M.Tech.(Industrial Safety Engineering) M. Tech. DEGREE INDUSTRIAL SAFETY ENGINEERING SYLLABUS FOR CREDIT BASED CURRICULUM (2009 -2010) DEPARTMENT OF MECHANICAL ENGINEERING NATIONAL INSTITUTE OF TECHNOLOGY TIRUCHIRAPPALLI – 620 015, INDIA. Department of Mechanical Engineering, National Institute of Technology, Tiruchirappalli – 620 015. Phase I SEMESTER IV Code ME 798 Course of Study Project work .Tech.Phase II Total Credits L 0 T 0 P 0 C 12 63 L 0 T 0 P 0 C 12 Department of Mechanical Engineering. Programme is 63 SEMESTER I Code MA 611 ME 653 ME 655 ME 657 ME 659 Course of Study Probability and Statistics Safety Management Occupational Health and Hygiene Safety in Engineering Industry Regulation for Health.Tech. . (Industrial Safety Engineering) M.Tech. Tiruchirappalli – 620 015. Safety and Environment Elective I L 3 3 3 3 3 3 18 T 1 0 0 0 0 0 1 P 0 0 3 0 0 0 3 C 4 3 4 3 3 3 20 SEMESTER II Code ME 652 ME 654 ME 656 ME 658 Course of Study Computer Aided Risk Analysis Safety in Chemical Industry Fire Engineering and Explosion Control Industrial Safety Lab Elective II Elective III Elective IV L 3 3 3 0 3 3 3 18 T 0 0 0 0 0 0 0 0 P 0 0 0 3 0 0 0 3 C 3 3 3 1 3 3 3 20 SEMESTER III Code ME 797 Course of Study Project work .INDUSTRIAL SAFETY ENGINEERING The total credits required for completing the M. National Institute of Technology. .M. (Industrial Safety Engineering) LIST OF ELECTIVES SEMESTER I ELECTIVE – I Code ME 671 ME 673 SEMESTER II ELECTIVE . III & IV Code ME 672 ME 674 ME 676 ME 678 ME 680 ME 682 Course of Study Safety in Construction Human Factors Engineering Electrical Safety Safety in Material Handling Design of Air pollution control system Industrial Noise and Vibration Control Any other Elective offered by other department L 3 3 3 3 3 3 3 T 0 0 0 0 0 0 0 P 0 0 0 0 0 0 0 C 3 3 3 3 3 3 3 Course of Study Environnemental Pollution Control Safety in On and Off Shore Drilling L 3 3 T 0 0 P 0 0 C 3 3 Department of Mechanical Engineering.II.M. Tiruchirappalli – 620 015.Tech. National Institute of Technology. . Sampling distributions – Confidence interval estimation of population parameters – Testing of hypotheses – Large sample tests for mean and proportion – t-test. disaster control. Planning matrix. Investigators Kit. Probability and Statistics with Reliability and Queuing and Computer Science Applications. safety survey.M. Department of Mechanical Engineering.Method of least squares .S.PROBABILITY AND STATISTICS (3 – 1 – 0) 4 Random variable – Two dimensional random variables – Standard probability distributions – Binomial. 3.Response to accidents. India reporting requirement. accident reportsClass exercise with case study. safety sampling. Job Safety Analysis (JSA). BOWKER and LIBERMAN.Accident causation models .. Statistics. reportable and non reportable accidents.Safety policy .. MURRAY R. Fundamentals of Mathematical Statistics. MURRAY R. GUPTA. References: 1. S. unsafe act and condition – principles of accident prevention.Role of safety committee . safety inspection. Engineering Statistics.K. Prentice Hall of India. Schaum’s series.One way and two way classifications – Time series analysis. Basics concepts of reliability .Moment generating function.Tech. Poisson and Normal distributions . SPIEGEL. four types of evidences. Variance.Cost of accident. Overall accident investigation process . functions of investigator. National Institute of Technology.Regression and correlation – Rank correlation – Multiple and partial correlation – Analysis of variance .Failure rate analysis – Reliability of systems – Series. and KAPOOR. Raw moments from moment generating functions of respective distributions.Preventive and corrective – Maintainability equation – Availability – Quality and Reliability. Schaum’s series. Geometric. SPIEGEL.Safety Committee. Supervisory role.C. 2. F-test and Chi-square test. Exponential. TRIVEDI K. 4. Parallel – Maintenance .Safety Organization . . Planning document. Gamma. Probability and Statistics. Curve fitting . Safety Audit. Special distributions – Uniform. TECHNIQUES Incident Recall Technique (IRT). (Industrial Safety Engineering) MA 611 .. Tiruchirappalli – 620 015. V. ACCIDENT INVESTIGATION AND REPORTING Concept of an accident.line and staff functions for safety.. ME 653 – SAFETY MANAGEMENT (3 – 0 – 0) 3 CONCEPTS Evolution of modern safety concept. Prentice-Hall. Records of accidents. Sultan Chand and Sons. Weibull and Beta distributions – Mean. 5.budgeting for safety. fog.cold environments. surveying procedure. Tiruchirappalli – 620 015. 4. parasitic agents. types. frequency rate. “Industrial Accident Prevention” McGraw-Hill Company. Exposure vs. sound measuring instruments. safety incentive scheme. viral agents. 1973 ME 655 – OCCUPATIONAL HEALTH AND HYGIENE (3 – 0 – 3) 4 PHYSICAL HAZARDS Noise. “Safety at Work”. Department of Mechanical Engineering..hot environments. New Jersey. Measurement Procedures. conferences. safety displays. TLV. safety pledge. permanent partial disabilities. TLV . infectious diseases .motivation – communication . types. Industrial Hygiene calculations. awards.V. wind chill index. thermal comfort. noise exposure regulation.C. Butterworth & Co.. Air Sampling instruments. Types.building design. SAFETY EDUCATION AND TRAINING Importance of training-identification of training needs-training methods – programme. N. Sampling methodology. estimation and control CHEMICAL HAZARDS Recognition of chemical hazards-dust. New York. John Ridley. types. Ionizing radiation. Instruments Procedures. 1997. safety “t” score. monitoring instruments. microwaves and radio-waves. types. celebrations.S. risk factors. Inc. 1982 2.. compensation aspects. lasers. rickettsial and chlamydial agents. 1983. personal sampling Methods of Control . effects. control programs. “Safety Management in Industry” Jaico Publishing House. permissible exposure limit. mist. seminars. References 1. 5.M. safety activity rate – problems. Accident Prevention Manual for Industrial Operations”. 1980. design specifications .W.Biohazard control program. control measures. Comparison with OSHAS Standard. OSHA standardnon-ionizing radiations. fungal. vapour. instruments.Tech. “Industrial Safety” Prentice Hall. temporary total disabilities Calculation of accident indices. Heinrich H. employee health program-laboratory safety program-animal care and handling-biological safety cabinets . . severity rate. noise networks. Bombay. occupational damage. concentration. Design maintenance considerations. Krishnan N. properties of sound. Field Survey.Engineering Control. hearing conservation programsvibration.General Control Methods . heat stress indices. effects. safety campaign – Domestic Safety and Training.role of government agencies and private consulting agencies in safety training – creating awareness. frequency severity incidence. octave band analyzer. National Institute of Technology. Blake R.training and education BIOLOGICAL AND ERGONOMICAL HAZARDS Classification of Biohazardous agents –bacterial agents. accident rate. Gas and Vapour monitors. effects. process or operation description. (Industrial Safety Engineering) SAFETY PERFORMANCE MONITORING permanent total disabilities. incident rate. safety posters.Chicago. gases. dose. London. 3. radar hazards.B. noise surveys. competitions – method of promoting safe practice . fumes. acclimatization. hypothermia. industrial audiometry. dust sample collection devices. noise control program.Methods of Evaluation. ME 657 – SAFETY IN ENGINEERING INDUSTRY(3 – 0 – 0) 3 SAFETY IN METAL WORKING MACHINERY AND WOOD WORKING MACHINES General safety rules. pneumoconiosis. types. vital function tests. M. chromium and manganese toxicity. 1982. temporary and cumulative effects. I & II. inspection. Definition. machine guarding.functional units and activities of occupational health services.occupational related diseases. Human Factors in Engineering and Design.S. pre-employment and post-employment medical examinations . automatic guard. Department of Mechanical Engineering. types. asbestosis. (Industrial Safety Engineering) Work Related Musculoskeltal Disorders –carpal tunnel syndrome CTS. 3. aluminosis and anthrax. lead-nickel. levels of prevention of diseases. fixed guard fencing. maintenance. Vol. notifiable occupational diseases such as silicosis. positional control guard. PRINCIPLES OF MACHINE GUARDING Guarding during maintenance. Inspections of turning machines. National Institute of Technology. Handbook of Occupational Health and Safety. Zero Mechanical State (ZMS).Tech. principles. electron eye. References 1. 1982 2.saws. types. Selection and suitability: lathe-drilling-boring-milling-grinding-shaping-sawing-shearingpresses-forge hammer-flywheels-shafts-couplings-gears-sprockets wheels and chains-pulleys and belts-authorized entry to hazardous installations-benefits of good guarding systems.Tendon paindisorders of the neck. coal and dust etc) their effects and prevention – cardio pulmonary resuscitation. Wood working machinery. Tata McGraw-Hill. work area. fixed guard. trip guard.J. McCornick.guard construction. standards and codes. siderosis. eye tests. NSC Chicago. systemic and chronic effects.guard opening. electrical guards. planning machine and grinding machines. E. anthracosis. boring machines. milling machine. International Labour Organisation.. hazards. safety principles. 1985. carcinogens entry into human systems OCCUPATIONAL PHYSIOLOGY Man as a system component – allocation of functions – efficiency – occupational work capacity – aerobic and anaerobic work – evaluation of physiological requirements of jobs – parameters of measurements – categorization of job heaviness – work organization – stress – strain – fatigue – rest pauses – shift work – personal hygiene. audiometric tests. interlock guard. and Sanders. Geneva. Tiruchirappalli – 620 015.back injuries. ammonia. .point of operation protective devices.M. local. gas poisoning (such as CO. OCCUPATIONAL HEALTH AND TOXICOLOGY Concept and spectrum of health . Industrial toxicology. CNC machines. material handling. Policy for ZMS – guarding of hazards . Encyclopedia of Occupational Health and Safety. UK. engineering and administrative controls.SMPV Act .Workmen compensation act.V. work environment.M. hazards and control measures. sand and shot blasting. inspection and maintenance-metal sheers-press brakes. Safety in the use of wood working machines. boiler drums and headers. pressure vessels.Indian petroleum act and rules. Health and Safety in welding and Allied processes. electro plating. care and maintenance of the associated equipment and instruments – safety in generation. foundry health hazards. “Safety Management by John V. All India Travelers Book seller. cupola. 1996.Gas cylinder rules . Storage and Import of Hazardous Chemical rules 1989 Indian Electricity act and rules.. INSPECTION AND TESTING Heat treatment operations. steam testing. “Occupational safety Manual” BHEL. SAFETY IN FINISHING. Safety in gas furnace operation. 6. hydro testing. Chennai. power presses. radiation hazards. paint shops. National Institute of Technology. Krishnan Jaico Publishery House. hot rolling mill operation. personal protective equipment. New Delhi. auxiliary mechanisms. welding Institute. safety in radiography. UK 1992. ME 659 – REGULATIONS FOR HEALTH. Simonds. London. Indian Boilers Regulation. 1982. distribution and handling of industrial gases-colour coding – flashback arrestor – leak detection-pipe line safety-storage and handling of gas cylinders. safety precautions in brazing. soldering and metalizing – explosive welding. material handling in foundries. Government of India. Indian explosive act . SAFETY IN COLD FORMING AND HOT WORKING OF METALS Cold working. 4. Madras Book Agency. power press set up and die removal. References 1. personal monitoring devices. foundry production cleaning and finishing foundry processes. 3. “Accident Prevention Manual” – NSC. 2. ovens. crucibles. Grimaldi and Rollin H. Chicago. resistances welding. training. feeding and cutting mechanism. hand or foot-operated presses. power press electric controls. 1989. Tiruchirappalli – 620 015. 7. . 2000 Department of Mechanical Engineering. (Industrial Safety Engineering) SAFETY IN WELDING AND GAS CUTTING Gas welding and oxygen cutting. Indian Boiler acts and Regulations. common hazards. Trichy. 1988. valves. Overview of OHSAS 18000 and ISO 14000 References 1. High Tech. point of operation safe guarding. Hot working safety in forging. SAFETY AND ENVIRONMENT (3 – 0 – 0) 3 Factories act and rules . selection. The Factories Act 1948. safety in inspection and testing. dynamic balancing. Environmental pollution act Manufacture. HMSO.Tech. 5. Publishing Ltd. 1989. air leak test. “Safety in Industry” N. arc welding and cutting. safe guards in hot rolling mills – hot bending of pipes. 5. New Delhi. Explosive Act.K. Tiruchirappalli – 620 015. Madras Book Agency. Commercial Law publishers (India) Pvt. Eastern Book company. Delhi SEMESTER – II ME 652 – COMPUTER AIDED RISK ANALYSIS(3 – 1 – 0) 4 HAZARD. Loss Prevention in Process Industries-Frank P.Ltd. Gas or vapour release. Thermo Calorimetry. . Lucknow. Air (Prevention and control of pollution) act 1981.C.Explosion. Chennai. Minimum ignition energy Test.Hazard analysis(HAZAN). Logic symbols.Chemical inventory analysis. what-if analysis. hazard operability studies (HAZOP) INSTRUMENTATION Applications of Advanced Equipments and Instruments.Hazard identification based on the properties of chemicals. K. Pool fires and Jet fire.Ltd. Commercial Law Publishers (India) Pvt. UVCE and Flash fire. (2002).Hazard assessment. National Institute of Technology. Ignition Test. various indices . II & III) 2.Estimation.Ltd. Detonation Test. storage and import of hazardous chemical rules 1989. FETI. methodology. 1883 (India). The manufacture. 4. methodology. preliminary hazard analysis (PHA). (Industrial Safety Engineering) 2. hazard.Gas/vapour dispersion. Commonwealth Science Council.Toxic effects.Heat radiation effects.M. New Delhi.Basic concepts of Software on Risk analysis.I. Impact Sensitiveness Test(BAM) and Friction Sensitiveness Test (BAM). Water (Prevention and control of pollution) act 1974. S. RISK ISSUES AND HAZARD ASSESSMENT Introduction. Deflagration Test. 3. Card Gap Test.Failure Mode and Effect Analysis(FMEA). 10th Edition 6. CISCON. Sensitiveness Test. Commercial Law Publishers (India) Pvt. Explosion effects and confined explosion. BLEVE. Applications.. safety review. Accelerated Rate Calorimeter (ARC). minimal cut set ranking . Arora.fire explosion and toxicity index(FETI). The Environment Act (Protection) 1986. two phase release. UK Department of Mechanical Engineering. 7. Methodologies for Risk and Safety Assessment in Chemical Process Industries.identification of hazardous processes. checklist analysis. Thermo Gravimetric Analyzer (TGA). Less Butterworth-Hein UK 1990 (Vol. safety audit. hazard monitoring-risk issue .. Kataria & Sons. Differential Scanning Calorimeter (DSC). liquid release. Controlling parameters.. RISK ANALYSIS QUANTIFICATION AND SOFTWARES Fault Tree Analysis & Event Tree Analysis. References 1. advantages. Shock Sensitiveness Test. Principles of operations. procedure. Explosive Testing. ISO 9000 to OHSAS 18001. Dr.Tech. ALOHA CONSEQUENCES ANALYSIS Logics of consequences analysis. New Delhi. 1884 and Explosive rules.Estimation of source term.Plotting the damage distances on plot plant/layout. post commissioning documentation process Plant inspection.over pressure protection. pressure testing. disposal. vacuum and thermal relief. inherently safer designchemical reactor. Emergency planning. separating distance. PLANT COMMISSIONING AND INSPECTION Commissioning phases and organization. conceptual design and detail design. vibration. .preparation for maintenance. storage tanks and vessel.storages layoutsegregation. hydrogen storages.exposure of personnel. assessment.operation of fired heaters. Department of Mechanical Engineering.pipe works and valves. APELL STORAGES AND TRASPORTATION General consideration. pressure vessel. confined spaces.Tech. secondary containment. disaster planning. Institute of Chemical Industries. reactor safety. fire relief. acoustic emission-pipe line inspection.heat exchangers. 5. pressure relief devices and design.modification of plant. special situations. utilities. purging. performance monitoring. chlorine storages. operating conditions. storage hazard assessment of LPG and LNG Hazards during transportation – pipeline transport PLANT OPERATIONS Operating discipline. permit system. format. problems. MODIFICATION AND EMERGENCY PLANNING Management of maintenance. operating procedure and inspection.operating activities and hazards.controls of modifications. emergency procedureshand over and permit system. pre-commissioning documents. instrumentation. National Institute of Technology. Hazop and Hazon.maintenance of protective devices.drum and cylinder storage. Pressure system.underground storages.start up and shut down operation.tank cleaning. non destructive testing.venting and relief. other chemical storages. Institute of Chemical Engineering. condition. isolation. hazards.trip systems.hot works.fire prevention and protectionLPG storages. cleaning. ammonia storages. commissioning. repair and demolition. toxic storages. assessment.plant monitoring. Tiruchirappalli – 620 015.ware house. onsite emergency. petroleum product storages. unit operations and equipments.loading and unloading facilities. leak testing and monitoring. vacuum valves. pressure vessel design. by Trevor A Klett. 4. Centre for Chemical process safety. Centre for Chemical Process safety. types.online repairs. standards and codes.offsite emergency. Guidelines for Hazard Evaluation Procedures. batch reactors. (Industrial Safety Engineering) 3. layout. storage.process machinery.flare and vent systemsfailures in pressure system. Quantitative Risk assessment in Chemical Industries. ME 654 – SAFETY IN CHEMICAL INDUSTRIES (3 – 0 – 0) 3 SAFETY IN PROCESS DESIGN AND PRESSURE SYSTEM DESIGN Design process. vapourizer. corrosion. reaction hazard evaluation. refrigerated storagesLNG storages. pressure piping system. AICHE 1992. commissioning problems.M. fire relief. pressure. refinery units. PLANT MAINTENANCE. driers.maintenance equipment. flame arrestors. pressure storages. atmospheric vent. NOISE LEVEL MEASUREMENT AND ANALYSIS Measurement of noise level for various sources – Impact. References 1. Tiruchirappalli – 620 015. “High Risk Safety Technology”. Government of India. London. Bulding evaluation for fire safety – Fire load –Fire resistance materials and fire testing – Structural Fire protection – Exits and egress. petro. James. 3. Bombay. Fawcett.Indian Explosive acts and rules – Techniques of fire fighting and demonstration. F.G handling.P. Chicago. 2. and Wood. Orient Longman. Statutory Rules and Techniques of fire fighting .chemical. fertilizer and distilleries. D.. paper. . rubber.Special fire suppression system like deluge and emulsifier. 4. 6. Centre for Chemical Process safety. “Quantitative Risk Assessment in Chemical Process Industries” American Institute of Chemical Industries.P. 1986. “Safety and Accident Prevention in Chemical Operations” Wiley inters. Carbide of Calcium Rules. Text Book 1. GREEN. A. 1997. Handbook of Fire Technology. Second Edition. ME 658 – INDUSTRIAL SAFETY LABORATORY (3 – 0 – 0) 3 1.. References 1. National Institute of Technology. Frequency and spectrum analysis of noise: Instrument – precision type of Noise level meter with frequency and spectrum analyzer. “Loss Prevention in Process Industries” Butterworths and Company. pharmaceutical.. Petroleum Act and Rules. 5. liquid and gas – Fire spread – Toxicity of products of combustion Industrial fire protection systems – Sprinkler – Hydrants. VIBRATION MEASUREMENT AND ANALYSIS Measurement of whole body vibration for various acceleration: Instrument – vibration simulator and vibration analyzer Department of Mechanical Engineering. H. 1982.S. petroleum.M. Butterworths. continuous and intermittent. 2. Fire Prevention Handbook.Stand pipe. ME 656 – FIRE ENGINEERING AND EXPLOSION CONTROL (3 – 0 – 0) 3 Fire chemistry – Dynamics of fire behavior – Fire properties of solid.h. Explosion protection systems – Explosion parameters – Explosion suppression system based on CO2 and Halon – Hazards in L. 1984. 2. John Wiley and Sons. “Accident Prevention Manual for Industrial Operations” NSC.Tech. 1996.E. Lees. Gupta R.. (Industrial Safety Engineering) Specific safety consideration for Cement. Government of India. Tech. nose mask. . goggles. land filling. Dispersion of Air pollutants-Plume behavior-Control of gaseous pollutants. 11. Department of Mechanical Engineering. halon. apron and leg guard. EXHAUST GAS MEASUREMENT AND ANALYSIS Measurement of Exhaust gas measurement of IC engines: Instrument – Gas analyzer 7. STUDY OF FIRE EXTINGUISHERS Selection and demonstration of first-aid fire extinguishers: soda acid. (Industrial Safety Engineering) 3. THERMAL REACTIVITY TEST Measurement of thermal reactivity for unstable materials: Instrument – DSC/TGA 6. STUDY OF PERSONAL PROTECTIVE EQUIPMENT: Safety helmet. chemical. Carbon monoxide and Hydrocarbons.methods of collection – Disposal of solid waste.Classification of water pollutant and their effects on receiving bodies. BREATHING ZONE CONCENTRATION Measurement of breathing zone concentration of dust and fumes: Instrument – personal air sampler 8. foam. Water pollution. face shield. biological and thermal methodsEffluent quality standards. nitrogen oxides. ear plug. hand gloves. sulphur dioxides. carbon dioxide (CO2). Advanced wastewater treatments by physical. safety shoe. Tiruchirappalli – 620 015. dry chemical powder.Control of air pollution – Gravitational settling chambers-Cyclone separators. Wet scrubber. belt.M. AMBIENT AIR MONITORING Measurement of respirable and non-respirable dust in the ambient air: Instrument – High volume sampler 9. Handling of toxic and radio active wastes –Incineration and vitrification. Air pollution laws and Standards. ESP. Solid waste management. IMPACT SENSITIVITY TEST Measurement of impact sensitivity for unstable materials: Instrument – BAM fall hammer 5. ELECTIVE – I ME 671 – ENVIRONMENTAL POLLUTION CONTROL (3 – 0 – 0) 3 Air pollution– Classification and properties of Air pollutants-Pollution sources. CONSEQUENCE ANALYSIS Soft computing skills on developing effects of fire & explosion and dispersion: Software – PHAST 1 and ALOHA 10. National Institute of Technology. gum boots. ankle shoes. FRICTION SENSITIVITY TEST Measurement of friction sensitivity for unstable materials: Instrument – BAM friction tester 4. ear muff. . 2.Tech. Maintenance –Training-Scheduling-Preventive maintenance-Lock out of Mechanical and Electrical maintenance-ground maintenance-hand tools-Gasoline operating equipment. References 1. New Delhi. Fulman. NSC. ELECTIVE – II. II. Safety in Erection and closing operation . Vol. foundation and utilities – Cordoning – Demolition – Dismantling –Clearing debris – Types of foundations – Open footings. paper. and Loss Prevention. J. 1985 & I. 1982. Chicago.Petroleum solvents – Lubricating oils – Petroleum wax. 1979.. (Industrial Safety Engineering) Pollution control in process industries – Cement. Construction Safety. C. Department of Mechanical Engineering. International Labour Organisation.M. ME 672 – SAFETY IN ON AND OFF SHORE DRILLING (3 – 0 – 0) 3 Petroleum and Petroleum products – Fuels.lighting and its effects Petroleum Extraction and transport by sea – Oil field products – Operation – Transport of crude by sea – Crude oil hazards. Accident Prevention Manual for Industrial Operations. . Environmental Pollution Control Engineering. John Wiley and Sons. III. greases – Miscellaneous product On and off shore oil operation – Construction of Installation – Pipe line Construction – Maintenance and repair activities – Safety and associated hazards Drilling oil – Technique and equipment.S. petroleum. Petroleum product storage and transport –Storage equipment –Precaution –Tank cleaning References 1. Security. Rao.B. Encyclopedia of Occupational Health and Safety.Construction materials –Specifications – suitability – Limitations – Merits and demerits – Steel structures –Concrete structure Safety in typical civil structures – Dams-bridges-water Tanks-Retaining walls-Critical factors for failure-Regular Inspection and monitoring. 1992.. Wiley Eastern Ltd.Work position –Working condition – safety and associated hazards. References 1. fertilizer and petrochemical. Geneva. National Institute of Technology. Tiruchirappalli – 620 015. IV ME 673 – SAFETY IN CONSTRUCTION (3 – 0 – 0) 3 General safety consideration – analyzing construction jobs for safety – Contract document – Safety certificate for statutory authorities for old building and construction Excavation. ELECTRICAL SAFETY (3 – 0 – 0) 3 Review of Electrical concept.. References 1. Arresting gears – Prime movers. 1986. and maintenance). specifications. design. Department of Mechanical Engineering. Selection of Environment. 1982. ME 675 . Factors impending safety – Technological factor –Physiological factor –Legal factor – Administrative factors Personal protective equipments (different types. Principles of Ergonomic – Application of ergonomics in a work system – Principle of motion economy – effects of environment. Fordham Cooper W.Ropes. Tiruchirappalli – 620 015. 2.Man as Sensor. Sling. Chicago. Electrical Safety Engineering. 3.J. Hoops. testing procedures. Ergonomic consideration in material handling.osha. hoisting.gov ME 676 – SAFETY IN MATERIAL HANDLING (3 – 0 – 0) 3 General safety consideration in material handling . Man as Controller Human Behavior – Individual difference –Motivation –Frustration and Conflicts – Attitudes Learning concepts. Human Factors in Engineering and Design. Clamps.. standards. . (Industrial Safety Engineering) ME 674 . References 1. London. 2. Butterworths. API and OSHA standards). Electrostatic – Electro magnetism – Stored energy – Working principle of major electrical equipment – Typical supply situation Standards and statutory requirements – Indian electricity acts and rules .Tech. NSC. Chains. Chicago. Protection and Interlock – Discharge rods and earthing device – Safety in the use of portable tools . E. Man as Information processor. traveling and slewing mechanisms. operation and maintenance of Conveying equipments. National Institute of Technology.HUMAN FACTORS ENGINNERING (3 – 0 – 0) 3 Concept of man-machine system –Applications of human factors Engineering. Accident Prevention Manual for Industrial Operations.statutory requirements from Electrical inspectorate. McCornick. Accident Prevention Manual for Industrial Operations. www. Tata McGraw-Hill. 1982. 1982. Electrical Hazards – Energy leakage – Clearance and insulation – Excess energy – Current surges – Electrical causes of fire and explosion – National electrical Safety code.Preventive maintenance Hazardous area classification and classification of electrical equipments for hazardous areas ( IS.M. NSC. installation. Norman. ME 678 – INDUSTRIAL NOISE AN VIBRATION CONTROL (3 – 0 – 0) 3 INTRODUCTION Basic definitions and terminology used in Vibrations and acoustics – Mathematical concepts and degrees of freedom in vibratory systems – Natural frequencies and vibration modes – continuous systems and wave theory concept – wave equation and relation to acoustics theory of sound propagation and terminology involved – Plane wave and spherical waves – Concepts of free field and diffuse field. nearfield and farfield – frequency analysis and vibration and noise spectrum – Signature analysis and condition monitoring. 1981. operation and maintenance of driving gear for hoisting mechanism – Traveling mechanism Selection.Tech. Tokyo. . Tiruchirappalli – 620 015. New York. Moscow. 2.. Particulate pollutant control: Settling chambers – Laminar and Turbulent flow . ME 677 – DESIGN OF AIR POLLUTION CONTROL SYSTEM (3 – 0 – 0) 3 Industrial sources of Air Pollution – Emission factors – Regulations – Control Strategies – Policies. Yung-Tse-Hung. Mir Publishers. McGraw Hill. Material Handling Equipments. (Industrial Safety Engineering) Ergonomic consideration in material handling. Wang. Rudenko N. Mir Publishers. installation. Integrated Air pollution control systems. References 1.Breakthrough. Air Pollution Control Engineering.M.. Accident Prevention Manual for Industrial Operations. Lawrence. 2.Filtration – Interception – Impaction – Convective diffusion – Collection of particles by fibers and Granular beds – Electrostatic precipitation – Cyclones – Wet Collectors. 1981. K. Removal of HCs / VOCs – NOx removal – Wet scrubbers. NSC. Noel de Nevers. Gaseous Pollutant control: Gas absorption in tray and packed towers – Absorption with / Without chemical reaction – Removal of SO2 – Absorption in fixed blades. M.Competent persons. design. C Perelra. References 1. Material Handling Equipment. Storage and Retrieval of common goods of various shapes and sizes in a general store of a big industry.P. Chicago. 1982. Air Pollution Control Engineering. 3. Alexandrov. Department of Mechanical Engineering. National Institute of Technology. Moscow.. INSTRUMENTATION AND AUDITORY Sensors used in vibration and measurements – Frequency and spectrum analysers – Weighting networks – Hearing mechanism – relation between subjective and objective sounds – Auditory effects of noise and audiometric testing – Speech interference levels and its importance. operation and maintenance of Industrial Trucks – Mobile Cranes – Tower crane – Checklist . 1982. Prentice Hall Inc. John Wiley and sons New York. ear muffs and other protective devices. “Noise and Vibration”. . Department of Mechanical Engineering. Dynamic absorbers. – industrial safety and OSHA regulations – Noise legislations and management. Path: Close filter and loosely covered enclosures – Acoustic treatment and materials – Transmission loss and absorption coefficient of materials and structures and their estimation – Reverberation time and room constant – Design of rooms / industrial halls/ auditorium for minimum noise. construction. National Institute of Technology. 1979. vehicles etc. Mufflers and silencers.Tech. Cyril M. Vibration isolation and absorption. New Jercy. Harris. Text Book 1. 3. Irwin. New Jercy. Tiruchirappalli – 620 015.M. Irwing B Crandall. E. D. G. Hand Book of Noise Control. White R.D and Graf. 1971. Noise and Vibration Control. Receiver: Measure to control at the receiver end – use of enclosures. Theory of Vibrating Systems and Sound. R. 1974. G. (Industrial Safety Engineering) SOURCES OF NOISE AND RATINGS Mechanism of noise generation and propagation in various machinery and machine components. NOISE CONTROL Energy transferring and dissipating devices Source: Structure borne and flow excited. New York. – Directivity index – Concept of Leq and estimation – Noise ratings and standards for various sources like industrial. traffic. McGraw Hill Book Company. References 1. Walker J. Spring and damping materials. ABATEMENT OF NOISE Active noise attenuators and scope for abatement of industrial noise. aircraft community etc. J. Vannostrand Company. 2.