081 022 Minipack System

March 21, 2018 | Author: dafrem | Category: Relay, Rectifier, Direct Current, Fuse (Electrical), Power Supply
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Quick Start GuideInstallation, Operation, Commissioning and Maintenance Minipack, PS System DC Power Supply System Integrated Applications Introduction o o The Smartpack based Product Range (2 ) Brief System Description ⎯ Minipack (2 ) Installation o o o o o Installing Smartpack and Rectifier Modules ( 3) Installation and Maintenance Details ⎯ Opening or Closing the Minipack Drawer Shelf (4) ⎯ Mounting or Removing Minipack Blind Covers (4) ⎯ Removing or Mounting Load MCBs (5) ⎯ Configuring Priority and Non-Priority Load Circuits (5) Installation steps; mechanical, electrical (6-7) Location of Components, GA drawing; 6 and 4 rectifiers systems Connections, Factory Settings, etc. (9) (8) Commissioning o o Pre-start check (10 ) Commissioning steps, Startup (10-11) Operation o o Front keys and display Software Menus (12) (12) Miscellaneous Communication o CAN Bus Termination (13) o Installing PowerSuite – PC software (13) AC Mains o External AC Fuses ~ Recommended Rating (14) o Mains Feeds versus Rectifier ID (14) Battery Monitoring o Battery Symmetry – Connections (15) o Battery Interface Card ~ Terminals & Pin-out, ( 16) Alarms & Monitoring o Standard Alarm Relays & Digital Inputs (17) o Alarm Interface Card ~ Terminals & Pin-out (17) o Alarm Interface Card, Extd. ~ Terminals & Pin-out (18) Internal Connections o System Interface Card ~ Terminals & Pin-out (19) o LVD Latching Contactors (19) Drawings o Block Diagram Minipack 48VDC, 3.2kW (21) o Block Diagram Minipack 48VDC, 4.8kW (22) pullout forms Check Lists 356808.103 o o o o Installation Check List Circuit Distribution List Commissioning Procedure Maintenance Procedure Introduction The Smartpack based Product Range Eltek Valere's Smartpack based product range utilizes the Smartpack controller, and Flatpack2 rectifiers, Powerpack rectifiers and Minipack rectifiers as building blocks for implementing effective DC power systems, suitable for a wide range of applications and power ratings. Powerpack System Flatpack2 System, Cabinetized Indoor and Outdoor Cabinets Flatpack2 System, Integrated 4U and 1U Distributions Minipack System, Integrated Cabinetized systems are suitable for indoor or outdoor applications. In addition to the power system and the distribution unit, the cabinet may also contain battery banks, additional distribution and other dedicated equipment. Integrated systems consist of the power system, which includes rectifiers and controller(s), and the distribution unit (1U or 4U high). Integrated systems are sold primarily for mounting in existing cabinets. Powerpack systems are suitable for large Central Office power plants, and use three-phase rectifier modules. Minipack systems are suitable as small, stand-alone battery chargers and DC power supplies. Brief System Description ⎯ Minipack The Minipack PS system is a compact and cost-effective DC power supply system, specifically developed for the telecom industry. Alarm Outputs NC-C-NO Digital Inputs Remote Monitoring Smartpack (Ctrl. Unit) PowerSuite Application Minipack USB cable Fuse Alarm AC Fuses, external (230V) CAN Bus LVLD Telecom equipment Minipack rectifiers LVBD Load Fuses & MCBs Battery Fuses DC distribution * AC Supply (Single- or three-phase) Symmetry Alarm & Temp. Sensor DC Supply 48V Battery string #1 Example of a typical Minipack PS system for DC power supply of telecom equipment. The system is supplied from an external AC mains supply, and is delivered in one power shelf for integration in existing cabinets (integrated). An external battery bank is to be connected. 2 Quick Start Guide Minipack PS System 356808.103, 1v1-2007-03 Controller & Modules Installation Installing Smartpack and Rectifier Modules Device hazard CAUTION: Do not hand-carry the controller by its handles. Cables and circuit boards are plugged to the controller’s rear panel. Open the handles before inserting the controller into the power shelf. Mounting or Removing Smartpack Controller Smartpack controller Hole to release the handle’s spring mechanism Mounting the Smartpack controller Handle in locked position 1. Open the handles by inserting a screwdriver into the holes to release the spring mechanism 2. Insert the module fully into the power shelf, after plugging the cables to the rear panel 3. Lock the handles by pushing the handles up into their housings (locked position), so that the module is securely locked Removing the Smartpack controller Handle in unlocked position 1. Open the handles by inserting a screwdriver into the holes to release the spring mechanism 2. Remove the module by using both handles to pull the module loose gently; support from underneath; unplug the cables connected to the rear panel CAUTION: The modules may be warm. Remove the locking screw before inserting them into the power shelf (hot-pluggable). Device hazard Do not relocate already hot-plugged rectifiers to other positions in the power shelf. New rectifiers must be hot-plugged in the power shelf, one at time, starting from the left with position 1, 3, 5 and 2, 4, 6. Mounting or Removing Minipack Rectifier Modules Minipack rectifier 1. Unlock the module by using a screwdriver to loosen the locking screw 2. Insert or remove the module by sliding it on its mounting rail fully into the power shelf, so that the module makes proper contact (hot-pluggable) or using the front handle to pull the module loose; support from underneath before the unit is completely free 3. Lock the module by screwing home the locking screw (locked direction). Then, the module will be securely locked in the shelf, or ready for transport 4. Mount blind covers in unused module locations Electric shock Mounting Rail Front Handle Locking Screw Quick Start Guide Minipack PS System 356808.103, 1v1-2007-03 3 Lock the drawer shelf by screwing home the upper and lower locking screws. Unlock the drawer shelf by using a screwdriver to loosen the upper and lower locking screws. The drawer shelf is the in the Maintenance Position. by inserting your fingers in the cover’s front handle and pulling it loose 3. you have to open the Fastening screws sliding drawer shelf. Open or close the drawer shelf by holding the drawer from the side plates and sliding it outwards. F2…Plastic Cover Minipack Sliding Drawer Shelf in Maintenance Position Mounting or Removing Minipack Blind Covers Minipack blind cover 1. in its Operation Position Minipack Sliding Drawer Shelf in Operation Position Fastening screw for the shelf frame Shelf Frame F1. Then. Do following to open or close the drawer: for the drawer 1.103. The drawer is then securely locked in the shelf. Unlock the blind cover by using a screwdriver to loosen the locking screw 2. Lock the blind cover by screwing home the locking screw (locked direction). Insert or remove the blind cover by sliding it on its mounting rail fully into the power shelf or sliding it out. or ready for transport Front handle Locking screw to secure the blind cover 4 Quick Start Guide Minipack PS System 356808. 1v1-2007-03 . the blind cover will be securely locked in the shelf. Do not loose the screw in the middle! 2.Installation Installation and Maintenance Details Details Fastening screw for the shelf frame Opening or Closing the Minipack Drawer Shelf To access the Minipack distribution area. or sliding it on its mounting rail fully into the shelf 3. 1. Remove the F1. Switch OFF and unplug the actual MCBs by switching the MCB handle to “0” (upwards). then using your fingers to pull out the MCB 3. then inserting a small screwdriver into the cover’s gap and carefully press down and out to release the locking tabs. 1v1-2007-03 5 . F2… plastic cover by unscrewing the cover’s frontal screw.Details Installation Removing or Mounting Load MCBs Plug for MCB1 Minipack front MCB8 MCB1 CAUTION: Power must be OFF during this operation! 1. P=Priority Load Circuits NP =Non Priority Load Circuits Plugs for MCB1 F3-F10 Screw (Y6) F5-F10 Screw (Y7) F7-F10 Screw (Y24) F9-F10 Screw (Y25) Quick Start Guide Minipack PS System 356808. 2. 2. on the cover’s inside Priority Load Screws (accessible with unplugged MCBs) Configuration of Priority & Non Priority Load Circuits Screw Removed F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 P P P P P P P P P P None P P Y25 NP NP NP NP NP NP NP NP NP NP NP NP NP NP P P P P Y24 NP NP NP NP P P P P P P Y7 NP NP P P P P P P P P Y6 WARNING: Only one screw can be removed at a time. Switch OFF the MCB by switching the MCB handle to “0” position (upwards) 3. Remove the F1. Remove the actual Priority Load Screw by using a screwdriver to unscrew the Priority Load Screw (refer to table below). then inserting a small screwdriver into the cover’s gap and carefully press down and out to release the locking tabs. F2… plastic cover by unscrewing the cover’s frontal screw. Keep the removed screw in the clip. Remove or insert the MCB by using your fingers to pull out and unplug the MCB or pressing the MCB into the upper and lower plugs 0 1 MCB8 (Upper and lower plugs) Configuring Priority and Non-Priority Load Circuits CAUTION: Power must be OFF during configuration! Only one screw may be removed.103. Clearances: 60 cm in front o Explosive atmospheres are to be avoided. To be installed under commissioning 5 Remove the cabinet’s top cover and dummy front panel o Connection terminals are accesses by opening the drawer shelf o Battery shelves (if any) are placed behind the lower panels 6 Position and fasten the subassembly o Minipack is fastened in existing 19” or in ETSI cabinets. using brackets 7 Mount the external batteries on the shelves o Start (if applicable) placing the batteries on the lower shelf first. 1v1-2007-03 . that you find in the pullout section of this folder. In general. Spec. if factory installed. refer to your site’s AC supply specification. Read also our external AC fuse recommendations in section “Miscellaneous”. a site with better AC supply quality (stable nominal voltage) may use smaller breakers. Chart. read the Installation & Maintenance Details chapter o Lift the Melenex plastic cover to access the connection terminals Minipack drawer shelf slid out in the maintenance position 6 Quick Start Guide Minipack PS System 356808. 250 mm cabinet o Min. CD-ROM Plastic Cover Carry out the following: 4 Remove packaging and check equipment o Check you have received all the parts and correct documentation o Inspect the equipment for physical damage (report any damages) Device hazard o Leave rectifier modules in their packaging or in the selves. Ensure suitable ventilation Prepare the installation tools o Use insulated tools suitable for telecom installations Prepare AC Supply: AC input cable(s) and fuses o Correct type AC supply is available o External AC fuses have correct rating o AC input cable(s) are sized correctly EMC regard For external AC fuses and AC input cable ratings. Drawings. Doc. refer to the system’s specific drawings. and continue upwards Electric shock o Do not terminate the battery cables yet! 8 Open the Minipack drawer shelf and lift the plastic cover o Unlock the upper and lower screws and slide the drawer shelf open. Preparing the Installation Site Begin preparing the following: 200 mm 1 2U 2 3 600 mm Organize the installation site o A 2U high spare location in existing 19”.103. Also. Mechanical Installation Power is OFF! Minipack PSS.Installation Installation Steps Check off in the Installation Check List. 103.+ . refer to the Battery Symmetry Connections chapters in this guide’s Miscellaneous section. 7-8. and fix the temperature sensor (at the end of the cable) to a suitable place in the middle of the installed battery bank Intercell Links + 0V Outer Terminal Quick Start Guide Minipack PS System 356808. For each battery shelf: CAUTION: Mount cable lugs upside down on the (+) battery cables Temp. connect one of the cables to the common DC output terminal. in external fuse boards AC Connections o Check AC configuration: the external AC supply consists of 3 single phase mains feed and earth (PE) o Connect the AC Earth wires (PE) to the terminals X5:1-2 (PE) o Connect the AC input cables to the terminals X5:3-4. 5-6. Fb2. battery fuses (Fb1. For 48V systems using the battery symmetry mid-point measurement. DC Connections ⎯ Alarm & Signal Circuits o Refer to your system’s connection drawings and configuration.+ Block1 Block3 Block4 Mount 3 intercell links to connect in series 4 battery blocks Connect battery cables to fuses (Fb1.Installation Service Loop Cable lengths enabling to open the drawer shelf Electrical Installation Power is OFF! Carry out the following: (Refer to the system’s specific drawings) CAUTION: The cable lengths must be long enough (service loop) to allow opening the Minipack drawer shelf. sensor Battery Cable - + f-g — (-48V) Outer Terminal . or to the “Miscellaneous. etc. to the D-Sub plug or input terminal. Alarms & Monitoring” section. black (+). check that the common DC Output Rail is connected to “Telecom Earth” (TE) at only one place (at the cabinet . if applicable. etc. and to the center terminal of the battery string (+) and to the -48V outer terminal. X2A and or X2B.) and Common Battery (X7A) and to the battery shelf’s outer terminals. or at a central distribution point) o For each DC load. Sensor cable 1 Device hazard 10 Minipack drawer shelf slid out in the maintenance position 11 Common Battery Cables (+) 12 Electric shock Cable lugs mounted upside down Link 2 (X7A) (DC Earth) Battery Fuse. Fbx) and the AC supply fuses. blue (-) Connect battery symmetry cables. cable X7A. refer to the figure in this page. MCBx).200576 2-1 15 pins D-Sub (male) a b-c Symmetry 1 d-e Temp. and the other to terminal X6B:F1. F2. For other measurement methods. to the input terminals. Deviation from factory settings requires Symmetry reconfiguration via PowerSuite Connect the temperature sensor cable. terminal blocks X1. Cable and terminal block labeling are to correspond DC Connections ⎯ Load Circuits o DC Earth (TE). if applicable. Fbx Chassis EG Common Battery X7A 13 Card Art. o Terminate Alarm Circuit cables to the relay output terminals o Terminate Signal Circuit cables to the digital input/output terminals DC Connections ⎯ Battery Cables Careful! Use correct polarity. 1v1-2007-03 7 .+ .+ . 9 Make the system completely voltage free o Switch OFF or remove all load fuses (MCB1. For internal connections (to Smartpack rear) LVBD latching contactor Minipack.103. Fb3. Fb2. Battery connections Fb1. Exchange Ground (EG) or system ground. for information regarding the exact location of components in your system.Installation Location of Components. Exchange Ground (EG) or system ground. 6 Rectifiers (48V. Front view Minipack rectifiers Load MCBs Plastic Protective Cover for AC Terminals Cable Fastening Plate CAN1 CAN bus communication with rectifiers (to Smartpack rear) CON5A. Link connected to chassis Common DC Output (+) Load terminal block X6B: pin 1 Fb1 Fb1. refer to section “Miscellaneous”. Fb4 Battery connections (−) Location of Smartpack controller Forward sliding drawer shelf DC Output (−) Load terminal block Minipack Rectifier Smartpack controller Battery Fuses Front view Load MCBs Minipack rectifiers 8 Quick Start Guide Minipack PS System 356808. Link connected to chassis Common DC Output (+) Load terminal block Common Battery (+) X7A. Alarms & Monitoring chapters. 3200W) X5: pin 1 AC Mains AC Mains & Earth (PE) Terminals LVLD latching contactor (optional) Top view Common Battery (+) X7A. 4 Rectifiers (48V. Plastic Protective Cover for AC Terminals Cable Fastening Plate CAN1 CAN bus communication with rectifiers (to Smartpack rear) CON5A. Fb2 Battery connections (−) X6B: pin 1 DC Output (−) Load terminal block Minipack Rectifier Smartpack controller Battery Fuses Location of Smartpack controller Forward sliding drawer shelf NOTE: For information about connecting Battery Symmetry. Alarm and Monitoring circuits. Battery connections DC Earth X7A. and read the Battery Monitoring. Temperature Sensor. 1v1-2007-03 . For internal connections (to Smartpack rear) LVBD latching contactor LVLD latching contactor (optional) Minipack. 4800W) Top view X5: pin 1 AC Mains AC Mains & Earth (PE) Terminals DC Earth X7A. GA drawing Refer to the specific drawings included with your Minipack PS system. POINT X5 Smartpack (Front) USB Com Cable CAN bus End-of-Line Plug (120Ω) AC Mains Inputs The figure shows the position of the relay contacts when the PS system is in alarm mode of operation. wire section M4 terminals 2 CAN1 port RJ45. Extended (X3) Terminal Circuit Board. Art. Art. Symmetry 5-8. 218473 Digital Input 3-6 and Relay Output 3-6 (Not applicable for Smartpack Ethernet option) (See page 15 for pin-out information) Quick Start Guide Minipack PS System 356808. string 1 Battery Cables. Art. USB 2. 200576 Battery Symmetry 1-4 and Temp. Current and Batt. 200576 Batt. FUNCTION SIGNAL PIN-OUT X6B MCB1 Load Fuses MCB2 X6A + 2 Load Circuit 2 6 mm . Temp. see section “Miscellaneous”) CAN Com Cable MCB8 + 8 Load Circuit 8 Interface Cards Connections Refer to the connections for the actual terminal circuit boards installed in your system Battery Fuses Battery Connections (X4) Terminal Circuit Board.Installation Connections. etc Refer to your system’s specific drawings for the exact connection points. Integrated FUNCTION SIGNAL TERM. 8 pins are preprogrammed from factory (Factory Settings). 218470 Digital Input 1-2 and Relay Output 1-2 (See page 15 for pin-out information) Alarm Outputs & Digital Inputs Extended (X2A & X2B) Terminal Circuit Board. Sense 2.5 mm . Fuse Fail (Not applicable for Smartpack RS232 D-Sub option. Factory Settings. cable lugs max. 8 pins (For CAN bus termination. max. string x Fbx M6 screws. on rear panel) (See page 15 for pin-out information) Alarm Outputs & Digital Inputs (X1) Terminal Circuit Board. wire section + 1 Load Circuit 1 CAN1 port RJ45. Minipack PS System. 1v1-2007-03 9 2 . Systems with 4 rectifiers have 10 DC load outputs) Battery Cables. Sense 1 MCB10 + 10 Load Circuit 10 X7A Fb1 (Minipack systems with 6 rectifiers have 8 DC load outputs available. Art.103. The relay outputs PE PE N3 L3 N2 L2 N1 L1 1 2 3 4 5 6 7 8 AC Earth (PE) Mains Feed 3 Mains Feed 2 Mains Feed 1 2. max.0 Type B serial port (Rear) the relay coils are then de-energized (fail-safe mode). 15 mm width Common Battery “Rail” (See page 15 for pin-out information) Battery Connections. Batt. with correct polarity on all connections (Installation Check List filled in) o All cabling is securely terminated and supported o All components. AC supply and all MCBs. etc. After the ”Pre-start Check” is performed. fuses are switched OFF o Make sure that all external AC fuses and internal MCBs/ fuses are switched OFF Device hazard Commissioning Steps. and electrically connected to chassis 4. System installation is completed o Ensure a correctly performed system installation. Switch ON the system with disconnected load. terminal blocks. and adjust it if required. Startup Check off in the Commissioning Procedure.Commissioning The Minipack PSS startup consists of following stages: I. If you have just finished the system installation successfully and filled in the Installation Check List. Disconnect all rectifier modules. Adjust the nominal output voltage with connected batteries and load I Pre-Start Check Power is OFF! Check off in the Commissioning Procedure. AC input cable(s) and AC Earth wire (PE) are terminated o Make sure that the AC input cable(s) are correctly connected to the AC terminals o Verify that the AC input cable(s) and external AC fuses are sized and rated as specified o Check that AC Earth (PE) is terminated. jump over the Pre-Start Check and continue with stage II. During the stage. you will switch ON the Minipack PSS — while the batteries and load are disconnected ⎯ then measure the output voltage. 2. MCBs/ fuses. are clearly labeled 2. verify the following: 1. and how to mount them. Site specific parameters and settings are known o Read the site specific drawings and documentation 5. adjust output voltage III. Also. Carry out the following: II Device hazard Startup and No-Load Adjustments Power is ON! 1. Battery and load fuses are disconnected o Verify that all battery and load MCBs/ fuses are switched OFF 3.103. Before you switch ON the Minipack PS system. that you find in the pullout section of this folder. that you find in the pullout section of this folder. Perform a pre-start check before the PS system is switched ON II. 1v1-2007-03 . you can begin with stage II. read about the correct rectifier position. on page 3. Measure and verify that the AC input voltage is correct o Measure the AC terminals’ input voltage at the system’s AC Mains terminals o Verify that the AC voltage is within range 10 Quick Start Guide Minipack PS System 356808. without removing them (keep original location) o Verify that all Minipack rectifier modules are disconnected (unplugged) but NOT physically removed from the power shelf. page 14. Switch ON the system o Switch ON the AC input supply (external AC fuses) to the Minipack system 3. by monitoring the modules’ LED lamps and display: No alarm are present on rectifiers.. Make sure the System Setup is in accordance with configuration o Verify system settings using the controller’s front keys or via PowerSuite o Use the opportunity to enter site related information. A deviation of 1A is acceptable. etc.g. and check — using the PowerSuite application —that each of the rectifiers delivers the same output current. Unplug all rectifiers but one. in stage II o Wait for about 2 min. Plug in again all rectifiers. if required o On the toolbar. due to possible incorrect polarity connections. Connect the load breakers and verify that no alarms are displayed o Switch ON all load MCBs/ fuses o Verify correct operation: rectifiers and controller display no alarms Quick Start Guide Minipack PS System 356808. avoiding damaging all rectifiers. o Mount Minipack blind covers over unused positions 5. adjust the voltage using the controller’s front keys or via PowerSuite 8. type of batteries. Mount all Minipack rectifier modules in the power shelves (keep original location) o Plug all rectifiers firmly inwards ⎯ one module at a time. Verify the alarm relays are working correctly (alarm relay test) o Run the alarm relay test using the controller’s front keys (refer to page 12) or via PowerSuite (select the menu Go > Output Test) 9. Secure them with the locking screws. between the common DC rail and the lower connection of one of the priority load MCBs o If required.Commissioning 4. by unlocking the locking screw and pulling them partially out. you can begin with stage III. allowing a 2s delay ⎯ to plug them in the same self location. number of used AC phases. and connect the battery fuses /MCBs (CAUTION: Have only one rectifier connected. page 13. Thus. etc. 14. Load Adjustments Power is ON! III Now. e. and connect the batteries and the load. (Important adjustment to avoid arcing when connecting the batteries) 11. Connect the a PC to the PS system (to facilitate operation) o Plug a standard USB A-B cable between the PC and the Smartpack controller o Start PowerSuite on the PC by selecting: Start > All Programs > Eltek > PowerSuite Refer to chapter “Installing PowerSuite ⎯ PC Application”. when not using batteries) 13.) o Disconnect all rectifiers but one. Adjust DC output voltage again to equal the nominal battery voltage o Adjust DC output voltage — using the controller’s front keys or via PowerSuite — to equal the nominal battery voltage (or the nominal load voltage. click the “Connect” button to establish connection 7. The Smartpack displays fuse alarms 6. measure the DC output voltage at the most accessible point. Ensure that the Smartpack and all rectifier modules are working: LEDs are ON o Verify correct operation. Measure and adjust DC output voltage o Read the DC output voltage on the controller’s display o With a multi-meter. Adjust DC output voltage to measured battery voltage o Measure the battery voltage is within range (check connections have correct polarity) o Adjust DC output voltage — using the controller’s front keys (refer to page 12) or via PowerSuite— to equal the measured battery voltage. and verify the rectifiers’ current sharing o Connect all rectifiers again by pushing them firmly inwards ⎯ Repeat step 4. when switching ON the battery fuses. Do NOT physically remove them from the power shelf o Switch ON all battery fuses or MCBs Device hazard Device hazard 12.103. Refer to page 3. 1v1-2007-03 11 . Carry out the following: 10. where you will adjust again the output voltage to the battery voltage. Curr ↓↑ NumOfString ↓↑ CellCap Ah nn ↓↑ VoltageCtrl / TempComp ↓ Date ↓↑ Time ↓↑ Alarm Output 1 ↑ Alarm Output 2 ↑ Batt Contactor ↑ Load Contactor ↑ Alarm Output nn ↑ Enter OutpBlocked/Exit OutpBlocked Mains Info Temp Level Info Battery Info … BlockOutputs BattLifeTime Rst 2v0 12 Quick Start Guide Minipack PS System 356808.009 2v00 Smartpack. Warning LED is ON (derating or similar minor warning). They only indicate the firmware version (402073. no alarm) Software Menus ~ Smartpack controller Level 2 AlarmReset NomVolt BoostVolt LoBattMaj LoBattMin HiBattMaj HiBattMin LVBD LVLD 1. Firmware 402073. Battery Setup Output Control Change Date/Time RelayTest ↓↑ Enable/Disable ↓↑ & Threshold ↓↑ Nxt Test DateTime Date ↓↑ Time ↓↑ End Volt ↓↑ MaxTestDur ↓↑ Test Int ↓↑ Guard Time ↓↑ Reset Enable/Disable ↓↑ & Max C. . You may also scroll down to password protected Service Options. display. nn RectCurrent RectSerialNumber Rect. menus. Minipack Rectifier Module — front panel Power LED is OFF (mains unavailable). etc Display: is in Status Mode (displays the system’s status) or in Menu Mode (displays the menu structure). 1v1-2007-03 .009 2v00 Smartpack. Press the keys to scroll up or down and navigate to find menu options (function or parameter).009 XvX) the option was first implemented. nn Charge Curr Lim. key to change from Operation: Press on the or Status Mode to Menu Mode. you access the User Options. on the right hand of the option.Operation Front Keys and display. Distributed Firmware 402073. Flashing (controller accessing information) or ON (powered). Batt Test Setup Start/Stop Test NoOfRects. Graphical Display 16 char.PrimaryVolt Rectifier Status Rectifier Temp Rect.1 VoltCal Password ↓↑ 2v0 The ”XvX” references.1 Message ↓↑ Level 3 Level 2 Level 3 ↓↑ ↓↑ ↓↑ ↓↑ ↓↑ ↓↑ ↓↑ ↓↑ ↓↑ ↓↑ User menu <UserOption> Service menu <ServiceOption> Change Language English NomVolt BoostVolt LoBattMaj LoBattMin HiBattMaj HiBattMin LVBD LVLD 1. Press then the key to select the function. OutputVolt Rectifier SW Ver NoOfPhases nn Mains Status Mains Voltage Level ↓↑ NoOfString Nn BattStringCurr ↓↑ BattStringTemp ↓↑ BattBlockVolt ↓↑ VoltCalibration ChangePassword SetManBoostTime Start/StopBoost Auto Boost Config. etc. x 2 lines LCD display Alarm LED Lamp (red) Warning LED Lamp (yellow) Minipack rectifier ”Enter” key ”Up” arrow key ”Down” arrow key Smartpack control unit Power LED Lamp (green) Alarm LED Lamp (red) USB 0ype B port Power LED Lamp (green) Warning LED Lamp (yellow) Smartpack Control Unit — front keys. Distributed VoltageInfo VoltAdjustment DisplayMessages SoftwareInfo SerialNumber Rectifier Info NoOfRects.103. are not shown in the display. Menus: When you “enter” Menu Mode (Level 1). Flashing (over-voltage mode) or OFF (OK) Alarm LED is ON (shutdown or similar major alarm) or OFF (OK. Default password <0003> should be changed. if any. and use them as check lists .PULLOUT Check Lists Pullout Pull out the pages with the gray outer band. Cable and terminal block labeling are to correspond Terminate DC Earth (TE): Common DC Output Rail is connected to TE at only one place For each DC load. black (+).: Form 174-gb-v1-C01_356808-103_qstart-inst-comm-oper_minipack-pss_1v1ev. type & number of: Installation carried out by. TX. Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10 . Prepare the installation tools 3. AC Connections 11. 60 cm Ensure the installation site is suitably ventilated and in a non-explosive atmosphere. Check min. 3003 Drammen. connect one of the cables to the common DC output terminal. Fbx) and external AC supply fuses Check AC configuration: Make available 3 single phase mains feed and earth (PE) Connect the AC Earth wire (PE) to the terminals AC Earth (PE) Connect the AC input cable(s) to the terminals. Remove packaging and check equipment Device hazard o o o o o o o o Electric shock o Check you have received all the parts and correct documentation. and fix the sensor (at the end of the cable) to a suitable place in the middle of the installed battery bank Approval Responsible of installation. Position and fasten the subassembly 7. DC Connections ⎯ Load Circuits 12. if applicable. 8. battery fuses (Fb1. For each battery shelf. Start (if applicable) on the lower shelf first. Open the Minipack drawer shelf and lift the plastic cover Electrical Installation CARRY OUT FOLLOWING: Power is OFF! OK 9. type: Site. Richardson. the other to the fuse terminal Refer to your system’s connection drawings and configuration. name: Article No. blue (-) Connect battery symmetry cables.INSTALLATION CHECK LIST System Data Minipack Power Supply System.com Headquarters: Eltek Valere 1303 E. version No. if factory installed.: Date: Approved by customer. USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Gråterudv. or to the Quick Start Guide Terminate Alarm Circuit cables to the relay output terminals Terminate Signal Circuit cables to the digital input/output terminals 10. Prepare AC Supply: AC input cable(s) and fuses Mechanical Installation CARRY OUT FOLLOWING: Power is OFF! OK 4. using brackets. sign. (commissioning task) Check that cable entry from the top is possible Connection terminals are accesses by opening the drawer shelf Subassemblies in existing 19” or in ETSI cabinets. to the D-Sub plug or input terminal. to the input terminals Connect the temperature sensor cable. measured: Software. Check that insulated tools suitable for telecom installations are used Check the AC supply is the correct type. name: Serial No.: Battery Type: Battery Capacity: Rectifiers. 75081. Organize the installation site EMC regard o o o o Prepare a 2U high spare location in existing 19”.eltekvalere. if applicable. and to the shelf’s outer terminals. Remove the cabinet’s top cover and dummy front panels 6.: Minipack PS System Site Preparations CARRY OUT FOLLOWING: OK 1. Inspect the equipment for physical damage (report any damages) Leave rectifier modules in their packaging or in the selves. Arapaho Rd. DC Connections ⎯ Alarm & Signal Circuits 13. 250 mm cabinet.doc_mfm_2006-12-29 www. MCBx).: AC Input Voltage. DC Connections ⎯ Battery Cables o o o o Careful! Use correct polarity. Mount 3 intercell links to connect in series 4 battery blocks Connect battery cables to fuses and Common Battery. sign. Make the system completely voltage free o o o o Electric shock o o o o o Switch OFF or remove all load fuses (MCB1. and continue upwards Do not terminate the battery cables yet! Unlock the upper and lower screws and slide the drawer shelf open. and that the external AC fuses and AC input cable(s) are suitably rated 2. PB 2340 Strømsø. then lift the Melenex plastic cover 5. clearance: front access. Mount the external batteries on the shelves 8. com Headquarters: Eltek Valere 1303 E. type: Site. FUSE TYPE MCB LVLD CONTROLLED DESCRIPTION FUSE AMPERE CABLE mm2 LOAD Form 175-gb-v1-C01_356808-103_qstart-inst-comm-oper_minipack-pss_1v1ev. Arapaho Rd. name: Article No.eltekvalere.: CIRC. Richardson. 75081. TX. PB 2340 Strømsø. 8. USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Gråterudv. Fb1 Fb2 Fb3 Fb4 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 www.doc_mfm_2006-12-29 BATT. 3003 Drammen.CIRCUIT DISTRIBUTION LIST System Data Minipack PSS. NO. Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10 . . name: Serial No.com Headquarters: Eltek Valere 1303 E. Switch ON the system (external AC fuses ON) 3. type & number of: Commissioning carried out by. name: Minipack Power Supply System. AC input cable(s) and AC earth wire (PE) are terminated 4.: AC Input Voltage. version No. Richardson. sign. Arapaho Rd. and verify the rectifiers’ current sharing 14. Plug in again all rectifiers. Site specific parameters and settings are known 5.: Form 176-gb-v1-C01_356808-103_qstart-inst-comm-oper_minipack-pss_1v1ev. Connect all load MCBs/ fuses. All battery and load MCBs/ fuses are disconnected 3.: Battery Type: Battery Capacity: Rectifiers.: Date: Approved by customer. sign. if required Measure and adjust Verify all alarm relays are working correctly Enter site spec.eltekvalere. No-Load & Load Adjustments CARRY OUT FOLLOWING: 1. OK Measure and verify 4.: Site. 3003 Drammen. 8. Alarm relay test. and connect all battery fuses/ MCBs 12. 9. Unplug all rectifiers but one.: Minipack PS System I Device hazard Pre-Start Check CHECK FOLLOWING: 1. AC supply and all MCBs/ fuses are switched OFF II Device hazard Power is ON! Start-up. Connect a PC to the PS system 7.COMMISSIONING PROCEDURE System Data Supplier’s Order No. USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Gråterudv. 8. LEDs are ON. Disconnect all rectifier modules.doc_mfm_2006-12-29 www. type: Article No. Power is OFF! OK The Minipack Installation Check List is filled in. All cabling is securely terminated with correct polarity Minipack system installation is completed. 75081. measured: Software. Adjust DC output voltage to equal measured battery voltage 11. 6. without removing them (keep original location) 2. Adjust DC output voltage to equal nominal battery or load voltage 13. PB 2340 Strømsø. and verify no alarms are displayed Approval Responsible of commissioning. DC output voltage. TX. Insert all Minipack rectifiers in their original locations in the power shelves 5. System Setup is in accordance with configuration Verify Install the PowerSuite software. info in PowerSuite Check correct polarity! III Device hazard 10. Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10 . The Smartpack and all rectifier modules are working. AC input voltage is correct. 2. PULLOUT . type & number of: Maintenance carried out by. name: Article No. verify all alarm relays are working correctly. sign. Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10 . Correct any loose connections.MAINTENANCE PROCEDURE System Data Minipack Power Supply System. verify correct display readings. At least for 12 hours since start-up or mains failure. DC Output Voltage Calibration. Richardson. measure and verify battery specifications. Load & Battery Current Calibration. The equipment is free from damage. Alarm Relay Test. Rectifiers’ load current sharing. The battery bank has been fully charged in advance. etc. Measure with a clip-on ammeter the battery current & every load circuit current. Using the keypad on the Smartpack controller or from the PC. Approval Responsible of maintenance control. Enables correct measurements & calibration 3. 2. All cabling and copper bars are securely terminated and supported. 2. 8.: Minipack PS System Electric shock WARNING: Maintenance work on live equipment is only to be performed by authorized and qualified persons using insulated tools. Battery bank control. Measure and. calibrate the current from the PC (calibration value>50% of system’s max.: Form 177-gb-v1-C01_356808-103_qstart-inst-comm-oper_minipack-pss_1v1ev. capacity) 3. Connect the PS system to a PC (install the PowerSuite application if required) The PowerSuite program in the PC enables system configuration from the PC. verify activation of external equipment 5. DC Output Voltage Adjustment. measure and adjust. calibrate the output voltage from the Smartpack’s keypad or the PC.com Headquarters: Eltek Valere 1303 E. (Voltage measurements to be done at the DC rail. version No. Arapaho Rd. PB 2340 Strømsø. verify. sign. Otherwise. If the calculated total values deviate more than ±1% from the display readings. dust or dirt. with little load current) 4. ensure correct display readings. 5. Calculate the total load & battery current. type: Site. TX. measured: Software. Hazardous voltages inside may cause terminal injury.: Date: Approved by customer. 4.eltekvalere. If measured DC output voltage at the load terminals deviates more than ±1% from the display reading. 3003 Drammen. 8.doc_mfm_2006-12-29 www. 75081. Carefully vacuum clean or remove any accumulation of dust. Display the stored log of Alarm Messages. name: Serial No. verify. if required. verify. defective insulation. The Smartpack & all rectifier modules are ON. System Inspection CARRY OUT FOLLOWING: Power is ON! OK 1. 7. All rectifier’s functionality & Smartpack’s keys and display work OK. USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Gråterudv. System Adjustment CARRY OUT FOLLOWING: OK 1. adjust the output voltage to the nominal voltage recommended by the battery manufacturer. User manuals and site specific connection & arrangement drawings are available. corrosion or dirt.: Battery Type: Battery Capacity: Rectifiers. From the Smartpack’s keypad or PC use the Relay Test function. verify Correct possible abnormalities before continuing. 6. Use the PowerSuite PC application to check all rectifiers output the same amount of current (±1A) 9. correct and put the PS system in normal mode of operation. Site specific parameters and settings are known. excessive cable temperature. Follow the recommendations of the actual battery manufacturer. no alarm present.: AC Input Voltage. and use them as check lists PULLOUT .Check Lists Pullout Pull out the pages with the gray outer band. USB A-B cable (standard) 1 End-of-Line Resistor CAN bus (twisted-pair internal CAT5 cable) 120Ω End-of-Line Resistor 120Ω Minipack DC Power System 01 02 n Smartpack assigns ID numbers to the rectifiers (software-assigned). Installing PowerSuite ⎯ PC Application The PowerSuite software application enables you to configure and operate the Minipack Power Supply System from a personal computer. Install PowerSuite Insert CD in your PC drive and follow & accept the wizard default steps to install PowerSuite 2. Quick Start Guide Minipack PS System 356808. with its controller communicating with the rectifiers via the CAN bus. by selecting menu option “Tools > Options” (click on the Find COMx button). click the “Connect” button 4 If PowerSuite fails communicating via the standard COM port. one at each end of the line. a wizard will automatically install necessary USB drivers. On the toolbar. Follow & accept the wizard default steps 4. find the COMx assigned to Smartpack. Start PowerSuite and establish connection Select “Start > All Programs > Eltek > PowerSuite”. The Smartpack’s ID numbers are assigned by DIP switches on the controller’s side. PowerSuite’s newest version is always available on our FTP server.103. Switch Smartpack ON and plug USB cable (Part 202073) to Smartpack and to any available USB port in the PC 3 New hardware is ready to use 3. Wait for Windows to detect the Smartpack controller If required. Call your Eltek Valere’s contact person. 1v1-2007-03 13 . click “Connect” button. Minipack system configuration from a PC running MS Windows XP 1 2 1. you must always terminate the CAN bus with two 120Ω resistors. On the Connection dialogue box. To ensure a correct bus communication and avoid data reflection. The figure shows a Minipack system.Communication Miscellaneous CAN Bus Termination Minipack systems are shipped from factory with the CAN bus already terminated with 120Ω resistors. Fuse Type 6 4 6 230VAC 1 phas 20A-C 32A-C Note: The recommendations apply for use of Thermal magnetic circuit breaker. the Smartpack controller “recognizes” the module. MG C60H series or similar. 14 Quick Start Guide Minipack PS System 356808. one module at a time. 230VAC L(L1) AC Mains 230VAC N(L2) 03 04 Mains Feed 3 One-phase. you should always insert & hot-plug new Minipack rectifiers in the power shelf. Each input circuit is internally connected to feed 2 rectifiers. in following shelf position order: 1. 1v1-2007-03 . If these rectifiers malfunction. even after removing and reinserting the rectifier in the shelf. To achieve a more controlled ID assignment.5 26. 230VAC L(L1) AC Mains 230VAC N(L2) 05 06 Minipack System Mains Feed 1 One-phase. a site with better AC supply quality (stable nominal voltage) may use smaller breakers. the controller and the rectifier “remember” the assigned ID number. 6. 2 and 3 respectively. Fuse Type 20A-C 32A-C Ext. Use the recommendations in the 205VAC table. starting with “01”. 4. will cause the controller to monitor mains feed 1 “thinking“ it monitors mains feed 2. Position # 1 2 3 4 5 6 ID # 01 04 02 05 03 06 This position-versus-ID number relationship is very important for the correct monitoring of the mains circuit. rectifier ID 04.103. 02 and 03 to monitor the Mains Feed 1. For example: accidentally inserting a rectifier with ID02 in a power shelf position internally connected to mains feed 1. When a previously installed (hot plugged) Minipack rectifier is inserted in a power shelf. In general. 205VAC Inputs Each mains input feeds 2 rectifiers Mains Feeds versus Rectifier ID Mains Feed 1 Mains Feed 2 Mains Feed 3 Mains Monitoring The Minipack system is fed with 3 One-phase 230VAC Mains input circuits. as the Smartpack controller always uses rectifier ID01.CD3. type Siemens 5SX or 5SY series.5 Ext. (A) per Input 19. in such a pattern that loads the 3 circuits evenly. For more information regarding External AC fuses and other types of fuses. 800W AC Mains Type No of Rectifiers If you are unsure ⎯ or know that the voltage may drop below 205VAC ⎯ use the 185VAC table recommendations.3 Current Max. 05 and 06 will automatically take over. please read the article 2024398 on the CD. v1 185VAC Inputs OR 230VAC 1 phas AC Mains Type 4 No of Rectifiers Current Max. Distribution of Minipack rectifiers (ID #) on the 3 AC Mains Input Circuits Mains Feed 2 One-phase. 356808. 5 and 2. 230VAC L(L1) 01 04 02 05 03 06 Position 6 AC Mains 230VAC N(L2) 01 02 Position 1 ID number (Assigned CAN bus address) Plug-and-Play Rectifiers versus Mains Monitoring When a rectifier is hot plugged in a power shelf for the first time. Doc 2024398. In other words. 3. Minipack Rectifiers 48 VDC. if you are sure the available AC mains voltage will not drop below 205VAC. and assigns the same ID to the rectifier. (A) per Input 17.Miscellaneous External AC Fuses ⎯ Recommended Rating AC Mains The site’s AC supply quality is of great importance.4 29. the Smartpack controller assigns the next available ID number to the rectifier. + .Battery Monitoring Miscellaneous Connections Battery Symmetry Connections Batt.+ . etc.+ . Symmetry Kit. 200576 Serial Switches X:**** 2-1 Symmetry 1 Symmetry 1 Symmetry 2 Set all 4 switches ON (down) - + - + + Symmetry 3 + Block3 Symmetry 4 + Block4 Set all 4 switches OFF (up) — (-48V) Outer Terminal − + B+ . Art. Art. Battery String and Battery Bank Battery Block (12V) + Battery String #1 (48V)Batt. Symmetry 1 Set all 4 switches ON (down) Symmetry 2 Battery Terminology Battery Block. enabling symmetry measurement of: • 8 battery strings using the Mid-Point Measurement Method • 4 battery strings using the more accurate Double Mid-Point Measurement Method • 2 battery strings using the even more accurate Block Measurement Method You can implement any of these methods using one or two Battery Connection Kits (see the illustration next page) and the appropriate number of Battery Symmetry Kits. 200830 Single Cable Strand Cable Eyes Each Smartpack controller is equipped with 8 battery symmetry inputs (on connectors CON4 and CON3). 200576 Serial Switches 2-1 X:**** 3 5 7 Battery Symmetry Mid-point Measurement One measurement per string Card.+ Block1 Intercell Links + 0V Outer Terminal Intercell Links + 0V Outer Terminal Battery Symmetry Double-point Measurement Two measurements per string.+ . Art. 1v1-2007-03 15 . 200576 Serial Switches 2-1 X:**** 3 Notice that. Battery Symmetry Block Measurement Four measurements per string (Serial measurement) Card.+ .+ .+ Block1 Block3 Block4 Intercell Links + 0V Outer Terminal 48V Battery Bank Quick Start Guide Minipack PS System 356808. Art. Art. Battery String #2 (48V) - + — (-48V) Outer Terminal . which contain a single cable strand with suitable cable eyes.+ .+ Block1 (From — − (-48V) Outer Terminal .103. if you open the serial switches in card. from the middle to the outer terminals Card. 200576 ⎯ setting all to OFF (up) ⎯ you have to connect the + and – wires of every symmetry input. Sense Kit X**/X* Serial Switch To Smartpack.5 mm . 200576) and a standard 15 pins D-Sub cable ⎯ you can make the signals on CON4 accessible at any suitable location inside your system. max.Miscellaneous Battery Monitoring Battery Interface Card ~ Terminals & Pin-out The Smartpack controller’s battery monitoring signals are accessible on D-Sub connectors CON4 and CON3.5 mm . Card Art. you can use an extra Battery Connection Kit connected to the controller’s CON3. we recommend the use of the Temperature Sense Kit. Sense Kit. 16 Quick Start Guide Minipack PS System 356808. wire section X**/X* 15-pins D-Sub male 15-pins D-Sub female Temperature Sense 2 (Alternative use of Temp. pin 9-10. instead of connecting to X4: 9-10) Battery Connections (Internal) Configurable monitoring digital inputs Card Art.103. see the figures in this section. In Batt.g. Symmetry 8 1 5 11 15 The Temperature Sense Kit is connected to the Battery Interface Card (Art. Battery Connection Kit 15 pins D-Sub cable Using the Battery Connection Kit ⎯ which consists of a Battery Interface Card (Art. Sense Kit. Battery Connections (Internal) Configurable monitoring digital inputs Card Art. Symmetry 1 + − 2 3 Batt. 200576). Symmetry 4 − 8 + 9 1 11 Temperature Sense 1 − 10 11 (NA) 5 15 12 13 (NA) CON3A or 14 CON4A 15-pins D-Sub female 1 11 5 15 In X4 (From internal batteries) Temperature sensor 1 Battery Interface Card. instead of connecting to X3: 9-10) Temperature sensor The Temperature Sense Kits may also be connected directly to the Smartpack controller’s CON3 or CON4. if these connectors are unused.200576 CON2 FUNCTION SIGNAL PIN-OUT Terminals & Pin-out Location CON3 Smartpack PCB 200576 CON1 CON4 PCB 200576 CON5 CON3A or CON4A X3/X4 For Temp. if unused. Symmetry 5 X3 + 1 − 2 + 3 − 4 + 5 − 6 + 7 − 8 + 9 − 10 11 12 13 14 (From area with internal batteries) . Symmetry 6 Batt. max. Symmetry 7 Batt.200576 FUNCTION SIGNAL PIN-OUT Batt. instead of connecting the sensor cable directly to the terminals. When extra battery monitoring signals are required. 200576 (Internal Connections) 2 1. or directly to the controller’s CON3 or CON4. sensor (Alternative use of Temp. CON4 14 1 1 Batt. To Smartpack. Symmetry 2 + − 4 Batt. Art. Sensor cable Temp. 1v1-2007-03 (From internal batteries) For temperature monitoring of the battery compartment. wire section X**/X* 15-pins D-Sub male 15-pins D-Sub female (From area with internal batteries) (From area with internal batteries) (From area with internal batteries) Temperature sensor Temperature Sense 1 Temperature sensor Temperature Sense Kit Temp.200576 For detailed information about the card’s pin-out location and terminal block connections. e. Symmetry 3 + 5 − 6 + 7 Batt. near the battery blocks. CON3 Temperature Sense 2 Batt Current 2 Batt Fuse Fail 2 CON3A or CON4A 15-pins D-Sub female 1 11 5 15 (Internal Connections) 2 1. on the controller’s rear panel. 1v1-2007-03 17 . 218470 In 1 X1 10 Out X1 Input Circuit 2 (To and from external equipment) To Smartpack.Alarms & Monitoring Miscellaneous Connections Standard Alarm Relays & Digital Inputs Standard Relays & Digital Inputs NO Com NC Normal Mode Relay X (Energized coil) + — Alarm Mode Relay X (De-energized coil) NO Com NC Minipack PS System + — The alarm outputs in Minipack systems use the Fail-Safe Operation Mode (relay coils energized in the system’s normal operation mode). the alarm relay coils are de-energized. on mini power connector CON1 (2 outputs & 2 inputs). 218470) plugged to Smartpack’s CON1. Minipack PS System Correct Use of Digital Inputs (example) Alarm Interface Card ~ Terminals & Pin-out The Smartpack controller’s alarm and digital input monitoring signals are accessible from the controller’s rear panel. wire section 2 Quick Start Guide Minipack PS System 356808. the external relay coil must be energized and the contact closed in the system’s normal mode of operation. CON1 1 2 3 Digital Input 2 4 Relay 1 NO 5 Common Alarm COM 6 NC 7 NO 8 COM 9 NC 10 (Customer Connections) Digital Input 1 + − + − Input Circuit 1 Alarm Circuit 1 Alarm Circuit 2 1.103. max. Using the Alarm Interface Card (Art. For detailed information about the card’s pin-out location and terminal block connections. When the system is in alarm mode.5 mm . See the figures. see the figures in this section. you can make the signals on CON1 accessible on terminal block X1.218470 To CON1 FUNCTION SIGNAL PIN-OUT Alarm Outputs & Digital Inputs Card Art. Correct Use of Alarm Outputs (example) Digital Input X (Normal mode) Digital Input X (Activated) — — + + Normal Mode External Relay Y (Energized coil) Alarm Mode External Relay Y (De-energized coil) In order to implement monitored fail-safe digital inputs circuits. Terminals & Pin-out Location CON2 CON3 CAN1 Card neck for cable fastening Smartpack CON4 CON5 10 X1 1 CON1 Card 218470 Alarm Outputs & Digital Inputs Voltage free relay outputs and Configurable monitoring digital inputs Card Art. Extended (Art. you can make the signals on CON2 accessible on terminal blocks X2A and X2B. wire section 2 18 Quick Start Guide Minipack PS System (To external equipment) 356808. Extd. CON2 Digital Input 6 Relay 3 Fuse Alarm Load & Battery 1 2 3 4 5 6 7 8 NO 9 COM 10 + − + − + − + − Input Circuit 3 Input Circuit 4 Input Circuit 5 Input Circuit 6 11 12 Relay 4 NO High Battery Alarm COM 13 NC 14 NO 15 Relay 5 Low Battery Alarm COM 16 NC 17 Relay 6 NO 18 Rectifier Alarm COM 19 NC 20 (Customer Connections) NC Alarm Circuit 4 Alarm Circuit 5 Alarm Circuit 6 1. 1v1-2007-03 X2B Alarm Circuit 3 (From external equipment) In Out X2A . 218473 To CON2 FUNCTION SIGNAL PIN-OUT 11 X2B 20 10 X2A 1 Digital Input 3 Digital Input 4 Digital Input 5 To Smartpack. 218473) plugged to Smartpack’s CON2. For detailed information about the card’s pin-out location and terminal block connections. on D-Sub connector CON2 (4 outputs & 4 inputs).5 mm . Extended Voltage free relay outputs and Configurable monitoring digital inputs Card Art. Terminals & Pin-out Location Card 218473 X2B 20 11 CON2 CON3 CAN1 10 X2A 1 Card neck for cable fastening Smartpack CON4 CON5 CON1 Alarm Outputs & Digital Inputs Card. max. see the figures in this section.Miscellaneous Alarms & Monitoring Alarm Interface Card. Extended Art. Using the Alarm Interface Card.103. ~ Terminals & Pin-out Additional alarm and digital input monitoring signals are accessible from the Smartpack controller’s rear panel. 218473 (NA for Smartpack Ethernet option) Alarm Outputs & Digital Inputs. when a reversed pulse is applied to the coil. on the controller’s rear panel.Internal Connections Miscellaneous System Interface Card ~ Terminals & Pin-out Minipack systems are shipped from factory with the CON5 signals already connected. LV Load Disconnect) is implemented by the Smartpack controlling magnetically latching contactors. 1v1-2007-03 19 .Pulse Minipack Main PCB LVD1A X Latching Contactor Warning! The bidirectional diode must always be mounted to avoid damaging the controller. ON + Pulse Y Bidirectional diode + X:***** 8 9 10 11 — Smartpack controller LVD1 LVD Common LVD2A Y X X Latching Contactor Latching Contactor LVD2 Y LVD Common Minipack PS System (internal) Correct Use of Latching Contactors (example) Quick Start Guide Minipack PS System 356808. Latching Contactors.103. Some of the Smartpack controller’s internal system signals are accessible on D-Sub connector CON5. the signals on CON5 are routed to the Minipack system’s main circuit board. Using a standard 15 pins D-Sub cable. See the figure in this section for an overview of the signals on CON5. The coil of latching contactors is not energized in any state. LVD1 & LVD2 A latching contactor changes state only when a reversed pulse voltage is applied to its coil OFF . They change state from open to close. or vice versa. Smartpack controller FUNCTION CON5 15 pins D-Sub (female) SIGNAL PIN-OUT 5 1 15 11 CON5 (female. orange) System Connections LVD1A +/− 1 LVD2A +/− 2 LVD Common +/− 3 System Voltage + 4 System Voltage − 5 a *Batt Current 1 + 6 b *Batt Current 1 − 7 NC 8 Load Fuse Fail 1 + 9 Power Input + 10 Load Fuse Fail 1 − 11 c *Batt Fuse Fail 1 + 12 d *Batt Fuse Fail 1 − 13 System Reference 14 Power Input − 15 LVD Latching Contactors Connections Minipack systems’ LVBD and LVLD functionality (Low Voltage Battery Disconnect. 20 Quick Start Guide Minipack PS System 356808.103. 1v1-2007-03 . DIST. Symmetry 5 Batt. Alarm I/O Connections 2: Optional: Web/SNMP (ENET) CON1 Alarm I/O Connections 8 CAN port 8 CAN port Battery Connections 200576 *X3 Battery Connections Battery Connections 200576 1: *X4 Battery Connections 15 Optional 9 pin D-sub RS232 connection.FBn Customer connections Eltek Copyright A/S Eltek. Symmetry 2 Batt.2kW Format Page Replace for Customer connections Replaced by N 8 15 Draw.10x + + + + + + + - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SERIAL S1 DIFF Not Connected + + + + + + + - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Date *Con 7 Temp sense 15 Design *Con 6 Temp sense 15 Draw Approved Scale Projection 07 Dec. DIST. Symmetry 7 Batt. CR 070103NA Alteration 2007-01-03 SHWINO Date/Sign Consultant Block Diagram Minipack 48Vdc 3. DIST. Symmetry 8 Temperature Sense 2 Battery Current 2 2: Optional Web/SNMP (ENET) connection.213333 Underwiring MPBB 6pos 3AC 217915 Dist board 1 Minipack System MCB 10 pos load 4 pos batt X6A* LVBD Power module 1 DC output + . Replaces ”Ext. DIST. Alarm I/O Connections F5 6 X2B* Ext.FB1 Y X PE NEG. NEG. Symmetry 4 Temperature Sense 1 Not Connected SERIAL S1 DIFF Battery Fuse Fail 2 See Std. Replaces ”Ext. Fuse Fail + 1 Batt. All rights reserved * To be labeled 2 Sym. Rev. Alarm I/O Connections Digital Input 3 Optional To Dist board 2 Y5 Y4 Y3 Y1 Y2 high pri load Digital Input 4 CAN1 Smartpack Power -/CAN bus Interconnections pin 1-8 Smartpack Connection Con5A* F4 7 Y7 F3 8 + + + Digital Input 5 + Digital Input 6 NO COM 2A* 1 2 3 4 5 6 7 8 9 10 26 Con Ext. Symmetry 1 Batt.2 3 LVD 1A 4 LVD Common Y F1 F2 9 Y6 DC output 10 X X6B* Alarm Outputs and Digital Inputs 218473 X2A* Ext. 1 2 3 1 2 3 Power module 2 N + Y19 Y18 Y12 Y9 DC Earth (TE) Alarm Outputs and Digital Inputs 218470 X1* Alarm I/O Connections Digital Input 1 L X7A* To battery + Power module 3 PE X5* N + SH1 TB1 10 Power output + Y7 Y1 Power input + To battery contactor L Customer connections PE 1 2 3 4 5 6 7 8 9 10 0V Y20 Customer connections Mains input terminals Power module 4 Power output – Y8 Y2 Power input - Digital Input 2 Relay 1 L1 N L2 N L3 N PE PE Con 1A* Alarm I/O Connections 8 7 6 5 4 3 2 1 PE N + 215792 Dist. Battery connections 1: Optional: RS 232 CON2 Ext.Board 2 MPBB 100A 10pos G1 Y7 Y6 Y3 Fuse alarm Y4 Y5 low pri load 2 Relay 2 + + NO COM NC NO COM NC 1 2 3 4 5 6 7 8 9 10 L K1 LVLD System connections Batt. 2006 ORSKNO ORSKNO FRNONO Battery Strings Circuits -48Vdc L . Documentation 356804. Fuse Fail . Can be mounted in front or on rear side of Smartpack. Symmetry 3 15 Con 3A* Battery Connections Batt. + - JP1 JP2 POS.10x See Std. POS. Documentation 356804. No. Battery Connections” when mounted on the rear side of Smartpack Con 4A* Battery Connections Batt.0 type B port (PC connection) CON4 Battery connections 9/15 USB 9 1: Optional: RS232 NA for Smartpack RS232 rear 8/26 10 CON3 Ext. - A3 1 of 1 2023227 2 . Symmetry 6 Batt. Alarm I/O Connections” Batt. Alarm I/O Connections Relay 3 F6 5 Y24 Load circuits -48Vdc Customer connections F7 4 Relay 4 F8 3 Y25 Relay 5 NC NO COM NC NO COM NC Relay 6 F9 2 NO COM NC 11 12 13 14 15 16 17 18 19 20 NA for Smartpack Web/SNMP F10 1 Rear connections Front connections 15 CON5 System Connections 15 Smartpack monitoring and control unit USB 2. Fuse Fail . Symmetry 3 15 Con 3A* Battery Connections Batt. POS. Symmetry 6 Batt. Symmetry 2 Batt. Symmetry 8 Temperature Sense 2 Battery Current 2 2: Optional Web/SNMP (ENET) connection. Symmetry 7 Batt. All rights reserved * To be labeled 2 Sym. Symmetry 5 Batt.213333 Underwiring MPBB 6pos 3AC LVBD Power module 1 . Symmetry 4 Temperature Sense 1 Not Connected SERIAL S1 DIFF Battery Fuse Fail 2 See Std. Alarm I/O Connections” Batt. - A3 1 of 1 2021886 2 . Replaces ”Ext. 2006 ORSKNO ORSKNO HAHANO Battery Strings Circuits -48Vdc L 0V . DIST. Replaces ”Ext. Documentation 356804. Power module 2 PE N Customer connections 1 2 3 1 2 3 + Customer connections X7A* To battery + Y9 DC Earth (TE) Alarm Outputs and Digital Inputs 218470 X1* Alarm I/O Connections Digital Input 1 L Power module 3 PE X5* To battery contactor N + SH1 TB1 10 Power output + Y7 Y1 Power input + L Power output – Y8 Y2 Power input - Digital Input 2 Relay 1 Customer connections Mains input terminals Power module 4 L1 N1 L2 N2 L3 N3 PE PE Con 1A* Alarm I/O Connections 8 7 6 5 4 3 2 1 PE N + - Relay 2 + + NO COM NC NO COM NC 1 2 3 4 5 6 7 8 9 10 Mains input connection terminals L K1 LVLD System connections Batt. Alarm I/O Connections 2: Optional: Web/SNMP (ENET) CON1 Alarm I/O Connections 8 CAN port 8 CAN port Battery Connections 200576 *X3 Battery Connections Battery Connections 200576 1: *X4 Battery Connections 15 Optional 9 pin D-sub RS232 connection.10x + + + + + + + - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SERIAL S1 DIFF Not Connected + + + + + + + - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Date *Con 7 Temp sense 15 Design *Con 6 Temp sense 15 Draw Approved Scale Projection 31 oct.8kW Format Page Replace for Customer connections Replaced by N 8 15 Draw. Battery connections 1: Optional: RS 232 CON2 Ext.FB2 Customer connections Eltek Copyright A/S Eltek. Alarm I/O Connections F5 4 X2B* Ext. Documentation 356804.FB1 Y X PE 213335 Dist board 1 Minipack System MCB 8 pos load 2 pos batt X6A* DC output +1 NEG. DIST. Fuse Fail + 1 Batt. Battery Connections” when mounted on the rear side of Smartpack Con 4A* Battery Connections Batt. CR 070103NA Alteration 2007-01-03 SHWINO Date/Sign Consultant Block Diagram Minipack 48Vdc 4. Can be mounted in front or on rear side of Smartpack. Alarm I/O Connections Relay 3 Y24 Load circuits -48Vdc Customer connections F6 3 F7 2 Relay 4 F8 1 Relay 5 NC NO COM NC NO COM NC Relay 6 NO COM NC 11 12 13 14 15 16 17 18 19 20 NA for Smartpack Web/SNMP Rear connections Front connections 15 CON5 System Connections 15 Smartpack monitoring and control unit USB 2. No. Symmetry 1 Batt.0 type B port (PC connection) CON4 Battery connections 9/15 USB 9 1: Optional: RS232 NA for Smartpack RS232 rear 8/26 10 CON3 Ext. + 2 3 4 5 6 7 8 JP1 JP2 POS. Alarm I/O Connections Digital Input 3 L Power module 6 Optional Digital Input 4 PE N + F4 5 Y7 L CAN1 Smartpack Power -/CAN bus Interconnections pin 1-8 Con5A* Smartpack Connection + + + Digital Input 5 + Digital Input 6 NO COM 2A* 1 2 3 4 5 6 7 8 9 10 26 Con Ext.2 3 LVD 1A 4 LVD Common Power module 5 Y8 Y7 Y6 8 Y5 7 Y4 Y3 Y1 Y2 high pri load Y6 Y4 Y3 Fuse alarm PE N + F1 To Dist board 2 F2 F3 6 Y X 213336 Dist.10x See Std. DIST. DIST. NEG.Board 2 MPBB 100A 8pos G1 X6B* 2 DC output Y5 low pri load Alarm Outputs and Digital Inputs 218473 X2A* Ext. Rev. 1v1-2007-03 23 .Quick Start Guide Minipack PS System 356808.103. 2007 Mar Published 2007-03-19 www. Richardson. Issue 1. Pb 2340 Strømsø. 8. No.103.1ev. 2007 This document may be changed without notice Art. USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Gråterudv.eltekvalere. Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10 . 75081.This product is CE marked and complies with all current requirements for relevant standards and directives. 3003 Drammen. Arapaho Rd.com Headquarters: Eltek Valere 1303 E. 356808. TX. Copyright © Eltek Valere.
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