No.300421300421-00005 DOOSAN SERVO MOTOR/DRIVE FOR 1 AXIS ALARM ACTION MANUAL REV. REV. A - CONTENTS ▶ The OverOver-Load Load Alarm (ALP(ALP-OL) ......................................................... ......................................................... (ALP-OH) ..................................................... ▶ The IPM OverOver-Heat Alarm (ALP ..................................................... Over▶ The Over -Speed Alarm (ALP(ALP-OS) ........................................................ ........................................................ Over(ALP...................................................... ▶ The Over -Current Alarm (ALP -OC) ................................ ...................... 1 2 ▶ The OverOver-Voltage Alarm (ALP(ALP-OV) ...................................................... ...................................................... Low-Voltage Alarm (ALP▶ The Low (ALP-UV) ....................................................... ....................................................... ▶ The Battery Alarm (ALP(ALP-EN) ........................................................... ........................................................... (ALP................................................... ▶ The Parameter Error Alarm (ALP -PE) ................................ ................... 5 6 7 ▶ Th The e ▶ The ▶ The ▶ The 3 4 8 Tracking Error Alarm (ALP(ALP-rP) .................................................... .................................................... 9 Cable Open Alarm (ALP(ALP-CO) ....................................................... ....................................................... 10 Calculation Error Alarm (ALP (ALP................................................ -SE) ................................ ................ 11 ..................................................... Turret Index Overtime Alarm ................................ ..................... 12 ▶ The Turret CLAMP/UNCLAMP SWITCH Alarm ............................................... ............................................... 13 Attachment Attachment 1 : Attachment 1 : Attachment 2 : Attachment 3 : Check Input Power Of The Compact Type DOOSAN Servo Drive. ................ Check Input Power Of The Old Type DOOSAN Servo Drive. .................... Check The Input Power Current Breaker Of DOOSAN Servo Drive. ............. Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive. .... 14 15 16 17 Attachment 3 : Check Attachment 3 : Check Attachment 4 : Check Attachment 4 : Check Attachment 4 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive. .... ld Type DOOSAN Servo Drive. ........ The Motor Encoder Cable Of The OOld The Motor Power Cable Of The Compact Type DOOSAN Servo Drive. ...... The Motor Power Cable Of The Compact Type DOOSAN Servo Drive. ...... The Motor Power Cable Of The Old Type DOOSAN Servo Drive. .......... 18 19 Attachment 4 : Check Attachment 5 : Check Attachment 5 : Check Attachment 6 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive. .......... The Battery Of The Compact Type DOOSAN Servo Drive. ................ The Battery Of The Old Type DOOSAN Servo Drive. .................... Compact ct Type DOOSAN Servo Drive. 24V I/O Contact Point Cable Of The Compa 23 24 25 Attachment 6 : Check Attachment Attachment 6 : Check Attachment 7 : Reset Attachment 8 : Reset Attachment 9 : Check Attachment Attachment Attachment 10 11 12 : : : 20 21 22 26 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive. 27 24V I/O Contact Point Cable Of The Old Type DOOSAN Servo Drive. .... 28 After The Parameter Initialization................................. Initialization................................. 29 ................................................. The Origin Point. ................................ ................. 30 .......................................... The Turret Machine Part. ................................ .......... 31 Check Check Check Attachment 13 : Check Attachment 14 : Check Attachment 15 : Check Attachment 15 : Check The The The Turret Clamp/Unclamp Sol & Sol Relay. ......................... Turret Clamp/Unclamp Proximity Switch. ........................ I/O Card. .................................................... .................................................... 32 33 34 VPF Signal In The NC Display. .................................... .................................... The VPF Output Contact Point Point Of The Turret Servo Drive. ........... I/O Contact Point Of The Tool Number.............................. I/O Contact Point Of The Tool Number In The Servo Drive Display. .. 34 35 36 37 Phenomenon Display The Over-Load Alarm (ALP-OL) FANUC:2149 SERVO DRIVE LOAD ALARM / V380i:PC4-037 Servo Turret Over-Load Alarm / SIEMENS: 700069 OVER LOAD ALARM Corrective measure 1 Phenomenon Display The IPM Over-Heat Alarm (ALP-OH) FANUC: 2146 SERVO DRIVE OVER HEAT ALARM / V380i: PC4-034 Servo Turret Over-Heat Alarm / SIEMENS: 700066 OVER HEAT ALARM IPM Overheat alarm(OH) occurrence Turn OFF the turret servo drive power and then turn ON again. Y Finish 2 . Normal condition? N Replace the turret servo drive. Corrective measure Repeat the turret tool change several times. Phenomenon Display The Over-Speed Alarm (ALP-OS) FANUC: 2148 SERVO DRIVE OVER SPEED ALARM / V380i: PC4-036 Servo Turret Over-Speed Alarm / SIEMENS: 700068 OVER SPEED ALARM Corrective measure 3 . Phenomenon Display The Over-Current Alarm (ALP-OC) FANUC: 2153 SERVO DRIVE OVER CURRENT ALARM / V380i: PC4-041 Servo Turret Over-Current Alarm / SIEMENS: 700073 OVER CURRENT Corrective measure 4 . Phenomenon Display The Over-Voltage Alarm (ALP-OV) FANUC: 2145 SERVO DRIVE OVER VOLTAGE ALARM / V380i: PC4-033 Servo Turret Over-Voltage Alarm / SIEMENS: 700065 OVER VOLTAGE ALARM Corrective measure 5 . Phenomenon Display The Low-Voltage Alarm (ALP-UV) FANUC: 2144 SERVO DRIVE UNDER VOLTAGE ALARM / V380i: PC4-032 Servo Turret Low-Voltage Alarm / SIEMENS: 700064 UNDER VOLTAGE ALARM Corrective measure 6 . Phenomenon Display The Battery Alarm (ALP-EN) FANUC: 2154 SERVO DRIVE BATTERY ALARM / V380i: PC4-042 Servo Turret Battery Alarm / SIEMENS: 700074 BATTERY ALARM Corrective measure 7 . Phenomenon Display The Parameter Error Alarm (ALP-PE) FANUC: 2151 SERVO DRIVE PARAMETER ERROR ALARM / V380i: PC4-039 Servo Turret Parameter Error Alarm / SIEMENS: 700071 PARAMETER ERROR ALARM Corrective measure 8 . Phenomenon Display The Tracking Error Alarm (ALP-rP) FANUC: 2152 SERVO DRIVE RESIDUE PULSE ALARM / V380i: PC4-040 Servo Turret RESIDUE PULSE Alarm / SIEMENS: 700072 RESIDUE PULSE ALARM Corrective measure 9 . Phenomenon Display The Cable Open Alarm (ALP-CO) FANUC: 2147 SERVO DRIVE CABLE OPEN ALARM / V380i: PC4-035 Servo Turret Cable Open Alarm / SIEMENS: 700067 CABLE OPEN ALARM Corrective measure 10 . Phenomenon Display The Calculation Error Alarm (ALP-SE) FANUC: 2150 SERVO DRIVE SE ALARM / V380i: PC4-038 Servo Turret SE Alarm / SIEMENS: 700070 SE ALARM Corrective measure 11 . The Operation Is Not Completed Within 7 Seconds / SIEMENS: 700055 TURRET INDEX OVERTIME Corrective measure 12 .Phenomenon Display The Turret Index Overtime Alarm FANUC: 2119 TURRET INDEX OVERTIME/ V380i: PC4-029 After Tool Rotation Commands. Phenomenon Display The Turret CLAMP/UNCLAMP SWITCH Alarm FANUC: 2118 TURRET CLAMP/UNCLAMP SWITCH ALARM / V380i: PC4-031 Turret Clamp Confirmation Switch Error / SIEMENS: 700054 TURRET CLAMP/UNCLAMP SWITCH ALARM Corrective measure 13 . 2. Measure the voltage between R and S of the disconnected input power connector if the value is between 200V ~ 240V. 3. disconnect the input power connector from PCN1. Measure the voltage between S and T of the disconnected input power connector if the value is between 200V ~ 240V. 1. Drive.Attachment 1 : Check Input Power Of The Compact Type DOOSAN Servo Drive. To measure the input power voltage of DOOSAN servo drive. 14 . Drive.To Measure the input power voltage of DOOSAN servo drive. The Terminal Block The Terminal Block 2. 3. Measure the voltage between S and T of the servo drive terminal block if the value value is between 200V ~ 240V.Attachment 1 : Check Input Power Of The Old Type DOOSAN Servo Drive. 15 . open the terminal block cover in front of the drive. 1. Measure the the voltage between R and S of the servo drive terminal block if the value is between 200V ~ 240V. Measure the output voltage of the current breaker that is connected with input power of DOOSAN servo drive if the value is between 200V ~ 240V. 1. Measure the input voltage of the current breaker that is connected with input power of DOOSAN servo drive if the value is between 200V ~ 240V.Attachment 2 : Check The Input Power Current Breaker Of DOOSAN Servo Drive. Drive. 16 . 2. Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive. Drive. MOTOR ENCODER CONNECTOR CN3 B6 BATBAT- B5 BAT+ B4 RX/ B3 RX B2 +5 B1 +5 A6 SHIELD A5 BAT+ A4 GND A3 GND A2 GND A1 +5 17 . 2. To check the conduction condition between the separated motor encoder connector and the motor encoder connector separated from the motor. disconnect the motor encoder connector from CN3. measure the resistance if the value is below below 1Ω 1Ω. 1. To check the motor encoder cable. Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive. Check fastened condition for each pin of the motor encoder connector by pulling the encoder cable backward. ackward. 18 . Drive. 3. Drive. MOTOR ENCODER CONNECTOR CN2 19 20 18 17 16 15 14 13 12 11 RX/ RX GND SHIELD BATBAT. To check the conduction conduction condition between the separated motor encoder connector and the motor encoder connector separated from the motor.BAT+ 10 9 8 7 6 5 4 3 2 1 +5 19 . 1. disconnect the motor encoder connector from CN2. 2. To check the motor encoder cable.Attachment 3 : Check The Motor Encoder Cable Of The Old Type DOOSAN Servo Drive. measure the resistance if the value is below 1Ω 1Ω. Measure the resistance between V and W of the separated motor power connector if the value is below 1Ω 1Ω. To check the motor power cable. 1. disconnect the motor power connector from PCN2. 20 . 3. Drive.Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive. Measure the resistance between U and V of the separated motor power connector if the value is below 1Ω 1Ω. cable. PCN2 2. connector. Drive.Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive. 21 . To check insulation condition between U and E of the separated motor power connector. 4. measure the resistance if the value is above several MΩ MΩ. Terminal Block Terminal Terminal Block 2. 3. open the terminal block cover in front of the drive. 22 . Drive. Measure the resistance between V and W of the servo drive terminal block if the value is below 1Ω 1Ω.Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive. 1. Measure the resistance between U and V of the servo drive terminal block if the value is below 1Ω 1Ω. To check the motor power cable. cable. Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive. 23 . 4. To check insulation condition between U and E of DOOSAN servo drive terminal block. Drive. measure the resistance if the value is above several MΩ MΩ. battery. 2. Measure the voltage of separated battery if the value is above 3.Attachment 5 : Check The Battery Of The Compact Type DOOSAN Servo Drive. BAT_L warning will occur. And if the voltage is below 3. the battery alarm will occur. : If the battery voltage is below 3.2V. 3. Open the front cover of DOOSAN servo drive and separate the the battery.2V.0V.3V 3.0V 3. 1.3V. occur. 24 . Drive. 3. BAT_L warning will occur.2V. occur. occur.2V. 2. Open the front cover of DOOSAN servo drive and separate the battery. Drive.0V 3.3V 3.3V. And if the voltage is below 3. 25 . battery.0V. Measure the voltage of separated battery if the value is above 3.Attachment Attachment 5 : Check The Battery Of The Old Type DOOSAN Servo Drive. the battery alarm will occur. 1. : If the battery voltage voltage is below 3. 1. Verify the conduction condition by measuring measuring the resistance between the servo drive side connector pin and the electric panel terminal block side corresponding pin after disconnect the connector from CN1 and CN2. At this time. ▪ DOOSAN servo drive CN1 CN1 connector terminal block arrangement CN1 B10 OVR1 B9 OVR3 A10 OVR0 A9 OVR2 B8 SVON B7 JOGJOG- B6 SPARE B5 POSI0 B4 POSI2 B3 POSI4 B2 POSI6 B1 COM2 A8 A7 ALMRST JOG+ A6 STOP A5 COM1 A4 POSI1 A3 POSI3 A2 POSI5 A1 START ※ Refer to the electric panel drawings to confirm the arrangement of the electric panel side terminal block.Attachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive.5Ω. 26 .5Ω 0. the resistance value should be below 0. Drive. Drive. ▪ DOOSAN servo drive CN2 connector terminal block arrangement CN2 B10 BRAKE+ B9 A10 BRAKEBRAKE- A9 B8 B7 AUXOUT1 SVRDY A8 A7 AUXOUT0 B6 BAT_L B5 VPF B4 POSO5 A6 ALM A5 COM3 A4 POSO6 B3 POSO3 A3 POSO4 B2 POSO1 B1 COM4 A2 POSO2 A1 POSO0 ※ Refer to the electric panel drawings to confirm the arrangement of the electric panel side terminal block. 27 .Attachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive. 5Ω 0. 1. 28 . Drive. Verify the conduction condition by measuring the resistance between the servo drive side connector pin and the electric panel terminal block side corresponding pin after disconnect the connector from CN1. At this time. the resistance value should be below 0.5Ω. ▪ DOOSAN servo drive CN1 CN1 connector terminal block arrangement 28 29 30 31 32 33 34 35 36 POSI4/ BAT_L ALM POSO0 POSO1 POSO2 POSO3 POSO4 POSO5 19 20 21 22 23 24 25 26 27 FG JOG+ ALMRST/ SVON/ JOGJOG-/ POSI0/ POSI1/ POSI2/ POSI3/ 10 11 12 13 14 15 16 17 18 SVRDY COM3 BRAKE+ BRAKEBRAKE- POSO6 COM4 VPF GND VMO 1 2 3 4 5 6 7 8 9 BAT+ BATBAT- SPARE STOP/ COM1 POSI5/ POSI6/ START COM2 CN1 36 19 18 1 ※ Refer to the electric panel drawings to confirm the arrangement of the electric panel side terminal block.Attachment 6 : Check 24V I/O Contact Point Cable Of The Old Type DOOSAN Servo Drive. : Return to the original display after saving the parameter up to 46 automatically. Initialization. after changing the display to the parameter setting mode by pressing the MODE key twice. Turn the drive power OFF OFF and then turn ON again. State display mode MODE Parameter setting mode Twice 29 . 1. State display mode MODE Diagnosis display mode Once Parameter initialize display 3 times :Press the SET key to save the parameter. 2. Press the Mode key in front of the turret servo drive to change the display to the diagnosis mode. 0 to 46 are saved automatically. and then press the DOWN key 3 times to change the display to parameter initialize mode.Attachment Attachment 7 : Reset After The Parameter Initialization. SET : Parameters from No. 3. Set the parameter by reference the parameter sheet of the equipment. automatically. 1. Press the MODE key twice to change the display to parameter setting mode.Attachment 8 : Reset The Origin Point. In this state. 4. 8 times 3. Set the value of parameter 8 as current post number. turn turn the drive power OFF and then turn ON again. 30 .34 to 46 are saved automatically. Press the UP key 8 times to change the twotwo-digit address of the beginning as 08. State display mode MODE Diagnosis display mode Once SET Origin setting display Once : Press the SET key for 3 seconds or more to save the originorigin-related parameter. : Parameters from No. State display mode MODE Parameter setting mode Twice 2. Point. Press the MODE key to change the display to diagnosis mode and then press the DOWN key once to change the display to origin setting display mode. : Return to the original display after saving the parameter up to 46 automatically. refer to [The Machine Maintenance & Repair Manual] 31 . 2.24 3.) during use 570570-5GT5GT-25/Unita 1 1. Adjust screw(2) Nut(1) Adjust screw(2) Nut(1) Total bending amounts[Kgf(lbf)] amounts[Kgf(lbf)] Standard Belt Model Belt type Readjustment quantity company Timing Belt A1.Attachment 9 : Check The Turret Machine Part. For detailed machine part check method. 1.5/10000i/ (Rotary Tool) MIZ/FL/REAR Timing Belt A1.4 to 1.5/10000i/ A1.3 2. spin the turret by hand after unclamp the turret. change keep relay K5.3 2. Part. Adjust the bending amounts of the turret motor timing belt as the value in below table.4 to 0 again. To check the rotation condition of the turret. ② Spin the turret by hand. ③ [SYSTEM] -> [PMCPRM] -> [KEEPRL] When the checking is end.24 570570-5GT5GT-25/Unita 1 1.5/10000i/ (T/P SERVO DRIVE) MIZ/FL/REAR Bending ProductionroductionMin Max(New) amounts(in. ▪ Unclamp Process ① [SYSTEM] -> [PMCPRM] -> [KEEPRL] Change keep relay K5. 3. Seeing the Sol directly.Attachment 10 : Check Check The Turret Clamp/Unclamp Sol & Sol Relay. replace replace the cable. 3. repeat the action of changing the Keep relay K5. 2. [SYSTEM] -> [PMCPRM] -> [KEEPRL] To confirm the normal operating condition of the turret Clamp/Unclamp. there is no problem with the connection or operation and the Sol or hydraulic line is thought as defect. 32 . if there is no problem problem with the line. replace the Sol. confirm the switching switching of the Lamp at the time the Clamp/Unclamp command is inputted. If the Lamp is changing. check the Sol relay and I/O board. If the 24V is not outputted at the Sol Y output. If the Lamp is not changing. After checking the hydraulic line.4 as 0 and 1. confirm 24V output of the Sol signal Y output and check the cable. And if the 24V is outputted. 1. 33 . 2. check if the signal is outputted on the NC screen by inputting 1L+ terminal to corresponding corresponding X signal at the electric panel. [SYSTEM] -> [PMCPRM] -> [KEEPRL] To confirm the normal operating condition of the turret Clamp/Unclamp. should check the other problems. If the signal is outputted on the NC screen. check the X signal of corresponding proximity switch if it repeats 1 and 0 in the NC screen. If the X signal of the proximity switch repeats 1 and 0. the proximity switch is normal. Therefore. 5. repeat the action of changing the Keep relay relay K5. should regard as the proximity switch is defective. Because it is impossible to check the proximity switch seeing directly before disassembling the turret. 1.4 as 0 and 1. Switch. 4. If the X signal of the proximity switch does not repeat 1 and 0.Attachment 11 : Check The Turret Clamp/Unclamp Proximity Switch. 3. Enter as following [SYSTEM] -> [PMCDGN] -> [STATUS] -> [SEARCH] and look for the corresponding signal. 2. 34 . 1.Attachment 12 : Check The I/O Card. Multimeter. If the corresponding signal is output(Y) signal. And look for the part that is marked as VPF of X signals. Look for the turret part in the electric panel drawings. check check if the output voltage is 24V using the Multimeter. signal. Attachment 13 : Check VPF Signal In The NC Display. If the corresponding signal is input(X) signal. Display. 2. check the state by connecting the 1L+ by force. 1. Verify the conduction condition by measuring the resistance between servo drive side VPF connector pin and terminal block side corresponding pin after disconnect disconnect the CN2 connector from turret servo drive.Attachment 14 : Check The VPF Output Contact Point Of The Turret Servo Drive. At this time.5Ω 0. check if the LED that is corresponding with the VPF output signal is lighting.5Ω. 1. POSITION OUPUT VPF POSO0 POSO6 POSO1 POSO5 POSO2 POSO4 POSO3 3. Because the LED will be lighting when the corresponding signal signal is ON. To confirm the VPF output signal that is outputted to the NC from servo drive. 35 . change the display as the diagnosis mode by pressing the MODE key once and then press the UP key 4 times to change as position data output mode. B10 A10 B6 B5 VPF A5 B4 B3 B2 B1 A1 ※ Refer to the electric panel drawings to confirm the arrangement of the electric panel side terminal block. resistance value should be below 0. State display mode MODE Diagnosis display Position data output mode Once 4 times 2. At this time. POSI1 and POSI2 LED lighting lighting Number 11 input tool: POSI0. change the display as the diagnosis mode by pressing the MODE key once and then press the UP key 3 times to change as position data input mode. Check the lighting of LED corresponding with tool number input contact point. Number. CN1 B10 OVR1 B9 OVR3 A10 OVR0 A9 OVR2 B8 SVON B7 JOGJOG- B6 SPARE B5 POSI0 B4 POSI2 B3 POSI4 B2 POSI6 B1 COM2 A8 A7 ALMRST JOG+ A6 STOP A5 COM1 A4 POSI1 A3 POSI3 A2 POSI5 A1 START ※ Refer to the electric panel drawings to confirm the arrangement of the electric panel side terminal block. Because POSI0 is 1. POSI2 is 4. Ex) Number 7 input tool : POSI0. To confirm the tool number that is inputted to servo drive from NC. State display mode MODE Diagnosis display Position data input mode Once 3 times 2. 36 .5Ω 0. Verify the conduction condition by measuring the resistance between servo drive side tool number input connector pin and terminal block side corresponding pin after disconnect the CN1 connector connector from turret servo drive. the resistance value should be below 0. POSI3 is 8 and POSI4 is corresponding with 16.Attachment 15 : Check I/O Contact Point Of The Tool Number. Tool number input contact point displayed as binary. POSI1 and POSI3 LED lighting POSITION INPUT START POSI0 POSI6 POSI1 POSI5 POSI2 POSI4 POSI3 3. POSI1 is 2.5Ω. 1. tool number is outputted as these value combination. POSO3 is 8 and POSO4 is corresponding with 16. once. POSO2 is 4. Check the lighting of LED corresponding with tool number output contact point. 4. the resistance value should be below below 0. change the display from position data input mode to position data output mode by pressing the UP key once. 37 . CN2 B10 BRAKE+ B9 A10 BRAKEBRAKE- A9 B8 B7 AUXOUT1 SVRDY A8 A7 AUXOUT0 B6 BAT_L B5 VPF B4 POSO5 A6 ALM A5 COM3 A4 POSO6 B3 POSO3 A3 POSO4 B2 POSO1 B1 COM4 A2 POSO2 A1 POSO0 ※ Refer to the electric panel drawings to confirm the arrangement of the electric panel side terminal block. POSI1 and POSO3 LED lighting POSITION OUPUT VPF POSO0 POSO6 POSO1 POSO5 POSO2 POSO4 POSO3 6. Because POSO0 is 1. To confirm the tool number that is outputted to the NC from drive. tool number is outputted as these value combination. POSO1 is 2.5Ω 0. Verify the conduction conduction condition by measuring the resistance between servo drive side tool number output connector pin and terminal block side corresponding pin after disconnect the CN2 connector from turret servo drive. 2. Position data input mode Position data output mode Once 5.5Ω. Ex) Number 6 output tool: POSO1 and POSO2 LED lighting Number 9 output tool: POSI0.Attachment 15 : Check I/O Contact Point Point Of The Tool Number In The Servo Drive Display. Tool number output contact point displayed as binary. At this time.