01M

March 26, 2018 | Author: Natthy Martz | Category: Clutch, Automatic Transmission, Valve, Manual Transmission, Volkswagen


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Technical Service InformationO1M Technicians Guide INDEX CLUTCH APPLICATION SOLENOID APPLICATION INTERNAL WIRE HARNESS & SOLENOID I.D. INTERNAL COMPONENT RESISTANCE CHECK SOLENOID AIR CHECK PROCEDURE VALVE BODY BREAKDOWN SPRING SPECS CHECK BALL LOCATION COMPONENT AIR CHECK PROCEDURE HYDRAULIC SCHEMATICS PARK REVERSE NEUTRAL OVERDRIVE RANGE 1st GEAR OVERDRIVE RANGE 2nd GEAR OVERDRIVE RANGE 3rd GEAR OVERDRIVE RANGE 4th GEAR OVERDRIVE RANGE 4th GEAR TCC ON MANUAL “1” RANGE 1st GEAR VALVE BODY MAPPING / PASSAGE I.D. HARSH 1-2 UPSHIFT T.S.B DIAGNOSTIC TROUBLE CODES MANUAL PROCEDURE FOR RETURN TO BASIC SETUP MANUAL PROCEDURE FOR RETURN TO BASIC SETTINGS AUTOMATIC TRANSMISSION SERVICE GROUP INDEX Technical Service Information VOLKSWAGEN "01M" PRELIMINARY INFORMATION The "01M" designated transaxle, shown in Figure 1, first appeared in the 1995 model year and was used in a wide variety of the Volkswagen car lines along with various engine combinations, including the 2.8L V6 engine, as shown in the chart below. The "01M" transaxle is a 4 speed unit, with 4th gear being overdrive, and is equipped with a clutch in the torque converter. Refer to the chart in Figure 1 for the internal components that are applied in each of the four forward gear ranges. Notice that it has only one freewheel device for 1st gear. Vehicle Cabrio Beetle Golf GTI Jetta Passat "01M" MODEL USAGE CHART Years Engine Size 1995-2001 2.0L (L4) 1998-2001 1.8L (L4), 2.0L (L4), 1.9L Diesel 1995-2001 1.8L (L4), 2.0L (L4), 1.9L Diesel 1999-2001 1.8L (L4), 2.8L (V6) 1995-2001 1.8L (L4), 2.0L (L4), 1.9L Diesel, 2.8L (V6) 1995-1997 2.0L (L4), 2.8L (V6) The "01M" transaxle is totally electronic controlled and uses a Electronic Control Unit (ECU) to control shift points, apply and release of the torque converter clutch, and line pressure control. This is done using seven solenoids located on the valve body. The solenoid pattern for each gear and the description of operation is provided for you in Figure 2. Electrical signals from various sensors provide information to the ECU about vehicle speed, throttle position, engine coolant temperature, transaxle fluid temperature, gear range selected, converter turbine speed, engine load and engine speed. The ECU uses this information to determine the precise moment to upshift or downshift, apply or release the TCC and what fluid pressures are needed to apply the components. If for any reason the entire electronic control system of the transaxle becomes disabled, or the ECU detects a problem with one of the various sensors that stores a trouble code, all of the solenoids will be de-energized (Turned OFF). This "Safety Mode" operating state of the solenoids forces the transaxle to operate in 3rd gear when the selector lever is in the "Drive" range. We have provided you with an internal wire schematic and case connector pin identification in Figure 3, and a chart in Figure 4 to check the resistance of the solenoids and fluid temperature sensor. Refer to Figure 5 to check solenoid mechanical operation on the bench. Figures 6, 7 and 8 will provide you with exploded views of the valve body and all valve body components along with the names of each valve. The names of the valves are ATSG interpretations of the valves functions, not Volkswagens. Figure 9 will provide you with the valve body spring specifications that we observed in the valve body that was used for the illustrations, and may be different in the various models. Refer to Figures 10 and 11 for the checkball locations in this unit and Figure 12 for air checks. Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP INDEX Technical Service Information VOLKSWAGEN "01M" FILL WITH VW ATF (G 052 162 A2) Line Pressure "CHECKING" FLUID Required Fluid Level In Pan Bottom Pan Drain Plug Oil Level Check Plug Bottom Pan RANGE Park Reverse Neutral Dr-1st Dr-2nd Dr-3rd Dr-4th Man-1st COMPONENT APPLICATION CHART "K-1" "K-2" "K-3" "B-1" "B-2" LOW CONV CLUT CLUT CLUT BRAK BRAK SPRG CLUT ON ON ON ON ON ON ON HOLD ON ON ON ON ON ** ** ** ** ** Converter Clutch may be on depending on throttle position and vehicle speed. Copyright © 2001 ATSG Figure 1 AUTOMATIC TRANSMISSION SERVICE GROUP INDEX Technical Service Information VOLKSWAGEN "01M" SOLENOID APPLY CHART EV-2 EV-3 EV-4 EV-5 EV-1 (N89) (N90) (N91) (N92) (N88) ON ON ON ON ON ON** ON** ON** ON** ON** RANGE SELECTED PARK/NEUTRAL REVERSE DRIVE - 1ST DRIVE - 2ND DRIVE - 3RD DRIVE - 4TH EV-6 (N93) ON*** ON*** ON*** ON*** ON*** ON*** EV-7 (N94) ON ON ON ON* ON* ON* ON* ON ON DESCRIPTION OF SOLENOID OPERATION EV-1 (N88) This solenoid feeds the K-1 clutch when it is de-energized (Off), and feeds the B-1 brake when it is energized (On), in Park, Neutral and 4th. EV-2 (N89) This solenoid is energized in 2nd and 4th to apply the B-2 brake. EV-3 (N90) This solenoid controls the K-3 clutch *EV-4 (N91) This PWM solenoid applies the converter clutch when it is energized (On) and is dependent on engine temp, vehicle speed and throttle position. **EV-5 (N92) This solenoid is energized (On) during every shift, to drop line pressure, and orifices the apply oil to each clutch pack during the shift to provide smoother shifts. After the shift is completed, the solenoid is de-energized (Off). ***EV-6 (N93) This PWM solenoid controls main line pressure anytime the engine is running. This is a Pulse Width Modulated signal that varies with engine load and throttle position. When the solenoid is de-energized (Off) pressure goes to maximum. EV-7 (N94) This solenoid controls the apply oil to the B-2 brake, to provide smoother shifts into 4th gear. It will also be energized (On) momentarily during the 2-3 shift. Copyright © 2001 ATSG Figure 2 AUTOMATIC TRANSMISSION SERVICE GROUP INDEX Technical Service Information CASE CONNECTOR PIN FUNCTIONS Case Connector 12 8 10 6 5 7 3 4 2 1 EV-2 (N89) EV-1 (N88) EV-5 (N92) EV-3 (N90) EV-4 (N91) View Looking Into Transmission Case Connector EV-7 (N94) EV-6 (N93) 2 1 10 12 8 7 3 4 5 6 Transmission Fluid Temp Sensor Pin No. 1 2 3 4 5 6 7 8 10 12 Pin Function Voltage supply to Solenoids EV-1, 2, 3, 4, 5, 7 and ATF Sensor. Voltage supply to Solenoid EV-6. Ground signal to Solenoid EV-1. Ground signal to Solenoid EV-2. Ground signal to Solenoid EV-3. Ground signal to Solenoid EV-4. Ground signal to Solenoid EV-5. Ground signal to Solenoid EV-6. Ground signal to Solenoid EV-7. Fluid Temp Sensor signal return (Resistor In Ribbon). Copyright © 2001 ATSG Figure 3 AUTOMATIC TRANSMISSION SERVICE GROUP 5-5.5-5. Resistance @ 20°C (72°F) Solenoid EV-1 (N88) 1 And 3 55-65 Ohms Solenoid EV-2 (N89) 1 And 4 55-65 Ohms Solenoid EV-3 (N90) 1 And 5 55-65 Ohms Solenoid EV-4 (N91) 1 And 6 4.INDEX Technical Service Information INTERNAL COMPONENT RESISTANCE CHART Case Connector 12 8 10 6 5 7 3 4 2 1 EV-2 (N89) EV-1 (N88) EV-5 (N92) EV-3 (N90) EV-4 (N91) View Looking Into Transmission Case Connector EV-7 (N94) EV-6 (N93) 2 1 10 12 8 7 3 4 5 6 Transmission Fluid Temp Sensor Component Pin No's.1 Ohms Solenoid EV-5 (N92) 1 And 7 55-65 Ohms Solenoid EV-6 (N93) 2 And 8 4.1 Ohms Solenoid EV-7 (N94) 1 And 10 55-65 Ohms TFT Sensor 1 And 12 190k-200k Ohms Copyright © 2001 ATSG Figure 4 AUTOMATIC TRANSMISSION SERVICE GROUP . 030" OR . EV5 (N92) AND EV7 (N94) SOLENOID CHECK AND OPERATION SOLENOID OFF SOLENOID ON SOLENOID DIAMETER .040" ORIFICE IN CASTING WHEN THE SOLENOID IS "OFF" ORIFICED SOLENOID REGULATOR OIL WILL EXHAUST OUT THE SIDE OF THE SOLENOID WHEN THE SOLENOID IS "ON" ORIFICED SOLENOID REGULATOR OIL WILL BUILD UP UNDER THE SOLENOID STROKING THE VALVE THAT THE SOLENOID CONTROLS Copyright © 2001 ATSG Figure 5 AUTOMATIC TRANSMISSION SERVICE GROUP .785" x x x x FROM SOLENOID REGULATOR VALVE FROM SOLENOID REGULATOR VALVE .INDEX Technical Service Information EV1 (N88).030" OR . EV3 (N90).040" ORIFICE IN CASTING FROM SOLENOID REGULATOR VALVE . EV2 (N89).800" SOLENOID ON x x FROM SOLENOID REGULATOR VALVE .030" ORIFICE IN CASTING SHIFT VALVE .030" ORIFICE IN CASTING SHIFT VALVE WHEN THE SOLENOID IS "OFF" ORIFICED SOLENOID REGULATOR OIL WILL EXHAUST OUT THE END OF THE SOLENOID WHEN THE SOLENOID IS "ON" ORIFICED SOLENOID REGULATOR OIL WILL BUILD UP UNDER THE SOLENOID STROKING THE VALVE THAT THE SOLENOID CONTROLS EV4 (N91) AND EV6 (N93) SOLENOID CHECK AND OPERATION SOLENOID OFF SOLENOID DIAMETER . INDEX Technical Service Information AUDI AND VOLKSWAGEN 01M VALVE BODY Upper valve body Spacer Plate Main Valve Body Assembly 1 3 P Lower valve body Spacer Plate Channel Plate Copyright © 2001 ATSG Figure 6 AUTOMATIC TRANSMISSION SERVICE GROUP . INDEX Technical Service Information AUDI AND VOLKSWAGEN 01M VALVE BODY EXPLODED VIEW 1 25 2 18 3 1 3 P 26 27 24 23 19 22 20 8 6 5 11 7 10 9 13 14 15 12 16 21 17 4 1 28 29 LD L 32 01 M 32 51 05 31 33 34 36 39 43 38 44 37 30 59 60 61 00 91 60 40 Ge rm an y 2 41 47 42 46 58 57 56 54 55 53 48 49 1 3 P 45 50 52 51 Copyright © 2001 ATSG Figure 7 AUTOMATIC TRANSMISSION SERVICE GROUP . 27. 19. 6. 22. 40. 50. 33. 7. 25. 23. 12. 31. 45. 26. 61. 13. 29. 41. 47. 57. 44. VALVE SPRING (SEE SPRING SPEC) BOOST PRESSURE REGUL ATOR RETAINER (ADJUSTABLE) K-3 REGULATOR VALVE RETAINING PIN K-3 REGULATOR VALVE BORE PLUG K-3 REGULATOR VALVE SPRING (SEE SPRING SPEC) K-3 REGULATOR VALVE K-1 REGULATOR VALVE K-1 REGULATOR VALVE SPRING (SEE SPRING SPEC) K-1 REGULATOR VALVE RETAINER (YELLOW) MANUAL 1ST/K-3 LOCKOUT VALVE MANUAL 1ST/K-3 LOCKOUT VALVE SPRING (SEE SPRING SPEC) MANUAL 1ST/K-3 LOCKOUT RETAINER (YELLOW) MANUAL VALVE 32. 55. 3. 48. 14. 42. 46. 9. 24. 37. 18. 16. MAIN VALVE BODY CASTING EV-7 SOLENOID (N94) SOLENOID RETAINING BRACKET SOLENOID RETAINING BRACKET BOLTS EV-6 SOLENOID (N93) MANUAL 1ST LOCKING VALVE RETAINER (YELLOW) MANUAL 1ST LOCKING VALVE SPRING (SEE SPRING SPEC) MANUAL 1ST LOCKING VALVE SOLENOID REGUL ATOR VALVE SOLENOID REGUL ATOR VALVE SPRING (SEE SPRING SPEC) SOLENOID REGUL ATOR VALVE RETAINER CONVERTER REGUL ATOR VALVE CONVERTER REGUL ATOR VALVE SPRING (SEE SPRING SPEC) CONVERTER REGUL ATOR VALVE RETAINER MAIN PRESSURE REGUL ATOR VALVE RETAINER (BROWN) MAIN PRESSURE REG. 5. 20. 8. 49. 28. 56. 39. 4.INDEX Technical Service Information 1. 10. 36. 2. 58. 21. 54. 34. 43. CONVERTER CLUTCH (N91) EV-3 SOLENOID (N90) K-3 SHIFT VALVE K-3 SHIFT VALVE SPRING (SEE SPRING SPEC) B -1 APPLY VALVE SPRING SEAT B -1 APPLY VALVE SPRING (SEE SPRING SPEC) B -1 APPLY VALVE EV-5 SOLENOID (N92) EV-1 SOLENOID (N88) K-1/B-1 SHIFT VALVE K-1/B-1 SHIFT VALVE SPRING (SEE SPRING SPEC) B -2 SHIFT VALVE SPRING (SEE SPRING SPEC) B -2 SHIFT VALVE EV-2 SOLENOID (N89) SOLENOID RETAINING BRACKET SOLENOID RETAINING BRACKET BOLTS (6) B -2 REGULATOR VALVE B -2 REGULATOR VALVE SPRING (SEE SPRING SPEC) B -2 REGULATOR VALVE RETAINER (BLACK) K-1 CONTROL VALVE RETAINER (BROWN) K-1 CONTROL VALVE SPRING (SEE SPRING SPEC) K-1 CONTROL VALVE 2-3 TIMING VALVE 2-3 TIMING VALVE SPRING (SEE SPRING SPEC) 2-3 TIMING VALVE RETAINER (WHITE) Copyright © 2001 ATSG Figure 8 AUTOMATIC TRANSMISSION SERVICE GROUP . 53. 60. 11. VALVE SPRING (SEE SPRING SPEC) MAIN PRESSURE REG ULATOR VALVE BOOST PRESSURE REGULATOR VALVE BOOST PRESSURE REG. 17. 52. 51. 38. 15. 30. 59. CONVERTER CLUTCH APPLY VALVE SPRING (SEE SPRING SPEC) CONVERTER CLUTCH APPLY VALVE CONVERTER CLUTCH CONTROL VALVE CONVERTER CLUTCH CONTROL VALVE SLEEVE EV-4 SOLENOID. 42: FREE LENGTH = .357" WIRE DIAMETER = .035" SPRING ILLUSTRATION NO.280" WIRE DIAMETER = .280" WIRE DIAMETER = .029" SPRING ILLUSTRATION NO.600" SPRING DIAMETER = .385" SPRING DIAMETER = .027" SPRING ILLUSTRATION NO.027" SPRING ILLUSTRATION NO. 16: FREE LENGTH = 1.075" SPRING DIAMETER = . 10: FREE LENGTH = 1.219" WIRE DIAMETER = .460" SPRING DIAMETER = .280" WIRE DIAMETER = . 54: FREE LENGTH = 1. 57: FREE LENGTH = .454" WIRE DIAMETER = .968" SPRING DIAMETER = .973" SPRING DIAMETER = .352" WIRE DIAMETER = .295" SPRING DIAMETER = .973" SPRING DIAMETER = .973" SPRING DIAMETER = .090" SPRING DIAMETER = .352" WIRE DIAMETER = .029" Copyright © 2001 ATSG Figure 9 AUTOMATIC TRANSMISSION SERVICE GROUP .027" SPRING ILLUSTRATION NO.029" SPRING ILLUSTRATION NO.027" SPRING ILLUSTRATION NO.039" SPRING ILLUSTRATION NO.915" SPRING DIAMETER = .027" SPRING ILLUSTRATION NO. 19: FREE LENGTH = 1. 47: FREE LENGTH = .039" SPRING ILLUSTRATION NO.INDEX Technical Service Information VOLKSWAGEN "01M" SPRING SPECIFICATIONS "Back Side" Main Valve Body "Front Side" SPRING ILLUSTRATION NO.235" SPRING DIAMETER = . 48: FREE LENGTH = . 40: FREE LENGTH = .020" SPRING ILLUSTRATION NO.352" WIRE DIAMETER = .280" WIRE DIAMETER = .090" SPRING DIAMETER = .029" SPRING ILLUSTRATION NO.280" WIRE DIAMETER = .352" WIRE DIAMETER = .027" SPRING ILLUSTRATION NO.728" SPRING DIAMETER = . 60: FREE LENGTH = . 13: FREE LENGTH = 1. 23: FREE LENGTH = 1.280" WIRE DIAMETER = . 32: FREE LENGTH = . 7: FREE LENGTH = .027" SPRING ILLUSTRATION NO. 26: FREE LENGTH = 1.037" SPRING ILLUSTRATION NO.987" SPRING DIAMETER = .280" WIRE DIAMETER = .973" SPRING DIAMETER = .410" WIRE DIAMETER = . 29: FREE LENGTH = .330" WIRE DIAMETER = . INDEX Technical Service Information CHANNEL PLATE UPPER SIDE CHECKBALL LOCATIONS .182" WIRE DIAMETER = . 4 6mm (.276" SPRING DIAMETER = .008" Copyright © 2001 ATSG Figure 10 AUTOMATIC TRANSMISSION SERVICE GROUP .236") Diameter FREE LENGTH = . 236") Diameter Not used in all models NOTE: there should be only One 6mm checkball. Retaining Pin Length = 1.275") Diameter With Retainer 2 VALVE BODY UPPER SIDE CHECKBALL LOCATIONS .275") Diameter (Some Models Have Retainer) Figure 11 AUTOMATIC TRANSMISSION SERVICE GROUP . 6mm (.061" Diameter = .236") Diameter Not used in all models .INDEX Technical Service Information 7mm (.085" Copyright © 2001 ATSG 3 . 7mm (. . 1 6mm (. in one location or the other. INDEX Technical Service Information CASE PASSAGES FOR AIRCHECKS K2 K3 BELLHOUSING K1 B2 B1 TO MAINLINE PORT Copyright © 2001 ATSG Figure 12 AUTOMATIC TRANSMISSION SERVICE GROUP . 058" "01M" PARK POSITION 4 x . VALVE . VALVE CONVERTOR REG.030" MANUAL "1" LOCKING VALVE X X LEGEND MAIN LINE PRESSURE SOLENOID REG.030" x x x x .078" .) CONNECTED CIRCUIT .030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x .058" .048" x 2 .039" .039" . VALVE .039" .044" SUCTION OUTPUT MAIN LINE PORT LUBRICATION N89-EV2 "OFF" N88-EV1 "ON" . VALVE .046" X MANUAL VALVE X X K3 CLUTCH 1 . VALVE K3 CLUTCH REG.057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG. VALVE .047" BOOST REG.079" K1 CLUTCH PREFILL (10 psi.038" .030" x x x x .040" .045" MAIN REG.030" x x .PRESSURE PUMP SUCTION CONVERTER REG.030" N91-EV4 "OFF" 1 2 3 D N R P . VALVE x .040" OFF OFF MOD* x x OFF 2-3 TIMING VALVE MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF .INDEX from cooler to cooler COOLER .078" x X .063" .056" N93-EV6 "MOD" .098" x .058" .044"N92-EV5 "OFF" N90-EV3 "ON" x x x x x x x .030" N94-EV7 "OFF" x x SOLENOID APPLICATION ON OFF ON N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x x K1 CONTROL VALVE .056" .040" x FILTER SUMP Copyright © 2001 ATSG .PRESSURE LUBE PRESSURE x K1 CLUTCH REG.079" x X SOLENOID REG.030" K1 CLUTCH off X X K3/MANUAL "1" LOCKING VALVE x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE .063" X X . 038" .039" .063" .039" .058" .030" MANUAL "1" LOCKING VALVE X X LEGEND MAIN LINE PRESSURE SOLENOID REG. VALVE K3 CLUTCH REG.030" .057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG.079" K1 CLUTCH PREFILL (10psi.046" X MANUAL VALVE X X K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 .058" "01M" REVERSE RANGE 4 x .030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x x .030" N94-EV7 "OFF" x x SOLENOID APPLICATION OFF OFF ON N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x K1 CONTROL VALVE .PRESSURE LUBE PRESSURE x .040" OFF OFF* MOD* x x OFF 2-3 TIMING VALVE MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF .079" x X SOLENOID REG.047" BOOST REG.) CONNECTED CIRCUIT . VALVE . VALVE x x x 2 .063" X X .044" SUCTION OUTPUT MAIN LINE PORT LUBRICATION N89-EV2 "OFF" N88-EV1 "OFF" .045" MAIN REG.056" N93-EV6 "MOD" .INDEX from cooler to cooler COOLER . VALVE CONVERTOR REG.058" x X .030" K1 CLUTCH X off X X x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE .098" PUMP SUCTION CONVERTER REG. VALVE .044" x x x x x x x .PRESSURE x K1 CLUTCH REG.078" . VALVE .030" N92-EV5 "ON*" N90-EV3 "ON" x x x x x x x .040" . VALVE .056" .030" N91-EV4 "OFF" 1 2 3 D N R P .040" x FILTER SUMP Copyright © 2001 ATSG .039" .078" .030" x x . PRESSURE PUMP SUCTION CONVERTER REG.048" x N94-EV7 "OFF" 2 .056" .063" . VALVE K3 CLUTCH REG.030" .044" SUCTION OUTPUT MAIN LINE PORT LUBRICATION N89-EV2 "OFF" N88-EV1 "ON" . VALVE x .040" x FILTER SUMP Copyright © 2001 ATSG .079" CONNECTED CIRCUIT .039" .098" x .039" . VALVE CONVERTOR REG.) x X .047" BOOST REG.046" X MANUAL VALVE X X K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 .058" .045" MAIN REG.039" .079" x X SOLENOID REG.030" N92-EV5 "OFF" N90-EV3 "ON" x x x x x x x .030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x x .030" x x SOLENOID APPLICATION ON OFF ON N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x x K1 CONTROL VALVE .030" MANUAL "1" LOCKING VALVE X X LEGEND MAIN LINE PRESSURE SOLENOID REG.030" x x .030" K1 CLUTCH X off X X x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE .078" .INDEX from cooler to cooler COOLER .057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG.078" . VALVE .030" N91-EV4 "OFF" 1 2 3 D N R P .058" "01M" NEUTRAL RANGE 4 x .040" OFF OFF MOD* x x OFF 2-3 TIMING VALVE MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF .058" K1 CLUTCH PREFILL (psi.063" X X .044" x x x x x x x .PRESSURE LUBE PRESSURE x K1 CLUTCH REG. VALVE .040" . VALVE .056" N93-EV6 "MOD" . VALVE .038" . 030" K1 CLUTCH X off X X x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE .058" "01M" OVERDRIVE RANGE 1st GEAR 4 x .030" MANUAL "1" LOCKING VALVE X X x K1 CLUTCH REG.039" .PRESSURE LUBE PRESSURE x .078" .030" N91-EV4 "OFF" 1 2 3 D N R P .058" x X . VALVE x . VALVE .079" x X SOLENOID REG.044" x x x x x x x .INDEX from cooler to cooler COOLER .038" .040" OFF ON* MOD* x x OFF 2-3 TIMING VALVE MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF .046" X MANUAL VALVE X X K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 .030" . VALVE . VALVE .063" .) CONNECTED CIRCUIT .045" LEGEND MAIN LINE PRESSURE SOLENOID REG.040" .079" K1 CLUTCH PREFILL (psi.056" N93-EV6 "MOD" .058" .057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG.056" .030" x x .030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x x x .040" x FILTER SUMP Copyright © 2001 ATSG .030" N92-EV5 "ON*" N90-EV3 "ON" x x x x x x .098" PUMP SUCTION CONVERTER REG. VALVE K3 CLUTCH REG. VALVE CONVERTOR REG.063" X X . VALVE .039" .044" SUCTION OUTPUT MAIN LINE PORT LUBRICATION N89-EV2 "OFF" N88-EV1 "OFF" .PRESSURE MAIN REG.030" x x SOLENOID APPLICATION OFF OFF ON N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x x K1 CONTROL VALVE .048" x N94-EV7 "OFF" 2 .047" BOOST REG.078" .039" . 039" .PRESSURE MAIN REG.057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG. VALVE .079" K1 CLUTCH PREFILL (10psi. VALVE .030" N94-EV7 "OFF" x x SOLENOID APPLICATION OFF ON ON N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x x K1 CONTROL VALVE .030" x x x x .063" . VALVE CONVERTOR REG.040" OFF ON* MOD* x x OFF 2-3 TIMING VALVE MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF .056" .098" PUMP SUCTION CONVERTER REG.047" BOOST REG.) CONNECTED CIRCUIT .045" LEGEND MAIN LINE PRESSURE SOLENOID REG.058" "01M" OVERDRIVE RANGE 2nd GEAR 4 x .030" K1 CLUTCH X off X X x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE . VALVE x .030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x .038" .040" .039" .048" x 2 .040" x FILTER SUMP Copyright © 2001 ATSG .044" SUCTION OUTPUT MAIN LINE PORT LUBRICATION N89-EV2 "ON" N88-EV1 "OFF" .INDEX from cooler to cooler COOLER .044"N92-EV5 "ON*" N90-EV3 "ON" x x x x x x x . VALVE .046" X MANUAL VALVE X X K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 .078" .039" .030" MANUAL "1" LOCKING VALVE X X x K1 CLUTCH REG.079" x X SOLENOID REG.030" x x .056" N93-EV6 "MOD" . VALVE K3 CLUTCH REG.058" x X . VALVE .030" x x x x .063" X X .078" .058" .030" N91-EV4 "OFF" 1 2 3 D N R P .PRESSURE LUBE PRESSURE x . 030" MANUAL "1" LOCKING VALVE X X x K1 CLUTCH REG. VALVE .079" K1 CLUTCH PREFILL (10psi.040" x FILTER SUMP Copyright © 2001 ATSG . VALVE .PRESSURE LUBE PRESSURE x .030" x x .048" x 2 .079" x X SOLENOID REG.098" PUMP SUCTION CONVERTER REG.030" x x x x .063" .030" x x x x .056" N93-EV6 "MOD" . VALVE . VALVE . VALVE K3 CLUTCH REG.030" N94-EV7 "ON" x x SOLENOID APPLICATION OFF OFF OFF N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x x K1 CONTROL VALVE .INDEX from cooler to cooler COOLER .044" SUCTION OUTPUT MAIN LINE PORT LUBRICATION N89-EV2 "OFF" N88-3V1 "OFF" .057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG.030" K1 CLUTCH X off X X x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE .039" .040" OFF ON* MOD* x x ON 2-3 TIMING VALVE MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF .039" .045" LEGEND MAIN LINE PRESSURE SOLENOID REG.044"N92-EV5 "ON*" N90-EV3 "OFF" x x x x x x x .) CONNECTED CIRCUIT .046" X MANUAL VALVE X X K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 .030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x .078" .056" .047" BOOST REG.039" . VALVE CONVERTOR REG.058" 4 "01M" OVERDRIVE RANGE 3rd GEAR x .038" .058" .078" .PRESSURE MAIN REG.030" N91-EV4 "OFF" 1 2 3 D N R P .040" . VALVE x .058" x X .063" X X . PRESSURE LUBE PRESSURE x .044" SUCTION OUTPUT .056" OFF ON* MOD* N93-EV6 "MOD" .038" .058" .058" "01M" OVERDRIVE RANGE 4th GEAR 4 x .078" .048" x 2 .030" N94-EV7 "ON" x x SOLENOID APPLICATION ON ON OFF N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x x K1 CONTROL VALVE .047" BOOST REG.039" .057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG.056" . VALVE .063" X X .079" K1 CLUTCH PREFILL (10psi. VALVE x .) CONNECTED CIRCUIT .078" . VALVE .PRESSURE x K1 CLUTCH REG.039" . VALVE .030" x x x .040" x FILTER SUMP Copyright © 2001 ATSG .040" .079" x X SOLENOID REG.044" MAIN LINE PORT LUBRICATION N89-EV2 "ON" x x N88-EV1 "ON" x x N92-EV5 "ON*" N90-EV3 "OFF" x x x .040" x ON x MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF 2-3 TIMING VALVE .046" X MANUAL VALVE X X K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 . VALVE CONVERTOR REG. VALVE K3 CLUTCH REG.058" x X .098" PUMP SUCTION CONVERTER REG.INDEX from cooler to cooler COOLER .039" .045" MAIN REG.030" x x .030" x x x x .030" MANUAL "1" LOCKING VALVE X X LEGEND MAIN LINE PRESSURE SOLENOID REG.063" .030" K1 CLUTCH X off X X x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE . VALVE .030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x x .030" N91-EV4 "OFF" 1 2 3 D N R P . 044" SUCTION OUTPUT .INDEX from cooler to cooler COOLER . VALVE x .030" x x SOLENOID APPLICATION ON ON OFF N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x x K1 CONTROL VALVE .030" K1 CLUTCH X off X X x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE .046" X MANUAL VALVE X X K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 .030" x x x .058" 4 x .063" X X K1 CLUTCH PREFILL (10psi. VALVE . VALVE .098" PUMP SUCTION CONVERTER REG.056" .079" x X .) CONVERTER RELEASE (TCC ON) CONNECTED CIRCUIT . VALVE .044" MAIN LINE PORT LUBRICATION N89-EV2 "ON" x x N88-EV1 "ON" x x N92-EV5 "ON*" N90-EV3 "OFF" x x x .030" MANUAL "1" LOCKING VALVE X X LEGEND MAIN LINE PRESSURE SOLENOID REG.058" .030" x x x x .040" x ON x MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF 2-3 TIMING VALVE .PRESSURE x K1 CLUTCH REG.038" .056" ON ON* MOD* N93-EV6 "MOD" .057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG.078" .063" . VALVE .040" "01M" OVERDRIVE RANGE 4th GEAR TCC "ON" Copyright © 2001 ATSG x FILTER SUMP .058" .040" .047" BOOST REG.039" .079" x X SOLENOID REG.039" .048" x N94-EV7 "ON" 2 .045" MAIN REG. VALVE K3 CLUTCH REG.030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x x .030" x x .078" .039" . VALVE CONVERTOR REG.PRESSURE LUBE PRESSURE x .030" N91-EV4 "ON" 1 2 3 D N R P . 058" "01M" MANUAL "1" RANGE 1st GEAR 4 x .063" X X .040" .040" OFF ON* MOD* x x OFF 2-3 TIMING VALVE MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF .) CONNECTED CIRCUIT .038" .PRESSURE LUBE PRESSURE x .063" . VALVE CONVERTOR REG.047" BOOST REG.058" x X .046" X MANUAL VALVE X X K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 .078" . VALVE K3 CLUTCH REG.040" x FILTER SUMP Copyright © 2001 ATSG .030" N91-EV4 "OFF" 1 2 3 D N R P .044" x x x x x x x .058" . VALVE .030" .039" .056" N93-EV6 "MOD" .INDEX from cooler to cooler COOLER .098" PUMP SUCTION CONVERTER REG.044" SUCTION OUTPUT MAIN LINE PORT LUBRICATION N89-EV2 "OFF" N88-EV1 "OFF" .057" x K3 SHIFT VALVE x CONVERTER CLUTCH APPLY VALVE x B1 BRAKE B2-BRAKE REG.030" B2 BRAKE 3 K2 CLUTCH x on Torque Converter Clutch x x x .030" N92-EV5 "ON*" N90-EV3 "ON" x x x x x x .078" .030" K1 CLUTCH X off X X x x x B2 SHIFT VALVE B1 APPLY VALVE K1/B1 SHIFT VALVE . VALVE .056" . VALVE x .048" x N94-EV7 "OFF" 2 .030" x x .045" LEGEND MAIN LINE PRESSURE SOLENOID REG. VALVE .030" MANUAL "1" LOCKING VALVE X X x K1 CLUTCH REG.079" K1 CLUTCH PREFILL (psi.039" .PRESSURE MAIN REG.030" x x SOLENOID APPLICATION OFF OFF ON N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x x K1 CONTROL VALVE .039" . VALVE .079" x X SOLENOID REG. Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP .INDEX Technical Service Information VALVE BODY MAPPING PARTIAL HYDRAULIC SCHEMATIC FOR K1 CLUTCH REGULATOR VALVE K1 CLUTCH REG. Spacer plate orifice sizes and locations are also identified in the oil circuit diagram labled Valve body Mapping.063" 329U 328U 330L UPPER VALVE BODY 300U SERIES 338U 334U 328U 330U 329U 302U 311U 320U 326U 336U* 336U 312U 318U 335U 321U 332U 323U 322U 327U 325U 324U 331U 337U 319U 305U 308U 305U* 310U 316U 333U 340U 325U 303U 338U 341U 315U 317U 309U 339U 334U 301U 314U 306U 342U 319U 307U 304U 313U 302U 324U 331U 330U 329U 328U HOW TO USE THIS MANUAL: All castings and spacer plates have been numbered so they can be identified in an oil circuit diagram. VALVE 325U 330L 329U 331L 330U X 330L . Example: 329U passage is located in the Upper valve body (300U series). This passage can now be located in the partial oil circuit diagram shown above. INDEX Technical Service Information AUDI AND VOLKSWAGEN 01M VALVE BODY CASE PASSAGES .100 SERIES Upper valve body Spacer Plate UPPER SPACER PLATE 200 SERIES Main Valve Body Assembly UPPER VALVE BODY 300U SERIES LOWER VALVE BODY 300L SERIES 1 3 P Lower valve body Spacer Plate LOWER SPACER PLATE 400 SERIES Channel Plate UPPER CHANNEL PLATE 500U SERIES LOWER CHANNEL PLATE 500L SERIES Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . INDEX Technical Service Information 500L SERIES LOWER CHANNEL PLATE 9220 0 01 510L 508L 5 9 9 507L 512L 504L 511L 501L 01 M 505L 32 G 5 28 m er 3 y 1 1 503L an 503L 501L 513L 506L 502L Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . INDEX Technical Service Information 500U SERIES UPPER CHANNEL PLATE 526U 508U 518U 528U 511U 516U 12U 517 U 523U 5 515U 527U 3U 525U 505 507U 51 U 524U 519 U 509U 514U 506U 501U 522U 503U 502U 521U 520U 504U 510U 4 . 6mm Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . D.INDEX Technical Service Information 400 SERIES LOWER SPACER PLATE 412 I. 442 413 422 445 411 425 447 428 438 430 429 427 418 444 443 441 439 407 431 416 440 406 426 420 424 421 405 415 446 414 401 423 417 408 437 419 446 409 410 434 435 433 432 436 402 403 404 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . INDEX Technical Service Information 300L SERIES LOWER VALVE BODY 310L1 310L2 310L3 310L4 310L5 344L 316L 346L 341L 340L 311L 319L 348L 343L 302L (slot**) 329L 336L 325L 327L 302L(slot*) 318L 302L 345L 317L 302L (slot) 342L 328L 349L 326L 305L 339L 332L 338L 314L 309L 337L 347L 330L 331L 324L 308L 315L 335L 320L 323L 322L 304L 301L 306L 321L 312L 307L 313L 312L 334L 333L 303L Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . 334U 307U . 7mm With retainer 311U 320U 326U 336U* 336U 312U 318U 335U 321U 332U 323U 322U 327U 6mm Not used in all models 337U 305U 308U 305U* 310U 316U 333U 340U 325U 303U 341U 315U 317U 309U 338U 339U 301U 304U 313U 302U 324U 331U 330U 329U 328U 6mm Not used in all models 1 3 . in one or the other location.INDEX Technical Service Information 300U SERIES UPPER VALVE BODY 2 . 7mm (May have retainer on some models) 314U 306U 342U 319U NOTE: there should be only 1 6mm. Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . . checkball. INDEX Technical Service Information 200 SERIES UPPER SPACER PLATE 211 DIMPLE 220 228 226 235 234 206 207 217 214 221 223 237 205 222 209 DIMPLE 218 210 233 216 215 225 213 201 224 208 212 236 204 DIMPLE 219 232 230 202 203 227 231 DIMPLE 229 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . INDEX Technical Service Information 100 SERIES CASE PASSAGES BELLHOUSING 115 102 121 101 113 111 122 105 123 109 114 120 112 118 108 106 104 107 116 119 110 117 103 PASSAGE CLOSED (COULD BE A TEST PORT FOR N93-EV6 FROM INSIDE THE PAN) TO MAINLINE PORT Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . 044" 101 108 113 114 118 106 214 215 115 232 342U 110 220 .030" 316L x 336U x 341L .038" 320L . VALVE 339U 509U 347L 312L .039" 340L 343L 310L5 .INDEX from cooler to cooler COOLER MAIN LINE PORT 102 202 203 .PRESSURE PUMP SUCTION 335L MAIN REG.079" 307L 314L .098" CONVERTER REG.063" 313U 331U 333L 330L 434 435 521U x 433 .040" 308U 304U (slot) 302L (slot) 309U 305L 317L 325U 330L 329U 304U 307U 330U 328U X 330L .) 324U 331U 334L 332L 333L 301U 304U 304L 314U 313U 306U 303L SOLENOID REG.030" B2 BRAKE 319U 3 324L K2 CLUTCH x on Torque Converter Clutch x 320U 327U x 310L1 .044" 333L 111 221 112 121 105 236 212 119 120 122 213 234 235 237 .030" 103 107 104 116 109 117 222 223 201 204 216 229 228 230 231 233 224 225 226 227 .048" 525U 524U 309L 332L 334U 337L 309L 411 507U OFF x 2-3 TIMING VALVE 315U MANUAL "1" LOCKING VALVE 345L .040" 505U PARK POSITION VALVE BODY MAPPING 514U 515U 509L 503L 512L X X X X 513L X 507L X 503L X 504L 508L 501L 502L 506L 505L X X FILTER XX X X X SUMP Copyright © 2001 ATSG .078" 301L .039" 341U 332U 336L 321U 327L 316U 317U 342L 323L 322L 321L K3/MANUAL "1" LOCKING VALVE K3 CLUTCH 1 328U .058" 310U 305L .045" 311U 211 210 206 205 218 217 207 310L SUCTION OUTPUT 326U 332L LUBRICATION N89-EV2 "OFF" N88-EV1 "ON" N92-EV5 "OFF" N90-EV3 "ON" x x x x x x 310L2 .039" K1 CLUTCH REG.058" 301L . VALVE 325U 340U 318L X X 313L LEGEND MAIN LINE PRESSURE SOLENOID REG.057" B2 SHIFT VALVE K1/B1 SHIFT VALVE B1 APPLY VALVE 336U* K3 SHIFT VALVE CONVERTER CLUTCH APPLY VALVE 344L 337U MANUAL VALVE B1 BRAKE 332U 333U 2 B2-BRAKE REG.046" 442 408 403 503U 418 419 407 511U 520U 516U 518U 502U 528U 527U 526U 511L 510L 406 .040" .030" 318U 318U 302L 305U 324L 320U 316L 326U 319L 318L 349L 326L K1 CLUTCH off 348L 325U 302L (slot**) 329L 323U 346L 337L 325L 328L 335U .058" 306L .056" 415 414 338U 315L 303U 302U .079" 340U . VALVE X CONNECTED CIRCUIT 331L "01M" 405 504U 404 412 413 508U 416 417 421 422 446 510U 513U 426 4 410 409 506U 430 431 438 519U 523U 308L 432 437 436 522U 429 428 517U 446 420 506U 427 447 425 424 423 512U 401 501U 402 445 444 443 .030" N94-EV7 "OFF" x 305U 302L (slot*) (slot*) SOLENOID APPLICATION ON N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 N94-EV7 x x 312U 312L 123 OFF ON OFF OFF MOD* 208 209 328U x K1 CONTROL VALVE 347L 331L N93-EV6 "MOD" 305L . VALVE K3 CLUTCH REG. VALVE 316U 316L x 338L 339L x 311L .030" x 320U x 310L4 .063" 325U .030" x x x 321U 322U x x x 310L3 .056" 441 439 440 . VALVE CONVERTOR REG.047" 303U .078" MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF 315U BOOST REG.PRESSURE LUBE PRESSURE K1 CLUTCH PREFILL (10psi. VALVE 309U .030" N91-EV4 "OFF" 1 2 3 D N R P 219 . If the computer is not grounding that terminal. Line pressure should cut back to between 65-75 psi. CAUSE: The cause may be. If the TCM has no trouble codes set and does not ground EV5 Solenoid during the 1-2 shift. at all times.INDEX Technical Service Information VOLKSWAGEN / AUDI UNCONTROLLABLE HARSH 1-2 UPSHIFT COMPLAINT: Before or after overhaul. If the Computer is grounding that terminal go to STEP B. the TCM may be faulty. Remove EV5 Solenoid from its bore. which is located below the solenoid. Back probe that terminal to verify that the computer is grounding EV5 during the 1-2 upshift. in the Drive position at idle and should increase to 120-150 psi.) CORRECTION: To correct this condition: 1. 3. on each shift. or is at 120-150 psi. Air check EV5 solenoid and ensure it’s proper operation as shown in Figure 6. Connect a scan tool to the diagnostic connector and check to see if the TCM has set a trouble code 00266 (VAG) or a P0773 which are EV5 solenoid circuit faults. 2. may exhibit a harsh 1-2 upshift along with firmer than normal engagements as well as firm upshifts to 3rd and 4th. vehicles equipped with 01M. A Hydraulic malfunction with EV5 solenoid. is not sticking in it’s bore. An electrical malfunction in the EV5 solenoid electrical circuit. 1. Refer to Figure 5 and locate terminal 7 at harness connector. 2. or is erratic on the gage. Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . replace the EV6 solenoid and check the Boost Regulator and Main Regulator valve to ensure they are not stuck. If EV5 Solenoid does not close consistently replace as needed. STEP B. 01N and 01P transaxles. Erratic or high line pressure. (NOTE: The EV5 solenoid is grounded on each engagement and each upshift and downshift which helps control Clutch apply Pressure for smooth engagements as shown in Figures 3 and 4. Go to Correction number 3. If Line pressure does not cut back on each shift. Ensure that the B1 Apply valve. Line pressure should indicate 60 psi. 3. STEP A. Refer to Figure 2 for a description of how EV6 Solenoid operates. at stall. go to STEP A. Connect a pressure gage to the line pressure port as shown in Figure 1. Repair the EV5 Solenoid circuit as needed. AND SHOULD CUT BACK TO 65-75 ON EACH SHIFT Figure 1 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP .INDEX Technical Service Information LINE PRESSURE CHECK Line Pressure LINE PRESSURE SHOULD INDICATE 60psi. AT IDLE IN DRIVE LINE PRESSURE WILL INCREASE TO BETWEEN 120-150psi. 039" .044” MAIN REG. STROKES THE BOOST REGULATOR VALVE AGAINST ITS SPRING.058" . VALVE ."01M" N93-EV6 OPERATION FROM MANUAL VALVE FROM K1/B1 SHIFT VALVE x . VALVE BOOST REG.040" N93-EV6 "MOD" FROM MANUAL VALVE x FROM PUMP OUTPUT .079" SOLENOID REG. INDEX Copyright © 2001 ATSG . WHEN MODULATING.058" x AUTOMATIC TRANSMISSION SERVICE GROUP FILTER SUMP N93-EV6.058" Technical Service Information Figure 2 x . VALVE .038" . REDUCING THE AMOUNT OF BOOST PRESSURE ON THE SPRING SIDE OF THE MAIN REGULATOR VALVE.045" . 030" SOLENOID FEED K2 CLUTCH K1 CLUTCH X FROM MANUAL VALVE TO K1/B1 SHIFT VALVE x B1 APPLY VALVE TO K3/MANUAL 1 LOCKING VALVE K3 CLUTCH Technical Service Information Figure 3 K1 CLUTCH REG.) CONNECTED CIRCUIT Copyright © 2001 ATSG TO 2-3 TIMING VALVE SUMMARY: THIS CONNECTS LINE PRESSURE FROM THE MANUAL VALVE TO THE 1ST LAND OF THE B2 REGULATOR VALVE CONTROLS THE APPLY RATE OF THE B2 CLUTCH INDEX ."01M" OVERDRIVE RANGE 1st to 2nd GEAR TRANSITION B2 BRAKE . VALVE x SOLENOID APPLICATION OFF ON ON OFF ON* MOD* . VALVE .044" N92-EV5 "ON*" x x x x .PRESSURE PUMP SUCTION CONVERTER REG.PRESSURE LUBE PRESSURE K1 CLUTCH PREFILL (10psi.063" .048" x N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 OFF N94-EV7 AUTOMATIC TRANSMISSION SERVICE GROUP K3 CLUTCH REG.047" MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF x N92-EV5 IS "ON" WHEN THE GEAR CHANGE IS COMMANDED LEGEND MAIN LINE PRESSURE SOLENOID REG. VALVE FROM K1 CONTROL VALVE FROM 2-3 TIMING VALVE x .057" x B1 BRAKE B2-BRAKE REG. 047" MOD* = MODULATING * = ON BRIEFLY DURING THE ENGAGEMENT THEN OFF x LEGEND MAIN LINE PRESSURE SOLENOID REG.) CONNECTED CIRCUIT Copyright © 2001 ATSG INDEX . VALVE FROM K1 CONTROL VALVE FROM 2-3 TIMING VALVE K3 CLUTCH REG. VALVE x . VALVE x SOLENOID APPLICATION OFF ON ON OFF ON* MOD* .057" .063" x B1 BRAKE B2-BRAKE REG.PRESSURE LUBE PRESSURE N92-EV5 IS "OFF" WHEN THE GEAR CHANGE IS COMPLETED SUMMARY: THE B2 CLUTCH IS APPLIED WITH LINE PRESSURE TO 2-3 TIMING VALVE K1 CLUTCH PREFILL (10psi."01M" OVERDRIVE RANGE 2nd GEAR APPLICATION B2 BRAKE .030" SOLENOID FEED K2 CLUTCH K1 CLUTCH X FROM MANUAL VALVE TO K1/B1 SHIFT VALVE x B1 APPLY VALVE TO K3/MANUAL 1 LOCKING VALVE K3 CLUTCH Technical Service Information Figure 4 .048" x N88-EV1 N89-EV2 N90-EV3 N91-EV4 N92-EV5 N93-EV6 OFF N94-EV7 AUTOMATIC TRANSMISSION SERVICE GROUP K1 CLUTCH REG.PRESSURE PUMP SUCTION CONVERTER REG.044" N92-EV5 "OFF” x x x x . Ground signal to Solenoid EV-1. 1 2 3 4 5 6 7 8 10 12 Pin Function Voltage supply to Solenoids EV-1.INDEX Technical Service Information CASE CONNECTOR PIN FUNCTIONS Case Connector 12 8 10 6 5 7 3 4 2 1 EV-2 (N89) EV-1 (N88) EV-5 (N92) EV-3 (N90) EV-4 (N91) View Looking Into Transmission Case Connector EV-7 (N94) EV-6 (N93) 2 1 10 12 8 7 3 4 5 6 Transmission Fluid Temp Sensor Pin No. Ground signal to Solenoid EV-7. Voltage supply to Solenoid EV-6. Ground signal to Solenoid EV-4. Ground signal to Solenoid EV-5. 7 and ATF Sensor. BACK PROBE THIS TERMINAL Copyright © 2001 ATSG Figure 5 AUTOMATIC TRANSMISSION SERVICE GROUP . 4. 2. Ground signal to Solenoid EV-3. 5. 3. Fluid Temp Sensor signal return (Resistor In Ribbon). Ground signal to Solenoid EV-6. Ground signal to Solenoid EV-2. 030" ORIFICE IN CASTING SHIFT VALVE WHEN THE SOLENOID IS "OFF" ORIFICED SOLENOID REGULATOR OIL WILL EXHAUST OUT THE END OF THE SOLENOID WHEN THE SOLENOID IS "ON" ORIFICED SOLENOID REGULATOR OIL WILL BUILD UP UNDER THE SOLENOID STROKING THE VALVE THAT THE SOLENOID CONTROLS EV4 (N91) AND EV6 (N93) SOLENOID CHECK AND OPERATION SOLENOID OFF SOLENOID DIAMETER . EV5 (N92) AND EV7 (N94) SOLENOID CHECK AND OPERATION SOLENOID OFF SOLENOID ON SOLENOID DIAMETER . EV2 (N89). EV3 (N90).040" ORIFICE IN CASTING FROM SOLENOID REGULATOR VALVE .030" ORIFICE IN CASTING SHIFT VALVE .030" OR .030" OR .040" ORIFICE IN CASTING WHEN THE SOLENOID IS "OFF" ORIFICED SOLENOID REGULATOR OIL WILL EXHAUST OUT THE SIDE OF THE SOLENOID WHEN THE SOLENOID IS "ON" ORIFICED SOLENOID REGULATOR OIL WILL BUILD UP UNDER THE SOLENOID STROKING THE VALVE THAT THE SOLENOID CONTROLS Copyright © 2001 ATSG Figure 6 AUTOMATIC TRANSMISSION SERVICE GROUP .785" x x x x FROM SOLENOID REGULATOR VALVE FROM SOLENOID REGULATOR VALVE .INDEX Technical Service Information EV1 (N88).800" SOLENOID ON x x FROM SOLENOID REGULATOR VALVE . CORRECTION: With the OBD-II mandate beginning in 1996. The lack of aftermarket equipment. There have also been recent developments which have made available. This will also allow access to the "freeze frame" and "pending code" categories which are diagnostic aids to help the technician retrieve codes and data. to allow access to vehicle on-board diagnostics such as. Use the code definition charts in figures 3 to 12 for ECM codes for gasoline engine equipped vehicles. Use the code definition charts in figures 16 and 17 for TCM codes. Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . is unable to communicate with the on-board diagnostics in order to retrieve codes. 098. previously available to the technician. code retrieval. 01N and 01P transmissions. Use the code definition charts in figures 13 to 15 for ECM codes for diesel engine equipped vehicles. in many cases. data lists and basic setting resets. 097. Use the illustrations in figures 1 and 2 for diagnostic connector locations in all Volkswagen/Audi models equipped with 096. it is possible to retrieve codes using the Generic OBD-II part of your scan tool. 01M.INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II CODE DEFINITIONS COMPLAINT: CAUSE: When a VW/Audi vehicle is exhibiting a symptom or is in fail-safe. the technician. diagnostic tools which can communicate with VW/Audi vehicle modules which include pre-OBD-II diagnostics for codes and data. FORWARD OF THE SHIFT LEVER OBD-II 16 PIN CONNECTOR 1999-02 CABRIO. GOLF CORRADO & CABRIOLET BEHIND POP OUT PANEL BELOW HVAC CONTROLS (BLACK SINGLE CONNECTOR) (WHITE SINGLE CONNECTOR) 60 40 00 00 00 00 00 80 00 00 00 30 100 20 40 50 1xrpm 100 mph 20 00 00 00 120 10 60 0 70 UNLEADED FUEL 1994 JETTA & GOLF 1995-98 JETTA. CORRADO 1995-97 PASSAT NEXT TO STEERING COLUMN IN DASH BELOW TACHOMETER. JETTA & GTI REMOVE COVER BELOW RADIO FORWARD OF THE SHIFT LEVER OBD-II 16 PIN CONNECTOR Figure 1 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . GOLF & CABRIO REMOVE ASHTRAY & SLIDE PANEL TO THE LEFT BELOW HVAC CONTROLS OBD-II 16 PIN CONNECTOR F 1990-92 ALL MODELS 1993 PASSAT UNDER SHIFT LEVER INDICATOR PANEL INSIDE CENTER CONSOLE (BLACK SINGLE CONNECTOR) (WHITE SINGLE CONNECTOR) 1998-02 NEW BEETLE BELOW CENTER OF DASH. GOLF.INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P VOLKSWAGEN DIAGNOSTIC CONNECTOR LOCATIONS 1994 PASSAT. FORWARD OF THE IGNITION SWITCH REMOVE POP OFF PANEL OBD-II 16 PIN CONNECTOR 1993 JETTA. INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P AUDI & EUROVAN DIAGNOSTIC CONNECTOR LOCATIONS 1994-02 EUROVANS REMOVE STORAGE COMPARTMENT IN FRONT OF RELAY PLATE (BLACK SINGLE CONNECTOR) (WHITE SINGLE CONNECTOR) 1991-92 AUDI 80 1991-95 AUDI 90 1991 AUDI 100 1994-95 AUDI CABRIOLET DRIVER SIDE OF ENGINE BAY. CONNECT TO BLACK AND WHITE CONNECTORS 60 40 00 00 00 00 00 80 00 00 00 30 100 20 40 50 1xrpm 100 mph 20 00 00 00 120 10 60 0 70 UNLEADED FUEL F F 1997-98 AUDI CABRIOLET UNDER DRIVER SIDE DASH BELOW STEERING COLUMN OBD-II 16 PIN CONNECTOR 1996 AUDI CABRIOLET REMOVE CENTER CONSOLE ASHTRAY OBD-II 16 PIN CONSOLE Figure 2 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . REMOVE AUXILIARY RELAY BOX COVER. Bank 1 Sensor 2 Input High Oxygen Sensor .Bank 1 Sensor 1 Input Low Heated Oxygen Sensor .Bank 1 Sensor 1 No Activity Oxygen Sensor Heater .Bank 1 Sensor 2 Circuit Fault Oxygen Sensor .Bank 1 Sensor 1 Input High Oxygen Sensor .INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P OBD-II CODE P0102 P0103 P0106 P0107 P0108 P0112 P0113 P0116 P0117 P0118 P0120 P0121 P0122 P0123 P0125 P0130 P0131 P0132 P0133 P0134 P0135 P0136 P0137 P0138 P0139 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES ECM VAG CODE DEFINITIONS CODE 16486 16487 N/A 16491 16492 16496 16497 16500 16501 16502 16504 16505 16506 16507 16509 16509 16515 16516 16517 16518 16519 16520 16521 16522 16523 MAF or VAF Sensor MAF or VAF Sensor MAP or BARO Pressure Sensor BARO Pressure Sensor Circuit Low MAP or BARO Pressure Sensor IAT Sensor Circuit Input Out Of Range IAT Sensor Circuit Input Out Of Range ECT Sensor Circuit Input Out Of Range ECT Sensor Circuit Input Low ECT Sensor Circuit Input Out Of Range Throttle Position Sensor "A" Circuit Malfunction Throttle/Pedal Position Sensor Circuit Fault Throttle/Pedal Position Sensor Circuit Input Low Throttle/Pedal Position Sensor Circuit Fault Insufficient ECT Temperature For Closed Loop Fuel Control Heated Oxygen Sensor .Bank 1 Sensor 1 Malfunction Oxygen Sensor .Bank 1 Sensor 2 Slow Response Figure 3 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP .Bank 1 Sensor 2 Input Low Oxygen Sensor .Bank 1 Sensor 1 Slow Response Oxygen Sensor .Bank 1 Sensor 1 Circuit Fault Heated Oxygen Sensor . 6 Misfire Detected Engine Speed Sensor Circuit Fault Engine Speed Sensor No Signal Knock Sensor No.Bank 2 Sensor 2 Input High Oxygen Sensor .8L VR6.Bank 2 Sensor 1 Circuit Malfunction Oxygen Sensor .Bank 2 Sensor 1 Input High Oxygen Sensor . 3 Misfire Detected Cylinder No.Bank 2 Sensor 2 No Activity Fuel Trim Malfunction System Too Lean Bank 1 System Too Rich Bank 1 Random Misfire Detected Cylinder No. 4 Misfire Detected Cylinder No.Bank 1 Sensor 2 No Activity Oxygen Sensor . 1 Misfire Detected Cylinder No.Bank 2 Sensor 2 Input Low Oxygen Sensor .Bank 2 Sensor 1 Input Low Oxygen Sensor .Bank 1 Sensor 2 Input High Oxygen Sensor .Bank 2 Sensor 1 Slow Response Oxygen Sensor .Bank 1 Sensor 2 Heater Circuit Malfunction Oxygen Sensor . Engine Code AFP. GTI and Jetta Only Figure 4 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP .Bank 1 Sensor 2 Slow Response Oxygen Sensor .Bank 2 Sensor 1 No Activity Oxygen Sensor . 1 Circuit Input Low P0327 16711 *2. 5 Misfire Detected Cylinder No.Bank 2 Sensor 2 Circuit Malfunction Oxygen Sensor .INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P OBD-II CODE P0138 P0139 P0140 P0141 P0150 P0151 P0152 P0153 P0154 P0156 P0157 P0158 P0160 P0170 P0171 P0172 P0300 P0301 P0302 P0303 P0304 P0305 P0306 P0321 P0322 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES ECM VAG CODE DEFINITIONS CODE 16522 16523 16524 16525 16534 16535 16536 16537 16538 16540 16541 16542 16544 *16544 16555 16556 16684 16685 16686 16687 16688 16689 16690 17705 16706 Oxygen Sensor . 2 Misfire Detected Cylinder No. 1 Circuit Input Low Knock Sensor No. 1 Circuit Input High Knock Sensor No. Passat Only Figure 5 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . Engine Code AHA.INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES OBD-II CODE P0328 P0332 P0333 P0341 P0342 P0343 P0411 P0420 P0422 P0432 P0440 P0441 P0442 P0445 P0455 P0501 P0506 P0507 P0510 P0560 P0562 P0563 P0571 P0601 P0603 ECM VAG CODE 16712 16716 16717 16575 16726 16727 16795 16804 16806 16816 16824 16825 16826 *16839 16839 16885 16890 16891 16894 16944 16946 16947 16955 17985 16987 CODE DEFINITIONS Knock Sensor No.8L V6. 2 Circuit Input High Camshaft Position Sensor Circuit Fault Camshaft Position Sensor Circuit Input Low Camshaft Position Sensor Circuit Input High Secondary Air Injection System Incorrect Flow Detected Main Catalyst Efficiency Below Threshold Main Catalyst Efficiency Below Threshold Bank 1 Main Catalyst Efficiency Below Threshold Bank 2 Tank Vent System Malfunction EVAP Emission System Incorrect Purge Flow EVAP Emission System Small Leak Detected EVAP Emission System Large Leak Detected EVAP Emission System Large Leak Detected Vehicle Speed Sensor Circuit Fault Idle RPM Too Low Idle RPM Too High Closed Throttle Position Switch Malfunction System Voltage Malfunction System Voltage Too Low System Voltage Too High Cruise/Brake Switch Circuit Malfunction ECM Check Sum Error ECM KAM Error ECM RAM Error P0604 16988 *2. Bank 2 Sensor 1 Heater Short To Voltage Heated Oxygen Sensor .Bank 1 Sensor 1 Short To Voltage Heated Oxygen Sensor .Bank 1 Sensor 1 Heater Short To Voltage Heated Oxygen Sensor .INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES OBD-II CODE P0605 P0707 P0708 P0715 P0722 P0725 P0748 P0753 P0758 P0763 P0768 P0773 P1102 P1105 P1107 P1110 P1113 P1115 P1116 P1117 P1118 P1127 P1128 P1129 P1130 P1136 ECM VAG CODE 16989 17091 17092 17099 17106 17109 17132 17137 17142 17147 17152 17157 17510 17513 17515 17518 17521 17523 17524 17525 17526 17535 17536 17537 17538 17544 ECM ROM Error CODE DEFINITIONS Transmission Range Sensor Circuit Input Low Transmission Range Sensor Circuit Input High Turbine Speed Sensor Circuit Malfunction Output Speed Sensor Circuit No Signal Engine Speed Circuit Malfunction Pressure Control Solenoid Electrical Fault Shift Solenoid "A" Electrical Fault Shift Solenoid "B" Electrical Fault Shift Solenoid "C" Electrical Fault Shift Solenoid "D" Electrical Fault Shift Solenoid "E" Electrical Fault Heated Oxygen Sensor .Bank 2 Sensor 2 Heater Short To Voltage Heated Oxygen Sensor 1 Heater Circuit Resistance Too High Heated Oxygen Sensor 1 Heater Circuit Short To Ground Heated Oxygen Sensor 1 Heater Circuit Open Heated Oxygen Sensor 2 Heater Circuit Short To Ground Heated Oxygen Sensor 2 Heater Circuit Open Long Term Fuel Trim Too Rich Bank 1 Long Term Fuel Trim Too Lean Bank 1 Long Term Fuel Trim Too Rich Bank 2 Long Term Fuel Trim Too Lean Bank 2 Long Term Fuel Trim Too Lean Bank 1 Figure 6 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . 5 Fuel Injector Circuit Short To Ground Cylinder No. 2 Fuel Injector Circuit Short To V oltage Cylinder No.Bank 2 Sensor 2 Heater Circuit Electrical Fault Cylinder No. 1 Fuel Injector Circuit Short To Ground Cylinder No. 5 Fuel Injector Circuit Short To V oltage Cylinder No. 6 Fuel Injector Circuit Short To V oltage Cylinder No. 4 Fuel Injector Circuit Short To Ground Cylinder No. 1 Fuel Injector Circuit Short To V oltage Cylinder No.INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES OBD-II CODE P1137 P1138 P1139 P1141 P1171 P1172 P1173 P1176 P1177 P1196 P1197 P1198 P1199 P1213 P1214 P1215 P1216 P1217 P1218 P1225 P1226 P1227 P1228 P1229 P1230 P1237 ECM VAG CODE 17545 17546 17547 17549 17579 17580 17581 17584 17585 17604 17605 17606 17607 17621 17622 17623 17624 17625 17626 17633 17634 17635 17636 17637 17638 17645 CODE DEFINITIONS Long Term Fuel Trim Too Rich Bank 1 Long Term Fuel Trim Too Lean Bank 2 Long Term Fuel Trim Too Rich Bank 2 Load Calculation Cross Check Performance Throttle Position Potentiometer Circuit Fault Throttle Position Potentiometer Circuit Too Low Throttle Position Potentiometer Circuit Too High Heated Oxygen Sensor 2 Correction Limit Attained Heated Oxygen Sensor Correction Behind Catalyst Limit Attained Bank 2 Heated Oxygen Sensor 1 Circuit Malfunction Heated Oxygen Sensor 1 Bank 2 Heater Circuit Electrical Fault Heated Oxygen Sensor 2 Bank 1 Heater Circuit Electrical Fault Heated Oxygen Sensor . 4 Fuel Injector Circuit Short To V oltage Cylinder No. 3 Fuel Injector Circuit Short To V oltage Cylinder No. 6 Fuel Injector Circuit Short To Ground Cylinder No. 1 Fuel Injector Circuit Open Figure 7 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . 2 Fuel Injector Circuit Short To Ground Cylinder No. 3 Fuel Injector Circuit Short To Ground Cylinder No. 1 Knock Control Limit Attained Cylinder No. 2 Circuit Short To Ground Camshaft Position Sensor No. 3 Knock Control Limit Attained Cylinder No. 6 Fuel Injector Circuit Open Fuel Level Too Low Fuel Related Misfire Detected Cylinder No. 5 Fuel Injector Circuit Open Cylinder No. 5 Knock Control Limit Attained Cylinder No. 4 Knock Control Limit Attained Cylinder No. 2 Circuit Open Or Short To Voltage Ignition Coil Output Stage No. 1 Circuit Short To Ground Ignition Coil Output Stage No. 2 Circuit Short To Ground Ignition Coil Output Stage No. 1 Circuit Malfunction Ignition Coil Output Stage No. 3 Circuit Short To Ground ECM Internal Altitude Sensor Error ECM Internal Knock Control Circuit Error Camshaft Position Sensor No. 2 Knock Control Limit Attained Cylinder No. 3 Fuel Injector Circuit Open Cylinder No. 4 Fuel Injector Circuit Open Cylinder No. 6 Knock Control Limit Attained Engine Torque Control Adaptation At Limit Camshaft Position Sensor Circuit Short To Ground Camshaft Position Sensor Circuit Short To Voltage Camshaft/Crankshaft Position Sensor Signals Out Of Sequence Ignition Coil Output Stage No. 2 Circuit Malfunction Figure 8 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP .INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES OBD-II CODE P1238 P1239 P1240 P1241 P1242 P1250 P1300 P1325 P1326 P1327 P1328 P1329 P1330 P1336 P1337 P1338 P1340 P1341 P1343 P1345 P1386 P1387 P1391 P1392 P1393 P1394 ECM VAG CODE 17646 17647 17648 17649 17650 17658 17708 17733 17734 17735 17736 17737 17738 17744 17745 17746 17748 17749 17751 17753 17794 17795 17799 17800 17801 17802 CODE DEFINITIONS Cylinder No. 2 Fuel Injector Circuit Open Cylinder No. INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES OBD-II CODE P1395 P1410 P1420 P1421 P1422 P1424 P1425 P1426 P1432 P1433 P1434 P1435 P1436 P1450 P1451 P1452 P1471 P1472 P1473 P1475 P1476 P1477 P1478 P1500 P1501 P1502 ECM VAG CODE 17803 17818 17828 17829 17830 17832 17833 17834 17840 17841 17842 17843 17844 17858 17859 17860 17879 17880 17881 17883 17884 17885 17886 17908 17909 17910 CODE DEFINITIONS Ignition Coil Output Stage No. 3 Circuit Malfunction EVAP Canister Purge Regulator Valve Short To Voltage Secondary Air Injection Control Electrical Malfunction Secondary Air Injection Circuit Short To Ground Secondary Air Injection Circuit Short To Voltage Secondary Air Injection System Leak Detected EVAP Canister Purge Regulator Valve Short To Ground EVAP Canister Purge Regulator Valve Circuit Open Secondary Air Injection Circuit Open Secondary Air Injection Pump Relay Circuit Open Secondary Air Injection Pump Relay Short To Voltage Secondary Air Injection Pump Relay Short To Ground Secondary Air Injection Pump Relay Circuit Malfunction Secondary Air Injection Solenoid Valve Circuit Short To Voltage Secondary Air Injection Solenoid Valve Circuit Short To Ground Secondary Air Injection Solenoid Valve Circuit Open EVAP Emission Leak Detection Pump Circuit Short To V oltage EVAP Emission Leak Detection Pump Circuit Short To Ground EVAP Emission Leak Detection Pump Circuit Open EVAP Emission Leak Detection Pump Circuit Malfunction EVAP Emission Leak Detection Pump System Insufficient Vacuum EVAP Emission Leak Detection Pump System Malfunction EVAP Emission Leak Detection Pump System Plugged Fuel Pump Relay Circuit Malfunction Fuel Pump Relay Circuit Short To Ground Fuel Pump Relay Circuit Short To Voltage Figure 9 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES OBD-II CODE P1505 P1506 P1512 P1515 P1516 P1519 P1522 P1539 P1541 P1542 P1543 P1544 P1545 P1546 P1547 P1548 P1555 P1556 P1557 P1558 P1559 P1560 P1564 P1565 P1568 P1569 ECM VAG CODE 17913 17914 17920 17923 17924 17927 17930 17947 17949 17950 17951 17952 17953 17954 17955 17956 17963 17964 17965 17966 17967 17968 17972 17973 17976 17977 CODE DEFINITIONS Closed Throttle Position Switch Circuit Open Closed Throttle Position Switch Circuit Short To Ground Intake Manifold Change-Over Valve Circuit Short To Voltage Intake Manifold Change-Over Valve Circuit Short To Ground Intake Manifold Change-Over Valve Circuit Open Intake Camshaft Control Malfunction Bank 1 Intake Camshaft Control Malfunction Bank 2 Clutch Pedal Switch Signal Implausible Fuel Pump Relay Circuit Open Throttle Actuator Potentiometer Out Of Range Throttle Actuator Potentiometer Signal Too Low Throttle Actuator Potentiometer Signal Too High Throttle Position Control Malfunction Boost Pressure Control Valve Circuit Short To Voltage Boost Pressure Control Valve Circuit Short To Ground Boost Pressure Control Valve Circuit Open Charge Pressure Upper Limit Exceeded Charge Pressure Control Negative Deviation Charge Pressure Control Positive Deviation Throttle Actuator Electrical Malfunction Idle Speed Control Adaptation Malfunction Maximum Engine Speed Exceeded Idle Speed Control Throttle Position Adaptation Malfunction Idle Speed Control Throttle Position Lower Limit Not Attained Idle Speed Control Throttle Position Mechanical Malfunction Cruise Control Switch Signal Implausible Figure 10 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . 1 Signal Too Low Accelerator Pedal Position Sensor No. 2 Signal Too High Accelerator Pedal Position Sensor Out Of Range ECM EEPROM Error Data Bus Communication Signal Malfunction Data Bus Communications Signal Missing From ABS Electronic Power Control Indicator Light Circuit Malfunction Electronic Power Control Indicator Light Circuit Short To V oltage Electronic Power Control Indicator Light Circuit Short To Ground Electronic Power Control Indicator Light Circuit Open ECM Programming Not Finished MIL Circuit Malfunction MIL Circuit Open Figure 11 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . 2 Signal Too Low Accelerator Pedal Position Sensor No.INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES OBD-II CODE P1580 P1582 P1600 P1602 P1603 P1606 P1611 P1612 P1613 P1624 P1626 P1630 P1631 P1633 P1634 P1639 P1640 P1648 P1649 P1676 P1677 P1678 P1679 P1681 P1690 P1691 ECM VAG CODE 17988 17990 18008 18010 18011 18014 18019 18020 18021 18032 18034 18038 18039 18041 18042 18047 18048 18056 18057 18084 18085 18086 18087 18089 18098 18099 CODE DEFINITIONS Throttle Actuator Potentiometer Signal Malfunction Idle Adaptation At Limit ECM Power Supply Voltage Malfunction ECM Voltage Low ECM Internal Malfunction Rough Road Recognition From ABS Control Module MIL Circuit/TCM Short To Ground ECM Coding Incorrect MIL Call-Up Circuit Open Or Short To Voltage MIL Request Signal Active Data Bus Communications Signal Missing From TCM Accelerator Pedal Position Sensor No. 1 Signal Too High Accelerator Pedal Position Sensor No. INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS GASOLINE ENGINES OBD-II CODE P1692 P1693 P1778 P1780 P1851 P1854 ECM VAG CODE 18100 18101 18186 18188 18259 18262 CODE DEFINITIONS MIL Circuit Short To Ground MIL Circuit Short To Voltage Solenoid EV7 Electrical Malfunction Engine Intervention Readable Data Bus Communications Signal Missing From ABS Control Module Data Bus Message Not Detected Figure 12 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . 3 Misfire Detected Cylinder No. 4 Misfire Detected Engine Speed Sensor Circuit Out Of Range Engine Speed Sensor Circuit No Activity Glow Plug Monitor Vehicle Speed Sensor Circuit Out Of Range System Voltage Malfunction ECM Failure MAF Sensor Circuit Open Or Short To Ground MAF Sensor Circuit Short To Voltage MAF Sensor Voltage Supply Too High/Low IAT Sensor Circuit Short To Voltage IAT Sensor Circuit Open Or Short To Ground IAT Sensor Voltage Supply Too High/Low IAT Sensor Circuit Short To Ground IAT Sensor Circuit Open Or Short To Voltage Fuel Temperature Sensor Circuit Short To Ground Fuel Temperature Sensor Circuit Open Or Short To Voltage Needle Lift Sensor Circuit Short To Ground Figure 13 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . 1 Misfire Detected Cylinder No. 2 Misfire Detected Cylinder No.INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS DIESEL ENGINES OBD-II CODE P0101 P0116 P0121 P0123 P0300 P0301 P0302 P0303 P0304 P0321 P0322 P0380 P0501 P0560 P0605 P1144 P1145 P1146 P1155 P1156 P1157 P1160 P1161 P1162 P1163 P1245 ECM VAG CODE 00553 00522 00777 00777 01162 01162 01162 01162 01162 00513 00513 01050 00624 00532 65535 00553 00553 00553 00519 00519 00519 00527 00527 00539 00539 00542 CODE DEFINITIONS MAF Sensor Signal Implausible ECT Sensor Out OF Range Throttle Position Sensor Out Of Range Throttle Position Sensor Circuit Short To Voltage Random Misfire Detected Cylinder No. INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS DIESEL ENGINES OBD-II CODE P1246 P1247 P1248 P1251 P1252 P1255 P1256 P1354 P1402 P1403 P1441 P1537 P1538 P1540 P1546 P1549 P1550 P1561 P1562 P1563 P1612 P1616 P1617 P1618 P1619 P1626 ECM VAG CODE 00542 00522 00550 01269 01269 00522 00522 00765 01265 00560 01265 01327 01327 00624 01262 01262 00575 01268 01268 01268 01044 00626 00626 01266 01266 18034 CODE DEFINITIONS Needle Lift Sensor Signal Implausible Needle Lift Sensor Signal Open Or Short To Voltage Injection Start Control Malfunction Cold Start Injector Circuit Short To Voltage Cold Start Injector Circuit Open Or Short To Ground ECT Sensor Circuit Short To Ground ECT Sensor Circuit Short To Voltage Modulating Piston Displacement Sensor Circuit Malfunction EGR Vacuum Regulator Solenoid Valve Circuit Short To Voltage EGR System Control Difference EGR Vacuum Regulator Solenoid Valve Circuit Open Or Short To Ground Fuel Cut-Off Valve Mechanical Malfunction Fuel Cut-Off Valve Circuit Open Or Short To Ground Vehicle Speed Sensor Signal Too High Wastegate By-Pass Regulator Valve Circuit Short To Voltage Wastegate By-Pass Regulator Valve Circuit Open Or Short To Ground Intake Manifold Pressure Control Difference Quality Adjuster Control Difference Quality Adjuster Upper Limit Attained Quality Adjuster Lower Limit Attained ECM Incorrect Coding Glow Plug Indicator Light Circuit Short To Voltage Glow Plug Indicator Light Circuit Open Or Short To Ground Glow Plug Relay Circuit Short To Voltage Glow Plug Relay Circuit Open Or Short To Ground Data Bus Message From TCM Implausible Figure 14 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II ECM CODE DEFINITIONS DIESEL ENGINES OBD-II CODE P1632 P1693 P1694 P1851 P1854 ECM VAG CODE 00777 00750 00750 18259 18262 CODE DEFINITIONS Throttle Position Sensor Voltage Supply Too High/Low MIL Circuit Short To Voltage MIL Circuit Open Or Short To Ground Data Bus Message From ABS Control Module Implausible Data Bus Message Not Detected Figure 15 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . N88 Electrical Fault Solenoid Valve EV2 (B) .N92 Electrical Fault Pressure Control Solenoid EM6 .N94 Electrical Fault Kickdown Switch Electrical Fault Transaxle Fluid Temperature Sensor Unidentified Malfunction (Circuit Fault) Brake Lamp Switch Circuit Fault B+ Supply Voltage Insufficient Maximum Engine Speed Exceeded (Neutral Condition) Interruption Of Ignition Timing Signal Between ECM And TCM Fuel Consumption Signal Implausible Short Circuit Between Injector Wires Interruption Of Throttle Position Sensor Signal Between ECM And TCM ATF Temperature Signal Too High (Transmission Overheat Protection Program) Transaxle Range Controller Signal Improper (Mechanical Gear Ratio Error) Figure 16 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP .N91 Electrical Fault Solenoid Valve EV5 (E) .INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II TCM CODE DEFINITIONS OBD-II CODE P0120 P0700 P0705 P0715 P0722 P0725 P0730 P0740 P0753 P0758 P0763 P0768 P0773 P0748 P0785 NA NA NA NA NA P1780 NA NA NA NA NA TCM VAG CODE 00529 65535 00293 00297 00281 00518 00652 01192 00258 00260 00262 00264 00266 00268 00270 00296 00300 00526 00532 00543 00545 00549 00596 00638 00641 00652 CODE DEFINITIONS Engine RPM Signal Too High Transmission Control System Malfunction (MIL Request) Multi-Function Switch Signal Implausible (Transmission Range Switch) Transmission Vehicle Speed Sensor Signal Interrupted(Sun Gear Shell Sensor) Vehicle Speed Sensor Signal Interrupted (Output Shaft Speed Sensor) Throttle Position Sensor Signal Out Of Range Final Drive Ratio Signal Incorrect/Implausible (Gear Ratio Error) Torque Converter Clutch Malfunction (TCC Slip Excessive) Solenoid Valve EV1 (A) .N90 Electrical Fault Solenoid Valve EM4 (D) .N93 Electrical Fault Solenoid Valve EV7 (7) .N89 Electrical Fault Solenoid Valve EV3 (C) . INDEX Technical Service Information VOLKSWAGEN/AUDI 01M/01N/01P 1996-2000 OBD-II TCM CODE DEFINITIONS OBD-II CODE NA NA NA NA NA NA P1854/P1866 P1850/P1855 NA NA TCM VAG CODE 00660 00668 01044 01192 01196 01236 01312 01314 01316 65535 CODE DEFINITIONS Kickdown Switch/Throttle Position Sensor Signal Improper B+ Supply Terminal 30 Open Or Short To Ground Control Module Improperly Coded Torque Converter Clutch Fault (TCC Slipping) Engine/Transaxle Data Bus Signal Implausible Shift Lock Solenoid Open Or Short To Ground CAN-Bus Drive Faulty No Communication (Hardware Defective Or Messages Missing) No Communication From ECM No Communication From ABS Module Transmission Control Module Faulty Figure 17 Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . in many cases. The symptoms may be. After 30 seconds. move the gear selector lever back to "PARK". to manually reset the "Basic Settings": 1. Replacement or adjustment of the Throttle Position Sensor.098. It is of primary importance to clear all previously stored trouble codes. Replacement of the TCM. Depress the accelerator pedal all the way to the floor and hold it there for 30 seconds. the transmission stuck in "Failsafe" or erratic shifting accompanied by driveability complaints. Turn the ignition "OFF". 5. 3. Repair or replacement of the throttle housing. 7. CAUSE: Copyright © 2001 ATSG AUTOMATIC TRANSMISSION SERVICE GROUP . The "Return To Basic Settings" MUST be performed if any of the following conditions exist: 1. 4. It is recommended to use a scan tool or computer based program to do this. Do not start the engine. NOTE: Some codes can be cleared on OBD-II equipped vehicles using the Generic area of the scan tool if specialty equipment is not available. Both are available to the aftermarket. 01M. NOTE: The systems will fine tune themselves over the next 50 to 75 miles of driving.INDEX Technical Service Information VOLKSWAGEN/AUDI MANUAL PROCEDURE FOR "RETURN TO BASIC SETTINGS" COMPLAINT: Once a Volkswagen/Audi vehicle has been repaired. Replacement of the ECM. 5. 6. 097. CORRECTION: Use the following procedure on all VW/AUDI vehicles equipped with 096. Release the accelerator pedal. 2. the Transmission Module (TCM) or the Engine Control Module (ECM) does not allow proper vehicle operation. this is NOT an option. After completion of the above. Disconnecting the battery to accomplish this is not recommended due to other systems that may be adversely effected such as radio theft codes or the vehicle 's theft deterrent system. 2. Move the gear selector lever to the "D4" position. 4. If no other method is available. 3. medium and heavy throttle conditions.The engine has been changed. disconnecting the battery for one minute will clear the codes. The next mandatory procedure that MUST be performed is the "Return To Basic Settings" which is the Throttle Position Sensor and Kickdown relearn settings that both the TCM and the ECM must have in order to send proper commands for engine and transmission operation. Make certain the carpet or floor mat is not in the way of the pedal. Turn the ignition "ON". 01N or 01P transmissions. drive the vehicle on the road and perform three individual upshift sequences and kickdown at light.
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