M.Tech.(Welding Engineering) M. Tech. DEGREE WELDING ENGINEERING SYLLABUS FOR CREDIT BASED CURRICULUM (2009 -2010) DEPARTMENT OF MATERIAL SCIENCE AND ENGINEERING NATIONAL INSTITUTE OF TECHNOLOGY TIRUCHIRAPPALLI – 620 015, INDIA. Department Materials Science and Engineering, National Institute of Technology, Tiruchirappalli – 620 015. Tech.Tech. .Phase I SEMESTER IV Code MT 640 Course of Study Project work .II Elective – III Elective – IV Elective – V Welding Metallurgy Laboratory L 3 3 3 3 3 3 0 T 0 0 0 0 0 0 0 P 0 0 0 0 0 0 3 C 3 3 3 3 3 3 1 19 MT 629 SEMESTER – III Code MT 630 Course of Study Project work . Tiruchirappalli – 620 015.Phase II L 0 T 0 P 30 C 12 62 L 0 T 0 P 30 C 12 Total Credits Department Materials Science and Engineering.Tech. Programme in Welding Engineering is 62.I Elective . WELDING ENGINEERING The total minimum credits required for completing the M. National Institute of Technology.II Physical Metallurgy Laboratory L 3 3 3 3 3 3 0 T 0 0 0 0 0 0 0 P 0 0 0 0 0 0 3 C 3 3 3 3 3 3 1 19 SEMESTER – II Code MT 602 MT 604 MT 606 Course of Study Welding Metallurgy Welding Codes and Standards Welding Processes .M. (Welding Engineering) M.I Materials Characterization Elective . SEMESTER I Code MA 613 MT 601 MT 603 MT 605 MT 619 Course of Study Engineering Mathematics Physical Metallurgy Welding Processes . National Institute of Technology.Tech. . Tiruchirappalli – 620 015. (Welding Engineering) ELECTIVES (I Semester) Code MT 611 MT 613 MT 615 MT 617 MT 621 MT 673 PR 621 II Semester Code MT 612 MT 614 MT 616 MT 618 MT 620 MT 622 CL 621 Course of Study Design of Weldments Corrosion Engineering Welding Application Technology Metallurgical Failure Analysis Statistical Quality Control and Management Surface Engineering Optimization Techniques L 3 3 3 3 3 3 3 T 0 0 0 0 0 0 0 P 0 0 0 0 0 0 0 C 3 3 3 3 3 3 3 Course of Study Electrical Aspects of Welding Mechanical Behavior of Materials Selections of Materials Computational Techniques Non-Destructive Testing Programming in C and Numerical Methods Finite Element Methods L 3 3 3 3 3 3 3 T 0 0 0 0 0 0 0 P 0 0 0 0 0 0 0 C 3 3 3 3 3 3 3 Reserve Electives Code MT 624 MT 626 MT 628 MT 630 Course of Study Repair Welding and Reclamation Life Assessment of Welded Structures Process Modeling Welding Economics and Management L 3 3 3 3 T 0 0 0 0 P 0 0 0 0 C 3 3 3 3 Department Materials Science and Engineering.M. Introduction to Finite Element Method. Desai. (Welding Engineering) MA 613 ENGINEERING MATHEMATICS Partial Differential equations – basic concepts – One dimensional heat flow equation .physical. magnesium.hardening and tempering . parabolic. Department Materials Science and Engineering. heat treatment (specific examples) Aluminium and its alloys. chemical and mechanical properties. Finite difference scheme for elliptic. “Physical Metallurgy”. classification of copper alloys. Introduction to Finite Element Method . second edition.types of steels: plain carbon steels. L.S.Euler's equation .heat treatment (specific examples) Copper and its alloys: physical. P.atmospheres quenching media .Variational problems in parametric form . Differential Equations and the Calculus of Variations.hardenability measurement.Natural boundary condition – Conditional Extremum . .. tool steels.properties and applications TEXT BOOKS 1. Reddy.Rules for forming interpolation functions .Two dimensional heat flow equation in steady flow in Cartesian and Polar coordinates. National Institute of Technology. 1985. 2.case hardening techniques Introduction to specifications. zinc. V. C. References 1.normalising . stainless steels types of cast irons compositions..Application to fluid flow and heat transfer problems.. properties and applications. Prentice Hall of India.. Raghavan. TTT diagram and CCT diagram .phases and microconstituents in steels and cast irons equilibrium and non-equilibrium cooling of various Fe-C alloys . gold alloys .Isoperimetric problems. titanium alloys . Elsegolts.Tech. 1985. silver.N. Taylor’s and Runge Kutta methods – Milne’s and Adams’ predictor-corrector methods. “Introduction to Physical Metallurgy”.Shape functions . Van Nostrand Reinhold. S. MT 601 PHYSICAL METALLURGY (This is a core course for both WE and MS specializations in MME) Concept of phase diagram . Calculus of variations . J.. and hyperbolic partial differential equations. B. alloy steels. . 3. McGraw Hill. Tiruchirappalli – 620 015. 2.S. 4. and Abel. J. chemical and mechanical properties of aluminium of aluminium alloys. typical properties and applications . annealing . Grewal.effects of alloying elements and cooling rate on structure and properties of steels and cast irons Introduction to heat treatment. Mir Publishers.microstructural features . lead.microstructural features. Avner. McGraw Hill.heat treatment furnaces .. Higher Engineering Mathematics. Numerical Solution of ODE’s – Euler’s. Introduction to Finite Element Method.M. Khanna Publishers. tin. H. in-situ techniques. ‘Modern Physical Metallurgy’. advantages and limitations. FCAW. narrow gap submerged arc welding. 4th Edition.Tech. keyhole and puddle-in mode of operation. (Welding Engineering) MT 603 WELDING PROCESSES . 4th Edition. Arc welding.. H. CO2 welding. elemental analysis by WDS and EDS systems .analysis of fractured surfaces X-ray fluoroscopy. TEXT BOOKS 1. stereographic projections and reciprocal lattice. DSC and TGA. ‘Elements of X-ray Diffraction’. low current and high current plasma arc welding and their applications.. Gas welding. gas metal arc welding. 1985 Philips V. 4. A. Addison Wiley. working principle.lens defects and correction. specimen preparation techniques.. hot-stage. spectrometry. phase contrast. applications. . 1978 Loretto M. Magnetically impelled arc butt (MIAB) welding Resistance welding.types of metal transfer. types and applications. Submerged arc welding. Howard. processes and applications . Parmer R. Smallman R. Types and applications of strain gauges. 1997 2. X-ray residual stress measurement Construction and operation and applications of TEM.. quantitative metallography Powder. ‘Electron Beam Analysis of Materials’. pulsed and synergic MIG welding. depth of field and depth of focus . 2. Concepts. DTA. D. National Institute of Technology. significance of flux-metal combination. power source characteristics. interference contrast. 1998 MT 605 MATERIALS CHARACTERIZATION Numerical aperture. modern developments. Khanna Publishers. Stud welding and under water welding TEXT BOOKS 1. arc physics. 1984 Department Materials Science and Engineering. Chapman and Hall. . process variables and their effects. electro slag and electro gas welding Plasma welding. “Modern Welding Technology’. Manual metal arc welding: Concepts. Construction and operation and applications of SEM. E. 3. Wiley Interscience. Concepts. prentice Hall.. ‘Modern Metallographic Techniques and their Applications’. Flash butt welding. Butterworths. Auger spectroscopy. rotating crystal and Laue methods. Concepts. Cary. 1971 Cullity B.I Classification of welding processes.polarised light. Gas tungsten arc welding: Concepts. Tiruchirappalli – 620 015. applications. S.M. types of electrodes and their applications.bright field and dark field illumination . ‘Welding Engineering and Technology’. processes and applications. processes and applications . limit of resolution. W.process induced defects.S and Mahoney. ‘The Metallurgy of Welding’. Study of metallurgical microscope and sample preparation 2. . Jackson M. Ti and Ni alloys – processes. Mishra..influence of heat geometry. TEXT BOOKS 1. stainless steels.temperature distribution-cooling rates . Kenneth Easterling.columnar structures and growth morphologyeffect of welding parameters . AWS D1. welding of cast irons Welding of Cu. Volume I and II. (Welding Engineering) MT 619 PHYSICAL METALLURGY LABORATORY List of Experiments 1. E. M..micro and macro. 2007 MT 604 WELDING CODES AND STANDARDS Design requirements. workmanship and inspection. 4th Edition. welding of stainless steels use of Schaffler and Delong diagrams.types .remedial measures. allowable stress values.gas/metal and slag/metal reactions Phase transformations. AWS.effect of metallurgical parameters. 1992 4. Al.‘Welding Metallurgy’. ASM. joint Epitaxial growth . Grffin. London. introduction to welding codes and standards. Microscopic examination of cast irons 4. .weld CCT diagrams . Butterworth Heinmann. Linnert G. 1985 5. Microscopic examination of • Magnesium alloys • Aluminium alloys • Titanium alloys • Copper alloys • Super alloys 5.significance . Jaico Publishing House. defects and remedial measures Origin . 1994 3.reheat cracking . preheat. Hot cracking cold cracking -lamellar tearing . 1967 6. Microscopic examination of plain carbon steels. plate thickness. 2nd Edition. R.absorption of gases ..M. difficulties.carbon equivalent-preheating and post heatingweldability of low alloy steels.weld metal solidification . ‘Fundamentals of Welding Metallurgy’.Tech. D. ‘Welding Methods and Metallurgy’.weldability tests .1 Department Materials Science and Engineering. 1994 2. Saferian D. ‘Introduction to Physical Metallurgy of Welding’. Demonstration of hardness measurements . Granjon H. and evaluation of tensile properties MT 602 WELDING METALLURGY Heat flow .. Chapman and Hall. Friction Stir Welding and Processing. maraging steels and tool steels 3. significance of thermal severity number input. microstructures. National Institute of Technology. Tiruchirappalli – 620 015. types and applications.Metal Joining Manual’. consumables testing and qualification as per ASME/AWS requirements REFERENCES 1. Parmar R S. Arc striking practice. VIII and IX Welding procedure specification. ASME II. operation of laser welding setup. types and applications. variables Introduction to materials standards and testing of materials.. advantages and limitations. post weld heat treatment and hydro testing. 1979 2. Mishra.welding procedure and welder qualification. Christopher Davis. ASME Section IX 6. ASME Section VIII .2007 MT 629 WELDING METALLURGY LABORATORY LIST OF EXPERIMENTS 1. National Institute of Technology.II [[ Friction welding: Concepts. Welding Engineering and Technology. atmospheres for brazing.S and Mahoney. LBW: Physics of lasers. types of lasers. phase diagram. principles of operation. API 1104 4.V. API 5L 3.Division 1 5. ‘Laser Welding . applications Soldering: Techniques of soldering. . 1996 3. AWS D1. process characteristics and applications EBW: Concepts. (Welding Engineering) Process and product standards for manufacturing of pipe . Tiruchirappalli – 620 015. diffusion and ultrasonic welding.Tech. Friction Stir Welding and Processing. Bead-on-plate welding Department Materials Science and Engineering. solders. R. process variables and applications and induction pressure welding: Process characteristics and applications Explosive. API 1104 and API5L Design requirements. Jaico Publishing House.1 Structural Welding Code 2. Oxford IBH Publishers. ASM. fabrication methods. applications Brazing: Wetting and spreading characteristics.W. 2. Schwartz M. procedure qualification records. brazing fillers.M. Friction stir welding: Metal flow phenomena. 1997 5. ASME Section II Part A and C MT 606 WELDING PROCESSES . tools. McGraw-Hill.‘ Materials and Applications . V.. Surfacing and Cutting TEXT BOOKS 1. Nadkarni S. M. joint categories. welding and inspection. role of flux and characteristics. performance qualification. composition. ‘Modern Arc Welding Technology’. 1994 4.A Practical Guide’. adhesive bonding Cladding. Khanna Publishers. field welding and inspection. surface tension and contact angle concepts. magnetic control of arcs.M. carriage movement control. synchronous motors Wire-feed system. Microstructural observation of weldments ¾ Carbon steel ¾ Stainless steel ¾ Aluminium alloy ¾ Titanium alloy ¾ Dissimilar joints 5. Effect of welding parameters on weld bead by ¾ GTA welding ¾ GMA welding ¾ Submerged arc welding 4. Tiruchirappalli – 620 015. Basic principles. stress fields around dislocations. Welding Handbook. welding rectifiers. power source characteristics. resistance welding monitor TEXT BOOKS 1. dislocation theory properties of dislocation. D. potential distribution. . Prentice Hall of India. NC and computer controlled welding machines. inverters Alternators and D. choice of diode material. American Welding Society 2. 7th Edition. voltage. crater filling devices. elastic and plastic behaviour. application of dislocation theory to work hardening. load and displacement. static and dynamic arc characteristics. elements of plastic deformation of metallic materials. volt-ampere relationship and its measurement. Practice for preparation of welding procedure specification. stress–strain relationship for elastic behaviour. ELECTIVES MT 611 ELECTRICAL ASPECTS OF WELDING Physical phenomenon occurring in the arc. National Institute of Technology. arc welding analyzer. up and down slopes. generators for welding.. Practice for preparation of procedure qualification record. Richardson V. dual control. pulsing techniques. CRO. 1978 MT 613 MECHANICAL BEHAVIOUR OF MATERIALS Strength of materials. yielding theories Elements of theory of plasticity. use of thyristors. LVDT. seam tracking devices. volt control. temperature. arc blow. slope control. Mohr’s circle. Volume 2. solid solution strengthening.Tech.C. grain boundary strengthening. controls in resistance welding machines Measurements of welding current. 6. motors. operation. resistance welding transformers. three brush generator. setting of power source. characteristics of D. (Welding Engineering) 3. different methods of control of volt-ampere characteristics. types of forces and metal transfer in the arc. ‘ Rotating Electric Machinery and Transformer Technology’. X-Y and strip chart recorders.basic assumptions.C. dispersion hardening Department Materials Science and Engineering. 1995. legal and safety factors. E. soil. compressor blades. ductile to brittle transition-HSLA steel. F A. 2. landing gears. initiation and propagation of fatigue cracks. water. 3. accelerated creep testing. ‘Testing of Metallic Materials’. National Institute of Technology. ring. Electrical & Magnetic materials. rocker arm and tappet. etc.creep mechanisms. McGraw Hill.Tech. creep curve. 3rd Edition. A. materials and coatings for wear resistance. Materials with special thermal properties. NDT and FATT.. Suryanarayana. liner. Materials for aero structure. Dieter G. MT 617 COMPUTATIONAL TECHNIQUES Design of Experiments: Factorial Design. ‘Structure and Properties of Materials’. corrosion fatigue Introduction to creep . “Selection of Engineering Materials". ANOVA Department Materials Science and Engineering. cam shaft. Volume III. (Welding Engineering) Ductile and brittle fracture. . clad materials etc. Prentice Hall India.Bearing materials. mechanics of fatigue crack propagation.Friction materials . 4th Edition. Nuclear fuels. 1984 MT 615 SELECTIONS OF MATERIALS Technologically important properties of materials. Materials for atmospheric. Larsen Miller parameter . ECT. Tiruchirappalli – 620 015. connecting rod. COD and J integral Characteristics of fatigue failure. Materials for chasis. material for Chemical and Petroleum industries. “Selection and Use of Engineering Materials”. Rose R. acid and alkaline resistance. Materials for engine components. Thermal expansion. exhaust. London UK. etc. factors affecting fatigue strength and methods of improving fatigue behaviour – testing analysis of fatigue data. 1996. availability. High temperature strength and stability.Manson Hafred parameter TEXT BOOKS 1.Wear resistant materials . manufacturing process. development of creep resistant alloys. Power plant requirement. 1988 2. Taguchi Techniques. crank shaft. Charpy and Izod testing. cylinder block. 1979. head.Anti-friction materials . elements of fractography .Griffith’s theory. Corrosion prevention coatings. low temperature materials. cost.. significance of DBTT. . 3rd Edition. Hot hardness requirements. Shepard L. turbine blades. variables affecting creep. Chemical.Impact resistant materials . Wulff J. LEFM– COD and J integral – determination of KIC.M. New Jersey USA. High temperature steels and super alloys. Mechanical and Electrical properties of metals... M. Physical. John Wiley.. Criteria of selection of materials like properties.A. Butterworths. Prentice Hall Inc. control rods. wings. Charles J A and Crane. ‘Mechanical Metallurgy’. pin. coolants. shafts. Gladius Lewis. TEXT BOOKS 1. piston. fuzzy Logic.Hull and V. applications and limitations. Finite differences. TEXT BOOKS 1. advantages and limitations.advantages and limitations . advantages and limitations. types. applications.tools. conjugate direction. Tiruchirappalli – 620 015. Genetic Algorithm. Eddy current testing . applications. 3rd edition. advantages. Cerjak H. Optimization Methods: Classical optimization methods.Various methods of ultrasonic wave generation. Thermography .principles. unconstrained minimization . applications. advantages and limitations of RT.John. Principles and applications of Fluoroscopy/Real-time radioscopy . (Welding Engineering) Artificial Intelligence: ANN.. .recent advances.modes of sound wave generation . Optical & Acoustical holography. types. Krautkramer. types of UT Principles. constrained minimization. New York. Ultrasonic Testing of Materials. plain strain.Principles. B and C scan . Liquid Penetrant Inspection principles. explicit and implicit method Finite element Methods: Introduction to I-D FEM. feasible direction and projections.Principles. The Institute of Materials.Time of Flight Diffraction (TOFD) Radiography testing (RT) – Principles. Department Materials Science and Engineering. John Wiley and sons 2. 2. three dimensional analysis. types and properties of penetrants and developers..Nature of sound waves. B. Practical Non – Destructive Testing. Baldev raj. steady and unsteady conduction.Ross. Advantages and limitations of various methods of LPI. Applications in Materials Engg. Springer-Verlag (1983). applications.Tech. Numerical Fluid Flow and Heat Transfer: Classification of PDE. Case studies: weld. 1995. “Mathematical Modeling of Weld Phenomenon-2”. Taguchi techniques for quality engineering – Philip J. Non-Destructive Testing.. ax symmetric analysis.Douglas C.M. applications. McGraw-ill book Company 3. Montgomery. Types and characteristics of X ray and gamma radiation sources. types. Design and analysis of experiments. Magnetic particle inspection. Macmillan (1988) 3. 5th ed. Josef and Hebert Krautkramer. MT 621 – NON-DESTRUCTIVE TESTING Visual Inspection. advantages and limitations of eddy current testing. Plane stress. A. limitations. National Institute of Technology. Narosa Publishing House(1997). Unvariate. cast and formed components. wave propagation .Principles. Problems in structural Mechanics using 2D elements. advantages and limitations Ultra sonic testing(UT) . applications. Integer and geometric programming TEXT BOOKS 1. gradient and variable metric methods. ‘Design of Weldments’. and galvanic series. . 1991 2. different forms of polarisation: activation.site investigation and laboratory analysis . factor of safety. G. Gray T. catastrophic and internal oxidation On . design improvement.. computation of stresses in welds.corrosion map of India TEXT BOOKS 1.Association of Engineers. Greene N. James. occurrence. Hertzberg R.Nernst equation and electrode potential of metals.causes. Dieter G. fixtures and positioners TEXT BOOKS 1.‘Mechanical Metallurgy’.factors affecting distortion . coatings (metallic and non-metallic). D.. E. Tiruchirappalli – 620 015. aluminium and magnesium Exchange current density. joint efficiency. Fontana M. concentration. electrochemical behaviour of active-passive metals. and corrosion inhibitors ..thermal and mechanical relieving.distortion control methods .transition temperature approach . fretting corrosion.F. (Welding Engineering) MT 612 DESIGN OF WELDMENTS Type of joints. B. polymers and remedial measures Corrosion prevention.fracture toughness testing.corrosion testing . ‘Corrosion Engineering’.M. 1982 3.prediction .fatigue analysis . Omer W. allowable defects. code requirement for statically loaded structures Design for fluctuating and impact loading . high temperature oxidation. National Institute of Technology. intergranular corrosion.M. Tafel equation. 1988 5. Tata McGraw Hill.fatigue improvement techniques . standard electrodes and reference electrodes. Pourbaix diagram and its importance for iron. pitting. ‘Deformation and Fracture of Mechanics of Engineering Materials’. Flade potential. Bhattacharya. types of distortion .F. application of fracture mechanics to fatigue Welding residual stresses . 2nd Edition. Butterworths. design considerations. ‘Weldment Design’. dealloying. John Wiley.M. weld size calculation.laboratory. cathodic and anodic protection. E. 1978 Department Materials Science and Engineering. McGraw Hill.brittle fracture. corrosion fatigue.dynamic behaviour of joints . effects and measurements . Lincoln Arc Welding Foundation. theories of passivity Atmospheric.1991 MT 614 CORROSION ENGINEERING Electrochemical and thermodynamic principles . selection of edge preparation.LEFM and EPFM concepts .stress concentrations .W. corrosion in ceramics. ‘Rational Welding Design’.life prediction Concept of stress intensity factors . symbols. 1996 4. semi plant service and field tests. jigs.correction.permissible stress. resistance polarisation. G. types of loading Permissible stress. stress corrosion cracking.economic aspects of corrosion control and corrosion auditing in industries .Tech. Raj Narayan.reasons for failure procedure for weld failure analysis.factors influencing corrosion failures. characteristics of ductile and brittle fracture. inspection and testing. Welding Institute Canada. failure of iron and steel castings. materials. Tiruchirappalli – 620 015. ‘An Introduction to Metallic Corrosion and its Prevention’. ‘Guide for Steel Hull Welding’. ‘Principles and Prevention of Corrosion’.Tech.. materials. fabrication. Some case studies failures. Winter Mark H. various types of hydrogen damage failures.W. auxiliary pipes. life prediction. application of Poisson. mean time between failures and life testing. Procedure for analyzing stress corrosion cracking. automation Oil and gas industry. factors affecting fatigue life Creep. sources. overview of various types of corrosion stress corrosion cracking. Types of wear. processes and testing/inspection Materials. 1983 3. Reliability concept and hazard function. 1992 2. recent trends and developments Materials. American Welding Society. processes. Corrosion failures. improper heat treatment. metallurgical instabilities.. Oxford and IBH. Elsevier. Mishra.M. bath tub curve. National Institute of Technology. 1996. Pergamon Press. analyzing wear failure. stress concentration and service conditions. R. . fabrication. ‘Review of Overlay Welding Procedure for Light Water Nuclear Pressure Vessels’. reheaters. Causes of failure in forging. American Welding Society. case studies. parallel and series system. use of automatic welding and systems in automobile industry. Gooch T. S. economiser. power cycle piping.S and Mahoney. MT 616 WELDING APPLICATION TECHNOLOGY Heat exchanges. Denny Jones. Friction Stir Welding and Processing. 1996 5. processes. exponential and Weibull distribution for reliability. fabrication techniques and field welding for pressure vessel applications Materials. reasons for stringent quality control measures in nuclear industry TEXT BOOKS 1. processes. 1986 4. condition monitoring. ‘Welding for Challenging Environments’. 1991 3. stress rupture. ASM. fabrication and construction. (Welding Engineering) 2. inspection and testing. Failure of weldments . elevated temperature fatigue. environmental induced failure. super heaters. fracture characteristics revealed by microscopy. processes. Prentice Hall of India.2007 MT 618 METALLURGICAL FAILURE ANALYSIS Stages of failure analysis. Overview of fracture mechanics. ‘Materials and Welding in Off-Shore Constructions’. classification and identification of various types of fracture. Department Materials Science and Engineering. M. General concepts. characteristics of stress corrosion cracking. chemical conversion coatings. nickel and chromium . importance of substrate Chemical and electrochemical polishing.L. Newyork. significance. ion plating.. alloy plating. wear and corrosion. National Institute of Technology. ASM Metals Park. evaporation. double and multiple sampling plans. nickel-boron. application areas. 1997. statistical quality control. electrocomposite plating. quality loss function. MT 622 SURFACE ENGINEERING Introduction tribology. types of wear. Vol. thermochemical processes -industrial practices Surface pre-treatment. Crosby. Taguchi. specific industrial applications Thermal spraying. Quality organization.M. plasma assisted CVD. 10th Edition.An Engineer’s guide’. electroless plating of copper. concept of risk analysis. introduction to surface engineering. single. specific industrial applications. P. cost of quality. specific examples. sputtering. surface degradation. process capability analysis. ‘Surface modification technologies .plasma surfacing. quality audit. Quality – philosophy.10. statistical process control. PHI – EEE. laser surface alloying and cladding. metal organic CVD.A. chromating. advanced spraying techniques . tests for assessment of wear and corrosion behaviour. MTTF.M. New York. 1974. . Reliability – concept. ISO 14000. statistical tools. Marcel Dekker. Hansen. (Welding Engineering) TEXT BOOKS 1. Sudarshan T S.overview of different forms of corrosion. Inspection. PDCA cycle. B. roles of friction and lubrication. physical vapour deposition (PVD). quality management. QS 9000. 1989 Department Materials Science and Engineering. control charts. process capabilities. time to failure distributions. acceptance sampling. properties. plasma nitriding. USA. Deming. techniques. Tiruchirappalli – 620 015.Tech. phosphating. quality awards. test standards (ASTM) for assessment of quality deposits. 2. quality assurance. ‘Quality Control and Application’. overview of the works of Juran. deposition of copper.principles and practices. nickelphosphorous. chemical colouring. Ohio. statistical approaches. John Wiley and Sons Inc. zinc. vendor quality assurance. 1995. Ghare. analysis of variance. TEXT BOOKS 1. Definitions and concepts. typical procedure for ISO 9000. total quality management. MT 620 STATISTICALQUALITY CONTROL AND MANAGEMENT Variations. quality certification. anodizing of aluminium alloys. inspection by sampling. different measures of reliability. D-Gun and high velocity oxy-fuel processes. quality control. “Analysis of Metallurgical Failures”.F. MTBF. difference between reliability and quality.J. Colangelo. electroless composite plating. ASM Metals Handbook “Failure Analysis and Prevention”. quality system. statistical design of experiments. TEXT BOOKS 1.V. and Heiser. chemical vapour deposition (CVD). case histories on selection application/materials combination TEXT BOOKS 1. Tiruchirappalli – 620 015. creep fatigue interaction. The Welding Institute.. repair of cracked petroleum pressure vessel/reactor Types of wear.S. selection of materials for various wear applications. wear resistant materials. NDE of surface coatings. steam pipes.Tech.. 1989 2. 1993 MT 628 PROCESS MODELING Department Materials Science and Engineering. American Welding Society. 1986 2. . etc.K. thermalmechanical fatigue life prediction. MH. failure in plants-definition of failure Toughness. LEFM. techno-economics. Coffin-Manson relationship. crack growth in fatigue Materials. RLA methodology for bulk and localised damages High and low cycle fatigue. creep damaged high temperature components. parametric extrapolation techniques . DBTT. Non destructive assessment methods TEXT BOOKS 1. thermal-mechanical fatigue (TMF). valves and steam chests.. crack growth models.LM.A Practical Guide’. Kent K. temper embrittlement. Viswanathan R. ‘Maintenance Welding in Nuclear Power Plants’. heat exchanger repair techniques-explosive expansion. Dobly R. ‘Damage Mechanisms and Life Assessment of High Temperature Components’. radiation protection. case histories Mechanisms. aspects to be considered for repair welding. (Welding Engineering) 2. ‘Repair and Reclamation’. half bead. pressures and materials. Varghese C. repair welding procedures for components made of steel casting and cast iron. plugging Various types of hardness tests. ‘Metallurgy of Failure Analysis’. selection of welding process for reclamation Integrating repair/maintenance into on-going operations. rotors.D. MB and MCM. EPFM. failure mechanism maps. usage of Ni base filler metals Damaged bends in gas transmission pipeline.E. header. steam turbine blades. Das A. reclamation surfacing techniques. thermal fatigue (TF). National Institute of Technology. TMH. 1993 MT 624 REPAIR WELDING AND RECLAMATION Engineering aspects of repair. American Society for Metals’. Tata McGraw Hill. ‘Electroplating and Other Surface Treatments . plugging. cumulative damage. temper bead techniques. damage mechanisms and RLA of boiler tubes. temperature. hydrogen embrittlement.. OSD.M. high temperature bolts. steam casings. 1988 MT 626 LIFE ASSESSMENT OF WELDED STRUCTURES Historical evolution and operation of power plants and petrochemical plants-general description. photothermal imaging. design rules. characterisation of coatings. steam generator repair. . artificial intelligence and robotics. alloy design. introduction to FEM & FDM. Tata McGraw Hill. 1994 Department Materials Science and Engineering. safe handling of equipment. job shop operation Process vs product layout. process control.A Design Approach’.. CFD. mechanisation in welding. cost overheads. (Welding Engineering) Mathematical modeling. physical simulation. demonstration of some software packages Physical modeling – cold and hot models.ANSYS. ‘Standard Data for Arc Welding’. etc. fluid flow. “Computer Simulation of Flow and Heat Transfer”.. different work stations in shop floor and their arrangements Selection and installation of equipment. Case studies from literature – pertaining to modeling of solidification / heat transfer. usage of expert systems. use of computers for the construction of phase diagrams. Tiruchirappalli – 620 015. etc. ESW.Tech. production control. inventory control. basic aspects of financial management and man power planning REFERENCES 1. various methods of computing standard time. 1977 3. Bathy J. phase transformations and thermo chemical calculations. labour cost. casting.S. ‘Welding Projects . case studies of water models. positioners. fixtures. advantages and limitations. definition of standard time. ‘Rate Phenomena in Process Metallurgy’. examples Introduction to software packages– useful websites and generic information about different products .K. formulae for total cost. differential equations & numerical methods. Thermocalc. computerisation of time standards Definition of terms. type and metal recovery.. instrumentation and data acquisition systems Review of transport phenomena. 1971 2. process services. ‘Industrial Administration and Management’. concept of physical domain and computational domain. crystallography. services. . 1984 2. overwelding and joint. stub thrown away.up welding position operation factor. selection of electrodes. J. P. electrode efficiency. jigs. assumptions and limitations in numerical solutions. Welding Institute U. Szekely J. Pendar J. employees. Themelis N. National Institute of Technology. Ghosh Dastidar. size. cost curves for different processes like CO2 . planning for welding processes and materials. fit ... A. New Delhi. service consideration. Wiley. construction. analytical calculation. operator efficiency Need for time standards. 1998 MT 630 WELDING ECONOMICS AND MANAGEMENT Welding design. composition of welding costs. welding and liquid metal treatment TEXT BOOKS 1.M. cost of consumables.. SAW.