ROTARY SCREW COMPRESSORS ENCAPSULATED HP 7 ,5 • 10 • 15 20 • 25 • 305 6 7 8 9 10 4 11 12 3 13 14 2 1 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ENCAPSULATED AIR END TYPE BA51 I/BA69 I ELECTRIC MOTOR IP 55 PREFILTER PANEL CONTROLTRONIK MICROPROCESSOR* STAR DELTA STARTER IN AN IP55 INSULATED CABINET OIL FILTER CARTRIDGE TYPE SEPARATOR FILTER INTAKE VALVE INTAKE FILTER MINIMUM PRESSURE AND NON-RETURN VALVE THERMOSTATICALLY CONTROLLED FAN CENTRIFUGAL SEPARATOR* INTELLIDRAIN ELECTRONIC DRAIN* AIR/OIL COOLER LUBRICANT SCAVENGE SIGHT GLASS *Plus Version Only ENERGY SAVING QUIET OPERATION SIMPLE DESIGN LOWER MAINTENANCE REQUIREMENT BETTER AIR QUALITY . packaging and injection molding 1 2 3 4 6 9 10 11 Food industry. In addition the use of a high efficiency intake filter provide very clean air into the compressor element increasing the service life of the air end providing optimum durability and lower running costs. QUALITY OF COMPRESSED AIR The air/oil cooler is of an advanced fin type aluminium design. other sensitive applications 5 7 8 12 .FUNCTIONAL & ROBUST The encapsulated air end and the electric motor are mounted upon a robust steel chassis. process and chemicals industry. which are easily changed and therefore the customers specific pressure requirement can be matched with ease. powder coating. air cleaning and basic applications 9 Blast cleaning and inflating General industrial quality air and professional sandblasting 9 Pneumatic controls systems and pneumatic tools 9 10 Spray painting. INTAKE AIR All of the compressors in the SMART range are supplied as standard with a cabinet pre-filter panel that is easily cleaned or replaced during maintenance. The components are assembled horizontally which improves accessibility considerably and therefore reduces maintenance times.003 µm WATER-OIL SEPARATOR appropriate installation Air conveying. improving reliability and preventing the premature blocking of the coolers. reducing wear.01 µm ACTIVATED CARBON FILTER CF TYPE 0. therefore improving energy efficiency. The pulleys used feature the taper lock bush arrangement. The ideal compressed air installation to suit all industrial requirements 1 2 3 4 5 6 7 8 9 10 11 12 COMPRESSOR CYCLONIC CONDENSATE SEPARATOR ISOLATING VALVE AIR RECEIVER AUTOMATIC DRAIN CERAMIC PRE-FILTER QF TYPE 3 µm AIR DRYER ELECTRONIC CONDENSATE DRAIN DESOILING FILTER PF TYPE 1 µm DESOILING FILTER HF TYPE 0. The efficient and reliable power transmission is achieved via trapezoidal belts. The incoming air is filtered by this means preventing the ingress of dirt onto internal components. The high efficiency of the combined cooler allows operating temperatures to be reduced typically by 8°C compared to other compressors. The over sized dimension of the air/oil cooler together with the thermostatically controlled cooling fan provide very efficient cooling even during continuous use and in high ambient temperatures. The delivered air is passed through a cyclonic condensate separator that is fitted with a sensor controlled “intelledrain” auto drain. This device allows for the removal of much of the condensate with no unnecessary compressed air losses. operating anomalies and other functions. •Fewer moving parts for enhanced reliability and less maintenance. including lubricant. front and rear. very clean compressed air is provided. •Quiet operation. •More compact. The handling and positioning of the compressor is most convenient thank to the special base arrangement. ENCAPSULATED AIR END Selected air ends in the VT range have been designed so that they can be configured within an encapsulated arrangement. Why an encapsulated air end? •Due to the omission of the flexible tube normally fitted from the air end to the separator. CONTROLTRONIK CHECK CONTROL PANEL The microprocessor based control system and display provides many advanced facilities. Residual oil content within the delivered compressed air is less than 3mg per cubic metre. • Compensation springs • Special channels machined into the rotor offering improved lubrication and longer service life to the air end. OIL FILTRATION Providing high quality compressed air in respect of environmental objectives was considered most important by ABAC when developing the SMART series air compressor. along with the high efficiency air/oil separator cartridge. . load or off load. During operation the digital display indicates the following: working pressure. The dual digital display and convenient “soft touch” operating buttons allow ease of use. INSTALLATION The installation of the SMART compressor is a simple matter with no requirement for special foundations. therefore connections to a suitable power supply and air system are all that is required to effect an immediate installation. Each compressor is supplied complete. Thanks to the highly developed separation process occurring within the vessel that forms the encapsulated arrangement. The compressor is assembled onto a robust steel base which also houses the anti vibration suspension system. Throughout the manufacturing process the highest quality standards are strictly maintained. ACCESSIBILITY As well as achieving maximum reliability the SMART range has been designed with ease of access to all maintenance components in mind. which is certified to ISO 9001. Real time indications of all operating values are illustrated by the dual digital display along with advise on service requirements. Maximum protection is offered by the automatic shut down facility that operates in an emergency situation.e.D NTE E T A P ABAC ROTARY SCREW COMPRESSOR AIR END The screw compressor air end of the VT Series is designed and built exclusively at the ABAC factory. • Toothed safety washer and special locking nut for improved reliability. increased output and improved reliability is achieved. enclosed by a separator vessel which also accommodates the lubricant storage and the air/oil separation system. This enables servicing to be carried out more efficiently with less down time. • Fitted with oversized high precision bearings. this allows access by a standard pallet or fork truck from side. oil temperature and status of operation i. The factors that determine the very high reliability of the VT compressor air end are: • The highly developed and patented VT rotor profile with precision ground 5/6-lobe configuration provides higher compressed air output with lower power consumption. 30 71.40 3.48 77. Middx UB8 2PF Tel. •CEE 73/23 low voltage Directive. All of this is available through a National and International network of qualified sales and service centres.85 1.02 107.36 2.abac.68 2.25 2.75 31.30 1.5 25 BA 69 I 71 1450 x 800 x 1080 410 22 30 BA 69 I 71 1450 x 800 x 1080 420 *Output measured in accordance with ISO 1217 **Noise level measured in accordance with ISO 3744 ±3dB(A) Calculation based on ambient air temperature of 20 degrees and atmospheric pressure of 1 bar UNI EN ISO9001 Certification •All ABAC air compressors are manufactured in compliance with: •CEE 89/392 machinery Directive. SMART 0708 SMART 0710 SMART 0713 SMART 1008 SMART 1010 SMART 1013 SMART 1508 SMART 1510 SMART 1513 SMART 2008 SMART 2010 SMART 2013 SMART 2008 SMART 2010 SMART 2013 SMART 2508 SMART 2510 SMART 2513 SMART 3008 SMART 3010 SMART 3013 8 10 13 8 10 13 8 10 13 8 10 13 8 10 13 8 10 13 8 10 13 116 145 188 116 145 188 116 145 188 116 145 188 116 145 188 116 145 188 116 145 188 0. (+44) 01895-258 580 .62 2.01 92.50 1.68 3.co.e-mail: [email protected] 71.5 BA 511 69 980 x 700 x 805 220 7. ABAC UK Ltd Burr Hall.20 3.05 2.75 0.95 44.TECHNICAL DATA MODEL WORKING PRESSURE bar PSI CAPACITY* m3/min cfm MOTOR kW hP AIR END TYPE NOISE LEVEL dB(A)** DIMENSIONS mm Width x Depth x Height WEIGHT kg 15 20 BA 69 I 70 1450 x 800 x 1080 400 18.88 0.47 21.03 1. Technical specifications may vary without notice.66 120.07 5.06 2.65 59.36 2.5 10 BA 51 I 70 980 x 700 x 805 230 11 15 BA 51 I 70 980 x 700 x 805 240 15 20 BA 51 I 71 980 x 700 x 805 250 .00 63. Chiltern View Road.89 38. 9036002 printed 3/99 An organisation dedicated to providing assistance.co. Uxbridge.Fax (+44) 01895-258 165 Web: www.83 30.12 83.uk .30 83.30 108.80 1.5 7.06 26.66 97.03 1.18 45. •CEE 87/404 simple pressure vessels Directive.54 52.10 0. in all areas of compressed air from the correct installation and specification of the most energy efficient and reliable systems through to complete and professional after sales facilities.60 1.uk COD.65 59. . They represent innovative technology. With over 600 employees. offer higher output. simple to maintain and silent in operation. but genuine partners. a solid international presence is guaranteed. longer life.000 screw compressors per year all of original design. The philosophy of the ABAC organisation offers comprehensive support to all of our customers and the facilities that we offer are in line with those expected of a major international company. at 7 factories. which makes us not just suppliers. and with 12 internationally based operating companies. All employees within the ABAC organisation are totally committed to the culture of the importance of the customer. whilst being economical to operate.WHY CHOOSE AN ABAC SCREW COMPRESSOR? ABAC produce over 4.