Additional Information(SAES H 001)

Engineering StandardSAES-H-001 10 April 2011 Coating Selection and Application Requirements for Industrial Plants and Equipment Document Responsibility: Paints and Coatings Standards Committee Saudi Aramco DeskTop Standards Table of Contents 1 2 3 4 5 6 7 8 9 10 11 Scope............................................................ 2 Conflicts and Deviations................................ 2 References.................................................... 2 Definitions...................................................... 5 Health, Safety and Environment.................... 7 General Requirements................................ 12 Coating Materials Selection......................... 16 Surface Preparation ………………….......…. 28 Coating Application...................................... 30 Inspection and Testing................................ 35 Approved Protective Coating Systems........ 36 Attachment A – Quality Control Equipment Kit... 119 Quality Control Daily Check List......................... 120 Table 1 – Dew Point Calculation Chart Ambient Air Temperature (Degrees Celsius).............................. 121 Table 2 – Calculating DFT, WFT and Theoretical Coverage................. 121 Previous Issue: 7 September 2009 Next Planned Update: 10 April 2016 Page 1 of 121 Primary contact: Mansour, Mana Hamad on 966-3-8760245 Copyright©Saudi Aramco 2011. All rights reserved. Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 1 Scope 1.1 This Standard covers the minimum mandatory coating requirements for the internal and external protection of industrial facilities inside plants. This Standard does not apply to infrastructure facilities, powder coatings, or decorative coatings unless specified in the scope of work or other mandatory Saudi Aramco document. 1.2 This standard shall be attached to, and made part of, purchase orders when required. 2 Conflicts and Deviations 2.1 Any conflicts between this standard and other applicable Saudi Aramco Engineering Standards (SAESs), Materials System Specifications (SAMSSs), Standard Drawings (SASDs), or industry standards, codes, and forms shall be resolved in writing by the Company or Buyer Representative through the Manager, Consulting Services Department of Saudi Aramco, Dhahran. Direct all requests to deviate from this standard in writing to the Company or Buyer Representative, who shall follow internal company procedure SAEP-302 and forward such requests to the Manager, Consulting Services Department of Saudi Aramco, Dhahran. 2.2 3 References The selection of material and equipment, and the design, construction, maintenance, and repair of equipment and facilities covered by this standard shall comply with the latest edition of the references listed below, unless otherwise noted. 3.1 Saudi Aramco References Saudi Aramco Engineering Procedures SAEP-302 SAEP-316 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco Engineering Requirement Performance Qualification of Coating Personnel Saudi Aramco Engineering Standards SAES-B-067 SAES-H-003 Safety Identification and Safety Colors Protective Coatings for Industrial Concrete Structures Page 2 of 121 Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment SAES-H-100 SAES-H-101 SAES-H-101V SAES-L-133 SAES-P-104 Coating Materials & Application Requirements for Industrial Facilities Approved Protective Coating Systems for Industrial Plants & Equipment Approved Saudi Aramco Data Sheets - Paints and Coatings Corrosion Protection Requirements for Pipelines, Piping and Process Equipment Wiring Methods and Materials Saudi Aramco Materials System Specifications 09-SAMSS-021 09-SAMSS-030 09-SAMSS-035 09-SAMSS-060 09-SAMSS-067 09-SAMSS-068 Alkyd Enamel Coating System (APCS - 6) Conversion Coating / Alkyd Coating System (APCS - 7) Aluminum Pigmented Alkyd Coating System (APCS - 4) Packaging Requirements for Coatings Epoxy Coating for Immersion Service Qualification Requirements for Coal Tar Epoxy in Buried or Immersion Services (APCS-3) for Steel & Concrete Epoxy Coating for Atmospheric Service (with and without Polyurethane Topcoat) Epoxy Splash Zone Compound (APCS - 19A and APCS - 19B) Inorganic Zinc Primer (APCS - 17A and APCS - 17B) Epoxy Coating for Application on Damp Steel Surfaces Epoxy Mastic Coating (Self-Priming, with and without Polyurethane Topcoat) Qualification Requirements for High Temperature External Coatings in Atmospheric Services (APCS-11A) and (APCS-11B) Qualification Requirements and Application of Composite Fluoropolymer/Ceramic Coatings to Fasteners 09-SAMSS-069 09-SAMSS-070 09-SAMSS-071 09-SAMSS-087 09-SAMSS-101 09-SAMSS-103 09-SAMSS-107 Page 3 of 121 021 3.2 Safety Requirements for Abrasive Blast Cleaning Industry Codes and Standards American National Standards Institute ANSI C57. Service Standard Test Methods for Total Normal Emittance of Surfaces Using Inspection-Meter Techniques Standard Test Method for Solar Absorptance.85 Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products Standard Practice for Providing High-Quality Zinc Coatings (Hot-Dip) Standard Practice for Operating Salt Spray (Fog) Apparatus Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus Standard Test Method for Chemical Resistance of Protective Linings Standard Test Method for Sulfate Ion in Water Evaluating Coatings for High Temp. and Transmittance of Materials Using Integrating Spheres ASTM C868 ASTM D516 ASTM D2485 ASTM E408 ASTM E903 Military Standard MIL-C-4556E Coating Kit.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Saudi Aramco Inspection Requirement Form 175-09 Series Coating: Shop-Applied Saudi Aramco General Instruction GI-0006.12. Reflectance. Epoxy.30 Requirements for Load-Tap-Changing Transformers 230 000 Volts and Below American Society of Mechanical Engineers ASME SEC VIII D1 BPVC Section VIII Rules for Construction of Pressure Vessels Division 1 American Society for Testing and Materials ASTM A123 ASTM A385 ASTM B117 ASTM C177 . for Interior of Steel Fuel Tanks Page 4 of 121 . 89 . If no applicable APCS or SAMSS exists.Determination of Resistance to Neutral Salt Spray (Fog) Paints & Varnish-Corrosion Protection of Steel Structure by Protective Paint System Part 2 Classification of Environments Pictorial Surface Preparation Standard for Painting Steel Surfaces The Society of Protective Coatings SSPC-Vis 1 SSPC-PA 2 SSPC-SP1 SSPC-SP2 SSPC-SP3 SSPC-SP5 SSPC-SP6 SSPC-SP7 SSPC-SP10 SSPC-SP12 4 Definitions Approved Product: A coating material that has been approved by the RUS as meeting the requirements of the applicable APCS or SAMSS.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment National Association of Corrosion Engineers NACE TM0174 Laboratory Methods for the Evaluation of Protective Coatings and Lining Materials on Metallic Substrates in Immersion Service National Fire Protection Association NFPA 70 National Electric Code Swedish Standards Institution SIS 05-59-00 ISO Standards ISO 7253 ISO-12944-2 Paints and Varnishes .Visual Standard for Abrasive Blast Cleaned Steel SSPC Method of Measurement of Dry Paint Thickness with Magnetic Gages Solvent Cleaning Hand Tool Cleaning Power Tool Cleaning White Metal Blast Cleaning Commercial Blast Cleaning Brush-off Blast Cleaning Near White Blast Cleaning Water Jetting . the product must be certified in writing by the RUS that it is suitable for the Page 5 of 121 Guide to Vis 1 . Repairing is the most common method to maintain a coating. Maintenance Coating/Painting: Application of coating to preserve the useful state of an existing coating. traps. Consulting Services Department in accordance with Material Supply Organization's instruction MI-350. Responsible Unit Supervisor (RUS): The supervisor of Nonmetallic & Protective Coatings Unit who is designated by the Manager. Only approved products are allowed for use on Saudi Aramco jobs. Thick Film Coating: Coatings with an average dry film thickness greater than 20 mils (500 microns) Thin Film Coating: Coatings with an average dry film thickness of 20 mils (500 microns) or less. These requirements apply to all coatings referred to in all the SAES-H-series standards. downwind from sea shore or surrounded by Sea Islands. making the composite film dries as a whole. and boilers.020. process area near water spray and fumes and polluted gases. equipment or machinery. the term “vessels” includes.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment intended service. A wet coat applied over another wet coat is considered one coat of application. equivalent to C5-I (80-200 micron metal loss/year) as per ISO-12944-2. columns. but receive enough moisture in the air to cause corrosion if the carbon steel is not coated. but is not necessarily limited to. Wet-on-Wet Coating Application: Technique of coating application where additional coating passes are employed over a coating that is still wet. Vessels: Where referred to in this standard. Thixotropic Coating: A type of coating that thickens or gels in a relatively short time when at rest. heat exchangers. New Construction Coating: Application of coating on a completely new and uncoated facility. causeway. but readily becomes more fluid when agitated or stirred. Replacing completely an existing coating is not maintenance coating. Mild Atmosphere: Areas not affected by either marine or industrial environments. New coating also applies to the coating application on completely bare substrate that was previously coated. Corrosive Industrial Atmosphere: high humid areas.62 mile) measured from the high tide mark and/or equivalent to C5-M (80-200 microns metal loss) as per ISO-12944-2. equivalent to C3 (25-50 micron metal loss/year) as per ISO-12944-2. drums. Offshore: is above the water level and includes the shoreline for a distance inland of 1 km (0. Page 6 of 121 . 2 Ventilation 5.4 5. solvent cleaning.1. 5.100.2. cold work. Supplementary fans shall be used if necessary to ensure adequate air circulation in low spots or other dead spaces.2.1 Mechanical (forced) ventilation shall be used in confined spaces whenever abrasive blasting. Safety and Environment These are minimum safety requirements that are applicable to both shop and field coating (including surface preparation). 5.2. Ventilation shall ensure good air circulation with no dead air pockets in the confined space.1.1 5.1. 5.1 5.1. and connections shall conform to NFPA 70 National Electric Code.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 5 Health. and confined space entry shall be obtained in accordance with GI-0002. and/or coating application are in progress. Page 7 of 121 .2. Welding and the use of heating coils are prohibited in areas where coating is in progress. Class I.2 5.2.2. Solvents and coatings shall not be applied to surfaces warmer than 80°C if practical alternatives exist.2. Natural ventilation (through opened manways.2.2. 5.) shall not be substituted for forced ventilation in confined spaces. Division 1. equipment.3 5.2 5.3 The fresh air inlet shall be located near the top of the confined space whenever practical. The discharge opening shall be located near the bottom of the confined space.2 5.1.2 Forced ventilation shall continue until the coating is fully cured to immersion.1 Fire and Explosion Prevention 5. etc.3 Ventilation requirements for various sizes of confined spaces are given in Table 5-1.1. All electrical lighting. Work Permits for hot work.2. 5. Group D explosion proof requirements (NEC Article 500).1 Smoking and/or the use of open flames shall be permitted only in designated safe areas and never inside vessels.2. Neither compressor's air nor equipment cleaning solvents shall be used by personnel for personal cleaning or personal cooling.3.4.2. The appropriate personnel protection equipment listed in Table 5-2 shall be worn.4.2.4 Equipment Hazards 5.4.4 5. In addition. Follow the coating manufacturer's materials safety data sheet and other safety documents for washing off action. solvents.6 5. Materials Safety Data Sheets for all coatings.4. Vessels such as air receivers that are used as a surge tank between the compressor and the blasting pot shall be Page 8 of 121 .3.4 Respirable air-fed hoods shall be worn by all personnel inside confined spaces whenever: 5.4. Solvent cleaning or brush painting is in progress in a confined space having a volume of less than 16 m³. Power equipment shall be operated at the speeds recommended by the manufacturer and shall have proper safety guards.1.1.4.1 Power tools 5.2 5.3.4. Adequate washing facilities shall be readily available so that coatings and solvents splashed on the body or in the eyes can be immediately removed.1. and safety hats shall be worn as required by proponent organizations.1 5. safety belts and lines shall always be used by personnel working from unguarded platforms or in confined spaces where a manhole accessed by a ladder is the only exit.3. and cleaners in use shall be readily available on-site.3.3 Health Hazards 5.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 5. Hearing protection shall always be worn whenever chipping guns or pneumatic hammers are in use.2 5.2.5 5. 5.3 5.4 Electrically driven power tools shall be properly grounded to prevent shock.3 5. 5. they shall be immediately washed off with water to avoid chemical burns. Safety shoes and coveralls shall always be worn.1 5.3.1 If alkaline catalysts (such as used in many epoxy coatings) come in contact with the skin.2 Blast cleaning or spray coating is in progress.1. 4. These vessels shall be revalidated by hydrotesting at least annually and the test certificates shall be submitted to the Saudi Aramco Inspector for verification.73 Mpa (250 psig) at ambient temperature using clean water.1 5. Unfired Pressure Vessels.6 5.3 Solvent Cleaning Benzene.4. 5.2.5 All pressure relief valves.4. Respirable air-fed abrasive blasting hoods and OSHAapproved in-line respirable air filters shall be utilized at all times by abrasive blasting personnel. 5.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment manufactured and stamped in accordance with ASME SEC VIII D1.4.2 Abrasive Blasting 5.2. gauges. Hearing protection shall be worn in confined spaces where abrasive blast cleaning is in progress. carbon tetrachloride.5 5.4.4.4 5.4. and chlorinated hydrocarbons shall not be used. They shall be hydrotested at a pressure of at least 1. and blast hoses shall be pinned at each coupling. and devices shall be tested annually and tagged with the expiration date.2.1. 5. gasoline. The blast cleaning hose shall be the static dissipating type with external couplings. air lines.2.3 5. The test certificates shall be submitted to the Saudi Aramco Inspector for verification.2.4. Page 9 of 121 . The blast nozzle shall be electrically connected to an external ground in order to prevent static electrical discharges or shocks to operating personnel.4. Compressor hoses.1 Coatings shall be mixed outside confined areas or in an adequately ventilated area.4.2.4 Coating Preparation and Equipment Cleaning 5. 5.4.4. Grounding wire shall be AWG-4 or larger.2 Blasting shall be equipped with a remote control shut-off of the “deadman” variety. pumps.5 Electrically driven power mixers shall be grounded.5.9 5. Airless Spray Coating Application 5. The pump shall be shut down and the fluid pressure in the system relieved before servicing or cleaning any components.5.4.5.4. Grounding wire shall be AWG-4 or larger. including clogged spray tips.3 5.5 MPa (5000 psi).4. Page 10 of 121 .4.5. In no case shall the working pressure in the coating line exceed 34.5.4.4. The trigger safety catch shall be engaged whenever the airless gun is left unattended. The tip guard shall always be in place on the airless gun while spraying.4.4 5. and accessories shall never be operated at pressures exceeding their rated pressure.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 5. Emergency medical care shall be obtained immediately if any high pressure fluid from the airless equipment penetrates the skin. Airless spray equipment shall not be operated unless all grounds (earths) are in place.1 5.5.4.6 5. connected. 5. and in good condition. (High pressure fluid injection injuries can be extremely serious.5.5. Safety pressure relief valves shall be used on discharge side of the pressure pump(s).10 Solvents shall not be flushed into containers that are hotter than 50°C.4.8 5.4.7 5.5. Airless spray equipment shall not be operated if any of the pressure system components is not in good condition.2 5. Hoses. Hoses shall be grounded and anti-static type.5.4.4. Leather gloves shall be worn by the operator whenever the airless spray gun is in use. including the need for amputation).4.5 Airless spray guns shall never be pointed at anyone or at any part of the body.2 5. Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Table 5-1 – Ventilation Requirements for Confined Spaces Volume of Confined Area m³ 16 80 160 800 1600 4000 BBL 100 500 1000 5000 10000 25000 Required Air Mover Capacity L/s 472 1180 2360 4720 7080 9440 cfm 1000 2500 5000 10000 15000 20000 Table 5-2 – Personal Protective Equipment to be Worn or Used during Surface Preparation & Coating Application Key: O C = = Outdoors Confined Spaces Type of Work to be Performed OSHA-Approved Respirable Airfed Hood and Filter 1000129995(21-444-934) 1000129991(21-443-500) O C Respirator. Page 11 of 121 . Scrapping & Grinding Blast Cleaning Operator Other workmen Coating Removal Solvent Cleaning Coating Application Epoxy and Coal Tar Epoxy Alkyd Inorganic Zinc Chlorinated Rubber Bituminous Brush O C Spray O C x Brush O C x x x x x x x x X x x x x x x x x x Spray O C x x x x x x Spray O X C Brush O C Spray O C Brush O x C x Note: (1) Face shields shall always be used when working overhead. Chemical Cartridge 1000128213 (21-370-800) O C Dust Respirator 1000128165 (21-370-500) O C Face Shield (1) 10000129345 (21-426-121) O C Surface Preparation Wire Brushing. Chipping. Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Table 5-2 – Personal Protective Equipment to be Worn or Used during Surface Preparation & Coating Application (Cont'd) Key: O C = = Outdoors Confined Spaces Type of Work to be Performed Goggles Safety Impact 1000129810 (21-434-249) O C Gloves; Leather 1000124493 (21-432-353) O C Gloves; Rubber 1000129636 (21-432-630) O C Hearing Protection 10000127803 (21-327-105) 10000127807 (21-327-272) O C Surface Preparation Wire Brushing, Chipping, Scrapping & Grinding Blast Cleaning Operator Other workmen In Vicinity Coating Removal Solvent Cleaning Coating Application Epoxy and Coal Tar Epoxy Alkyd Inorganic Zinc Chlorinated Rubber Bituminous Polyurethane x x x x x x x x x x x x x x X x x x x x x x x X x x x Brush O C Spray O C x x All x x 6 General Requirements 6.1 General 6.1.1 Blasting and coating shall not be performed if one or more of the following conditions exist unless the coating is specifically formulated for the averted condition: a) The substrate temperature is less than 10°C or more than the temperature limit given in the applicable Saudi Aramco Data Sheet. Page 12 of 121 Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment b) c) d) The substrate contains oil, grease, dirt, loose coating, loose rust, or other surface contaminants. The substrate temperature is less than 3°C (5°F) above the dew point (see Table 1). Adverse weather conditions exist such as, but not restricted to, the following: 1) 2) Wind is strong enough to blow sand, salt spray, or other foreign matter onto the surface being coated. Wind is strong enough to cause dry spray or to otherwise seriously disturb the spray pattern when application is by spray gun. 6.1.2 When required, solvent cleaning shall be carried out in accordance with SSPC-SP1. Do not use kerosene, diesel, or other degreasers that leave an oily film unless the surface is subsequently cleaned with a non-greasy solvent or cleaner such SAP m/n 1000186759 (s/n 26-854-642), m/n 1000022130 (s/n 45-605-875) and m/n 45-605-875/880 (s/n 1000022131). For color coding and identification, refer to Loss Prevention Department standard SAES-B-067. Modifications and/or reformulations of coatings including change of names require re-qualification. 6.1.3 6.1.4 6.2 Handling and Storage of Coating Materials Coatings and thinners shall be stored in well-ventilated buildings at storage temperatures as recommended in the Manufacturer's data sheet 6.2.1 Coating materials used at construction sites must be covered with appropriate canvas, tarpaulins, or equivalent for a temporary storage period not to exceed 14 days. Temperature sensitive and self polymerization coating materials must be stored in air conditioned storage area to maintain the temperature as recommended in the Manufacturer's data sheet. Each coating container shall be clearly marked in accordance with 09-SAMSS-060. Coatings shall not be used from a container showing a sign of leakage. Coatings which have exceeded the shelf life given in the Saudi Aramco Page 13 of 121 6.2.2 6.2.3 6.2.4 6.2.5 Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Data Sheet (see definition in SAES-H-101) shall be set aside and must not be used unless written authorization to the contrary is given by the Consulting Services Department. 6.3 Abrasive Materials 6.3.1 6.3.2 The reference standards for abrasive blasting shall be SIS 05-59-00 and SSPC-Vis 1. The type of abrasive to be used shall be determined by the degree of cleanliness and surface profile requirements as specified in the particular APCS. Silica Sand as abrasive material is prohibited in Saudi Aramco as per GI-0006.021 requirements. Abrasive shall be kept dry and clean. Regardless of the type of abrasive, the sulfate content shall be less than 50 PPM, the chloride shall be less than 50 PPM, and calcium carbonate shall be 0.1 0% maximum by weight. The use of reclaimed slag abrasives is prohibited. The use of reclaimed garnet is permitted provided if it meets the requirements of CSDapproved recycling system. For spot removal of existing coating for inspection purposes, use other non-silica sand abrasive such as garnet, grit and slag. The affected areas shall be re-blasted with suitable abrasive prior to re-coating. 6.3.3 6.3.4 6.3.5 6.4 Pre-blast Check 6.4.1 6.4.2 The coating inspector shall decide if the substrate requires solvent or detergent cleaning before abrasive blasting. Prior to blasting, rough welds and cut-offs shall be ground to a minimum radius to ensure proper coating application. Weld spatter shall be removed. Abrasive blasting shall be carried out only when the steel surface is at least 3°C (5°F) above the Dew Point as determined from Table 1. 6.4.3 6.5 Equipment 6.5.1 Compressed air supply shall be free of oil, moisture and contamination. As a minimum, the inspector shall check and approve the air quality at the start and mid-point of each 8-hour period. This shall be determined as follows: Attach a piece of blotter or absorbent paper to a clip board, then hold it Page 14 of 121 with a nozzle pressure of 388 kPa (50 psig) for approximately one minute.5. dry compressed air. and other poorly illuminated locations for visibility.5. Abrasive-cleaned surfaces shall be primed or coated before the surface condition degrades below the specified cleanliness level.2 6.6 Cleaning 6. Satisfactory results shall be no water or oil contamination on the blotter. Internal surfaces shall be dry brushed and vacuum cleaned.4 Page 15 of 121 .4 6. Minimum nozzle pressure acceptable for blasting steel shall be 620 kPa (90 psig) measured at the nozzle side.2 The Operational remote control valve (“Deadman”) shall be securely attached to the nozzle.6.6.5 6. The reference standard for profile measurement shall be the Clemtex Anchor Pattern Standards. 6.6.5.5.1 Spent abrasive shall be removed from cleaned external surfaces by dry brushing and blowing down with clean.3 6.6. 6.3 6. High intensity flood or spotlights shall be installed in vessels. Abrasive blasted surfaces shall call for inspection prior to priming or coating if the surfaces are hold for more than 4 hours after blasting. sweatbands and lintfree gloves. Sufficient dust suction Blowers shall be fitted adequately to remove dust and fine blasting debris during the blasting operation. All personnel entering tanks or vessels after abrasive blasting shall wear rubber-soled shoes with clean disposable covers. Commentary Note: The blast system shall be operated for at least 5 minutes under actual field conditions at the specified pressures prior to making the blotter test. A properly sized dehumidifier can be connected downstream of the compressor during periods of high relative humidity to improve moisture removal from the air stream.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment approximately 45 – 60 cm in front of the blast nozzle during air flow only. This does not preclude the use of other techniques providing they agree with the reference standard. tanks. 6. New APCS-4 APCS-5A APCS-5B APCS-6 APCS-1B APCS-1E APCS-22A APCS-22B APCS-26 APCS-26T Maintenance APCS-4 APCS-6 APCS-1B APCS-1E APCS-22 APCS-26 APCS-26T APCS-7 1. or APCS-2I.1 Exterior Surfaces.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 7 Coating Materials Selection 7. Use APCS-4 on steel operating up to 80°C when an aluminum finish is required such as GOSP Traps and Water Tanks. Use APCS-1B on the inside surface of the top shell course in external floating roof tanks. the top shell course above these girders. Mild Atmospheric Exposure Tanks Vessels Non-galvanized Structural Steel Equipment such as heat exchangers. 4. 2. 10. APCS-7 can be used to maintain APCS-4 or APCS-6 (only) on areas of bare. Atmospheric Exposure Coating System Description A. Use APCS-6 on steel operating up to 70°C when a finish color other than aluminum is required. and the center deck of floating roofs. etc. slightly rusted steel where abrasive blast cleaning is not allowed/possible. Page 16 of 121 . Use APCS-1B on steel operating between the upper limits for APCS-4 and APCS-6 up to150°C dry heat. skirts. 5. rotating equipment. Remarks When necessary. Coating is not required on the roof underside of both internal/external floating roof tanks. 8. APCS-5A or APCS-5B should be specified on facilities storing or transporting hydrocarbons and other fluids. 9. Use APCS-22A or APCS-22B on steel operating up to 150°C dry heat that is located outdoors and that will be coated in the field when surfaces will be damp during application. valves. 3. APCS-1B on top wind girders. 6. The vapor space areas of internal floating roof tanks shall be coated with full system of either APCS-2A. 7. APCS-2E. APCS-2H. 3. To maintain systems APCS-1A and APCS-1B. Use APCS-1B on steel in direct contact with splashed and/or spilled chemicals (e. Use APCS-1D on steel in wetted and/or corrosive industrial environments operating up to 80°C and located outdoors. To maintain systems APCS-1D and APCS-1E. Vessels. b. Use APCS-1E on steel in direct contact with splashed and spilled chemicals (e. tanks and vessels in chemical services): a. Operating at temperatures up to 150°C and located indoors or outdoors.g.g. b. Equipment such as heat exchangers. Remarks Use APCS-1A on steel in wetted and/or corrosive industrial environments operating at temperatures up to 150°C and located indoors or outdoors. etc. b. 6. Non-galvanized Structural Steel.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description B. Operating up to 80°C and located outdoors. Corrosive Industrial Atmospheric Exposure Tanks. b. 4. Page 17 of 121 . rotating equipment. Operating at temperatures up to 150°C and located indoors or outdoors. 2. Use APCS-1F for maintenance painting steel in wetted and/or corrosive industrial environments: a. Operating at temperatures up to 80°C and located indoors or outdoors. Use APCS-1C for maintenance painting steel in wetted and/or corrosive industrial environments: a. To maintain systems APCS-1A and APCS-1B. tanks and vessels in chemical services): a. 5... New APCS-1A APCS-1B APCS-1D APCS-1E APCS-5A APCS-22A APCS-22B Maintenance APCS-1B APCS-1C APCS-1E APCS-1F APCS-5A APCS-22B APCS-26 APCS-26T 1. To maintain systems APCS-1D and APCS-1E. APCS-11C air drying. Heat Exchanger. It can also be used as a New coating system onshore (but not offshore). Valves and Piping APCS-2A APCS-2C APCS-2I APCS-11C APCS-2A APCS-2C APCS-2I APCS-11C 1. modified silicone coating shall be specified for service temperature up to 650C. When necessary. 12. 9. Remarks Use APCS-22A or APCS-22B on steel operating up to 150°C that is located outdoors and that will be coated in the field when surfaces will be damp during application. APCS-1B and APCS-1C when abrasive blasting is not required. 10. 11.5 SAES-L-133. Use either Immersion coatings three coats APCS-2A/ 2C or the single coat of APCS-2I on carbon steel operating from -10C to 150C. APCS-1E. and APCS-1F when abrasive blasting is not required. Handling precautions and impact/abrasion protection shall be taken during transportation and construction of coated equipment or Page 18 of 121 8. APCS-2H. Coating is mandatory under Insulated Stainless steel as per paragraph 7. .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description New Maintenance 7. C. The vapor space areas of internal floating roof tanks shall be coated with full system of either APCS-2A. or APCS-2I. Use APCS-1B on the inside surface of the top shell course in floating roof tanks if corrosion protection is needed. Insulated Tanks and Vessels. 3.2. APCS-26T can be used on steel operating up to 80°C to maintain systems APCS-1D. APCS-2E. APCS-26 can be used on steel operating up to 120°C to maintain systems APCS-1A. 13. APCS-5A or APCS-5B should be specified on facilities storing or transporting hydrocarbons and other fluids. 2. Coating is not required on the roof underside of both internal/external floating roof tanks. Use APCS-2A/2C/2I & APCS-11C on carbon steel or stainless steel operating at cold/cryogenic temperature below -10C. The intermediate and top coats of the APCS-1B system are used over both fireproofing systems. refractory lined heaters. 3.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description New Maintenance Remarks piping. Coating under Fireproofing APCS-1B APCS-1B 1. heaters. 4. Elevated Temperature (Uninsulated) Tanks. 2. For galvanized steel up to 120C. 5. 2. APCS-2I shall be specified for stainless steel up to 150C. b. E. Use APCS-11A on steel operating between 150°C and 400°C: a. reactors and stack. APCS-11C can be used up to 650°C which require less cleaning and surface preparation than APCS-11A. 4. heat exchangers. sweep blast to abrade the surface prior to the application of APCS-1B primer. Use APCS-11B on steel operating between 400°C and 540°C. vessels. boilers. and the complete system of APCS-1B before the installation of cementitious fireproofing. Use the solvent based primer when the relative humidity will be above 50% during coating application. D. APCS-11A APCS-11B APCS-11C APCS-11A APCS-11B APCS-11C 1. Use APCS-1B primer only prior to the installation of intumescent type fireproofing material. Use the water based primer when the relative humidity will be below 50% during coating application. Temperature indicating paint could be used as topcoat over conventional APCS coatings on hydrogen reactors. It is recommended to apply this coating type in the field site. Page 19 of 121 . Up to 120C carbon steel. stacks. and stacks. The cured coating shall not contain low melting metals or zinc and any leachable chlorides and halides. The coating is suitable for the intended use of the item. skid mounted items. Fasteners. located indoors or outdoors. iii.B as appropriate. Carbon Steel and Low Alloy See Remarks See Remarks Page 20 of 121 .1. b. etc. External coating of chemical skid structural steel. Receivers. No additional coating is required when the manufacturer's standard finish meets the following conditions: a. located outdoors. Engineered Equipment (i.) New See Remarks Maintenance See Remarks 1. Galvanizing can be used onshore.A or 7.e.. Use APCS-26 over the equipment manufacturer's standard finish when that finish is not suitable for the intended use of the equipment and it operates up to 120°C. 3. Use fluoropolymer coating which is applied in accordance with 09-SAMSS-107 for onshore and offshore. The coating can be maintenance coated with standard Saudi Aramco approved coatings. shall be APCS-1D/APCS-1E ii.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description F. Use APCS-26T over the equipment manufacturer's standard finish when that finish is not suitable for the intended use of the equipment and it operates up to 80°C. 3. "Off-the-Shelf" Equipment (i. Remarks "Engineered Equipment" are items 2. piping.e. Cranes. Coat engineered equipment using the coating systems and selection criteria given in paragraphs 7. Transformer Radiators A detailed description of the manufacturer's standard coating system shall be submitted to RUS for review and approval. To be coated as per the guidelines of NACE RP-0297-2004.. vessel. Launchers. Pumps. tanks. Valves.1. Auxilliary Equipment i. Actuators See Remarks APCS-26 APCS-26T APCS-1F APCS-6 APCS-1A APCS-1B APCS-1D APCS-1E See Remarks APCS-26 APCS-26T 1. 2. G. specifically designed and fabricated for Saudi Aramco and shall be coated with Saudi Aramco approved systems. . 3. 3. 2. Use APCS-22A or APCS-22B on galvanized steel operating up to 150°C that is located outdoors and that will be coated in the field when surfaces will be damp during application. 2. Not normally coated for dry environment. but it requires coating for reasons of appearance or increased chemical and corrosion resistance at humid areas. I. APCS-11C shall be used. Requires coating when located offshore to prevent chloride stress corrosion. located outdoors. Remarks Not normally coated for mild environment. Lightly abrade the aluminum surface using hand or power tools prior to coating application. Use APCS-26T on galvanized steel operating up to 80°C. 5. but it requires coating for reasons of appearance or increased chemical and corrosion resistance at corrosive and humid areas. For temperatures up to 150 °C APCS-1B shall be used. Use APCS-26 on aluminum operating Page 21 of 121 2. J. 7. Clean per SSPC-SP1 and lightly abrade the galvanized surface using hand or power tools. Aluminum APCS-26 APCS-26T APCS-22A APCS-22B APCS-26 APCS-26T APCS-22 1. 4.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description H. For temperatures above 150°C. Stainless Steel APCS-11C APCS-1B APCS-11C APCS-1B 1. Care should be taken when handling equipment coated with APCS-11C. Galvanized Steel New APCS-26 APCS-26T APCS-1B APCS-1E APCS-22A APCS-22B Maintenance APCS-26 APCS-26T APCS-22 APCS-1C APCS-1B APCS-1E 1. Use APCS-1C primer only to touchup and repair galvanizing that will not be coated with another system. 6. Use APCS-1B primer if it is with fireproofing coating system. Use APCS-26 on galvanized steel operating up to 120°C and located indoors or outdoors. 4. Brackets. Electrical Conduit O.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description New Maintenance Remarks up to 120°C and located indoors or outdoors. Coat below-ground portion of driven Remarks A. 2. Steel Accessories Hand Rails.A or 7. APCS-1B APCS-1C APCS-1B APCS-1C 7.1. etc. Steel Grating See Remarks See Remarks 1. Stairways.2 Exterior Surfaces.H when coating galvanized items. Liquid applied coatings shall not be used in lieu of galvanizing.B as appropriate.H for galvanizing repair. Electrical Motors See Remarks See Remarks See Saudi Aramco Engineering Standard SAES-P-104. Buried Coating System Description New APCS-3 APCS-113A APCS-104 Maintenance APCS-3 APCS-113A APCS-3 1. Shall be hot dip galvanized in accordance with ASTM A123 and ASTM A385. located outdoors. 5. Steel Floors (except Grating) M. See paragraph 7.1. APCS-12 APCS-12 See Remarks See Remarks 1. Use APCS-22A or APCS-22B on aluminum located outdoors and operating up to 150°C and that will be coated in the field when surfaces will be damp during application. N. The coating shall be applied at the lower DFT range. Structural Steel B. See paragraph 7. K. Driven Piling and Page 22 of 121 .1. L.1. Ladders. 2. Use APCS-26T on aluminum operating up to 80°C. Hot dip galvanized or coated using the coating systems and selection criteria given in paragraphs 7. The vapor space areas of internal floating roof tanks shall be coated with full system of either APCS-2A. and directly below. Cylindrical tanks. leave a minimum 2. Use either dual FBE powder coatings (FBE corrosion resistance + FBE abrasion resistance) or use APCS-104 FBE and then top-coat with liquid coating of APCS-113A.5 cm wide strip of uncoated steel along the underside of the replacement floor plates centered on. including all internals except anodes and heating coils. Remarks Select the appropriate coating depending on service and temperature APCS-20A or APCS-20B are used for renovation of badly corroded tanks.bottom and first 0. Use APCS-1B on the inside surface of the top shell course in external floating roof tanks.For welding purposes. these are: a. Coat all areas in contact with standing water. 7. 4. b. Uncoated pile section shall be back-excavated and coated after driving. .up to the lower deck of manway. 2.Use APCS-3 for temperatures up to 70C and APCS-113A for temperatures up to 125C.6 m up wall (1 m for APCS-20A/B).Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description Sheet New APCS-113A Maintenance APCS-113A Remarks piles to a depth at least 1 m below grade. 3.3 Interior Coatings for Plant Equipment Coating System Description New APCS-2A APCS-2E APCS-3 APCS-2H APCS-2I Maintenance APCS-2A APCS-2E APCS-3 APCS-20A APCS-20B APCS-2H APCS-2I 1. Tank bottoms (soil side/external) APCS-3 APCS-113A See Remarks 1. 2. the weld seam. Page 23 of 121 A. 5. C. Interior of Hydrocarbon Storage Tanks & Dark Products such as crude oil and heavy refined products 2. Normally. Spheroids. The vapor space areas of internal floating roof tanks shall be coated with full system of either APCS-2A. Interior of Water Tanks: Raw Water for Industrial Use APCS-2A APCS-2E APCS-2G APCS-2H APCS-2I APCS-2A APCS-20A APCS-20B APCS-2E APCS-2G 1. Hot dip galvanized steel is acceptable in lieu of coating for small drinking water tanks. including all internals except anodes and heating coils. Coat entire interior including all internals except anodes. Use APCS-2B on tanks operating up to 90 °C. 2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description New Maintenance 6. APCS-2E. Interior of Water Tanks: Potable and Domestic Water APCS-2B APCS-2B 1. B. these are: a. 2. C. Select the appropriate coating depending on service and temperature. Interior of Hydrocarbon Storage Tanks. APCS-20A or APCS-20B are used for renovation of badly corroded tanks. APCS-2H. or APCS-2I. 3. Cylindrical tanks. 3. 3. 4. 2. the whole tank must be 100% coated with APCS-2D. Select the appropriate coating depending on service and temperature.For bulk plant and/or air-port terminals. E. b. Remarks APCS-2E. Light Products except jet fuel APCS-2A APCS-2E APCS-2H APCS-2I APCS-2A APCS-20A APCS-20B APCS-2E 1. Internal floating roof made of aluminum or stainless steel shall not be coated. or APCS-2I. Spheroids.bottom and first 0. D. APCS-20A or APCS-20B are used for renovation of badly corroded tanks. Coat all areas in contact with standing water. APCS-2H. The sides of the pontoon of the internal floating roof will be coated. Coat entire interior including all internals except anodes.6 m up wall (1 m for APCS-20). Page 24 of 121 .up to the lower deck of manway. Normally. Interior of Aviation Fuel and Kerosene APCS-2D APCS-2D 1. 5. Only the internal bottom and 0.Use thick film coating APCS-27 on Page 25 of 121 . Select the appropriate coating depending on service and temperature. 2.3 m above maximum expected water level. Interior of Hot Water Tanks.Refinery Tanks is not mandatory to coat the whole tank. APCS-2A and APCS-2C are not recommended for application during cold season.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description Storage Tanks New Maintenance Remarks 2. coat the bottom 60% including all internals except anodes up to this level. APCS-2I and APCS-27 are solvent free and applied in one coat. etc. Also. For desalters and dehydrators.Use products under APCS-100 that are suitable for the intended service. degassers. Desalters. Confirm with Coating Team/CSD for suitability. Boiler Skim Water Tanks. coat 0. Coatings which cannot tolerate 130°C shall not be used when steam cleaning (steaming out) will be employed. APCS-27. 4. APCS-2C APCS-2H APCS-2I APCS-2C APCS-2H APCS-2I 1. Chemical Tanks G. coat entire interior surface including all internals except anodes and heating coils. Heat Exchanger APCS-100 i. and WOSEP's in wet sour service. internal Tubes APCS-2H APCS-2H APCS-100 1. 2. It is recommended for T&I interval cycle of more than seven years and can be applied during cold and hot seasons. coat the last 25-50 mm of the tips of the grid. For wet sweet service. and Dehydrators. 3. H. Coat entire interior including all internals except anodes. Gas Slug Catchers 2. APCS-2H.6 m of shell. F. 6. APCS-2I or APCS-2H are recommended for slug catchers. APCS-2A APCS-2C APCS-2H APCS-2I APCS-27 APCS-2A APCS-2C APCS-27 APCS-2H APCS-2I 1. I. Boiler Blow Down. Demineralized Water. For GOSP traps. Interior of Gas/Oil/Water Separators. Combinations marked "N" shall not be used. Interior of Launchers and Receivers. Page 26 of 121 . piping and valves. the steel shall be coated with high temp asphalt-urethane up to 177C. APCS-27 APCS-27 1.4 Coating Compatibility 7. M. pumps in crude and water service K. Tube Sheets J. Heating Equipment. Under refractory materials. L. Amine service in Gas Treating Plants 2.1 Purpose The Overcoating Chart shows which combinations of existing coat/top coat coating systems may and may not be used for maintenance painting on Saudi Aramco facilities. absorber bottom. Air Conditioning Unit (condenser fins and tubing) 1. For combinations marked "Y(3)" see Note 3. ElectoDeposition Coating See Remark The coating thickness should be thin enough so that it will have minimal effect on heat transfer efficiency. 7. Recommended on the contactor bottom. Heat cured dipping with epoxyphenolic 2. Tube Covers New APCS-2I APCS-2F APCS-2G APCS-27 APCS-28 APCS-2H APCS-2I APCS-2F APCS-2G APCS-27 APCS-28 APCS-28 1. heat exchanger tube sheet and cover. iii.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Coating System Description ii. Boiler and stack 1. Maintenance APCS-2I APCS-2F APCS-2G Remarks tube sheet and covers in amine service.4. APCS-28 shall be used on valves and pumps in wet crude and water service. Coat the entire interior of launchers and receivers with APCS-28 up to the main block valve. valves. reflux drum. Reactor. Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 7.2 Overcoating Chart Epoxy Coal Tar Epoxy Y Y Y Y(3) Y N N Y(3) N N Y(3) N Epoxy Mastic Y Y(3) Y Y Y Y N N N N N N Epoxy Enamel Y Y Y Y Y N N N N N N N Zinc Silicate N N N N Y(3) N N N N N N N Alkyd Y(3) Y(3) Y(3) Y(3) N Y N Y(1) Y(3) Y Y Y(3) E X I S T I N G C O A T I N G Epoxy (2) Coal Tar Epoxy (2) Epoxy Mastic (2) Epoxy Enamel (2) Zinc Silicate Alkyd Silicone Alkyd Polyurethane Enamel Bituminous Chlorinated Rubber Latex Emulsion Lacquer Vinyl Ester Polyester Phenolic Epoxy Y = Yes Y Y Y(3) Y(3) Y N N Y(3) N N Y(3) N N = No Y(3) = See Note 3 E X I S T I N G C O A T I N G PolySilicone Urethane Alkyd Enamel Epoxy (2) Coal Tar Epoxy (2) Epoxy Mastic (2) Epoxy Enamel (2) Zinc Silicate Alkyd Silicone Alkyd Polyurethane Enamel Bituminous Chlorinated Rubber Latex Emulsion Lacquer Y = Yes N N N N Y N Y N N N N N Y Y(3) Y Y Y N N Y N N N N N = No Bituminous Y(3) Y(3) Y(3) N N Y N N Y N N N ChloriLatex nated Lacquer Emulsion Rubber Y(1) Y(1) N N Y N N N N Y Y(3) N Y(1) Y(1) Y(1) Y(1) N Y N N Y Y Y Y Y(3) N N N N N N N N N Y(3) Y Y(3) = See Note 3 Page 27 of 121 .4. When required. Do not use kerosene. (3) Technically acceptable. then hold it approximately 45 – 60 cm in front of the blast nozzle during air flow only.1. diesel or other degreasers that leave an oily film unless the surface is subsequently cleaned with a non-greasy solvent or cleaner such M/N 1000186759 (26-854-642).1. and 1000022130/1000022131 (45-605-875/880). 8 Surface Preparation 8.1. with a nozzle pressure of 388 kPa (50 psig) for approximately one minute. The reference standard for profile measurement shall be the Clemtex Anchor Pattern Standards. Silica sand as abrasive material is prohibited in Saudi Aramco as per GI-0006. Page 28 of 121 8. hoses and fittings shall be free of oil.1 The type of abrasive to be used shall be determined by the degree of cleanliness and surface profile requirements. and therefore operation is allowed to start or continue. Compressed air supply equipment.4 8.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Notes: (1) Gloss must be removed from existing coat by sanding or similar prior to applying topcoat. The inspector shall check and approve the air quality at the start and mid-point of each 8-hour period.2 8. contaminants are evident the equipment deficiencies shall be corrected and air stream shall be tested. Special surface preparation requirements may apply. (2) Intercoat intervals must be observed.1. In case of unsatisfactory results. i.3 8. This shall be conducted and determined as follows: Attach a piece of blotter paper to a clip board.e. solvent cleaning shall be carried out in accordance with SSPC-SP1.021 requirements. A properly sized dehumidifier can be connected downstream of the compressor during periods of high relative humidity to improve moisture removal from the air stream.1 General 8. The satisfactory results shall be no water or oil contamination on the blotter paper.5 . The blast system shall be operated for at least 5 minutes under actual field conditions at the specified pressures prior to making the blotter test. The reference standards for abrasive blasting shall be SIS 05-59-00 and SSPC Vis 1. This does not preclude the use of other techniques providing they agree with the reference standard. Consult the coating team/CSD before choosing or applying this combination. moisture and contamination. but not normal practice..1. 1 8.021. 8.5 Page 29 of 121 .1.1.3 8. Sufficient dust suction blowers (exhaust fans) shall be fitted adequately to remove dust and fine blasting debris during the blasting operation. High intensity floodlight or spotlights shall be installed in tanks and vessels for inspection purposes.1. Cover all coated areas near to the defective area before commence repair or patching up. The use of reclaimed slag abrasives is prohibited.3. Chloride test shall follow the water wash down until the correct value is achieved.1 Abrasive shall be kept dry and clean. Wash down the surface with sweet water to remove chloride contamination. After blasting.2 Abrasive Materials 8. Abrasive blasting shall be carried out only when the steel surface is at least 3°C above the Dew Point as determined from Table 1.0% by weight.3.2.1.2.2 8.4 8.2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 8.2 8. The use of sand as a blasting abrasive is prohibited in accordance with GI-0006. test the substrate for the chloride content. grease or lubricant Prior to blasting. Residual chloride shall not exceed 40 mg/m².2. 8.3. grit and slag.8 8. The affected areas shall be re-blasted with suitable abrasive prior to re-coating. the sulfate content shall be less than 50 PPM.3.4 The substrate shall not contain oil.3 8. Regardless of the type of abrasive. For spot removal of existing coating for inspection purposes. use other non-silica abrasive such as garnet. rough welds and sharp edges shall be ground to a minimum radius not less than 3 mm to ensure proper coating application.2. and calcium carbonate shall be 1. The use of reclaimed garnet is permitted for pre-blasting work provided it meets the requirements of paragraph 8. the chloride content shall be less than 50 PPM.6 The operational remote control valve (Dead-man) shall be securely attached to the nozzle. 8.3. Minimum nozzle pressure acceptable for blasting steel shall be 620 kPa (90 psig) measured at the nozzle side.3 Requirements before abrasive blasting 8. Use heavy duty textile or fabric adhesive tape.7 8. shall not be used. Two-pack coatings and all coatings in quantities over 5L shall be mixed with a power stirrer/mixer during adding the thinner.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 8.4. the coating shall not be used. a power mixer shall be used regardless of the quantity. which have gelled. 8. stirring to mix shall be continued until the coating is fully homogeneous mix.1 9. dry compressed air. If sludge has formed in the bottom of the coating container.1 Coating Preparation 9.1. 9. If any skinning is found on previously unopened coating.4. Internal surfaces shall be dry brushed and vacuum cleaned. For quantities over 5L.1. Abrasive blast cleaned surfaces shall be re-inspected prior to priming or coating if the surfaces are held for more than 4 hours after blasting. a power stirrer shall be used.4 Clean the substrate after abrasive blasting 8. Exception: For thick catalyzed coatings with filler. If sludge cannot be dispersed. the cans should be set aside and not used unless authorization to the contrary is given by the RUS. Thinner shall be added only when the coating is homogeneously mixed.3 9 Coating Application 9.2 Coatings. the thinner type and quantity to be added shall be as given in the Saudi Aramco Data Sheet (see definition in SAES-H-101).2 8. All coating materials for each coating system shall be supplied by the same Manufacturer unless otherwise approved by Consulting Services Department. Prior to application.4.1.4 . Cleaned surfaces shall be primed or coated before the surface condition degrades below the specified cleanliness level requirement. splash zone compounds and all thixotropic coatings.3 If thinning is required.1. all coating shall be thoroughly mixed until it is homogeneous. The Manufacturer shall also either supply the thinner or approve the thinner being used with his products. Coating skins shall be cut and removed before application on recently opened and partially used containers.1 Spent abrasive shall be removed from the cleaned surfaces by dry brushing or blowing down with clean. Page 30 of 121 9. Correction shall be done and retested before coating application. grease. 9.2. Coating materials used at the start of work or project should not be replaced with coating materials from another manufacturer except on the following conditions: Exceptions: a) Technical/quality issues on the existing coating product.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 9. or other foreign matter onto the surface being coated. the following: 1) 2) Wind is strong enough to blow sand. but not restricted to. bolts.1.6 Partial mixing in a two-component and multi-component coatings is prohibited.2. dirt. primer. 9.1 Coating shall not be applied if one or more of the following conditions exist unless the coating is specifically formulated for the averted condition: a) b) c) d) The substrate temperature is less than 10°C or more than the temperature limit given in the applicable Saudi Aramco Data Sheet. The substrate temperature is less than 3°C (5°F) above the dew point (see Table 1).5 9. loose rust. loose coating. or c) Existing product is delaying the project completion schedule.1. intermediate coat. Page 31 of 121 .2 Coating Application 9.2 9. When inorganic zinc is used stripe coating should be applied after the first coating. Adverse weather conditions exist such as. and topcoats shall be of contrasting colors and from the same coating manufacturer. edges. or other surface contaminants. b) Insufficient inventory of existing material.2.3 In multi-coat applications. nuts and rivets shall be given a brush applied stripe coat prior to all coating applications. salt spray. Special attention shall be given to structures and equipment in offshore and immersion services. The substrate contains oil. All weld lines. Wind is strong enough to cause dry spray or to otherwise seriously disturb the spray pattern when application is by spray gun. 8 In case of brush application.2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 9. Generally free of application related defects such as runs. a mist-coat thinned 10 to 20% should first be applied to the inorganic zinc primer. The surface shall be allowed to dry thoroughly prior to applying the topcoat.2. (See definition in SAES-H-101V). the maximum brush size used shall be 125 mm. The finished coating film shall have the following characteristics: a) The dry film thickness shall be within the minimum and maximum limits allowed in the applicable APCS. 9. Any oxide formation shall be removed by high pressure cleaning using sweet water (with maximum chloride contents of 50 PPM and maximum TDS of 500 PPM). To avoid pinholes and bubbles occurring in the intermediate coat of epoxy.5 9.2. Commentary Note: Inorganic zinc applied below minimum dry film thickness shall be brought up to the minimum thickness using zinc rich epoxy. Recoating intervals shall be as given in the Saudi Aramco Data Sheet. Dry film thickness shall be checked in accordance with SSPC-PA 2.2. dry spray or foreign matter Uniform in appearance. drips. sags. the contractor shall check for surface zinc oxide formation immediately prior to applying an epoxy topcoat. the latest Materials Technical Data Sheet of the manufacturer shall be used as a supporting document to the Saudi Aramco Data Sheet given in SAES-H-101. e) 9. Areas with blisters. Commentary Note: Heavy dry spray during application of inorganic zinc primer is prohibited. or by sweet water hosing followed by scrubbing with stiff brushes to remove zinc salts.4 When using inorganic zinc primer.3. cracks. In stringent application conditions.7 9.2.6 b) c) d) Adhesion strength of all coating systems shall not be less than that required in the appropriate Saudi Aramco Materials System Specification for new product approval. Coatings to be sprayed shall be filtered through a 30 to 60-mesh screen Page 32 of 121 . porous or below minimum dry film thickness shall be repaired in accordance with paragraph 8. 1 Mixing the catalyst with coating shall be carried out according to Saudi Aramco approved data sheets (SAES-H-101V) using power operated Page 33 of 121 . 9.3.7 9. Dry spark tester shall be used for holiday detection if the coating dry film thickness exceeds 500 microns.3 for stripe coats.4 Vessels or tanks with large area to blast and coat in one day shall be completed with minimum coating overlaps. Holding primers.3.3 Thin film Coatings (up to 500 microns nominal DFT) for Immersion Service (Coatings for Tanks and Vessels including Vapor Zones) 9.4. 9. Holidays shall be repaired in accordance with paragraph 8.6 9. 9.3.5.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment prior to use and shall be continuously agitated with a low-speed stirrer during application. A 360° spray gun nozzle with proper tip size shall be used to coat the interior of nozzles and traps inside tanks and vessels. forced ventilation shall operate continuously.3.3. if permitted to be used. and other structures in immersion services shall be holiday checked using a wet sponge at 67. A small amount of a wetting agent shall be added to the water to aid in finding holidays. Exceptions: Not applicable for APCS-19 and APCS-20 series.4 Thick film Coatings (greater than 500 microns DFT) for Immersion Services 9. vessels.3 9. The tank or vessel shall not be closed. Coating thickness within 2 m of anode connections shall be at least 30% greater than the specified minimum dry film thickness. nor forced ventilation stopped. shall be first approved by the RUS. During coating application of the interior of tanks or vessels.5 volts if coating thickness does not exceed 500 micron.1 Coatings for immersion service (including vapor zones) shall be applied by airless spray equipment. until the cure times to immersion specified in the Approved Saudi Aramco Data Sheet (refer to SAES-H-101V) have been reached.2 9.3. All coated tanks. Exception: See paragraph 9.2.3.5 9. For areas greater than 0.1 m² and by spray for areas greater than 0. bolts and nuts. Clean defective area by solvent or detergent wash. Only airless spraying equipment with high pump ratios (45:1 or higher) shall be used.2 All edges.6 9. nozzles. cavities. and any inaccessible areas shall be stripe coated before the spray coating application.4. 9.5 Repair Procedure for Immersion Coatings 9.5. 9. Feather edge the coating at least 50 mm beyond bare metal. Allow forced ventilation during the curing time of these coatings.1 m² grind to a rough metal surface using at least an 80 grit disc sander.6 Repair Procedure for Atmospheric Coatings .5. Page 34 of 121 .5 9.4 9. Feather edge the coating at least 50 mm beyond bare metal. spot blast to bare steel. internal piping.1 m² to the original specification except that the first coat of a multi-coat system shall be thinned. Alternatively. For areas less than 0. For small areas.5.5.5.4 9.4.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment slow stirrer to prevent air ingress to the mixed coating material.3 9.2 9. blast clean to obtain the metal surface pretreatment originally specified. coating manufacturers shall supply smaller quantity containers with their measured catalyst for one time mixing.4. High voltage dry spark holiday detector shall be used to locate pinholes and coating film discontinuities after the full coating system is fully cured. Remove dust and debris by brush or vacuum.5.1 9.7 9.3 Cover areas adjacent to defects with heavy duty textile or fabric adhesive tape before commencing repair or patch up.Follow the surface preparation and application requirements in the applicable APCS and the manufacturer's technical data sheet.1 m². The full coat of the repair coating shall be holiday tested when cured. Apply coating by brush for areas less than 0.5.4. Coating shall be applied in a single coat “Wet-On-Wet” method to achieve the required film thickness.5 9. 9. Partial mixing catalyst with coating is prohibited. 2 Quality Control Records 10.2. on a daily basis. 10. 10.1 Quality Control Equipment Check Sheet (Attachment B) This form shall be completed prior to job start-up. The Saudi Aramco inspector shall initial each item marked with an asterisk before work is allowed to begin on subsequent items. 10. 10.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 10 Inspection and Testing Requirements in this section refer only to coating in the following categories: a) b) c) New construction Major renovation Internal coatings for immersion service The requirements of SAEP-316 apply to these categories when the coating is performed in Saudi Arabia. 9.1 Quality Control Equipment The coating contractor shall have the quality control equipment listed in (Attachment A) on site for the inspection of surface preparation and coatings application. 10.3 In-process Inspection Sheet (Attachment C) This form shall be completed and signed every work-day by the contractor supervisor. It shall be completed and signed by the coating contractor supervisor and then signed by the Saudi Aramco Inspector. recording all problem areas.2.4 Coatings and Equipment Log (Attachment D) This form shall be completed and signed by the coating contractor supervisor and verified and signed by the Saudi Aramco inspector.5 Final Acceptance Report The final acceptance report shall include the 4 quality control documents Page 35 of 121 .2.2. non-compliances.2. and corrective actions taken for Saudi Armco inspector witnessing and surveillance. delays.2 Daily Job Log The coating contractor supervisor shall fill out a log. No work is allowed until this form is completed. 1 Index APCS . 10.1F APCS .2A APCS .2.1A APCS .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment described above. at Temperatures up to 120°C Epoxy Coating System for Interior of Steel Aviation Fuel Storage Tanks and Piping Page 36 of 121 . The Saudi Aramco inspector shall ensure that report copies have been routinely circulated and remedial actions have been implemented correctly.1B APCS .1D APCS .6 Non Conformance Report The non-conformance report shall be issued whenever any defect is resulted by coating materials deficiencies or/ and application malfunctioning.3 Additional Inspection Requirements Applicable to Purchase Orders Saudi Aramco Form 175-091900 applies whenever this Standard is referenced in a Purchase Order 11 Approved Protective Coating Systems 11. Remedial action and method of repair shall be defined and agreed.1C APCS .2D Epoxy Coating System for Atmospheric Service (with Inorganic Zinc Primer) Epoxy Coating System for Atmospheric Service (with Epoxy Primer) Epoxy Coating System for Atmospheric Service (with Zinc-Rich Epoxy Primer) Epoxy/Polyurethane Coating System for Atmospheric Service (with Inorganic Zinc Primer) Epoxy/Polyurethane Coating System for Atmospheric Service (with Epoxy Primer) Epoxy/Polyurethane Coating System for Atmospheric Service (with Zinc-Rich Epoxy Primer) Epoxy Coating System for General Immersion Service (Self-Priming) Epoxy Coating System for Potable Water Immersion Service (Self-Priming) Epoxy Coating System for Immersion Service.2C APCS .1E APCS .2B APCS . 10. 400°C Very High Temperature Coating System for Atmospheric Service between 400°C .11C APCS .10 APCS .11B APCS . Glass Flake Epoxy Coating for Immersion Service up to 105°C Ceramic/Inorganic Filled Epoxy-Phenolic/Novolac Coating for Immersion Service up to 150°C Coal Tar Epoxy Coating System for Immersion & Buried for Steel and Concrete Aluminum-Pigmented Alkyd Coating System Heat Radiant Insulating Coating Hot Insulating Coating Alkyd Enamel Coating System Rust Conversion Primer/Alkyd Topcoat System for Use on Slightly Rusted Steel Chlorinated Rubber Coating System Bituminous Paint for Moderate Temperature. Single Component.19B APCS . Water Based Splash Zone Compound. High Heat External Coating for Bare and Insulated Carbon Steel & Austenitic Stainless at Service Non-Skid Epoxy Coating System for Floors and Decks Inorganic Zinc Primer.19A APCS .7 APCS . Solvent Based Inorganic Zinc Primer.540°C Air-Drying.5A APCS .6 APCS . Buried or Immersion Service (Self-Priming) High Temperature Coating System for Atmospheric Service between 150°C .12 APCS .3 APCS .2E APCS .2I APCS .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .2F APCS .17B APCS . Hand Applied Splash Zone Compound.2G APCS .4 APCS .17A APCS .11A APCS .9 APCS .5B APCS .19C Solvent Free Epoxy Coating for Immersion Service at Temperature up to 93°C Glass Flake Reinforced Polyester Coating for Immersion Service at temperature up to 93°C Glass Flake Reinforced Vinyl Ester Coating for Immersion Service at Temperature up to 90°C 100% Solid. Spray Applied Glass Flake Reinforced Polyester/ Epoxy Coating Systems for Offshore Structural Steel at Splash Zone Page 37 of 121 .2H APCS . Only approved products shall be used.26T APCS .4 11. the surface preparation and coating application requirements shall be in accordance with SAES-H-003. Page 38 of 121 .2 11. Spray Applied (Epoxy Coating for Application onto Damp Steel Surfaces. if any.20A APCS .5 11.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .28 11. When an APCS system is used to coat concrete surfaces. (See definitions in SAES-H-001).6 10 April 2011 Revision Summary Major revision. The APCS coating systems shall not be used under conditions that violate service limitations or other requirements in the applicable APCS data sheets.22B APCS . OneCoat System) High Temperature Mastic Paint for Buried or Immersion Service (Self-Priming) Epoxy Mastic Coating (Self-Priming) Epoxy Mastic/Polyurethane Coating System Solvent Free Two-component Ultra Hybrid Epoxy Coating System for Immersion Service at Temperature up to 150°C Specialty Coating Systems for Pumps.23 APCS .26 APCS .27 APCS . who will determine if the intent of the standard has been violated and what corrective action. Valves.3 Fiberglass Reinforced Coatings.22A APCS . 11. consult the Coating Team/CSD. Coatings that have exceeded their shelf life shall not be used unless written approval is obtained from the Coating Team/CSD.20B APCS . Hand Lay-Up Chopped Fiberglass Reinforced Epoxy Coatings. is needed. Two-Coat System) (Epoxy Coating for Application onto Damp Steel Surfaces. Piping Fitting and Exchanger Boxes Service condition limitations for the APCS's assume continuous service. In cases where a coating appears otherwise acceptable but has been applied at thicknesses greater than the specified maximum. 1 Minimum Cleanliness Level 3.1A 1 Type of Coating Epoxy Coating System for Atmospheric Service (with Inorganic Zinc Primer). Not generally specified for maintenance painting. 2.4. particularly for offshore construction.3.1.1 m² Use APCS .1 2.2 Service Condition Limitations Maximum Service Temperature: 150°C 2.1 Typical Use Severe atmospheric exposure.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . 1000198445 (09-738-220) 1000194629 (09-612-364).2 2.3 Purchase Specifications 2.1C zinc-rich epoxy for primer repair Page 39 of 121 .1.2 Topcoat: Thinner: 1000194146 (09-611-958) / 1000194182 (09-611-969) solvent or water based. 2 General Data 2.3.4.1 Primer: Thinner: 2.1 3. 1000198452 (09-738-260) 3 Surface Preparation Requirements 3.4 Primer: Topcoats: 09-SAMSS-071 09-SAMSS-069 SAP Material Numbers (SAMS Stock Numbers) 2. 1000194797 (09-612-369) or 1000194960 (09-612-375) depending on color. 1.1 4. maximum per coat Minimum three coats 275-400 micrometers.1 Each Coat 4. Page 40 of 121 .1. minimum-maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) 4 Dry Film Thickness Requirements 4. minimummaximum Total System: Commentary Note: Mandatory technical properties and storage. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3. mixing. minimum-maximum Two or more coats 150 micrometers.2 Primer: Topcoats: One Coat 65-100 micrometers.2 4.2 Profile: Abrasive: 40-65 micrometers. 1 2. primer can be used with APCS .4 Primer: Topcoats: 09-SAMSS-069 09-SAMSS-069 SAP Material Numbers (SAMS Stock Numbers) 2.1 Primer: Thinner: 2.3 Purchase Specifications 2.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.2 Topcoat: Thinner: 1000194626 (09-612-362) 1000198455 (09-738-280) 1000194629 (09-612-364).1.2 Service Condition Limitations Maximum Service Temperature: 150°C 2. 1000198452 (09-738-260) 3 Surface Preparation Requirements 3.1 m² Page 41 of 121 .1.2 2. 2.1 3.12.3.1 Minimum Cleanliness Level 3. 2 General Data 2. 1000194797 (09-612-369) or 1000194960 (09-612-375) depending on color.3.1B 1 Type of Coating Epoxy Coating System for Atmospheric Service (with Epoxy Primer).4.4.1 Typical Use Severe atmospheric exposure including exposure to many acids and alkalis.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . 2 Primer: Topcoats: One coat 50-100 micrometers. 4 Dry Film Thickness Requirements 4. mixing. minimum-maximum 1000161068 (08-220-865). 1000161203 (08-220-895) or 1000160374 (08-202-900).1. minimummaximum Total System: Commentary Note: Mandatory technical properties and storage. maximum per coat Minimum three coats 275-400 micrometers. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). minimum-maximum Two or more coats 150 micrometers.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3. Page 42 of 121 .1 Each Coat 4.1 4.2 4.1.2 Profile: Abrasive: 40-65 micrometers. 2 3. 1000161203 (08-220-895) or 1000160374 (08-202-900).12.1 Minimum Cleanliness Level 3. primer can be used with APCS .4.1.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . Service Condition Limitations Maximum Service Temperature: 150°C 2.1 2. 1000198452 (09-738-260) Surface Preparation Requirements 3.3 2. Profile: Abrasive: Page 43 of 121 .1 Primer: Thinner: 2.1C 1 Type of Coating Epoxy Coating System for Atmospheric Service (with Zinc-Rich Epoxy Primer).4 Purchase Specifications: 09-SAMSS-069 SAP Material Numbers (SAMS Stock Numbers) 2. 2 General Data 2.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.1 m² 25-40 micrometers.4.2 Typical Use: Maintenance painting for severe atmospheric exposures.1. minimum-maximum 1000161068 (08-220-865).2 Topcoat: Thinner: 3 1000195348 (09-612-580). 1000194797 (09-612-369) or 1000194960 (09-612-375) depending on color.1 3. 1000195361 (09-612-590) or 1000195361 (09-612-590) depending on can size 1000198449 (09-738-240) 1000194629 (09-612-364). 1 Each Coat 4.1 4.2 Primer: Topcoats: One coat 40-75 micrometers.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. mixing. maximum per coat Minimum three coats 250-375 micrometers.1.1. minimum-maximum Two or more coats 150 micrometers. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).2 4. minimummaximum Total System: Commentary Note: Mandatory technical properties and storage. Page 44 of 121 . 4. Not generally specified for maintenance painting.3. 1000194675 (09-612-366).3.4 Primer: Topcoats: 09-SAMSS-071 09-SAMSS-069 SAP Material Numbers (SAMS Stock Numbers) 2. 1000198479 (09-738-345) Thinner: 2.1 Primer: Thinner: 2. 1000194793 (09-612-367).2 Intermediate coat: 1000194146 (09-611-958) / 1000194182 (09-611-969) solvent or water based. 1000198452 (09-738-260) 1000194672 (09-612-365).Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . 1000194795 (09-612-368) or 1000194851 (09-612-371) depending on color.4.2 2.4.2 Service Condition Limitations Maximum Service Temperature: 80°C 2. 2 General Data 2. 2.3 Purchase Specifications 2.3 Topcoat: Thinner: Page 45 of 121 . when added gloss retention.1 2.1D 1 Type of Coating Epoxy/Polyurethane Coating System for Atmospheric Service (with Inorganic Zinc Primer).1 Typical Use Severe atmospheric exposure. color retention and abrasion resistance are required (usually outdoors). 1000194797 (09-612-369) or 1000194960 (09-612-375) depending on color. 1000198445 (09-738-220) 1000194629 (09-612-364). mixing.2 4.1C zinc-rich epoxy for primer repair.1.1.1.1 m² Use APCS . Page 46 of 121 .2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.1 Minimum Cleanliness Level 3. minimum-maximum Minimum three coats 190-315 micrometers.1 Each Coat 4. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). minimum-maximum One coat 25-65 micrometers.3 4.1 4.2 Profile: Abrasive: 4 Dry Film Thickness Requirements 4. minimummaximum One or more coats 100-150 micrometers. minimum-maximum Total System: Commentary Note: Mandatory technical properties and storage. 40-65 micrometers. minimum-maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) 3.1 3.2 Primer: Intermediate Coat: Topcoat: One coat 65-100 micrometers.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3 Surface Preparation Requirements 3.1.1. 4 Purchase Specifications: 09-SAMSS-069 SAP Material Numbers (SAMS Stock Numbers) 2.4. when added gloss retention.1 Typical Use Severe atmospheric exposure including exposure to many acids and alkalis.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . color retention and abrasion resistance are required (usually outdoors). 1000194795 (09-612-368) or 1000194851 (09-612-371) depending on color.4. 2. 1000194793 (09-612-367).4.3 2. 1000194797 (09-612-369) or 1000194960 (09-612-375) depending on color. 1000198479 (09-738-345) Thinner: 2.3 Topcoat: Thinner: Page 47 of 121 . 1000198452 (09-738-260) 1000194672 (09-612-365). 2 General Data 2.2 Service Condition Limitations Maximum Service Temperature: 80°C 2.1E 1 Type of Coating Epoxy/Polyurethane Coating System for Atmospheric Service (with Epoxy Primer).1 Primer: Thinner: 2. 1000194675 (09-612-366).2 Intermediate coat: 1000194626 (09-612-362) 1000198455 (09-738-280) 1000194629 (09-612-364). 1.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3 Surface Preparation Requirements 3. minimum-maximum Minimum three coats 175-315 micrometers. Page 48 of 121 . minimum-maximum 1000161068 (08-220-865).1 4.1 Minimum Cleanliness Level 3.1. minimum-maximum One or more coats 100-150 micrometers. 1000161203 (08-220-895) or 1000160374 (08-202-900) Profile: Abrasive: 4 Dry Film Thickness Requirements 4.2 4. minimum-maximum One coat 25-65 micrometers. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).1. minimum-maximum Total System: Commentary Note: Mandatory technical properties and storage.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.1.1 m² 40-65 micrometers.1.3 4.1 Each Coat 4.1 3.2 3.2 Primer: Intermediate Coat: Topcoat: One coat 50-100 micrometers. mixing. 2 General Data 2. 1000195361 (09-612-590) or 1000195361 (09-612-590) depending on can size.4. color retention and abrasion resistances are required (usually outdoors).4 Purchase Specifications: 09-SAMSS-069 SAP Material Numbers (SAMS Stock Numbers) 2. 1000198452 (09-738-260) 1000194672 (09-612-365).2 Service Condition Limitations Maximum Service Temperature: 80°C 2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .4. 2. 1000194675 (09-612-366).1F 1 Type of Coating Epoxy/Polyurethane Coating System for Atmospheric Service (with Zinc-Rich Epoxy Primer).1 Typical Use Maintenance painting for severe atmospheric exposures when added gloss retention. 1000198449 (09-738-240) 1000194629 (09-612-364). 1000194793 (09-612-367). 1000198479 (09-738-345) Thinner: 2.3 2.2 Intermediate coat: Thinner: 2. 1000194797 (09-612-369) or 1000194960 (09-612-375) depending on color. 1000194795 (09-612-368) or 1000194851 (09-612-371) depending on color.1 Primer: 1000195348 (09-612-580).4.3 Topcoat: Thinner: Page 49 of 121 . 2 Primer: Intermediate Coat: Topcoat: One coat 40-75 micrometers.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3 Surface Preparation Requirements 3.1 3.1.2 4.2 3.1.1 Minimum Cleanliness Level 3.1 Each Coat 4.1 m² 25-40 micrometers. minimum-maximum One or more coats 125-175 micrometers.1 4. mixing.1. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Page 50 of 121 .1.3 4.1. minimum-maximum Total System: Commentary Note: Mandatory technical properties and storage. minimum-maximum 1000161068 (08-220-865).2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0. minimum-maximum One coat 25-65 micrometers. 1000161203 (08-220-895) or 1000160374 (08-202-900) Profile: Abrasive: 4 Dry Film Thickness Requirements 4. minimum-maximum Minimum three coats 190-315 micrometers. 1.3 2.1. 2 General Data 2.1 2.2.1 Typical Use Immersion service particularly for raw or treated waters and for GOSP traps handling hot crude oil/brine solutions. 2. CO2: Requires 7 days curing time at 25°C 90°C 6890 kPa (ga) (1000 psig) 345 kPa (ga) (50 psig) Purchase Specification: 09-SAMSS-067 SAP Material Numbers (SAMS Stock Numbers) Coating: Thinner: 1000195232 (09-612-425) or 1000195235 (09-612-453) depending on color 1000198377 (09-738-140) 3 Surface Preparation Requirements 3. Not suitable for potable water.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .2 Service Condition Limitations 2.4 2.3 2.2.2 2. Page 51 of 121 .2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) Refer to repair procedure in SAES-H-100 for areas less than 0.4 Maximum Service Temperature: Maximum Service Pressure: Maximum Partial Pressure H2S.1 Minimum Cleanliness Level 3.2A 1 Type of Coating Phenolic Epoxy Coating System for Immersion Service (Self-Priming).2.1 3.1 m².2. 1 4.2 4. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). minimum-maximum Coating thickness within 2 m of anode connections shall be 30% greater than the specified dry film thickness range. maximum per coat Minimum three coats 275-375 micrometers. Succeeding coats shall be of contrasting colors. mixing. Commentary Note: Mandatory technical properties and storage.3 4.4 Each Coat: Total System: Three or more coats 125 micrometers. Page 52 of 121 . minimum-maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) 4 Dry Film Thickness Requirements 4.2 Profile: Abrasive: 40-65 micrometers.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3. 4 Maximum Service Temperature: 90°C Maximum Service Pressure: 3445 kPa (ga) (500 psig) Requires valid certificate to be used for potable water applications 09-SAMSS-067 Purchase Specification: SAP Material Numbers (SAMS Stock Numbers) Coating: Thinner: 1000195317 (09-612-518) or 1000195341 (09-612-546) depending on color 1000198372 (09-738-100) 3 Surface Preparation Requirements 3.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .2.1 2.2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) Refer to repair procedure in SAES-H-100 for areas less than 0.3 2.2 2.2 Service Condition Limitations 2.2 3.1 Minimum Cleanliness Level 3.1.1 3.3 2. minimum-maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) Profile: Abrasive: Page 53 of 121 . 40-65 micrometers. 2 General Data 2.2B 1 Type of Coating Epoxy Coating System for Potable Water Immersion Service (Self-Priming).2.1 m². 2.1.2.1 Typical Use Immersion service for potable water application. maximum per coat Minimum three coats 275-375 micrometers.1 4. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Commentary Note: Mandatory technical properties and storage. Succeeding coats shall be of contrasting colors.2 4. Coating thickness within 2 m of anode connections shall be 30% greater than the specified dry film thickness range.3 4.4 Each Coat: Total System: Three or more coats 125 micrometers. minimum-maximum. mixing.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. Page 54 of 121 . 1 3.4.1 2.1.2C 1 Type of Coating Epoxy Coating System for Immersion Service.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .2 Service Condition Limitations 2.2 3.4 Maximum Service Temperature: 120°C Maximum Service Pressure: 3445 kPa (ga) (500 psi) Requires 7 days curing time at 25°C 09-SAMSS-067 Purchase Specification: SAP Material Numbers (SAMS Stock Numbers) 2.2 Primer: Topcoat: 1000194295 (09-612-312) 1000194298 (09-612-313) or 1000194352 (09-612-314) depending on color 1000198483 (09-738-380) Thinner: 3 Surface Preparation Requirements 3.1 m² 40-65 micrometers.3 2. 2 General Data 2.1 Minimum Cleanliness Level 3.2 2.1 2.1. minimum-maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) Profile: Abrasive: Page 55 of 121 .2.2.2.1 Typical Use Immersion service for de-mineralized water and boiler skim tanks. 2.3 2. at temperatures up to 120°C.4.2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) Refer to repair procedure in SAES-H-100 for areas less than 0. 2 4. see Saudi Aramco data sheets (SAES-H-101V) for the primer dry film thickness. Two or more coats 125 micrometers. mixing.1. maximum per coat Three or more coats 275-375 micrometers.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. Succeeding coats shall be of contrasting colors. minimum-maximum Total System: Coating thickness within 2 m of anode connections shall be 30% greater than the specified dry film thickness range. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).2C can be used for potable water immersion service if it has certificate purposes from an authorized agency.1.1 4.2 4. Commentary Note: Mandatory technical properties and storage. Page 56 of 121 .5 Primer: Topcoats: One coat.1 Each Coat 4.3 4. APCS .4 4. 3 2.1 3.2 3.3 Primer (Yellow): Topcoat (White): Thinner: 1000194354 (09-612-316) 1000194357 (09-612-317) 1000198458 (09-738-290) 3 Surface Preparation Requirements 3. turbine fuels and kerosene 2.1 Typical Use Immersion service for aviation fuels.1. QPL-4556E SAP Material Numbers (SAMS Stock Numbers) 2.4.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . 2 General Data 2.2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) Refer to repair procedure in SAES-H-100 for areas less than0.2D 1 Type of Coating Epoxy Coating System for Interior of Steel Aviation Fuel Storage Tanks and Piping.4 Purchase Specification(s): MIL-C-4556E.4.1 2.2 Service Condition Limitations Maximum Service Temperature: 90°C 2.1 m² 40-65 micrometers. minimum-maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) Profile: Abrasive: Page 57 of 121 .1 Minimum Cleanliness Level 3.4.2 2.1. mixing. maximum per coat Minimum two coats 200 . and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).250 micrometers.3 Each Coat: Total System: Two or more coats 125 micrometers. minimum-maximum The total system thickness shall be applied in a minimum of two coats of contrasting colors. Commentary Note: Mandatory technical properties and storage.1 4.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4.2 4. Page 58 of 121 . minimum-maximum 1000161168 (08-220-878) or 1000160377 (08-202-910) Profile: Abrasive: Page 59 of 121 .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .2 3.1.1 3.2 2.1 2. 2.2.2 Service Condition Limitations 2.1 Typical Use Immersion service such as hydrocarbon.1 m².000 psig) 09-SAMSS-067 Purchase Specification: SAP Material Numbers (SAMS Stock Numbers) Coating: 1000608683 (09-000-445).1. 60 .2E 1 Type of Coating Solvent Free Phenolic Epoxy Coating for General Immersion Service (Self-Priming).3 2.100 micrometers.700 kPa (3.2. 2 General Data 2.2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) refer to repair procedure in SAES-H-100 for areas less than 0. 1000608684 (09-000-446) or 1000608685 (09-000-447) depending on can size 1000653652(09-000-469) Thinner: 3 Surface Preparation Requirements 3.1 Minimum Cleanliness Level 3. aqueous and corrosive chemical environments.4 Maximum Service Temperature: 93°C Maximum Service Pressure: 20. mixing. Page 60 of 121 . minimum-maximum. Succeeding coats shall be of contrasting colors.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. Coating thickness within 2 m of anode connections shall be 30% greater than the specified dry film thickness range. Commentary Note: Mandatory technical properties and storage.3 Total System: Minimum one coat 500 – 600 micrometers. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).2 4.1 4. elongation at break 1.3 2. 2. abrasion resistance < 430 gm loss per 1000 cycles per 1000 gm load.3% in immersion condition.2F 1 Type of Coating Glass Flake Polyester Coating System for General Immersion Service (one coat system).3 Maximum Service Temperature: 100°C Maximum Service Pressure: 20.700 kPa (3.2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) Refer to repair procedure in SAES-H-100 for areas less than0.2.1.2 2.1 m² 65 . and Hardness > 40 Barcol after full cure. Purchase Specification: 09-SAMSS-067 In addition to the following specifications: tensile strength > 3700psi. 2.2 3.000 psig) Not suitable for demineralised water and polar solvents.1 2.1 Typical Use Immersion service such as seawater.1.2 Service Limitation 2.1 3.2. aqueous and corrosive chemical environments. 2 General Data 2. minimum-maximum 1000161168 (08-220-878) or 1000160377 (08-202-910) Profile: Abrasive: Page 61 of 121 . raw water.100 micrometers.1 Minimum Cleanliness Level 3.4 3 SAP Material Numbers (SAMS Stock Numbers): 1000805800 Surface Preparation 3.2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . Page 62 of 121 . and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).1000 micrometers.3 Total Film Thickness: Weld lines. welded bracket should be stripe coated prior to spray apply coating. mixing. Commentary Note: Mandatory technical properties and storage.2 4. Use contrasting colors if the second coat is to be applied within the allowed re-coating intervals. Maximum two coats 600 . Stripe Coating: 4. appurtenances. minimum-maximum The total system thickness shall be applied in a single coat or two coats wet on wet.1 Application Single coat application by airless equipment (45:1) to build up the required thickness.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Application and Dry Film Thickness Requirements 4. 3 Maximum Service Temperature: 90°C Maximum Service Pressure: 20.1 3.1 Typical Use Immersion service such as hydrocarbon.1. 2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .000 psig) Not suitable for demineralised water and polar solvents Purchase Specification: 09-SAMSS-067 In addition to the following specifications: tensile strength > 38740psi.2 2.2 Service Condition Limitations 2. and Hardness > 45 Barcol after full cure.2.1. seawater.6% in immersion condition. elongation at break 1.2G 1 Type of Coating Glass Flake Vinyl Ester Coating System 2 General Data 2.700 kPa (ga) (3. Suitable for immersion service at GOSPs pressure vessels and headers.1 m² Page 63 of 121 .2. Not recommended when steam out cleaning will be utilized. aqueous and corrosive chemical environments. raw water.2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0. 2.1 Minimum Cleanliness Level 3.4 SAMS Stock Numbers (SAP Material Numbers) Coating: Inhibitor (Retarder): Cleaner: 09-000-502 (1000709300) 09-000-505 (1000709303) 09-000-503 (1000709301) 3 Surface Preparation Requirements 3.2. abrasion resistance < 134 gm loss per 1000 cycles per 1000 gm load.3 2.1 2. 1 4.2 Profile: Abrasive: 65-100 micrometers. Page 64 of 121 .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3. mixing. Commentary Note: Mandatory technical properties and storage.2 Total System: One Coat 600-1000 micrometers. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). minimum-maximum 1000161168 (08-220-878) or 1000160377 (08-202-910) 4 Dry Film Thickness Requirements 4. minimum-maximum Coating thickness within 2 m of anode connections shall be 30% greater than the specified dry film thickness range. 000 psig) 09-SAMSS-067 Purchase Specification: SAP Material Numbers (SAMS Stock Numbers) Coatings: Thinners: SAP Numbers (1000813296) Manufacturer thinners 3 Surface Preparation Requirements 3.1 2.2 3.1 3.2.1.2. 75 .1 Typical Use Immersion service such as hydrocarbon.1 Minimum Cleanliness Level 3. 2 General Data 2.1.2H 1 Type of Coating 100% Solid. Glass Flake Epoxy Coating for Immersion Service up to 105C.1 m². 2.3 2. aqueous and corrosive chemical environments. minimum-maximum 1000161168 (08-220-878) or 1000160377 (08-202-910) Profile: Abrasive: Page 65 of 121 .2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) refer to repair procedure in SAES-H-100 for areas less than 0.700 kPa (3.4 Maximum Service Temperature: 105°C Maximum Service Pressure: 20.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .2 2.100 microns.2 Service Condition Limitations 2. 3 Total System: One Coat 30-40 mils Coating thickness within 2 m of anode connections shall be 30% greater than the specified dry film thickness range.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. When used for gas service. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).1 4. mixing. Page 66 of 121 .2 4. the total dry film thickness shall be 15 to 20 mils. Commentary Note: Mandatory technical properties and storage. 2 2. minimum-maximum 1000161168 (08-220-878) or 1000160377 (08-202-910) Profile: Abrasive: Page 67 of 121 .1 Typical Use GOSP Traps. 2 General Data 2. Girth Weld for Water Injection 2. 75 .1 m².700 kPa (3.1 3.2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) Refer to repair procedure in SAES-H-100 for areas less than 0. Plant Piping and fitting.2.2 3.1.1 2.3 2.100 microns.2 Service Condition Limitations 2.1 Minimum Cleanliness Level 3.2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS – 2I 1 Type of Coating Ceramic/Inorganic Filled Epoxy-Phenolic/Novolac Coating for Immersion Service up to 150C.1.4 Maximum Service Temperature: 150°C Maximum Service Pressure: 20.000 psig) 09-SAMSS-067 Purchase Specification: SAP Material Numbers (SAMS Stock Numbers): (1000810955) Thinners: Manufacturer thinners 3 Surface Preparation Requirements 3. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). the total dry film thickness shall be 10 to 20 mils. mixing.2 4. Page 68 of 121 .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. When used for gas service. Commentary Note: Mandatory technical properties and storage.3 Single Coat: 20-40 mils Coating thickness within 2 m of anode connections shall be 30% greater than the specified dry film thickness range.1 4. 1.4 Maximum Service Temperature (Immersion): 70°C Not for use in pressure vessels. 09-SAMSS-068 Purchase Specification: SAP Material Numbers (SAMS Stock Numbers) Coating: Thinner: 1000194372 (09-612-318).3 2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .1.3 Initial for steel: Touch-up: Initial for concrete: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) refer to repair procedure in SAES-H-100 for areas less than 0.3 1 Type of Coating Coal Tar Epoxy Coating System for Immersion Service and buried for steel and concrete 2 General Data 2.2 3. intermittent contact with acids and solvents. black 1000198441 (09-738-180) 3 Surface Preparation Requirements 3.2 2.1 3. 1000194375 (09-612-320).1 Minimum Cleanliness Level 3.2 Service Condition Limitations 2. It is also for buried concrete foundations and oily water concrete sumps.2.2. Not suitable for use in direct sunlight. 2.2.1 Typical Use Immersion service in tanks containing hydrocarbons.1 m² Follow surface preparation per SAES-H-003 Page 69 of 121 . red.1 2. seawater.3 2.1. fresh water and most alkalis. Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3.2 3.3 Profile for steel: Profile for concrete: Abrasive: 65-100 micrometers, minimum-maximum As per ICRI 03730 1000161168 (08-220-878) or 1000160377 (08-202-910) 4 Dry Film Thickness Requirements 4.1 4.2 4.3 4.4 Each Coat for steel: Total coating for steel: Two or more coats 300 micrometers, maximum per coat Minimum two coats 400-600 micrometers, minimum-maximum Succeeding coats shall be of contrasting colors. If a holding primer is used, it shall constitute an additional coat. If coating concrete, thickness shall be not less than 720 microns (28 mils) Commentary Note: Mandatory technical properties and storage, mixing, and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Page 70 of 121 Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS - 4 1 Type of Coating Aluminum - Pigmented Alkyd Coating System. 2 General Data 2.1 Typical Use Structural steelwork, tanks, vessels, pipes and equipment subject to moderate industrial atmospheres including H2S fumes and high humidity. Not generally recommended for shop applications or when handling is required after coating. (See APCS - 26/26T). 2.2 Service Condition Limitations Maximum Service Temperature: 80°C 2.3 2.4 Purchase Specifications: 09-SAMSS-035 SAP Material Numbers (SAMS Stock Numbers) 2.4.1 2.4.2 Primer: Topcoat: Thinner: 1000197976 (09-708-133) or 1000198011(09-708-137) depending on can size 1000196402 (09-686-354) 1000198474 (09-738-340) 3 Surface Preparation Requirements 3.1 Minimum Cleanliness Level 3.1.1 3.1.2 3.2 Initial: Touch-up: Sa 2 (SSPC-SP6) Sa 2 (SSPC-SP6) St 3 (SSPC-SP3) for areas less than 1.0 m² 40-65 micrometers, minimum-maximum 1000161068 (08-220-865), 1000161203 (08-220-895) or 1000160374 (08-202-900) Profile: Abrasive: Page 71 of 121 Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4.1 Each Coat 4.1.1 Primer: Two or more coats 50 micrometers, maximum per coat 75 micrometers, minimum primer total One or more coats 40 micrometers, maximum per coat Minimum three coats 115-180 micrometers, minimum-maximum 4.1.2 4.2 Topcoats: Total System: Commentary Note: Mandatory technical properties and storage, mixing, and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Page 72 of 121 4 SAP Materials (SAMS Stock Numbers) Radiant Heat Coat: Clear Coat: 1000769612 (09-000-523) 1000769613 (09-000-524) Page 73 of 121 .5A 1 Type of Coating Radiant Heat Insulating Coating System. It can be used on cooling water piping.3 Purchase Specifications Solar Reflectance shall not be less than 80% as per ASTM E903. 2.2 Service Condition Limitations Maximum Service Temperature: 350°F (177°C) Used over an approved primer of APCS-1A. The coating shall pass 1500 hour of Salt fog test ASTM B117 without any rust creep. APCS-1B or APCS-1C. blistering and cracking. Emittance Value shall not be less than 90% as per ASTM E408. 2. A clear top coat of acrylic or polyurethane based coating may be applied over the insulating coating.1 Typical Use External top-coating system for petroleum tanks. 2 General Data 2. Approved aliphatic polyurethane can be used for color coding.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . gas and crude piping to reduce the solar heat gain and temperature rise. 2. vessels and drums to reduce the solar heat gain and to minimize the evaporation losses. 1.1 m² Use APCS .1 3.1C (zinc-rich epoxy) as primer for repair.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3 Surface Preparation Requirements 3.1 Minimum Cleanliness Level 3. 1000161203 (08-220-895) or 1000160374 (08-202-900) 3.1. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.maximum Commentary Note: Mandatory technical properties and storage. minimum . Page 74 of 121 .maximum 1000161068 (08-220-865).2 Profile: Abrasive: 4 Total Dry Film Thickness Requirements 300 – 500 microns. mixing. minimum. 40-65 micrometers. 1 Typical Use Alternative to conventional bulk insulations for energy conservation in hot services. water-borne aliphatic polyurethane can be used for color coding. Used for personal protection on hot piping. 2. blistering and cracking.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . Substrate temperature reduction by 40F at a DFT of 500 microns (20 mils) 2. A clear top coat of acrylic may be applied over the insulating coating. The chlorides shall be less than 25 ppm and the total halogen shall not be more than 8800 ppm if it is being applied on stainless steel substrate. APCS-1B or APCS-1C. Emittance Value shall not be less than 90% as per ASTM E408. Its thermal resistance (R) when applied at 500 microns (20 mills) DFT shall be equivalent to R-20 of conventional insulation as tested per ASTM C177 . Additionally.4 SAP Material Numbers (SAMS Stock Numbers): Hot Insulating Coating: 1000769611 (09-000-522) Page 75 of 121 .85.2 Service Condition Limitations Maximum Service Temperature: 500°F (260°C) Used with an approved primer of APCS-1A. 2.5B 1 Type of Coating Hot Insulating Coating System for carbon steel and stainless steel service 2 General Data 2. The coating shall pass 1500 hour of Salt fog test ASTM B117 without any rust creep.3 Purchase Specifications Solar Reflectance shall not be less than 80% as per ASTM E903. Page 76 of 121 . 1000161203 (08-220-895) or 1000160374 (08-202-900) 4 Surface Preparation Requirements for stainless steel .1 Minimum Cleanliness Level 3.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.1 3.2 Profile: 40-65 micrometers.1.1 Hot Insulating Coating 18 (450 microns) to 22 mils (550 microns) The DFT can be doubled for additional temperature reduction.use non-metallic grit such as an approved garnet or aluminum oxide to perform the sweep blasting 5 Dry Film Thickness Requirements 5.1 m² 3. grease and soil . minimum-maximum for carbon steel Abrasive for carbon steel: 1000161068 (08-220-865).1.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3 Surface Preparation Requirements for Carbon Steel 3.use non-chlorinated solvent to remove oil. 1000195801 (09-631-465). Page 77 of 121 . 1000195683 (09-630-794). 1000195637 (09-630-773). 1000195747 (09-631-455). Not recommended for shop application or when handling is required after coating. 1000195490 (09-630-758). 1000195487 (09-630-753). 1000195577 (09-630-770). 1000195685 (09-630-796).4. machinery and equipment in marine and industrial environments including intermittent exposure to H2S fumes and high humidity. 1000195749 (09-631-462).3 2. 2. 1000195631 (09-630-771).1 2.2 Service Condition Limitations Maximum Service Temperature: 70°C 2. 1000195571 (09-630-769). 1000195687 (09-630-798). (See APCS .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . 1000195495 (09-630-763).2 Primer: Topcoat: 1000197976 (09-708-133) or 1000198011 (09-708-137) depending on can size.26/26T). 1000195532 (09-630-768). 1000195742 (09-631-322).4. 1000195745 (09-631-450). 1000195650 (09-630-785).6 1 Type of Coating Alkyd Enamel Coating System 2 General Data 2.4 Purchase Specifications: 09-SAMSS-021 SAP Material Numbers (SAMS Stock Numbers) 2. 1000195689 (09-631-301).1 Typical Use Structural steels. 1 Primer: Two or more coats 50 micrometers. 1000161203 (08-220-895) or 1000160374 (08-202-900) Profile: Abrasive: 4 Dry Film Thickness Requirements 4.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 1000195803 (09-631-590) or 1000195831 (09-631-645) depending on color. Page 78 of 121 .maximum 4.1 Minimum Cleanliness Level 3. maximum per coat Minimum three coats 125-200 micrometers.3 3 Thinner: 1000198474 (09-738-340) Surface Preparation Requirements 3. minimum .0 m² 40-65 micrometers. maximum per coat 75 micrometers.1. minimum-maximum 1000161068 (08-220-865).1.2 Initial: Touch-up: Sa 2 (SSPC-SP6) Sa 2 (SSPC-SP6) St 3 (SSPC-SP3) for areas less than 1.1. mixing.1.1 Each Coat 4.1 3. minimum primer total One or more coats 50 micrometers.2 3.4. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).2 Topcoats: Total System: Commentary Note: Mandatory technical properties and storage.2 4. 2. 4 Purchase Specification: 09-SAMSS-030 SAP Material Numbers (SAMS Stock Numbers) 2.4 and APCS . 3.1 Typical Use Maintenance coating system for APCS .7 1 Type of Coating Rust Conversion Primer/Alkyd Topcoat System for Use on Slightly Rusted Steel.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .4.1 Required Cleanliness Level Slightly Rusted Steel: St 2 (SSPC-SP2) or St 3 (SSPC-SP3) Note: Roughen (feather) adjacent sound coating. 2.2 Conversion Coating: 1000195390 (09-612-730) Topcoat: Rust conversion coatings are only approved for use with specific topcoats.3 2. 2 General Data 2. Applied directly to bare. Not intended as an intermediate or tie coat over sound coatings.2 Service Condition Limitations Maximum Service Temperature: 70°C 2.6.2 Profile: Not critical Page 79 of 121 . Refer to 09-612-730 for acceptable conversion coating/topcoat combinations.1 2. 3 Surface Preparation Requirements 3. slightly rusted steel surfaces.4. 1 Rust Converter: One or more coats to the minimum thickness shown on the Saudi Aramco data sheet in SAES-H-101V One or more coats 40 micrometers (1. mixing. 37-75 micrometers (1-½ to 3 mils) above the thickness of the rust converter.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. 4. 4.5 mils) maximum per coat for aluminum alkyds 50 micrometers (2. 50-100 micrometers (2-4 mils) above the thickness of the rust converter.2 Topcoats: Minimum three coats.3 Total System: Alkyd enamels: Aluminum alkyds: Commentary Note: Mandatory technical properties and storage.0 mils) maximum per coat for alkyd enamels. Page 80 of 121 . and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Metallic Surfaces: Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for area less than 0.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .4. 2.2 Service Condition Limitations Maximum Service Temperature: 60°C 2.1 Minimum Cleanliness Level Initial: Nonmetallic Surfaces: Touch-up: Metallic Surfaces: Sa 2-1/2 (SSPC-SP10) Surface shall be dry and free of all contaminants such as grease. and spillage of acids and alkalis. 1000196355 (09-685-448).1 m² Page 81 of 121 . 1000196317 (09-685-438). high humidity.4.1 2. dirt and loose paint.9 1 Type of Coating Chlorinated Rubber Coating System 2 General Data 2.3.1 2.3. 3 Surface Preparation Requirements 3. oil.4 Primer: Topcoat: None None SAP Material Numbers (SAMS Stock Numbers) 2.1 Typical Use Metallic and concrete surfaces exposed to salts.2 Primer: Topcoat: 1000196351 (09-685-442) 1000196312 (09-685-436). 1000196359 (09-685-450) depending on color.2 2.3 Purchase Specifications 2. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). minimum-maximum Total System: Commentary Note: Mandatory technical properties and storage. mixing.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Nonmetallic Surfaces: 3. and loose paint. minimum-maximum 1000161068 (08-220-865).1.2 Primer: Topcoat: One or more coats 50-75 micrometers.1 4. 40-65 micrometers.1 Each Coat 4.1. dirt.2 4. minimum-maximum Minimum two coats 100-175 micrometers. oil. 1000161203 (08-220-895) or 1000160374 (08-202-900) 4 Dry Film Thickness Requirements 4. minimum-maximum One or more coats 50-100 micrometers. Page 82 of 121 .2 Profile: Abrasive: Surface shall be dry and free of all contaminants such as grease. Not generally recommended for shop applications or when handling is required after coating.1 Typical Use Buried and immersed steel.2 Profile: Page 83 of 121 .2 3.2.2 Service Condition Limitations 2. Resistant to water and acidic fumes. 2. Initial and Touch-up 3. None Purchase Specification: SAP Material Numbers (SAMS Stock Numbers): Coating: 1000194025 (09-611-715). 3 Surface Preparation Requirements 3.4 Maximum Service Temperature: 60°C Not suitable for exposure to direct sunlight or hydrocarbon solvents.2 2.10 1 Type of Coating Bituminous Paint for Moderate Temperature.1.2.1 Pipelines in hydrocarbon service and all pipelines in road and camel crossings: General Steelwork: Sa 2 (SSPC-SP6) St 3 (SSPC-SP3) if less than 3 m long St 3 (SSPC-SP3) Not Critical 3. Buried or Immersion Service (Self-Priming) 2 General Data 2.3 2.1 Minimum Cleanliness Level.1.1 2. 1000194029 (09-611-720) or 1000194032 (09-611-725) depending on can size.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . Page 84 of 121 .1 4.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. 4.2. mixing. minimum Commentary Note: Mandatory technical properties and storage.2.2 Total System 4.1 Each Coat See Saudi Aramco data sheets (SAES-H-101V) for dry film thickness per coat and number of coats.2 Buried: Immersed: 750 micrometers. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). minimum 1150 micrometers. 1000198445 (09-738-220) 1000196488 (09-687-325) 3 Surface Preparation Requirements 3.maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) Profile: Abrasive: Page 85 of 121 .3 Purchase Specifications 2.2 Initial: Touch-Up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0. Service Condition Limitations Service Temperature: 2.1 3.4.1 2.4 Primer: Topcoat: 09-SAMSS-071 09-SAMSS-103 150°C-400°C SAP Material Numbers (SAMS Stock Numbers) 2.2 3.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .3 Primer: Thinner: Topcoat: 1000194146 (09-611-958) / 1000194182 (09-611-969) solvent or water based.1 2.4.1 2.1.2 2.2 2.1 Minimum Cleanliness Level 3.3. minimum .2 Typical Use: Steel in atmospheric service at elevated temperature.4.3.11A 1 Type of Coating High Temperature Coating System for Atmospheric Service between 150°C-400°C (with Inorganic Zinc Primer).1 m² 40-65 micrometers.1. 2 General Data 2. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). minimum-maximum Two coats 40-105 micrometers. Page 86 of 121 . minimum-maximum Total System: Commentary Note: Mandatory technical properties and storage.1. mixing. minimum-maximum One coat 15-40 micrometers.1.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4.1 Each Coat 4.1 4.2 Primer: Topcoat(s): One coat 25-65 micrometers.2 4. 2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) 25 micrometers.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .4.1 3. 2.1.2 2.3 2.1 Typical Use Steel in atmospheric service at elevated temperatures.2 3.2 Service Condition Limitations Service Temperature: 2.3 Primer: Topcoat: Self Priming: 1000196502 (09-687-330) 3 Surface Preparation Requirements 3.4 Purchase Specification: 400°C-540°C 09-SAMSS-103 SAP Material Numbers (SAMS Stock Numbers) 2.4.1.11B 1 Type of Coating Very High Temperature Coating System for Atmospheric Service between 400°C and 540°C 2 General Data 2. maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) Profile: Abrasive: Page 87 of 121 .4.1 Minimum Cleanliness Level 3.1 2. minimum-maximum Page 88 of 121 .2 4.3 Primer: Topcoat: Total System: Commentary Note: Mandatory technical properties and storage. One coat 15-40 micrometers.1 4.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. mixing. minimum-maximum One coat 15-40 micrometers. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). minimum-maximum Two coats 30-80 micrometers. Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS - 11C 1 Type of Coating Extremely High Temperature Coating for Bare/Insulated Carbon and Austenitic Stainless Steels 2 General Data 2.1 Uses Protection from pitting for insulated carbon steel, and to prevent stress corrosion cracking in insulated austenitic stainless steel, 300 Series. 2.2 Service Condition Limitations Maximum Service Temperature: 1500°F 2.3 Purchase Specifications Immersion Resistance to Boiling Water: (NACE TM0174 or ASTM C868) Resistance to hot salt spray (ISO 7253 or ASTM B117) No free soluble chlorides, halides, sulfides, nitrates after curing No zinc, lead, copper or low melting metal Resistance to high temperature service: (ASTM D2485 “Evaluating Coatings for High Temp. Service”) Resistance to thermal shock under cycling condition : use hot oil chamber coated at 15-18 mils DFT,dry heating up to 400F for 4 hours, and then quenched in cold water, then half immersed in wet, 3% sodium chloride solution for 4 hour and then cold quenching and so on for 200 cycles. SAP Numbers: Page 89 of 121 Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3 Surface Preparation Requirements Carbon Steel Use Solvent Cleaning as per SSPC-SP1 & Abrasive Blasting as per commercial blast cleanliness level per SSPC-SP6 Stainless Steel Remove all grease, oil, dirt, drawing and other foreign matter using the SSPC-SP1 “Solvent Cleaning” method with non chlorinated solvents. 4 Dry Film Thickness Requirements System 1: First Coat: Second Coat: Total Dry Film Thickness: System 2: First Coat: Second Coat: Third Coat: Total Dry Film Thickness: Ambient Steel Application 5-6 mils (125-150 microns) 5-6 mils (125-150 microns) 10-12 mils (250-300 microns) Hot Steel Application (300-500F) 5-6 mils (125-150 microns) 5-6 mils (125-150 microns) 5-6 mils (125-150 microns) 15-18 mils (375-450 microns) Page 90 of 121 Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS - 12 1 Type of Coating Non-Skid Epoxy Coating System for Floors and Decks 2 General Data 2.1 Typical Use Nonskid surface on interior and exterior floors and walkways. 2.2 Service Condition Limitations Maximum Service Temperature: 150°C 2.3 Purchase Specifications 2.3.1 2.3.2 2.3.3 Primer: Topcoats: Aggregate: 09-SAMSS-069 09-SAMSS-069 Non-skid aggregate shall be provided by the coating material manufacturer subject to approval by Saudi Aramco. 2.4 SAP Material Numbers (SAMS Stock Numbers) 2.4.1 Primer: 1000194626 (09-612-362), 1000195348 (09-612-580) or 1000195361 (09-612-590) depending on generic type and can size. 1000198455 (09-738-280) for epoxy primer, and 1000198449 (09-738-240) for zinc rich primer. 1000194629 (09-612-364), 1000194797 (09-612-369) or 1000194960 (09-612-375) depending on color. 09-738-260 Thinner: 2.4.2 Topcoat: Thinner: Page 91 of 121 minimum-maximum 1000161068 (08-220-865). 4.1. maximum per coat Nonskid aggregate shall be broadcast into the next to last topcoat while it is still wet.1 m². minimum-maximum Page 92 of 121 .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3 Surface Preparation Requirements 3.1 3.2 Primer: Topcoats: One or more coats 50-100 micrometers. A final topcoat shall be applied over the aggregate sealing it in.1. mixing.2 Total System: Commentary Note: Mandatory technical properties and storage. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).1 4. 40-65 micrometers.1.1. Minimum three coats 275-400 micrometers. minimum-maximum Two or more coats 150 micrometers.1 Each Coat 4. 1000161203 (08-220-895) or 1000160374 (08-202-900) Profile: Abrasive: 4 Dry Film Thickness Requirements 4.1 Minimum Cleanliness Level 3.2 3.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0. 1 Typical Uses Under thermal insulations in cyclic cryogenic condition up 77C.1 3.5 Purchase Specification: 09-SAMSS-071 SAP Material Numbers (SAMS Stock Numbers) 2.2 Coating Application Limitations Relative humidity must exceed 50% during coating application and curing.3 Service Condition Limitations Maximum Service Temperature: 400°C 2.1.1 Minimum Cleanliness Level 3. Profile: Abrasive: Page 93 of 121 .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . 2.5.17A 1 Type of Coating Inorganic Zinc Primer. Solvent-Based 2 General Data 2.4 2.1. 2.1 2.2 3.5.2 Coating: Thinner: 1000194146 (09-611-958) 1000198445 (09-738-220) 3 Surface Preparation Requirements 3. minimum-maximum 1000161068 (08-220-865) or 1000160374 (08-202-900).2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.1 m² 40-65 micrometers. minimum-maximum Page 94 of 121 . and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements Total System: Commentary Note: Mandatory technical properties and storage. One coat 65-100 micrometers. mixing. 4 2. minimum .2 3.maximum 1000161068 (08-220-865) or 1000160374 (08-202-900) Profile: Abrasive: 4 Dry Film Thickness Requirements Total System: Commentary Note: Mandatory technical properties and storage.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.17B 1 Type of Coating Inorganic Zinc Primer.3 Service Condition Limitations Maximum Service Temperature: 400°C 2. minimum .2 Coating Application Limitations Relative humidity must be less than 50% during coating application and curing.1 3.1 m² 40-65 micrometers.1 Typical Uses Under thermal insulation in cyclic cryogenic up to 77C 2. mixing.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .5 3 Purchase Specification: 09-SAMSS-071 SAP Material Number (SAMS Stock Number): 1000194182 (09-611-969) Surface Preparation Requirements 3. 2 General Data 2. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Water-Based.maximum Page 95 of 121 .1.1 Minimum Cleanliness Level 3. 2.1. One coat 65-100 micrometers. 2 3.1. 2.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.19B.2. 09-SAMSS-070 Purchase Specification: SAP Material Number (SAMS Stock Number): 1000194524 (09-612-345) Surface Preparation Requirements 3. One coat 2500 micrometers. Patch repairs to APCS . minimum-maximum 1000161063 (08-220-850).2 Service Condition Limitations 2.1 2.2.2 2. Profile: Abrasive: 4 Dry Film Thickness Requirements Total System: Commentary Note: Mandatory technical properties and storage. mixing. minimum Page 96 of 121 .4 3 Maximum Service Temperature: 80°C Not suitable for use in contact with potable water.3 2. 1000161200 (08-220-890) or 1000160377 (08-202-910).Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .1 Minimum Cleanliness Level 3.1 m² 65-100 micrometers.1 3.19A and APCS .19A 1 Type of Coating Splash Zone Compound. Hand Applied Grade 2 General Data 2.1 Typical Use Temporary maintenance coating on boat landings and non-critical steel surfaces in splash zone or immersion service.1. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). 19B 1 Type of Coating Splash Zone Compound.1. as a pipe coating at above/below ground transitions and road crossings.2 2. and steel pilings. 2.2. Page 97 of 121 One coat 2500 micrometers.2 3.1.2 Service Condition Limitations 2. 09-SAMSS-070 Purchase Specification: SAP Material Number (SAMS Stock Number): 1000194520 (09-612-339) Surface Preparation Requirements 3. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). mixing.1 2.1 3.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .1 Typical Use Certain steel surfaces in splash zone areas of marine structures such as offshore platforms.1 m² 65-100 micrometers. Also. 1000161200 (08-220-890) or 1000160377 (08-202-910) Profile: Abrasive: 4 Dry Film Thickness Requirements Total System: Commentary Note: Mandatory technical properties and storage.2.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.1 Minimum Cleanliness Level 3. Spray Applied Grade 2 General Data 2. minimum .4 3 Maximum Service Temperature: 80°C Not suitable for use in contact with potable water. minimum-maximum 1000161063 (08-220-850).3 2. jetties. 2 Service Conditions and Limitations 2. 1000161203 and 1000160374 (S/N 08-220-865.2 2. Suitable for jetties. 2.1 Minimum Cleanliness Level 3. Suitable for new construction and rehabilitation of existing Structural Steel members. average 75 micrometers (3 mils) M/N 1000161068. 08-220-895.1 2.1.4 Maximum Service Temperature: 93°C Not suitable for Hot Risers in Splash Zone. and pipe at above/below ground transition areas. 09-SAMSS-070 Purchase Specification: SAMS Stock Number 1000788243/1000788244 (Epoxy).2 Initial (New Construction): Touch-up and Recoat: SSPC-SP5 (Sa 3) SSPC-SP6 (Sa 2) St 3 (SSPC-SP3) for areas less than 0.2.1 m² 60-100 microns.2.1 3.3 2. pilings.1 Typical Use Corrosion protection for all offshore and marine structural steel members at splash zone and atmospheric exposure.19C 1 Type of Coating Glass Flake Reinforced Polyester/ Epoxy Coating Systems for Offshore Structural Steel at Splash Zone 2 General Data 2.1.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . or 08-202-900) Profile: Abrasive: Page 98 of 121 .2 3.2. 1000788245/1000788246 (Polyester) 3 Surface Preparation Requirements 3.3 2. Page 99 of 121 .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements Total System: 4.2 New Construction: Two coats @ 750 microns per coat and total of 1500 microns Maintenance Coating for Existing Structures: One Coat @ 750 – 1000 microns Commentary Note: Mandatory technical properties and storage.1 4. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). mixing. 2 2.1 Initial: Sa 2-1/2 (SSPC-SP10) All sharp dimensional changes.20A 1 Type of Coating Fiberglass Reinforced Coatings.3 2.3 Primer: Resin: Fiberglass Mat: None None None 3 Surface Preparation Requirements 3. 2.3. Page 100 of 121 . 2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .4. such as fillets shall be filled with the coating manufacturers' recommended patching compound to obtain a smooth contour.1 2. The minimum throat dimension of shell-to-bottom fillets in storage tanks shall be 25 mm.1 2.3. Hand Lay-Up 2 General Data 2.1.3 Purchase Specifications 2.1 Typical Use Repair of badly corroded steel tank interiors.2 Service Condition Limitations Maximum Service Temperature: Varies with resin used.4 Primer: Resin: Fiberglass Mat: None None None SAP Material Numbers (SAMS Stock Numbers) 2.3.2 2.1 Minimum Cleanliness Level 3. Applied at increased thicknesses if strengthening is required.4.4. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). sags and dry spots in the coating shall be removed and the affected area repaired. Commentary Note: Mandatory technical properties and storage.1.2 4 Touch-up: Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.1 m² As recommended by the Coating Manufacturer. wrinkles.2 3. entrapped sand or other foreign matter.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3. Page 101 of 121 . mixing.2 Entrapped air. Profile: Other Requirements 4.1 4. Use 2 layers of glass cloth with a 3:1 ratio of resin: reinforcement by weight. 2 2. The minimum throat dimensions of shell to bottom fillets in storage tanks shall be 25 mm.1 Initial: Sa 2-1/2 (SSPC-SP10).4.4 Primer: Epoxy Resin: Chopped Fiberglass: None None None Varies with product used SAP Material Numbers (SAMS Stock Numbers) 2.4.1 2.2 Service Condition Limitations Maximum Service Temperature: 2.1 Typical Use Repair of badly corroded steel tank interiors where spray application is preferred. 2.3 2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . All sharp dimensional changes such as fillets shall be filled with the coating manufacturer’s recommended patching compound to obtain a smooth contour.3 Primer: Epoxy Resin: Chopped Fiberglass: None None None 3 Surface Preparation Requirements 3.3.1 Minimum Cleanliness Level 3.3.4.1 2.3 Purchase Specifications 2.1.3. Page 102 of 121 .20B 1 Type of Coating Glass Flake/Chopped Fiberglass Reinforced Coatings (Spray Applied) for Storage Tanks Interior Application 2 General Data 2.2 2. mixing. entrapped sand.1 m² As recommended by the Coating Manufacturer. Profile: Other Requirements Entrapped air. Page 103 of 121 . and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). sags. wrinkles. Commentary Note: Mandatory technical properties and storage.2 3. and dry spots in the coating shall be removed and the affected areas repaired.2 4 Touch-up: Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.1.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3. or other foreign matter. 4.4. 1000194568 (09-612-358). Can be applied in conditions of high humidity to a slightly damp substrate. Two-Coat System 2 General Data 2. 1000195277 (09-612-465) or 1000195314 (09-612-467) depending on color and can size. 1000195273 (09-612-462).2.1 Typical Use Offshore Steel Structures in above-water areas. 1000194590 (09-612-359).2 Primer: Topcoat: 1000194560 (09-612-352) or 1000195239 (09-612-459) depending on can size 1000194565 (09-612-357).3 3 Thinner: Surface Preparation Requirements 3.2 2.1 Minimum Cleanliness Level 3.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS – 22A 1 Type of Coating Epoxy Coating for Application onto Damp Steel Surfaces. 1000198471 (09-738-300) 2.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0. 09-SAMSS-087 Purchase Specifications: SAP Material Numbers (SAMS Stock Numbers) 2.1. 2.1 3.2.4.1 2.4 Maximum Service Temperature: 150°C Not normally suitable for immersion service.1 2.3 2.1.1 m² Page 104 of 121 .2 Service Condition Limitations 2. minimum-maximum Page 105 of 121 . 1000161203 (08-220-895) or 1000160374 (08-202-900) 4 Dry Film Thickness Requirements 4. mixing.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3.1 4.2 Profile: Abrasive: 40-65 micrometers.2 Each Coat: Total System: Commentary Note: Mandatory technical properties and storage. minimum-maximum 1000161068 (08-220-865). maximum per coat Minimum two coats 300-400 micrometers. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Two or more coats 200 micrometers. 1000669338 (09-000-490).22B 1 Type of Coating Epoxy Coating for Application onto Damp Steel Surfaces. 1000647351 (09-000-462). 1000669339 (09-000-491) or 1000669590 (09-000-492) depending on color.1.2. 1000647352 (09-000-463).Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .2. 2. 1000647354 (09-000-465) 2. Can be applied in conditions of high humidity to a slightly damp substrate.1. 1000669337 (09-000-489).1 3.3 2.1 Coating: 1000647350 (09-000-461). 1000647353 (09-000-464).2 2.2 3 Thinner: Surface Preparation Requirements 3.1 Minimum Cleanliness Level 3.4.1 m² Page 106 of 121 .2 Service Condition Limitations 2. 09-SAMSS-087 (modified) Purchase Specifications: SAP Material Numbers (SAMS Stock Numbers) 2.2 Initial: Touch-up: Sa 2-1/2 (SSPC-SP10) Sa 2-1/2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0.4.1 Typical Use Offshore Steel Structures in above-water areas.1 2. One-Coat System 2 General Data 2.4 Maximum Service Temperature: 150°C Not normally suitable for immersion service. mixing. Page 107 of 121 . and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).2 Profile: Abrasive: 40-65 micrometers.maximum 1000161068 (08-220-865).Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3. minimum .1 Total System: One coat 350-500 micrometers for atmospheric service 400-575 micrometers for splash zone service Commentary Note: Mandatory technical properties and storage. 1000161203 (08-220-895) or 1000160374 (08-202-900) 4 Dry Film Thickness Requirements 4. 2 2.23 1 Type of Coating High Temperature Mastic Paint for Buried or Immersion Service (Self-Priming) 2 General Data 2.2.3 2.1 3.1 m² 65-100 micrometers. minimum-maximum 1000161063 (08-220-850). 3 Surface Preparation Requirements 3.2 3.1. Not suitable for exposure to sunlight or hydrocarbons.1 Typical Use Buried steel pipe. None Purchase Specification: SAP Material Numbers (SAMS Stock Numbers) 1000194097 (09-611-754) or 1000194111 (09-611-757) depending on can size.1 Minimum Cleanliness Level 3.1. tanks and structures 2.2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .2 Service Condition Limitations 2.2 Initial: Touch-up: Sa 2 (SSPC-SP10) Sa 2 (SSPC-SP10) St 3 (SSPC-SP3) for areas less than 0. 1000161200 (08-220-890) or 1000160377 (08-202-910) Profile: Abrasives: Page 108 of 121 .4 Maximum Service Temperature: 95°C.1 2. 2 Total System: Commentary Note: Mandatory technical properties and storage.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Dry Film Thickness Requirements 4. minimum 4.1 Each Coat: See Saudi Aramco data sheets (SAES-H-101V) for dry film thickness per coat and number of coats. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Page 109 of 121 . mixing. 500 micrometers. 26 1 Type of Coating Epoxy Mastic Coating (Self-Priming) 2 General Data 2.2.4.2 3 Thinner: Surface Preparation Requirements 3.1 2.3 2.2 One coat for coating maintenance works. 1000194471 (09-612-336) or 1000194476 (09-612-337) depending on color.1 New Construction: Sa 2-1/2 (SSPC-SP5) Page 110 of 121 .4 and APCS .1 Coating: 1000194381 (09-612-330).4 Purchase Specification: SAP Material Numbers (SAMS Stock Numbers) 2.2 Maximum Service Temperature: 120°C Usually not suitable for buried service. 1000194386 (09-612-331).6. 1000194420 (09-612-334). 1000194401 (09-612-332). fast dry alternative to APCS . 1000198487 (09-738-420) 2.2. A maintenance coating over existing sound coatings. 09-SAMSS-101 2. For new steel structures in mild corrosive areas.4.1 Minimum Cleanliness Level 3. 1000194407 (09-612-333). 1000194427 (09-612-335).1 Typical Use a) b) c) d) 2. A coating for galvanized steel and aluminum for appearance or increased chemical resistance. Service Condition Limitations 2.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .1. On new galvanizing.2 For New Construction 4.1 Each Coat Two or more coats 150 – 200 microns.2 Each Coat: Total System: One or more coats 125-200 micrometers.2 Profile: Abrasive: 4 Dry Film Thickness Requirements 4.1 m² Maintenance Coating Steel Surfaces Exposed Steel: Sound Coating: Sa 2 (SSPC-SP6) for areas greater than 0.1 m² St 2 (SSPC-SP2) for areas less than 0. Total System: Commentary Note: Mandatory technical properties and storage.2.1.5 (SSPC-SP2) for areas less than 0. minimum .1 For Maintenance over Existing Sound Coating 4.1.2 Sa 2-1/2 (SSPC-SP5) St 2. New Coating 40-65 micrometers. min. mixing.maximum 300 – 400 microns 4.1 m² Pressure Wash 3. 1000161203 (08-220-895) or 1000160374 (08-202-900) 3.2.1.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Touch-Up: 3. Page 111 of 121 . 4.3 Galvanized Steel and Aluminum: Sweep blast to lightly roughen the surface. – max.1. Maintenance Coating N/A 1000161068 (08-220-865). minimum-maximum Minimum one coat 125-200 micrometers minimum-maximum (above the thickness of any existing coating). and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).1 4. solvent clean prior to sweep blasting.2. 2 General Data 2.2 Maximum Service Temperature: 80°C Usually not suitable for buried service. 1000194420 (09-612-334). 1000194407 (09-612-333).6.2 Topcoat: Thinner: . 1000194401 (09-612-332). 1000198487 (09-738-420) 1000194672 (09-612-365).4 Purchase Specifications: SAP Material Numbers (SAMS Stock Numbers): 2.2. 1000194675 (09-612-366). A maintenance coating over existing sound coatings.1 Primer: 1000194381 (09-612-330). A coating for galvanized steel and aluminum for appearance or increased chemical resistance. color retention.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS . Service Condition Limitations 2. 1000194795 (09-612-368) or 1000194851 (09-612-371) depending on color.4. For new steel structures for dry onshore areas.4.2 A fast dry alternative to APCS . 1000194793 (09-612-367). 09-SAMSS-101 2. 1000194427 (09-612-335) or 1000194471 (09-612-336) depending on color. 1000194386 (09-612-331).1 Typical Use a) b) c) d) 2. and abrasion resistance are required.1 2.4 and APCS .26T 1 Type of Coating Epoxy Mastic/Polyurethane Coating System for use outdoors when added gloss retention.2. 1000198479 (09-738-345) Page 112 of 121 Thinner: 2.3 2. 1 New Bare Steel: Touch-Up: 3. On new galvanizing.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3 Surface Preparation Requirements 3.1 4.1. 150-260 micrometers. minimum-maximum above the thickness of any existing coating.1. – max.1 m² Galvanized Steel and Aluminum: Sweep blast to lightly roughen the surface.1 For Maintenance over Existing Sound Coating Each Coat 4.1 Minimum Cleanliness Level 3.1.2 Primer: Topcoat: Total system: One or more coats 125-200 micrometers. Page 113 of 121 .1 m² Pressure Wash Sa 2-1/2 (SSPC-SP5) Sa 2 (SSPC-SP6) St 2 (SSPC-SP2) for areas less than 0.2 Maintenance Coating: Exposed Steel: Sound Coating: 3. 1000161203 (08-220-895) or 1000160374 (08-202-900) 3. New Coating 40-65 micrometers.2 Profile: Maintenance Coating: Abrasive: 4 Dry Film Thickness Requirements 4. solvent clean prior to sweep blasting.3 Sa 2-1/2 (SSPC-SP5) for areas greater than 0. min. minimum-maximum One coat 25-65 micrometers Minimum two coats.1.1. N/A 1000161068 (08-220-865).1 m² St 2 (SSPC-SP2) for areas less than 0. 2.1 4. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4. minimum-maximum 290-360 microns minimum-maximum Page 114 of 121 . mixing.2 4.2.3 Primer: Topcoat Total System: Commentary Note: Mandatory technical properties and storage. minimum-maximum One coat 40 – 60 microns.2.2 For New Construction 4. Two or more coats 250 – 300 microns. in addition to the following minimum mandatory requirements. 2.1 m² 65 . sour gas treating units 2. minimum . 2.1.4. 1000161200 (08-220-890) or 1000160377 (08-202-910) Profile: Abrasive: Page 115 of 121 .1 Typical Use Immersion service for GOSP vessels handling hydrocarbon solutions at temperature up to 150°C.1 Minimum Cleanliness Level 3.8%).2 Initial: Touch-up: Sa 3 (SSPC-SP5) Sa 3 (SSPC-SP5) Refer to repair procedure in SAES-H-100 for areas less than0. Barcol hardness (> 45) at full cure.1 3.4. Suitable for immersion in DGA (Di-Glycol Amine) columns.4 SAP Material Numbers (SAMS Stock Numbers): 2.2 Brushable Grade Sprayable Grade 1000767602 (09-000-520) 1000767601 (09-000-519) 3 Surface Preparation 3. CP Disbonding max.100 microns.maximum 1000161063 (08-220-850).1.3 Service Limitation: Purchase Specification: Not suitable for potable water services.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .27 1 Type of Coating Solvent Free Two-component Ultra Hybrid Epoxy Coating System for Immersion Service at High Temperature up to 150ºC. 2 General Data 2. 09-SAMSS-067.2 3. Adhesion strength (> 290 kg/cm²).2. Sulphur recovery units.1 2. 10 mm as ASTM G42 @ 90C. Elongation at break (>1. 4. appurtenances. 400 . Thicknesses higher than the recommended above shall be consulted with RUS and the coating manufacturer. Commentary Note: Mandatory technical properties and storage. nozzles. and corners should be stripe coated prior to spray apply the coating.1 Application: Stripe Coating: Single coat application by airless equipment (45:1) to build up the required thickness Weld lines. welded brackets. Use Hand brushing grade to wet out surfaces. For Amines and Other Chemicals: One or two coats. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V).600 microns 4.3 The total dry film thickness shall be applied in a single coat or two coats (wet on wet). 600 .2 Total Thickness: Page 116 of 121 . mixing.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 4 Application and Dry Film Thickness Requirements 4. Use contrasting colors if the second coat is to be applied within the allowed re-coating intervals. Crude Oil and Water: One coat.1000 microns For Gas. Valves and Exchanger Boxes 2 General Data 2. abrasion.2. Purchase Specifications: 09-SAMSS-067 SAP Material Numbers: 2. and chemical resistance are required.4.3 3 Metal Repair: Temperature resistance up to 130°C: Corrosion Resistance: 1000180021 and 1000180023 1000180276 and 1000180279 1000180328 and 1000180337 Surface Preparation Requirements 3. Minimum Cleanliness Level 3. Glass-reinforced systems should be top-coated to achieve a smooth and even finish.2 2.2 Soluble salts on the steel substrate shall be less than 30 ppm prior to coating application.1 m² Page 117 of 121 .1 m² Sa 3 (SSPC-SP5) Sa 2.1 Typical Use Suitable for new and existing pump casing valves in immersion seawater and hydrocarbon services where good corrosion. 2.5 (SSPC-SP10) for areas greater than 0.2.1 New Bare Steel: Touch-Up: 3.1 2.4.3 2.4 Service Condition: Suitable up to 105C.1 3.4.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment APCS .5 (SSPC-SP10) St 2 (SSPC-SP2) for areas less than 0.2 Maintenance Coating: Exposed Steel: Sa 2.28 1 Type of Coating Specialty Liquid Coating Systems for Pumps.2 2. minimum . 1000161200 (08-220-890) or 1000160377 (08-202-910) 4 Dry Film Thickness Requirements 4. Filling: Build main Coats: Topcoat: One coat 250 . – max. min. Pits and worn out sections shall be repaired using the filler grade of the product used or any approved compatible filler. The primer shall wet out all blasted surfaces immediately after blasting.3 Profile: Abrasive: 65 . Page 118 of 121 .300 microns. mixing. One or more coats of the product used 500-1000 microns.maximum (for smoothness & non-stick) 4. and application requirements shall be as given in the Saudi Aramco Data Sheets (SAES-H-101V). Commentary Note: Mandatory technical properties and storage.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment 3.2 For new Pumps and Valves Total coating film thickness between 750 – 1500 microns. 1000161063 (08-220-850).1 For use as maintenance coating Priming: All clean blasted surfaces shall be primed with a primer grade of the product used. minimum-maximum.100 microns. 3. “Paint Thickness Measurement” Page 119 of 121 . 14. 2. Quality Control Equipment Check Sheet (Attachment B) In-Process Inspection Sheet (Attachment C) Anchor Pattern Measurement Device(s) Wet Film Thickness Gage Dry Film Thickness Gage (with a range appropriate for the Coating) High Intensity Battery Powered Light for Internal Coatings Coveralls Lint-Free Gloves Rubber-Soled Shoes Thermometer for Air Temperature Humidity Gage or Sling Psychrometer Contact Thermometer for Metal Temperature Sharp Knife Hypodermic Needle Pressure Gage Disposable Dust Covers for Shoes SSPC-PA 2. SAES-H-100. 6 7. 11. 15. 8. 5. 4. 9. 10.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Attachment A – Quality Control Equipment Kit 1. and the Approved Saudi Aramco Data Sheet(s) from SAES-H-101V. 13. 12. 17. 16. the Applicable APCS Sheet(s) from SAES-H-101. Surface Preparation: Chemical Cleaning Solvent Detergent Steam Cleaning Grinding Air Blasting Water Washing Water Blasting 5. Air Hood 8. Coating System Specification: (Primer/Intermediate/Top Coatings) Mfg.Air Compressor Size Nozzle Pressure Nozzle Size Moisture Traps 7. Steel Temp. Humidity Dew Point 3. Date Base Batch Number Curing Batch Number Color AMS Stock Number Thinner Number Thinner % Wet Film Thickness Dry Film Thickness Coating Applied By Comments: 6. Rel. Cleanliness & Profile: SA-2 SA-2. Blaster Safety: Dead Man Handles Hose Anti-static Purifiers Air Hose. Application Method: Brush Roller Conventional Airless Crew Supervisor Name: Signature: Saudi Aramco Inspector Name: Signature: Page 120 of 121 .Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Quality Control Daily Check List Date: __/___/__ Coating Contractor: ___________________________________________ Location: _________________________ 1. Environment: Weather Condition Rain Clear High Wind Plant #__________ Equipment #________ Dew Point Reading Cloudy Time Air Temp.Abrasives: Grit Garnet Hand and/or Power Tools Others 2.5 SA-3 Profile 4. the dew point is 16°C. Gal coating x % Solids per Gal x Page 121 of 121 . WFT and Theoretical Coverage Dry Film Thickness (DFT): No solvent added: DFT = WFT x Solvent added: DFT = WFT x % Solids by volume (% Solids by volume / 1 + % thinner by volume) Theoretical Coverage: Coverage (m²) = No. --------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Table 2 – Calculating DFT. L coating x % Solids per L x 1000 DFT(micrometers) 1604 DFT(mils) Coverage (ft²) = No.Document Responsibility: Paints and Coatings Standards Committee SAES-H-001 Issue Date: 10 April 2011 Coating Selection and Application Next Planned Update: 10 April 2016 Requirements for Industrial Plants and Equipment Table 1 – Dew Point Calculation Chart Ambient Air Temperature (Degrees Celsius) % Relative Humidity 90 85 80 75 70 65 60 55 50 45 40 38 30 -7°C -8 -8 -9 -9 -11 -11 -12 -13 -14 -16 -17 -19 -21 -1°C -2 -3 -4 -4 -6 -7 -7 -8 -9 -11 -12 -13 -16 4°C 3 2 1 1 -1 -2 -3 -4 -5 -6 -8 -9 -11 10°C 8 7 7 6 4 3 2 1 -1 -2 -3 -5 -7 16°C 14 13 12 11 10 8 7 6 4 3 2 -1 -2 21°C 19 18 17 17 16 14 13 12 10 8 7 4 2 27°C 25 24 23 22 20 19 18 16 15 13 11 9 7 32°C 31 29 28 27 26 24 23 21 19 18 16 14 11 38°C 36 35 34 33 31 29 28 27 25 23 21 18 16 43°C 42 40 39 38 36 34 33 32 30 28 26 23 21 49°C 47 45 43 42 41 39 38 37 34 33 31 28 25 Example: If the air temperature is 21°C and the relative humidity is 70%.