A30050-X6303-X100-4-76K5.pdf

sTable of contents Description and Operating Instructions for SVE730 A30050-X6303-X-3-7618 Description and Operating Instructions for GR70 48 V (60 V) / 30 A (25 A) A30050-X6304-X-3-7618 Installation - Drawing A30050-X6303-X100-2-7433 Circuit diagram SVE730 A30050-X6303-X100-2-7411 Instructions for Start up and Acceptance of SVE730 A30050-X6303-X-2-7631 A30050-X6303-X100-4-76K5 Series 700 Documentation s Power supply 48 V / 120 A or 60 V / 100 A SVE730 Series 700 Description and Operating Instructions A30050-X6303-X100-3-7618 SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 2 of 47 V WARNING During operation, parts of this equipment carry hazardous voltage. Improper use can therefore result in severe or fatal injuries or property damage. • The equipment must be maintained and operated by qualified personnel only, e.g. electrician as defined in EN 50110-1 or IEC 60950. • Before any work is carred out, a check must be made to ensure that the equipment is isolated and grounded. • Only spare parts approved by the manufacturer must be used. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 3 of 47 Contents Page 1 General 5 1.1 Use of the documentation 5 1.2 Documents 5 2 Description 6 2.1 Basic block diagram of power supply system 6 2.2 Construction and principle of operation 7 2.3 Functional units 8 2.3.1 Rectifier unit 8 2.3.2 Control and alarm unit SVS-SM7 8 2.3.2.1 Analog inputs 9 2.3.2.2 Digital inputs 10 2.3.2.3 Analog output 11 2.3.2.4 Digital outputs 12 2.3.2.5 Operating card (integrated in the control and alarm unit) 13 2.3.3 Deep-discharge protection 13 2.3.3.1 Isolating blade terminal 13 2.4 Operating conditions 13 2.4.1 Charging characteristic control 13 2.4.2 Temperature-dependent charging voltage 14 2.4.3 Charging characteristic compensation 14 2.4.4 Automatic charging 15 2.4.5 Battery availability test (BT) (optional) 15 2.4.6 Automatic BT 15 2.4.7 Manual BT 15 2.4.8 Battery availability test with asymmetric battery 16 2.4.9 Battery circuit monitor (optional) 16 2.4.10 Battery charging current limiting 16 2.4.11 Emergency operation 16 2.4.12 Maintenance break point 17 2.4.13 Deep-discharge protection 17 2.4.14 Battery and deep-discharge protection monitor 17 2.5 Battery cabinet 18 3 Operating instructions 19 3.1 Installation and assembly 19 3.1.1 General 19 3.1.2 Tools required 19 3.1.3 Installation types 19 3.2 Connections 20 3.2.1 Battery connections 21 3.2.2 AC mains supply connection 21 3.2.3 Load connection 22 3.2.4 Grounding 22 3.2.5 Remote alarm indications 23 3.2.6 Temperature sensor 24 SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 4 of 47 Page 3.3 Switching on 24 3.3.1 Connecting the battery 24 3.3.2 Connecting the rectifier units and deep-discharge protection 25 3.4 Operating the power supply equipment 25 3.4.1 First menu level 26 3.4.2 Operation 27 3.4.2.1 Main menu 28 3.4.2.2 Resetting the equipment 28 3.4.2.3 Equipment data 28 3.4.2.4 Measured values 29 3.4.2.5 Fault descriptions 29 3.4.2.6 Equipment status 29 3.4.2.7 Event storage 30 3.4.2.8 Exit menu 30 3.4.3 Settings 31 3.4.3.1 Set times 32 3.4.3.2 Set voltages 33 3.4.3.3 Setting the switching conditions 35 3.4.3.4 Saving to memory 36 3.4.4 Configuration 36 3.5 Initial testing 37 3.5.1 Rectifier load 37 3.5.2 Charging the battery 37 3.6 Maintenance cut-out for deep-discharge protection 38 3.7 Equipment-specific settings 39 3.8 Fault location 40 3.9 Protective devices in the SVS cabinet 43 4 Technical data 44 5 Annex 45 5.1 Instruction for initial startup and acceptance 46 5.2 Equipment accepted 46 5.3 Startup preparations and Startup OK Remarks 47 SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 5 of 47 1 General 1.1 Use of the documentation This equipment documentation for the serves both as a basis for the planning and dimensioning of the power supply equipment and for its installation and operation. The equipment documentation comprises basically: • Detailed functional description • Installation instructions • Instructions for putting into service and acceptance • Maintenance and repair instructions • Troubleshooting information. The equipment documentation is maintained by SIEMENS change control service. Corrections are dispatched routinely by SIEMENS in accordance with the distribution list. The following documents are also required for a complete power supply equipment documentation: • Instructions for putting the equipment into service (concise form) • Circuit diagram The complete documentation is one of the deliverable items for the power supply equipment and should remain with the equipment. 1.2 Documents For more details about the power supply system, see also the following documents: Circuit diagram A30050-X6303-X100-*-7411 For batteries: instructions for installation and taking into service of lead-acid batteries in power supply systems: A30050-X5955-X-*-7631 SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 6 of 47 2 Description 2.1 Basic block diagram of power supply system DC 48/60 V SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 7 of 47 2.2 Construction and principle of operation These power supply systems are designed to deliver an uninterruptible supply to DC loads. Rectifier units are used to convert electrical energy taken from the AC mains supply into a direct voltage for feeding the DC loads and the battery. The loads are fed from the battery when the AC mains supply fails. DC loads can be securely supplied with rated currents of 30/25 A at nominal voltages of 48 V/60 V. The equipment comprises the following cabinets: - power supply system - battery cabinet The individual components of a standard power supply system are: • Switched-primary rectifier units • Control and alarm unit SVS-SM7 • Facilities for measuring battery and load currents • Fuse-disconnectors for the connection of 2 groups of batteries • Deep-discharge protection (optional). • Temperature-dependent charging characteristic (optional) All rectifier units are provided with supervisory facilities. The operational status of these units together with the most important system data for the complete equipment (e.g. the voltage to the loads and the current through the battery) are evaluated in the SVS-SM7 control and alarm unit and displayed in abbreviated plain language on a 16-character panel. The operational status can be interrogated, and the system parameters can be changed, with the aid of the keys on the SVS-SM7 or on an IBM-compatible PC connected to the RS232 interface provided. Several rectifier units can be operated in parallel in order to obtain a higher rated power. The subrack can be fitted with up to 4 rectifier units. All the necessary connection points to the units are arranged on the front of the equipment. The control and alarm lines are connected via a plug and socket. The cabinets are suitable both for free-standing installation and for mounting against a wall. Several systems can be installed adjacent to each other and bolted together in a row. It is also possible to install the SVS cabinet on top of a battery cabinet of the same design and bolt the two together. Appropriate installation kits can be supplied for this purpose. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 8 of 47 2.3 Functional units In the following description, the LCD indications are given in a different typeface and for the most part are followed in parentheses by a full-text equivalent in italics. Blank characters in the display are represented here by underscore symbols „_“. 2.3.1 Rectifier unit The rectifier units are fed from the public electricity supply network. They convert the alternating voltage into a direct voltage. The modern switched-mode design used in the rectifier units achieves a high regulation accuracy with a high efficiency and at the same time leads to reduced dimensions and weight. The rectifier units are operated in standby mode in parallel with the battery. The necessary control voltages, commands and signals are fed to each rectifier unit by a ribbon cable which, depending on the type rectifier unit. Mounted next to the SVS-SM7control and alarm unit. 2.3.2 Control and alarm unit SVS-SM7 General The control and alarm unit is the central supervisory, control and alarm reporting facility for the power supply system. This unit acquires all the necessary measured values and operational status signals generated by the power supply system and initiates the necessary reactions by the equipment. The design of the SVS-SM7 unit enables the various control, alarm and supervisory requirements to be met without any software or hardware changes to the equipment. To this end, the SVS-SM7 unit must be configured before it is first put into service. The configuration data and all the limit values are stored in an EEPROM so that they are available each time that the equipment is switched on again. The configuration is protected by a password and can be accessed only by employees of SIEMENS. All limits and operating parameters are initialized meaningfully after the configuration has been carried out. Equipment owners are able to adapt these settings to their own requirements. This setting facility is also protected by a password which is made known to the owners. The SVS-SM7 unit comprises the printed-circuit board SVS-EA6 in double Europa card format and a front panel suitable for installation in a 19“ subrack. Screwed connector strips are provided on the front panel for the input and output connection lines. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 9 of 47 An „Operat.“ („operation“) LED indicator and a „Fault“ LED indicator are also located on the front panel. The D-Sub connectors X3 provide for the direct connection of SIEMENS rectifier units. All the necessary signals between the rectifier units and between the SVS-SM7 and the rectifier units are carried by these connectors. The SVS-SM7 has 7 analog and 7 binary inputs, 1 analog output, 6 binary outputs and 1 RS232 interface. The SVS-SM7 is operated either from an integrated operating card or from a PC running a terminal emulation program. 2.3.2.1 Analog inputs 1 Load voltage (Ul) Load voltage for loads connected to the load busbar. The SV1 fault alarm is given if the voltage reaches the limit values Ul _Max. (the load voltage, high limit) or Ul _Mi n. (the load voltage, low limit). The fault condition is displayed on the BK .. operating card or on the PC as Ul _ _ _ _ _ to_hi gh_ (the load voltage, is too high) or as Ul _ _ _ _ _ to_l ow_ _ (the load voltage, is too low). The voltage is displayed on the operating card or on the PC. The „Fault“ LED indicator lights. 2 Battery voltage 1 (Ub1) Terminal voltage of the first battery. The SV1 fault alarm is given if the voltage reaches the limit values Ub_ _ Max. (the battery voltage, high limit) or Ub_ _ Mi n. (the battery voltage, low limit). The fault condition is displayed as UBatt1_ _ to_hi gh_ (the battery 1 voltage is too high) or as UBatt1_ _ to_l ow_ _ (the battery 1 voltage is too low). The voltage is displayed on the operating card or on the PC. The „Fault“ LED indicator lights. 3 Battery voltage 2 (Ub2) Terminal voltage of the second battery. The SV1 fault alarm is given if the voltage reaches the limiting values Ub_ _ Max. (the battery voltage, high limit) and Ub_ _ Mi n. (the battery voltage, low limit). The „Fault“ LED indicator lights and the fault description is displayed as UBatt2_ _ to_hi gh_ (the battery 2 voltage is too high) or as UBatt2_ _ to_l ow_ _ (the battery 2 voltage is too low). The voltage is displayed on the operating card or on the PC. The „Fault“ LED indicator lights. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 10 of 47 4 Battery center-tap symmetry (UbAsym.) Voltage at the center tap of the first battery. The difference between this voltage and one-half of the battery voltage is displayed and monitored. Depending on the configuration, if this difference voltage reaches the limit value Ub_Asym. (the battery voltage asymmetry) either a battery test is started or an SV1 fault alarm is given and the „Fault“ LED indicator lights. In both cases the fault description is displayed on the operating card or on the PC as B. Asym_ _ af ter_BT (the battery voltage is asymmetric after a battery test) or as Battery_Asymetr_ (the battery voltage is asymmetric). The „Fault“ LED indicator lights. 5 Load current (I l ) Total load current for loads being supplied with voltage in the normal range. The current is displayed on the operating card or on the PC as I l _ _ _ _ _ =_ _ _ xxxA (the load current in amps). 6 Battery temperature sensor The temperature of the battery is measured with a PT100 thermistor. The temperature is displayed as Btemp. _ _ =_ _ _ _ xxC (the battery temperature in °C). The charging voltage will be regulated in dependence ot the temperature while the battery is being charged with the 2.21 - 2.30 V/cell charging characteristic. The correction factor can be set with Set_TempFactor_ _ (set the temperature correction factor) between 0 mV and -9.9 mV/K/cell and can be displayed on the operating card or on the PC as TempFact=_xx. xmV (temperature correction factor in millivolts/K/cell). The „Fault“ LED indicator lights. 7 Battery current (Ib) The configuration-dependent total battery current. The current is displayed on the operating card or on the PC as I b_ _ _ _ _ _ =_ _ _ xxxA (the total battery current in amps). 2.3.2.2 Digital inputs 1 Fuse failure Monitors the auxiliary contacts of all load outlet circuit breakers. The SV1 fault alarm is given and the „Fault“ LED indicator lights when a circuit breaker trips. The input is connected to ground under normal conditions. The fault description is displayed on the operating card or on the PC as Fuse_ _ _ _ Faul t_ _ _ (a circuit breaker has tripped out). The „Fault“ LED indicator lights. 2 AC mains supply to the rectifier unit failed Monitors the inputs of the rectifier units. The failure of the input of at least one rectifier unit is considered to be a fault condition. A delayed SV2 alarm is given but the „Fault“ LED indicator does not light. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 11 of 47 The fault details are displayed on the operating card or on the PC as Mai ns_ _ _ Error_ _ _ (the AC mains supply has failed). 3 Rectifier unit fault Monitors the fault signals of the rectifier units. The failure of at least one rectifier unit is considered to be a fault condition. An SV1 fault alarm is given. The fault details are displayed on the operating card or on the PC as Rect. _ _ _ Error_ _ _ (a rectifier unit has failed). The „Fault“ LED indicator lights. 4 External fault 1 (Option) Monitors the external fault. An SV1 fault alarm is given when a fault is detected. The fault details are displayed on the operating card or on the PC as EXT. _ _ _ Error_ _ _ (the external device has failed). The „Fault“ LED indicator lights. 5 External fault 2 (Option) Monitors the external fault. An SV1 fault alarm is given when a fault is detected. The fault details are displayed on the operating card or on the PC as EXT. _ _ _ Error_ _ _ (the external device has failed). The „Fault“ LED indicator lights. 6 External fault 3 (Option) Monitors the external fault. An SV1 fault alarm is given when a fault is detected. The fault details are displayed on the operating card or on the PC as EXT. _ _ _ Error_ _ _ (the external device has failed). The „Fault“ LED indicator lights. 7 No rectifier unit in operation Monitors the rectifier units. When no rectifier unit can supply power, a delayed SV2 alarm is given but the „Fault“ LED indicator does not light. The fault details are displayed on the operating card or on the PC as No_RT. _ _ i n_Oper. (no rectifier unit in operation). 2.3.2.3 Analog output 1 Temperature-dependent charging characteristic Influences the charging characteristic (rectifier output voltage). This output changes the rectifier nominal voltage to match the charging voltage to the temperature of the battery. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 12 of 47 2.3.2.4 Digital outputs All digital outputs have floating relay contacts. 1 Unlatch rectifier unit The rectifier unit is switched off briefly by the control and alarm unit and then back on again to unlatch it. 2 Charging characteristic for parallel operation (2.06 V/cell) 2.06 V/cell charging characteristic control function (parallel operation). The contact closes when this charging characteristic is selected, either manually or by the battery availability test. 3 Charging characteristic for full charge (2.31 to 2.40 V/cell) 2.31 - 2.40 V/cell charging characteristic control function. The contact closes when this charging characteristic is selected, either manually or by the automatic charging facility after the battery has been discharged. Not selecting a charging characteristic results in the automatic selection of the float charging characteristic (2.21 - 2.30 V/cell). 4 SV1 alarm Alarm contact: equipment fault. The internal relay in the SVS-SM7 releases for the following faults: • when one of the monitored voltages is too high or too low, • when an equipment fault is present ("Mains Failure" and "No Rf. in Oper." are NOT equipment faults). The X2.1-21 and X2.1-22 (of SM7) terminals are closed for a fault. 5 SV2 alarm Alarm contact: battery discharging The alarm is delayed; the amount of delay "tSV2Dly" can be preset. The internal relay in the SVS-SM7 is energized when: • the battery is discharging (AC mains supply failure or no rectifier in operation). The X2.1-24 and X2.1-25 (of SM7) terminals are closed for a fault. 6 Deep-discharge protection Control function: battery connected, battery disconnected. The internal relay in the SVS-SM7 is energized, and the deep-discharge protection contactor releases, when: • the load voltage and the battery voltage fall below a preset value. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 13 of 47 2.3.2.5 Operating card (integrated in the control and alarm unit) All measured values and operational conditions from the SVS-SM7 control and alarm unit are displayed by the 16-digit panel on the operating card. Operating conditions can be displayed and system parameters changed either by using the keys or by connecting an IBM-compatible PC to the RS232 interface socket. LED indicators also display the conditions „Operation“ (green) or „Fault“ (red). The interface RS232 is potential-free. 2.3.3 Deep-discharge protection To protect the battery connected to the SVS system from being discharged beyond a specified limit, it is disconnected from the system when the battery terminal voltage falls below a preset threshold. A special contactor is connected in the connection to the battery for this purpose. The battery is disconnected when the battery and load voltage falls below the preset value Ub_Sw.Off. The battery is reconnected and recharged when the load voltage rises above the preset value Ul_Min. 2.3.3.1 Isolating blade terminal The switching contact integrated into the SVS-SM7 control and alarm unit for the control of the deep-discharge protection circuit breaker can be short-circuited by inserting the isolating blade terminal. This plug protects the loads against an accidental interruption of the DC supply during maintenance work on the SVS-SM7 control and alarm unit. 2.4 Operating conditions 2.4.1 Charging characteristic control The equipment can be operated with a choice of charging characteristics. Charging characteristic for parallel operation (2.06 V/cell) This charging characteristic is required when sensitive loads with a narrow voltage tolerance are being supplied. All the paralleled rectifier units are hard-switched to 2.06 V/cell. This charging characteristic can be manually activated from the keypad of the operating card while the SVS-SM7 is in the "Calibr." [setting] mode. The rectifier units are switched to this charging characteristic automatically when a battery availability test is started. Charging characteristic for float charging (2.21 to 2.30 V/cell) All rectifier units are switched to this charging characteristic for normal operation. The value of float charging voltage required depends on the type of battery connected. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 14 of 47 The value of voltage per cell appropriate for the battery in use can be set in the “Calibr.” menu of the control and alarm unit SVS-SM7. Charging characteristic for recharging (2.31 to 2.40 V/cell) To shorten the recharging time for the battery, all the rectifier units can be switched to the 2.31 to 2.40 V/cell charging characteristic. The value of recharging voltage required depends on the type of battery connected. The value of voltage per cell appropriate for the battery in use can be set in the "Calibr." [setting] menu of the control and alarm unit SVS-SM7. 2.4.2 Temperature-dependent charging voltage The power supply system is fitted with a temperature compensation facility to make it possible to correct the float charging voltage according to the temperature of the battery. The float charging voltage is varied in inverse proportion to the battery temperature in accordance with a temperature coefficient. The float charging voltage is reduced when the battery temperature rises and increased when the battery temperature falls. The temperature factor must be set to match the battery type if the battery is changed. NOTE: Observe the battery manufacturer's instructions. 2.4.3 Charging characteristic compensation The rectifier unit voltage characteristics are regulated by the control and alarm unit SVS-SM7 in accordance with the operating conditions of the system. Changing the settings of the charging characteristic potentiometers in the rectifier units has no effect on the output voltage when operating with the control and alarm unit SVS-SM7 (control cables plugged-in). Therefore: Do not change the settings of the potentiometers in the rectifier units! The function of the output voltage regulation can be enabled or disabled in the Calibr. menu. If the function is activated, the load voltage of the system will be regulated to the preset value of the system via the temperature compensation input of the rectifiers. Attention: If the controller cable X3 of the SM7 is removed, the regulation loop is broken. This might have the result that by connecting X3 again, the system could get a voltage peek of about 5V. To avoid this, the user should deactivate the output regulation function before disconnecting X3 from the SM7. This will be done in the menu “Calibr.”, Submenu “Calibr. voltage”, option “Set Ul.reg”. After reconnecting X3 to the SM7, the output voltage regulation may be activated again. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 15 of 47 2.4.4 Automatic charging All the rectifier units are hard-switched to the charging characteristic for float charging (2.21 to 2.30 V/cell) in normal operation. If the battery is discharged for longer than the preset time "tMains F" (i.e. during a failure of the AC mains supply, after all rectifier units have failed or during a battery availability test), all the rectifier units will be switched to the recharging characteristic (2.31 to 2.40 V/cell) once they are again in operation. If during this charge the battery terminal voltage reaches the preset value "UChg End", the battery will continue to be charged for the preset time "tBattChg". Thereafter, the rectifier units will be switched back to the charging characteristic for float charging (2.21 to 2.30 V/cell). 2.4.5 Battery availability test (BT) (optional) The battery availability test (BT) is carried out with the rectifier units switched to a standby condition. They are ready for operation but supply no power and the load current is taken entirely from the battery. The system remains in this condition until the test period has expired or until the battery voltage has fallen to the preset value "UBT.End". After this, the rectifier units supply the load again without delay. There are three different ways to start the battery availability test (BT): • automatic BT • manual BT • BT after detection of battery asymmetry The duration of the battery availability test is set to match the period of autonomy required from the system battery. 2.4.6 Automatic BT The battery availability test (BT) is started automatically at the preset interval "tBT.Rep". The recommended value for the duration of the automatic test "tBT.auto" is about one third (1/3) of the period of autonomy required from the system battery. If the battery terminal voltage at the end of the test is below the preset value "UBT.End", the fault message "BT negative" appears on the operating card display panel. The equipment alarm SV1 is given and latched. It must be reset via the operating card keys to clear the display. 2.4.7 Manual BT The capacity of the battery can be checked at any time by activating the manual battery availability test from the operating card keys. The recommended value for the duration of the manual test "tBT.manu." is about one twentieth (1/20) of the period of autonomy required from the system battery. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 16 of 47 If the battery terminal voltage at the end of the test is below the preset value "UBT.End", the fault message "BT negative" appears on the operating card display panel. The equipment alarm SV1 is given and latched. It must be reset via the operating card keys to clear the display. 2.4.8 Battery availability test with asymmetric battery The individual voltages at the terminals of the battery blocks forming a battery group can differ from each other if the battery is left for a long time without a load. A load test can eliminate the asymmetry. The test will run for the preset time "tBT.Asym" after the BVT function is activated. The "Battery Asymetr" fault indication is disabled during this time. The fault indication is again enabled if the battery still shows asymmetry after completion of the test. The "B.Asym after BT" fault is displayed and latched. It must be reset via the operating card keys to clear the display. 2.4.9 Battery circuit monitor (optional) Measurement of asymmetry The voltage at the battery center-tap is continuously compared with one half of the voltage to the load. An SV1 alarm is given and the "Battery Asymetr" fault is displayed on the operating card whenever the difference between these two voltages exceeds the preset value "Ub Asym". If the battery availability test was enabled during the configuration of the equipment, the alarm is initially suppressed and the battery test is started. The alarm is re-enabled if the battery is found to be still asymmetrical after the battery test has been completed. 2.4.10 Battery charging current limiting The maximum battery charging current can be preset in steps that are 10% of the rated current. This allows the charging current to be restricted to the maximum permissible charging current specified by the battery manufacturer. 2.4.11 Emergency operation Releasing relays will set the power supply system into a safe condition if the control and alarm unit SVS-SM7 should fail. Under those circumstances, all rectifier units and the battery remain switched on and the charging characteristic is switched to 2.23 V/cell. The SV1 (equipment fault) and SV2 (battery discharging) alarms will be given. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 17 of 47 2.4.12 Maintenance break point The contact in the control and alarm unit SVS-SM7 that is used to drive the deep-discharge protection circuit breaker can be short-circuited by inserting a blade between the terminals provided. This protects the load from an unintended interruption of the supply during repair work on the control and alarm unit SVS-SM7. 2.4.13 Deep-discharge protection To protect the battery connected to an SVS system from a deep discharge, it is disconnected from the system when the voltage falls below a preset deep-discharge threshold. A DC circuit breaker is connected in series with the battery for this purpose. The battery is disconnected when the battery terminal voltage and the load voltage fall below the preset value "UB SwOff" [disconnect battery]. The battery is reconnected and recharged as soon as the load voltage increases above the preset value "Ul Min" [load voltage low]. 2.4.14 Battery and deep-discharge protection monitor An SV1 alarm is given when the difference between the battery terminal voltage and the load voltage exceeds 1.5 V. The "B.1 Fuse Failure" [battery 1 fuse-disconnector open] or "B.2 Fuse Failure" [battery 2 fuse-disconnector open] fault is indicated on the operating section display panel or on the PC screen. This warns that the connection to the battery has been interrupted (e.g. by a blown fuse or by the deep-discharge protection circuit breaker opening). The „fault“ LED lights. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 18 of 47 2.5 Battery cabinet The dimensions (W x H x D) of the battery cabinet are 600 x 500 x 1000 mm. The battery cabinet weighs 24 kg without the batteries. The battery cabinet accommodates the no-maintenance sealed lead-acid battery. A mounting arrangement for a temperature sensor is provided on the left-hand side of the battery cabinet. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 19 of 47 3 Operating instructions 3.1 Installation and assembly 3.1.1 General The equipment is pre-assembled in the factory. Very little assembly is therefore required at the installation site. Do the following work at the installation site: • Check the material delivered for completeness* and freedom from transport damage. • Install the power supply equipment and battery cabinets. • Connect up the batteries. • Run the cables for the AC mains supply input, the load output, the grounding and the alarm signals. * The exact list of materials will be found in the delivery note. For a complete installation it will usually include: • Power supply equipment (SVS) cabinet. • Battery cabinet (optional). • Battery blocks, including cables for series connection of the blocks. • Rectifier units. • Temperature sensor. 3.1.2 Tools required Electrician's insulated tools, hammer drill machine and torque wrench. 3.1.3 Installation types Installation procedure The cabinets are suitable both for free-standing installation and for wall-mounting. All cabinets can be arranged in a row and screwed together. "Keyholes" are provided in the back for hanging the cabinets on screws in the wall. IMPORTANT: Secure the cabinets with additional fixings, either to an overhead cable grid or to the wall. The installation procedure is as follows: 1. Install and fix in place the battery cabinet (without the battery blocks) and the SVS cabinet (without the rectifier units). 2. The labels carrying the battery number must be visible on the front of the battery block. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 20 of 47 Attach the battery installation number to the door of the cabinet. The cables between the SVS cabinet and the battery cabinet are led within the cabinets if they are mounted one above the other and outside the cabinets if they are mounted side by side. All cabinets can be delivered with leveling screws. 3. Slide the rectifier units into the subracks in the SVS cabinet and tighten the fixing screws. 3.2 Connections *) Insert the appropriate jumpers for a single-phase connection. * *) SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 21 of 47 Sliding plates enable cable entry over the entire width of the top of the SVS cabinet. The cables can be lightly pressed together with the sliding plates. Plastic foam seals are provided for protection. IMPORTANT: Do not connect cables while they are carrying voltage. Use insulated tools when carrying out the work. Observe the relevant DIN and VDE safety precautions. 3.2.1 Battery connections Connect the L- battery lead to the F21 and F22 NH fuse switch-disconnector bases and connect the L+ battery lead to the copper L+ busbar. Suitable clips are provided for fastening the cables: • Run the L- battery lead down the left-hand side of the cabinet • Run the L+ battery lead down the right-hand side of the cabinet. Bolts are provided for the cable lugs on: • F21 and F22 (L-) : 8 mm • Copper busbar (L+) : 8 mm Rubber grommets protect the cables where they are fed into the battery cabinet. Interconnect the battery blocks with the prefabricated cable sets supplied. IMPORTANT: Open the F21 and F22 NH fuse switch-disconnectors before interconnecting the battery blocks. Use a torque wrench set to 3.9 Nm to avoid damaging the battery terminals when the connections are tightened. Connect four battery blocks in series to produce a 48 V battery. IMPORTANT: Do not close the F21 and F22 NH fuse switch-disconnectors after the battery blocks have been interconnected. 3.2.2 AC mains supply connection IMPORTANT: Do not connect the AC mains supply cables while they are carrying voltage. The power supply equipment as delivered is prepared for connection to a 3-phase AC supply. Screw in the appropriate jumpers if it is to be operated from a single-phase AC supply. Connect the AC mains supply cables to the X9 terminal strip. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 22 of 47 Use conductor with a cross-section of: • 1.5 sq.mm to 16 sq.mm for solid conductors • 1.5 sq.mm to 10 sq.mm for stranded conductors. Outside the cabinets, run the AC mains supply cables and the load cables on separate ways. 3.2.3 Load connection Connect the L- wires of the load cables to the circuit breaker input terminals and connect the L+ wires to the X15 terminal strip. Use conductor with a cross-section of: • 1.5 sq.mm to 50 sq.mm for solid conductors • 1.5 sq.mm to 35 sq.mm for stranded conductors. 3.2.4 Grounding A copper ground bar for the power supply equipment is provided in the upper part of the cabinet. It has threaded through holes for 8 and 12 mm screws. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 23 of 47 3.2.5 Remote alarm indications Connect the remote alarm indication lines via the clamps provided in the cabinet to the control and alarm unit SVS-SM7 For connections to the X2 connectors, use conductors with a cross-section of: • 0.14 sq.mm to 1.5 sq.mm for solid conductors • 0.14 sq.mm to 1.5 sq.mm for stranded conductors Potential-free relay contacts are provided for the remote alarm indications. • Remote signal SV1 (equipment fault) X2.2:21, 22, 23 (X2.2:21 and X2.2:22 are connected to indicate a fault) • Remote signal SV2 (battery discharging) X2.2:24, 25, 26 (X2.2:24 and X2.2:25 are connected to indicate a fault) SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 24 of 47 3.2.6 Temperature sensor When a battery cabinet is used, the temperature sensor is attached by a mounting device inside the upper third of the cabinet. Pass the connection cable through the rubber grommet in the SVS cabinet and connect it to the plug X2.1:12, 13 on the control and alarm unit SVS-SM7. If the battery is free-standing, the temperature sensor is attached to the outside of one of the cells. 3.3 Switching on Check the following conditions before switching on the power supply equipment with the AC mains supply and the battery: 1. The battery fuse-switch disconnectors are open. 2. The load circuit breakers are open. 3. The rectifier unit output circuit breakers and input circuit breakers (AC mains supply circuit breakers) are open. 4. The rectifier units are set for the system nominal battery voltage (check the 24/48/60 V selector switch through the case-opening on the right side of each unit). 5. The AC mains supply input connectors are in place and the DC output connections have been made with the correct polarity. 6. The 15-way ribbon cable is not connected to each of the rectifier units. IMPORTANT: Accidental contact between the pins of the Sub-D connectors on the 15-way ribbon cable and ground could damage the equipment. Therefore always handle the connectors carefully and fit them with protective caps when they are not plugged in. 3.3.1 Connecting the battery 1. Connect the system battery through to the SVS equipment by inserting the battery fuses. 2. The SVS-SM7 control and alarm unit equipment will now receive operating supply via the printed card for fuse SVS-SI1 in the cabinet. WARNING: The battery continues to supply current to the SVS-SM7 control and alarm unit even when the rectifier units are switched off. Disconnect the supply from the SVS-SM7 by removing the plug from the printed card for fuse SVS-SI1 to prevent the battery from being discharged. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 25 of 47 3.3.2 Connecting the rectifier units and deep-discharge protection 1. Insert the AC mains supply fuses to switch on the rectifier units, one after the other. The red LED „Operat.“ (operation) indicators on the rectifier units will light after a short delay. Check the DC output voltage from the rectifier units at their output terminals with a multimeter. 2. Close the output circuit breakers on the rectifier units. The rectifier units will deliver an output voltage to the busbar. The SVS-SM7 control and alarm unit will measure the voltage and will then close the deep-discharge protection circuit breaker. The battery is now connected to the load busbar. 3. Configure the rectifier units from the PC or the operating card connected to the RS 232 interface on the SVS-SM7 control and alarm unit. 4. Connect the rectifier units to the SVS-SM7 control and alarm unit by plugging on the 15-way ribbon cables. WARNING: Accidental contact between ground and the pins of the Sub-D connector on the ribbon cable can damage the equipment, therefore handle them carefully and insulate any unconnected plugs with their protective caps. NOTE: The rectifier unit charging characteristics are regulated via the SVS-SM7 control and alarm unit in accordance with the operational status of the equipment. Altering the potentiometers in the rectifier units while an SVS-SM7control and alarm unit is in use (control cable connected) will not have any effect on the rectifier unit output voltage. Therefore, do not readjust the potentiometers in the rectifier units. 3.4 Operating the power supply equipment The SVS-SM7 control and alarm unit can be operated and configured either from the operating card or from a PC with terminal program. General equipment data (e.g. measured values) can be read out and system parameters (e.g. threshold values) can be changed via the RS232 interface on the SVS-SM7 control and alarm unit. Either the operating card or the terminal are connected to the serial interface on the RS232 interface on the SVS-SM7 control and alarm unit. For the connection between the SVS-SM7 and the computer a null-modem cable is needed (9 pin to 9 pin, RxD, TxD crossed over). Set the following parameters on the terminal program: • Data transmission rate : 9600 baud • Number of data bits : 8 • Number of stop bits : 1 • Number of parity bits : none SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 26 of 47 The following keys are used for operation from a PC: (+) (-) [↵] (ENTER or SPACE keys) The following keys are used for operation from the operating card: (↑) (↓) [•] The keys have the following functions: (+) (↑) : one step forwards in a menu level or increment a selected value (-) (↓) : one step backwards in a menu level or decrement a selected value [↵] [•] : confirm a selection or select the next menu level or confirm a selected value All values may also be entered numerically from a terminal. The structure of the user interface is shown graphically in the following pages. 3.4.1 First menu level The first menu level comprises the branches: Operation, Setting and Configuration. Flow chart 1 (↓/-) (↑/↓)/(+/-) (↑/↓)/(+/-) (↑/+) Operat. Cal i br. Conf i g. Operat. _ _ _ _ _ _ _ _ _ : Operation Cal i br. _ _ _ _ _ _ _ _ _ : Setting Conf i g. _ _ _ _ _ _ _ _ _ : Configuration The (↑) and (↓) keys on the operating card or the (+) and (-) keys on the keyboard of the PC are used to move from one menu branch to the next and back again. The [•] key on the operating card or the [↵] (ENTER) key on the keyboard of the PC is used to move to the next lower menu level. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 27 of 47 3.4.2 Operation SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 28 of 47 The „Operation“ branch in the second menu level is reached by selecting Operat. _________ with the (↑) and (↓) keys and pressing the [•] key on the operating card to confirm the selection or with the (+) and (-) keys and pressing the [↵] key to confirm the selection on the PC. The Basi c_ _ _ Menu_ _ _ _ (main menu) menu option will appear on the operating card display panel or on the PC screen. The Operat. (operation) menu branch facilitates the display of equipment data, measured values, fault descriptions and equipment status indications. Rectifier units latched in the shut-down condition can be unlatched (restored to service). Event codes for events that have occurred in the past can be recalled from the event store. The various menu options in the second menu level can now be reached by first selecting with the (↑) and (↓) keys and pressing the [•] key to confirm the selection on the operating card or with the (+) and (-) keys and pressing the [↵] key to confirm the selection on the PC screen. See flow chart 2 for the „Operation“ menu structure. 3.4.2.1 Main menu Confirm selection of the Basi c_ _ _ Menu_ _ _ _ (main menu) option by pressing the [•] key or the [↵] key to obtain an alternate display of Ul _ _ _ _ _ =_ _ xx. xV (the voltage to the load in volts) and I l _ _ _ _ _ =_ _ _ xxxA (the total load current in amps) on the operating card display panel or on the PC screen. Press the [•] key or the [↵] key to return to the Basi c_ _ _ Menu_ _ _ _ (main menu) option. 3.4.2.2 Resetting the equipment Confirm selection of the System_reset___ (reset equipment) menu option by pressing the [•] key or the [↵] key and all rectifier units will be switched off and back on again to unlatch them. The following faults require the equipment to be reset: • Rectifier fault • Battery availability test failed • Battery asymmetry after battery availability test 3.4.2.3 Equipment data The equipment serial number can be displayed by confirming the "Equipm. Data" [equipment data] menu option with the [ • ] or [↵] key. The value of "Unominal" [nominal voltage of the equipment] will then be displayed. The "Ser.No." [serial number] can then be displayed by pressing the [↑] or [+] key. The "Ser.No." is the factory number printed on the equipment type plate. The "Vers. EA60Exx" [software version number] can then be displayed by pressing the [↑] or [+] key. Press the [ • ] or [↵] key to return to the "Equipm. Data" [equipment data] menu option. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 29 of 47 3.4.2.4 Measured values Confirm selection of the MeasuredVal ue_ _ _ (measured values) menu option by pressing the [•] key or the [↵] key and the voltage to the loads with a normal voltage range will be displayed on the operating card display panel or on the PC screen in the form Ul _ _ _ _ _ =_ _ xx. xV (load voltage, in volts). Press the [↑] key or the [↓] key repeatedly and the following measured values will be displayed in turn: Menu option Full-text description of menu option Ul _ _ _ _ _ =_ _ xx. xV Load voltage in volts I l _ _ _ _ _ =_ _ _ xxxA Load current in amps Ub1_ _ _ _ _ =_ _ xx. xV Battery voltage, first battery, in volts Ub2_ _ _ _ _ =_ _ xx. xV Battery voltage, second battery, in volts I b_ _ _ _ _ _ =_ _ xx. xA Total battery current in amps UbAsym. _=_ _ xx. xV Difference between the battery center-tap voltage and half the total battery voltage (the „battery asymmetry voltage“) in volts Btemp_ _ _ =_ _ _ _ xxC Temperature of the battery in °C Press the [•] key or the [↵] key to return to the MeasuredVal ue_ _ _ (measured values) menu option. 3.4.2.5 Fault descriptions Confirm selection of the Faul t_ _ _ MESSAGE_ (description of fault) menu option by pressing the [•] key or the [↵] key and if a fault has been detected, the description of the fault will be displayed on the operating card display panel or on the PC screen. If several faults have been detected, the fault descriptions can be displayed in turn by pressing the [↑] key and [↓] keys or the (+) and (-). If no fault has been detected, the No_ _ _ _ _ _ Error_ _ _ (fault-free) message will be displayed on the operating card display panel or on the PC screen. Press the [•] key or the [↵] key to return to the Faul t_ _ _ MESSAGE_ (description of fault) menu option. 3.4.2.6 Equipment status Confirm selection of the Equi pm. _Status_ _ (equipment status) menu option by pressing the [•] key or the [↵] key and the currently active charging characteristic will be displayed on the operating card display panel or on the PC screen in the form Charact. 2. 21 . . . 2. 30V/ Z. (charging characteristic 2.21 ... 2.30 V/cell), except that if the automatic charging mode is active then an „A“ is added to the display thus: Charact. = A 2. 21 . . . 2. 30V (charging characteristic 2.21 ... 2.30 V/cell in automatic mode) and if a battery test is running then the message: BT. _ _ _ _ _ Runs_ _ _ _ (battery test is running) will be displayed. Press the [•] key or the [↵] key to return to the Equi pm. _Status_ _ _ (equipment status) menu option. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 30 of 47 3.4.2.7 Event storage Fault events are represented by a numerical code. The code numbers for the last twenty fault events are recorded automatically in an event store in which the event storage cells are numbered from 0 to 19. The code number for the first event is stored in cell 0. Code numbers for subsequent events are stored in the remaining cells until the last cell (cell 19) is reached. From then on, each new event is stored in cell 19 and the earlier code numbers are each pushed down one cell, the event code in cell 0 being lost each time. The code in cell 19 then always represents the latest recorded event and the code in cell 0 always represents the earliest recorded event. The complete event store can be cleared at any time if required (see section 2.4.3) and the sequence will start again from the beginning. Confirm selection of the Store_ _ _ Event_ _ _ (event storage) menu option by pressing the [•] key or the [↵] key and the latest event will be displayed on the operating card display panel or on the PC screen in the form Nr. _ _ _ xxVg. _ _ yyy (event storage cell no. xx contains event code yyy). Code Description Code Description 000 No event stored 100 not allocated 001 AC mains supply failure 101 AC mains supply restored 002 Rectifier unit failure 102 Rectifier unit failure cleared 003 No rectifier unit in operation 103 At least one rectifier unit in operation 004 External failure 1 104 External failure 1 cleared 005 External failure 2 105 External failure 2 cleared 006 External failure 3 106 External failure 3 cleared 007 PT 100 thermistor failure 107 PT 100 thermistor failure cleared 008 Load voltage, too high 108 Load voltage, returned to normal 009 Load voltage, too low 109 Load voltage, returned to normal 010 Room temp to high 110 Room temp returned to normal 011 free 111 Free 012 Battery voltage, 1 st battery, too high 112 Battery voltage, 1 st battery, returned to normal 013 Battery voltage, 1 st battery, too low 113 Battery voltage, 1 st battery, returned to normal 014 Battery voltage, 2 nd battery, too high 114 Battery voltage, 2 nd battery, returned to normal 015 Battery voltage, 2 nd battery, too low 115 Battery voltage, 2 nd battery, returned to normal 016 Battery asymmetric 116 Battery symmetry restored 017 Battery disconnected 117 Battery reconnected 018 BT negative 118 BT negative reseted 019 Battery asymmetrie after BT 119 Battery asymmetrie reseted after BT 020 Circuit breaker opened 120 Circuit breaker re-closed 021 Battery 1 fuse failure 121 Battery 1 fuse failure cleared 022 Battery 2 fuse failure 122 Battery 2 fuse failure cleared 023 SV1 alarm initiated 123 SV1 alarm ceased 024 SV2 alarm initiated 124 SV2 alarm ceased 025 2.06 V/cell charging characteristic active 125 not allocated 026 2.23 V/cell charging characteristic active 126 not allocated 027 2.40 V/cell charging characteristic active 127 not allocated For example, a display showing Nr. _ _ _ 19Vg. _ _ _ 001 is to be interpreted as „the latest event was a failure of the AC mains supply“. Press the (↑) key and (↓) keys or the (+) and (-) keys to display the other recorded event codes. Press the [•] key or the [↵] key to return to the Store_ _ _ Event_ _ _ (event storage) menu option. 3.4.2.8 Exit menu Confirm selection of the Menu_ _ _ _ end_ _ _ _ _ (exit menu) option by pressing the [•] key or the [↵] key to return to the first menu level at Operat. _ _ _ _ _ _ _ _ _ . SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 31 of 47 3.4.3 Settings Flow chart 3 SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 32 of 47 The Cal i br . _ _ _ _ _ _ _ _ _ (settings) menu branch enables equipment-specific settings and parameters to be made or changed. The „Settings“ branch in the second menu level is reached by selecting Cal i br. _ _ _ _ _ _ _ _ _ with the (↑) and (↓) keys and pressing the [•] key on the operating card to confirm the selection or with the (+) and (-) keys and pressing the [↵] key on the PC to confirm the selection. The Password_ _ _ _ _ _ _ _ prompt will appear and the password (the last three digits of the factory serial number) can be selected by using the (↑) and (↓) keys and pressing the [•] key to confirm the selection or by using the (+) and (-) keys and pressing the [↵] key. The Cal i br. _Ti me_ _ _ _ (set times) menu option will appear if the correct password was selected. The various menu options in the second menu level can now be reached by first selecting with the (↑) and (↓) keys and pressing the [•] key on the operating card to confirm the selection or with the (+) and (-) keys on the PC and pressing the [↵] key to confirm the selection. See flow chart 3 for the Cal i br. _ _ _ _ _ _ _ _ _ (settings) menu branch structure. If certain functions have not been activated for the customer concerned, the corresponding menu options will be displayed as „###“. Select the Menu_ _ _ _ end_ _ _ _ _ (exit menu) menu option and press the [•] key or the [↵] key to confirm the selection in order to return to the first menu level at Cal i br. _ _ _ _ _ _ _ _ _ (settings). 3.4.3.1 Set times Confirm selection of the Cal i br. _Ti me_ _ _ _ (set times) menu option by pressing the [•] key or the [↵] key and the Set_t. __SV2_Del y (set SV2 delay) menu option will appear. Press the [↑] or (+) keys and the [↓] or (-) keys repeatedly and the time-setting menu options will appear in turn: Submenu Full-text description of submenu Set_t. _ _ SV2_Del y Set the delay between the failure of the AC mains supply and the initiation of an SV2 alarm Set_t. _ _ Mai nsFal AC mains fail time The battery is discharged during this time. An automatic battery re- charge will be initiated provided that the AC mains has been restored and this time has elapsed. Set_t. _ _ BattChg. Battery charging time Set the time for which the battery will be recharged after the battery charging voltage has been reached Set_t. _ _ BT. Rep. _ Set the interval between the periodic automatic battery tests Set_t. _ _ BT. auto_ Set the duration of the periodic automatic battery test Set_t. _ _ BT. Asym. Set the duration of the battery test performed automatically after battery asymmetry is detected Set_t. _ _ BT. manu. Set the duration of a battery test that is initiated manually Menu_ _ _ _ end_ _ _ _ _ Exit the menu and return to the next higher menu level at the Cal i br. _Ti me_ _ _ _ option Setting the parameters Each submenu option selected as described in 2.4.3.1 can be confirmed by pressing the [•] key or the [↵] key. In each case, the current set value will then be displayed. The first digit of the set value can now be incremented, if desired, by pressing the [↑] or (+) keys and decremented by pressing the [↓] or (-) keys. The old or new setting for the first digit can be SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 33 of 47 confirmed by pressing the [•] key or the [↵] key. The second and third digits of the set value can now be incremented or decremented and then confirmed as described for the first digit. Confirming the third digit results in a return to the original submenu option. Submenu option Setting display Full-text description of setting display Set_t. _ _ SV2_Del y tSV2Del y=_xxxmi n The delay between the failure of the AC mains supply and the initiation of an SV2 alarm is xxx minutes Set_t. _ _ Mai nsFal t. MFai l . =_xxxmi n The minimum battery discharge time before an automatic battery re-charge will be initiated is xxx minutes Set_t. _ _ BattChg. tBattChg=_xxxh__ The time for which the battery will be recharged after the AC mains supply is restored is xxx hours Set_t. _ _ BT. Rep. _ tBT. Rep. =_xxxDay The interval between the periodic automatic battery tests is xxx days Set_t. _ _ BT. auto_ tBT. auto=_xxxmi n The duration of the periodic automatic battery test is xxx minutes Set_t. _ _ BT. Asym. tBT. Asym=_xxxmi n The duration of the battery test per- formed automatically after battery asymmetry is detected is xxx minutes Set_t. _ _ BT. manu. tBT. manu=_xxxmi n The duration of a manually-initiated battery test is xxx minutes 3.4.3.2 Set voltages Setting the parameters Each submenu option selected as described in 2.4.3.2 can be confirmed by pressing the [•] key or the [↵] key. In each case, the current set value will then be displayed. The first digit of the set value can now be incremented, if desired, by pressing the [↑] or (+) keys and decremented by pressing the [↓] or (-) keys. The old or new setting for the first digit can be confirmed by pressing the [•] key or the [↵] key. The second and third digits of the set value can now be incremented or decremented and then confirmed as described for the first digit. Confirming the third digit results in a return to the original submenu option. Submenu option Setting display Full-text description of setting display Set_Ul _Max. _ _ _ _ Ul _Max_=_ _ xx. xV The high voltage limit for the load voltage monitor is xx.x volts Set_Ul _Mi n. _ _ _ _ Ul _Mi n_=_ _ xx. xV The low voltage limit for the load voltage monitor is xx.x volts Set_Ub_ _ Max. _ _ _ _ Ub_ _ Max_=_ _ xx. xV The high voltage limit for the battery voltage monitor is xx.x volts Set_Ub_ _ Mi n. _ _ _ _ Ub_ _ Mi n_=_ _ xx. xV The low voltage limit for the battery voltage monitor is xx.x volts Set_Ub_ _ Sw. Of f _ _ Ub_SwOf f =_ _ xx. xV The disconnection threshold for the battery deep-discharge protection monitor is xx.x volts Set_Ub_ _ Asym. _ _ _ Ub_Asym. =_ _ xx. xV The voltage threshold for the battery asymmetry monitor is xx.x volts SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 34 of 47 Set_U_ _ _ BT. _End_ UBT. End_=_ _ xx. xV The end-of-test voltage threshold for the battery test is xx.x volts Set_U_ _ _ Chg. End_ UChg. End=_ _ xx. xV The battery end-of-charge voltage threshold is xx.x volts Set_TempFactor_ _ TempFact =_xx. xmV The temperature factor for the tem- perature-controlled charging charac- teristic is -xx.x millivolts/K/cell Set_Temp_Max. _ Temp. Max = xx C The high temperature limit can be set between 30°C and 50°C Set_Unomi nal ____ Unomi nal =_xx. xmVl Nominal voltage of the power supply equipment. When the nominal voltage is changed, the values of the voltage limits are changed to suit the new nominal voltage. Set_Ul . reg. ____ Ul . reg. =_xx. xmV The load voltage regulation can be switched off and on here. While the load voltage regulation is switched on, the load voltage is automatically regulated to the preset value of the charging characteristic. While the load voltage regulation is switched off, the load voltage takes the value set on the rectifier unit. Set_Charact2_ _ _ _ Charact2=x. xxV/ Z The float charging characteristic can be set to any value between 2.21 V/cell and 2.30 V/cell Set_Charact3_ _ _ _ Charact3=x. xxV/ Z The charging characteristic can be set to any value between 2.31 V/cell and 2.40 V/cell Set_I battmax_ _ _ _ I battmax=___xxx% The maximum battery charging current can be set in steps of 10% of the power supply system nominal voltage. Set_LCD_Ul _ LCD_Ul _=_ xxx. xV The voltage value for the LCD display on the operating card is xxx.x V. Disconnect controller cable X3 for this operation and reconnect it, when the adjustment is finished (please observe 1.8.3) Set_LCD_Temp LCD_Temp=_ _ _ _ xxC The temperature value for the LCD display on the operating card is xx (degrees) C SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 35 of 47 3.4.3.3 Setting the switching conditions The second level menu option Set_Sw. _Cond. _ _ _ (set switching conditions) enables the following parameters to be set and changed: • Charging characteristics: 2.06 V/cell, 2.21-2.30 V/cell, 2.31-2.40 V/cell and automatic operation. • Manual battery test. • Clearing the event store. Confirm selection of the Set_Sw. _Cond. _ _ _ (set switching conditions) menu option by pressing the [•] key or the [↵] key and a third menu level will be entered. The Set_ _ _ _ _ Charact. (set charging characteristic) menu option will appear. Press the [↑] or (+) keys and the [↓] or (-) keys repeatedly and the other set switching condition menu options will appear in turn. Setting the charging characteristics Confirm selection of the Set_ _ _ _ _ Charact. (set charging characteristic) menu option by pressing the [•] key or the [↵] key and the Charact. =2. 06V/ Z (2.06 V/cell charging characteristic) submenu option will appear. Press the [↑] or (+) keys and the [↓] or (-) keys repeatedly and the other charging characteristics will appear as submenu options in turn. Submenu Full-text description of submenu Charact . =2. 06V/ Z Set the charging characteristic to 2.06 V/cell Charact . =2. 23V/ Z Set the charging characteristic to 2.25 V/cell (2.21 - 2.30 V/cell) Charact . =2. 40V/ Z Set the charging characteristic to 2.40 V/cell (2.31 - 2.40 V/cell) Automati c_ _ _ _ _ _ _ Set the charging characteristic to automatic mode Confirm selection of the charging characteristic required by pressing the [•] key or the [↵] key and the display will return to the third-level menu at Set_ _ _ _ _ Charact. . Setting the automatic charging If the Automati c_ _ _ _ _ _ _ charging characteristic is selected then operation of the system will proceed as described in section 2.4.1. Setting the manual battery test Confirm selection of the Set_ _ _ _ _ BT. manu. (set manual battery test) menu option by pressing the [•] key or the [↵] key and the BT. manu. =_ _ _ _ _ _ x (start/stop the manual battery test, x = 1 = start, x = 0 = stop) submenu option will appear. Press the (1) key to start the manual battery test or press the (0) key to stop the battery test, regardless of how it was started. NOTE: If the BT. _____negati ve (the battery has failed the battery test) and/or B. Asym__af ter_BT (the battery is still asymmetric after completing the battery test) fault indications are active then they will be deactivated when this menu option is selected. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 36 of 47 Clearing the event storage Confirm selection of the Set_ _ _ _ _ Event_St (clear event storage) menu option by pressing the [•] key or the [↵] key and the St. Event=_ _ _ _ _ _ x (clear/do not clear the event storage, x = 1 = clear, x = 0 = do not clear) submenu option will appear. Press the (1) key to clear the event store or press the (0) key to leave the event storage in the same condition as that in which it was found. 3.4.3.4 Saving to memory Confirm selection of the second level menu option Save_ _ _ _ _ _ _ _ _ _ _ _ (save all settings) by pressing the [•] key or the [↵] key and all settings will be saved in an EEPROM so that they will be immediately available after the SVS-SM7 unit has been switched off and then back on again. If any values have been changed but not saved to the EEPROM, they will nevertheless remain in effect until the operating supply is disconnected from the SVS-SM7 control and alarm unit (e.g. by removing the fine fuse F36) when they will disappear. In that case, the previously saved values will again be read out of the EEPROM when operating supply is reconnected to the SVS-SM7 (e.g. by replacing F36). 3.4.4 Configuration Flow chart 5 The submenus of the 2 nd level menu option Conf i g. _ _ _ _ _ _ _ _ _ (configuration) are provided for setting the basic equipment parameters in accordance with the customer’s requirements and are for use by the manufacturer’s personnel only. [•] [↵] Conf i g. _ _ _ _ _ _ _ _ _ (Configuration) submenus SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 37 of 47 3.5 Initial testing Make the following tests after the power supply equipment has been connected up as described above and the battery and rectifier units have been successfully switched on: 3.5.1 Rectifier load • Remove the rectifier output fuses Q231 to Q234. • Remove the standard switch covers from the battery fuse-switch disconnectors F21 and F22 and replace them with the test attachment but rotated through 180°. • Connect a dummy load to the test attachments. • Insert the rectifier output fuses Q231 to Q234. • Set the dummy load to equal 30 times the number of rectifier units in the cabinet. • Check the value of output voltage and load current indicated on the display panel. 3.5.2 Charging the battery The batteries are delivered in a charged condition. Check the state of charge of the battery with the following test: Preparations: • Check that the rectifier units are in operation. • Check that the battery fuse-switch disconnectors F21 and F22 are open. • Check that the load circuit breakers Q50 to Q54 are open. • Set the operating unit SVS-SM7 via the keypad to display the measured value of battery current at "Ib" in the "MeasuredValue" menu. Test switch-on: • Insert the battery fuse-switch disconnectors F21 and F22. • Check the charging current indicated on the display panel of the operating unit SVS-SM7. SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 38 of 47 IMPORTANT: Assume that the battery is not fully charged if the charging current does not fall to a value of ≤ 0.5A within 30 minutes. Discontinue the initial testing. The initial test can be repeated only after the battery has been charged for 72 hours. 3.6 Maintenance cut-out for deep-discharge protection Close the X45 jumper before you do any maintenance work on the control and alarm unit SVS- SM7. It will bridge the contact that trips the deep-discharge protection circuit breaker. This will ensure that the loads continue to be supplied from the battery after the AC mains supply fails (rectifier units off). SVE730 Description and Operating Instructions A30050-X6303-X100-3-7618 Page 39 of 47 3.7 Equipment-specific settings Nominal voltage 48 V 50 V 60 V Settings in the control and alarm unit (factory settings 2.06 V/cell charging characteristic - - - 2.21 ... 2.30 V/cell charging characteristic X X X 2.31 ... 2.40 V/cell charging characteristic - - - Automatic charging characteristic - - - Load voltage, high limit 61 V 63.5 V 76V Load voltage, low limit 46 V 48 V 56 V Battery high voltage limit 61 V 63.3 V 76 V Battery low voltage limit 46 V 48 V 56 V End of charge voltage 55 V 57.3 V 69 V Battery charging time 10 hours 10 hours 10 hours SV2 delay 30 mins 30 mins 30 mins Minimum AC mains supply failure time 5 mins 5 mins 5 mins Battery asymmetry voltage 2.0 V 2.0 V 2.0 V Voltage for end of battery availability test 47 V 49 V 59 V Room high temperature limit 40°C Battery high temperature limit 60° C Battery low temperature limit - 20° C Temperature gradient - 5.0 mV/cell Battery availability test repetition period 180 days Battery availability test, automatic 10 minutes 1) 2) 2) 2) Battery availability test, manual 10 minutes 2) Battery availability test, asymmetry 10 minutes 2) Deep-discharge protection threshold Battery voltage for disconnection 44 V 45.8 V 54 V 1) Configure the charging characteristic in accordance with the battery manufacturer's recommendations. 2) Option SVE730 Description and Operating Instructions A30050-X6303-X-3-7618 Page 40 of 47 3.8 Fault location Display Explanation Fault location Effect on the power supply Alarm (floating contact) Reset conditions B. Asym_ _ af ter BT (option) Battery found to be asymmetric after battery availability test • Defective battery (cell) • Sensor failed • Battery center-tap fuse F8 on A29 has blown • No effect • Equipment fault SV1 (latched) • Change battery block for defective cell • Replace F8 on A29 fuse • Reset equipment on operating card Battery_ Asymetr. (option) Battery found to be asymmetric • Defective battery (cell) • Sensor failed • Battery center-tap fuse F8 on A29 has blown • No effect • Equipment fault SV1 • Change battery block for defective cell • Replace F8 on A29 fuse • Reset equipment on operating card BT_ _ _ _ _ _ Negati ve Insufficient battery capacity • Defective battery • Battery cable interrupted • No effect • Equipment fault SV1 (latched) • Reset equipment on operating card Ext. _ _ _ _ Error 1_ Or Ext. _ _ _ _ Error 2_ Or Ext. _ _ _ _ Error 3_ (all options) External equipment fault • Fault in external equipment (see as- sociated Description and Operating instruction) • No effect • Equipment fault SV1 • Clear fault • Replace equipment unit if necessary B. 1 f use Faul t_ _ _ Or B. 1 f use Faul t_ _ _ Battery fuse alarm • Battery fuse has blown • Battery is Disconected • No voltage to the loads • Equipment fault SV1 • Change battery block for defective cell • Replace F21 or F22 fuse SVE730 Description and Operating Instructions A30050-X6303-X-3-7618 Page 41 of 47 Display Explanation Fault location Effect on the power supply Alarm (floating contact) Reset conditions Deep__ _ _ Di scharg Deep-discharge protection does not operate • Circuit-breaker K27M defective • Fuse F3 on A29 blown • Power supply cannot be obtained from the battery • Equipment fault SV1 • Circuit-breaker K27M is changed • Fuse F3 on A29 is changed Mai ns_ _ _ Error_ _ _ AC mains supply has failed • AC mains has failed • AC mains voltage is low • AC input circuit breaker Q211-Q214 has tripped • No output voltage from rectifier unit • AC mains supply failed SV2 • Restore AC mains supply • Close circuit breaker Q211-Q214 after fault is cleared No RT. _ _ i n Oper. All rectifier units are switched off • Rectifier units are switched off • Loads are being supplied from the battery • Delayed SV2 • Switch on at least one rectifier unit PT100__ _ Error__ _ (option) Temperature sensor failed • Temperature sensor is broken or short- circuited • Temperature sensor is not connected • Temperature compensation is not possible • Equipment fault SV1 • Check the PT100 and its connection Rect. ___ Error_ _ _ Rectifier fault • defective rectifier unit • nominal value setting for the output voltage has been set too high • rectifier unit output current is being limited • a fan has failed • Latched shutdown for overvoltage at the output • Equipment fault SV1 (latched) • Reset the equipment on the operating card • Replace rectifier unit Fuse ____ f aul t ____ Circuit breaker alarm • Load circuit breaker has a failure or is turned out • No effect • Equipment fault SV1 • Switch on the circuit breaker • Control the short circuit from the load SVE730 Description and Operating Instructions A30050-X6303-X-3-7618 Page 42 of 47 Display Explanation Fault location Effect on the power supply Alarm (floating contact) Reset conditions UBatt1_ _ to_hi gh_ UBatt2_ _ to_hi gh_ Battery voltage too high • Rectifier unit output voltage incorrectly set • Wrong battery type connected • Load voltage too high • Equipment fault SV1 • Set rectifier output voltage correctly • Replace battery UBatt1_ _ to_l ow_ _ UBatt2_ _ to_l ow_ _ Battery voltage too low • Rectifier unit output voltage incorrectly set • Wrong battery type connected • Load voltage too low • Equipment fault SV1 • Set rectifier output voltage correctly • Replace battery Ul norm. _ to_hi gh_ (load voltage, normal range, too high) Overvoltage on the load busbar • A rectifier unit has an overvoltage (a defective unit or an incorrect setting) • The rectifier unit shuts down • Equipment fault SV1 • Rectifier unit setting corrected • Defective rectifier unit is replaced by a good unit • System reset Ul norm. _ to_l ow_ _ (load voltage, normal range, too low) Undervoltage on the load busbar • Current limiting in a rectifier unit • Defective rectifier unit • Fine fuse F1 on A29 protecting the SVS- SM7 has blown • Battery discharged after an AC mains supply failure • No effect • Equipment fault SV1 • Defective rectifier unit replaced by a good unit • Change the fine fuse F1 on A29 for the SVS- SM7 • Repair the sensor • AC mains supply returns • Additional rectifier units connected SVE730 Description and Operating Instructions A30050-X6303-X-3-7618 Page 43 of 47 3.9 Protective devices in the SVS cabinet General F1, F6, F7 – F8, F9 Microfuse holder, 1 A, slow fuse-link SVS-SI1 F3 Microfuse holder, 2 A, slow fuse-link Q50 - Q51 DC circuit breaker, 50 A, 1-pole + aux . type U2D Q52 - Q54 DC circuit breaker, 16 A, 1-pole + aux. type U2D Q211 - Q214 AC circuit breaker, 16 A, 1-pole, type C3D Q231 - Q234 DC circuit breaker, 32 A, 1-pole, type OPD Control and alarm unit SVS-SM7 F1 Glass tubular fuse, 1 A, 5 x 20, medium slow-blow SVE730 Description and Operating Instructions A30050-X6303-X-3-7618 Page 44 of 47 4 Technical data Type designation : D (E) 48/120 (60/100) - FG0605 SVE730 Input voltage : 3 x 230/400 VAC, 45 Hz to 65 Hz 1 x 230 V, 45 Hz to 65 Hz Input current at rated power : I L1 = 8 A I L2 = 16 A I L3 = 8 A single phase I L = 32 A Output voltage : 48 V / 60 V Rated output current : 120 A at 48 V 100 A at 60 V Weight : about 43 kg (without rectifier units) Dimensions (H x W x D) : 650 x 600 x 500 mm Cable connections : fed in at the top AC mains input terminals for flexible cables of up to 10sq.mm cross-section Load outlets for cables of up to 35 sq.mm cross-section Signal terminals for flexible cables of up to 2.5 sq.mm cross- section Protection class : IP20 Cooling : forced air cooling in the rectifier units Alarm indications : floating changeover contacts for remote indication of AC main failure and equipment fault, Protection : 3-phase AC main input, at least 16 A slow-blow each phase single-phase input, at least 35 A slow-blow Mechanical construction : suitable for mounting against a wall or free-standig, combinable with a battery cabinet of the same design Accessories : set of leveling screws SVE730 Description and Operating Instructions A30050-X6303-X-3-7618 Page 45 of 47 Note on CE marking regulation 93/68/EWG The SVS cabinet serves for the preparation and distribution of electrical energy with a sufficiently high quality for the supply of telecommunications equipment. The equipment meets the requirements of the EU Directive 89/336/EWG „EMC“ for domestic and industrial use and the requirements of the EU Directive 72/23/EWG „Low voltage“. Preconditions for this are the correct electrical connections and protection against external influences. 5 Annex 5.1 Instruction for initial startup and acceptance 5.2 Equipment accepted 5.3 Startup preparations and startup SVE730 Description and Operating Instructions A30050-X6303-X-3-7618 Page 46 of 47 5.1 Instruction for initial startup and acceptance Power supply system (exchange): Installed power: Battery capacity: Ah Mains voltage/frequency: Available AC power: kVA Available genset power: KVA Date of acceptance: On behalf of customer: On behalf of Siemens AG: 5.2 Equipment accepted ltem no. Type designation Serial no. Technical data SVE730 Description and Operating Instructions A30050-X6303-X-3-7618 Page 47 of 47 5.3 Startup preparations and Startup OK Remarks • check the electrical connections on the __________________________ AC input/DC output and the circuit breakers for compliance with the installation instructions (refer chapter 3.1.3 Installation) • battery and load fuses are not mounted __________________________ (refer chapter 3.3 Start-up) • In- and output circuit breakers for rectifiers __________________________ are off • all rectifiers set to the correct system- and __________________________ battery voltage (refer chapter 3.3 Start-up) • the signal cables are not connected with __________________________ the rectifiers • insert the mains plug on GR, switch on the __________________________ mais voltage (refer chapter 3.3.2 Rectifier, Undervoltage - contactor) • the LED`s „Operation“ are lit and DC volt- __________________________ age is indicated (refer chapter 3.3.2 Recti- fier, Undervoltage - contactor • measure the voltage at DC-terminals (refer __________________________ chapter 3.3.2 Rectifier, Undervoltage contactor) • reinset on the output fuses of the __________________________ rectifiers the SM7 begins to operate • contactor K27M switches on __________________________ • insert the battery fuses __________________________ • connect PC to RS232 terminal __________________________ and check the right setting • connection the signal cables between __________________________ rectifier and SM7 (refer chapter 3.3.2 Rectifier, Undervoltage - contactor) Rectifier Modul 48V / 30 A or 60 V / 25 A GR 70 Description and Operating Instructions A30050-X6304-X230-3-7618 GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 2 from 12 Contents Page 1 CONSTRUCTION AND PRINCIPLE OF OPERATION 3 2 SETTINGS 6 3 RECTIFIER UNIT SUPERVISION 7 4 ALARMS 8 5 TEST SOCKETS 9 6 FAULT LOCATION 9 7 TECHNICAL DATA 10 8 CONTROL CONNECTOR CONFIGURATION 12 GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 3 from 12 1 Construction and principle of operation The rectifier units are used to generate a voltage to charge or float charge the battery and to feed sensitive DC loads. The input to the rectifier unit is taken from the public AC mains supply. The rectifier unit converts the alternating voltage into a direct voltage. The rectifier unit consists mainly of a step-up (Boost) converter which is fed from the AC mains supply via a bridge rectifier, a DC-DC converter which converts the intermediate circuit voltage to the required output direct voltage, the output filter and the electronic regulation, control and supervision circuits. The bridge rectifier rectifies the input voltage that is taken from the AC mains supply. The input filter minimizes the high frequency interference that might otherwise find its way back into the public AC mains supply. The step-up converter is controlled by the shape of the AC mains supply voltage in such a way that the current drawn by the rectifier unit is sinusoidal. The electrical isolation between the AC mains supply and the rectifier unit output takes place in the DC-DC converter. The intermediate circuit voltage is converted there into the desired output direct voltage. The high frequency (100 kHz) with which the internal power semiconductors are switched ensures that a high dynamic regulation is obtained with a very good efficiency and practically silent operation. The rectifier unit can be set for one of three nominal voltages: 24 V, 48 V and 60 V. The current-limiting circuit becomes active if the rectifier unit is overloaded or if a load is short-circuited. The output current is limited to the rated current to prevent an overload of the intermediate circuit. All the necessary connections are made on the front of the rectifier unit. The power connections are protected against electric shock through accidental contact. The rectifier unit is protected on the DC and AC sides by power circuit breakers (external). The rectifier unit is designed for a single-phase input and is cooled by internal fan. Several rectifier units may be connected in parallel. The load is shared equally amongst the paralleled units (sloping characteristic). GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 4 from 12 Basic block diagram of the rectifier unit GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 5 from 12 Construction Rectifier unit 24 V/48 V/60 V switch GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 6 from 12 2 Settings General Ensure that the test equipment is free of ground for all measurements. Measurements with the oscilloscope may be carried out only when the oscilloscope is either connected to the AC mains supply via an isolation transformer or is operated with an isolation amplifier. The three potentiometers which are located on the front panel of the rectifier unit are used to set the voltage per cell: potentiometer 2.06 V/cell potentiometer 2.23 V/cell potentiometer 2.40 V/cell. The switch for setting the required output voltage (accessible through an opening in the case) is located on the Control-Unit: No. of cells Volts/cell Nominal value Setting range 12 2.06 24.8 V 21 V ... 34 V 12 2.23 26.8 V 24 V ... 31 V 12 2.40 28.8 V 24 V ... 31 V 24 2.06 49.6 V 41 V ... 68 V 24 2.23 53.5 V 48 V ... 62 V 24 2.40 57.6 V 48 V ... 62 V 30 2.06 62.0 V 52 V ... 77 V 30 2.23 67.0 V 59 V ... 77 V 30 2.40 72.0 V 59 V ... 77 V The current limiting is set automatically to the appropriate value when the desired nominal voltage is selected. GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 7 from 12 3 Rectifier unit supervision Supervision Explanation Reaction ZKF Intermediate circuit supervision: is activated when the intermediate circuit voltage falls below 350V latched shutdown NF AC mains supply failure: is activated when the AC mains supply voltage falls below 155V shutdown OV2F U A MAX (U max ) Overvoltage supervision: is activated when the output voltage exceeds the reference voltage set with potentiometer U max : 75V/60V/30V. latched shutdown OV1F U A MAXSEL Selective overvoltage supervision: is activated and shuts down only the rectifier unit that is responsible for the overvoltage (the threshold is 2 V lower than the threshold for the non-selective supervision). latched shutdown UVF U A MIN (U min ) Undervoltage supervision: is activated when the output voltage falls below the reference voltage set with potentiometer U min : 57V/45V/23V. not shutdown Fan Fan supervision: is activated when the fan is blocked or because of parting a cable of the fan. not shutdown Temperature Temperature supervision: is activated when the transformer (TR2) or the heat sink temperature of the DC/DC-converter is too high (125°C respectively 110 °C). latched shutdown Shutdown: The rectifier unit switches off automatically („Operat.“ LED goes out, „Fault“ LED lights) but switches back on again automatically when the fault is no longer present. Latched shutdown: The rectifier unit switches off automatically („Operat.“ LED goes out, „Fault“ LED lights) but does not switch back on again automatically when the fault is no longer present. The rectifier unit must be unlatched when the fault is no longer present by manually switching it off and then on again. Not shutdown: The rectifier unit remains switched on („Operat.“ LED remains lit, „Fault“ LED lights). GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 8 from 12 4 Alarms LED indicators There are two LED indicators on the front panel: Component Function green LED LED indicator „Operat.“ (Operation) red LED LED indicator „Fault“ The two LED indicators light simultaneously when an undervoltage is detected at the output and when the fun is blocked. Relais signals SV1 and SV2 The LED indicator „Fault“ lights on the front panel of each rectifier unit and the remote alarm floating changeover contact SV1 changes condition to give a general alarm under the following conditions: • fault in the intermediate circuit • overvoltage • selective overvoltage • undervoltage • overheating (high temperature) • fan defect The „battery discharging“ alarm floating changeover contact SV2 in each rectifier unit changes condition to signal a failure of the AC mains supply at the input. No alarms are given while the rectifier unit is switched off. Both SV1 and SV2 alarms are given when the AC mains supply at the input fails and the battery voltage is no longer present. GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 9 from 12 5 Test sockets Test sockets are provided on the front panel to facilitate the measurement of test voltages that are proportional to the output current and the output voltage. Value measured Proportionality Output voltage 1 volt is the equivalent of 20 V at the output Output current 1 volt is the equivalent of 8 A at the output 6 Fault location Fault condition Possible cause of fault Recommended action Rectifier unit does not start-up and no LED indicators light. Start-up timer not yet run out. Wait up to 5 seconds. AC mains supply has failed. Reconnect AC mains supply Shutdown command received from control unit Pull out the X1 connector as a test. Check the control unit. Rectifier unit starts up then shuts down again for a fault Nominal value of output voltage is set too high Check the nominal value setting of the output voltage. Rectifier unit starts up and „Fault“ lamp lights Rectifier unit output current is being limited Fan is defect or partig of the cable Check the load Check the fan GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 10 from 12 7 Technical data Rectifier unit, primary switched-mode Type designation: E48/30 WBrug-FG0 GR70 Order number: S30050-K6304-X230 Input voltage: AC mains input : 230 V +15%/-20% Input current : 4.1 A (26.8 V, 30 A output) 7.8 A (53.5 V, 30 A output) 8 A (67 V, 25 A output) Frequency : 45 Hz to 65 Hz Power factor : ≈ 1 Interference suppression : EN 55022 „B“ / DIN/VDE 0878 „B“ Rectifier output voltage: Rated voltage (switchable) : 24 V 48 V 60 V Nominal voltage : 26.8 V 53.5 V 67.0 V 2.06 V/cell setting : 24.8 V 49.6 V 62.0 V 2.23 V/cell setting : 26.8 V 53.5 V 67.0 V 2.33 V/cell setting : 28.0 V 56.0 V 70.0 V Static tolerance : 1% Control response at a step change in load of 10 % < 2 %, settling time < 20 ms Rated current : 30 A 30 A 25 A Current limiting : at I rated short-circuit-proof Charging characteristic : IU Overvoltage protection : > 30 V > 60 V > 75 V Temperature compensation : 4.5 mV/K/cell Noise (CCITT, A-Filter) : < 1 mV Output voltage ripple : < 10 mV Efficiency at nominal operating conditions : > 0.86 > 0.90 > 0.91 optimal efficiency : efficiency at nominal operating conditions GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 11 from 12 Electromagnetic compatibility (EMC): Emission : acc. to EN 50081-1/03.1993 Limits for Harmonic current emission : acc. to EN 61000-3-2/10.1998 Immunity : acc. to EN 61000-6-2/04.1999 Protective provisions: This rectifier is certified according to the safety requirements of VDE0805/EN60950/IEC950. CE - labeled according to EMVG. Environmental conditions: Ambient temperatur : -10 to +45°C Maximum ambient temperature : 45 °C Cooling : integrated forced cooling Loudness level : < 53 dB (A) Operating altitude : up to 2000 m a.m.s.l. Relative Humidity : Non-condensing, 95% Maximum Protection class : IP20 acc. to DIN/VDE 0470 Teil 1 Safety : according to EN 60950 - class 1 MTBF : 490,000 hours at full load and 40°C ambient conditions Fan Life Expectation L 10 /h at 40°C : 70,000 hours Indication: LED Operation (green) LED Fault (red) Mechanical features: Dimensions : 262 (6HE) mm x 106 mm x 330 mm (H x W x D) (Modul for 19“ Rack) AC mains input connection : equipment connector 15 A, 250 V DC output connection : Screw terminals for 6 sq.mm cross-section Control line connection : D-Sub (DIN 41652), 15-pin Earth connector : screw bolt M6 Weight : 5.8 kg GR70 48V / 30 A or 60 V/25 A Description and Operating Instructions A30050-X6304-X230-3-7618 Page 12 from 12 8 Control connector configuration Rectifier unit, primary switched-mode Type designation: E48/30 WBrug-FG0 GR70 connector configuration internal X1 external Set of characteristic and nomimal voltages characteristic 2.40 V/cell characteristic 2.06V/cell electronic GND (L+) and NTC-connection remote controll command rectifier „OFF“ Voltage adjustment Tempkon TempGND (connect Pin 5 and 8 at NTC-Operation) Alarms NTC-Connection not urgent Signal (SV2) Rectifier in operatin (-15 V in reference to GND, L+) urgent Signal (SV1) + 25 mV/cell/+ 1 V NTC-Connection connect Pin 5 and 8 at NTC-Operation 1 2 10 9 4 8 7 14 15 6 12 13 11 3 5 Als Betriebsgeheimnis anvertraut Alle Rechte vorbehalten PROPRIETARY DATA 08.05.2003 R.W. Instructions for Start up and Acceptance of Power Supply System SVE730 for 48V/60V Standby Parallel Operation ALL RIGHTS RESERVED Bereich ICN 2 08.04.2003 R.W. SIEMENS AG A30050-X6303-X-2-7631 1 Z131/P04/100 18.04.2000 R.W. 1 / 8 D:\Doku\V&H\SVE 730\Inbetriebnahmeanleitung\A30050-X6303-X-2-7631.doc Instructions for general Start up and Acceptance of Power Supply system Power supply system (exchange): Installed power: Battery capacity: Ah Mains voltage/frequency: Available AC power: kVA Available genset power: kVA Date of acceptance: On behalf of customer: On behalf of SIEMENS AG: 1 Equipment accepted: 1.1 Note down the following data: Item no. Type designation Serial no. Technical data Als Betriebsgeheimnis anvertraut Alle Rechte vorbehalten PROPRIETARY DATA 08.05.2003 R.W. Instructions for Start up and Acceptance of Power Supply System SVE730 for 48V/60V Standby Parallel Operation ALL RIGHTS RESERVED Bereich ICN 2 08.04.2003 R.W. SIEMENS AG A30050-X6303-X-2-7631 1 Z131/P04/100 18.04.2000 R.W. 2 / 8 D:\Doku\V&H\SVE 730\Inbetriebnahmeanleitung\A30050-X6303-X-2-7631.doc Table of Contents Section Contents Page 1 EQUIPMENT ACCEPTED:..................................................................................................................................... 1 1.1 NOTE DOWN THE FOLLOWING DATA:.................................................................................................................... 1 1.2 SCOPE.................................................................................................................................................................. 3 1.3 APPLICABLE DOCUMENTATION............................................................................................................................ 3 1.4 TEST EQUIPMENT USED........................................................................................................................................ 3 2 START-UP PREPARATIONS................................................................................................................................. 4 2.1 VISUAL INSPECTION............................................................................................................................................. 4 3 COMPONENT PREPARATION............................................................................................................................. 5 4 STARTUP................................................................................................................................................................... 6 5 TESTING ELECTRIC PROPERTIES.................................................................................................................... 6 5.1 MEASURING DC VOLTAGE:.................................................................................................................................. 6 5.2 MEASURING CURRENT LIMITING: ......................................................................................................................... 6 5.3 MEASURING CURRENT SHARING: ......................................................................................................................... 7 6 TESTING THE SIGNALS AND SUPERVISION.................................................................................................. 7 6.1 TESTING UNDERVOLTAGE DETECTION AND BATTERY DISCONNECTION: ............................................................... 7 6.2 TESTING OVERVOLTAGE PROTECTION:................................................................................................................. 7 6.3 TESTING MAINS ERROR: ...................................................................................................................................... 8 6.4 TESTING FAULT IN BATTERY FUSES: ..................................................................................................................... 8 6.5 TESTING FAULT IN LOAD CIRCUIT BREAKERS: ...................................................................................................... 8 7 FINISHING THE STARTUP................................................................................................................................... 8 Als Betriebsgeheimnis anvertraut Alle Rechte vorbehalten PROPRIETARY DATA 08.05.2003 R.W. Instructions for Start up and Acceptance of Power Supply System SVE730 for 48V/60V Standby Parallel Operation ALL RIGHTS RESERVED Bereich ICN 2 08.04.2003 R.W. SIEMENS AG A30050-X6303-X-2-7631 1 Z131/P04/100 18.04.2000 R.W. 3 / 8 D:\Doku\V&H\SVE 730\Inbetriebnahmeanleitung\A30050-X6303-X-2-7631.doc 1.2 Scope These start-up instructions apply to Power supply system SVE 730 Type designation D(E)48/120-FG0605 SVE730 Circuit diagram A30050-X6303-X100-*-7411 The PSS can be equipped with the following units: • Up to 4 rectifier units GR70 48V/30A S30050-K6304-X230 • Control and signal unit SVS-SM7 • DC distribution included in SVE730 • Battery connection module included in SVE730 • AC distribution included in SVE730 Temperature sensor PT100 included in SVE730 S30050-H6306-X200 These start up instructions apply to systems with (24)-cell batteries. Rated voltage UN = 53,5V(67V) floating charge UL = 56.0V(70V) charge voltage Abbreviations used: RECT Rectifier CSU Control and signal unit ACD AC distributor DCD DC distributor BCM Battery connection module 1.3 Applicable documentation For detail information see corresponding Description and operating instructions A30050-X6303-X100-*-76K5. The installation and taking into service of lead-acid batteries for power supply systems are covered in document A30050-X5955-X-*-31. 1.4 Test equipment used - test load >125 A - measuring instruments for voltage and current - clamp-on-ammeter - voltage stabiliser >70V Als Betriebsgeheimnis anvertraut Alle Rechte vorbehalten PROPRIETARY DATA 08.05.2003 R.W. Instructions for Start up and Acceptance of Power Supply System SVE730 for 48V/60V Standby Parallel Operation ALL RIGHTS RESERVED Bereich ICN 2 08.04.2003 R.W. SIEMENS AG A30050-X6303-X-2-7631 1 Z131/P04/100 18.04.2000 R.W. 4 / 8 D:\Doku\V&H\SVE 730\Inbetriebnahmeanleitung\A30050-X6303-X-2-7631.doc 2 Start-up preparations 2.1 Visual inspection TASK OK i n - a p p l i c a b l e REMARKS Check whether the PS system is installed in a room with "restricted access". If it is not, suitable measures must be taken, eg. establishing rules about where to keep the keys. Inspect the equipment and accessories for compliance with the offer, delivery note and installation instructions Check the electrical connections on the AC power /DC sides and the circuit breakers for compliance with the installation instructions Check that AC power protective measures conform to the installation instructions, in particular the connections between the PS system and the earthing system (PE and FPE). Check the electrical system for correct and reliable connections, the screw connections at the copper bars, and the terminals and plug-in connections Check the lightning protection measures (optional) and that the over voltage arresters are installed and wired in accordance with the installation instructions - connection with earthing system as specified - condition of over voltage arresters - installation and connection of lightning current arresters - inductive decoupling between lightning current arresters and over voltage arresters (with choke or cable ≥ 15m in length). ! WARNING: During operation, parts of this equipment carry hazardous voltages. Improper use can therefore result in severe or fatal injuries and property damage. • Maintenance and operation of this equipment must be carried out only by trained personnel, eg, an electrical engineer as defined in EN 50110-1 or IEC 60950. • Before any work is carried out, a check must be made to ensure that the equipment is isolated and earthed. • Only spare parts approved by the manufacturer must be used. Als Betriebsgeheimnis anvertraut Alle Rechte vorbehalten PROPRIETARY DATA 08.05.2003 R.W. Instructions for Start up and Acceptance of Power Supply System SVE730 for 48V/60V Standby Parallel Operation ALL RIGHTS RESERVED Bereich ICN 2 08.04.2003 R.W. SIEMENS AG A30050-X6303-X-2-7631 1 Z131/P04/100 18.04.2000 R.W. 5 / 8 D:\Doku\V&H\SVE 730\Inbetriebnahmeanleitung\A30050-X6303-X-2-7631.doc 3 Component preparation TASK OK i n - a p p l i c a b l e REMARKS Check correct cabling for compliance with the circuit diagram A30050-X6303-X100-*-7411 Connect test load >125 A to L+ and L- Connect voltage stabiliser >70 V to L+ and L- Check if rectifier characteristic is set correctly (with the 24/48/60V switch on the right side of the enclosure) Check if the right type of battery is connected Check if each battery is connected to the right battery fuse Check if battery fuses inserted comply with the specifications made in the instruction manual Check if battery fuses are open Check if AC mains input is connected correctly (1~230V or 3~/N 400/230V) Check if AC rectifier mains input circuit breakers Q211-Q214 are switched off Check if DC rectifier output circuit breakers Q231-Q234 are switched off Als Betriebsgeheimnis anvertraut Alle Rechte vorbehalten PROPRIETARY DATA 08.05.2003 R.W. Instructions for Start up and Acceptance of Power Supply System SVE730 for 48V/60V Standby Parallel Operation ALL RIGHTS RESERVED Bereich ICN 2 08.04.2003 R.W. SIEMENS AG A30050-X6303-X-2-7631 1 Z131/P04/100 18.04.2000 R.W. 6 / 8 D:\Doku\V&H\SVE 730\Inbetriebnahmeanleitung\A30050-X6303-X-2-7631.doc 4 Startup TASK OK i n - a p p l i - c a b l e REMARKS Check the main voltage between X9-1/2/3 and X9-4 (230 V) Close DC rect. output circuit breakers Q231-Q234 Close AC rect. input circuit breakers Q211-Q214 Close DC load circuit breakers Q50-54 Switch on rectifier module; LED´s "Fault" and "Operation" lit, "Fault" goes out after 5 sec; DC voltage indicated; control and alarm unit (SM7) in operation; Close battery fuses F21/F22; SM7 signals "No Error" 5 Testing electric properties 5.1 Measuring DC voltage: Disconnect temperature sensor (pin X2.1-12/13) to disable temperature dependent voltage correction Open battery fuses 2,23V/C characteristic (factory setting): UOUT=53,5V@48V and 67V@60V Switch characteristic manually (with SM7, see documentation, section 3.4.3.3) to 2,06V/C characteristic: UOUT =49,6V@48V and 61,8V@60V Switch characteristic manually (with SM7, see documentation, section 3.4.3.3) to 2,33V/C characteristic: UOUT =56,0V@48V and 70V@60V Switch characteristic manually (with SM7, see documentation, section 3.4.3.3) to automatic mode => UOUT =53,5V@48V and 67V@60V Switch off all rectifiers 5.2 Test current limiting: Switch on only one rectifier Switch on load and adjust maximum current; the output current should be between 30-32A, If not, adjust output current with potentiometer IMAX on the rectifier modules Repeat this step for all rectifier modules Als Betriebsgeheimnis anvertraut Alle Rechte vorbehalten PROPRIETARY DATA 08.05.2003 R.W. Instructions for Start up and Acceptance of Power Supply System SVE730 for 48V/60V Standby Parallel Operation ALL RIGHTS RESERVED Bereich ICN 2 08.04.2003 R.W. SIEMENS AG A30050-X6303-X-2-7631 1 Z131/P04/100 18.04.2000 R.W. 7 / 8 D:\Doku\V&H\SVE 730\Inbetriebnahmeanleitung\A30050-X6303-X-2-7631.doc TASK OK i n - a p p l i - c a b l e REMARKS 5.3 Measuring current sharing: Switch on all rectifier modules; adjust load to half of the maximum output current Measure the output currents of the single rectifier modules with a clamp-on-ammeter; the maximum deviation should not exceed 1,5 A; 6 Testing the signals and supervision 6.1 Testing under voltage detection and battery disconnection: Adjust limits for under voltage detection and battery disconnection with SM7 (see documentation section 3.4.3.2) factory settings:46V respective 44V @48V and 56V respective 54V @60V Disconnect battery (open fuses); ignore fault message; Increase test load until output voltage decreases The SM7 signals "UL too low", the LED´s "Fault" and "Operation" lit on rectifier modules and SV1 is provided when the UOUT < response value for under voltage detection; Continue increasing test load; The SM7 signals "Ub too low", the LED´s "Fault" and "Operation" lit on rectifier modules and SV1 is provided when the UOUT < response value for battery disconnection; the battery contactor disconnects; 6.2 Testing over voltage protection: Adjust limits for over voltage protection with SM7 (see documentation section 3.4.3.2) factory settings 61V@48V and 76V@60V Switch on voltage stabiliser and increase output voltage. When response value for over voltage protection is exceeded the rectifier modules are switched off locked; The SM7 signals "Ulnorm too high" SV1 alarm is provided Unlock rectifiers by resetting system with SM7 (see documentation section 3.4.2.2) Close battery fuses Als Betriebsgeheimnis anvertraut Alle Rechte vorbehalten PROPRIETARY DATA 08.05.2003 R.W. Instructions for Start up and Acceptance of Power Supply System SVE730 for 48V/60V Standby Parallel Operation ALL RIGHTS RESERVED Bereich ICN 2 08.04.2003 R.W. SIEMENS AG A30050-X6303-X-2-7631 1 Z131/P04/100 18.04.2000 R.W. 8 / 8 D:\Doku\V&H\SVE 730\Inbetriebnahmeanleitung\A30050-X6303-X-2-7631.doc TASK OK i n - a p p l i - c a b l e REMARKS 6.3 Testing Mains Error: Adjust SV2 delay time and the minimum battery discharge time to 2 minutes (see documentation section 3.4.3.1) Simulate Mains Error by switching off the AC rectifier mains input circuit breakers Q231-Q234; Load is supplied by the batteries "Mains Error" is signalled by the SM7 and after delay time SV2 is provided Wait 3 minutes, switch on mains circuit breakers All rectifiers are switched on and supply the load The characteristic has changed to 2,33 V/C, the battery is charged 6.4 Testing fault in battery fuses: Open battery fuses (F21/F22) SM7 signals "B.X fuse Fault" SV1 alarm is provided 6.5 Testing fault in load circuit breakers: Switch off load circuit breaker (Q50-54) SM7 signals "Fuse Fault" SV1 alarm is provided 7 Finishing the startup Open the battery fuses Switch off all load circuit breakers Switch off all mains circuit breakers Disconnect the test load Disconnect the voltage stabiliser Reconnect the temperature sensor