6. Plm Standards - A Key Enabler for European Aerospace Industries

Thomas Drehmel Chairman EADS SSC EADS- Eurocopter - PHENIXEADS Product Lifecycle Management (PLM) HARMONIZATION PROGRAM PLM Standards – a key enabler for European Aerospace Industries Plm Harmonization for ENhanced Integration and PLM Harmonization for ENhanced Integration & eXcellence eXcellence PHENIX –SSC 18/11/09 EADS Content • Industrial Context • Outsourcing Strategy • Evolution of the Supply Chain • 3D as Master • PLM as key enabler • eBusiness Standards • eBusiness Standards • How eBusiness standards interacts with PLM • Benefit for PLM and Business • EADS Standardisation activities • Phenix Program • The Strategic Standardisation Committee SSC • Lotar – Long Term Archiving • Light Viewing Standards Policy • Harmonization of STEP AP 214 & AP 203 ed2 • Summary PHENIX –STD TF 18/09/08 EADS 2 . even more (in numbers) than the OEM Tier 1 OEM Value Chain 20-30% 70-80% Tier n PHENIX –STD TF 18/09/08 EADS 3 .The new role of the OEM – System Integrator • Pressure for Risk sharing and serialized launch of new products leads to outsourcing of 70-80% of the value chain • Not only Build to Print but also Engineering is increasingly outsourced • Tier 1 takes over significant responsibilities for the product in all life cycle phases • Tier 1 will manage more and more subcontracting. …) • the OEM and entire supply chain has to manage the complexity of communication in a heterogeneous environment OEM OEM Tier 1 M2 OEM Tier 1 M3 PHENIX –STD TF 18/09/08 Supplier n Supplier n Supplier 3 Supplier 3 Supplier 2 Supplier 1 Supplier 1 Tier 2 Tier 2 M1 Tier 3 Tier 3 EADS 4 .The evolution of the supply chain The worldwide collaboration network changed drastically in the last decades • the role of the suppliers and their involvement in the Product Life Cycle has changed (more design outsourcing. more cross enterprise engineering. …) are based on the 3D information chain.. -402 LN 20.Role of 3D Master Data in Aerospace Product Development • The 3D geometry is a key driver for multidisciplinary and concurrent internal/external engineering... Electrical. • Integrated Technology Processes (Composite. PHENIX –STD TF 18/09/08 Noise / Vibration CFD FEM EMC … EADS 5 ... -003 LN10. • Even document based information becomes model based (ex. -003  Long Term Retentions becomes a new challenge. Multidisciplinary Engineering • 3D GD&T/PMI will replace the classical 2D drawing set. requirement data base instead of specification document) Simulation / Virtualization PPS GA -801 -802 -401 P/N LN10. Product Life Cycle Management Prerequisite to master our business Feasibility Conc. Design Detailed Design Production Service Services Software Design Electrical Design Mechanical Design Tier 1 Tier n Customer Standards  enable the data/information flow PLM federates the three axis in the Product Life Cycle while enabling : • E2E Processes leading to Integrated Configuration Management • Multidisciplinary Integration (System Engineering. Mechatronic) • Extended Enterprise Capabilities What enables PLM to fulfil this mission? PHENIX –STD TF 18/09/08 EADS 6 . What are eBusiness Standards eBusiness Standards impact our PLM environment on the following levels • Data Model Standards (ex. XML. -003 LN10.. -40 2 -003 LN10. control quality and long term archiving of product data. -80 2 -401 P/N LN10. visualise.. exchange. -40 2 Engineering Activities System Design Electrical Design … LN 20. …) GA DDP DDP DDP -401 P/N -801 -80 2 LN10.. …) • Service related Standards (OMG PLM Services. -003 Procurement Ex: SAP (ERP) SIEBEL (CRM) P rogram Management Milestones & Deliv era bles Ex : OPX2 KP I’s Ex : Cognition E xter nalized ITP Design Master Product Definition MPD Vault Standard Processes Si mul ati on Ex: Teamcenter. …) • Data Formats (ex.... share... -003 FPS/ SBS DMU Processes TIM … Extended Enterprise Information Data Model PPS GA -801 Services Sales & Marketing Production Finances Customer Support System Engineering Sy stem e ngineering support Ex : P roce lerate Requirement s Manageme nt Ex : DOORS System Simula tion Ex : Simulink Engineering Support LN 20. JT. EADS 7 Stru c tur e E lec tric a l S o ftwa re PHENIX –STD TF 18/09/08 . CMII.. U3D. STEP AP 214) • Process related Standards (ex.. Windchill or Enovia Externalized Wo rk Packa ge Externalized Wo rk ed Detail Desi Packa ge gn Externalized Manufacturi ng Wor k Engi neeri Pa ckage ng Produ ction & Assembl y Formats Integ rat ed Tech nolog ical Process Mechanical Desi gn Ex : CATIA Mechanical S imulation tools Ex : NASTR AN Manufactur ing En gineering Ex : DELMIA Inte gra ted T echno lo gica l Pro ce ss Electri cal Design E x : See XP Electrical Si mu lation Ex : See X P Wire harness desi gn Ex : Catia Int egr ated T echno lo gical Pro cess Development environment Ex : Cl earcase S oftware configuration management Ex : R ational … to model. CMMI. • Product Data Interoperability is based on standardised representation of the product data. Business Object Model Information Model Standard S6 classification S1 item (pa rt) i tem (tool ) S1 spe ci fi ca tio n_S7 control S1 ve rsi on S8 process_pl an S1 produc t_ managem ent _data S5 work_ management PR1 S3 i tem_ item_ defi nit ion_s truc ture prop erty S1 definition exte rn al_ references E1 S4 effectivity drawi ng/ presentation P1/2/3/D1 elemen t_ structure S2 DATA EXCHANGE a ssoci ati ve _ D2 a nnotati on surface_ condition C1 T1/2 toleran ce form_ feature FF1/2/3 K1 ki nematics Data Customer expli cit_ D1/ P2 draugh tin g G1 2D_ge ometry 3D _ wireframe G2/ MD1 G3/8 G4/5 G7 CSG surface B-rep Sales & Marketing Prod ucti on Finances Custo mer Suppor t Procurement Ex: SAP (ERP ) SIEBEL (CRM) Progr am M anagement Mil es tones & Deliverables Ex : OPX2 KPI’ s Ex : Cogniti on Externa liz ed ITP Desig n System Engineering Sys tem engineeri ng s upport Ex : Procelerate Requirements Management Ex : DOORS Sys tem Sim ul ation Ex : Si mulink Master Product Definition MPD Vault Standard Proc es ses Simu lat ion Tool / Format PHENIX –STD TF 18/09/08 E x: Teamcenter. Services and used formats are closely linked to our tool environment and the business. represented by the Business Object Model. Windchill or Enovia Ex terna lized Work Pa ckage Ext ernalized Wo rk ta iled De Desig Pa ck age n E xte rnalized M rk Woanu fa ctu rin g En gin Packa geeering Produ ctio n & Asse mbly Inte grate d Te chnologica l Proc es s M ech anica l Desig n Ex : CAT IA Mech anica l Simulat ion too ls E x : NASTRAN Man uf actu ring En gin eering Ex : DELM IA Inte grate d Te chnol ogic al Proces s Elect rical De sign Ex : See XP Elect rical Simula tio n Ex : See XP Wire harn ess d esign Ex : Catia Services EADS 8 Str uctu re Electrical I nte gra ted Tec hnologica l Proce ss De velop ment e nviron ment E x : Clea rca se So ft ware conf igu ra tio n man age me nt E x : Ra tio nal So ft wa re .How eBusiness standards interact with PLM • Information Data Models. Mechanical Engineering – CAD.Scope of eBusiness Standards eBusiness Standards are applicable to: • all PLM related disciplines (Configuration Management. …) and their interfaces (exchange of configured data) • product data interoperability with customers. partner and suppliers • all product life cycle phases (from feasibility to disposal) PHENIX –STD TF 18/09/08 EADS 9 . Long Term Archiving) PHENIX –STD TF 18/09/08 EADS 10 .Benefits for PLM and Business  Benefits related to eBusiness Standards – enable exchange and collaboration in a worldwide heterogeneous environment – enable multidisciplinary collaboration – supports E2E processes – enhanced use of product data through data models and data integration (instead of isolated documents) – facilitate the use of COST tools – facilitate migration scenarios – assure compliance to legislation (ex. EADS PHENIX Mission statement: Reach excellence and agility Act as a unified worldwide Extended Enterprise Lead to cost and time reduction in product development Ensure product maturity at delivery Efforts are concentrated on: TOOLS PROCESSE S STANDARDS SKILLS & HR PHENIX –STD TF 18/09/08 EADS 11 . IW) of PLM Standardisation activities EADS PLM Interoperability Standards internal governance organisation PHENIX –STD TF 18/09/08 EADS 12 . authorities and with tool providers The coordination across the BUs (incl.EADS Strategic Standardisation Committee Main Mission Definition and the validation of policies for EADS PLM Interoperability Standards The management of EADS PLM Standards EADS SSC Coordination of the relations with external standardization associations (PLM Standards). 2 EADS PDM policy project EADS VPM STEP Interface project EADS LOTAR project EADS PLM standards for SOA project EADS ISO 3D light Visualization project EADS CAD 3D MechanicaI Interop. project PHENIX –STD TF 18/09/08 EADS 13 . project EADS CAD 3D Electrical Harness Interop. (3D with GD&T) EADS PLM standards Architecture Framework project project EADS CAD 3D Composite Interop.EADS projects on PLM Standards EADS PLM interoperability R&D projects RTG 9. Certification 2030 Life Time exspectations PHENIX –STD TF 18/09/08 EADS 14 . 3D Geometric Model based on Validation¨Properties and associated tolerances For Support in operation. Product Liability.EADS LOTAR Standard 3D Models with PMI 2000 3D PMI essential information are preserved in STEP open format with the associated Validation Properties Life of Operating System: 18 months Life of Computer: 3 years Time between CAD Versions: 6 months Life of CAD System: 10 years Life of aerospace Product: 70 years + time Modular Standard EN9300 use of ISO 10303 STEP 3D Geometric Model for LT preservation Information Long Term semantic integrity Archiving System is controlled. tests and deployment DMU for ALL Heavy viewer (Catia DMUNav) -Designers -Managers -Engineers -Program -Industrialisation -Support Light viewer PHENIX –STD TF 18/09/08 -etc EADS 15 . the software suppliers. the market How to deploy them ? • Provide use cases / test cases • Proof of concepts. the standardisation groups.3D Light Viewing Standards Policy Light viewing EADS standardisation activities: For what purpose ? • Use cases / test cases: not only visualisation & analysis • Management of consistency of STEP AP’s and 3D Light Viewing Standards Which one to chose ? • Competition between U3D/JT/3DXML and proprietary formats • Support from the industries. Harmonization STEP AP 214 and AP 203 STEP AP 242 – Specification Controlled Model Based 3D Design .SOA Services American Aerospace .Long Term Archiving . PMI) .Data Sharing on SOA basis .Design to Engineering Analysis .Supplier Data Exchange . more COTS • Common evolution of standards.Design to NC Planning .Other usage .Data exchange .Engineering Visualisation . shared efforts • Highest interoperability (common use in aerospace & automotive) EADS PHENIX –STD TF 18/09/08 16 . compliance PLCS AP 239 Aerospace & Automotive Benefits: European Aerospace & Automotive • One Standard to be supported by tools  higher pressure on CAD/PLM providers.3D Model Based Design (incl. Inc.Long Term Archiving .Design to Manufacturing Data Exchange .Design to Inspection planning STEP AP 203ed2 STEP AP 214 Modular STEP AP 242 PDES. Summary • Without a highly integrated PLM environment it will not be possible anymore to develop complex products and to master the global supply chain. visualisation.  Electronic data needs to be managed (release and LTA) along the life cycle • eBusiness standards are key enablers for PLM to manage exchange. • Information and product data will be increasingly modelled and less drawing/documents based. • EADS is actively working on eBusiness open standards. sharing. • EADS started cooperation's (ASD SSG) to develop and deploy eBusiness standards in Europe and worldwide. PLM Standards – a key enabler for European Aerospace Industries PHENIX –STD TF 18/09/08 EADS 17 . quality control and long term archiving. Thank You for your attention! Any questions ? PHENIX –STD TF 18/09/08 EADS 18 .