44K.S.Rangasamy College of Technology - Autonomous Regulation Department Mechanical Engineering Program code & Name Semester V R 2010 ME : B.E. Mechanical Engineering Hours / Week Credit Maximum Marks L T P C CA ES Total 10 HS 001 PROFESSIONAL ETHICS 3 0 0 3 50 50 100 To create an awareness on Ethics and Human Values and instill Moral and Social Values in Objective(s) Students. 1 INTRODUCTION Total Hrs 9 Ethics defined – Engineering as a profession – Core qualities of professional practitioners – Theories of right action – Major ethical issues – Three types of inquiry – Kohlberg’s stages of moral development – Carol Gilligan theory – Moral dilemmas – Moral autonomy – Value based ethics. 2 ENGINEERING AS SOCIAL EXPERIMENTATION Total Hrs 9 Comparison with standard experiments – Relevant information – Learning from the past – Engineers as managers, consultants and leaders – Accountability – Role of codes – Code of ethics for engineers; introduction, rules of practice and professional obligations – The space shuttle challenger case study. 3 ENGINEERS RESPONSIBILITY FOR SAFETY AND RISK Total hrs 9 Safety and Risk – Types of risks – Safety and the engineer – Designing for safety – Risk Benefit analysis – Accidents - The three mile Island disaster case study – The Chernobyl disaster case study. 4 RESPONSIBILITIES AND RIGHTS Total Hrs 9 Collegiality – Two senses of loyalty – Professional rights and responsibilities – Conflict of Interest – Collective Bargaining – Confidentiality – Acceptance of bribes / gifts – Occupational crimes – Whistle Blowing. 5 GLOBAL ISSUES Total Hrs 9 Globalization – Cross Cultural Issues – The Bhopal gas tragedy case study – Computer ethics – Weapons development – Intellectual property rights (IPR) Total hours to be taught 45 Course Code Course Name Text book(s) : Govindarajan M, Natarajan S, Senthil Kumar V.S, “Engineering Ethics”, Prentice Hall of India (P) Ltd, New 1 Delhi, 10th Reprint 2009. Reference(s): Mike W. Martin and Roland Schinzinger, “Ethics in Engineering”, Tata McGraw-Hill Publishing Company 1 Limited, New Delhi, 2007. Govindan K.R., and Sendhil Kumar S., “Professional Ethics and Human Values”, Anuradha Publications, 2 Chennai, 2007. BoS Chairman Prepared By ME: B.E. MECHANICAL ENGINEERING - REGULATION 2010 - SYLLABUS Cylinders and Spherical systems – Composite Systems – Critical Thickness of Insulation – Fins.SYLLABUS . Convection and Radiation – Fourier Law of Conduction. Kirchoff’s Law.P. “Heat Transfer”. Cylinders and Spheres. correlations in boiling and condensation. 1998. Effectiveness and efficiency Problems – Unsteady Heat Conduction – Lumped Analysis – Use of Heislers Chart. John Wiley and 2 sons.. Horizontal Plate. New 4 Delhi.E. Course Code Course Name Reference(s) : 1 Rajput R.P “Heat and Mass Transfer” Tata McGraw-Hill. New Age International 1 Publishers. 1995. convection and radiation.Chand Publishers. Cylinders and Spheres – Internal Flow – Laminar and Turbulent Flow – Combined Laminar and Turbulent – Flow over Bank of tubes – Free Convection – Flow over Vertical Plate.DeWitt.General Differential equation of Heat Conduction –– Cartesian Coordinates – One Dimensional Steady State Heat Conduction – Conduction through Plane Wall. Types of Heat Exchangers. A.pool boiling.45 K. Shape Factor Algebra – Electrical Analogy – Radiation Shields. 3 Bejan.C. New age International Publishers. Planck’s law – Black Body Radiation –Grey body radiation. To learn the thermal analysis and sizing of heat exchangers. “Fundamentals of Engineering Heat and Mass Transfer”.S. 1994. conduction. 3 RADIATION Total Hrs 10 Basic Concepts. M. 2000. C.Autonomous Regulation Department Mechanical Engineering Programme Code & Name Semester V R 2010 ME : B. 2 Holman J. Total hours to be taught 60 Text book (s) : Sachdeva. 1998 5 Ozisik. Kothandaraman. 4 PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGERS Total Hrs 12 Nusselt theory of condensation . like. “Heat Transfer”. 1 CONDUCTION Total Hrs 14 Basic Concepts – Mechanism of Heat Transfer – Conduction. Frank P.K “Heat and mass Transfer (SI Units)”. S. BoS Chairman Prepared By ME: B. John Wiley and Sons. 2007.Rangasamy College of Technology . Laws of Radiation – Stefan Boltzman Law. Incropera and David P.N. Types. “Fundamental of Heat and Mass Transfer”. 2 CONVECTION Total Hrs 14 Basic Concepts – Convective Heat Transfer Coefficients – Types of Convection – Forced Convection – External Flow – Flow over Plates. To understand the application of various experimental heat transfer correlations in Objective(s) engineering calculations. Mechanical Engineering Hours / Week Credit Maximum Marks L T P C CA ES Total 10 ME 511 HEAT AND MASS TRANSFER 3 1 0 4 50 50 100 The course is intended to build up necessary background for the understanding of the physical behavior of the various modes of heat transfer. Mc Graw Hill Book Co.REGULATION 2010 . To understand the basic concepts of mass transfer.. “Fundamentals of Heat and Mass Transfer”. flow boiling. Overall Heat Transfer Coefficient – Fouling Factors – LMTD Method of heat Exchanger Analysis – Effectiveness – NTU method of Heat Exchanger Analysis. R.E. 1995. 5 MASS TRANSFER Total Hrs 10 Basic Concepts – Diffusion Mass Transfer – Fick’s Law of Diffusion – Steady state Molecular Diffusion – Convective Mass Transfer – Convective Mass Transfer Correlations and problems. Inclined Plate. MECHANICAL ENGINEERING . 3rd Edition.K. Concept and principles of Gyroscopes... Balancing of V engines. 2 BALANCING Total Hrs 14 Static and dynamic balancing.E...K.. Reprint 2010. Reference(s) : Rao J. transverse vibration – critical speed of shaft.S. 3 Ltd. “Theory of Mechanisms and Machines”. Harmonic forcing.46 K.Y. Babsal R. 2 nd 1 Edition. balancing of radial engines. forced – damped vibration. Equilibrium of four force members. undesirable effects of unbalances Objective(s) resulting from prescribed motions in mechanism.. free vibrations of single degree of freedom systems: Longitudinal vibration with damping. Dynamic force analysis in reciprocating engines.Chand &company Ltd. Proell and Hortnel.I Units)” 5 th Edition.S. Mechanical Engineering Engineering Semester V Hours / Week Credit Maximum Marks Course Code Course Name L T P C CA ES Total 10 ME 512 DYNAMICS OF MACHINERY 3 1 0 4 50 50 100 To understand the force-motion relationship in components subjected to External Forces. MECHANICAL ENGINEERING . balancing of reciprocating masses – primary and secondary unbalanced forces. characteristics of governors.Autonomous Regulation R 2010 Mechanical Department Programme Code & Name ME : B. “Mechanism and Machine Theory”.E. 3 FREE VIBRATIONS Total Hrs 10 Basic features of vibratory systems. “A Textbook of Theory of Machines (In S. Total hours to be taught 60 Text book (s) : 1 Rattan. Equivalent masses. member with two force and a torque.. 2011. 4 FORCED VIBRATIONS Total Hrs 10 Step-input forcing. Degrees of freedom. principle of virtual work. Allied East West Press Pvt. Tata Mcgraw Hill Education Pvt. New age international Publishers. 3rd Edition. and Dukkipati R. friction in mechanisms – D’Alembert’s principle. problems. New Delhi. Reprint 2009. periodic forcing.S. torsional vibrations – natural frequency of two and three rotor systems.REGULATION 2010 . balancing machines.S.Engine force analysis.. “Theory of Machines”. S. bearing loads. 2 Khurmi R. 5 MECHANISM FOR CONTROL Total Hrs 12 Concept and principles of Governors: Watt. 2010. Laxmi 2 Publications. Amitabh Ghosh and Malik. BoS Chairman Prepared By ME: B. force-motion characteristics of standard mechanisms.S. 1 FORCE ANALYSIS Total Hrs 14 Static force analysis-static equilibrium. balancing of rotating masses. effects on Dynamics of Undesirable Vibrations and different principles in mechanisms used for governing of machines.Rangasamy College of Technology . Turning moment diagrams and flywheel.S.SYLLABUS . Brar J. A. Porter.partial balancing of locomotives. balancing of multi cylinder inline engines. vibration isolation and transmissibility.. “Theory of machines”.free body diagrams. 14th Revised Edition. Magnification factor. Force convention. 2006.. Types of vibrations. superposition. principles involved in evaluating the shape and dimensions of a component to satisfy functional and strength Objective(s) requirements.E “Design and Machine Elements” Pearson Education. and Marshek K. STEADY STRESSES AND VARIABLE STRESSES IN 1 Total Hrs 12 MACHINE MEMBERS Introduction to the design process . . Juvinall R. Tata McGraw-Hill.B. 2004 Orthwein W.C.Design of bolted joints including eccentric loading. Sixth Edition. Total hours to be taught 60 Text book (s) : Shigley J.. standard practices and standard data and use catalogues and standard machine components. 5 BoS Chairman Prepared By ME: B. Spotts M.E and Mischke C. Knuckle joints. riveted joints for structures . 2002.Design of Seals and Gaskets . selection of materials based on mechanical properties – Direct. 2004.Selection of Rolling Contact bearings .SYLLABUS . McGraw-Hill. R.M. 2003.47 K. 2 Bhandari V. DESIGN OF BEARINGS AND MISCELLANEOUS 5 Total Hrs 12 ELEMENTS Sliding contact and rolling contact bearings . 3 DESIGN OF TEMPORARY AND PERMANENT JOINTS Total Hrs 12 Threaded fastners .REGULATION 2010 . “Mechanical Engineering Design”.Design of flywheels considering stresses in rims and arms.Autonomous Regulation R 2010 Mechanical Department Programme Code & Name ME : B. “Mechanical Design – An Integral Approach.C. 2003. Third Edition.S.E. “Machine Component Design”.theory of bonded joints 4 DESIGN OF ENERGY STORING ELEMENTS Total Hrs 12 Design of various types of springs.L. “Design of Machine Elements”. “Design of Machinery”. Jaico Publishing Co. optimization of helical springs . rigidity and critical speed – Design of keys and key ways Design of rigid and flexible couplings. Tata McGraw-Hill. Raimondi & Boyd graphs..F.Design of hydrodynamic journal bearings. McKee’s Equation. 2004. 1 2003.theories of failure – stress concentration – design for variable loading – Soderberg.Factor of safety .factor influencing machine design. Sommerfield Number.rubber springs . MECHANICAL ENGINEERING . 3 4 Ugural A. 2 DESIGN OF SHAFTS AND COUPLINGS Total Hrs 12 Design of solid and hollow shafts based on strength. Bending and torsional stress equations – Impact and shock loading – calculation of principle stresses for various load combinations. Reference(s) : 1 2 Norton R. Shoup T. Tata McGraw-Hill. John Wiley & Sons. Goodman and Gerber relations.E.Design of Connecting Rod. Mechanical Engineering Engineering Semester V Hours / Week Credit Maximum Marks Course Code Course Name L T P C CA ES Total 10 ME 513 DESIGN OF MACHINE ELEMENTS 3 1 0 4 50 50 100 To familiarize with various steps involved in the Design Process. “Fundamentals of Machine Component Design”. for engines and punching machines. eccentric loading – Design of curved beams – crane hook and ‘C’ frame .Rangasamy College of Technology . Cotter joints – Design of welded joints. Tata McGraw–Hill Education. A. gear cutting: forming.K. “A Text Book of Production Technology" . 2003. forces in orthogonal metal cutting. 11th 1 Edition. taper turning methods. M. types of grinding process – cylindrical grinding. thread cutting methods. O.REGULATION 2010 . pull. To understand the basic concepts of computer numerical control (CNC) machine tool and CNC programming.. Tata McGraw-Hill Education. drilling and allied Objective(s) machines. 1 THEORY OF METAL CUTTING Total Hrs 9 Introduction: material removal processes. Nirjhar Roy. machining time and power estimation. 2 CENTRE LATHE AND SPECIAL PURPOSE LATHES Total Hrs 9 Centre lathe.SYLLABUS .Autonomous Regulation R 2010 Mechanical Department Programme Code & Name ME : B. 2. Mechanical Engineering Engineering Semester V Hours / Week Credit Maximum Marks Course Code Course Name L T P C CA ES Total 10 ME 514 MACHINING PROCESSES 3 0 0 3 50 50 100 To understand the concept and basic mechanics of metal cutting. tool nomenclature.E. hobbing 5 BROACHING AND ABRASIVE PROCESSES Total Hrs 9 Abrasive processes: grinding wheel – specifications and selection. and Lal. Capstan and turret lathes – automatic lathes: automats – single spindle: cutting off and Swiss type. shaping.E.H.. lapping. "Elements of Workshop Technology. Vol. II . MECHANICAL ENGINEERING . tool life. cutting tools. Rao. centreless grinding – honing.machining time and power estimation for the above processes.S. S.N.. operations. tool wear. Khanna. slotter. working of standard machine tools such as lathe. cutting tool materials.M. super finishing. shaping and allied machines. Dhanpat Rai & Sons. “Manufacturing Technology: Metal Cutting and Machine Tools”. 2004. Total hours to be taught 45 Text book (s) : Choudhury. surface grinding. hole making: drilling and boring machines 4 MILLING MACHINE AND GEAR CUTTING Total Hrs 9 Milling: types. 2009. milling cutters. P.H. Volume II. Mumbai. BoS Chairman Prepared By ME: B. RECIPROCATING MACHINE AND HOLE MAKING 3 Total Hrs 9 MACHINES Reciprocating machine tools: shaper. planer. various operations.Rangasamy College of Technology . Vol. polishing and buffing.T. "Production Technology".. chip formation.48 K. grinding and allied machines and broaching. special attachments. Choudhury. constructional features. surface and continuous broaching machines. abrasive jet grinding. Reference(s) : 1 2 3 H. broaching machines: broach construction – push.P.K. generation. cutting fluids. milling. Media Promotors. Lubricator Unit – Air control valves. Flow control valve – Fixed and adjustable. Stevart D. 2003. Relays. Prentice Hall. 1 FLUID POWER FUNDAMENTALS Total Hrs 9 Introduction to fluid power. Accumulators and Intensifiers: Types of accumulators – Accumulators circuits. “Basic Fluid Power”. BoS Chairman Prepared By ME: B. Speed control circuits. 3 DESIGN OF HYDRAULIC CIRCUITS Total Hrs 9 Construction of Control Components : Director control valve – 3/2 way valve – 4/2 way valve – Shuttle valve – check valve – pressure control valve – pressure reducing valve. Telescopic.E. 1995. “Pneumatic systems – Principles and Maintenance”. Fluid power circuits. 1976 4 Michael J. “Practical Guide to Fluid Power”.R. Vane Pump. Fluid Power Actuators: Linear hydraulic actuators – Types of hydraulic cylinders – Single acting. Broadey. ladder diagrams.R. 4 PNEUMATIC SYSTEMS AND COMPONENTS Total Hrs 9 Pneumatic Components: Properties of air – Compressors – Filter. Rodless. 2 Majumdar S. Properties of hydraulic fluids – General types of fluids – Fluid power symbols. A. Cushioning mechanism. MECHANICAL ENGINEERING . 1989.REGULATION 2010 .S.. Tata McGraw-Hill. Double acting special cylinders like Tandem. sizing of accumulators. 2 Anthony Lal. Tata McGraw Hill. Rotary actuators – Fluid motors. “Oil Hydraulics”. Allied Publishers. Construction of double acting cylinder.. Fluid Power Circuit Design. “Fluid Power with Applications”. sequence valve. Application of fluid power system.E. Gear. intensifier – Applications of Intensifier – Intensifier circuit. 5 DESIGN OF PNEUMATIC CIRCUITS Total Hrs 9 Servo systems – Hydro Mechanical servo systems. failure and troubleshooting.Rangasamy College of Technology . to learn the Applications of Fluid Power System in automation of Objective(s) Machine Tools and others Equipments. Sequential circuit design for simple applications using cascade method. Pneumo-hydraulic circuit. G.SYLLABUS . Quick exhaust valves. Advantages of fluid power. Losses in valves and fittings.Autonomous Regulation R 2010 Mechanical Department Programme Code & Name ME : B. Prentice Hall. Fluidics – Introduction to fluidic devices. pneumatic actuators. PLC applications in fluid power control. Reference(s) : 1 Majumdar S. synchronizing circuit. 1987. Introduction to Electro Hydraulic Pneumatic logic circuits. Electro hydraulic servo systems and proportional valves. “Oil Hydraulics in the Service of Industry”. construction and working of pumps – pump performance – Variable displacement pumps. Basics of HydraulicsApplications of Pascal’s Law. Taraoeala sons and Port Ltd. Pearson Education India. 2 HYDRAULIC SYSTEM AND COMPONENTS Total Hrs 9 Sources of Hydraulic Power: Pumping theory – Pump classification – Gear pump. piston pump. 2000.49 K.B. electrical control solenoid valves. Pease and John T. Types of fluid power systems. Vane and Piston motors. Pippenger. Prinches and Ashby J. “Power Hydraulics”. 3 Harry L. 5 Dudelyt. simple circuits. Mechanical Engineering Engineering Semester V Hours / Week Credit Maximum Marks Course Code Course Name L T P C CA ES Total APPLIED HYDRAULICS AND 10 ME 515 3 0 0 3 50 50 100 PNEUMATICS To know the advantages and applications of Fluid Power Engineering and Power Transmission System. Regulator. 1982. Total hours to be taught 45 Text book (s) : 1 Anthony Esposito.