Quantium 310Installation Manual Document Ref 941112-001 Rev - 4 11/2009 Quantium 310 Installation Manual Great care has been taken in the preparation of this manual however Tokheim shall not be liable for any misunderstanding, errors and/or loss or defect arising from the use of this manual. Tokheim shall not be liable for damage to the product, nor for personal or third party injury, caused by incorrect use of the product or by attempts to maintain or to repair the product by parties other than those fully trained by Tokheim or by its accredited third party representatives. Please contact your nearest service department, at the relevant address printed on the back cover of this manual, should any aspect of this manual be unclear. © Copyright by Tokheim. All intellectual rights arising from, accruing to,and residing in this manual belong to Tokheim. No part of this document may be reproduced in any form without the express written permission of Tokheim. Tokheim reserves the right to apply changes to this document and the equipment without further notice. Document Ref 941112-001 Rev 4 Quantium 310 Installation Manual Revision Record REVISION RECORD Date 11/01/2007 20/09/2007 20/09/2007 20/09/2007 20/09/2007 20/09/2007 20/09/2007 20/09/2007 20/09/2007 Revision 1 2 2 2 2 2 2 2 2 Page All 3,4 1-1 1-7,1-8 2-1 2-12 to 2-14 2-15,2-16 5-1 5-5,5-6 Issue A B B B B B A B B 20/09/2007 2 5-7 to 5-14 B 20/09/2007 20/09/2007 10/01/2008 10/01/2008 10/01/2008 10/01/2008 10/01/2008 10/01/2008 10/01/2008 10/01/2008 10/01/2008 10/01/2008 2 2 3 3 3 3 3 3 3 3 3 3 5-15 to 5-20 6-1,6-3 3,4 1-1 1-8 5-1 5-4 5-6 to 5-20 5-21,5-22 6-1 6-3 6-4 to 6-8 B B C C B C B C A C C B 16/11/2009 4 Section 2.2 Section 5.4.3 Document Ref 941112-001 Rev 4 Reason Original Issue Main Contents updated Section 1 Contents updated New info added for X conditions; certificate no updated Section 2 Contents updated New info added for VR ethanol flame arresters New pages inserted; repagination Section 5 Contents updated Info on fixing to ground & manchet added; ref to EPZ & PAS V3 removed; repagination Information added for lighting supply & opt cables; repagination Repagination; EPSI drawing updated Ref to TM80 removed Main Contents revised Section 1 Contents revised New info added for MID Section 5 Contents revised Updated info on securing to ground New info added for earthing; repagination Repagination Section 6 Contents revised New info added for MID; repagination Repagination Addition of Q310 hose & pump configurations. Removal of schematic graphics. New earth clamp graphic 1 Revision Record Quantium 310 Installation Manual This page is intentionally blank 2 Document Ref 941112-001 Rev 4 . .................................................................. 1.....................4 Warning Signs ................................................................................................ 2-4 2................... 1............................................2 Duties of the Employees .. 4........................... 2-2 2......................... 4.......... 4.............................................5............................................................. 2-4 2........) Document Ref 941112-001 Rev 4 3 ......................2 Special Conditions for Safe Use.....................1 Dispenser Marking for the ATEX Directive .............................................5...........................................................................1 Zoning Diagram ........................................... 1...................... 4................ 2-3 2...............5..........................................1 General ... 3..................... 3.....5 Health & Safety ..................2 Packaging .................. 1.................................................................................. 3.............2....................................................................1...1................................................ 2-2 2..........4 Electrical Connections .....3 Authorised Technicians .......................................................................... 2-7 2............................................2..............................5.......................................................... 1...................... 4.............3............................................................3.........3 Vapour Recovery connections ...............1....................................... 1.................................................. 2-6 2................................................... 4............................................5.................................................. 1...........................2 Top View ...........7 Access to the Calculator Head .....1............................3 Hazards ............................................................................................................................................................1..................................2..... 3-2 3-2 3-2 3-2 3-3 3-4 3-5 3-5 3-6 3-7 4 PACKAGING & HANDLING ............................................. 1................................. 1.............3 Inventory Inspection ..............................................................................................4 Contact Information ......................................................................2 Product Scope ...................................................................1 Q310 Dispenser Dimensions ........................................................................ 3.................................................6 Access to the Hydraulic Area................6 Standards & Certificates .... 3..........................1 Safety Checklist ...................5 Personal Protective Equipment (PPE) ................... 4........................................................................................................4 Elevations for Lane Models .3 Elevations for Island Models .... 1-2 1-2 1-2 1-3 1-3 1-3 1-3 1-4 1-4 1-5 1-6 1-7 1-7 1-8 1-8 2 SITE PREPARATION ...6............................1 Suction & Submerged connections ............................1 Shipping Documentation ... 4-2 4-2 4-2 4-2 4-2 4-3 4-3 4-4 4-4 (CONT............. 1..........................3......................................................... 3...............1 Unpacking ......................... 4......... 1..5 Handling ...........................................7 MID Dispensers ......... 3.............................................................................2 Q310 Ground Plan (from Cladding) ...................2......................................................................................1 Q310 Ground Plan (from Driptray) .. 1....................................................... 2-2 2...4 Weights .................. 3................................................................1 All Models ..............6.................................................................................................... 1... 3.............. 2-10 3 DRAWINGS .............................................................3 Hydraulic Connections ..1 How To Use This Manual ...................................................2 Q310 Hose and Pump Configurations .......................................... 1.............3 All Models ............................................................................................................2 Master & Satellite connections ..........................................................................................2 Q310 Ground Plans ..................................Quantium 310 Installation Manual Contents CONTENTS 1 INTRODUCTION .... ...................10 Mast & Hose Re-Assembly on Site ..............3 Final Checks .............4..................3 Temperature Compensation Function ............................................................................6......................... 5-3 5............................2.2 Rigid Mast ................................................................. 6...........................................................................................1...................................................................................................... 6................................................. 6..... 6........................................ 5-18 5..........1 By Forklift ..........................1 Programming the Dispenser ................................................ 4................1.............. 4....................Contents 4 Quantium 310 Installation Manual PACKAGING & HANDLING / 4.................................5............................5 Hydraulic Connections ........................1 Testing and programming the Dispenser .............................................4 Placement ......................................3 Lifting ......................................................1 Pipework ...........................................2 Electronic Calibration of the MPE Pulser ................................................................................................. 5-9 5...................................5...9 Access the Junction Box Connections ..................................1 Mechanical Calibration of the Meter ..... 5-7 5........1 General ....... 5-5 5........................... 5-20 6 COMMISSIONING ........................................Submerged Dispensers ...... 6.........................2.....................................1 Junction Box Wiring.............................. 4 6-2 6-2 6-2 6-2 6-3 6-3 6-4 6-5 6-7 6-8 6-8 Document Ref 941112-001 Rev 4 ......... 6................... 5-2 5.......1 Spring Mast ..................................... 5-10 5.......................................................3 Earthing ..........................2 Fixing to Ground ...........................10..................... 4....................6..........................3 Testing the Dispenser ............................................... 5-6 5................................................... 5-4 5....................Suction Dispensers............ 6.... 6.................... 5-3 5..2 Pipework ..................................................3 Special Dispenser Configurations ...............4.......................................2 Calibration of the Dispenser ................................................2 Dispenser Functions ..................................2 Communications Wiring in Main Junction Box .................................. 5-7 5................................ 4.........................................................................................2. 6...................... 5-2 5.............1.....8 Access to the Cable Glands ......................................................................2 Identification of Side A ..........4 Handing over to the Station Manager ......................................10...................6 Electrical Connections ......................................4.................. 5-2 5........ 4-5 4-5 4-6 4-6 4-6 5 INSTALLATION ............................................. 6.................................. 5-9 5...........................................6........................ .................................................................................................................5.................... 1........................................................... 1..2 Product Scope ............................................................. 1......................................................... 1......................4 Contact Information ............................................5.................................. 1........................................3 Authorised Technicians . 1.............................................................1 How To Use This Manual ..............................2 Duties of the Employees... 1..4 Warning Signs ..... 1......................................................5.........................................5 Personal Protective Equipment (PPE) ............................................................................................................... 1.............. 1........7 MID Dispensers ............... 1....... 1.......... 1...............................................6.........2 Special Conditions for Safe Use......1 Dispenser Marking for the ATEX Directive .6..............3 Hazards .......Quantium 310 Installation Manual Introduction CONTENTS 1 INTRODUCTION ................................................................................................................................................. Document Ref 941112-001 Rev 4 1-2 1-2 1-2 1-3 1-3 1-3 1-3 1-3 1-4 1-5 1-6 1-7 1-7 1-8 1-8 Page 1-1 ..................5 Health & Safety ..................... 1.................................6 Standards & Certificates ...............1 Safety Checklist ................................................................5.......................5............................ are listed and contained in this section. in preparation for the commissioning activity and the procedures required from commissioning of the equipment to handover. vapour recovery etc. Page 1-2 Document Ref 941112-001 Rev 4 . Section 6 . All dispensers in the Quantium 310 range use the same standard sub-assemblies and offer a wide range of configurations and includes provision for options such as integrated payment terminal. Section 4 .Commissioning This section highlights the actions and checks.Site Preparation This section details the procedures to be carried out in preparation for receipt of equipment at site and the necessary actions prior to installation. 1. It also includes relevant health and safety information required for the safe installation and commissioning of the product. This manual is divided into sections which are described as follows: Section 1 . Section 2 .1 How To Use This Manual It is recommended that all relevant persons familiarise themselves with the contents of this manual prior to carrying out any operations or procedures. with the exception of the LPG version. Section 5 . to be carried out.2 Product Scope The equipment and models covered by the contents of this manual are: The Quantium 310 range of fuel dispensers.Introduction This section contains information on how to use the manual. For information on Quantium LPG dispensers refer to the relevant LPG manual as provided by Tokheim.Drawings All necessary drawings required for reference during the installation and commissioning.Packaging and Handling This section provides instructions for unpacking and safe handling of the equipment including access to the hydraulic and calculator areas. the scope of equipment covered.Introduction 1 Quantium 310 Installation Manual INTRODUCTION 1.Installation The instructions for the correct installation of the equipment are contained within this section. Section 3 . recommendations on qualified technicians and contact information. BY UNQUALIFIED OR UNAUTHORISED PERSONS. particularly construction or repair work.3 Introduction Authorised Technicians Only qualified technicians familiar with the contents of this manual should carry out the procedures contained herein. vessels and dispensers. MAY RESULT IN SERIOUS INJURY OR LOSS OF LIFE. directives and other regulations. • The areas around the outlets of tank ventilation pipes.Quantium 310 Installation Manual 1. low located rooms.5. as well as pipes that are not vapour free. • All areas near dispensers. Document Ref 941112-001 Rev 4 Page 1-3 . Scotland author@dundee. • Silt traps. NOTE : THIS MANUAL IS NOT INTENDED TO REPLACE THE SERVICES OF A FULLY QUALIFIED TECHNICIAN. 1. tanker lorries and other vehicles while they are being tanked up. dome shafts. Dundee. change over shafts. e. excavations. especially during the filling phase.g. fuel separator.4 Contact Information For information relating to the contents of this manual please contact: Technical Author Tokheim UK Ltd. • All areas in which fuel vapour that is heavier than air can accumulate.0 metres around petrol carrying pipes. pipe trenches etc. filling shafts. • It is the duty of the contractor to ensure that all workers employed by him obey each and all of the relevant laws. cellars.5 Health & Safety 1.1 SAFETY CHECKLIST • It is obligatory that this checklist be fully complied with during all work at the petrol station. tubes. WARNING : ANY ATTEMPTS TO CARRY OUT THE PROCEDURES OF THIS MANUAL. draining shafts.tokheim. • A radius of 1.com For technical assistance please contact the appropriate service division listed on the back cover of this manual. 1. and particularly when there is a lack of wind. Areas where special caution is required • The insides of tanks. he shall eliminate this deficiency immediately. should be handled with care.5. As a further precaution. such as the calculator housing. it is necessary to take into account all the national protection of workers legislation and to actively support all measures which enhance safety standards.5. Covers that can be opened. • Employees should not follow any instructions that go against safety standards. If such safety rectification is not part of his defined area of activities. 2) Work Methods or work processes which have not been correctly coordinated or controlled in order to meet safety requirements. or if his knowledge is insufficient to carry out such work he must immediately inform his superior about the detected safety deficiency. This depends upon the national regulations in force. in addition to general rules applying to worker’s protection. • Employees are only permitted to use equipment for its original purpose. Dismantled packaging and cladding must be stored in such a way as to avoid damage to components or injuries to persons. entirely disconnected from the mains supply) and the mains supply switch locked in the OFF position. WORK IN DANGEROUS AREAS MUST BE MADE SAFE BY OBSERVING ALL THE NATIONAL SAFETY REQUIREMENTS IN FORCE. the dispenser must be isolated (i. This equally applies to: 1) Work Materials which have not been correctly packed or correctly marked in order to meet safety requirements. and this is defined by the company alone.e. 1. • If an employee detects equipment that is deficient in terms of safety. The submerged pump (if applicable) and control signals from the dispenser must also be isolated.Introduction 1. WARNING : THE CONNECTION AND DISCONNECTION OF ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED PERSONNEL AUTHORISED FOR SUCH ACTIVITIES. Ensure that the retaining catch is placed in the correct position to prevent the cover falling onto the head of the service engineer or other persons in the area. 3) Where dangerous activities are carried out by several persons. the need for a permanent faultless communication between them in order to avoid dangerous events shall require the appointing of one person in order to carry out overall supervision.3 HAZARDS Prior to starting work. unless such directives can be proved to be unfounded. This is done to provide safety for the technician. switch off the mains supply in the service station shop and place a clear notice on the switch to avoid it being turned on again inadvertently. It is not permitted to put a fuel dispenser into operation before an authorised official has inspected it and released it. • It is an employee’s duty to follow all company directives regarding the prevention of accidents.2 Quantium 310 Installation Manual DUTIES OF THE EMPLOYEES • To ensure optimal accident prevention in our company. Page 1-4 Document Ref 941112-001 Rev 4 . Quantium 310 Installation Manual Introduction At unattended service stations. At unattended service stations break away couplings must always be used to reduce the danger caused by a motorist driving off with the nozzle still in the tank. 1. on the dispenser.5.4 WARNING SIGNS The following warning signs are fitted as standard. however they may vary according to individual country requirements or customer specifications. SIGN MEANING POSITION Do not use mobile Visible from both Naked flames and Visible from both Do not spill fuel on Visible from both Stop vehicle engine Visible from both Trucks only At Diesel high speed dispensers Do not drive away Visible from both Next to User Instructions near Document Ref 941112-001 Rev 4 Page 1-5 . every end-user should be able to read the User Instructions. They should be visible on a notice board or integrated into the DIT and should be sufficiently well lit so that they can be read at night. SAFETY INSTRUCTIONS The following safety instructions must be adhered to during installation and maintenance procedures:- • Inhalation of petrol vapour must be avoided. • Use suitable protective clothing. • Protective gloves and/or protective hand cream. Hair must be suitably covered.Introduction 1. • Work on bearings is only permitted using the standard workshop tools authorised for this kind of work. protective gloves and/or protective hand cream. • Avoid direct contact of fuel with the skin. • Eye protection. • Avoid fuel spills. • No smoking. Page 1-6 Document Ref 941112-001 Rev 4 . • Only the use of explosion protected work lights is permitted.5. SAFETY EQUIPMENT FOR WORKING IN HAZARDOUS AREAS The following safety equipment is required for working in hazardous areas:- • Only spark free tools are permitted for work on dispensers. • Anti static clothing. • Long hair and ties can get caught in moving parts. no naked flames are permitted. • The use of all electrical tools is strictly prohibited.5 Quantium 310 Installation Manual PERSONAL PROTECTIVE EQUIPMENT (PPE) PROTECTIVE CLOTHING The following clothing should be worn at all times during installation and maintenance procedures:- • Protective helmet. • Protective shoes (conductive). • The use of telecommunications equipment in hazardous areas is strictly prohibited. Suitable precautions must be taken and where necessary respirators used. Failure to comply with the above will invalidate product conformance with the relevant European Directives and Tokheim will no longer accept product liability. are selected in accordance with the European Standard EN BS 60079-0 (Electrical Apparatus for explosive gas atmospheres).6. including connection facilities.2 Document Ref 941112-001 Rev 4 Page 1-7 .6. and marked to be in accordance with the European Dispenser Construction Standard EN 13617-1.1 DISPENSER MARKING FOR THE ATEX DIRECTIVE The dispenser is labelled by Tokheim in accordance with the requirements of the ATEX Directive. the same construction rules are applicable. Certificate Numbers R117/1995-NL-01. The components used within the dispenser.04 & 08. ATEX 94/9/EC). the letter “G” (concerning explosive atmospheres caused by gases and vapours) • The “Tokheim” name or logo and manufacturing location • The dispenser type and serial number including the year of production Labels can either be plastic stickers or metal plates and may vary according to national requirements.6 Introduction Standards & Certificates This dispenser is constructed in conformity with the requirements of all the applicable European Directives (Machinery 98/98/37/EC. A typical example of a label follows:0518 SIRA or 0081 LCIE DUNDEE or GRENTHEVILLE “X” CONDITIONS refer to section 1. and the supplementary Standards listed therein. EMC 89/336/EEC. but due to the probability of these being in close proximity to gasoline dispensers. relating to equipment group II. together with the mark indicating the equipment group and category. and has received Quality Assurance Notification from a Notified Body. 1. This dispenser is also certified to OIML International Recommendations R117 and R118. Diesel dispensers do not create an explosive hazard. The production and end test is controlled through the Quality Assurance systems within the Tokheim Manufacturing Centres.Quantium 310 Installation Manual 1. This labelling includes:- • The CE mark (CE conformity) • The specific explosion protection mark. and. No modification to the dispenser may be performed without express permission from Tokheim and must always use original components or Tokheim retrofit kits. The dispenser is certified by SIRA as suitable for use in Potentially Explosive Atmospheres Directive 94/9/EC. pulser or calculator during installation. METER CALIBRATION A calibration check should be performed during Commissioning (refer to section 6). Similarly dispensers are shipped with a Declaration of Conformance to the MID. Such dispensers are calibrated and the relevant seals stamped in the factory so that the dispensers are fit for trade immediately upon installation without the need for a local Weights and Measures inspector to put them into use. the fuel specification must be less than or equal to 85% ethanol. Tokheim dispensers may be shipped from European factories in accordance with the Metrological Instruments Directive (MID).2 Quantium 310 Installation Manual SPECIAL CONDITIONS FOR SAFE USE Certain models include Special Conditions for Safe Use which must be observed prior to putting the dispensers into operation. meter. or integrated into a larger piece of equipment. Failure to do so will invalidate the ATEX certification of the dispenser. Under no circumstances must any seals be disturbed or broken during installation. The dispenser is shipped with its own “MID datasheet” which documents the serial numbers of the prime components fitted in the dispenser. the factory MID verification is invalidated and a local National verification will need to be performed before the dispenser can be used. The Special Conditions for Safe Use are identified in the ATEX EC TypeExamination Certificates and are repeated below:- • Where a dispenser is supplied without hoses and/or nozzles. they shall be fitted in accordance with: . Where a metering pump or dispenser is positioned within a building.Nozzles: EN13012 • When used for ethanol (blend) dispensing. This includes seals on the pumping unit.6.Hoses : EN1360 or EN13483 . with minimum water content. If a seal is damaged or missing. • The metering pumps and dispensers are designed for use in open air. This document must not be lost as it is an essential document to allow the continued use of the dispenser. meter. or if the calibration is outwith legal tolerances or in the unlikely event that any repair is required to a pumping unit.Introduction 1. additional measures shall be taken to ensure that the zoning diagrams illustrated in the schedule drawings are not compromised.7 MID Dispensers From mid 2007. This datasheet must remain with the dispenser. These models can be identified by an X at the end of the certificate number as shown on the dispenser typeplate. Page 1-8 Document Ref 941112-001 Rev 4 . incorporated into an enclosure. MID dispensers can be identified by the typeplate which contains a reference to the MID certificate number as shown:CHECKING THE SEALS It is the responsibility of the Installer to check that all required seals are present and correct prior to putting the dispenser into use. pulser and calculator. 1. .....4 Electrical Connections .................................. 2-6 2........... 2-2 2.............1 Suction & Submerged connections ............... 2-7 2...............................................................3....1 Groundframe ......... 2-4 2....................................................................2 Q310 Hose and Pump Configurations ...... 2-2 2........................ 2-3 2..........Quantium 310 Installation Manual Site Preparation CONTENTS 2 SITE PREPARATION .........................................................................3 Vapour Recovery connections . 2-3 2.. 2-2 2.. 2-10 Document Ref 941112-001 Rev 4 Page 2-1 ............................................................................................3.........1.............3 Hydraulic Connections .......................3.......1 General ........................2 Master & Satellite connections ................................................................................................. 2-4 2.........................................................................................................1 Zoning Diagram ..................................................................................2........ 1. 2. Page 2-2 Document Ref 941112-001 Rev 4 .On this drawing all zone 2 areas are external of the dispenser.1 General Tokheim dispensers must only be installed on a level island or forecourt surface. Q310 DISPENSER Zone 1 Non-hazardous zone Zone 2 200 50 200 Calc Head Zone 2 Zone 1 Zone 2 Zone 2 50 Zone 2 Zone 2 Zone 1 Hydraulic housing Island Level 200 520 200 200 830 200 Note:.Site Preparation 2 Quantium 310 Installation Manual SITE PREPARATION 2. The ground plan will depend on the model ordered. Zone 1 is internal in the dispenser. See drawings in Section 3.1 ZONING DIAGRAM The classification of vapour barriers is indicated in the following diagram. The zone classifications shown are always the highest applicable to that location within the dispenser. 1 GROUNDFRAME 900870 Document Ref 941112-001 Rev 4 Page 2-3 . default position is position 2. Electrical supply Side B B2 B1 Position 2 Position 1 Vapour recovery (default) or Satellite connection product 1 A1 A2 Satellite connection product 2 or Vapour recovery. 2. if Satellite connection product 1 Side A Hose outlet positions 1 Hose from Position 1 = B1 1 Hose from Position 2 = A2 2 Hose from Position 1 = A1 & B1 2 Hose from Position 2 = A2 & B2 Any Product + 1 Hose = EPZ Low Power PASV3 Low Power PASV3 High Power Submerged 40 or 40/80 or 80 40/80 or 80 130 40 or 40/80 or 80 or 130 Any Product + 2 Hose = EPZ Low Power 40 PASV3 High Power 40/80 or 80 Submerged 40 or 40/80 or 80 or 130 Note : If only 1 product.Quantium 310 Installation Manual 2.2.2 Site Preparation Q310 Hose and Pump Configurations The diagram below shows the possible functioning positions of the Q310 dispenser. 5” or 2”). the dimensions shown will need to be reduced (maximum 36mm). an adaptor must be used (1.1 SUCTION & SUBMERGED CONNECTIONS Standard Connection . See section 5.Site Preparation 2.5” O-ring Compression Flange Ø50 Flexible coupling to 1.3.Flexible Coupling to 1.2 for the identification of side B.5" O-ring compression flange O-ring seal level 101 max Driptray 70 height 78 Island Level Page 2-4 Document Ref 941112-001 Rev 4 . 2. Please note : If the inlet riser pipe has a female connection.Suction & Submerged (except Satellite) 78 M10 Filter Level 82 201 Driptray height 70 Island Level Suction Connection . Different types of hydraulic connection are available depending on the dispenser configuration.3 Quantium 310 Installation Manual Hydraulic Connections The suction pipes are accessible from Side B of the Dispenser. If an adaptor is used. 5" Ø38 Option .Flexible coupling to 1.5” Female Thread Rc 1.Quantium 310 Installation Manual Site Preparation Suction Connection .5" female thread O-ring seal level 70 Driptray height 78 Island Level Suction Connection with Nefit Adaptor Filter Level NEFIT adapter Inlet riser pipe 70 Driptray height Document Ref 941112-001 Rev 4 201 Island Level Page 2-5 .Flexible Coupling to 1. 3.Site Preparation Quantium 310 Installation Manual Submerged Connection with Nefit Adaptor & Shear Valve Filter Level Adapter NEFIT 201 Pipe 903583 70 Driptray height Island Level 117 2.2 MASTER & SATELLITE CONNECTIONS Standard Master to Satellite Connection 78 Ø12 Connection Flange Level 201 Driptray 70 height Island Level Page 2-6 Document Ref 941112-001 Rev 4 . 3 Site Preparation VAPOUR RECOVERY CONNECTIONS VR Connection .3.Quantium 310 Installation Manual 2.5 Terminate VR pipe 99mm below dispenser G1" VR Pipe with male thread NOTE : All threads must be sealed using Loctite 577 Document Ref 941112-001 Rev 4 IMPORTANT Assembly below the shear point must be secured to the ground frame (NOT dispenser frame) Page 2-7 .Standard For M8 screw 78 Connection Flange Level Driptray 80 70 height Island Level VR Connection with Risbridger Shear Valve Option 900015-022 M10x45 Bolt 901596 Flange on Dispenser VR Flexi Insulation Sleeve 900758-003 Gasket 901859 Flange 1" 78mm 901320-001 M10 Nut 900011-004 Nipple 901772 Driptray height 70 17 Underside of dispenser Risbridger Shear Valve 906069 99 U Clamp 903184 97. Ethanol blends 60% to 90% require Gas Group IIA Arresters . not a requirement of the dispenser. Tokheim recommends all pipework back to the vapour space of the HBEF storage tank should be protected by special flame arresters. The vapour return line to the underground storage tank should be protected in the event of a vehicle collision with a dispenser and also for maintenance operations.Site Preparation Quantium 310 Installation Manual SPECIAL INFORMATION RELATING TO HIGH BLEND ETHANOL FUELS (HBEF) & VAPOUR RETURN (VR) RETURN LINES Following extensive explosion safety tests with HBEF by PTB. If the Stage II VR return lines are routed back to the HBEF tank then the VR return line from the dispenser vapour recovery system should protect the tank by including a flame arrester. • The standard kit includes an intentionally weak section above the arrester to ensure that the device remains on the underground vapour pipe following a vehicle collision • The alternative kit includes a certified shear valve (with poppets) above the arrester which additionally ensures that the line back to the tank is closed following a vehicle collision Page 2-8 Document Ref 941112-001 Rev 4 . An additional flame arrester must be positioned under the dispenser and must be protected from potential damage during a vehicle collision so it remains connected to the vapour return line to the tank in the event that the dispenser is knocked off the island. The kit must be installed in close proximity to the underside of the dispenser in accordance with the drawings in this section.Ethanol blends >90% require Gas Group IIB1 Arresters • Arrester must be manufactured from materials suitable for use with ethanol and bio-ethanol blended fuels Tokheim offer two kits for use with Quantium dispensers to fullfil these requirements. The correct type of flame arrester must be carefully selected:• Deflagration or detonation arrester dependent upon its position relative to the anticipated end of line • Inline type (unless it can be guaranteed to be at the end of line during maintenance or after a vehicle collision) • End of line types will need to be suitable for use with burning alcohol • Arrester must be suitable for the correct Gas Group:. both kits using the inline deflagration flame arrester certified for use with Gas Group IIB1 thus suitable for all percentage ethanol blends. The flame arrester(s) in the dispenser VR pump do not meet this requirement. Note : This flame arrester is a requirement of the installation. Quantium 310 Installation Manual Site Preparation VR Connection with Shear Point & Flame Arrester for Ethanol Kit 1 - Tokheim Part No 943143-001 900015-022 M10x45 Bolt Insulation Sleeve 900758-003 901596 Flange on Dispenser VR Flexi Gasket 901859 Flange 1" 78mm 901320-001 M10 Nut 900011-004 Nipple 901772 Driptray height 70 Underside of dispenser Shear Valve 904587 70 G1"- G34 " Nipple (Under Clamp) 900416 Flame Arrester 943050-001 U Clamp 903184 G1" VR Pipe with male thread NOTE : All threads must be sealed using Loctite 577 Terminate VR Pipe 70mm below dispenser 86 943143-001 Rev 1 IMPORTANT Assembly below the shear point must be secured to the ground frame (NOT dispenser frame) VR Connection with Risbridger Shear Valve & Flame Arrester for Ethanol Kit 2 - Tokheim Part No 943143-002 900015-022 M10x45 Bolt 901596 VR Flexi Insulation Sleeve 900758-003 Gasket 901859 Driptray height 70 Flange 1" 78mm 901320-001 M10 Nut 900011-004 Nipple 901772 17 Underside of dispenser Risbridger Shear Valve 906069 U Clamp 903184 154 G34 G1"- " Nipple (Under Clamp) 900416 152.5 Flame Arrester 943050-001 Terminate VR pipe 154mm below dispenser G1" VR Pipe with male thread NOTE : All threads must be sealed using Loctite 577 Document Ref 941112-001 Rev 4 943143-002 Rev 1 IMPORTANT Assembly below the shear point must be secured to the ground frame (NOT dispenser frame) Page 2-9 Site Preparation 2.4 Quantium 310 Installation Manual Electrical Connections The electrical connection to be established between the kiosk and the dispenser exists in different configurations. The mains connection (power from the mains supply panel to the dispenser) and the data connection (link between forecourt controller and calculator) are customer, country and configuration specific. The number of cores and the cross section of the cable will be specified, as will the cable construction (armoured or Explosion proof) and guidance troughs, channels or cable trunks have to be carried out in accordance with national technical regulations. Page 2-10 Document Ref 941112-001 Rev 4 Quantium 310 Installation Manual Drawings CONTENTS 3 DRAWINGS ................................................................................................................... 3.1 Q310 Dispenser Dimensions .............................................................................. 3.1.1 All Models .......................................................................................... 3.1.2 Top View ............................................................................................ 3.1.3 Elevations for Island Models .............................................................. 3.1.4 Elevations for Lane Models ............................................................... 3.2 Q310 Ground Plans ............................................................................................. 3.2.1 Q310 Ground Plan (from Driptray) .................................................... 3.2.2 Q310 Ground Plan (from Cladding) ................................................... 3.2.3 All Models .......................................................................................... Document Ref 941112-001 Rev 4 3-2 3-2 3-2 3-2 3-3 3-4 3-5 3-5 3-6 3-7 Page 3-1 1.1 SIDE A 3.5 2436. island and lane orientation and is for graphical representation only 3. NOTES:For option "Display one side only".8 SIDE B 2348.9 SIDE A PRODUCT 2 PRODUCT 1 1136 1331 1784.1 1023.2 TOP VIEW SIDE B 45° 90° SIDE A Page 3-2 Document Ref 941112-001 Rev 4 .8 3 Quantium 310 Installation Manual Q310_B ETA _B AS IC_MANUA LS Rev.8 520 626.1.Drawings DRAWINGS Q310 Dispenser Dimensions ALL MODELS 680 500 830.8 3. the display is on Side A This drawing shows rigid and spring masts. VHS 1-1i. HS 1-1i. HS 2-2i. VHS 2-2i. VHSM 2-2i SIDE B SIDE A Models SHS 2-2i. 2-2i.3 Drawings NOTES:This drawing shows rigid and spring masts and is for graphical representation only Document Ref 941112-001 Rev 4 Page 3-3 . SVHS 2-2i SIDE A PRODUCT 1 Models 1-1i. SVHS 1-2i. VHSM 1-1i 80 l/min SHS 2-2i 130 l/min SVHS 1-2i 130 l/min SVHS 2-2i SIDE A 40 l/min PRODUCT 1 SIDE A PRODUCT 2 ELEVATIONS FOR ISLAND MODELS PRODUCT 2 3.1.Quantium 310 Installation Manual SIDE B SIDE A SIDE B SIDE A PRODUCT 2 Models 1-2i. Drawings Quantium 310 Installation Manual SIDE A SIDE B SIDE A Models 1-2.4 SIDE B SIDE A SIDE A PRODUCT 2 PRODUCT 1 Model 2-4 NOTES:These drawings show rigid and spring masts and is for graphical representation only Page 3-4 Document Ref 941112-001 Rev 4 . HS 2-2. VHSM 2-2 Models VHS 1-1. SAT SIDE A SIDE A PRODUCT 2 ELEVATIONS FOR LANE MODELS PRODUCT 2 PRODUCT 1 3. HS 1-2.1. VHSM 1-1. VHS 2-2. 1 Q310 GROUND PLAN (FROM DRIPTRAY) Ground frame 531.5 SEE DETAIL A Mounting holes 300.5 245 407.2 Drawings Q310 Ground Plans 3.5 5 Groundframe 77.5 170 650 680 Dimensions shown are from the base/driptray 23 20 DETAIL A Ground frame Driptray Document Ref 941112-001 Rev 4 Page 3-5 .5 Product 1 Electrical supply Vapour recovery product 1 (if return line per product) or Satellite connection product 2 60 Side A 153.Quantium 310 Installation Manual 3.5 Side B 90 Product 2 500 440 390 Product pipe 2 Product pipe 1 390 Vapour recovery (default) or Satellite connection product 1 102.2. 5 245 Document Ref 941112-001 Rev 4 .5 Side A 70 Vapour recovery product 1 (if return line per product) or Satellite connection product 2 Product 1 Electrical supply 228.5 Page 3-6 Product pipe 2 Product 2 Product pipe 1 450 520 Side B 402 165 255 112.2.5 Mounting holes 375.2 Q310 GROUND PLAN (FROM CLADDING) 830 606.Drawings Quantium 310 Installation Manual 3.5 Vapour recovery (default) or Satellite connection product 1 152. VHS 2-2i.Quantium 310 Installation Manual 3. VHSM 2-2 Lane SIDE B SIDE B SIDE A SIDE A Models HS 1-1i. VHS 1-1 Lane. SVHS 2-2i Document Ref 941112-001 Rev 4 Model VHSM 1-1 Lane Page 3-7 . HS 1-2 Lane. 1-2i Models 2-2i. VHS 2-2 Lane SIDE B SIDE B SIDE A SIDE A Models SHS 2-2i. SAT Models HS 2-2i. VHS 1-1i.3 Drawings ALL MODELS SIDE B SIDE B SIDE A SIDE A Models 1-1i. 2-4 Lane.2. 1-2 Lane. SVHS 1-2i. HS 2-2 Lane. Drawings Quantium 310 Installation Manual This page is intentionally blank Page 3-8 Document Ref 941112-001 Rev 4 . .......................1 Spring Mast ...................................................... 4-2 4........ 4-2 4.................................................................................................................................................2 Rigid Mast ............7 Access to the Calculator Head ............. 4-2 4...............................................10................................................3 Inventory Inspection ... 4-2 4..................6 Access to the Hydraulic Area .................... 4-3 4..................................................................................2............................................................2 Packaging ................................................................. 4-6 4.......... 4-5 4...............5 Handling ....... 4-4 4.............................. 4-3 4........ 4-4 4........8 Access to the Cable Glands ................. 4-6 4...................................................................................... 4-6 Document Ref 941112-001 Rev 4 Page 4-1 .................................................................................10....................................................................................1 Unpacking ............ 4-2 4..1 Shipping Documentation .......... 4-5 4...........................................................10 Mast & Hose Re-Assembly on Site .............................................................................................................Quantium 310 Installation Manual Packaging & Handling CONTENTS 4 PACKAGING & HANDLING ....................................................................................4 Weights ...................9 Access the Junction Box Connections . contact Tokheim UK Ltd.1 Shipping Documentation The following documents will accompany every delivery:- • Shipping List • Packing/Checking List • CE Sticker • Certificate of Conformity The Serial Number on the dispenser should be identical to the Serial Number on the Shipping List. Make sure that all packing materials are removed from the service station.2 Packaging The type of packing depends on the destination of the goods.Packaging & Handling 4 Quantium 310 Installation Manual PACKAGING & HANDLING 4. the unpacked units should be inspected for possible shipping damage. If discrepancies in dispenser options and markings are evident. All separate components belonging to the same delivery are packed together. 4. Shipping damage is not covered under the Tokheim warranty policy. After checking the equipment.2.1 UNPACKING When the dispensers arrive at the installation site. CE sticker and Certificate of Conformity. Where the use of a forklift truck or pallet truck is necessary. The goods are protected from moisture and scratching by bubble wrap and polystyrene corner blocks and a standard carton is used for packing. After unwrapping. It is recommended that you discuss this with the station’s supervisor. Page 4-2 Document Ref 941112-001 Rev 4 . the delivered equipment should be inspected to ensure that all the required materials are on hand. and the dispensers have all the ordered options and markings.3 Inventory Inspection After unpacking and prior to installation. the dispenser may be unwrapped. it must be reported to the carrier. Take care when unwrapping so that these elements are not damaged. Any faults or damage found must be reported to the Installation Supervisor immediately. Please inform Tokheim UK Ltd before unpacking if there are any discrepancies in the notation. 4. dispenser beam bridges or blocks. 4. If damage is evident. Cladding is packed in such a way that paint. screening and stickers are protected. the dispensers must be checked for any faults or damage. All products containing a frame are fixed on a pallet by means of screws and by the use of beams or blocks screwed onto the frame. special arrangements make this possible through the use of pallets. beams. 5 Handling The recommended procedure for safe handling of the dispenser is by use of a forklift under the pallet. Document Ref 941112-001 Rev 4 Page 4-3 .4 Packaging & Handling Weights Approximate weight per dispenser type:- • One Product Dispenser : 215kg • Two Product Dispenser : 320kg PLEASE NOTE : THE ABOVE WEIGHTS ARE APPROXIMATE AND WILL VARY ACCORDING TO OPTIONS FITTED.Quantium 310 Installation Manual 4. The installer must supply all handling equipment and ensure safe working practice at all times. 4. follow the instructions in reverse. Disconnect the reed switch from the bracket. INSTRUCTIONS 1) Locate the keys for the hydraulic door. 2) Lane oriented dispensers only: Carefully lift the relevant nozzle(s) out of the nozzle boot(s) and place in a safe position on the ground. ensure all cables remain inside. 4) Secure the calculator head door in the open position by inserting the lever into the slot provided. 6) To close the calculator head door. lock and remove keys for safe keeping. Page 4-4 Document Ref 941112-001 Rev 4 . Note : The door is still attached by a nozzle reed switch (laneoriented dispensers only). retaining lanyard and earth cable. 3) Carefully open the calculator head door. 10) Close the dust caps to prevent water or dirt entering the keylock. 2) Unlock the calculator head door on the relevant side of the dispenser. 9) To re-fit the hydraulic door(s). 6) Lift up the door to release from the slots in the driptray and remove the hydraulic door completely. 4. WARNING : BEWARE OF FUEL SPILLAGE. 8) Repeat for opposite side of dispenser as required. 4) Disconnect the retaining lanyard and earth cable from the inside of the hydraulic door. 7) Close the dust caps to prevent water or dirt entering the key lock. INSTRUCTIONS 1) Locate the key for the calculator head door.6 Quantium 310 Installation Manual Access to the Hydraulic Area The following instructions detail the procedure to be followed for the safe removal of the hydraulic door(s).Packaging & Handling 4. Remove the clip securing the nozzle reed switch to the nozzle reed switch bracket. 7) Place the hydraulic door in a safe position. 3) Simultaneously unlock both keylocks on the hydraulic door and carefully open the door at the top. 5) Repeat for the opposite side of the dispenser as required. 5) Lane oriented dispensers only : Locate the nozzle reed switch on the back of the nozzle boot.7 Access to the Calculator Head The following instructions detail the procedure to be followed for the safe access to the calculator head. close. 3) Using a 6mm allen key. 2) Locate the relevant side panel to be removed. 2) Locate the junction box on side B of the dispenser.6 to remove the hydraulic doors on both sides of the dispenser. 3) Using a 3mm allen key. INSTRUCTIONS 1) Follow the instructions given in section 4. 4.8 Packaging & Handling Access to the Cable Glands The following instructions detail the procedure to be followed for the safe removal of the side panel(s) in order to access the cable glands. 5) To re-fit the junction box cover. Remove the junction box cover completely and place in a safe position.9 Access the Junction Box Connections The following instructions detail the procedure to be followed to allow safe access to the junction box connections.6 to remove the hydraulic door on side B of the dispenser. 4) Carefully push the side panel up. loosen and remove the ten bolts on the junction box cover. lift away from the dispenser and place in a safe position. loosen and remove the six screws holding the side panel to the dispenser frame. Document Ref 941112-001 Rev 4 Page 4-5 . follow the instructions in reverse. INSTRUCTIONS 1) Follow the instructions given in section 4.Quantium 310 Installation Manual 4. 4) Refer to the wiring diagrams in section 5. secure the hose clamp into position on top of the bush. 1) Using a 4mm allen key. A length of 1050mm +/-50mm is recommended. loosen and remove the two allen screws on the hose clamp and separate.Packaging & Handling 4. 2) Fit the spring mast shaft into the threaded hole on the top of the dispenser.10. Page 4-6 Document Ref 941112-001 Rev 4 . Position the hose such that the hose does not trail on the ground. for example air freight. the following procedures must be followed to ensure safe installation of the hose masts. 6) Using a 4mm allen key. 19. Tighten as required using a spanner. 5) Insert the opposite end of the hose through the bush (required for 16. Tools required • 4mm allen key • 27mm spanner • Adjustable spanner (for different diameters of hose) 4. Note :The hose should be routed so that the bend does not protrude further than the edge of the dispenser frame.10 Quantium 310 Installation Manual Mast & Hose Re-Assembly on Site In cases where the dispenser is shipped with the hose masts removed. 21mm diameter hoses) and secure the hose to the top of the dispenser.1 SPRING MAST Locate the spring mast kit shipped with the dispenser. 4) Ensure the hose is attached to the nozzle and the nozzle is located in the nozzleboot. 3) Lock in position by bending the tab on the spring mast plate then tighten using a 27mm spanner. SIDE B 10) Ensure the hose is attached to the nozzle and the nozzle is located in the nozzleboot.Quantium 310 Installation Manual 4. flange and nuts to the mast at the top of the dispenser. Note : Tighten securely until the mast cannot rotate. 1) Remove the side panel(s) and place in a safe position. 4) Fit the upper o-ring. 2) Locate the elbow and pressure nut arrangement positioned at the side of the dispenser. 7) Tighten the nuts on the flange at the top of the dispenser.10. 6) Set the angles on the masts according to the diagram. 9) Replace the side panel(s). Note : Do not over-tighten at this stage.2 Packaging & Handling RIGID MAST Locate the rigid mast kit shipped with the dispenser. Using an adjustable spanner. Ensure the grub screw in the flange is facing outwards. 5) Re-fit the pressure nut to the rigid mast and position the base of the rigid mast into the nipple and elbow arrangement at the side of the dispenser. 45° 90° 11) Attach the opposite end of the hose to the rigid mast connection and tighten using a spanner. loosen and remove the pressure nut from the nipple and elbow arrangement. SIDE A Document Ref 941112-001 Rev 4 Page 4-7 . 8) Tighten the grub screw to secure the flange at the top of the dispenser. 3) Place the shaft of the rigid mast through the hole in the top of the dispenser. Packaging & Handling Quantium 310 Installation Manual This page is intentionally blank Page 4-8 Document Ref 941112-001 Rev 4 . . 5-5 5.................................4 Placement ...................4..............................................1 Junction Box Wiring ......... 5-7 5............. 5-9 5........5 Hydraulic Connections ............5.................1 By Forklift ...........................................Quantium 310 Installation Manual Installation CONTENTS 5 INSTALLATION ...................3 Lifting .........................6...........................................Submerged Dispensers ................................... 5-18 5.. 5-2 5..5................2 Identification of Side A ... 5-10 5........... 5-2 5......6 Electrical Connections .................6..................4........................................................................................................Suction Dispensers ....................................3 Earthing ......................................................... 5-6 5................................................................................1 Pipework ................. 5-3 5.............................................................................6.....4........................................2 Communications Wiring in Main Junction Box .............................. 5-7 5......................... 5-9 5..........................................................................................................2 Pipework ..................................... 5-20 Document Ref 941112-001 Rev 4 Page 5-1 ...... 5-3 5......................................................2 Fixing to Ground............. 5-2 5.....................................................................................3 Special Dispenser Configurations ........................ 5-4 5...........................................1 General .............................................. The following checks need to be made before starting the installation :- • Check that the electric cabling and the piping arrangements have been made in accordance with the Installation drawings in section 3. check that the leakage plates have been produced in accordance with the Installation drawing.2 Identification of Side A The different sides of the dispenser referred to in this manual are described as follows:• Side A of the dispenser has no air vent holes in the drip tray. All single hose models have the hose on the right hand side when facing side A.2. Side A has the pulleys. • Where applicable. Side A Page 5-2 Document Ref 941112-001 Rev 4 . THE CONTROL MUST BE COMPLETELY ISOLATED DURING ALL PHASES OF INSTALLATION. the dispensers must be checked for any faults or damage. Follow unpacking instructions in Section 4. • Check that all flame arresters are correctly installed according to the drawings. 5.5 and the Installation Instructions in this section must be carefully read. visible once the hydraulic door is removed.1 General Before the dispenser can be installed. NOTE: IF USING SUBMERGED PUMPS. side A houses the battery and the programming of the calculator. the Safety Instructions as described in Section 1. After unwrapping and before installation.Installation 5 Quantium 310 Installation Manual INSTALLATION 5. Any faults or damage found must be reported to the Installation Supervisor immediately.1. With the calculator head opened. Any differences or defects should be reported to the Installation Supervisor immediately. The function of the leakage plate is to drain leakages to the outside of the dispenser where they act as a warning to the station attendant. 4 Lifting equipment can be hazardous. fuel and vapour recovery pipe access • Sealing of non-used holes IMPORTANT . Document Ref 941112-001 Rev 4 Page 5-3 . 5. side B has the back of the calculator.4. The installer must supply all lifting equipment and ensure safe working practice at all times. With the calculator head opened. Placement Before placement on the island can take place. See Section 5. Side B Air Vent holes in driptray 5.Quantium 310 Installation Manual Installation • Side B of the dispenser has air vent holes in the drip tray at the base of the dispenser. the following procedures must be carried out:• Check that the electric cabling and piping arrangements have been made in accordance with the Installation drawing • Check the pipes have been flushed before connecting the hydraulic components (if necessary. visible once the hydraulic door is removed. Side B has the inlet connections. The Quantium 310 Dispenser can be lifted by forklift truck .3 Lifting The responsibility for carrying out the procedures described in this manual lies with the persons lifting and placing the dispenser.2 for locating Side A. and must be rated to lift the weight of the dispenser.Make sure Side A of the dispenser is positioned onto the island per customer specifications. contact the tank installer) • Removal of stop plugs on fuel and vapour recovery pipes • Preparation of mounting frame • Fitting of seals for cable. Stand clear from the dispenser when lifting and lowering.refer to section 5. Equipment could fall and cause severe injury or death.1 for more information. POSITION THE DISPENSER ON THE ISLAND 3) Position the forklift for lifting under the calculator head.4.Installation 5. Lower the dispenser onto the island. Once correctly positioned.4. remove the forklift. Note : To minimise damage from scratching.6 to remove the hydraulic doors and gain access to the dispenser hydraulic area. PREPARE DISPENSER FOR PLACEMENT 1) Lift the dispenser using a forklift truck under the pallet.1 Quantium 310 Installation Manual BY FORKLIFT Follow the instructions in section 4. 5) Position the dispenser over the island and feed the cables up through the electrics hole position in the driptray. Position the dispenser close to the dispenser island. SECURE THE DISPENSER TO THE ISLAND 7) Align the mounting holes in the dispenser driptray with the corresponding holes in the ground. 2) Use a 13mm spanner or socket to loosen and remove the bolts on pallet. Page 5-4 Document Ref 941112-001 Rev 4 . 6) Carefully position the dispenser so that the filter boxes are directly above the fuel supply risers. Follow the instructions in section 5. place padding between the forklift forks and the calculator head before lifting. 4) Carefully lift the dispenser under the calculator head. 8) Placement complete.2 to secure the dispenser to the ground. Note : Do not suspend the dispenser for any longer than necessary. with no additional advertisement boards. unmodified by the user.Tokheim dispensers must be secured to the ground using all 4 mounting positions provided in the driptray .2 Installation FIXING TO GROUND The following information relates to a typical Tokheim dispenser. 5 captured threads Underside of dispenser driptray Steel groundframe/ sump frame Document Ref 941112-001 Rev 4 WASHERS min thickness = 2mm min dia = 25mm M12 NUT Page 5-5 .Quantium 310 Installation Manual 5. TYPICAL FIXING INTO CONCRETE (NO GROUNDFRAME) M12 ANCHOR BOLT FOR CONCRETE high tensile WASHER min thickness = 2mm min dia = 25mm Underside of dispenser driptray Min depth into concrete = 100mm 100 TYPICAL FIXING INTO TOKHEIM GROUNDFRAME M10 BOLT high tensile WASHER min thickness 2mm min dia 25mm Underside of dispenser driptray Nut insert Tokheim groundframe TYPICAL FIXING INTO THIRD PARTY GROUNDFRAME / SUMP FRAME M12 BOLT high tensile Alternative to nut & washer :Welded nut on groundframe with min. canopies or items added to the dispenser. IMPORTANT:.refer to the groundplan drawings in section 3 for mounting hole positions.4. Any such modifications may affect the stability and have warranty/ liability consequences. Tokheim recommends the following guidelines as a minimum requirement:- • 6mm2 earth conductor(s) back to main site earth (up to 85m cable run) • 10mm2 earth conductor(s) back to main site earth (85 to 150m cable run) The primary earth connection point for Quantium dispensers is the M2000T Junction Box provided for installation cable connections. The photograph below is an typical example of an earth connection point on a Q310 dispenser :- Page 5-6 Document Ref 941112-001 Rev 4 . For example. Threaded inserts or studs (M8) are also provided in the base frame as an additional external connection facility for an earthing or equipotential bonding conductor.Installation 5. Tokheim recommends an additional earth core is connected to the point provided on the dispenser base frame. Earthing requirements are dependent upon the number of earth conductors provided (one per power cable) and the types of cable used. where steel wire armour cables or MICC are used in conjunction with the appropriate termination glands.4. no supplementary specific earth cable is likely to be required. IMPORTANT : It is the responsibility of the Installer to supply the earth wire and ensure the dispenser is safely earthed.3 Quantium 310 Installation Manual EARTHING Earthing requirements are dictated by local National regulations and must always be observed. Where simple PVC covered cables are used. The flexible connection (rigid for pressurised systems) should then be fitted between the fuel supply risers and the filter box. adapters should be fitted to the supply pipes. Note : The maximum pressure must not exceed 3. 3) Apply a sealant compound to the fuel supply riser and to the inside of the flexible coupling. ready for securing to the filter box.Quantium 310 Installation Manual 5. Note : Hand tighten only at this point 5) Insert the top hat filter (provided in the installation kit) into the flexible coupling.5. 5. WARNING : BEWARE OF FUEL SPILLAGE.1 PIPEWORK .5 Installation Hydraulic Connections Connect all hydraulic and electric junctions according to the specifications as described in this section and indicated on the drawings in Section 3.SUCTION DISPENSERS Connections to the fuel supply pipes and the vapour return lines are accessible from side A of the dispenser (see section 5. SUCTION PUMPS WITH EXTERNAL FILTER BOX ONLY 1) Remove the protective covers on the fuel supply riser pipe and on the filter box. 4) Fit the flexible coupling to the fuel supply riser pipe. Flow rates achieved are dependent upon the type of submerged pumping system used and other site-specific conditions. The dispenser is positioned with the filter box positioned above the relevant fuel supply risers.2 for identification of sides). If required. 6) Manoeuvre the flexible coupling into the correct position. Document Ref 941112-001 Rev 4 Page 5-7 .5 bar. 2) Cut the rubber manchet to suit the riser pipe diameter and fit over the pipe to cover the hole in the driptray. fit the two bolts on the flange to secure the flexible connection to the pump. 5) Repeat steps 1 to 4 for each hydraulic position. 3) Where fitted.Installation Quantium 310 Installation Manual 7) Insert the gasket between the filter box and the flange on the flexible coupling. Note : Hand tighten only at this point. 4) Using a 13mm spanner. tighten the two screws on the flange. 9) Use a large adjustable spanner to tighten and secure the flexible connection to the fuel supply riser pipe. remove the hygiene cover on the inlet connection below the pump.5” diameter male thread then an adaptor will need to be fitted by the Installer. 8) Fit the flange to the filter box using the two screws provided in the installation kit. 10) Using a 15mm spanner or socket. Page 5-8 Document Ref 941112-001 Rev 4 . 2) Fit the female end of the flexible connection to the male thread on the fuel supply pipe in the ground and tighten using a large adjustable spanner. TQP-RS PUMPS WITH INTERNAL FILTER ONLY 1) If the riser pipe is not 1. 11) Repeat steps 1 to 10 for each hydraulic position as required. SUBMERGED DISPENSERS The Installer is responsible for supplying the riser pipe to the heights given in section 2. CABLING The type of cabling used will differ by country according to local and/or national laws and regulations. 4) Repeat for each hydraulic position as required. The following information is the Tokheim recommended installation. 2) Remove the protective covers on the fuel supply riser pipe and on the filter box.Quantium 310 Installation Manual 5. 3) Connect the fuel supply pipe to the filter box or optional flange (where fitted). The installation of the cables must be carried out carefully to ensure the Eex-norm is enforced (insertion of cables via glands). 5. the local/national standards must be employed. the main switch must be switched off . Cables with more than the minimum can be used provided that the cables are suitable for use with the cable gland sizes fitted. WARNING : BEWARE OF FUEL SPILLAGE. The drawings in this section show the minimum number of cores required in cables and the minimum core cross sectional area.3 and all pipework and connections below the filter box connection. Individual cables can be combined provided that the minimum number of conductors remains.2 Installation PIPEWORK . The maximum number of forecourt cables required will be :• One power cable for motor power supply • One power cable for calculator • One power cable for lighting supply (models with Illuminated Product Indication only) • One ethernet CAT5 cable per side for OPT communications (optional) • One cable for speaker (optional) • One cable per side for OPTimum communications (optional) • One cable per submerged pump control signals (where applicable) Document Ref 941112-001 Rev 4 Page 5-9 . The electrical connections are compatible with all European installation practices and typical country specific cable types.5. however where differences exist in the standards relating to installation according to country specific legislation. EXTERNAL FILTER BOX ONLY 1) The dispenser must be positioned directly above the riser pipes and carefully lowered into position.ensure the main switch cannot be switched on inadvertently.6 Electrical Connections During installation. Failure to do so will compromise product safety.this is essential for product safety. Once removed. Jumper sizes and positions will vary according to the number of motors. A fuse must NOT be used in the neutral conductor. The special requirements relating to the use of the M2000 Junction box are:• All glands must be tightened to a torque of 35Nm. in which case the local and/or national standards must be employed.1 JUNCTION BOX WIRING During the removal or replacement of the M2000 Junction Box cover.6. Always connect to the furthest left terminal first. Three different sizes of cable gland entries are available from Tokheim for the M2000 Junction Box:• For cable sizes 8-11mm • For cables sizes 10-13mm • For cable sizes 14-17mm Ensure that the correct gland size is chosen to suit each installation cable. The drawings in this section show the Tokheim recommended installation but differences may exist in the standards relating to installation in different countries and local regions. Note : The correct tightening torque for the junction box cover is 18Nm. the machined flame path of the cover and the junction box should be inspected for damage. If any defects or scratches are found then the junction box and/or cover must be replaced . 5. always store the cover in a safe place. • Ensure that all cables terminating in the M2000 Junction Box are securely fastened to the dispenser frame adjacent to the box. MOTOR WIRING The number of motors per dispenser will vary according to different models and options. Thermal-magnetic Breakers or fuses must be capable of extinguishing a fault current of at least 4000A. Page 5-10 Document Ref 941112-001 Rev 4 .Installation Quantium 310 Installation Manual ELECTRONICS AND LIGHTING PROTECTION Tokheim recommends a 2-pole thermal-magnetic device for protection of the metering pump electronics. Pump lighting and remote lighting switches are options. The wiring in the main junction box will vary according to different models and options. 5mm² cable) KIOSK EQUIPMENT * Note 1 2A 2A MOTOR MCB CALC MCB LIGHT MCB 941 939-0 01 Rev 1 L5 N N L5 Note : The Lighting Supply cable is only required for models with the option Illuminated Product Indication (IPI). furthest left L3. Jumper sizes and positions vary for different amounts of motors.5mm² cable) CALC POWER (3x1. Motor. 16 amp for MPD 130 litre/min dispensers. Electronics & Lighting Protection PE MOTORS L4 L5 L1 L1 L1 L2 L2 L2 L3 L3 L3 Tokheim recommends the use of a 3 P+N Lockable Type 'D' MCB.e.Quantium 310 Installation Manual Installation Motor Wiring The number of motors varies. Dispenser models with standard LED backlighting only do not require this installation cable. furthest left L2. FORECOURT WIRING LIGHTS TERMINALS INSIDE MAIN JUNCTION BOX CALC Three Phase Suction N N L4 L5 LIGHT POWER (3x1. Document Ref 941112-001 Rev 4 Page 5-11 .5mm² cable) MOTOR POWER (4x1. 10 amp for 40/80 MPD dispensers or single product 130 litre/min dispensers. Always connect to the furthest left terminal i. furthest left L1. See Note 2A 2A MOTOR MCB CALC MCB LIGHT MCB 941939-002 Rev 1 Note : The Lighting Supply cable is only required for models with the option Illuminated Product Indication (IPI). Page 5-12 Document Ref 941112-001 Rev 4 . 20 amp for all other MPD (single product implies one riser position). 16 amp for all single product dispensers and 2 product 40/80 dispensers. Electronics & Lighting Protection PE MOTORS LIGHTS TERMINALS INSIDE MAIN JUNCTION BOX CALC Single Phase Suction L4 L5 N N L1 L1 L1 L1 N N N N Tokheim recommends the use of a 2 P Lockable Type 'D' MCB.Installation Quantium 310 Installation Manual Motor Wiring The number of motors varies.5mm² cable) FORECOURT WIRING LIGHT POWER (3x1. Dispenser models with standard LED backlighting only do not require this installation cable.5mm² cable) MOTOR POWER (3x2. N4 to N5.5mm² cable) KIOSK EQUIPMENT Single Phase Alternative Calculator & Lighting may share a common supply cable and link L4 to L5. Jumper sizes and positions vary for different amounts of motors.e. Always connect to the furthest left terminal i. Motor. furthest left L1. L4 L5 CALC POWER (3x1. MOTORS PE LIGHTS TERMINALS INSIDE MAIN JUNCTION BOX CALC Three Phase Suction Alternative L4 L5 L1 L1 L1 L2 L2 L2 L3 L3 L3 Installation with a 5 core MICC cable is possible by linking L3 to L4 and L5 within the dispenser mains box. 6 amp for submerged pumps.Quantium 310 Installation Manual Installation Motor. 16 amp for MPD 130l/min pumps. CALCULATOR & LIGHT POWER (7x1. Electronics & Lighting Protection Tokheim recommends the use of a 3 P+N.5mm² cable) FORECOURT WIRING L1 L2 L3 L4 L5 N PE 2A 2A KIOSK EQUIPMENT See Note MCB Note : The Lighting Supply cable is only required for models with the option Illuminated Product Indication (IPI). N N L4 L5 MOTOR. Dispenser models with standard LED backlighting only do not require this installation cable. Lockable Type 'D' MCB. 10 amp for 40/80 MPD pumps or single product 130l/min pumps. Document Ref 941112-001 Rev 4 Page 5-13 . Electronics & Lighting Protection LIGHTS Motor Wiring The number of motors varies. Jumper sizes and positions vary for different amounts of motors. furthest left L2. furthest left L1. Dispenser models with standard LED backlighting only do not require this installation cable.75mm² (3x1.5mm² cable) FORECOURT WIRING CALC POWER LIGHT POWER (3x0. 10 amp for 40/80 MPD dispensers or single product 130 litre/min dispensers. furthest left L3 etc. TERMINALS INSIDE MAIN JUNCTION BOX CALC Submerged L4 L5 L1 L1 L2 L2 L3 L3 Tokheim recommends the use of a 3 P+N Lockable Type 'D' MCB.75mm² cable) SUB PUMP KIOSK EQUIPMENT 6A 2A 2A MOTOR MCB CALC MCB LIGHT MCB 941939-003 Rev 1 Note : The Lighting Supply cable is only required for models with the option Illuminated Product Indication (IPI).Installation Quantium 310 Installation Manual PE MOTORS Motor. 4 5 6 1 2 3 VR MOTOR POWER (4x1. Always connect to the furthest left terminal i. N N SUB 4 5 6 1 2 3 4 5 6 L4 L5 16 amp for MPD 130 litre/min dispensers.e.5mm² cable) cable) CONTROL SIGNAL (7x0. Page 5-14 Key:1 = SUB 1 2 = SUB 2 3 = SUB 3 4 = SUB 4 5 = SUB 5 6 = COMM Document Ref 941112-001 Rev 4 . 75mm² PVC cable) (4x1.004 Rev 1 Page 5-15 .LEFT BUTTON (8x0.5mm² PVC cable) TO SATELLITE LEFT Document Ref 941112-001 Rev 4 NOZZLE .5mm² PVC cable) TO SATELLITE RIGHT 9 419 39.75mm² PVC cable) (4x1.Quantium 310 Installation Manual Installation Master for Satellite Key:1 = RN01 2 = RBU1 3 = VBU 4 = LN01 5 = LBU1 6 = VBU TERMINALS INSIDE MAIN JUNCTION BOX IN MASTER DISPENSER SHIELD 1 2 3 4 5 6 7 8 4 5 6 1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 6 7 8 4 5 6 1 2 3 4 5 6 7 8 1 2 3 SHIELD 1 2 3 4 5 6 7 8 FORECOURT WIRING NOZZLE .LEFT & DISPLAY .RIGHT & DISPLAY .RIGHT BUTTON (8x0. 00 6 Re v 1 Note : The Lighting Supply cable is only required for models with the option Illuminated Product Indication (IPI).Installation Quantium 310 Installation Manual Satellite 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 TERMINALS INSIDE MAIN JUNCTION BOX IN SATELLITE PE L4 N 1 2 3 4 5 6 7 8 1 2 SHIELD 1 2 3 4 5 6 7 8 1 2 3 LIGHT (3x1. Dispenser models with standard LED backlighting only do not require this installation cable.5mm² PVC cable) KIOSK EQUIPMENT 2A LIGHT MCB 94 19 39. Page 5-16 Document Ref 941112-001 Rev 4 .5mm² PVC cable) Key:1 = N01 2 = BU1 3 = VBU DISPLAY (8x0.5mm² cable) FORECOURT WIRING NOZZLE & BUTTON (4x1. Tilt Detector 2 3-4 .5mm² shielded/pyro cable) KIOSK EQUIPMENT 902675-015 Rev 1 Document Ref 941112-001 Rev 4 Page 5-17 .(1st) Fire Detector 1 5 .(2nd) Fire Detector 2 Tilt Detection and/or Fire Detection (6x0.(2nd) Fire Detector 1 8 .Quantium 310 Installation Manual Installation Fire & Tilt Detection (in additional Junction Box) TERMINALS INSIDE ADDITIONAL BERNSTEIN JUNCTION BOX Fire Detection (2) Fire Detection (1) Shock/ Tilt Detection SHIELD 1 2 3 4 5 6 7 8 1 .(1st) Fire Detector 2 6-7 .Tilt Detector 1 2 .5mm²) FORECOURT WIRING KIOSK EQUIPMENT 902675-016 Rev 1 Audio Option (in additional Junction Box) TERMINALS INSIDE ADDITIONAL BERNSTEIN JUNCTION BOX FORECOURT WIRING R-AUDIO - R-AUDIO + L-AUDIO - L-AUDIO + SHIELD 1 2 3 4 5 6 7 8 AUDIO INPUT (4x0. Installation Quantium 310 Installation Manual 5.2 COMMUNICATIONS WIRING IN MAIN JUNCTION BOX Communications wiring in the main junction box will vary according to the different communication protocols. UP TO FOUR TERMINAL COMMS Post Oct 2006 (up to 4 terminals) Pre-Oct 2006 (up to 4 terminals) IMPORTANT 5 6 7 8 cut as close as possible to cable glands 1 2 3 4 5 6 7 8 1 2 3 4 Ensure wiring in dispenser matches wiring in kiosk 5 6 7 8 Installation cable Installation cable TOK 82D 6 7 8 5 6 7 8 5 6 7 8 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 YR TTD (in) GND not used not used GND screen screen TX GND screen screen RIGHT LEFT 4 core screened cable 4 core screened cable 3 core screened cable DRESSER 2 core screened cable ZSR 5 6 7 8 5 6 7 8 5 6 7 8 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 IH IL LR- LR+ LT- LT+ L- L+ R- R+ 4 core screened cable Page 5-18 4 core screened cable 4 core screened cable RIGHT screen screen LEFT SCREEN 8 screen 7 screen 6 OL M32 5 OH AUTOTANK RX+TX 5 RX 8 GND 7 TTC (out) 6 YL 5 XL EIN XR KIENZLE 2 core screened cable Document Ref 941112-001 Rev 4 .6. LRRR+ LR+ 5 TTC LOG screen NUOVO PIGNONE TTD EPS/ TATSUNO 900140 Rev 12 Page 5-19 .Quantium 310 Installation Manual Installation METAX LON 6 7 8 5 6 7 8 5 6 7 8 1 2 3 4 1 2 3 4 1 2 3 4 L- L+ R- RT+ 2 core MICC cable 2 core screened cable outer screen tinned copper bare copper screen earth tail seal R+ 5 RT- DUN 2 core MICC cable 2 core LON cable EIGHT TERMINAL COMMS Pre-Oct 2006 (8 terminals) (8 terminals) IMPORTANT Screen and unused wires must be cut as close as possible to cable glands 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 in kiosk Installation cable Installation cable 6 7 8 1 2 3 4 1 2 3 4 2 3 4 GND Prod Pos 1 RxA-1 TxB-1 TxA-1 Low Lev L Low Lev R 4 core screened cable Document Ref 941112-001 Rev 4 8 core screened cable RxB-2 screen RT- 4 core screened cable 8 core screened cable TxA-2 5 TxB-2 8 RxB-1 7 RxA-2 6 24V 5 Aut/Man 8 RT+ LT+ screen screen 7 LT- 6 RR. additional junction boxes may be required.3 SPECIAL DISPENSER CONFIGURATIONS With certain combinations of options. screen screen 2 RA 8 X2 TB 7 screen GND TA 1 6 screen 5 8 core screened cable 5. Coding signals on X2 are calculator signals. Additional Junction Box 1 Additional Junction Box 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Junction Box Bracket ***Comms*** ***Comms*** Identification Stickers Usual Comms location Usual DIT Comms location Mains Section Main Junction Box (M2000/M2000T) Page 5-20 Comms Section Document Ref 941112-001 Rev 4 .6.Installation Quantium 310 Installation Manual EPSI INTERFACE EPSI INTERFACE 3 4 RB X2 = Connection Strip mounted in Junction Box mains. • Shock Detection option . DIT & Audio Document Ref 941112-001 Rev 4 Additional Junction Box 1 Dispenser Comms Dispenser Comms Additional Junction Box 2 None DIT Comms Motor Capacitors Audio Dispenser Comms Not an option Not an option Not an option Page 5-21 .if the dispenser is fitted with shock detection then the unit is housed in the Comms section of the Main Junction Box and the dispenser communications are housed as follows:Option Combination Main Junction Box Fire/Tilt Detection.if the dispenser is fitted with speakers then the audio connections are always housed in Junction Box 1. EPS Fire/Tilt Detection & Comms.Quantium 310 Installation Manual Installation • Audio option . non-EPS Fire/Tilt Detection. EPS Fire/Tilt Detection & Comms & DIT EPS Comms Fire/Tilt Detection. nonComms & DIT EPS Comms & DIT Fire/Tilt Detection. DIT & Audio EPS Comms Additional Junction Box 1 Additional Junction Box 2 None None DIT Comms None Audio DIT Comms • High Speed Single Phase Motors .if the dispenser is fitted with high speed single phase motors then the motor capacitors are housed in the Comms section of the Main Junction Box and the dispenser communications are housed as follows:Option Combination Main Junction Box High Speed 1ph motor Motor Capacitors High Speed 1ph motor & DIT Motor Capacitors High Speed 1ph motor & Audio High Speed 1ph motor. Installation Quantium 310 Installation Manual This page is intentionally blank Page 5-22 Document Ref 941112-001 Rev 4 . ...................... 6-2 6...............................4 Handing over to the Station Manager ...................................2................ 6-8 Document Ref 941112-001 Rev 4 Page 6-1 ....... 6-2 6............................................3 Testing the Dispenser ....................... 6-3 6................1 Mechanical Calibration of the Meter .......1 Testing and programming the Dispenser ..........................1 Programming the Dispenser ..2 Dispenser Functions .......... 6-2 6..1...........................................................3 Final Checks .....2..........................................................2 Electronic Calibration of the MPE Pulser ........................... 6-5 6.................................................................................................................2 Calibration of the Dispenser .... 6-7 6...................3 Temperature Compensation Function ... 6-8 6...........Quantium 310 Installation Manual Commissioning CONTENTS 6 COMMISSIONING ................................1..................... 6-4 6................. 6-2 6...... 6-3 6...........1..........................................................................2........................................................................... 2 DISPENSER FUNCTIONS • Where fitted. check that the leakage plates are correctly installed.1 Testing and programming the Dispenser Prior to Commissioning. • Check that back-up batteries are in correct working order.7 to gain access to the calculator head. • If permitted. • Check that the voltage of power supply is in accordance with the WWC calculator voltage. • Check that the nozzles correspond to the correct products and that product names are correct. • Check the calculator lighting (where applicable). The unit prices will be communicated automatically to the dispenser. Page 6-2 Document Ref 941112-001 Rev 4 . Reprogram the console for the new dispenser.1. • Check the correct operation of all locks. • Check that all required warning stickers are in the correct positions. etc. • Alternatively. use the User Access Keypad (UAK) to place the dispenser(s) in Stand-alone Mode and enter the unit prices. 6. use the UAK to place the dispenser in Self-Service Mode. Follow the instructions given in section 4. Note : Disconnect the Comms before switching on power to the dispenser. the following must be checked:- • Ensure that all the cabling and hydraulic connections have been made correctly.). HS/LS.1. note the readings on the electronic and mechanical totalisers. in which case the local and/or national standards must be employed. • Carry out a test filling using each nozzle and check all supported functions are working correctly (local preset. 6. • Check the correct operation of all hose retraction systems. This will reduce the possibility of errors. • Check that power is present.Commissioning 6 Quantium 310 Installation Manual COMMISSIONING The procedures in this section are Tokheim recommended procedures for commissioning the dispenser but differences may exist in the standards relating to commissioning in different countries and local regions. • Where applicable. 6. • Check the unit prices are correct for each new dispenser.1 PROGRAMMING THE DISPENSER Refer to separate WWC T1 User Manual for more detailed information. • Where applicable.2 to perform electronic calibration.e. Refer to section 1. If the calibration is outwith legal tolerances. Document Ref 941112-001 Rev 4 Page 6-3 .refer to the WWC Calculator Manual for more detailed information. A calibration check should be performed as part of the Commissioning procedure. Note : W&M regulations vary according to different countries. If the fuel dispensed into the container is above or below the calibration line (i.1. The meter should be adjusted accordingly then a local National verification will need to be performed before the dispenser can be used.2 Calibration of the Dispenser If the meter is fitted with an enhanced pulser for electronic calibration (MPE-EC) or temperature compensation (MPE-TC) then it should not be necessary to perform mechanical calibration.7 for the identification of MID dispensers. test the Vapour Recovery for correct operation. MID CERTIFIED DISPENSERS MID certified dispensers are calibrated in the factory with the relevant seals stamped so it can be put into operation immediately upon installation without Weights & Measures verification. the factory MID verification is invalidated.Quantium 310 Installation Manual 6.Lift each nozzle and deliver approximately 20 litres into a Tokheim approved calibrated container until all air and fuel substitute has been expelled through the nozzle and/or air vent pipes. • Test the meters are within the legal requirements:. 6.2. Refer to section 6. greater or less than the 20 litres dispensed) then the meter must be adjusted to ensure Weights & Measures (W&M) compliance. • Perform a test filling into the calibrated container until 20 litres have been dispensed according to the calculator display. Note : Discard this filling since it will contain fuel substitute from the dispenser pipes and components and air from the supply pipes. IMPORTANT : DISCARD ALL TEST FILLINGS SAFELY.3 Commissioning TESTING THE DISPENSER The following procedures must be performed at each nozzle position:- • Test the flow rates (litres/minute) . • Read the measurement on the calibrated container. • Use a 10mm spanner to calibrate the piston meter by turning BOTH adjustment screws. Page 6-4 Document Ref 941112-001 Rev 4 . if the fuel in the container is greater than the reading on the calculator display.05% then balance the error by adjusting both screws equally. • Re-test the dispenser until calibration is within acceptable tolerance levels.2. • Use a TX30 bit to remove the hexalobular screw on the plastic protective cover on the meter. Note : If the error is greater than 0.05% or 10ml.Commissioning 6.1 Quantium 310 Installation Manual MECHANICAL CALIBRATION OF THE METER • Carefully remove the W&M seal on the meter. Note : each “click” per adjustment screw corresponds to approximately 0.e. • Adjust in an anti-clockwise direction to increase the amount of fuel delivered i. if the fuel in the container is less than the reading on the calculator display.e. • Adjust in a clockwise direction to reduce the amount of fuel delivered i. • Replace the W&M seals to the adjusted meter. Press 7 to change to ON.07 or higher. Press F4 to enter TC sub menu. Press 7 to skip to next function. Page 6-5 . will turn the EC function on or off. IMPORTANT . The first parameter. PARAMET ERS S e t The UAK checks for connected devices then alternately flashes between two delivery messages (displaying raw volume. Press F4 to enter EC sub menu. EC. 0 7 1 : MA 0 1 0 7 + 2 0 .Quantium 310 Installation Manual 6. TC. Press 2 to enter SET menu to allow entry of the EC/ TC parameters. Check the software version is 01. DIRECTION. Press F4 to save and continue. Press F4 to save and continue. INITIAL SET UP UAM f o r V e r s i o n : 0 7 5 0 .2. OF F S e t T C S e t T C OF F 1 : EC 2 : SET 3 : SERV 4 : ADC Document Ref 941112-001 Rev 4 Default OFF is displayed.2 Commissioning ELECTRONIC CALIBRATION OF THE MPE PULSER Refer to separate MPE Pulser Manual for more detailed information. A choice of menus is displayed. Press F1 to return to MAINTENANCE menu. EC volume. will turn the TC function on or off. value. suppressed and flow rate). Connect the User Access Keypad (UAK) to the relevant Dipnet connection on the Pulser Sealing Board and power up the UAK. the EC function must be turned ON and the TC function must be switched OFF. Press 1 to enter MAINTENANCE menu. hose expansion time. TC volume and density. WW C 0 0 2 : T ST o C 0 0 0 0 D 3 3 F 3 : S I M 1 : EC 2 : SE T 3 : SERV 4 : ADC Press ON to start configuration.To perform EC. This is preset in the factory. 0 0 0 0 MPE 0 1 . will set the direction of the rotation for the meters. d i r e c t i o n PARAMET ERS The next parameter. PARAMET ERS The next parameter. S e t EC S e t EC Default OFF is displayed. temperature. Each MPE pulser is required to be set up and configured independently. 3 0 0 The first screen is displayed for a few seconds. IMPORTANT : TC must be OFF if EC is to be performed. Press F4 to save and continue. ELECTRONIC CALIBRATION FUNCTION Perform a test filling as described above. If the difference is outwith the maximum allowed deviation then follow the instructions below to perform electronic calibration... v o l u me . Press 1 to enter MAINTENANCE menu.. Document Ref 941112-001 Rev 4 . +/0... A choice of menus will be displayed.e.. 0 7 1 : MA 2 : T ST 3 : S I M 1 : EC 2 : SET 3 : SERV 4 : ADC D i s p l a y e d .. Manual calibration of the meter should then be performed before attempting electronic calibratation again. MPE 0 1 .- C a n v o l u me L L OK CA L I B RA T I ON ERR CHANGE 1 : EC 2 : SET 3 : SERV 4 : ADC Read the volume displayed on the calculator and enter into the UAK using the numeric keys. Read the volume displayed on the calibrated container and enter into the UAK using the numeric keys. Press F4 to save and continue. If the difference is outwith the acceptable limit then CALIBRATION ERR is displayed. CA L I B RA T I ON NO Press ON to start configuration.- Page 6-6 D 3 3 F If the difference is within acceptable limits i.. • Stop the delivery manually when the exact nominal volume of the can is displayed on the calculator display. Press 1 to enter EC menu.Commissioning Quantium 310 Installation Manual TEST FILLING PROCEDURE • Do a test filling at maximum flow rate into a W&M calibrated container. . Press F1 to return to MAINTENANCE menu. • If the difference between the container volume and the calculator display does not exceed the maximum allowed deviation (check local requirements) then no further action is necessary. . • Check the volume on the gauge on the calibrated container.5% then a new calibration factor will be calculated and stored and CALIBRATION OK is displayed. . A choice of menus will be displayed. Press 1 to enter MAINTENANCE menu. Press 7 to skip to next function. Press 7 to change to ON. Page 6-7 . is displayed. Press F4 to enter TC sub menu. Press 7 to skip to next function. DIRECTION. EC.2. Press F1 several times until the main menu is displayed. 0 7 1 : MA 2 : T ST D 3 3 F 3 : S I M 1 : EC 2 : SE T 3 : SERV 4 : ADC Press 2 to enter SET UP menu..Quantium 310 Installation Manual 6. PARAMET ERS S e t EC PARAMET ERS The next parameter.3 Commissioning TEMPERATURE COMPENSATION FUNCTION Refer to separate MPE Pulser Manual for more detailed information. is displayed. D 3 3 F 3 : S I M WW C 0 1 0 7 Default OFF is displayed. Press OFF to disable the UAK and allow it to be disconnected safely. To set the temperature compensation (TC) function:- MPE 0 1 . Press F4 to save and continue.. TC. S e t T C S e t T C OF F S e t T C ON S e t T C ON F u e l : 9 0 S e t T C ON D e n s i t y : T C S e t t i n g E n t e r MPE 1 : MA UAM . Press F4 to continue. 0 7 2 : T ST f o r V e r s i o n : Document Ref 941112-001 Rev 4 Press ON to start configuration. is displayed. Press 7 to scroll through fuel density options:90 = unleaded 90 (750kg/m3) 95 = unleaded 95 (750kg/m3) 98 = unleaded 98 (755kg/m3) D iesel = diesel (833kg/m3) LPG = LPG (537kg/m3) Or enter density value for different fuel type using the numeric keys. - OK ( F 4 ) 0 1 .. PARAMET ERS S e t The first parameter. d i r e c t i o n The next parameter. IMPORTANT : TC must be OFF if EC is to be performed. Press F4 to save and continue. • Where applicable. 6. clear the error counters. • User Manual.4 Handing over to the Station Manager Explain to the Station Manager the working of the dispenser(s) and train him in their use (according to the User Manual). • Complete the Arrival Quality checklists and country specific product identification forms for the dispensers and return them to the local Sales & Service Division. Together with the Station Manager.Commissioning 6. • Where applicable. The Station Manager must check the unit prices. • All keys. note the readings on the electronic and mechanical totalisers. use the UAK to check the limit of the High Speed Diesel as per W&M regulations.3 Quantium 310 Installation Manual Final Checks • Check that all W&M requirements have been fulfilled. • Note the type/serial number(s) of the dispenser(s). Page 6-8 Document Ref 941112-001 Rev 4 . • Where applicable. go through the Acceptation checklist to check that everything has been delivered as ordered and is in good condition. • Copy of signed Acceptation checklist (usually located in the Calculator Head). Both the Service Engineer/Technician and Station Manager must sign the checklist. Hand over the following documents to the Station Manager:• One copy of the installation report including the totals of all totalisers and the type and serial numbers of dispenser(s). • Declaration of Conformity (usually located in the Calculator Head). ELECTRONIC CALIBRATION MPE-TC : ENHANCED PULSER METER. TEMPERATURE CALIBRATION TM80 : TOKHEIM METER HSM : HIGH SPEED MASTER VHSM : VERY HIGH SPEED MASTER HBEF : HIGH BLEND ETHANOL FUELS VR : VAPOUR RETURNS TQP-RS : TOKHEIM QUALITY PUMP .Quantium 310 Installation Manual GLOSSARY OF TERMS USED IN THIS MANUAL VHS : VERY HIGH SPEED T : TANK MCP : MINI COMBO PREPARED DIT : DISPENSER INTEGRATED TERMINALS OPT : OUTDOOR PAYMENT TERMINALS POS : POINT OF SALE MICC : MINERAL INSULATED COPPER CLAD CABLE RCD : RESIDUAL CURRENT DEVICE HMS : HOSE MANAGEMENT SYSTEM UAK : USER ACCESS KEYPAD HS / LS : HIGH SPEED / LOW SPEED WWC : WORLD WIDE CALCULATOR W&M : WEIGHTS AND MEASURES MPE-EC : ENHANCED PULSER METER.REGULAR SPEED Document Ref 941112-001 Rev 4 . 40027 Tremblay-en-France 95912 Roissy C.Le Plessis Tokheim Services France 9 Avenue Galilée 92350 Le Plessis-Robinson +33 (0)1 41 36 13 00 +33 (0)1 41 36 13 70
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