Different Stages of Samples & theirRequirement. Understanding quality procedures in sampling & sample development. 8/14/2014 ASSQC--Quality Procedure in Sampling 1 Sampling is process of development of a garment according to the tech-pack received by a buyer or copying of a garment with specifications de- marked by the buyer. There are different stages of sampling. Sampling helps in proper development of a product and it also acts as a milestone to in the confirmation of an order. 8/14/2014 2 ASSQC--Quality Procedure in Sampling What Is Sampling In Garment Industry? Sampling in garments is same as we use in other things. In garments, sampling is used to show your products to the customers to get the orders. The main purpose of sampling is to prepare a prototype to check the feasibility or acceptance from customer... in Business 8/14/2014 3 ASSQC--Quality Procedure in Sampling Product Development team Designers/Sample developers, Customers/Clients Textile technologists Garment technologists / Technicians Sourcing & Purchasing Costing & Finance Sales & Marketing Production Planning & Control team, Testing & inspection. Quality control 8/14/2014 4 ASSQC--Quality Procedure in Sampling Original samples or Tech pack Pre-Proto type Prototype samples Fit samples Photo samples Salesman samples (SMS / SS) Development submit samples Revision sample Pre-production sample (PPS)—(sealers , Green Tag, QRS) Counter sample Size set sample Pilot Run TOP sample—(Top Of Production) Shipment sample 8/14/2014 5 ASSQC--Quality Procedure in Sampling The process of sample department varies from context to context, and the development process covers a wide range of diverse products from new fibres, fiber blends, new yarns, fabric structures ,finishes and surface effects . Note---New product will have different performance standard 8/14/2014 6 ASSQC--Quality Procedure in Sampling First Phase: This phase covers the development of the initial concept or design idea through its approval by the customer and full review/risk analysis by the development and production teams. Second Phase: It covers the process following acceptance of the first prototype sample and includes the functions of sourcing and ordering component, testing the product and carry out trails once the finalized sample specifications has been drawn up, the third and final phase commences. Third Phase: The phase includes a range of activities that are carried out before large scale or bulk production capacity outside the home producer/developers wherever this is applicable 8/14/2014 7 ASSQC--Quality Procedure in Sampling 8/14/2014 ASSQC--Quality Procedure in Sampling 8 Original samples or Tech pack Or Garment Spec —From Buyer to manufacturer Tech Pack Sampling ( PD / Marketing/ Designer) Pattern making CAD for Marker making (average Consumption) Cutting Costing & Finance IE / Technician Sewing/ washing /Finishing QA Sourcing & Purchasing (Fabric ,trims, accessories) Pre-Proto type Every thing for first time to give Visual look with all available substitute material , For each prototype with defined sketches, block reference, grade rules, construction and measurement details to create accurate prototype and generate accurate cost. This will be for factory internal purpose in sampling department to check for FIT evaluation , measurement, construction , sewing operation, (Analyzed by QA , Technician or Garment technologist , Pattern master) 8/14/2014 ASSQC--Quality Procedure in Sampling 9 Prototype samples or First Proto —First sample for buyer as per tech pack requirement with available substitute / nearest material along with Pattern Tracing Internal QA review or audit report. Buyer original sample & Basic Pattern (Slopers /template) –if any received from Buyer. & cost sheet. 8/14/2014 10 ASSQC--Quality Procedure in Sampling Fit samples In Base size , by using actual materials---Fabric, trims , accessories. To develop a “good fit” for garments for customer satisfaction, comfort, and functionality as well as a manufacturer's success and reputation. To recommendations for the acceptance or modification of the garment for production. Fit Analysis using mannequins , 3D scan model, Live modeling if necessary, Fit Balancing ( Exact reflection , Drape , parallel to ground ) Fit Contouring Matching parameters (Checks ,stripes , design) 8/14/2014 11 ASSQC--Quality Procedure in Sampling If the garment measures properly as per the size spec, but does NOT properly fit, the designer will most likely alter the spec measurements to compensate. They will then issue a revised spec file to the factory. The manufacturer will then produce another set of fit samples, and the review process will begin again. After the designers are happy with the fit, they will approve the factory to proceed to pre-production samples. 8/14/2014 12 ASSQC--Quality Procedure in Sampling Photo samples For advertisement (Marketing, modelling, web display) Salesman samples (SS or SMS) To get sales repose from stores before proceeding to Bulk, Development submit samples First piece from SS Revision sample If any corrections / amendments require for Bulk productions, 8/14/2014 13 ASSQC--Quality Procedure in Sampling Pre-production sample (PPS)—(sealers , Green Tag, QRS-quality representative sample) –This will be guide for bulk production. Counter sample Pilot lot—After first sample / pps , pilot lot of a product style is produced, it should be inspected carefully, This lot represents the quality from the production floor, ( 100% Inspection including specification) 8/14/2014 14 ASSQC--Quality Procedure in Sampling Size set sample –>Respective Production factory will do size set sample in all size from bulk actual fabric to check the accuracy of Patterns/ measurements , TOP sample—>(Top Of Production) –First piece from bulk production Shipment sample Representative Sample from particular PO /lot for Buyer reference from shipment inspection(packed product inspection or audit or buyer audit), (Note—PO—Purchase order) 8/14/2014 ASSQC--Quality Procedure in Sampling 15
Report "1B.understanding Quality Procedures in SAMPLING & Sample Development"