4404HHCBQB50140_EXCO03_15_Inspection and Test Plan for SHI Hull - Piping.pdf

May 11, 2018 | Author: Anonymous TXB8T2ajDT | Category: Pipe (Fluid Conveyance), Specification (Technical Standard), Nondestructive Testing, Verification And Validation, Welding
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MozambiqueMozambique Program Coral South Development Project EPCIC Phase Inspection and Test Plan for SHI Hull – Piping EX-CO 03 05/12/17 Final Emission Y.N Kang H.K Park W.Y Son N.A. EX-CO 02 03/11/17 Issue For Approval Y.N Kang H.K Park W.Y Son N.A. EX-CO 01 21/09/17 Issue For Approval Y.N Kang H.K Park W.Y Son N.A. EX-CO 00 21/07/17 Issue For Comments Y.N Kang H.K Park W.Y Son N.A. Validity Rev. Status number Prepared Checked Approved Company Company Date Description by by by Approved Endorsed Revision Index Company logo and business name Project name Company Document ID 4404HHCBQB50140 Coral South Development Job N. Contractor logo and business name Contractor Document ID SN2235-0800-QCP-1300-9014 Contract n.5000010298 CTR Maturity Status: IFF Vendor logo and business name Vendor Document ID Order n. Facility / Sub Facility Name Location Scale Sheet of Sheets CORAL FLNG SOUTH – Hull OFFSHORE N/A 1 of 15 Document Title Supersedes N. Inspection and Test Plan for SHI Hull – Piping Superseded by N. Plant Area Plant Unit N/A 000 This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 2 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 Project / Initiative name Coral South Development Document Title Inspection and Test Plan for SHI Hull – Piping This document describes SHI Hull - Piping Inspection and Test Plan considering Eni Construction ABSTRACT QC & Mechanical Completion Specification to verify various inspection stages to cover Construction, Mechanical Completion and Commissioning activities. Document Verification Prepared by Unit Signature Youngnam Kang Date 2017.12.06 Y.N Kang 000 13:10:51 +09'00' 05/12/17 Main contributions Unit Signature Date Contractor Prepared Checked by Unit Signature Hyun Date Kwon PARK H.K Park 000 2017.12.06 05/12/17 15:18:32 +09'00' Approved by Unit Signature Date WOONGYEAL SON 2017.12.07 W.Y Son 000 07:51:04 +09'00' 05/12/17 Verified by Unit Signature Date Inter-Discipline Company Review Verified by Unit Signature Date Verified by Unit Signature Date Checked by Unit Signature Date Company Checked Checked by Unit Signature Date Checked by Unit Signature Date Approved by Unit Signature Date Approved Company Endorsed by Unit Signature Date Endorsed Company This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 3 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 REVISION LIST EX-CO-00 Issued for Comments Issued for Approval 1.6 Reference : Modification and Added 1.7 Acronyms and Abbreviations : Updated 2.0 General Section is removed and it will be incorporated in new document. The new EX-CO-01 document which includes the General requirement of ITP shall support to all SHI ITPs by disciplines including present document as per Company’s advice. 3.0 ITP Table : - Section number changed 3.02.0 - Text Modification Issued for Approval 1.5 Scope of the Document : Updated 1.6.1 Company Specification : Updated EX-CO-02 2.1 General : Updated 2.2 In Yard ITP Table : Updated 2.3 Outside Sub-Contractor ITP Table : Updated Final Emission 1.5 Scope of the Document: added description for better understanding. EX-CO-03 1.6.2 TJS Document : added more reference documents issued after EX-CO-02 1.6.3 ‘Inspection and Test Plan General Requirement (SHI)’ EPCIC Doc no. and subject has been released and reflected in this document. HOLD RECORD N/A N/A This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 4 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 TABLE OF CONTENTS 1 INTRODUCTION ........................................................................................................................................ 5 1.1 BACKGROUND ............................................................................................................................... 5 1.2 PROJECT LOCATION ..................................................................................................................... 5 1.3 COMPANY JOINT VENTURE INFORMATION............................................................................... 6 1.4 PROJECT OBJECTIVE ................................................................................................................... 6 1.5 SCOPE OF THE DOCUMENT ......................................................................................................... 6 1.6 REFERENCES ................................................................................................................................. 6 1.6.1 COMPANY SPECIFICATIONS .................................................................................................... 6 1.6.2 TJS DOCUMENT (PROCEDURE) .............................................................................................. 7 1.6.3 SHI DOCUMENT (PROCEDURE) ............................................................................................... 7 1.6.1 CODES AND STANDARDS ........................................................................................................ 8 1.7 ACRONYMS AND ABBREVIATIONS ............................................................................................. 9 2 ITP TABLE ............................................................................................................................................... 10 2.1 GENERAL ...................................................................................................................................... 10 2.2 IN YARD ......................................................................................................................................... 11 2.3 OUTSIDE SUB-CONTRACTOR .................................................................................................... 13 3 TAGS REFERENCED IN THIS DOCUMENT .......................................................................................... 15 This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 5 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 1 INTRODUCTION 1.1 BACKGROUND 2 The Area 4 Offshore Rovuma Basin block, with an initial area of 17,646 km , was awarded to the Area 4 Joint Venture, for which Eni East Africa S.p.A. (EEA) was appointed as the Operator on December 2006 (with effective date February 2007). It is located in the deep waters of the Rovuma Basin (1500 to 2300 WD) and straddles the Mozambique’s Northern border with Tanzania, adjacent to the Area 1 block. The Rovuma Basin is part of the Tanzania- Mozambique Coastal Basin, which has a total extension of some 80,000 km2 and a maximum thickness of about 10 km. Figure 1: Initial Area 4 Block Location 1.2 PROJECT LOCATION Area 4 is situated approximately 250 km North East of Pemba and 50 km from the coastline, measured from the western limit of the concession; the Block is about 70 km wide by 200 km long. Currently Area 4 covers a surface of 10207 sqkm. This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 6 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 1.3 COMPANY JOINT VENTURE INFORMATION EEA is the Operator of the Area 4 Block (with a 70% participation interest), with the other participants being ENH (10% carried throughout the exploration phase), Galp Energia (10%) and Kogas (10%). CNPC holds a 28.57% participation in EEA (equal to an indirect participation of 20% in the Block). 1.4 PROJECT OBJECTIVE Coral South Development Project has the objective to exploit the southern portion of Coral non-straddling reservoir through one Floating LNG (FLNG) Unit, and relevant subsea development. 1.5 SCOPE OF THE DOCUMENT This Inspection and Test Plan (ITP) defined as the general procedure of the inspection and test items shall be witnessed or monitored by the COMPANY's representatives and/or the Classification Survey (hereinafter called as "CPY and/or Class surveyor") during construction and testing of ENI CORAL FLNG Hull. The scope of inspection and test items listed in this procedure are in accordance with the Rules and the Contract Specification as follows. - In process Inspection(QCF) - Mechanical Completion (SHI scope only)(ITR A) - Commissioning (SHI scope only)(ITR B) General requirements for this ITP such as Inspection Notification, Cancellation, Postponement & Non- attendance, Presentation of comments, Inspection Result, Punch inspection etc.., are defined in separate procedure title as Inspection and Test Plan General Requirement (SHI) (4404GGCBQB50150). 1.6 REFERENCES All reference documents are identified within the contract specifications shall be the latest revision / edition as specified by the contract documents, unless noted Otherwise. Latest revisions, when construction activities are ongoing, shall be applied to above documents at construction phase. If revised documents impact construction and production activities, it could be discussed. CPY may ask to list out all the procedures which are mentioned in ITP Table column “Acceptance Criteria” as “Approved procedure” 1.6.1 COMPANY SPECIFICATIONS 05894.PIP.MEC.SDS Rev.3 Piping And Piping Components Of Line For Plants Assembling And Inspection Of Piping 05908.PIP.MEC.SDS Rev.3 Pipes And Piping Components For Plants Installation Requirements 20377.PIP.MEC.FUN Rev.1 Piping Weld Examination General Requirements This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 7 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 05862.PIP.MET.SDS Rev.3 Typical Supports For Piping And Equipment 27950.ICO.AVV.SDS Rev.0 Construction Quality Control & Commissioning Management 27951.ICO.AVV.SDS Rev.0 Construction Quality Control & Mechanical Completion Specification 27952.ICO.AVV.SDS Rev.0 Commissioning Specification 1.6.2 TJS DOCUMENT (PROCEDURE) 4404GGBBQB9457T Consortium Project Quality Plan 4404GGBTSF1000T Job Specification For Supply – For Pipe And Piping Components 4404GGBTSG9419T Job Specification for Design - Bolt Torquing / Tensioning Requirement For Flanged Connections 4404GGBTSG9418T Job Specification for Design - Piping System Pressure Testing 4404GGBTSG0301T Piping Engineering And Design Job Specification 4404GGBTSG0302T Human Factor Engineering Specification 4404GGBTSG0306T Piping Supports Design Job Specification 4404GGBTSG1005T Job Specification For Design - Piping Classes Summary 4404GGBTSG1006T Job Specification For Design - Piping Classes Detailed 4404GGBXSG6301T Welding Specification Piping Items 4404GGBXSG6302T Non-Destructive Examination for Piping Items 4404GGBWPT0010T Consortium Project Completion Philosophy 4404GGDWPT0004T Punch List Procedure 4404GGDWPT0008T Commissioning 'B' ITRs List and Matrix 1.6.3 SHI DOCUMENT (PROCEDURE) 4404GGBBQA9792T SHI Project Quality Plan 4404GGBBQA9793T SHI Subcontractor Quality Management Requirements 4404HHCXQR70200 Material Identification and Traceability procedure for Hull Piping (SHI) 4404HHCXQR70210 Welding operator and welder qualification procedure for Hull (SHI) 4404HHCXQR70230 RT(Radiographic Testing) Procedure – Hull 4404HHCXQR70250 MT(Magnetic Particle Test) Procedure – Hull 4404HHCBQR50270 UT(Ultrasonic Testing) Procedure – Hull 4404HHCXQR70290 PT(Dye Penetrant Test) Procedure – Hull 4404GGCBQR50170 Phased Array Ultrasonic Testing (PAUT) Procedure 4404HHCXQR70310 NDE Personnel Qualification for Hull 4404HHBTST9522T Piping Practice for Hull 4404TTBTST9523T Piping Practice for Cargo Part(LNG,Condensate,Nitrogen) This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 8 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 4404GGDWPC50020 Mechanical Completion A Check Sheets List and Matrix 4404GGCBQB50150 Inspection and Test Plan General Requirement (SHI) 1.6.1 CODES AND STANDARDS ASME B31.3 2008 edition Process Piping ASME B16.5 2009 edition Pipe Flanges and Flanged Fittings ASME PCC-1 Guidelines for Pressure Boundary Bolted Flange Joint Assembly ASME B16.20 2007 edition Metallic Gaskets for Pipe Flanges ASME Section IX 2013 edition Qualification standard for Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing Operators ASME Section V Nondestructive Examination - Korean Industrial Standard - Japanese Industrial Standard - LR Rules for Manufacture Testing and Certification of ships: 2014 - Lloyd's Register's Rules for the Manufacture, Testing and Certification of Materials, July 2014 - Rules and Regulations for the Classification of Offshore Units, July 2014 - SSQS(Samsung Shipbuilding Quality Standard): 2011 - SOQS(Samsung Offshore Quality Standard): 2011 This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 9 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 1.7 ACRONYMS AND ABBREVIATIONS “/” or “-” Not applicable Class LR (Lloyd’s Register) Comm’g Commissioning COMPANY(CPY) CORAL FLNG SA CONTRACTOR(CTR) Consortium among JV IN, JV OUT, SHI IN, SHI OUT, TP IN and TP OUT DWG Drawing EPCIC Engineering Procurement Construction Installation and Commissioning FMS Flange Management System FOCUS For Customer Satisfaction System ITR Inspection and Test Report JGC Japan Gasoline Co. JIS Japanese Industrial Standard JV Joint venture TPF&JGC KS Korean Industrial Standard L/QC Line Quality Controller, Foreman, Senior Foreman MT Magnetic Particle Testing NDE Nondestructive evaluation PAUT Phased Array Ultrasonic Testing PMI Positive Material Identification PT Penetrant Testing PWHT Post Weld Heat Treatment RT Radiographic Testing SOQS Samsung Offshore Quality Standard SSQS Samsung Shipbuilding Quality Standard TPF Technip FMC UT Ultrasonic Testing WQP Welder Qualification Procedure WQT Welder Qualification Test QCF Quality Control Form(Quality Record for In-Process Inspection Work) ITR A Mechanical Completion Check Sheet ITR B Commissioning Check Sheet This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 10 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 2 ITP TABLE 2.1 GENERAL Qualified personnel will be registered in SHI QM qualification system, and SHI QM is responsible for management of record as qualification acquisitions/renewal/expirations. Legends: Item: Inspection item, activity, test Verification: Inspection, test or activities which are required to verify conformity. Acceptance Criteria: Reference documents to check the conformity. Quality Record: Report or documents of completed quality check. HOLD (H) points: COMPANY/Class witnessing and approval of inspection/testing activity performed by SHI is mandatory prior to proceed with any related following task. WITNESS (W) points: A verification that permits the observance of inspection or performance of a work activity at frequency as deemed necessary to ensure work conformance. Advance notice by SHI shall be given to CPY, JV & Classification society for witness. If witness points not attended by CPY, JV and/or Class, SHI will proceed with the work as scheduled. SHI QM will attend inspections in accordance with surveillance levels as per the relevant ITPs. MONITOR (M) points: MONITOR points are defined as points at which the COMPANY may monitor inspection of activities, service, equipment or material. Notification for inspection shall be informed as same as WITNESS points by FOCUS. REVIEW (R) points: CPY/Class shall review inspection/testing record or certificate after activity is performed by SHI. APPROVAL (A) points: Approval of CPY and/or QM, Class, Others. (Approval of relevant document by Company is mandatory before initiating following related activities) Attendance Acceptance Quality No Item Verification SHI Remark Criteria Record JV CPY Class L/QC QM 1. Worker Qualification 1.1 Welder Welder test ASME Section IX Welder ID W W - M/R H Qualification 1.2 FMS Training Training session FMS ID W W/R - - - session 2. Pre Inspection Meeting This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 11 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 Attendance Acceptance Quality No Item Verification SHI Remark Criteria Record JV CPY Class L/QC QM 2.1 Pre Meeting, Attendance Attendance W W - W W Inspection Induction Record Meeting 2.2 IN YARD Attendance Acceptance Quality No Item Verification SHI Remark Criteria Record JV CPY Class L/QC QM 1. Pipe installation (Pipe weld) 1.1 Welding WPS, -Spool/ISO QCF W W - M M Welder ID, DWG. (Visual Visual -ASME Report) Check B31.3 -Approved Procedure 1.2 Post weld WPS, -Spool/ISO QCF M/R M/R - M R Heat PWHT, DWG. (PWHT Treatment Preparation -ASME Report) Check B31.3 -Approved Procedure 2 NDE RT,UT,MT, Each NDE NDE R M - M R PAUT ,PT, Procedures Summary PMI, etc. This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 12 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 Attendance Acceptance Quality No Item Verification SHI Remark Criteria Record JV CPY Class L/QC QM 3 *Flange torque / Flange -Spool/ISO FMS W M/R - M R *Topside Tensioning Management DWG. summary related System -ASME piping B16.5, only PCC-1 -Approved Procedure 4. Mechanical completion 1) 4.1 Line walk DWG, -Test ITR A W W - W M Visual Package Check -Approved Procedure 4.2 Pressure test Test -Test ITR A W W/M - W/M/R W/M Procedure Package /R -Approved Procedure 4.3 Flushing Test -Test ITR A W W/M - W/M/R M (Blowing) Procedure Package /R -Approved Procedure 4.4 Dry Test -Test ITR A W W/M - W/M/R M Procedure Package /R -Approved Procedure 1) 4.5 Reinstatement DWG, -Test ITR A W W - W M Visual Package Check -Approved Procedure 4.6 Tagged item Vendor -Approved ITR A W W - W M -Strainer Recommen ITR -Orifice dation -Approved -etc. DWG Procedure Check W W/M - W/M/R W/M 5 Commissioning Approved -Approved ITR B /R (Oil Flushing, Procedure Procedure P&ID Conformity Check, Etc) Note 1) Spool installation and Support installation, steel outfitting, pipe fitting, valves etc. confirmation CPY/SHI perform Line walk simultaneously. This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 13 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 LR General Note. 1. All welder’s shall be Qualified as per LR Rules (Class pipe) or agreed procedure. 2 Subcontractor (Vendors) for Class pipe fabrication required LR approval (audit) 3. All pipe fittings for Class items shall be approved as per LR Rule Part 5 Chapter 12 and LR Material Rules. 4. List of LR Class pipe shall be discussed before start fabrication. 5. NDE & Hydro test is required for Class items refer to LR Rule part 5 Chapter 17 for NDE and LR Rule part 5 chapter 12 for Hydro test. Material Topside Hull ASME Classified pipe Topside related Marine applied NDE Stringent Requirement Stringent Requirement LR Hydrotest(Shop) Not applied Not applied Followed by Engineering Requirement 6. Detail of ITP could be changed as per contract. 2.3 OUTSIDE SUB-CONTRACTOR Attendance Acceptance Quality SHI No Item Verification CP Remark Criteria Record JV Class L/QC QM Y 1. Pipe fabrication (Pipe weld) 1.1 Material ID & Mill Cert, -Spool/ISO -Pipe W R - R M/R Traceability Heat DWG History number -Mill Cert Card Document -Mill Cert Check 1.2 Welding & WPS, -Spool/ISO -Pipe W SW - M/R M Visual check Welder ID, DWG History Visual -ASME Card Check B31.3 or JIS -Approved procedure 1.3 Hydrostatic Test Test -LR Rule -Pipe W SW - M/R M/R 1) History card 2) 1.4 Post weld WPS, -Spool/ISO QCF M/R M/R - M/R R Heat Treatment PWHT, DWG (PWHT Preparation -ASME Report) Check B31.3 or JIS -Approved procedure 2 NDE RT, UT, NDE NDE R R - M/R R PAUT, PMI procedures Summary MT, PT, etc 3 Pipe support Final Visual -Pipe QCF W M - M/R - support (Inspection standard Report) -Support DWG This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 14 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 Note 1) Class I, II pipe only 2) If required LR General Note. 1. All welder’s shall be Qualified as per LR Rules (Class pipe) or agreed procedure. 2 Subcontractor (Vendors) for Class pipe fabrication required LR approval (audit) 3. All pipe fittings for Class items shall be approved as per LR Rule Part 5 Chapter 12 and LR Material Rules. 4. List of LR Class pipe shall be discussed before start fabrication. 5. NDE & Hydro test is required for Class items refer to LR Rule part 5 Chapter 17 for NDE and LR Rule part 5 chapter 12 for Hydro test. Material Topside Hull ASME Classified pipe Topside related Marine applied NDE Stringent Requirement Stringent Requirement LR Hydrotest(Shop) Not applied Not applied Followed by Engineering Requirement 6. Detail of ITP could be changed as per contract. This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent. Owner Logo and Business Name Company Document ID Contractor Document ID Revision Index Sheet of Sheets Validity Rev 15 of 15 SN2235-0800-QCP- Status Number 4404HHCBQB50140 1300-9014 EX-CO 03 3 TAGS REFERENCED IN THIS DOCUMENT TAGS Number TAGS Name N/A N/A This document is the property of Coral FLNG SA. It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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