “End position reached” message is only output at the two end positions.4. The set values are always in relation to the set center. BEA--250482-EN-21 J Page 35 Transfer roller . positionrange + . and . . The value is entered in % and is in relation to the two parameters ".2.2.2. motion range total The actual positioning path (dimension K) covered by the actuator at the outfeed (transfer roller) must be entered in this parameter. please ensure that the actuator does not come to a standstill at once. . The latter effects the normalization of the positioning speed and path.g. positionrange +" and ". motion direction The positioning direction of the DC actuator drive may be inverted via this parameter.2. alarm limit % If necessary a range may be defined that. pivoting frames) the actuator positioning path is not identical to that of the DC actuator drive. Especially in the case of large moved masses.8. the exact value must be entered.Digital controller RK 4004 . Following inversion of the positioning direction an initialization run must be performed.6.2. The positioning range must be reduced accordingly. total motion range") is shortened at the factory by approx.2.7.3.2.5. once exceeded.2. In the case of on-site mounting of the DC actuator drive the position range limit must be set by the customer. of the positioning range.7. . Entered value in parameter .2.2. Example: Entered value in parameter .25 mm end position early warning in relation to theoretical center If the actuating range of 11.2.7.6.6.2.9.375 mm 9. reference offset In this parameter the distance between the reference switch switching point and the center of the DC actuator drive is set. two positioning carriages) this offset is not possible. . then center position (neutral position) in "center position" operating mode . the “End position early warning” message is output.6.7.2.7. This parameter is automatically determined and entered during the actuator initialization run.2. If the values differ in parameters .2. The support beam center may be matched to the machine center via this parameter (. If the actuating range of 15 mm is reached.2. a theoretical center will be deduced from the sum of the two values. (15 mm + 10 mm) / 2 * 75 / 100 = 9. This parameter is only necessary on a two-motor support beam in device X.8.2.7. / .2.9.Digital controller RK 4004 Example: Entered value in parameter . To calibrate the internal position counter the actuator moves first to the reference switch. = 15 mm .8. .6. Entered value in parameter .2.2. hybrid offset If a support beam is operated with two drives in what is termed hybrid mode the two positioning carriages move symmetrically to the support beam center.2.7.375 mm end position early warning in relation to theoretical center . hybrid offset).6.0. / .7. = 10 mm = = = 75 % 15 mm 10 mm Entered value in parameter . the "End position reached" message is output. To assure that the positioning movement is as slight as possible in "center position" mode the reference switch switching point should be the same as neutral position. J Page 36 BEA--250482-EN-21 . In the case of mechanically coupled support beams (one drive.25 mm is exceeded. = 15 mm = = 75 % 15 mm 11.2.25 mm .3. This support beam center (center of the guided web) should match the machine center. The end position early warning is in relation to this center. 15 mm * 75 / 100 = 11. = 15 mm . 4. For special applications an offset value may be set in this parameter which is added to the transmitted actual position value.3.5. If the guider is in "center position" mode while the "center offset" is changed. mech. linear gear .3. In the case of a pivoting frame. .3.5. DC actuator drive securing point Outfeed point Actuator neutral position Center of rotation .3. .6. .3. total resolution The motor gear constant is displayed in this parameter.3. rotation gear .3. system offset If the DC actuator is located in the center of its positioning range the actual position value "0" will be transmitted via the CAN bus. Checking of the actuator neutral position is possible at once. gearfactor S 2/S 1 BEA--250482-EN-21 J Page 37 .3.3.3.3.3.7.7. center offset What is termed the "center offset" is the difference between the DC actuator drive center and the actuator neutral position.Digital controller RK 4004 DC actuator drive center Center offset .3.1.6. rotation gear.3. gear factor. . total resolution .3.4.3. rotation gear . encoder resolution . It is calculated on the basis of the following four parameters: . the change of parameter value will be performed immediately by the DC actuator drive. If this neutral position deviates from the positioning path center the former may be changed by entering the "center offset".7. gearfactor The motor gear constant is calculated via these parameters. encoder resolution . .4. .2. mech.5.3. linear gear.3. linear gear . encoder resolution. neutral position means that the positioning roller is parallel to the guide roller. mech.6. 3. gear factor". must be determined using the table in chapter 6./.5. controller Parameter block for setting the positioning control loop./. mech.3. is 1.7. These two values are set in relation to one another and the value calculated produces the mechanical ratio (parameter .3. / value 10) parameter ".6.3.3. measure distance S 2 between the center of rotation and the outfeed point. The mechanical ratio is specified in parameter ".7. encoder filter For a dynamic speed control the encoder impulses should be filtered as little as possible.3. Equally.3.3.4..Digital controller RK 4004 The values for the three parameters .89.8. 450 mm 850 mm J Page 38 BEA--250482-EN-21 .3. Example: measured distance S 1 measured distance S 2 850 mm / 450 mm = 1.3.7. . pos.9. The ratio may be established as follows: Measure distance S 1 between the center of rotation and DC actuator drive securing point. Too small a filter value will cause an unsteady motor speed.7. mech. gearfactor" is established automatically. .).89 In this example the entry in parameter . During the initialization run (parameter . pos prop ± Positioning velocity Position error If the position error is greater than the set "position controller proportional range" the correction velocity will thus correspond to the maximum positioning velocity.5.g.3.4.1.). The value of parameter .4.Digital controller RK 4004 . oscillation around the set position). These 5 mm lie within the grey range and the velocity is thus reduced linearly to 0 until the 15 mm position range is reached. and .1. BEA--250482-EN-21 J Page 39 .0. death zone ± s (mm) Set position 25 20 15 10 5 1 2 Actual position without dead zone If. in applications with a stiff mechanism or large moved masses. a dead zone can be set taking into account the necessary positioning accuracy. Via this parameter the P component of the actuator drive position controller is indirectly set.) (parameter . The static precision of the web guider is hereby preserved.1.4. Once the 10 mm are passed.0. should amount at most to half of the sensor scanning range.) A web set position deviation of 1 mm produces an actuator set position of 15 mm based on the set values (parameter . There is no actuating movement within the range set.4.1.1.4. If the position error is within the set "position controller proportional range" a lesser positioning velocity according to the one of the characteristic curves is produced.4.6. In the case of uneven edges (textile) this parameter may be increased to dampen the DC actuator drive position controller. Example: Position controlMaximum positioning velocity ler proportional range in automatic (Parameter . death zone ± 3 4 5 6 7 t (s) . 3 4 5 6 7 t (s) s (mm) Set position 25 20 15 10 5 1 2 Actual position with dead zone . there are problems with the position control loop (e. The DC actuator drive covers the first 10 mm at maximum positioning velocity as these values are outwith the grey range. only 5 mm remain. The correction path used by the actuator to try to correct an error may be seen in the characteristic curve. The device address of the master's guider must be entered on the controller card of the second actuator (slave).5. .4.4. .1. pos source adress In the case of follow-up controlling (master/slave) a second actuator (slave) without sensor scanning precisely follows up a freely selectable actuator (master).Digital controller RK 4004 . the greater the amplification (steep characteristic curve) of the web guider in automatic mode. . Example: The master's address is The slave's address is 1.1. in relation to the set center.5) must be entered in parameter .3. is displayed. is displayed.4.5). in relation to the set center.5 Slave address 2.5 2.4.4. The steeper the characteristic curve the longer the correction path in the event of a control deviation and thus the more sensitive the system will become. of the slave controller card (address 2.2.4. prop range ±"). The greater the set correction path is for a constant proportional range (parameter ".4. set position The set position of the actuator at the outfeed.5 Value 15 (address 1. prop range ±"). J Page 40 BEA--250482-EN-21 . This parameter has no function for proportional actuators.5 Master address 1.3.3. act position The actual position of the actuator at the outfeed. prop stroke ± In the case of integral actuators the correction path is set in relation to the set proportional range (parameter ". Digital controller RK 4004 Correction path established correction path depending on the correction path Proportional range . Given a correction path of 15 mm (20 mm) the correction path is approx. / parameter .0 VK = 15.4.5 mm.4. Correction path = control deviation * amplification (G) Example 1: G = 15/2 = 7.5 mm In this example a maximum correction path of 15 mm or 20 mm was set with a proportional range of 2 mm. The values may also be calculated arithmetically: Amplification (G) = parameter . prop range ± 2.1. prop stroke ± 15 mm 20 mm Set position (Sensor measuring range center) Control deviation of 1.5 VK = 11.0 VK = 1.3.5. 11 mm (15 mm) given a control deviation of 1.0 mm BEA--250482-EN-21 J Page 41 .3.25 mm Example 2: G = 20/2 = 10.5 mm * 7.1.5 VK = 1.0 15 mm 11 mm Control deviation Correction path .5.5 mm * 10. For the automatic default.4. speed controller Parameter block for setting the speed controller. position I-part" is >0. . foto auto offset Center position Actuator set position J Page 42 BEA--250482-EN-21 .4. The speed value may be found in the table in chapter 6.9. >controller type"). speed The actual motor speed of the DC actuator at that moment is displayed .4.4. the function "enable AG Foto" must be selected in parameter ".2.4. If an adjusting support is used this values corresponds to the edge position after the search run.4. >function config 1". To specify the required set position of the unwinder/tool the offset between the "center" position and the required set position must be entered. motor speed The motor speed at maximum terminal voltage (22 V) is set here. Automatic offset adjustment: In the “automatic” mode the offset is adjusted automatically if the value in parameter "1. max. Center position .2. For the manual default setting parameter "1.4. With a follow-up control/tool control the actuator follows up the actual web position proportionally. A default offset value can only be set with controller type 1 (parameter ".8.6. .7. The offset is calculated and saved via the "setup" and "automatic" key combination. This is possible only with a CAN-Dataprotocol PR 1 .6. act.7.9.Digital controller RK 4004 . The speed value is set at 22 V motor voltage. Depending on the presign of the entry the set position of the actuator will be displaced to the right or left of the center position. position I-Part" must show value "0".9. foto auto offset During the actuator initialization run the offset is set to zero. Manual offset specification: The entry of the offset value is in 1/10 mm. Automatic offset specification: In the case of automatic specification the web must be located in the sensor scanning range and the actuator manually moved to the required set position.2. 1.5.5.5. .7. .5. opposite the motion speed progression of an actuator is displayed with a set ramp function of 3 seconds. Error display 3 is output as error in parameter ". accel.2. The motor speed is increased linearly. cut-off current Once the set value is exceeded the motor output stage is switched off. In manual mode the actuator is positioned with the positioning velocity set in parameter ".1. This value should be twice as much as the motor nominal current (parameter ".5. The actuator drive thus reaches its maximum motor speed after a set time. time Positioning velocity Positioning velocity without ramp function This function is only possible in "manual offset" mode.5. velocity jog". They have already been optimized at the factory.5. The values must not be changed. I-PWM The actual I-PWM value (pulse-width-modulated) is displayed.4. the actuator comes to a standstill after the same ramp function.6. Equally. speed_I Please refer to the table in chapter 6 for the P and I components of the various device types. A change to these 2 parameters impairs the optimum function of the guider. set speed The actual motor set speed is displayed. time" an acceleration time of 0 to the maximum motor speed may be entered. .5.9.3. . If the current fails to reach the set value the motor output stage will be re-enabled.2. In the fig.8. current controller Parameter block for setting the current controller. system error". . The broken line progression indicates the positioning velocity progression without ramp function. motorcurrent"). accel. The key for the manual offset has been pressed for 5 seconds in this example. With this ramp function ".6. A change to these values may range from guiding impairment to the system ceasing to function. speed_P .Digital controller RK 4004 . The display is only of significance for internal tests.5.5. Time Positioning velocity with ramp function BEA--250482-EN-21 J Page 43 .0. 9.) to the internal current limit.Digital controller RK 4004 . motor current motor current Time in s For a short time a DC actuator drive may be operated with a higher motor current. J Page 44 BEA--250482-EN-21 .5.5.) to the nominal motor current.9.8. therm.5.9.5. currentfactor . . . 1) is greater than the nominal motor current (. The internal current limit is calculated on the basis of the nominal motor current in parameter ". If set too high the motor current may overload or even destroy the DC actuator drive.9.7. limited current This time-limited excess current is used to increase the dynamics of the DC actuator drive (shorter acceleration time) Current in mA Pos.5.6.7. Excess current functions according to the following principle: If the motor current input is less than the nominal motor current the permissible motor current will be increased within the set time (. The factor is determined here. If the motor current input (pos. As soon as the motor current is again drops below the nominal motor current (pos. therm. timeconst.5. motorcurrent) the permissible motor current will then be reduced again within the set time (. timeconst.5. This actual permissible motor current is displayed in parameter ".0. therm. dyn. dyn.". 2 internal current limit actual permissible motor current nom. motorcurrent The motor nominal current specified on the DC actuator drive type plate should be set here. motorcurrent" and the factor from parameter ". 1 Pos.7. timeconst. limited current". therm. 2) increasing of the current limit is resumed.5.8. The duration of the excess current is set in parameter ". Please also refer to the table in chapter 6 in order to establish the current value. timeconst. currentfactor".6.0.5. current_I The P and I components of the current controller may be found in the table in chapter 6.Digital controller RK 4004 Once the operating voltage is supplied the permissible motor current begins at the nominal motor current. diagnostics Parameter block for displaying the system status. a current increase must not be set.7.8. Guiding in the lower speed range is improved.3.2. / VS 60.6. current The actual motor current of the DC actuator drive is displayed.5.c.6. If a support beam VS 50.6. . currentfactor" must be 100..6. component.6.6.6. dyn. . t (ms) .6. I (A) . .6. dither cycletime Entry of the cycle time for the a. The value in the parameter ".8. reserved 65 Not assigned at present. .1. The values may not be changed. Only of significance for E+L service personnel.. current dither An a.4.5. set current The current internal set current is displayed. Changing these 2 parameters impairs optimum guider operation. is operated using the control card. BEA--250482-EN-21 J Page 45 .c. The motor breakaway torque is thus reduced and the actuator responds with greater sensitivity. . The current limit is upwardly limited by the maximum output stage current (see technical data). Changing these values may result in guiding impairment to loss of system function. current_P . component may be superimposed on the motor current. The values are already optimized at the factory. act. If the motor blocks longer than for 10 seconds the motor current for this direction of rotation is switched off and the defect display "13" changes to "23". running time meter The operating hours of the control card are displayed here. reset counter The number of control card starts is displayed. temp.7.3. .4. .5. . The controller card stores the highest measured temperature of the heat sink.6. supplyvoltage 24 DC The current supply voltage of the controller card is displayed. This stored temperature is displayed. . If the direction of rotation is reversed the motor protection will be cancelled.9.7. reserved 70 Not assigned at present.7.Digital controller RK 4004 . .2.0. system error The following error messages are possible: 1 = 2 = 3 = 4 = 5 = 6 = 7 = 8 = 10 = 12 = 13 = 14 = 15 = 16 = 23 = supply voltage under 20 V DC supply voltage over 30 V DC the guider cut-off current has been exceeded the heat sink temperature is over 70 °C the incremental encoder is defective the incremental encoder is inverted (signal lines confused) no message from the right sensor no message from the left sensor the motor line is interrupted the motor output stage is defective the motor is blocked at maximum motor current several reference switch switching points the end position proximity switches are confused the external voltage supply of the control card is overloaded for further attached devices. case max. . J Page 46 BEA--250482-EN-21 .7. temperature case The current temperature of the controller card case is displayed here.7.7.1. 1 .7. .9.2 The digital inputs (see wiring diagram) may be assigned functions. reserved 76 .7.6.7.0.8.8. >usage output X 20.7. (see example 1) BEA--250482-EN-21 J Page 47 .3.8.5. For internal evaluations only. Each function may only be assigned once.4 The following functions can be assigned to the digitale output (see connection diagram). >usage input X 4.8.2 . >usage input X 4. . Value 1 2 4 Application sytem o.2. The web edge is outside of the sensor measuring range.4. >usage input X 4.8. .8. Which direction of rotation is inhibited is only determined in conjunction with the reference switch. .7 .7. I/O configuration Parameter block for programming the digital inputs.1. . >digi input status The current status of the digital controller card inputs is displayed here.4 . >usage input X 3.8.Digital controller RK 4004 .6. (see example 1) at signal 0 the motor direction of rotation is blocked.8.k. motor limits sensor limits Signal at active output System operational The actuator has reached the limit of the positioning range. mainloops/sec. reserved 77 Not assigned at present. The following table illustrates the possible function options: Value 0 1 -1 2 -2 3 -3 4 -4 Application no usage Motor lock Motor unlock Automatic lock Automatic unlock Reference with speedReference with speed+ Speed ± lock Speed ± unlock Signal at active input no function of this input motor is stopped in each operating mode motor is enabled in each operating mode motor is only stopped in automatic mode motor is only enabled in automatic mode reference switch switches at negative motor direction of rotation (see example 1) reference switch switches at positive motor direction of rotation (see example 1) at signal 1 the motor direction of rotation is blocked. >usage input X20. Which direction of rotation is inhibited is only determined in conjunction with the reference switch. 1.). broken lines etc. In case of a 1 signal the positive actuating movement is suppressed and a change made to the opposite negative actuating movement.9. In case of a 1 signal the negative actuating movement is suppressed and a change made to the opposite positive actuating movement. The color line sensor is select for control (only with data protocol PR 2) The "guide target" (set position of the web) is set to “0” (only with data protocol PR 2) 17 ATL switch R 18 ATL switch L 19 20 21 22 23 24 25 Edge Search key Sensor Free key Foto key Foto zero key Desel. The current web position deviation is saved at signal "1" and an appropriate correction position added to the current AG position at signal "0".2!) not assigned web speed measuring (only possible on terminal X 3.1.9. This guiding mode is required if the web position is only available at certain times as a valid value (e.Digital controller RK 4004 Value 5 -5 6 -6 7 -7 8 -8 9 910 -10 11 12 13 14 15 16 Application Speed + lock Speed + unlock Speed - lock Speed - unlock Auto <-> Center Center <-> Auto Oscilation ON Oscilation Off Weboffset Remote Webspeed Measure Manual Key Right Key Left Key Auto Key Center Key Latch weberror Signal at active input at signal 1 the positive motor direction of rotation is stopped (see example 2) at signal 0 the positive motor direction of rotation is stopped (see example 2) at signal 1 the negative motor direction of rotation is stopped (see example 2) at signal 0 the negative motor direction of rotation is stopped (see example 2) switching-over between automatic and centering switching-over between centering and automatic oscillation ON oscillation OFF external web offset RE 1721 (only possible on terminal X 3. velocity defect". "Edge Search" key "Sensor Free" key Trigger get guiding set point Reset of the start of the guiding process to "0" All sensoren in this equipment group will be deselected. label scanning. The actuating speed for the positive actuating movement is set in parameter ". The actuating speed for the negative actuating movement is set in parameter ".g. velocity defect". all sensors Sel Line Sensor Zero Guide Target J Page 48 BEA--250482-EN-21 .2!) not assigned "Manual" key "Right" key "Left" key "Auto" key "Center" key Only possible with "integral" type of control. Digital controller RK 4004 Example 1: The positioning range is to be limited by two series-connected break contacts. The inputs X 4.4 (reference switch) and X 4.7 (end positions) should be assigned as follows: Input X 4.4 is assigned the value -3. The switching point is reached via the positive motor direction of rotation. Input X 4.7 is assigned the value -4 (break contact). Example 2: The positioning range is to be limited by two separate break contacts. The inputs X 4.4 and X 4.7 should be assigned as follows: Input X 4.4 is assigned the value -6. At signal 0 the negative motor direction of rotation is stopped. Input X 4.7 is assigned the value -5. At signal 0 the positive motor direction of rotation is stopped. If the circuit is set up with make contacts, value 5 or 6 must be set. .8.7. guide config. Parameter block for external guiding specification. .8.8. guide target The external data master transmits the set web position. The set position value is displayed here. .8.9. reserved 89 Not assigned at present. .9.0. reserved 90 Not assigned at present. .9.1. system config. Parameter block for application adaptation. BEA--250482-EN-21 J Page 49 Digital controller RK 4004 .9.2. >controller type This parameter is used to determine which type of guider will be used. Proportional actuator Pivoting frame Steering roller Turn rod Winding station Push roller Pivoting roller Segmented guide rollers Edge spreading device Spreading device Positioning control Follow-up control Integral actuator Three-level mode n nist nsoll S ∆S Sist Sset = speed = actual speed = set speed = web set position = web deviation = actual position = set position nist nsoll Ssoll Stellglied Sist Stellglied ∆S Sist Bahn Ssoll Bahn = actual speed = set speed = actuator set position = actuator actual position = web deviation = actual web position = set web position ∆S = web deviation Sist = actual position Ssoll = set position 0= on a proportional guider a specific motion speed is output to correct the guiding difference in the event of a deviation of the actual position from the set position. 1= on an integral actuator a specific actuator position is output to correct the guiding difference. 3= for applications with an actuator with three-level action (e.g. reversing contactor). J Page 50 BEA--250482-EN-21 Digital controller RK 4004 .9.3. controller operate In the case of web center guiding systems with motor-driven sensor following-up (hybrid) value 1 must be set. .9.4. >auto address The controller card features automatic sensor addressing. Sensor addressing is only performed after a reset and is only possible for sensors that are directly connected to the controller card at connectors X 5/X 6. Furthermore, the sensors must feature the appropriate software for automatic sensor addressing. The following sensor addressing options are possible. 0 = The sensor address/es is/are only displayed in parameters "connector X5" and "connector X6". The address is manually set on the sensor or via the command device. 1 = Device number 1 is automatically assigned to the sensor at terminal X5 and device number 2 to the sensor at terminal X6. The sensor device group is identical with the controller card group. Address setting according to the sensor description is thus unnecessary. 2 = The sensor at terminal X5 (X6) is assigned the address set in the "connector X5" ("connector X6) parameter. In the event of sensor replacement (defective sensor) the new sensor is automatically assigned the right address. .9.5. CAN connector Right .9.6. CAN connector Left The address setting of the sensor at terminal X5 (X6) is displayed. .9.7. >function config 1 Certain functions may be activated or deactivated. The following table indicates the possible functions: Function [X] [ ] [ ] [ ] framelimit Check N~ / M control Center direct ref on Power on Value 0001h 0002h 0004h 0008h 0010h Description Monitors both position range limits. This function must be switched of on actuators without end positions (e.g. tube slitters)! No function at present In this case moving to center position is performed without additional calibration of the position counter in "center position" operating mode. Once operating voltage is supplied the reference switch is first of all approached in order to calibrate the position counter. Then the operating mode is selected that was set before the operating voltage was switched off. In the motor-driven positioning of fork-type sensors the right web edge is monitored. If the sensor scanning range is fully covered, motor-driven positioning is interrupted. Damaging of the web edge by the fork-type sensor is thus prevented. [ ] watch webedge R BEA--250482-EN-21 J Page 51 Profi-Bus. The effective direction of the web offset is inverted. due to web displacement.> Center" functions are required. Sum value = 0040h + 0080h = 00C0h Parameter value = C0 J Page 52 BEA--250482-EN-21 .Digital controller RK 4004 Function [ ] watch webedge L Value 0020h 0040h 0080h 0100h 0200h 0400h 0800h 1000h 2000h 4000h 8000h Description In the motor-driven positioning of fork-type sensors the left web edge is monitored. Turning the potentiometer in a clockwise direction (to the right) must also effect a web offset to the right. If no controller card is featured in a group with the address x. Controller card RK 4004 transmits in 1/100 mm. Sum formation must be performed in the hexa-decimal system.5 (master) this function must therefore be set. etc.3. If the sensor scanning range is fully covered. The actual motor position is saved as the set position for automatic mode. This function is automatically set during support beam initialisation. Various operating modes may then be performed simultaneously with the modified command stations. If the edge error exceeds the set proportional range (e. This function can only be used with controller type 1 (integral actuator). this function must be selected for the purpose of collision monitoring. web tear etc) the motion speed is reduced to the set motion speed in parameter ". Switching-off of all web guider applications.1. If the web offset is in the opposite direction (to the left) this function is used to invert the effective direction of the command station. [ ] enable AG-Foto [ ] sens. To assure that controller card RK 4004 is compatible to older models this function must be set. velocity emergence".> Center [ ] [ ] [ ] MCP active Apl. two positioning carriages are featured that are to be moved independently of one another. Damaging of the web edge by the fork-type sensor is thus prevented.). Activation of the MCP (MasterControleProcessor). If this function is not activated the actuator will only be blocked in the event of an invalid sensor signal. err. Displaying is in parameter ". In the case of an invalid sensor signal the actuator is moved to the stored center position.g. see also parameter .4. adhesive point. motor-driven positioning is interrupted. system mode RE 1721 invers The functions may be directly selected with a CANMON program or command station DO 200. If on one support beam. foto auto offset".9. err. On predecessor controller cards the web offset is always transmitted in 1/10 mm.g. Interbus-S.6. The system mode is expanded for future applications. Sum value = 0010h + 0020h = 0030h Parameter value = 30 Example 2: The "enable Photo" and "Sens.. If these two options are not available the sum of the required functions must be formed and this sum value entered in this parameter../value 13. Example 1: The "Watch webedge R" and "Watch webedge L" functions are required. deactive support 2 motor [X] weboffset 1/10 mm [ ] weboffset invers [ ] defect detection [ ] [ ] ext. This inversion is only possible if the signal for the web offset is received over an interface (e. Digital controller RK 4004 .9.8. >function config 2 Certain functions may be activated or deactivated. The following table illustrates the functions: In the case of the curved brackets () only one function may be selected. Function (*) no controler output ( ) N-target -> CAN ( ) delta N -> CAN ( ) Pos-target -> CAN ( ) delta Pos -> CAN ( ) I-target -> CAN [ ] disable I-controle [ ] POS-TXD: targetpos Value 0000h 0001h 0002h 0003h 0004h 0005h 0008h 0010h 0020h 0040h Description None of the following 5 values is output via the CAN channel Output of the set speed value Output of the speed difference Output of the set position value Output of the position difference Output of the set current value If no motor is connected to the controller card, this setting must be used to switch off the current circuit. Instead of the DC actuator drive actual position the set position of the DC actuator drive is transmitted as a CAN message. The following losses with a follow-up controlling system are thus reduced. If the set web speed fails to be reached (parameter 1.1.5.) automatic mode is blocked If the web is outside of the proportional range when the operating mode "automatic" is selected, the positioning speed will be reduced to the positioning speed set for the manual mode. This reduction will be made only once and it will be made after the "automatic" mode has been selected. On selecting "Automatic" mode the set I-part of parameter "1.2.4. position I-part" is reset to 0. The cycle time for transmitting the actual position to the CAN-bus may be reduced from 50 ms to 10 ms . This minimizes the lag error for the chasing system. The current motor position is saved as set position for automatic mode. The sensor value is also taken into account during calculation in addition to the set position. Automatic mode is performed without taking the sensor signals into account (e.g. oscillation without sensor). In the case of motor positioning commands via interface no guiding criterion photo is triggered. Each time a new actual position of the web is received, the actual web position is saved and a corresponding correction position added to the current AG position. This type of guiding is required if the actual position of the web is sent with t > 5 ms. Attention! The "latch weberror" function for the programmable inputs must not be selected. In the "Automatic" mode, the actuator can be moved using the "web offset" keys. When the key is released, the web guider returns to the "Automatic" operating mode. The "web offset" function cannot be used. The web offset limit on the sensor measuring range is removed. Changes the parameter resolution. With paths greater than 3200.0 mm the values can no longer be displayed or entered in the related parameters. For this reason the resolution must be changed from 1/10 mm to 1 mm. Attention! A reset and a rescan must then be performed. [ ] lock webspeedlim [X] AUTO: start slow [ ] AUTO: Clear I-part [ ] Pos-TXD: 50->10ms [ ] AG-Foto with sens. [ ] deselect all sens. [ ] pos-CMD: no photo [ ] trigger control 0080h 0100h 0200h 0400h 0800h 1000h [ ] high prior Manual 2000h 4000h 8000h [ ] no weboffset limit [ ] list-res 0.1 mm -> 1 mm BEA--250482-EN-21 J Page 53 Digital controller RK 4004 The functions may be directly selected with a CANMON program or command station DO 200. . If these two options are not available the sum of the required functions must be formed and this sum value entered in this parameter. Example : The "I target-> CAN" and "Disable I Loop" functions are required. Sum value = 0005h + 0008h = 000Dh Parameter value = 000D .9.9. >operatorkey config This parameter is used to activate or deactivate certain functions. The table below lists the functions: Function [ ] AUTO: sel. all sens [ ] sel. valid sensor Value 0001h 0002h Description In "automatic" mode all edge sensors featured in this group are selected. It is only possible to select sensors with a valid sensor signal (sensor status “gültig/ valid“) via a corresponding command station. This setting is of significance in the case of a camera or color line sensor, as these sensors support the status “gültig/valid“ or “ungültig/invalid“. When the "park sensor" key is pressed or signal supplied to the input of the same name on a digital interface the sensors are moved to their outer position and main mode set to "SystemLocked". The system is only enabled once the "park sensor" key is released or signal no longer supplied to the input of the same name on a digital interface. In "center position" mode the positioning carriages/sensors are moved to their outer position. In "automatic" mode the positioning carriages/sensors move to their origin position or in "hybrid" mode so that they are symmetrical to the machine center. In "automatic" mode non-selected sensors mounted on a motor-driven positioning carriage, are moved to their outer position (not active at present). If, during "search for edge" mode the inner end position of the positioning carriage is reached, "park sensor" mode is automatically switched to. This value must be set in the controller card X.5 (Master). If no controller card with address X.5 is featured, the function must be set on the controller card with activated MCP (MasterControlProcessor) (see parameter .9.7. function config 1/value 0100). Without this setting "manual" mode will always be switched to when a sensor is selected. If this function is set the selected operating mode is retained when a sensor is selected. Emergency guiding with left sensor Emergency guiding with right sensor The guiding set point is obtained using the "automatic" key The guiding set point is obtained using the "automatic" and "setup" key The guiding set point is obtained using a Host command The guiding set point is not obtained in the "center position" operating mode If, on a two-motor support beam, only one support beam is selected, the second (not selected) support beam continuously follows the web edge. As a result it is possible to measure the width of the web despite single-sided edge operation. On the loss of the web edge no change to the operating mode is performed. On the loss of the web edge "center position" mode is switched. On the loss of the web edge "manual" mode is switched. [ ] force support free 0004h [ ] Center -> sup. free 0008h 0010h 0020h [ ] unused sup. free [ ] no edge -> sup. free [ ] sens sel. direct 0040h 0080h 0100h 0200h 0400h 0800h 1000h 2000h 0000h 4000h 8000h [ ] emergency sensor L [ ] emergency sensor R [ ] Foto @ AUTO [ ] Foto @ AUTO + Setup [ ] Foto @ hostcommand [ ] No Foto @ CENTERED [ ] Unused sup. search (*) lost web ---( ) lost web: Center ( ) lost web: Manual J Page 54 BEA--250482-EN-21 Digital controller RK 4004 The functions may be selected directly with a CANMON program or command station DO 200.. If these two options are not available the sum of the required functions must be formed and this sum value entered in this parameter. Example 1: The "Auto: use all sens" and "force support free" functions are required. Sum value = 0001h + 0004h = 0005h Parameter value = 5 Example 2: The "Sens sel. direct", "emergency sensor L" and "emergency sensor R" functions are required. Sum value = 0040h + 0080h + 0100h = 01C0h Parameter value = 1C0 1.0.0. >function config 3 The following functions are possible: Function [ ] desel. VS XX to sensor Value 0001h Description If a color line sensor is used in conjunction with a motorized support beam, the “Search for edge“, “Web offset using support beam“ etc. functions are not possible. On the selection of the color line sensor, the selection of all support beams in this device group is cleared automatically. The support beam can only be positioned using corresponding commands from an interface. 1.0.1. delaytime 1 1.0.2. delaytime 2 On the loss of the guiding criterion when a color line sensor an option is available of switching to what is termed an emergency sensor. Emergency guiding is activated in parameter ".9.9. operatorkey config". The periods after which switching-over takes place are set via the two "delaytime" parameters. BEA--250482-EN-21 J Page 55 2. delaytime 2" starts.1. delaytime 2 automatic dark line valid dark line At this point the color line sensor loses its guiding criterion.0. On expiry of the set time switching to the emergency sensor takes place and the web guider is enabled.2. The guiding criterion is available again and the delay time in parameter "1. J Page 56 BEA--250482-EN-21 . Automatic mode is continued.0.0.0. Guiding is still performed by emergency sensor.1. The web guider is blocked and the delay time set in parameter "1.1 delaytime 1 blocked right edge sensor invalid 1. delaytime 1" started. At the same time the controller card adopts the current actual web position as the set position for the emergency sensor. Once the set time has elapsed the system switches back to the color line sensor.Digital controller RK 4004 Switching-over is performed according to the following principle: Main sensor (Color line sensor) Emergency sensor (Edge sensor) Time Status Color line sensor Parameter Operating mode Sensor selection automatic valid . 0.F C 7 7. Up to 4 modules (e. Template A 0 0. 1. (1st slot = address in parameter 1. UDC Scaling of operating voltage measuring and display.C 1. subsystem 2 adress 1.3. subsystem 0 adress 1.9. calib. start service. BEA--250482-EN-21 J Page 57 Center of machine/reference line . The place in front of the dot specifies the group number and the place after the dot the device number.8. 2nd slot = address in parameter 1. subsystem 1 adress 1. etc).0. 1.2. Example: Device number: Group number: Entry in parameter 1.4. a command station. several logic cards etc.6. the address must be changed in the appropriate parameter.3.3.1.1. In the event of double addressing. This parameter is automatically set during the test run at E+L. I-act Scaling of motor current measuring and display.0. This parameter is automatically set during the test run at E+L.. calibration Parameter block for calibrating the controller card. If the edge of the template is to the left of the center of the machine (reference line) in the direction of travel of the web. subsystem 3 adress Controller card RK 40.0.) may be serially connected via this serial bus. 1. The sign for the entry is dependent on the direction of travel of the web.4.0. The addresses of the serial devices are entered automatically in ascending order beginning in parameter 1. the distance between the middle of the machine (reference line) and the edge of the template must be entered. I-act Motor current offset measuring. calib.5..A 9 0 0.Digital controller RK 4004 1..0. This parameter is automatically set during the test run at E+L. The value determined is given in parameter ". a negative value must be entered.0. value 15".3..g.1.9 F 3 3.7.0. For the automatic calibration of the system offset using parameter ".3. offset.0. system offset" after the calibration. template position This parameter is only relevant for a support beam. features a serial bus connection.0.0. 1.Digital controller RK 4004 1. the maximum web speed 60 m/min. 1.5.1.2. 1.0. webspeed config.1. The two vertices for the characteristic curve are determined via the following parameters. 1.1. 1.5.1. = Example 1: 1. The maximum positioning velocity in "automatic" mode (.1. Parameter block for setting web speed measuring.5. J Page 58 BEA--250482-EN-21 . 1.1. webspeed limit 1.2.5.1. of pulses that are generated per running meter of the web must be entered here. Entry of the maximum web speed Entry of the accompanying per cent value Entry of the minimum web speed Entry of the accompanying per cent value 1.3.1.1.2.1. The minimum web speed is 15 m/min.2. = m/min 1. adaptive function". % factor The guider proportional range or actuator speed may be influenced depending on the web speed.1. 1. webspeed constant In order to calibrate the web speed measuring function in the controller card the no.) should be 25% at minimum web speed and 100% at maximum web speed.4.6.1.1.1.4.2. The corresponding per cent factor for the positioning velocity at a specific web speed may be deduced from the characteristic curve opposite .2. the maximum web speed 20 m/ min.2.1.4.2. Example 2: 1.2. Depending on the current web speed.2. The minimum web speed is 5 m/min.1.4.0. lim webspeed ratio These parameters are only significant if one of the four functions is activated in parameter "1. a per cent factor is produced on the basis of the characteristic curve with which the proportional range or motion speed may be influenced. 1.4.1.) should be 200% at minimum web speed and 50% at maximum web speed. webspeed max. 1. 1.5. 1.0. 1. = 1.1.3. 1. The set proportional range (. = 1. 1.8.1.2.0. max webspeed ratio 1. The corresponding per cent factor for the proportional range at a specific web speed may be deduced from the characteristic curve opposite.0. 3.0. 2 = The guider proportional range (. adaptive control Parameter block for process-dependent setting of the control parameters.4.7.2. 16 = The correction path (.) is influenced depending on an external CAN signal.1. 1.1. lim webspeed ratio See parameter 1. Which guider setting is to be influenced by which process variable must be set with one of the following values.1.) is influenced by the web speed. 4 = The motion speed in automatic mode (. actual webspeed The actual web speed is displayed in m/min.1.g.1.8.3. 1 = The guider proportional range (.) is influenced by an external CAN signal. web speed). 1.1.1.2. adaptive ratio Display of the current control loop amplification.) is influenced depending on an external CAN signal.1.5.5.6.6. 1. . max webspeed ratio See parameter 1. adaptive function An adaptive guider setting is available for adapting the web guider control loop to changing process variables (e. 32 = The correction path (.6. 8 = The motion speed in automatic mode (.5. .4. 1.9. BEA--250482-EN-21 J Page 59 . reserved 122 Not assigned at present. 1.Digital controller RK 4004 The reduction of the positioning velocity does not have any effect on the sensitivity of the control loop.1.2.1.4. 1.2.) is influenced by the web speed. 0 = Adaptive controlling without function.1.) is influenced depending on the web speed. 1. The larger the value set. 2 = 3 = 4 = 5 = 6 = 7 = 8 = 9 = Square current controller test Delta current controller test Square speed controller test Delta speed controller test PWM square bridge signal PWM delta bridge signal Square position set value Delta position set value 1. segmented guider roller) controller type 1 (parameter .2. the "AUTO clear I-part" must be selected in parameter ".2.3. To assure that the operating point is reset to "0" on selecting automatic mode.2.4. To reduce or avoid this guiding deviation an automatic offset of the operating point may be set via parameter "1.3.8. There is however a danger that the actuator may begin to oscillate. 1.2.2. >service mode For E+L service personnel only.4. !! Service !! This parameter serves only as a parameter title for the following parameters that are grouped together due to their function.g. position I-part". Following a reset the value is automatically reset to "0".8. position I-part If.9. In this case the value must be reduced. testvalue 2 For E+L service personnel only. function config 2".7.6. 1. testvalue 1 For E+L service personnel only. a permanent guiding deviation results due to technical guiding reasons.2. 1. The parameter itself has no function. 1. 1. Service mode is started via value "1".) is used. testcycletime For E+L service personnel only.2. 1. in the case of integral actuators (e.5. reserved 123 Not assigned at present.2. J Page 60 BEA--250482-EN-21 .0.Digital controller RK 4004 1. the faster the guiding deviation will be compensated. service off/on For E+L service personnel only.9.9.2. >function config The following functions are possible: Function [ ] check workspace Value 0001h Description If in the “web center“ control type the web leaves the field of view of a camera (sensor status “ungültig/invalid“).. mid target limit Limit for the set position of the web. To prevent this situation.. auto offset limit The web offset is limited to this value set.. .8.6. The set position of the web is changed via the controller such that the web is brought back into the field of view of the camera. edit device . The position of the existing guiding criterion at this moment is cached as the set position until the lost guiding criterion is available again.1. If this function is selected. In the case of lamination. [ ] emergency guide 0002h . target change speed If a new set position for the web is defined via an interface. the controller is not inhibited in the situation stated above.5. . In some circumstances this set position can vary to such a large amount that the slave controller can no longer mechanically follow this position. See parameter explanation "Standard" . If in the “web center“ control type a camera loses its guiding criterion (sensor status “ungültig/invalid“). reset settings . When the web is back in the field of view of both cameras.. Add. With the value "0" the ramp is deactivated.2.4. the set position of the web for the slave controller is defined by the master web. for the slave controller.7. DCS Config. a step change may result in a web tear.2 Explanation of parameters "Extended DCS" (only for RK 4004-8003) ....2.0. With the value "0" the limit is deactivated. a web set point ramp can be set using this parameter.. the “automatic“ operating mode in a standard control system is interrupted and the controller inhibited. the original set position for the web is adopted. BEA--250482-EN-21 J Page 61 . edit group . the “web edge“ control type is selected and the existing guiding criterion used for control..Digital controller RK 4004 5. With the value "0" the limit is deactivated. Using this parameter the set position for the slave controller is limited to the value set. Digital controller RK 4004 5.3 "Three position controller" upgrade For control card applications as a three position controller the value 32 must be entered in parameter "..3. start service" during control card commissioning. This loads the three position controller parameter record. The three position controller parameters that differ from the norm are described below. Min. 0.0 0.0 0.0 0.0 0.0 0.0 0 0 Max. 2000.0 2000.0 2000.0 2000.0 10.0 10.0 1 7F hex Unit mm mm mm mm sec. sec. Description Switching threshold for transition Stop at pulse output Switching threshold for transition Pulse output to permanent signal Switching threshold for transition Permanent signal to fast signal Hysteresis of the individual switching thresholds Switch-on time of pulse signal Switch-off time of pulse signal Jog mode with fast signal Address of digit. output card for the positioning signals Display of the current positioning signal No. .1.3. .1.4. .1.5. .1.6. .1.7. .1.8. .1.9. .2.0. .2.1. • Name puls range ± slow range ± fast range ± hysteresis pulse ON-time pulse OFF-time jog with fast dig. I/O adress act. control out Default 2.0 4.0 6.0 1.0 1.0 1.0 0 0 .1.3. pulse range ± (switching threshold 1) Address X.X .2.0. dig. I/O address .1.4. slow range ± (switching threshold 2) .1.5. fast range ± (switching threshold 3) The three position controller software features 3 switching thresholds. Usage 15 Switching threshold 1 Switching threshold 2 Switching threshold 3 Output: "right" "left" "fast" pulsed "Right" or "Left" "Right" or "Left" output "Fast" output output duration duration The "Fast" output is switched to threshold 2. The switching thresholds should be entered in the appropriate parameters. The entered value corresponds to the unit mm . If a switching point is not required, the value "0" must be set in the appropriate parameter. J Page 62 BEA--250482-EN-21 Digital controller RK 4004 No hysteresis set: on and off switching point at 0.4 mm .1.6. hysteresis A hysteresis may be set for the three existing switching thresholds (pulsed, continuous and fast). The hysteresis allows the switching-off point to lie below the switching-on point by the amount of the hysteresis. The set value is applicable to all three switching thresholds. The hysteresis must not be set higher than the smallest distance between two switching thresholds or from one switching threshold to "0". Hysteresis of 0.1 set: Switch-on point at 0.4 mm and switch-off point at 0.3 mm Switch-on duration parameter .1.7. .1.7. pulse ON-time .1.8. pulse OFF-time The switch-on and off duration may be set separately for switching threshold 1 (parameter ".1.3. pulse range ±"). The switch-on duration is entered in parameter .1.7. and the switch-off duration in parameter .1.8. . .1.9. jog with fast In jogging mode the fast output may be additionally switched to the left or right output. The value "1" must be entered in order to activate the fast output. .2.0. dig. I/O address The device address of logic card LK 4203 must be entered here to the output signals "Left", "Right" and "Fast". The address is specified in the block diagram. In logic card LK 4203 the value 15 (3 position controller) must be set in parameter "..5. >IO card usage". .2.1. act. control out The current positioning signal is displayed for internal purposes. Switch-off duration parameter .1.8. BEA--250482-EN-21 J Page 63 Digital controller RK 4004 6. Setting values Typ Mat. No. Watts motion range total .2.5. AG 2491 AG 2491 AG 2491 AG 2491 AG 2497 AG 2497 AG 2497 AG 2497 AG 2571 AG 2571 AG 2571 AG 2571 AG 2571 AG 2571 AG 2571 AG 2571 AG 2591 AG 2591 AG 2591 AG 2591 AG 2591 AG 2591 AG 2591 AG 2591 AG 2591 AG 2591 AG 2593 AG 2593 AG 2593 AG 2593 AG 2595 AG 2596 AG 2671 AG 2671 AG 2671 AG 2671 AG 2671 AG 2671 AG 2671 AG 2671 AG 2671 AG 2671 J Page 64 201444 204474 210667 341637 361305 361306 361308 361309 311963 311941 311964 311942 311965 311966 311804 311943 229159 210896 323301 210897 217908 210898 227057 230119 219860 344426 230661 300587 234536 310696 226921 227183 311967 311946 311944 311947 310208 311948 311945 311949 311807 311950 20 20 20 20 20 20 20 20 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 120 120 120 120 40 40 80 80 80 80 80 80 80 80 80 80 24 50 100 150 24 50 100 150 50 50 100 100 150 150 200 200 30 50 50 100 100 150 150 200 200 350 24 50 100 150 150 80 50 50 100 100 150 150 200 200 300 300 encoder rotation resolugear tion .3.4. 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 100 100 100 100 8 8 8 8 8 8 8 8 8 8 8 8 .3.5. 8:1 8:1 8:1 8:1 15:1 15:1 15:1 15:1 8:1 20,25:1 8:1 20,25:1 8:1 20,25:1 8:1 20,25:1 8:1 8:1 20,25:1 8:1 20,25:1 8:1 20,25:1 20,25:1 8:1 8:1 1:1 1:1 1:1 1:1 8:1 8:1 16:1 28:1 16.1 28:1 16:1 28:1 16:1 28:1 16:1 28:1 linear gear .3.6. 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 max. motor speed .4.8. 3300 3300 3300 3300 3300 3300 3300 3300 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 1228 1228 1228 1228 2750 2750 3070 3070 3070 3070 3070 3070 3070 3070 3070 3070 speed P .5.0. 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 1,0 1,0 2,0 1,0 2,0 1,0 2,0 2,0 1,0 1,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 speed I .5.1. 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,02 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,02 0,02 0,10 0,02 0,10 0,02 0,10 0,10 0,02 0,02 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 0,10 motorcurrent .5.7. 0,86 0,86 0,86 0,86 0,86 0,86 0,86 0,86 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9 1,6 2 2 2 2 2,9 2,9 4,9 4,9 4,9 4,9 4,9 4,9 4,9 4,9 4,9 4,9 dyn. current factor .5.8. 150 150 150 150 100 100 100 100 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 BEA--250482-EN-21 0 2.4 1.5 2.10 0.10 0.5 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 max.5 2.9 4.0 0.0 2.9 2.5 2. 0.5 4.0 2.9 0.10 0.86 2.5.0 2.9 2.0 2.0 2.3.5 2.0 1.5 2.25:1 1:1 1:1 1:1 1:1 1:1 1:1 15:1 8:1 20.4 0.5:1 16:1 28:1 4:1 28:1 16:1 6.9 4.2.0 1.1.9 2.25:1 11:1 25.10 0.4 0.5 9 9 9 9 9 9 20 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 80 80 80 400 100 100 100 150 150 200 200 200 350 350 350 50 12 100 12 12 24 60 24 60 60 24 50 50 50 100 100 150 150 200 200 50 50 50 100 100 150 150 200 200 50 50 100 encoder rotation resolugear tion .10 0.02 0.0 1.9 2.0 2.25:1 8:1 20.9 4. 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 100 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 J Page 65 BEA--250482-EN-21 .02 0.01 0.10 0.9 2.0 2.10 0.9 4.0 2.5 9.10 0.71 0.10 0. 5 5 5 5 5 5 5 5 5 5 5 5 2. motor speed .5 2.9 2.25:1 8:1 20.10 0.9 7.0 2.10 0.9 4.9 2.0 2.5 2.10 0.9 2.9 4.10 0.0 2.8.0 1.10 0.0 2.9 0.0 2.9 4.0 0.0 2.7.01 0.0 2.5 2.0 2.10 0.9 2. 4.5 9.10 0.9 dyn.9 4.3.9 2.9 2.10 0.10 0.10 0.25:1 4.0 2.5:1 20.0 2.9 4.0 2.02 0.01 0.9 2.25:1 6.4 0.10 0.5.9 2.3. Watts motion range total .02 0.10 0. AG 2671 AG 2691 AG 2691 AG 2691 AG 2691 AG 2691 AG 2691 AG 2691 AG 2691 AG 2691 AG 2691 AG 2691 AG 4081 AG 4081 AG 4081 AG 4081 AG 4091 AG 4451 AG 4451 AG 4451 AG 4451 AG 4451 AG 4451 AG 4497 AG 4571 AG 4571 AG 4571 AG 4571 AG 4571 AG 4571 AG 4571 AG 4571 AG 4591 AG 4591 AG 4591 AG 4591 AG 4591 AG 4591 AG 4591 AG 4591 AG 4591 AG 4671 AG 4671 AG 4671 319780 224526 212610 229098 212609 228765 312204 217808 212325 234946 228283 214554 208615 208616 226862 208618 209822 322010 322011 323398 323399 344055 344910 361457 311968 311952 311805 311953 311951 311954 311806 311955 230566 232466 319709 307757 230567 230568 229330 229329 230136 311969 311958 311956 80 80 80 80 80 80 80 80 80 80 80 80 9.0 2.10 motorcurrent .71 0. current factor .10 0. 16:1 4:1 16:1 28:1 16:1 28:1 34.10 0.71 0.9 0.10 0.4.10 0.02 0.5.01 0.0 2.5.25:1 8.4. No.5.0 2.01 0.9 2.5 2.0 2.71 0.0 speed I .25:1 6.5 9.10 0.9 0.9 2.02 0.14:1 11:1 linear gear .0.25:1 8:1 8:1 20.9 4.6.8.10 0.5 9.9 2.5 2.0 1.0 2.9 0.25:1 6.4 0.5 2.0 2.10 0. 2.0 2.0 2.9 0.0 2.71 0.1 20.10 0.10 0.25:1 8:1 20.25:1 6.Digital controller RK 4004 Typ Mat.10 0.02 0. 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 500 500 500 500 500 500 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 .25:1 8:1 20. 3070 3070 3070 3070 3070 3070 2750 3070 3070 3070 3070 3070 2778 2778 2778 2778 2778 1746 1746 1746 1746 1746 1746 3300 2750 2750 2750 2750 2750 2750 2750 2750 2750 2750 3070 2750 2750 2750 2750 2750 2750 3070 3070 3070 speed P .9 0.5.9 4.9 4.0 2. 0 2.14:1 11:1 25.0 2.0 1.02 0.02 0.14:1 11:1 25.10 motorcurrent .0 1.9 4.02 0.0 2. 5 5 5 5 5 5 5 5 5 5 5 5 5 6 5 100.0 2.9 0.9 4. Watts motion range total . 4.0 4.0 1.10 0.0 1.10 0.9 0.10 0.0 2.7 4.9 0.10 0. 2.3 3.5.14:1 11:1 11:1 25.9 1.4.0 4.0 4.9 4. motor speed .0 4.0 0.10 0.10 0.0 2.3.3.10 0.0 2.0 2.10 0.14:1 11:1 8:1 16:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 1:1 8:1 8:1 8:1 20.02 0. VE 5016 VG 1403 VG 1404 VG 1404 VG 1404 VG 1404 VG 1404 VG 1404 VG 1404 VG 18 VS 35 VS 36 VS 50 VS 60 VS 90 326900 220745 219700 216764 305383 332835 335093 307742 311959 311808 311960 311957 311961 311809 311962 230562 230563 231350 230564 230565 230135 309000 80 80 80 80 80 80 80 80 80 80 80 80 80 80 40 80 20 20 20 20 36 80 80 80 40 40 40 40 20 20 20 100 100 100 40 80 20 20 35 30 80 100 150 150 200 200 300 300 50 100 100 150 200 200 38 20 20 20 20 40 20 30 40 34-50 150 700 50 100 150 200 150 100 74 100 110 encoder rotation resolugear tion .10 0.10 0.10 0.9 2.0 2.9 4. 25. 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 100 100 150 J Page 66 BEA--250482-EN-21 ..9 2.0 2.5.9 4.7 2.0 2.5 2.10 0.0 1.0 1.2.25:1 8:1 8:1 8:1 16:1 16:1 16:1 8:1 64:1 48.10 0.9 0.6.0 2.3.0 2.5 0.0 2.10 0.0 4 77 77 125 300 5 max.0 2.9 4.14:1 11:1 25.9 4.14:1 11:1 11:1 25.10 0. 0.02 0.0 2.5 2.10 0.9 2.0 2.1.3 2.9 1.9 2.10 0.9 4.0 2.5.02 0.5 2.65 3.5.5 0.4.10 0.10 0.9 4. AG 4671 AG 4671 AG 4671 AG 4671 AG 4671 AG 4671 AG 4671 AG 4691 AG 4691 AG 4691 AG 4691 AG 4691 AG 4691 AG 4699 BC 1103 BT 25 DR 1272 DR 1275 DR 2272 DR 2275 DR 2399 DR 2472 DR 2472 DR 2472 DR 52 SW 95.9 4.10 0.10 0.0 2.10 0.5.9 4.10 0.0 2.7.9 4.0 2.9 4.0 4.9 2.10 0.5.5 2.3 3.0 speed I .9 4.0 2.5 2 2 2 2 5 5 5 4.02 0. No.9 0.9 0.0.0 4.5 2.10 0.1 0. 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 500 500 500 500 100 500 500 500 8 8 8 8 8 8 8 8 8 8 8 8 10 10 8 8 8 .0 2.0 2.9 4.0 2.02 0.10 0. 3070 3070 3070 3070 3070 3070 3070 3070 3070 3070 3070 3070 3070 3070 2750 3070 1746 1746 1746 1746 1925 3475 3475 3475 2750 2750 2750 2750 3300 3300 3300 3070 3070 3070 2750 1897 2750 2750 3300 3300 3070 speed P .0 2.10 0.9 4.5 0.0 2.0 4.9 4.Digital controller RK 4004 Typ Mat.0 0.0 2.2:1 64:1 288:1 16:1 linear gear .0 2.0 2.02 0.95 1. current factor .9 0.10 0.02 0.8.2:1 48.8.9 dyn.10 0. 2 / 3.1 / 4.Digital controller RK 4004 7.2 Low "0" 0 to 3 V DC High "I" 10 to 30 V DC Incremental encoder frequency maximum 5 kHz Digital output terminal X 20.2 A 7.5 A Technical data subject to modification without notice BEA--250482-EN-21 J Page 67 .2 A ±22 V (PWM) (PWM=pulse width-modulated) 5 A 7 A maximum 50 °C IP 00 + 5 V (potential-free) 250 KBaud Sound level digital inputs terminal X 4. Technical data Operating voltage Nominal value Nominal range (including ripple) Power input without motor/sensors with motor (maximum) Current input without motor/sensors with motor (maximum) Output voltage at motor terminal Maximum output current without additional fan with additional fan Ambient temperature Protection class CAN bus CAN bus level CAN baud rate 24 V DC 20 - 30 V DC 4.1 A PNP Sensor connector X 5/X 6 Output voltage 24 V DC Output current maximum 0.4 / 4.4 Output current maximum 0.7 / 20.8 W 180 W 0. Erhardt + Leimer GmbH Postfach 10 15 40 D-86136 Augsburg Telephone (0821) 24 35-0 Internet http://www.com E-mail
[email protected] . 1 CAN bus networking 3.3 Serial bus 3.2 CAN bus organisation 3. Safety 2.6 CAN bus gateway 4.5 CAN bus adapter EK 4. Type overview 3. Function 3.. serial bus 1. serial bus CAN bus. 3. Technical data 2 2 3 3 3 4 5 7 7 7 en ARCNET / Interbu sS Bus SPS PC CAN CAN CAN S CAN-BU BEA--209283-EN-03 V page 1 ..Description V CAN bus.4 Application examples 3. CAN bus. Operator panel RT. Safety Intended usage The bus systems (CAN bus and serial bus) are designed for connecting individual E+L control components and networking control loops. V page 2 . Power unit PK 40. Logic card LK 4.... The CAN bus must not be longer than 160 m..g.. Central unit ZC 4.. the serial bus 0.5 m... 2. Type overview CAN bus cards CAN bus gateway (Connection to other bus systems ) Serial bus cards Expansion cards Control card RK 4. serial bus Explanation of symbols ➜ jobs to be performed important information and instructions 1. Installation Run bus lines away from noisy or heavy current carrying cables (e. Please ensure when running bus lines that the insulation is not damaged and lines correctly secured and protected. Analog card AK 4. Description Keep the above in a safe place.. motor cables).. accessible to personnel at all times... Digital interface DI ... .. Terminating resistor connector CAN bus line Terminating resistor connector 3.5 0 = Grp no... Setting is via a DIP switch on all CAN bus cards.CAN bus.the group number from 0 to 7 . A terminating resistor connector must be attached to both ends of the CAN bus. The address consists of two parts: .4 Group no. DIP switches 5 . CAN bus connection example Web guider Command station DO. The CAN bus must not exceed a total length of 160 meters. RK. serial bus 3. The CAN bus operates on the multi master principle. RK.. PLC LK. RK. ZC. ZC.1 CAN bus networking Individual CAN bus cards are connected together by the CAN bus (see type overview)..7 Example: 5 0 1 2 3 4 5 6 7 8 ON OFF In order to distinguish between the different CAN bus cards in a CAN bus system.. each CAN bus card must have its own address. ZC. ZC. RK. ZC.5 Address 2.DIP switches 1 .the device number from 1 to F (hex) Example: Address 0. Terminating resistor connector CAN bus line Terminating resistor connector Web guider Main drive Command station DO... Function 3..2 CAN bus organisation Device no. 5 = device number 2 = group number 5 = device number Binary value 1 2 4 8 1 2 4 DIP switches Each address may only be used once! V page 3 . The address is specified in the block diagram (on systems designed by E+L)... interface DI .CAN bus. In this case the serial bus card must be assigned a free address in the appropriate parameter (see parameter list). 0. Busorganisation Address 7. 3.. As a rule.F hex. Each device (CAN bus card.7 hex.1 1..g. serial bus cardcards.X serial bus Address 0. serial bus There can be a maximum of 8 groups and 15 devices per group in each CAN bus system (see illustration). The following device numbers are assigned as standard to the web guider and web tension controller families: Device number 1 2 5 6 7 Web guider Web tension controller Right sensor Left sensor Web guider (master device) Right support beam Left support beam web guider (master device) I/O card Operator panel RT. Device 7 of group 7 (device 7. The CAN bus card automatically assigns addresses to the attached. (device 15 group 0) Parameter list for device e. remote control DO .X 5.X 2.X CAN-Bus 3.3 Serial bus Serial bus cards(see type overview) are connected to a CAN bus card via a serial bus. These addresses are also known as a "subsystem addresses". for settings and optimisation etc.X Addresses in hex. The automatically assigned address may already be assigned to a hardware-addressed CAN bus card. All CAN bus cards belonging to one control loop get the same group number but different device numbers (see block diagram). Group 0 0. V page 4 . group 7) Parameter list for the device 7 e. up to 8 serial bus cards can be connected to each CAN bus card.X 6. serial bus card.)may be selected via command stations.X Group 7 7.g. sensors etc..X 4. Each device has its own parameter record for defining functions. Serial bus I/Ocard LK. serial bus The serial bus must not be longer than 50 cm.6 serial bus Control card RK .6 Command station RT 0... serial bus card 7 subsystem address 0. Group 0 Web tension controller DC 6. A terminating resistor connector must be attached to the end of the serial bus. with a remote display DO. Address 0.A Address list: Group 0 Web controller 0. Address 0.7 V page 5 . or ZC.5 I/O card LK. Serial bus CAN bus card e... Address 1.. Main drive Web tension controller DC 6.CAN bus.. (for group 0 and 1) Central processor ZC Operator panel RT 0.. address 0.....5 (Control card RK = master device) I/O card LK 1.7 serial bus terminating element Operator panel RT . Remote display DO.. Address 0. serial bus terminating element Operator panel RT .7 Remote display DO.7 Group 1 CAN bus CAN bus terminating resistor connector CAN bus terminating resistor connector Remote display DO. .A 0.5 (Control card RK = master device) I/O card LK 0. serial bus Master Slave 1 .6 CAN bus card address + 1 LK....6 Command station RT 1... Address 0. Serial bus terminating resistor connector 3....6 serial bus Control card RK ...D CAN bus card address + 7 RT. Address 1...B CAN bus terminating resistor connector CAN bus CAN bus terminating resistor connector Group 1 Web controller 1.. address 0. The serial bus operates on the master-slave principle.5 Command unit RT .g... Address 1.4 Application examples CAN-Bus 1st example: connection of two web tension controllers DC 6.5 RK.. Slave 8 serial bus card 0 subsystem address 0..B serial bus Central processor ZC . RK. RK. with digital sensors and support beam VS.A serial bus terminating connectorß digital interface DI.7 Logic card LK 4...8 serial bus Operator panel RT 4..CAN bus. Address 0... Address 0. Address 0... CAN bus RK.....8 0. CAN bus Address list: Group 0 right digital sensor left digital sensor web guider (control card RK = master device) right support beam (control card RK) left support beam (control card RK) digital interface DI.7 0.6 CAN bus terminating connector Central unit ZC. serial bus 2nd example: networking of two web guiders DR.1 1. RK..2 0.. CAN-Bus Right sensor Web guider DR.1 0.6 1.. Address 1..9 0.2 1. Group 0 Left support beam Group 1 CAN bus CAN bus terminating connector RK..A external control (PLC) Logic card LK 4. Left sensor RK. (for group 0 and 1) central unit ZC operator panel RT logic card LK logic card LK Group 1 right digital sensor left digital sensor web guider (control card RK = master device) right support beam (control card RK) left support beam (control card RK) Right support beam 0.5 0..9 Machine control cabinet 0. V page 6 .A 1..A 1. operated via an external PLC.5 1. .. .. there is a malfunction on the CAN bus card.. . digital interfaces. serial bus 3.... A CAN bus terminating connector must be attached to each end of the CAN-Bus. Descriptions are available for each DI interface.. CAN bus connector CAN bus connector (exterior view) 2 GND (optional) 1 CAN + 3 CAN - 3. 4. The LED indicates whether the CAN bus card is operating error-free.. LED EK 4. Technical data CAN bus CAN bus level 5 V (potential-free) CAN baud rate 250 Kbaud Serial bus Serial bus level 5V Synchronous baud rate 1.. If it lights up green there is no malfunction. The CAN bus connection consists of two 3-pole diode sockets bridged on the back of CAN bus adapter EK 4.CAN bus. A CAN bus card is generally connected to the CAN bus via CAN bus adapter EK 4.3 Mbaud Technical data subject to modification without notice V page 7 .6 CAN bus gateway The E+L CAN bus system can be connected to other bus systems via E+L DI . if it lights up red..5 CAN bus adapter EK 4. Erhardt + Leimer GmbH Postfach 10 15 40 D-86136 Augsburg Telefon (0821) 24 35-0 Telefax (0821) 24 35-666 . . . . . . 2 mm 038123 2143204) 5) 309287 310923 ERS--250372-DE/EN/FR-02 038149 .Ersatzteile X Spare Parts X Pièces de Rechange X Stellantrieb Drive Unit Entraînement AG 2671 309645 310834 060458 002466 3074612) 309152 307462 309117 309634 309635 3074562) 3074572) 3074582) 3074592) 3074602) 309650 082769 102821 102822 311257 311258 3118803) 3118813) 3118823) 3118833) 3118843) 3074511) 3074521) 3074531) 3074541) 3074551) 307444 307445 307446 307447 307448 307437 309119 307438 050347 4) 2126034) 2130124) 0. komplett (±75 mm) Kugelgewindetrieb.C.c.Postfach 10 15 40 D-86136 Augsburg Telefon (0821) 24 35-0 Telefax (0821) 24 35-6 66 Internet http://www.c. komplett (±25 mm) Kugelgewindetrieb.C. geared motor i = 28:1 D. komplett (±50 mm) Kugelgewindetrieb.com Erhardt + Leimer GmbH 307400 307463 Stellantrieb 002466 038123 038149 050347 060458 082769 102821 102822 212603 213012 214320 307400 307437 307438 307444 307445 307446 307447 307448 307451 307452 307453 307454 307455 307456 307457 307458 307459 307460 307461 307462 307463 309117 309119 309152 309287 309634 309635 309645 309650 310834 310923 311257 311258 311880 311881 311882 311883 311884 Rillenkugellager 6007 2RS Dichtring Verschlußstopfen Schrägkugellager 30/62x16 DIN 628 Gelenkkopf Bolzen (Stellweg ±50 mm) Bolzen (Stellweg ±25 mm) Bolzen (Stellweg ±75 mm) Gleichstrom-Getriebemotor i = 28:1 Gleichstrom-Getriebemotor i = 16:1 Magnetring Hülse Flansch Flansch Kugelgewindetrieb. i = 28:1 Moteur-réducteur à c.com E-mail info@erhardt-leimer. komplett (±100 mm) Kugelgewindetrieb.erhardt-leimer. geared motor i = 16:1 Magnetic ring Sleeve Flange Flange Ball screw complete (±25 mm) Ball screw complete (±50 mm) Ball screw complete (±75 mm) Ball screw complete (±100 mm) Ball screw complete (±150 mm) Casing (traverse ±25 mm) Casing (traverse ±50 mm) Casing (traverse ±75 mm) Casing (traverse ±100 mm) Casing (traverse ±150 mm) Sleeve (traverse ±25 mm) Sleeve (traverse ±50 mm) Sleeve (traverse ±75 mm) Sleeve (traverse ±100 mm) Sleeve (traverse ±150 mm) Insert Ring Bearing block Sliding bearing Precision-type groove nut Wiper Encoder Ring Plate Bearing block Guide block Bolt Cap Bolt (traverse ±100 mm) Bolt (traverse ±150 mm) Proximity switch (traverse ±25 mm) Proximity switch (traverse ±50 mm) Proximity switch (traverse ±75 mm) Proximity switch (traverse ±100 mm) Proximity switch (traverse ±150 mm) 1) secure with Loctite 638 2) secure with Loctite 270 3) secure with Loctite 221 5) distance to highest component Subject to technical modifications without notice Entraînement Roulement rainuré à billes 6007 2RS Anneau d’étanchéité Bouchon Roulement oblique 30/62x16 DIN 628 Rotule Boulon (course ±50 mm) Boulon (course ±25 mm) Boulon (course ±75 mm) Moteur-réducteur à c. i = 16:1 Bague magnétique Gaine Bride Bride Vis à billes complet (±25 mm) Vis à billes complet (±50 mm) Vis à billes complet (±75 mm) Vis à billes complet (±100 mm) Vis à billes complet (±150 mm) Recouvrement (course ±25 mm) Recouvrement (course ±50 mm) Recouvrement (course ±75 mm) Recouvrement (course ±100 mm) Recouvrement (course ±150 mm) Gaine (course ±25 mm) Gaine (course ±50 mm) Gaine (course ±75 mm) Gaine (course ±100 mm) Gaine (course ±150 mm) Douille filetée Bague Semelle Palier glisseur Ecrou à gorge Racleur Incrémenteur Bague Plaque Semelle Unité guideur Boulon Capot Boulon (course ±100 mm) Boulon (course ±150 mm) Commutateur de proximité (course ±25 mm) Commutateur de proximité (course ±50 mm) Commutateur de proximité (course ±75 mm) Commutateur de proximité (course ±100 mm) Commutateur de proximité (course ±150 mm) 1) fixer par du Loctite 638 2) fixer par du Loctite 270 3) fixer par du Loctite 221 4) butée du coté collecteur de l'axe rotor 5) distance jusqu‘à l‘élément le plus haut Sous réserve de modifications techniques 1) mit Loctite 638 sichern 2) mit Loctite 270 sichern 3) mit Loctite 221 sichern 5) Abstand zum höchsten Bauteil Technische Änderungen vorbehalten 4) kollektorseitiger Anschlag der Rotorachse 4) stop on collector side or rotor axle . komplett (±150 mm) Abdeckung (Stellweg ±25 mm) Abdeckung (Stellweg ±50 mm) Abdeckung (Stellweg ±75 mm) Abdeckung (Stellweg ±100 mm) Abdeckung (Stellweg ±150 mm) Hülse (Stellweg ±25 mm) Hülse (Stellweg ±50 mm) Hülse (Stellweg ±75 mm) Hülse (Stellweg ±100 mm) Hülse (Stellweg ±150 mm) Gewindebuchse Ring Lagerbock Gleitlager Präzisions-Nutmutter Abstreifer Inkrementalgeber Ring Platte Lagerbock Führung Bolzen Haube Bolzen (Stellweg ±100 mm) Bolzen (Stellweg ±150 mm) Näherungsinitiator (Stellweg ±25 mm) Näherungsinitiator (Stellweg ±50 mm) Näherungsinitiator (Stellweg ±75 mm) Näherungsinitiator (Stellweg ±100 mm) Näherungsinitiator (Stellweg ±150 mm) Drive Unit Grooved ball bearing 6007 2RS Gasket Plug Angular ball bearing 30/62x16 DIN 628 Rod end bearing Pin (traverse ±50 mm) Pin (traverse ±25 mm) Pin (traverse ±75 mm) D. SOUTH UNWINDER +5010P2 NORTH UNWINDER +5020P2 +5010T2 +5020T2 os . . TO 5010P2 TO NORTH UNWINDER DC 0340 1 . . . TO 5020P2 TO SOUTH UNWIND DC 9142 3 1 . . 5010T2 MOUNTED ON 5030 FLEXIBLE CABLE 5010T1 SCRIM UNWIND CART .