OAH 2 OAV 4Installation Recommendations and Installation Review for Portable Compressors Installation Recommendations and Installation Review for Portable Compressors OAH 2 OAV 4 Original instructions Printed matter N° 2954 2460 02 01/2010 ATLAS COPCO - PORTABLE AIR DIVISION www.atlascopco.com The manufacturer does not accept any liability for any damage arising for modifications.. including fire risk Copyright 2008. This applies in particular to trademarks. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability. Atlas Copco Airpower n. additions or conversions ma de without the manufacturer's approval in writing. While every effort has been made to ensurethat the information in this manual is correct. Neglecting maintenance or making changes to the setup of the machine can result in major hazards. part numbers and drawings. Any unauthorized use or copying of the contents or any part thereof is prohibited. Belgium. Atlas Copco does not assume responsibility for possible errors. Antwerp.OAV 4 Warranty and Liability Limitation Use only authorized parts.v. 2 . model denominations.OAH 2 . ...........1 8.............................................................11 5 6 7 8 Remote panel .....................................................9 2...7 Tool applications safety ..................... shown on the data plate........................................ The company reserves the right to make changes without prior notice..........................15 8...7 Introduction .................................5 1......................................................................................................10 4..............................1 1.........5 1...1 4...........................................................................................9 3 4 Compressor module .............9 Connection pipes between OEM and customer application ..6 Safety during use and operation ............................................7 2 Leading particulars ...4 1. In all correspondence always mention the compressor type and serial number..................................7 Specific safety precautions.............................. Always use this manual in conjunction with the operating manual of the driving mechanism! CONTENTS 1 PAGE Safety precautions .............11 Drain connections......... Please read the following instructions carefully before starting to use your machine................................................16 OAV 4 with Canopy.....................1 Description of safety pictograms used in this manual...........12 Compressor drive ....................14 Dimensional Drawings ....................11 Electrical system and shut-down switches .........17 OAV 4 without Canopy.................................................................................... Always keep the manual available near the machine..................3 1......18 3 ...................................15 OAH 2 without Canopy..Installation Recommendations and Installation Review Follow the instructions in this booklet and we guarantee you years of troublefree operation.....3 8........4 OAH 2 with Canopy...........5 General safety precautions ...........2 Discharge pipe........6 1......................5 Safety during transport and installation .........................................................................6 Safety during maintenance and repair....................................2 1.......................2 8............................ ...OAH 2 ........... 26 4 ......................................... 25 10.............................1 10................................................. 25 Disposal of materials .........................................................OAV 4 CONTENTS 9 PAGE Installation review ......................................2 General.......................................................... 25 11 Maintenance Log .......................................... 19 10 Disposal ......... intercoolers. Take necessary steps to keep unauthorized persons away from the unit and eliminate all possible sources of danger at the unit. codes and regulations. Skill level 1: Operator An operator is trained in all aspects of operating the unit with the pushbuttons.1 INTRODUCTION The manufacturer does not accept any liability for any damage arising from the use of non-original parts and for modifications. as free as possible from oil. and the environments in which they are expected to operate. endanger the environment due to leakage of oil.2 1 GENERAL SAFETY PRECAUTIONS The owner is responsible for maintaining the unit in a safe operating condition. performing maintenance or repairing the compressor. Keep a fire-extinguisher in the vicinity. solvents or other substances. Do not smoke or approach with naked flame when handling such substances. They may not be put out of action.) regularly. See also the safety precautions of the other equipment. perform maintenance or repair on Atlas Copco equipment. If any statement in this manual does not comply with local legislation. etc. take time to read the relevant instruction manual. easy accessible to the operating personnel. which are separately sent along or are mentioned on the equipment or parts of the unit. adjust. 1. The supervisor. and is trained to know the safety aspects. etc.). operating. the expected useful product life. as described in the instruction manual. Do not wear the hair long and loose (protect long hair with a hairnet). applicable rules. 1. they must be replaced to ensure operator safety. protective clothing. safety gloves. This includes work on live electrical components. providing the manual with up-to-date information. safety helmet (including visor). oil coke or dirt accumulation. These safety precautions apply to machinery processing or consuming air. Whenever there is an indication or any suspicion that an internal part of a machine is overheated. SAFETY PRECAUTIONS To be read attentively and acted accordingly before lifting. 15 When working on the unit. the mechanics are expected to use safe engineering practices and to observe all relevant local safety requirements and ordinances. temperatures. A mechanical technician does not work on live electrical components.e. These safety precautions are general and some statements will therefore not always apply to a particular unit. Lack of order will increase the risk of accidents. ear protection. All regulating and safety devices shall be maintained with due care to ensure that they function properly. 16 Take precautions against fire. Care shall be taken to avoid damage to safety valves and other pressurerelief devices. In general it is recommended that not more than two people operate the unit. are in good repair. 14 Keep the work area neet. Skill level 4: Specialist from the manufacturer This is a skilled specialist sent by the manufacturer or its agent to perform complex repairs or modifications to the equipment. reliable and efficient products. more operators could lead to unsafe operating conditions. wear safety clothing. is disclaimed by Atlas Copco. preventive maintenance. Before handling any product. 13 In the event the safety labels are damaged or destroyed. 11 Safety devices shall be tested as described in the maintenance schedule of the instruction manual to determine that they are in good operating condition. Normal ratings (pressures. To prevent an increase in working temperature. 5 .) shall be durably marked. or the responsible person. Operate the unit only for the intended purpose and within its rated limits (pressure. When handling. operating. Depending on the kind of activities these are: safety glasses. Only people that have the right skills should be allowed to operate. Besides giving detailed operating instructions. inspect and clean heat transfer surfaces (cooler fins. also if not expressly mentioned in this instruction manual. Keep the manual always at the unit location. 12 Mind the markings and information labels on the unit. the electrical technician may carry out electrical repairs within the various enclosures of the unit. or wear loose clothing or jewelry. Factors taken into account are among others: the intended and predictable future use of the products. dust or other deposits. etc. operating. 2 3 4 5 6 7 8 9 10 Pressure and temperature gauges shall be checked regularly with regard to their accuracy. speeds. Skill level 2: Mechanical technician A mechanical technician is trained to operate the unit the same as the operator. Statements in these safety precautions should not be interpreted as suggestions. assuming proper service and maintenance. In addition. overhauling and/or performing maintenance or repair on Atlas Copco equipment. maintenance or repair. They shall be replaced whenever outside acceptable tolerances. The machinery and equipment shall be kept clean. i. additions or conversions made without the manufacturer’s approval in writing. and are not tampered with. All responsibility for any damage or injury resulting from neglecting these precautions or by non-observance of ordinary caution and due care required in handling. etc. water jackets. the stricter of the two shall be applied. free of abnormal wear or abuse. It is the responsibility of management to appoint operators with the appropriate training and skill for each category of job. it also gives specific information about safety. especially to avoid plugging by paint. Handle oil with care because it is an inflammable substance.Installation Recommendations and Installation Review 1. this to avoid the risk of spontaneous ignition of oil vapour when air is admitted. Neglecting the safety precautions may endanger people as well as environment and machinery: endanger people due to electrical. Skill level 3: Electrical technician An electrical technician is trained and has the same qualifications as both the operator and the mechanical technician. Processing of any other gas requires additional safety precautions typical to the application and are not included herein. recommendations or inducements that it should be used in violation of any applicable laws or regulations. which could interfere with the functioning of the device. endanger the machinery due to function failures. the mechanical technician is also trained to perform maintenance and repair. Unit parts and accessories must be replaced if missing or unsuitable for safe operation. In addition. and is allowed to change settings of the control and safety system. safety shoes. speeds. shall at all times make sure that all instructions regarding machinery and equipment operation and maintenance are strictly followed and that the machines with all accessories and safety devices. as well as the consuming devices. The policy of Atlas Copco is to provide the users of their equipment with safe. temperature. the machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has elapsed. The following list is a reminder of special safety directives and precautions mainly applicable to Atlas Copco equipment. mechanical or chemical influences. Ascertain that a hose is fully depressurized before disconnecting it. which may be accidentally touched by personnel. Distribution pipework and air hoses must be of correct diameter and suitable for the working pressure. over a long period of time. 18 When using compressed air or inert gas to clean down equipment. noise-protective devices should be provided for people continuously being present in the room. attached next to the valve. about the need to wear ear protectors. 6 . If that is not possible.g. fit an appropriate non-return valve (check valve) between compressor outlet and the connected sandblasting or compressed-air system. e. If the compressor is to be used for sand-blasting or will be connected to a common compressed-air system. take the necessary steps to eliminate the risk of personnel injury. ensure that the open end is held securely.g. A hoist has to be installed in such a way that the object will be lifted perpendicular. shackles. shall first be securely fastened. Before blowing compressed air through a hose or air line. eyes. When the sound pressure level. 1 2 To lift heavy parts. suitable pressure. 13 Stationary housing guards are provided on all rotating or reciprocating parts not otherwise protected and which may be hazardous to personnel. all loose or pivoting parts. Use only the correct type and size of hose end fittings and connections. may cause severe injuries to the nervous system of human beings. Never move a unit when external lines or hoses are connected to the outlet valves. If required. If such hot air is taken in. can cause irritation and disturbance which. at any point where personnel normally has to attend.. Never lift the unit over people or residential areas. Close the compressor air outlet valve before connecting or disconnecting a hose. no action needs to be taken for occasional visitors staying a limited time only. 1. Lifting acceleration and retardation shall be kept within safe limits. 3 4 5 above 95 dB(A): 6 7 above 105 dB(A): special ear protectors that are adequate for this noise level and the spectral composition of the noise shall be provided and a special warning to that effect shall be placed at each entrance. even at reasonable levels. Observe the right mounting position/ direction. protecting these parts shall not be removed before the parts have cooled down to room temperature. place the unit so that dust is not carried towards it by the wind. Do not apply compressed air or inert gas to your skin or direct an air or gas stream at people. by using two hoists. shall be used. a lubricator. For breathing air quality. etc. 2 3 4 5 6 7 8 9 10 Never spill nor leave oil or cleansing agent in or around the unit. Do not step on the air outlet valves. The insulation or safety guard. fumes or dust. of falling objects. Lifting hooks. Take all precautions to ensure that hot air exhausted from an engine and driven machine cooling systems cannot be recirculated. the finer. No external force may be exerted on the air outlet valves. 19 When washing parts in or with a cleaning solvent. 17 If the working process produces fumes. Machinery shall never be put into operation. tested and approved according to local safety regulations. 15 The unit has parts. 23 Never operate the unit at pressures or speeds below or in excess of its limits as indicated in the technical specifications. to avoid damage to valves. etc. the warning(s) at the entrance(s) shall be completed with the recommendation that also occasional visitors shall wear ear protectors. the compressed air must be adequately purified according to local legislation and standards. e. a hoist of ample capacity. 14 Noise. Operation in clean surroundings considerably extends the intervals for cleaning the air intake filters and the cores of the coolers.OAH 2 . for the operator as well as for any bystander. The air line end connected to the outlet valve must be safeguarded with a safety cable. Breathing air must always be supplied at stable. ensure that the pressure is released by opening an air outlet valve. of which the temperature can be in exess of 80 °C (176 °F). Before removing the oil filler plug. A door should be kept open for a short period only e. etc.3 SAFETY DURING TRANSPORT AND INSTALLATION To lift a unit. so must the eyes and skin. wearing of a safety helmet should be included. switch it off. a water separator. Never use it to clean dirt from your clothes. Replace hoses and flexibles before the lifetime expires. without taking extra measures. however small. The capacity of a lifting device diminishes when the lifting force is applied at an angle to its load axis. Do not use compressed air from any type of compressor. 16 Never operate the unit in surroundings where there is a possibility of taking in flammable or toxic fumes. provide the required ventilation and use appropriate protection such as a breathing filter.4 1 SAFETY DURING USE AND OPERATION When operating in a dust-laden atmosphere. this may cause overheating of the unit. manifold and hoses. e.g. at least safety glasses. 22 Remember that where there is visible dust. For maximum safety and efficiency of the lifting apparatus all lifting members shall be applied as near to perpendicular as possible. rubber apron and gloves. invisible particles will almost certainly be present too.. the necessary precautions must be taken to prevent load-swinging. 12 Periodically carry out maintenance works according to the maintenance schedule. for inspection or adjustment. dust or vibration hazards. 21 If there is a risk of inhaling hazardous gases. invisible dust is not present in the air. Never leave a load hanging on a hoist. damaged or deteriorated hoses. is: below 70 dB(A): above 70 dB(A): below 85 dB(A): above 85 dB(A): no action needs to be taken. each at approximately the same angle not exceeding 30° from the vertical. Never use frayed. e. the respiratory organs must be protected and depending on the nature of the hazard.g. safety glasses. but the fact that no dust can be seen is not a reliable indication that dangerous. 11 All doors shall be shut during operation so as not to disturb the cooling air flow inside the bodywork and/or render the silencing less effective. by pulling on hoses or by installing auxiliary equipment directly to a valve. Helicopter lifting is not allowed. room to be classified as a noise-hazardous area and an obvious warning shall be placed permanently at each entrance to alert people entering the room. do so with caution and use the appropriate protection. when such guards have been removed. shall never be bent and shall only have stress in line with their design load axis. before the guards are securely reinstalled. Use a fork lift truck with forks equal to or longer than the unit.OAV 4 1. Locate the unit away from walls. a lifting beam shall be applied between hoist and load. for breathing purposes as this may result in injury or death. etc.g. for even relatively short times. doors. Before moving the compressor. 20 Safety shoes should be compulsory in any workshop and if there is a risk. so that it cannot whip and cause injury. It is strictly forbidden to dwell or stay in the risk zone under a lifted load. because a spark usually occurs. the surrounding components shall first be screened with nonflammable material. and can remain in and around the battery for several hours after it has been charged. other than routine attention. In addition. ascertain that the correct type of cartridge is used and that its useful service life is not surpassed. 1. 4 5 6 7 8 9 1. On engine-driven units the battery shall be disconnected and removed or the terminals covered by insulating caps. Never use machine parts as a climbing aid. Keep away dirt. paper or tape. e. etc. Take safety precautions against toxic vapours of cleaning liquids. e. Never use flammable solvents for cleaning (fire-risk). 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it hits your eyes. when steam-cleaning. Check the direction of rotation of electric motors when starting up the machine initially and after any alteration to the electrical connection(s) or switch gear. . A warning sign bearing a legend such as ”work in progress. to prevent moisture ingress. the compressor or equipment shall be effectively isolated from all sources of pressure and the entire system shall be relieved of pressure. Before dismantling any pressurized component. many accidents can be prevented.5 SAFETY DURING MAINTENANCE AND REPAIR 16 Disconnect –battery-clamp before starting electrical servicing or welding (evt. The use of these tools will save time and prevent damage to parts. Never weld on. e. to check that the oil pump and the fan function properly. temperatures and speeds are correct and that the control and shutdown devices function correctly. by steam-cleaning. cover the parts and exposed openings with a clean cloth. 18 Maintenance and repair work should be recorded in an operator’s logbook for all machinery. special heatresistant gloves shall be used and. 14 When performing any operation involving heat. then connect the . 11 Never weld on or perform any operation involving heat near the oil system. 19 When hot parts have to be handled. 17 When repair has been completed. electrical and regulating components. solvents and other substances likely to pollute the environment are properly disposed of. In addition. Make sure that no tools. check that operating pressures. open flame and smoking at the post where batteries are being charged. do not supply voltage” shall be attached to the fuse box or main switch. Install a sign prohibiting fire. do not open” shall be attached to each of the outlet valves.7 SPECIFIC SAFETY PRECAUTIONS Batteries When servicing batteries. pressure vessels. overhaul and repair work shall only be carried out by adequately trained personnel. Ascertain that the selected lubricants comply with all applicable safety regulations. Thus an explosive atmosphere may form around the battery if ventilation is poor. 2 3 7 . flames or sparks on a machine. loose parts or rags are left in or on the machine. the machine shall be barred over at least one revolution for reciprocating machines. if required. When batteries are being charged. 13 Protect the air intake filter. always wear protecting clothing and glasses. especially with regard to explosion or fire-risk and the possibility of decomposition or generation of hazardous gases. Steps shall be taken to prevent inadvertent starting. other body protection shall be applied. when checking the charge condition. Parts shall only be replaced by genuine Atlas Copco replacement parts. Disconnect in the reverse order. be careful when handling batteries.never break live circuits at battery terminals. Therefore: . 10 Observe scrupulous cleanliness during maintenance and repair.. a warning sign bearing a legend such as ”work in progress. With the knowledge of correct tool use and knowing the limitations of tools. All maintenance work.g. do not start” shall be attached to the starting equipment. shrink fitting. Never mix synthetic with mineral oil. an explosive gas mixture forms in the cells and might escape through the vent holes in the plugs. along with some common sense. Do not rely on non-return valves (check valves) to isolate pressure systems. 12 Use only lubricating oils and greases recommended or approved by Atlas Copco or the machine manufacturer. Maintenance. or in any way modify.6 TOOL APPLICATIONS SAFETY Apply the proper tool for each job. On electrically driven units the main switch shall be locked in open position and the fuses shall be taken out. e. 22 Before clearing the unit for use after maintenance or overhaul. several revolutions for rotary ones to ensure that there is no mechanical interference within the machine or driver.g. Never leave rags or loose clothing near the compressor air intake. Prior to stripping an engine or other machine or undertaking major overhaul on it.g. and only tools which are in good condition. under supervision of someone qualified for the job. Oil tanks must be completely purged. 15 Never use a light source with open flame for inspecting the interior of a machine.Installation Recommendations and Installation Review 1.never smoke near batteries being. 4 When connecting an auxiliary battery (AB) in parallel to the unit battery (CB) with booster cables: connect the + pole of AB to the + pole of CB. turn battery-switch in “off” position). Disconnect the alternator cables during arc welding on the unit. Therefore. 1 2 3 Use only the correct tools for maintenance and repair work. or having recently been. shall only be undertaken when the unit is stopped. Special service tools are available for specific jobs and should be used when recommended. before carrying out such operations. prevent all movable parts from rolling over or moving.pole of CB to the mass of the unit. charged.g. if required. a warning sign bearing a legend such as ”work in progress. 21 Make sure that oil. and which can cause burns if it contacts your skin. Frequency and nature of repairs can reveal unsafe conditions. 20 When using cartridge type breathing filter equipment. commissioning or servicing. overpressure control devices. Valve Outlet The outlet of the discharge holes or pipe-work must not terminate in a position where discharged gas will cause a hazard. . Control of Substances Hazardous to Health (COSHH) Data A small quantity of synthetic rubber components may be present in the safety valve. the lifting device should be operated at pressures not less than 75% of the set pressure to ensure free and easy movement of internal parts. No welding or heat treatment of any kind is permitted to those vessel walls which are exposed to pressure. Bolts of cover and flanges may not be used for extra fixation.medium AIR/OIL. poisonous or aggressive. Imp gal. The vessel is provided and may only be used with the required safety equipment such as manometer. Safety reasons prohibit any other applications. Inappropriate handling may present a risk of injury due to weight or sharp edges.pressure vessel for compressor.ft). Inform fire fighters of the presence of fluoroelastomer material. The frequency of tests is influenced by factors such as the severity of the operating environment and aggressiveness of the pressurised medium. hot. Superimposed back pressure must not be allowed.OAV 4 Pressure vessels Maintenance/installation requirements: 1 The vessel can be used as pressure vessel or as separator and is designed to hold compressed air for the following application: . It will show physical signs such as charring or black sticky deposits.the maximum working pressure ps in bar (psi). which may be noisy.the maximum working temperature Tmax in °C (°F). National legislation requirements with respect to re-inspection must be complied with. safety valve. When fitted. Soft seals and springs should be replaced as part of the maintenance procedure. Allow to cool before inspection. Outlet pipe-work should be supported to prevent mechanical loading of the safety valve. Avoid contact. If the set pressure must be altered then use only correct parts supplied by Seetru and in accordance with the instructions available for the valve type. Do not paint or coat the installed safety valve.the minimum working temperature Tmin in °C (°F). Safety valves must be frequently tested and regularly maintained. 2 The pressure vessel is only to be used for the applications as specified above and in accordance with the technical specifications. Your attention is drawn to our joint responsibility to ensure that all statuory National regulations concerning Health and Safety including the Pressure Equipment Directive 97/23/EC are not contravened by incorrect installation. Air supply respirators and acid resistant gloves must be worn if the above conditions apply. 3 4 5 6 7 8 Safety valves Potential hazards exist with the operation and maintenance of safety valves. Outlet pipe-work should be as short and straight as possible and not allow an accumulated back pressure to build up from a discharging safety valve of greater than 10% of the set pressure. The safety valve is supplied with either a lead security seal or crimped cover to deter unauthorised access to the pressure regulation device. .OAH 2 . design and connections should not be changed. Hazards can include catastrophic failure of the protected pressurised system resulting in death or serious injury or the emission of pressure medium. and operates as detailed on the data plate of the vessel: . Refer also to ISO 4126 or contact Seetru if you require further information regarding the use of safety valves. Operating & Maintenance Only trained and technically competent personnel should consider overhaul. Treat with extreme caution if it has been subject to fire. etc. which must be kept dry and clean to prevent blockage. . Compliance with Environmental Protection Act is essential when disposing of residue. re-set or performance testing of safety valves. Installation. Under no circumstances should the set pressure of the safety valve be altered to a different pressure than that stamped on the valve without the permission of the installation designer. cu. Draining of condensate shall be performed daily when vessel is in use. Synthetic rubber represents a hazard to health when subject to elevated temperature (315°C) such as fire. toxic and or corrosive fumes will also be given off.the capacity of the vessel V in l (US gal. The set pressure should be periodically checked for accuracy. A drain should be fitted to the lowest point of the outlet pipework. Hydrochloric Acid [HCL Gas] Carbon Monoxide [CO] Hydrogen Cyanide [HCN] Hydrochloric Acid [HF] Divided Silica [SiO2] Monomeric Acryllic Cyanogen [C2N2] Synthetic Component Material Residual Ash Corrosive Non Corrosive X X X X Nitrile Neoprene Viton Butyl Silicon Fluoro Silicon Other X X X X X X X X X X X X X X 8 . . To ensure optimal conditions for heat dissipation and to provide sufficient accessibility for service purpose.Installation Recommendations and Installation Review 2. a free area of 500 mm at both left and right sides of the module must be observed. 3. 2.1 LEADING PARTICULARS DESCRIPTION OF SAFETY PICTOGRAMS USED IN THIS MANUAL This symbol draws your attention to dangerous situations. This symbol is followed by supplementary information. If the underlying structure is not completely vibration free. mounting of rubber buffers underneath the OEM is recommended to prevent transmissions of vibrations to the compressor. The operation concerned may endanger persons and cause injuries. 9 . COMPRESSOR MODULE The OEM is designed for direct installation on a floor or on a frame of sufficient strength. 1 OAH 2 b c d e OAV 4 d b a c e a b c d e Air discharge flange Pressure gauge connection Drain element Drain vessel Drain oilcooler 10 .OAH 2 . CONNECTION PIPES BETWEEN OEM AND CUSTOMER APPLICATION All piping specified below must be provided by the installer. a Fig. All connections should be as short as possible. it is recommended to specify a bursting pressure not lower than 4 times the operating pressure of the OEM. Furthermore all materials used must comply with the expected extreme operating conditions and be suitable for the air/oil mixture circulating in the compressor system. If flexible pipes are mounted.OAV 4 4. The required temperature range extends from the lowest expected ambient temperature to 120°C. It is recommended to install a flexible element in the pipe e. Alarm lamp (or other warning device) to indicate a too high underpressure in the compressor inlet system. Starter button to load the compressor. 5. 1): a. 4. oil stop valve. REMOTE PANEL The remote panel must be provided by the installer. oil cooler c. The strength of the flexible pipe should be sufficient to withstand the operating conditions specified under 4. a stainless steel bellow. 1 are proposed.. The dimensions of the groove may be adapted depending on the dimensions of the available Orings and the dimensions of the air outlet flange of the OEM unit.Installation Recommendations and Installation Review 4. 11 . The remote panel must incorporate following items: End pressure gauge with maximum pressure indication. air receiver / oil separator b.g.1 DISCHARGE PIPE The inside diameter must be at least equal to the OEM discharge connection. The groove dimensions are shown for a fluor rubber Oring of inner diameter 57.2 DRAIN CONNECTIONS There are three drain plugs. all located at the left side of the unit (see Fig. to prevent static and/or dynamic loading resulting from operation and/or installation conditions. The pressure gauge has to be connected to the connection panel by means of flexible pipe with a minimum inside diameter of 6 mm. The temperature-switch mounted on the OEM has to be incorporated in a safety shutdown system to stop the prime mover or to disengage the compressor drive whenever the compressor outlet temperature exceeds the allowed maximum. flange connections as shown in Fig. Main on-off switch.2 x 3 mm. In order to prevent leakages. situated at the left side of the units. A fuse 10A (F1). 2. element and canopy are to be connected to GND. S10 S20 X1 1 K10 S50 2 S60 PS10 P S70 K20 87 30 87a H10 3 M10 K10 TS10 H20 4 12/24VDC G10 + + - K0 G30 LS10 B+ D+ B. A loading solenoid valve (Y1). The vacuum indicator switch (PS3) will be connected to an alarm lamp (horn) indicating when the air filter elements need servicing. 2. 3. which comprises: 1. Apart from the typical customer installation documented in the circuit diagram it is also possible to connect other compressor drive arrangements.OAH 2 .a Typical customer installation for mechanically controlled diesel engine 12 . ELECTRICAL SYSTEM AND SHUT-DOWN SWITCHES (FIG. A vacuum indicator switch ( PS3).W+ K0 G20 M 5 S40 S30 6 Engine Safety Switches 7 8 9 K20 Y10 H50 H40 H30 10 Connect to Compressor Drive GND K10 A2 - K20 B4/C4 B4/C4 Fig. The compressor module is as standard equipped with a 24 V negative earthed system. 5. like an electric motor. 2) The vessel. All connections are grouped on a connection plug (type DIN 43652). to the OEM. A temperature shut-down switch (TS1).OAV 4 6. PIN 4: ELEMENT TEMPERATURE SHUTDOWN When the compressor elements get too hot this pin is powered. PIN 5: COMPESSOR DRIVE ENABLE When the compressor can start and run this pin is powered. The element temperature is protected by TS1 and K1. 2. It is not allowed to run the compressor when this pin is not powered! PIN 6: NOLOAD SIGNAL When the compressor needs to go to noload (keeps running without load) a pulse signal needs to be applied to this pin.b Typical customer installation for mechanically controlled diesel engine 19 19 19 13 . A 10A fuse protects the complete OEM installation. as shown on the dataplate of the OEM. This should be done with a normally closed (NC) pulse contact between pin 5 and pin 6. PIN 8: NOT CONNECTED 36 6 36 X1 24 1 +12/24 VDC F1 10A 28 28 24 28 2 P 33 3 33 28 28 30 87 87a 29 TS1 K1 34 4 35 5 30 87 PS3 34 28 37 7 PIN 9: NOT CONNECTED K3 30 PIN 10: GND This pin needs to be connected to the compressor drive GND. When the main power switch is switched ON this pin is also powered. PIN 2: POWER AFTER CONTACT This pin can be used for customer purposes. PIN 3: AIRFILTER WARNING When the airfilter needs servicing PS3 closes to put power on this pin. It must be possible to interrupt this power with a main power switch and an emergency stop. the compressor drive must shut down (pin 5 is not powered when K1 deactivates).Installation Recommendations and Installation Review X1: PIN 1: POWER SUPPLY Connect 12 or 24 Vdc. This should be done with a normally open (NO) pulse contact between pin 5 and pin 7. PIN 7: LOAD SIGNAL When the compressor needs to load a pulse signal needs to be applied to this pin. 8 37 31 37 PS2 P K1 86 85 9 32 GNDV GNDC GNDE 32 Y1 A1 K3 37 86 A2 85 19 10 GND K3 D10 K1 B8 B8 Fig. The power supply of K3 and Y1 is interrupted. For any kind of drive no axial nor radial forces may be transmitted to the compressor drive shaft. Power take-off drives are allowed to be installed. 14 . V-pulleys may not be mounted on the compressor drive shaft but must be properly supported by a bearing construction. a safety interlock must be provided in the transmission to prevent compressor engagement when the vehicle is in motion.g. The prime mover has to be supported in such a way that the bending moment at the compressor coupling housing does not exceed 1300 Nm.OAV 4 7. E.OAH 2 . if the installation complies with the recommendations of the suppliers of the prime mover. The prime mover power has to be transmitted to the OEM through a highelastic coupling. when a V-belt drive is used. COMPRESSOR DRIVE The prime mover is normally directly flanged to the OEM. If a vehicle is used to drive the compressor. Prod gez/chd. copied.8. Intr. Blank nr. Replaces Afg gew.GAUGE REAR VIEW FREE AREA FOR OPTIMAL AIR INLET CONDITIONS & SERVICE ACCESSIBILITY. indien niet aangegeven.2 + -0 15. Datum/Date 2005-07-06 Blad/Sheet 01 / 01 9822105448 15 . opp.2(2x) 3 80 3 Toleranties.00 Ed .75 .com 11(12x) D Installation Recommendations and Installation Review 130 664 130 MOUNTING HOLES 35 COOLING AIR INLET COOLING AIR INLET DIRECTION OF ROTATION OF DRIVE SHAFT 428.atlascopco. Blank wt.5 3 51. DRWG SEE DRAWING 80 Geheimh.3 0./Gaten Mach.5 3 A 400 150 320 PRESSURE GAUGE. 140 3 160 994 940 80 Yz(CENTER OF GRAVITY) LIFTING SLOTS FOR LIFTING TRUCK 85 504 160 403 AIR DISCHARGE DIMENSIONAL DRAWINGS Xz (CENTER OF GRAVITY) 525 C 575 TEMP.1 1 2 4 3 5 6 7 8 9 10 LEFT HAND VIEW FRONT VIEW 3 A FREE AREA FOR OPTIMAL HEAT DISSIPATION 80 RIGHT HAND VIEW 500 OAH 2 3 3 80 WITH Drive Shaft 1198 1175 Zz (CENTER OF GRAVITY) COOLING AIR OUTLET 3 80 495 CANOPY B 43 228 212.8 j6 1350:01K 1355K / C 1356K / B OAH 2 OEM W CANOPY DIMENS.1 2.5 79./chd. if not indicated.00 Decals added + Name changed 2007-09-19 REAR VIEW 9822105448 Parent 3D model 03.5 R15(2x) 3 39 66 12N9 LEVEL WITH FRONT EDGE OF THE FRAME 39. 0 Kg Identificatie/Designation Goedg.0. Version 3D STATUS Dit document is onze eigendom en zal niet zonder toestemming worden gewijzigd. 8. zijn volgens: Tolerances. 30 (11 x) R322. Preliminary Getekend sdeepak Drawn by Version Drwg Ruw gew. 03. 821 ELECTR.6H E 65 65 23 894 MOUNTING HOLES./Goedg.5 FUSE FREE AREA FOR OPTIMAL AIR INLET CONDITIONS & SERVICE ACCESSIBILITY./Appd.5 R1(2x) M12(2x) 63 H11 409.surf.5 8 B R40(2x) 45.5 A 155. according to: Bew.5 B-B 3 Benaming Name Materiaal Material Behandeling Treatment INV Schaal Scale 1:10 Eigenaar Drawing owner AIP 03. gekopieerd. This document is our property and shall not without our pur permission be altered.5 15 G3/4" DRAIN OIL COOLER TOP VIEW G3/4" DRAIN VESSEL C-C 3 66 G3/4" DRAIN ELEMENT FRONT VIEW R6 AIR DISCHARGE FLANGE ( 1 : 2 ) F 0 54.6 h8 R0. 0 Kg Fini wt. Familie A1 Vergelijk Compare Family Vervangt Ruw nr./Appd.klasse Secrecy Class 1102 K / 2 G 41.SOCKET 500 3 500 A-A 3 14(8x) COUPLING HOUSING SAE 3 ( 1 : 5 ) www.8 + . 100 756.00 Des gez. gebruikt voor fabricatie of mededeling aan enig ander persoon of firma. used for manufacturing or communicated to any other person or company Ed Position Gewijzigd van Modified from Datum Date Ingev./Holes Plaatwerk Sheet metal Snijbranden Flame cutting Lassen Welding 6 3 B 12 UNIT CENTER OF GRAVITY MASS (Kg) Xz Yz Zz 587 445 500 OAH 2 468 ATLAS COPCO STANDARD /Klasse/CLASS 1350K .m 46.5 C ROOF DOOR ( 1 : 5 ) C CONNECTION DETAILS ( 1 : 5 ) M12x1.25 82. com 14(8x) C C E CONNECTION DETAILS 65 30 (11 x) M12x1.5 3 UNIT CENTER OF GRAVITY MASS (Kg) Yz Zz Xz 420 460 OAH 2 457 589 AIP 03. according to: 409. Blank wt.5 Dit document is onze eigendom en zal niet zonder toestemming worden gewijzigd.2 1 2 3 LEFT HAND VIEW 551 597 FREE AREA FOR OPTIMAL HEAT DISSIPATION.5 A-A 3 130 100 AIR DISCHARGE FLANGE G3/4" DRAIN OIL COOLER G3/4" DRAIN VESSEL 79.5 MOUNTING HOLES 35 130 664 www.8 + . 0 Kg Fini wt.GAUGE 140 160 504 160 403 AIR DISCHARGE 994 940 D 525 575 TEMP. opp. Replaces Afg gew.5 8 39 45.5 212.SOCKET 500 REAR VIEW 500 FREE AREA FOR OPTIMAL AIR INLET CONDITIONS & SERVICE ACCESSIBILITY.0.OAV 4 Ed Position Gewijzigd van Modified from Datum Date Ingev. COUPLING HOUSING SAE 3 11(12x) 3 DIRECTION OF ROTATION OF DRIVE SHAFT 428.klasse Secrecy Class 1102 K / 2 B G 41.1150 1101 927 1135 (REAR PANEL) 495 977 (COOLER TOP) Zz(CENTER OF GRAVITY) 228 150 A A 400 Yz(CENTER OF GRAVITY) LIFTING SLOTS FOR LIFTING TRUCK 85 43 Xz(CENTER OF GRAVITY) 155. 03. copied.2 + -0 12N9 39.surf.25 B-B Benaming Name Materiaal Material Behandeling Treatment INV 1:5 Eigenaar Drawing owner 82.2(2x) 6 1350K . 756. Intr. Prod gez/chd. 0 Kg Identificatie/Designation Goedg. Blank nr. This document is our property and shall not without our pur permission be altered.6 h8 Bew.00 Ed .GAUGE CONNECTION COOLING AIR INLET 65 15 COOLING AIR INLET C-C R6 F B R40(2x) 0. Version 3D STATUS OAH 2 . Datum/Date 2005-07-06 Blad/Sheet 01 / 01 9822105449 .6H G1/8" PRESS.00 Des gez. 500 FRONT VIEW RIGHT HAND VIEW OAH 2 WITHOUT A B CANOPY COOLING AIR OUTLET C 320 PRESS. indien niet aangegeven./Gaten Mach. Familie A1 Vergelijk Compare Family Vervangt Ruw nr.5 0 54.5 51./chd. used for manufacturing or communicated to any other person or company 16 4 5 6 7 8 9 10 8.3 M12(2x) G3/4" DRAIN ELEMENT 15./Appd./Appd.00 Decal added + Name changed 2007-09-19 23 894 MOUNTING HOLES 9822105449 Parent 3D model 03./Holes Plaatwerk Sheet metal Snijbranden Flame cutting Lassen Welding R15(2x) ATLAS COPCO STANDARD /Klasse/CLASS R0. DRWG SEE DRAWING Schaal Scale Geheimh.GAUGE FREE AREA FOR OPTIMAL AIR INLET CONDITIONS & SERVICE ACCESSIBILITY.5 63 H11 R1(2x) Toleranties.1 2.atlascopco. zijn volgens: Tolerances.75 . gebruikt voor fabricatie of mededeling aan enig ander persoon of firma./Goedg. if not indicated.8 j6 LEVEL WITH FRONT EDGE FRAME 1350:01K 1355K / C 1356K / B 12 OAH 2 OEM WO CANOPY DIMENS. gekopieerd.5 FUSE 821 ELECTR.m 46. Preliminary Getekend sdeepak Drawn by Version Drwg Ruw gew. /Gaten Mach. 0 Kg Identificatie/Designation Goedg./chd.m 1350:01K 1355K / C 1356K / B UNIT 90 OAV4 OEM DIMENS.SOCKET 850 TEMP. 660 1250 160 C G3/4" DRAIN VESSEL Yz (CENTER OF GRAVITY) 425 Xz (CENTER OF GRAVITY) G3/4" DRAIN ELEMENT 1430 569. zijn volgens: Tolerances./Goedg.3 1 2 4 3 5 6 7 8 9 10 LEFT HAND VIEW 500 min FRONT VIEW R404 RIGHT HAND VIEW FREE AREA FOR OPTIMAL HEAT DISSIPATION 2 A OAV 4 2 135 135 2 DRIVE SHAFT WITH 2 B 1421.surf.8 16 N9 2 104 14 F 2 11(12x) 2 33 1364 MOUNTING HOLES 40 REAR VIEW 6 30 34 FRONT PANEL (11 x) 15 B-B 90 45 45 B AIR DISCHARGE FLANGE (1:5) Toleranties. Prod gez/chd.GAUGE Installation Recommendations and Installation Review A-A FREE AREA FOR OPTIMAL AIR INLET CONDITIONS & SERVICE ACCESSIBILITY. Datum/Date 2005-06-23 Blad/Sheet 01 / 01 9822105446 17 .0. used for manufacturing or communicated to any other person or company Ed Position Gewijzigd van Modified from Datum Date Ingev.00 Benaming Name Materiaal Material Behandeling Treatment INV Eigenaar Drawing owner AIP 02.atlascopco.klasse Secrecy Class 1102 K / 2 G 60./Appd.00 Des gez. gekopieerd. indien niet aangegeven. 500 min. copied. FRONT VIEW 2 135 MOUNTING HOLES 50 335 480 335 2 135 COUPLING HOUSING SAE 3 (1:5) www.com 2 513 E 2 33 31 DIRECTION OF ROTATION OF DRIVE SHAFT 2 COOLING AIR INLET 28 B 428. M12(4x) 9822105446 Parent 3D model STATUS Ed . Intr. Replaces Afg gew. Version 3D Preliminary Schaal 1:10 Scale Getekend sdeepak Drawn by Version Drwg Ruw gew. 0 Kg Fini wt. This document is our property and shall not without our pur permission be altered.5 1400 Zz (CENTER OF GRAVITY) COOLING AIR OUTLET 135 2 CANOPY 64.5 COOLING AIR INLET 2 53 h6 M12 409.3 2 CENTER OF GRAVITY MASS (kg) Xz (mm) Yz (mm) Zz (mm) OAV 4 OEM 529 762 550 840 02.8.5 AIR DISCHARGE 652 ELECTR. 500 min. opp. Blank nr.6 h8 +0 47 . 02.5 461.5 325 A 450 385 2 160 135 LIFTING SLOT FOR LIFT TRUCK. according to: Bew. Familie A1 Vergelijk Compare Family Vervangt Ruw nr. if not indicated./Appd.00 Decals added + Name changed 2007-09-19 Dit document is onze eigendom en zal niet zonder toestemming worden gewijzigd.5 FUSE 350 324 A 155 135 122 82 150 G1/4" PRESSURE GAUGE CONNECTION G3/4" DRAIN OIL COOLER 610 338. Blank wt.2 450. TOP VIEW D REAR VIEW 14(8x) FREE AREA FOR OPTIMAL AIR INLET CONDITIONS & SERVICE ACCESSIBILITY. DRWG NOT APPLICABLE Geheimh. gebruikt voor fabricatie of mededeling aan enig ander persoon of firma./Holes Plaatwerk Sheet metal Snijbranden Flame cutting Lassen Welding ATLAS COPCO STANDARD /Klasse/CLASS 1350K . Prod gez/chd. 0 Kg Fini wt.3 15 AIR DISCHARGE FLANGE (1:5) UNIT B-B Toleranties. used for manufacturing or communicated to any other person or company 18 4 5 6 7 8 9 10 8. FRONT VIEW RIGHT HAND VIEW FREE AREA FOR OPTIMAL HEAT DISSIPAT ION OAV 4 A DRIVE SHAFT G1/4" PRESSURE GAUGE CONNECTION COOLING AIR OUTLET B WITHOUT 64./chd. Replaces Afg gew. DRWG OAV4 OEM WO CANOPY Schaal Scale M12(4x) Benaming Name Materiaal Material Behandeling Treatment INV 1:10 Eigenaar Drawing owner AIP 02. DRWG Geheimh. copied.atlascopco.4 1 2 3 LEFT HAND VIEW 500 min./Goedg. opp.5 1250 1430 461.8 16 N9 F 2 33 1364 MOUNTING HOLES n11(12x) 6 FRONT PANEL 30 34 (11 x) B 90 45 n60. Blank nr.m 1350:01K 1355K / C 1356K / B DIMENS./Gaten Mach.OAV 4 Ed Position Gewijzigd van Modified from Datum Date Ingev. This document is our property and shall not without our pur permission be altered.5 AIR DISCHARGE./Appd. Version 3D STATUS OAH 2 .00 Ed . REAR VIEW 500 FREE AREA FOR OPTIMAL AIR INLET CONDITIONS & SERVICE ACCESSIBILITY. Preliminary Getekend sdeepak Drawn by Version Drwg Ruw gew.00 Decal added + Name changed 09/19/2007 9822105447 Parent 3D model 02.0./Holes Plaatwerk Sheet metal Snijbranden Flame cutting Lassen Welding CENTER OF GRAV ITY M A S S (k g) Xz (mm) Yz (mm) Zz (mm) 571 778 441 735 2 OAV 4 OEM ATLAS COPCO STANDARD /Klasse/CLASS 1350K .GAUGE A-A FREE AREA FOR OPTIMAL AIR INLET CONDITIONS & SERVICE ACCESSIBILITY. 02.00 Des gez.klasse Secrecy Class G 1102 K / 2 DIMENS. gebruikt voor fabricatie of mededeling aan enig ander persoon of firma. Familie A1 Vergelijk Compare Family Vervangt Ruw nr. gekopieerd.surf. if not indicated./Appd.1372 Zz (CENTER OF GRAVITY) 350 324 CANOPY 122 82 150 G3/4" DRAIN VESSEL Yz (CENTER OF GRAVITY) G3/4" DRAIN OIL COOLER 610 155 A 325 A 450 2 COUPLING HOUSING SAE 3 (1:5) www.com 513 M12 n53 h6 +0 47 . according to: Bew. zijn volgens: Tolerances. G3/4" DRAIN ELEMENT Xz (CENTER OF GRAVITY) 652 ELCTR. 0 Kg Identificatie/Designation Goedg.SOCKET 850 TEMP. indien niet aangegeven.6 h8 n14 45 90 Dit document is onze eigendom en zal niet zonder toestemming worden gewijzigd.5 FUSE LIFTING SLOTS FOR LIFT TRUCK 135 160 660 160 C 338.5 385 569. D 500 n14(8x) MOUNTING HOLES 50 335 480 335 2 COOLING AIR INLET E 33 31 28 n428. Intr. Blank wt.5 DIRECTION OF ROTATION OF DRIVE SHAFT COOLING AIR INLET B n450.2 n409. Datum/Date 06/29/2005 Blad/Sheet 01 / 01 9822105447 . ................ INSTALLATION REVIEW Especially if electrical prime movers are going to be installed....... Not following these instructions will result in loosing warranty................................................................. Tel: ................................... voltage and starting method ( λ ⁄ Δ ) need to be advised to the local sales company for every single installation during design phase.......... ..........Installation Recommendations and Installation Review 9. In order to be in line with the Atlas Copco Airpower warranty procedures it is recommended to answer the attached Installation Review and mail it to the local AC organisation..............................1......... but at the latest before first start up....................... For avoiding malfunctioning of the compressor......................................... ** : obligatory information 1................................. Atlas Copco Customer Center : Name: ** ... 19 ......................... sufficient information about the type of prime mover... function: **.... INSTALLATION REVIEW OEM-compressor To be filled-in by customer center................................2...... Model: **………................................................................. Contact person: ** .... Contact person: ** ......................................................................................... Identification 1....... function: **..... a correct installation is required........................................................................................ Purpose of the document : OEM-compressor is a part of the installation of the customer. This document is required for having warranty on the compressor-part......... Fax: .. 1..... In all cases the installation needs to be approved of by the local sales company before first start up... Customer : Name: ** ............................................ Address: ** ................... before ordering !!! Customer: **………................ ............................... Approval received from Airpower ?? : ........................... Rating: ** ................... .. Info on Prime mover Driver type: Diesel engine / electric motor / other** ................................................................................................................................................................ Manufacturer: ** ..........................................1.OAV 4 2............................ 20 .......................... Customer has to foresee sufficient power coming from drive arrangement in all conditions.......................................................................................................................... Required flow : ** .................. Required pressure : ** ........................................... add a tolerance of 4% for production tolerances and fouling of the oil separator............. resulting from OEM-calculator.................................................................... OEM-Calculator Model: ** ..........................OAH 2 .................................................................. Engine drive speed : **....... kW @ ** .................. OEM-compressor-version 2......................................2............................. 2.................................. add resulting file of OEM-calculator !!!! Remark : on value of required power.................................3............................ Special version (description ) : .......................................................................................................................................... rpm (full load rpm) Rating type: Continuous / Intermittent / other 2................. Model: ** .................... .................. Please............. OEM-compressor version Standard version (yes/no) : **............................... .. 21 . ......On ORH2 and ORV4........ Detailed Electrical diagrams are available................ (design is customer responsibility !!!) Piping in combination with vitaulic couplings............... Is vessel installed according above instructions (yes/ no) : ** . External communication Customer to design and install own external control panel....... (hoses on 25 and 30 bar have a risk of rupture!!) Installation proposals with pipes + vitaulic couplings are existing........ no possibility is foreseen for speed regulation of the engine. Recommended is to mount the airreceiver on flexible pads (not included in scope) for limiting noise emission......... On the cubicle of the OEM-compressor a 16 pin-connector is foreseen...... is strongly preferred. Installation of vessel : Vibration pads under receiver (yes/no): ** ..........review 3......Installation Recommendations and Installation Review 3..... delivered signals (for warning lamps) : airfilter warning/element temperature shutdown 2........... 3.... for flexibility... Vessel ...........2. Due to different possible locations of the airreceiver...1.............. Compressor installation . the airreceiver is not integrated (delivered separately)........... external input signal to cubicle for compressor control : load/no load Is external control panel foreseen according above instructions (yes/ no) : ** ...... Flexible connections & piping (yes/no): ** ....On ORV 10-12 and ORX 10-12.... customer has to foresee piping... 1...... airreceiver is integrated................. Remark : because customer can choose different engine types.......... ................. add coupling calculation of supplier 22 ...... (oversized engine.... V-belt / Coupling A V-belt or a coupling is required to dampen the torsional vibrations of the engine................ Please....... limiting radial forces on gearbox-shaft . when following requirements are met : .....moments of inertia of engine (mainly flywheel !!).Rule of thumb for an electrical motor (50 Hz or 60 Hz) : 50 Hz or 60 Hz > 1..3......a cardan between driven pulley-haft and gearbox-shaft....... taking more detailed masses and stiffnesses into account..drive pulley to be mounted on a separate shaft with bearings ..... electrical motor.OAV 4 3.......no elastic coupling is required......) ... (with dedicated rubber parts)... ...moments of inertia of compressor (coming from OEM-calculator) . etc......OAH 2 ......... a high elastic coupling is required..... A V-belt drive is possible. coming from diesel engine...... hydraulic motor... V-belt : Our gearbox is designed to be directly flanged on a suitable diesel engine.Flexible coupling: Because of pulsations.....4x torsional resonance frequency of kinematic system ............a belt-tensioner is recommended V-belt installed according above instructions (yes/ no) : ** ..... dampens the pulsations A compressor + coupling + engine is a 2 mass-system with a critical frequency. Based on : .... coming from engine-supplier ..... Customer has to contact coupling-supplier.......... Coupling-supplier has to approve the coupling for each installation..... ... A high elastic coupling.4x torsional resonance frequency of kinematic system Coupling calculated according above instructions (yes/ no) : ** ...dynamic stiffness of the coupling (coupling supplier) Sometimes the coupling-supplier makes a finer calculation...........Rule of thumb for a diesel-engine : firing frequencies of driving engine > 1.. Power transmission type: V-belt / coupling : ** ... ...... Remark : none of these alignment-types eliminate the need of a V-belt/elastic coupling (see previous paragraph) 3..Restrictions in the cooling air flow Customer has to foresee sufficient ducting for avoiding the above..........a wavespring-based connection Type of connection : **.... send a drawing of the build-up for comments............5...................... But.bolted connection with SAE-flanges ..... Include : external heat sources (extra coolers.4....................... Alignment Following types for having a good alignment are common practice ... by : ..............Recirculation of the hot cooling air to the inlet of the compressor ................. OEM-compressors are designed to work at an ambient of 50°C.... If required.. Sufficient ducting foreseen (yes/no) : ** .. engines. etc) + direction of airflow (pushing/pulling fans) foreseen ducting restriction of cooling air (distance of panels to cooler air out) 23 ..................Installation Recommendations and Installation Review 3.. the maximum ambient can be reduced drastically..................Heat coming from external heat sources .......... Cooling air flow Based on free cooling airflow........a cardan-shaft ............................... .............................................................OAH 2 ................................... ............................................................................. Requested extra documents : 1................ .......................... Signature: ........................................................................... cooling air flow 24 .................................................................. coupling calculation 3..................................................... Date: .................................................................OAV 4 Notes: .................................................................................... .................................................................................................... Approved by: ..... calculation OEM-calculator 2............................................ Your Atlas Copco compressor consists for the most part of metallic materials. wiring. that can occur with an inappropriate waste handling. Selecting materials the substantial recyclability.2 DISPOSAL OF MATERIALS 10. and minimize the negative environmental effects that the products and services may have. Do not drain into the sewage system or surface water. Dispose all components according to the applicable disposal regulations. sorting and fractioning of the materials for recycling in the future is forseen. electronics. Atlas Copco company standards determine strict requirements. as well as at their disposal. Remove spilled fluid mechanically. Recycling and disposal policy are part of the development of all Atlas Copco products. Do not throw batteries into the fire (explosion risk) or into the residual waste. the disassembly possibilities and the separability of materials and assemblies are considered as well as the environmental perils and dangers to health during the recycling and disposal of the unavoidable rates of not recyclable materials. DISPOSAL 10. Dispose contaminated substances and material separately. when being manufactured. and used. insulation and plastic parts. Note: This concept can only succeed with your help. address. Support us by disposing professionally. sawdust) and dispose it according the applicable local disposal regulations. The plastic used is labelled. 25 .Installation Recommendations and Installation Review 10. Recycling and re-usage of material helps to preserve natural resources. Remove the batteries. that can be remelted in steelworks and smelting works and that is therefore almost infinite recyclable.1 GENERAL When developing products and services. pick up the rest with absorbing agent (for example sand. Separate the machine into metal. Before dismantling a machine at the end of its operating lifetime drain all fluids and dispose of according the applicable local disposal regulations. Atlas Copco tries to understand. according to local applicable environmental legislations. distributed. By assuring a correct disposal of the product you help to prevent possible negative consequences for environment and health. hoses. .......................................................................................................................................................... Serial number ...............OAH 2 ........................... MAINTENANCE LOG Compressor..................OAV 4 11........... Customer ......................................... Service hours Maintenance action Date By initials 26 ... Installation Recommendations and Installation Review Notes: 27 . OAV 4 Notes: 28 .OAH 2 . . as a component/quasi machine is in conformity with the relevant Essential Health and Safety Requirements of this directive. Box 100 B-2610 Wilrijk-Antwerp Belgium www. 2010-01-01 For info.1(3) 30 . 10 a. is authorized to compile the technical file The harmonized and the technical standards used are identified in the attachments hereafter Conformity of the specification to the directives Issued by Name Signature Date Atlas Copco Airpower n. 2 3 4 5 6 7 EC DECLARATION OF CONFORMITY We.v. please contact your local Atlas Copco representative p. Directive on the approximation of laws of the Member States relating to Pressure equipment 97/23/EC Harmonized and/or Technical Standards used EN ISO 12100-1 EN ISO 12100-2 EN 1012-1 EN 294 EN 349 EN 418 EN 563 EN 842 EN 953 EN 1037 EN 1050 EN 13478 Att’ mnt x b. Postal address P.v. Atlas Copco Airpower N. to transmit the relevant information on the partly completed machinery. 8 We.992. in response to a reasoned request by the national authorities.Following documents are provided with this unit: – Test Certificate – EC Declaration of Conformity: 1 DECLARATION OF INCORPORATION We. e.V 9 The machinery complies also with the requirements of the following directives and their amendments as indicated. 403.A.231 12 13 Product engin eering Conformity of the product to the specification and by implication to the directives Manufacturing 14 15 16 Form 5009 0600 02 ed. Machinery safety 2006/42EC c.com Visitors address Boomsesteenweg 957 B-2610 Wilrijk-Antwerp Belgium Phone: +32 (0)3 870 21 11 Fax: +32 (0)3 870 24 43 A company within the Atlas Copco Group Com. Reg.atlascopco. 11 Atlas Copco Airpower n. hereby declare that the product which falls under the provisions of article 12. The information on the relevant parts can be obtained prejudice to the intellectual property rights of Atlas Copco Airpower N. undertakes.. that the product Machine name air compressor Machine type Serial number must not be put into service until the machine in which it is intended to be incorporated into or assembled with.v. Atlas Copco Airpower n. Atlas Copco Airpower n.V. 05. is in conformity with the relevant Essential Health and Safety Requirements of the EC-Directive 2006/42/EC and its amendments on the approximation of the laws of the Member States relating to Machinery.v. Simple pressure vessel Electromagnetic compatibility Low voltage equipment 87/404/EEC 2004/108/EC 2006/95/EC EN 61000-6-2 EN 61000-6-4 EN 60034 EN 60204-1 EN 60439 x d. declare under our sole responsibility.O.2 of the EC Directive 2006/42/EC on the approximation of the laws of the Member States relating to machinery...T. Antwerp 44651 V. . 2954 2460 02 www.Printed in Belgium 01/2010 .com .atlascopco.